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JP5741201B2 - Sealed battery, assembled battery, and method for manufacturing sealed battery - Google Patents
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JP5741201B2 - Sealed battery, assembled battery, and method for manufacturing sealed battery - Google Patents

Sealed battery, assembled battery, and method for manufacturing sealed battery Download PDF

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JP5741201B2
JP5741201B2 JP2011106735A JP2011106735A JP5741201B2 JP 5741201 B2 JP5741201 B2 JP 5741201B2 JP 2011106735 A JP2011106735 A JP 2011106735A JP 2011106735 A JP2011106735 A JP 2011106735A JP 5741201 B2 JP5741201 B2 JP 5741201B2
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terminal
battery case
battery
pole
hole
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JP2012238473A (en
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徹 中井
徹 中井
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は,電池ケースに発電要素を封入してなる密閉型電池やその密閉型電池を複数個組み合わせた組電池および密閉型電池の製造方法に関する。さらに詳細には,電池ケース内の発電要素と接続されるとともに,電池ケースから外部へ突出して外部の端子とも接続される内部端子を有する密閉型電池と組電池および密閉型電池の製造方法に関するものである。   The present invention relates to a sealed battery in which a power generation element is enclosed in a battery case, an assembled battery in which a plurality of the sealed batteries are combined, and a method for manufacturing the sealed battery. More specifically, the present invention relates to a sealed battery, an assembled battery, and a manufacturing method of the sealed battery having an internal terminal that is connected to a power generation element in the battery case and protrudes from the battery case to the outside and is also connected to an external terminal. It is.

従来より,例えば金属製のケースに発電要素が収納され,蓋材が取り付けられて密閉された電池がある。このような密閉型の電池の多くのものは,電池内部の発電要素と電池外部の端子とを接続する内部端子を有している。この内部端子と外部端子とを取りつけるための構成として,内部が中空の部材をかしめることによるものが提案されている(例えば,特許文献1参照。)   Conventionally, for example, there is a battery in which a power generation element is housed in a metal case and a lid is attached and sealed. Many of such sealed batteries have an internal terminal for connecting a power generation element inside the battery and a terminal outside the battery. As a structure for attaching the internal terminal and the external terminal, a structure in which a hollow member is caulked has been proposed (for example, see Patent Document 1).

この特許文献1には,正極タブが電池ケースに接続されているとともに,負極タブが内部端子に接続された電池が記載されている。本文献には,中空軸部が形成された内部端子を用い,その中空軸部を蓋体や外部端子,ガスケット等の孔を貫通して外部へ突出させて,その先端部がかしめられた電池が開示されている。本文献によれば,中空軸部のかしめによって,端子部とガスケットとの密着性に優れた構造が得られるとされている。   Patent Document 1 describes a battery in which a positive electrode tab is connected to a battery case and a negative electrode tab is connected to an internal terminal. In this document, an internal terminal having a hollow shaft portion is used, and the hollow shaft portion is protruded to the outside through a hole such as a lid, an external terminal, or a gasket, and the tip portion thereof is caulked. Is disclosed. According to this document, it is said that a structure having excellent adhesion between the terminal portion and the gasket can be obtained by caulking the hollow shaft portion.

特開2009−289589号公報JP 2009-289589 A

しかしながら,特許文献1に記載されている電池では,かしめ後の中空軸部の先端部が,外部端子の中央部において,電池の外部に露出している。この部分は,かしめることができる程度の柔軟性を有するように形成されており,他の箇所と比較してやや脆弱な構成となっている。例えば外部端子と何らかの他部材とを接続させた場合に,この露出部分に他部材を強く当接させてしまうと,露出部分が破損するおそれがあるという問題点があった。   However, in the battery described in Patent Document 1, the tip end portion of the hollow shaft portion after caulking is exposed to the outside of the battery at the central portion of the external terminal. This portion is formed so as to be flexible enough to be caulked, and has a slightly weaker configuration than other portions. For example, when an external terminal is connected to some other member, if the other member is brought into strong contact with the exposed portion, the exposed portion may be damaged.

本発明は,前記した従来の密閉型電池が有する問題点を解決するためになされたものである。すなわちその課題とするところは,中空の部分を有する部材により電池の内外を電気的に接続しているものであって,中空の部分の破損を防止することのできる密閉型電池と組電池および密閉型電池の製造方法を提供することにある。   The present invention has been made to solve the problems of the conventional sealed battery described above. That is, the problem is that the inside and outside of the battery are electrically connected by a member having a hollow part, and the sealed battery and the assembled battery that can prevent the hollow part from being damaged and the sealed battery An object of the present invention is to provide a method for manufacturing a type battery.

この課題の解決を目的としてなされた本発明の密閉型電池は,貫通孔が形成されている電池ケースと,電池ケースの内部に収容されている発電要素と,筒部と筒部の一方の端に設けられた底面とを有し,底面に貫通孔が形成されているとともに,底面を電池ケースに向けて,底面の貫通孔を電池ケースの貫通孔の位置に重ねて電池ケースの外部に配置されている極柱端子と,電池ケースの内部で発電要素に接続されている内部端子とを有し,内部端子は,電池ケースの貫通孔と極柱端子の貫通孔とを貫通して,筒部の内部空間に向かって突出している中空の突出部と,電池ケースの内面側に位置し,突出部とともに電池ケースおよび極柱端子の底面を挟みつけている基端部とを有し,突出部のうち,極柱端子の底面より外側に出っ張っている部分は,筒部の内部に位置するとともに,最大径が極柱端子の貫通孔の径より大きいものである。 In order to solve this problem, the sealed battery of the present invention includes a battery case in which a through-hole is formed, a power generation element accommodated in the battery case, and one end of the tube portion and the tube portion. With a through-hole formed in the bottom surface, with the bottom surface facing the battery case, and the bottom through-hole is placed over the battery case through-hole and placed outside the battery case And the internal terminal connected to the power generation element inside the battery case. The internal terminal passes through the through hole of the battery case and the through hole of the polar terminal, and A hollow projecting portion projecting toward the internal space of the portion, and a base end portion located on the inner surface side of the battery case and sandwiching the bottom surface of the battery case and the pole terminal together with the projecting portion, Out of the bottom of the pole pole terminal Minute, while located inside the cylindrical portion, but the maximum diameter is greater than the diameter of the through-hole of the pole terminals.

本発明の密閉型電池によれば,発電要素と接続されている内部端子によって,電池ケースと極柱端子とが挟みつけられているので,通電抵抗が小さい。さらに,その内部端子は,電池ケースの貫通孔と極柱端子の貫通孔とを貫通して,極柱端子の筒部の内部空間に突出し,極柱端子の貫通孔の径より大きくされている突出部を有している。従って,電池ケースと極柱端子とは,突出部と基端部とによって確実に固定されている。また,突出部は中空ではあるが,極柱端子の筒部の内部空間に配置されているので,不用意に押圧されるおそれはない。これにより,中空の部分である突出部を有する部材により電池の内外を電気的に接続しているものであって,中空の部分の破損を防止することのできる密閉型電池となっている。   According to the sealed battery of the present invention, since the battery case and the pole pole terminal are sandwiched by the internal terminal connected to the power generation element, the energization resistance is small. Furthermore, the internal terminal penetrates the through hole of the battery case and the through hole of the pole column terminal, protrudes into the internal space of the cylindrical portion of the pole column terminal, and is made larger than the diameter of the through hole of the pole column terminal. Has a protrusion. Accordingly, the battery case and the pole terminal are securely fixed by the protruding portion and the base end portion. Further, although the protruding portion is hollow, it is disposed in the internal space of the cylindrical portion of the pole post terminal, so there is no possibility of being pressed carelessly. Thereby, the inside and outside of the battery are electrically connected by a member having a projecting portion which is a hollow portion, and the sealed battery can prevent the hollow portion from being damaged.

さらに本発明では,極柱端子の筒部の内周面に雌ネジが形成されていることが望ましい。
このようになっていれば,その雌ネジにボルトを締結することができる。例えば,ボルトと雌ネジとの間にバスバーを挟んで締結すれば,バスバーの取付は容易である。従って,容易に電池間の接続を行うことができるので,生産性の良好な電池となっている。
Furthermore, in the present invention, it is desirable that a female screw is formed on the inner peripheral surface of the cylindrical portion of the pole post terminal.
If it becomes like this, a volt | bolt can be fastened to the internal thread. For example, if a bus bar is sandwiched between a bolt and a female screw and fastened, the bus bar can be easily attached. Accordingly, the batteries can be easily connected to each other, so that the battery has good productivity.

さらに本発明では,極柱端子の筒部のうち,底面とは逆側の端部に,筒部の径方向外周側へ張り出した鍔部が形成されていることが望ましい。
このようになっていれば,その鍔部にバスバー等を載置することができる。従って,バスバーと極柱端子とを安定して確実に接続することができる。
Furthermore, in the present invention, it is desirable that a flange portion projecting outward in the radial direction of the cylindrical portion is formed at an end portion opposite to the bottom surface of the cylindrical portion of the pole terminal.
If it becomes like this, a bus bar etc. can be mounted in the collar part. Therefore, the bus bar and the pole post terminal can be stably and reliably connected.

また,本発明は,複数の電池と,電池間を接続するバスバーと,バスバーを電池の端子に締結する締結ボルトとを有する組電池であって,各電池が,貫通孔が形成されている電池ケースと,電池ケースの内部に収容されている発電要素と,内周面に雌ネジが形成されている筒部と筒部の一方の端に設けられた底面とを有し,底面に貫通孔が形成されているとともに,底面を電池ケースに向けて電池ケースの外部に配置されている極柱端子と,電池ケースの内部で発電要素に接続されている内部端子とを有し,内部端子は,電池ケースの貫通孔と極柱端子の貫通孔とを貫通して,筒部の内部空間に向かって突出している中空の突出部と,電池ケースの内面側に位置し,突出部とともに電池ケースおよび極柱端子を挟みつけている基端部とを有し,突出部のうち,極柱端子の底面より外側に出っ張っている部分は,筒部の内部に位置するとともに,最大径が極柱端子の貫通孔の径より大きいものであり,バスバーは,貫通孔が形成されているとともに,極柱端子の筒部のうち底面とは逆側の端部に接触して配置されているものであり,締結ボルトは,バスバーの貫通孔を貫通して極柱端子の筒部の内周面の雌ネジに締結されているとともに,筒部の内部に入り込んでいる部分の長さが,突出部を破損させることなく突出部に接触する長さのものである組電池にも及ぶ。 The present invention also provides an assembled battery having a plurality of batteries, a bus bar for connecting the batteries, and a fastening bolt for fastening the bus bar to the terminals of the batteries, each battery having a through-hole formed therein. A case, a power generation element housed in the battery case, a cylindrical portion having an internal thread formed on the inner peripheral surface, and a bottom surface provided at one end of the cylindrical portion, and a through hole in the bottom surface Formed on the outside of the battery case with the bottom surface facing the battery case, and an internal terminal connected to the power generation element inside the battery case. , A hollow protrusion projecting through the through hole of the battery case and the through hole of the pole terminal and projecting toward the internal space of the cylindrical portion, and the battery case together with the protrusion and located on the inner surface side of the battery case And a base end portion sandwiching the pole terminal Of protrusion portion that protrudes outwardly from the bottom surface of the pole terminals, together with located inside the cylindrical portion is intended maximum diameter is greater than the diameter of the through-hole of the pole terminals, busbar, a through hole Is formed, and is arranged in contact with the end of the cylindrical portion of the pole pole terminal opposite to the bottom surface. The fastening bolt penetrates the through hole of the bus bar and is pole pole terminal. A pair of bolts that are fastened to a female screw on the inner peripheral surface of the cylindrical portion and that have a length that contacts the protruding portion without damaging the protruding portion. It extends to batteries.

本発明の組電池によれば,また,突出部は中空ではあるが,極柱端子の筒部の内部空間に配置されており,その極柱端子の筒部には締結ボルトが締結されている。すなわち,筒部は締結ボルトによって封じられているので,他部材が突出部に接触するおそれはない。さらに,締結ボルトが,突出部に接触しているので,突出部による電池ケースと極柱端子との挟みつけは確実なものとなっている。また,締結ボルトの先端部(突出部に接触する箇所)の形状を,突出部の形状に倣うものとしておけば,突出部の破損をさらに効果的に防止することができる。   According to the assembled battery of the present invention, the protruding portion is hollow, but is disposed in the inner space of the cylindrical portion of the pole column terminal, and a fastening bolt is fastened to the cylindrical portion of the pole column terminal. . That is, since the cylinder portion is sealed by the fastening bolt, there is no possibility that the other member contacts the protruding portion. Furthermore, since the fastening bolt is in contact with the protruding portion, the battery case and the pole pole terminal are securely clamped by the protruding portion. In addition, if the shape of the tip of the fastening bolt (the portion that contacts the protruding portion) is made to follow the shape of the protruding portion, breakage of the protruding portion can be more effectively prevented.

また本発明は,貫通孔が形成されているとともに電池ケースの一部をなす電池ケース部材と,発電要素と,筒部と筒部の一方の端に設けられた底面とを有し底面に貫通孔が形成されている極柱端子と,基端部と基端部から突出している中空の突出部とを有する内部端子とを用意する準備工程と,極柱端子を,電池ケース部材における,電池ケースの外側となる面側に,貫通孔同士が重なるように配置する重ね合わせ工程と,内部端子を,基端部を電池ケース部材の内面側に位置させるとともに,突出部を電池ケース部材の貫通孔と極柱端子の貫通孔とを貫通して電池ケースの外方となる側に向かって突出させて配置する突出工程と,突出部のうち極柱端子の底面より外側に出っ張っている部分を,電池ケース部材に向かって押圧することにより,筒部の内部に位置するとともに,最大径が極柱端子の貫通孔の径より大きくなるように変形させ,基端部と変形した突出部とで電池ケース部材および極柱端子を挟みつける変形工程と,内部端子のうち突出部以外の箇所を発電要素に接続する接続工程と,発電要素を電池ケースの内部に収納する収納工程とを有する密閉型電池の製造方法にも及ぶ。 The present invention also includes a battery case member that has a through-hole and forms a part of the battery case, a power generation element, and a cylindrical portion and a bottom surface provided at one end of the cylindrical portion. A preparation step of preparing an electrode terminal having a hole and an internal terminal having a base end portion and a hollow projecting portion protruding from the base end portion; A superposition process in which the through-holes are arranged so that the through holes overlap each other on the outer surface side of the case, and the internal terminals are positioned on the inner surface side of the battery case member, and the protruding portion penetrates the battery case member. A projecting step of projecting through the hole and the through hole of the pole terminal and projecting toward the outer side of the battery case, and a portion of the projecting portion protruding outside the bottom surface of the pole terminal , By pressing toward the battery case , With located inside the cylindrical portion, the maximum diameter is deformed so as to be larger than the diameter of the through-hole of the pole terminal, pinching the battery case member and pole terminals between protrusions deforms the base end portion deforms The present invention also extends to a method of manufacturing a sealed battery having a process, a connecting process of connecting a portion of the internal terminal other than the protruding portion to the power generation element, and a storage process of storing the power generation element in the battery case.

本発明の密閉型電池と組電池および密閉型電池の製造方法によれば,中空の部分を有する部材により電池の内外を電気的に接続しているものであって,中空の部分の破損を防止することができる。   According to the sealed battery, the assembled battery, and the manufacturing method of the sealed battery of the present invention, the inside and outside of the battery are electrically connected by the member having the hollow portion, and the hollow portion is prevented from being damaged. can do.

本形態に係る電池を示す概略断面図である。It is a schematic sectional drawing which shows the battery which concerns on this form. 電池の端子部分を示す断面図である。It is sectional drawing which shows the terminal part of a battery. 取りつけ前の内部端子の形状を示す平面図である。It is a top view which shows the shape of the internal terminal before mounting. 取りつけ前の内部端子の形状を示す断面図である。It is sectional drawing which shows the shape of the internal terminal before mounting. 電池の端子部分の組み立て工程を示す断面図である。It is sectional drawing which shows the assembly process of the terminal part of a battery. 電池の端子部分の組み立て工程を示す断面図である。It is sectional drawing which shows the assembly process of the terminal part of a battery. 電池にバスバーを接続した状態を示す概略断面図である。It is a schematic sectional drawing which shows the state which connected the bus bar to the battery. 電池にバスバーを接続した状態を示す概略断面図である。It is a schematic sectional drawing which shows the state which connected the bus bar to the battery. 円筒型の電池の端子部分を示す断面図である。It is sectional drawing which shows the terminal part of a cylindrical battery.

以下,本発明を具体化した形態について,添付図面を参照しつつ詳細に説明する。本形態は,例えばリチウムイオン二次電池等の密閉型二次電池の単電池セルに本発明を適用したものである。さらに,この単電池セルを複数個接続した組電池についても説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In this embodiment, the present invention is applied to a single battery cell of a sealed secondary battery such as a lithium ion secondary battery. Further, an assembled battery in which a plurality of single battery cells are connected will be described.

本形態の電池10の概略構成を,図1の断面図に示す。本形態の電池10は,ケース本体11と蓋材12とを接合してなる電池ケース13の内部に発電要素15を収納したものである。電池ケース13は,図中奥行き方向に薄い,扁平な角型の金属製のケースである。ケース本体11は,図中で上側の一面のみが開口した箱状のものであり,その開口箇所は,蓋材12によって密閉されている。   A schematic configuration of the battery 10 of this embodiment is shown in a cross-sectional view of FIG. The battery 10 according to the present embodiment has a power generation element 15 housed in a battery case 13 formed by joining a case body 11 and a lid member 12. The battery case 13 is a flat rectangular metal case that is thin in the depth direction in the figure. The case main body 11 has a box shape with only one upper surface opened in the figure, and the opening portion is sealed with a lid member 12.

本形態の電池10の発電要素15は,帯状の電極板とセパレータとを重ねて平たく捲回した電極体16と,非水電解液17とを含むものである。帯状の電極板は,金属箔に活物質を塗工したものである。そして,金属箔の一部を活物質を塗工しないままで残すことにより,その残した箇所(未塗工部)を電気的な接続箇所として使用できるようになっている。つまり,本形態の電極体16は,図1中で両脇にそれぞれ正極と負極との未塗工部18,19が形成されているものである。   The power generation element 15 of the battery 10 according to the present embodiment includes an electrode body 16 in which a strip-shaped electrode plate and a separator are overlapped and wound flatly, and a non-aqueous electrolyte solution 17. The strip-shaped electrode plate is a metal foil coated with an active material. Then, by leaving a part of the metal foil without applying the active material, the remaining part (uncoated part) can be used as an electrical connection part. That is, the electrode body 16 of this embodiment is formed with uncoated portions 18 and 19 of the positive electrode and the negative electrode on both sides in FIG.

本形態の電池10は,図1に示すように,電池ケース13の両端部に端子部21,22を有している。電池10の内部において,端子部21は未塗工部18に接続され,端子部22は未塗工部19に接続されている。また,蓋材12には,端子部21の位置に貫通孔23が,端子部22の位置に貫通孔24が,それぞれ形成されている。端子部21,22は,電池10の内外を接続するためのものであり,外部での接続のために電池ケース13より外側に突出した部分を有している。端子部21と22とは,ほぼ同形状のものであり,以下では,端子部21について代表して説明する。   As shown in FIG. 1, the battery 10 of this embodiment has terminal portions 21 and 22 at both ends of the battery case 13. Inside the battery 10, the terminal portion 21 is connected to the uncoated portion 18, and the terminal portion 22 is connected to the uncoated portion 19. Further, the lid member 12 is formed with a through hole 23 at the terminal portion 21 and a through hole 24 at the terminal portion 22. The terminal portions 21 and 22 are for connecting the inside and outside of the battery 10, and have portions that protrude outward from the battery case 13 for external connection. The terminal portions 21 and 22 have substantially the same shape, and the terminal portion 21 will be described below as a representative.

端子部21のうち,図1のA−A断面の一部を拡大したものを図2に示す。端子部21は,図1と図2とに示すように,極柱端子30,内部端子31,シール部材32,絶縁部材33を有している。内部端子31は,蓋材12に形成されている貫通孔23を貫通して,電池ケース13の外方に突出する中空の突出部41を有している。内部端子31およびその突出部41については後述する。   FIG. 2 shows an enlarged view of a part of the AA cross section of FIG. As shown in FIGS. 1 and 2, the terminal portion 21 includes a pole column terminal 30, an internal terminal 31, a seal member 32, and an insulating member 33. The internal terminal 31 has a hollow protruding portion 41 that protrudes outward from the battery case 13 through the through hole 23 formed in the lid member 12. The internal terminal 31 and the protruding portion 41 will be described later.

極柱端子30は,円筒部分34,鍔部35,底面部分36を有する略有底円筒状の金属部材である。円筒部分34の内周面には雌ネジ34aが形成されている。また,極柱端子30の底面部分36には貫通孔36aが形成されている。鍔部35は,円筒部分34の先端部(底面部分36から遠い側の端部)から径方向の外側に向かって広がって形成された,円環状の座面である。鍔部35の上面は平らである。   The pole terminal 30 is a substantially bottomed cylindrical metal member having a cylindrical portion 34, a flange portion 35, and a bottom surface portion 36. A female screw 34 a is formed on the inner peripheral surface of the cylindrical portion 34. A through hole 36 a is formed in the bottom surface portion 36 of the pole terminal 30. The flange portion 35 is an annular seat surface that is formed so as to spread from the tip end portion (end portion far from the bottom surface portion 36) of the cylindrical portion 34 toward the outer side in the radial direction. The upper surface of the collar portion 35 is flat.

シール部材32は,蓋材12の貫通孔23の内周面に沿って配置された略リング状の部材である。シール部材32によって,突出部41と蓋材12との間はシールされている。従って,電池ケース13の内部は密閉されている。シール部材32の材質は,ゴムまたは弾性を有する樹脂材等が適している。絶縁部材33は,蓋材12と極柱端子30との間に配置され,これらを絶縁している。絶縁部材33は,絶縁性の樹脂材等によって形成されている。なお,絶縁部材33と極柱端子30とには,水抜き穴37,38が側面の1以上の箇所に形成されている。   The seal member 32 is a substantially ring-shaped member disposed along the inner peripheral surface of the through hole 23 of the lid member 12. A seal member 32 seals between the protrusion 41 and the lid member 12. Therefore, the inside of the battery case 13 is sealed. As the material of the seal member 32, rubber or a resin material having elasticity is suitable. The insulating member 33 is disposed between the lid member 12 and the pole column terminal 30 to insulate them. The insulating member 33 is formed of an insulating resin material or the like. The insulating member 33 and the pole terminal 30 are formed with drain holes 37 and 38 at one or more locations on the side surface.

内部端子31は,図2に示すように,蓋材12の貫通孔23と極柱端子30の貫通孔36aとを貫通してその両側で穴の径方向に広がっている。これらの孔23,36aの中,およびそれらより電池ケース13の外方側には,中空の突出部41が突出している。突出部41の先端部42は,貫通孔36aより外側でキノコの傘状に径方向に広がっている。つまり,先端部42のうち貫通孔36aより外側の部分の最大径は,貫通孔36aの径より大きい。さらに,先端部42の電池ケース13側の面は,極柱端子30の底面部分36に貫通孔36aの周囲で接触している。また,先端部42の外側の面は,外向きに凸状となっている。なお,突出部41の内部は,閉じた空間ではなく,電池ケース13の内部側に開放されている。   As shown in FIG. 2, the internal terminal 31 passes through the through hole 23 of the lid member 12 and the through hole 36 a of the pole column terminal 30 and extends in the radial direction of the hole on both sides thereof. A hollow protrusion 41 protrudes in these holes 23 and 36a and on the outer side of the battery case 13 from them. The tip portion 42 of the projecting portion 41 extends radially in the shape of a mushroom umbrella outside the through hole 36a. That is, the maximum diameter of the tip portion 42 outside the through hole 36a is larger than the diameter of the through hole 36a. Furthermore, the surface of the tip end portion 42 on the battery case 13 side is in contact with the bottom surface portion 36 of the pole column terminal 30 around the through hole 36a. Further, the outer surface of the tip portion 42 is convex outward. Note that the inside of the protrusion 41 is not a closed space, but is open to the inside of the battery case 13.

内部端子31のうち,蓋材12の貫通孔23より電池ケース13の内方側には,平板状の基端部43が設けられている。基端部43は,シール部材32を介して,蓋材12のうち電池ケース13の内部側の面に押し付けられている。つまり,内部端子31は,基端部43と先端部42とによって,シール部材32,絶縁部材33,極柱端子30とともに,蓋材12を挟みつけている。これにより,内部端子31は蓋材12に固定されている。また,内部端子31によって,蓋材12と,極柱端子30,シール部材32,絶縁部材33とが固定されている。   A flat base end portion 43 is provided in the internal terminal 31 on the inner side of the battery case 13 from the through hole 23 of the lid member 12. The base end portion 43 is pressed against the inner surface of the battery case 13 in the lid member 12 via the seal member 32. That is, the internal terminal 31 sandwiches the lid 12 together with the seal member 32, the insulating member 33, and the pole terminal 30 by the base end portion 43 and the tip end portion 42. As a result, the internal terminal 31 is fixed to the lid member 12. Further, the lid member 12, the pole column terminal 30, the seal member 32, and the insulating member 33 are fixed by the internal terminal 31.

さらに,内部端子31には,図2に示すように,蓋材12に押し付けられている箇所である基端部43より先に内部接続部44が形成されている。つまり,内部端子31の基端部43より電池ケース13の内方側の先端部分は,電池10の形状に合わせて折り曲げられ,電極体16の未塗工部18に溶接されて,内部接続部44となっている。未塗工部18は,この箇所において電極体16の厚さ方向に寄せ集められ,密集した状態とされている。その密集した箇所の外側から内部端子31の内部接続部44が未塗工部18をはさみこみ,溶接によって固定されている。   Further, as shown in FIG. 2, an internal connection portion 44 is formed in the internal terminal 31 before the base end portion 43 that is a portion pressed against the lid member 12. That is, the distal end portion of the inner side of the battery case 13 with respect to the base end portion 43 of the internal terminal 31 is bent in accordance with the shape of the battery 10 and welded to the uncoated portion 18 of the electrode body 16 so as to be connected to the internal connection portion. 44. The uncoated portion 18 is gathered in the thickness direction of the electrode body 16 at this location and is in a dense state. The internal connection portion 44 of the internal terminal 31 sandwiches the uncoated portion 18 from the outside of the dense portion and is fixed by welding.

このようになっているので,本形態の電池10の未塗工部18は内部端子31の内部接続部44に接続され,内部端子31の突出部41は極柱端子30に接続されている。つまり,極柱端子30は,本形態の電池10の一方の極(未塗工部18)の外部端子として機能する。例えば,極柱端子30の円筒部分34,特に雌ネジ34aへのボルト締め等を利用すれば,他の部材と接続させることは容易である。   Thus, the uncoated portion 18 of the battery 10 of the present embodiment is connected to the internal connection portion 44 of the internal terminal 31, and the protruding portion 41 of the internal terminal 31 is connected to the polar column terminal 30. That is, the pole terminal 30 functions as an external terminal of one pole (uncoated part 18) of the battery 10 of this embodiment. For example, if bolting to the cylindrical portion 34 of the pole terminal 30, particularly the female screw 34a, is used, it is easy to connect to other members.

また,突出部41や極柱端子30は,シール部材32や絶縁部材33によって,蓋材12から絶縁されている。さらに,蓋材12の貫通孔23は,シール部材32によって,確実にシールされている。従って,電池10は密閉型の電池となっている。   Further, the protruding portion 41 and the pole terminal 30 are insulated from the lid member 12 by a seal member 32 and an insulating member 33. Further, the through hole 23 of the lid member 12 is securely sealed by the seal member 32. Therefore, the battery 10 is a sealed battery.

次に,本形態の電池10の製造方法を説明する。取りつけ前の本形態の内部端子31の形状を,図3と図4に示す。図4は,図3のB−B断面である。この内部端子31は,金属板をプレスして,この図示の形状に成形したものである。突出部41は,上底を有する略円筒形に突出した部分であり,それ以外の部分は,突出部41の基端から連続して略平板状となっている。   Next, a method for manufacturing the battery 10 of this embodiment will be described. The shape of the internal terminal 31 of this embodiment before mounting is shown in FIGS. FIG. 4 is a BB cross section of FIG. The internal terminal 31 is formed by pressing a metal plate into the illustrated shape. The protruding portion 41 is a portion that protrudes into a substantially cylindrical shape having an upper base, and the other portions are formed in a substantially flat plate shape continuously from the base end of the protruding portion 41.

取りつけ前の突出部41の外径は,蓋材12の貫通孔23の内径よりやや小さい。また,内部端子31の図3中で左右の両端部31aは,それより中央寄りの中央部31bに比較して,板面の幅(図中で上下方向の大きさ)がやや小さい。さらに,両端部31aと中央部31bとの間に,折り目が付けられており,両端部31aは中央部31bより突出部41から遠い側へ曲げられている。これにより,後の工程で基端部43と内部接続部44との間が曲げられたとき,両端部31a同士は中央部31b同士より互いにより接近した配置となる。   The outer diameter of the protrusion 41 before mounting is slightly smaller than the inner diameter of the through hole 23 of the lid member 12. Also, the left and right end portions 31a of the internal terminal 31 in FIG. 3 have a slightly smaller width (size in the vertical direction in the drawing) than the central portion 31b closer to the center. Further, a crease is formed between the both end portions 31a and the central portion 31b, and the both end portions 31a are bent to the side farther from the projecting portion 41 than the central portion 31b. Thus, when the base end portion 43 and the internal connection portion 44 are bent in a later step, the both end portions 31a are arranged closer to each other than the central portions 31b.

そして,図3と図4に示した内部端子31と,電池ケース13の一部となる蓋材12およびケース本体11,発電要素15,極柱端子30,シール部材32,絶縁部材33をそれぞれ用意する。これが準備工程である。   3 and FIG. 4, the lid member 12 and the case main body 11, the power generation element 15, the pole terminal 30, the seal member 32, and the insulating member 33, which are part of the battery case 13, are prepared. To do. This is the preparation process.

次に,このように成形された内部端子31の上に,図5に示すように,シール部材32,蓋材12,絶縁部材33,極柱端子30を配置する。例えば,まず,蓋材12の貫通孔23に,リング状のシール部材32をはめ込み,次に,シール部材32の中に,内部端子31の突出部41を,後に電池の内部となる側から貫通させる。さらに,蓋材12の外側から,絶縁部材33と極柱端子30をはめ込む。   Next, as shown in FIG. 5, the sealing member 32, the lid member 12, the insulating member 33, and the pole column terminal 30 are disposed on the internal terminal 31 thus formed. For example, first, a ring-shaped sealing member 32 is fitted into the through-hole 23 of the lid member 12, and then the protruding portion 41 of the internal terminal 31 is penetrated into the sealing member 32 from the side that later becomes the inside of the battery. Let Further, the insulating member 33 and the pole column terminal 30 are fitted from the outside of the lid member 12.

なお,はめ込む手順はこの順序に限らない。内部端子31の突出部41が,蓋材12の貫通孔23と極柱端子30の貫通孔36aを貫通するとともに円筒部分34の内部へ突出して配置され,各部材の間に正しくシール部材32や絶縁部材33が配置されればよい。これが,重ね合わせ工程と突出工程とに相当する。   The procedure for fitting is not limited to this order. The protruding portion 41 of the internal terminal 31 passes through the through hole 23 of the lid member 12 and the through hole 36a of the pole terminal 30, and protrudes into the cylindrical portion 34. The insulating member 33 should just be arrange | positioned. This corresponds to the superposition process and the protrusion process.

なお,極柱端子30は,絶縁部材33の内側に嵌るとともに,貫通孔36aに突出部41を通すことができるようになっている。この図の例では,シール部材32の絶縁部材33側の部分の厚みは,蓋材12の厚みより大きい。また,シール部材32のうち蓋材12より外側に突出する部分の高さは,絶縁部材33の底面の厚さ以上である。そのため,これらの部材を単にはめ込んだだけでは,絶縁部材33と極柱端子30とは離れており,蓋材12と絶縁部材33との間も押し付けられてはいない。このように,蓋材12の両側に,内部端子31,シール部材32,絶縁部材33,極柱端子30を配置することにより,図5に示す状態となる。   The pole terminal 30 fits inside the insulating member 33 and can pass the protruding portion 41 through the through hole 36a. In the example of this figure, the thickness of the portion of the sealing member 32 on the insulating member 33 side is larger than the thickness of the lid member 12. Further, the height of the portion of the seal member 32 that protrudes outward from the lid member 12 is equal to or greater than the thickness of the bottom surface of the insulating member 33. Therefore, the insulating member 33 and the pole terminal 30 are separated from each other simply by fitting these members, and the cover member 12 and the insulating member 33 are not pressed against each other. Thus, by arranging the internal terminal 31, the sealing member 32, the insulating member 33, and the pole column terminal 30 on both sides of the lid member 12, the state shown in FIG.

このようにして用意された内部端子31の突出部41を,極柱端子30の円筒部分34の中で蓋材12の方へ押しつぶして,径方向へ広げる。例えば,先端が凹形状となっている治具を用いて,図5中で上方から下向きに押すことにより,図6に示すように,突出部41の先端部42をその外面が凸形状の曲面状に変形させることができる。これにより,先端部42を径方向へ広げるとともに,先端部42の基端側の面を極柱端子30の底面部分36に押し付けることができる。   The protrusion 41 of the internal terminal 31 prepared in this way is crushed toward the lid member 12 in the cylindrical portion 34 of the pole terminal 30 and is expanded in the radial direction. For example, by using a jig having a concave tip and pushing downward from above in FIG. 5, the tip 42 of the protrusion 41 is a curved surface having a convex outer surface as shown in FIG. Can be deformed. Accordingly, the distal end portion 42 can be expanded in the radial direction, and the base end side surface of the distal end portion 42 can be pressed against the bottom surface portion 36 of the polar column terminal 30.

その結果,先端部42のうち,底面部分36より外側に出っ張っている部分の最大径は,貫通孔36aの径より大きくなるように変形される。そして,内部端子31のうち突出部41の先端部42と基端部43とによって,蓋材12と極柱端子30とが挟み込まれる。これにより,内部端子31によって,蓋材12と極柱端子30とが固定される。これが変形工程である。なお,本形態では,シール部材32と絶縁部材33とも,蓋材12や極柱端子30とともに挟み込まれている。この変形工程において,シール部材32が押しつぶされることによって,蓋材12と絶縁部材33とが密着される。   As a result, the maximum diameter of the tip portion 42 protruding outside the bottom surface portion 36 is deformed so as to be larger than the diameter of the through hole 36a. The lid member 12 and the pole terminal 30 are sandwiched between the distal end portion 42 and the proximal end portion 43 of the protruding portion 41 of the internal terminal 31. Thereby, the lid member 12 and the pole column terminal 30 are fixed by the internal terminal 31. This is a deformation process. In this embodiment, both the sealing member 32 and the insulating member 33 are sandwiched together with the lid member 12 and the pole column terminal 30. In this deformation step, the cover member 12 and the insulating member 33 are brought into close contact with each other when the seal member 32 is crushed.

このようにして,蓋材12の貫通孔23,24のそれぞれに内部端子31,極柱端子30等を取りつける。次に,図3中に点線で示した箇所で両端部31aが突出部41から遠い側となるように曲げる。これにより,突出部41の基端の周囲が基端部43として残る。さらに,この曲げられた両端部31aの間に,別に用意した電極体16の未塗工部18を挟み込み,溶接する。これが接続工程である。   In this manner, the internal terminal 31, the pole terminal 30 and the like are attached to the through holes 23 and 24 of the lid member 12, respectively. Next, the two end portions 31a are bent so as to be on the side farther from the projecting portion 41 at the location indicated by the dotted line in FIG. Thereby, the periphery of the base end of the protrusion 41 remains as the base end portion 43. Further, an uncoated portion 18 of the electrode body 16 prepared separately is sandwiched between the bent end portions 31a and welded. This is the connection process.

電極体16の両極の未塗工部18,19とそれぞれの内部端子とが接続されたら,この電極体16をケース本体11に入れ,ケース本体11と蓋材12とを溶接する。さらに,注液口から電解液を注液する。これにより,発電要素15が電池ケース13に収納された。これが収納工程である。さらに,注液口を塞ぎ,電池10の完成である。   When the uncoated portions 18 and 19 of both electrodes of the electrode body 16 and the respective internal terminals are connected, the electrode body 16 is put into the case body 11 and the case body 11 and the lid member 12 are welded. Further, an electrolyte is injected from the injection port. Thereby, the power generation element 15 was stored in the battery case 13. This is the storing process. Further, the liquid injection port is closed, and the battery 10 is completed.

本形態の電池10では,突出部41の先端部42は,極柱端子30の円筒部分34の内部に配置されている。そして,変形された後の先端部42の蓋材12からの突出高さは,円筒部分34の底面部分36からの立ち上がり高さに比較して小さい。すなわち,先端部42は,円筒部分34より外側にはみ出している部分はなく,円筒部分34の内部に完全に収まっている。   In the battery 10 of this embodiment, the tip end portion 42 of the protruding portion 41 is disposed inside the cylindrical portion 34 of the pole post terminal 30. The protruding height of the tip portion 42 after being deformed from the lid member 12 is smaller than the rising height from the bottom surface portion 36 of the cylindrical portion 34. That is, the tip portion 42 does not protrude beyond the cylindrical portion 34, and is completely contained within the cylindrical portion 34.

さらに,内部端子31の突出部41が極柱端子30に直接接触していることから,内部端子31と極柱端子30とが,間に他の部材を介することなく,直接接続されている。さらに,極柱端子30が未塗工部18の直上に配置されていることから,未塗工部18と極柱端子30との間の距離が近く,通電抵抗は小さい。さらに,突出部41は,その内部が空洞であるので,比較的小さい力で変形させることができる。従来のかしめのような大きい圧力でのプレスは不要である。従って,生産性が高く,コストの低いものとなっている。   Furthermore, since the protruding portion 41 of the internal terminal 31 is in direct contact with the pole column terminal 30, the internal terminal 31 and the pole column terminal 30 are directly connected without any other member interposed therebetween. Further, since the pole terminal 30 is disposed immediately above the uncoated portion 18, the distance between the uncoated portion 18 and the pole terminal 30 is close, and the conduction resistance is small. Furthermore, since the protrusion 41 is hollow, it can be deformed with a relatively small force. It is not necessary to press at a large pressure like the conventional caulking. Therefore, the productivity is high and the cost is low.

本形態の電池10は,内部端子31が,中空の突出部41と,その基端側の平板状の基端部43と,基端部43より突出部41から遠い側の内部接続部44とを有している。そして,突出部41が,蓋材12の貫通孔23と極柱端子30の貫通孔36aとを貫通して,電池ケース13の外側へ突出している。さらに突出部41のうち,極柱端子30の底面部分36(貫通孔36aの形成されている面)より外側の部分である先端部42は,貫通孔36aより径方向に広がるように押しつぶされている。従って,内部端子31の突出部41と基端部43とによって,蓋材12と極柱端子30とが挟みつけられて固定されている。従って,突出部41によって確実に密閉されている。また,内部接続部44は,電極体16の未塗工部と直接接続されている。従って,極柱端子30と電極体16との間の通電抵抗は小さい。   In the battery 10 of this embodiment, the internal terminal 31 has a hollow protruding portion 41, a base end portion 43 having a flat plate shape on the base end side, and an internal connection portion 44 on the side farther from the protruding portion 41 than the base end portion 43. have. Then, the protruding portion 41 protrudes outside the battery case 13 through the through hole 23 of the lid member 12 and the through hole 36 a of the pole column terminal 30. Furthermore, the tip part 42 which is a part outside the bottom part 36 (surface in which the through-hole 36a is formed) of the pole terminal 30 among the protrusions 41 is crushed so as to expand in the radial direction from the through-hole 36a. Yes. Therefore, the lid member 12 and the pole terminal 30 are sandwiched and fixed by the protruding portion 41 and the base end portion 43 of the internal terminal 31. Accordingly, the protrusion 41 is securely sealed. The internal connection portion 44 is directly connected to the uncoated portion of the electrode body 16. Accordingly, the energization resistance between the pole terminal 30 and the electrode body 16 is small.

以上詳細に説明したように,本形態の電池10では,突出部41の先端部42は,極柱端子30の円筒部分34に覆われて,円筒部分34の内部に配置されている。従って,突出部41の先端部42は,外部から不用意に押圧される等の他部材による干渉を受けるおそれはない。これにより,中空の部分である先端部42の破損は防止されている。   As described above in detail, in the battery 10 of this embodiment, the tip end portion 42 of the protruding portion 41 is covered with the cylindrical portion 34 of the pole column terminal 30 and disposed inside the cylindrical portion 34. Therefore, there is no possibility that the tip portion 42 of the protruding portion 41 is subject to interference from other members such as being carelessly pressed from the outside. Thereby, the breakage of the tip portion 42 which is a hollow portion is prevented.

次に,本形態の組電池50について説明する。本形態の組電池50は,完成した電池10を複数個接続したものである。例えば,2個の電池10を,その大面積の面(電池10を図1の向きとした場合に正面に見える面)同士が隣接するように並べることにより,隣り合う電池10の端子部21,22をごく近くに配置することができる。従って,端子部21,22の間にバスバーを架け渡すことにより,2個の電池10の端子間で接続することができる。ここでは,バスバー51を用いて2個の電池10の端子部21,21を接続した例の断面図を図7と図8に示す。図8は,図7のC−C断面図である。なお,図8では隣り合う2個の電池10をやや離して示しているが,互いに接触するまで接近させて配置しても構わない。   Next, the assembled battery 50 of this embodiment will be described. The assembled battery 50 according to this embodiment is obtained by connecting a plurality of completed batteries 10. For example, by arranging the two batteries 10 so that the surfaces of the large areas (surfaces that can be seen in the front when the battery 10 is oriented in FIG. 1) are adjacent to each other, the terminal portions 21 of the adjacent batteries 10, 22 can be placed very close. Therefore, it is possible to connect between the terminals of the two batteries 10 by bridging the bus bar between the terminal portions 21 and 22. Here, sectional views of an example in which the terminal portions 21 and 21 of the two batteries 10 are connected using the bus bar 51 are shown in FIGS. 8 is a cross-sectional view taken along the line CC of FIG. In FIG. 8, the two adjacent batteries 10 are shown slightly separated from each other, but they may be arranged close to each other until they come into contact with each other.

本形態のバスバー51は,金属製の平板状のものである。本形態のバスバー51には,図7と図8に示すように,極柱端子30の雌ネジ34aの内径より大きく,鍔部35の外径より小さい径の孔52が2箇所に形成されている。本形態の組電池50では,2つの電池10の極柱端子30の鍔部35の上にバスバー51が載っている。バスバー51は,その孔52にそれぞれの電池10の極柱端子30の円筒部分34が重なるように配置されている。そして,バスバー51の図中で上方から,孔52を貫通して締結ボルト53が極柱端子30の雌ネジ34aに締め込まれている。   The bus bar 51 of this embodiment is a metal flat plate. As shown in FIGS. 7 and 8, the bus bar 51 of this embodiment has two holes 52 having a diameter larger than the inner diameter of the female screw 34 a of the pole terminal 30 and smaller than the outer diameter of the flange 35. Yes. In the assembled battery 50 of this embodiment, the bus bar 51 is placed on the flange portion 35 of the pole column terminal 30 of the two batteries 10. The bus bar 51 is arranged so that the cylindrical portion 34 of the pole terminal 30 of each battery 10 overlaps the hole 52. A fastening bolt 53 is fastened to the female screw 34 a of the pole terminal 30 through the hole 52 from above in the drawing of the bus bar 51.

締結ボルト53は,図7と図8に示すように,その頭部がバスバー51に接触するまで締め込まれると,その先端部が突出部41の先端部42に接触する長さに形成されている。また,締結ボルト53の先端部は,突出部41の先端部42の変形後の形状に倣う形状に形成されている。あるいは少なくとも,締結ボルト53を締結した状態では,締結ボルト53の先端部が突出部41の先端部42に無理な力を加えることはないようになっている。   As shown in FIGS. 7 and 8, the fastening bolt 53 is formed in such a length that its front end portion comes into contact with the front end portion 42 of the projecting portion 41 when it is tightened until its head comes into contact with the bus bar 51. Yes. Further, the distal end portion of the fastening bolt 53 is formed in a shape that follows the deformed shape of the distal end portion 42 of the protruding portion 41. Alternatively, at least in a state where the fastening bolt 53 is fastened, the tip of the fastening bolt 53 does not apply an excessive force to the tip 42 of the protrusion 41.

従って,極柱端子30の雌ネジ34aに締め込まれることにより,締結ボルト53は,バスバー51,極柱端子30,内部端子31のすべてと接触することになる。すなわち,バスバー51と内部端子31とが,極柱端子30や締結ボルト53を介して導通される。このことから,接続された2つの電池10間の導通経路長は短く,通電抵抗を小さいものとできる。   Therefore, the fastening bolt 53 comes into contact with all of the bus bar 51, the pole post terminal 30, and the internal terminal 31 by being fastened to the female screw 34 a of the pole post terminal 30. That is, the bus bar 51 and the internal terminal 31 are electrically connected via the pole terminal 30 and the fastening bolt 53. From this, the conduction path length between the two connected batteries 10 is short, and the conduction resistance can be made small.

さらに,組電池50とすることによって,締結ボルト53の先端部が突出部41の先端部42に接触するので,先端部42は,電池10単体における状態よりもさらに押しつぶされる。従って,突出部41と基端部43とによる,蓋材12と極柱端子30との固定は,電池10単体の場合よりさらに確実なものとなる。また,内部端子31と極柱端子30との接続状態も,確実なものとなる。   Furthermore, by using the assembled battery 50, the distal end portion of the fastening bolt 53 comes into contact with the distal end portion 42 of the protruding portion 41, so that the distal end portion 42 is further crushed than in the state of the battery 10 alone. Therefore, the fixing of the lid member 12 and the pole post terminal 30 by the protruding portion 41 and the base end portion 43 is more reliable than in the case of the battery 10 alone. Further, the connection state between the internal terminal 31 and the pole terminal 30 is also reliable.

また,極柱端子30に締結ボルト53が締結されることにより,極柱端子30の円筒部分34はその開放端が封じられる。従って,組電池50では,突出部41の先端部42はもはや露出されていない。従って,先端部42が外部から干渉を受けるおそれはなく,先端部42の破損や変形等は防止されている。また,締結ボルト53の先端部が突出部41の先端部42に接触しているので,組電池50の使用開始後に電池10の内圧が上昇した場合でも,突出部41の先端部42の変形は防止され,良好な接続状態を確保できる。さらに,極柱端子30の円筒部分34が突出部41の先端部42を囲んでいるので,締結ボルト53も,内部端子31の直上に配置される。また,バスバー51の外形寸法は,鍔部35の外形と同程度のものとすればよい。従って,これらの部材よりなる外部端子部分は,内部端子31の直上の小さな範囲内に収まっているので,体積効率の良好な組電池50となっている。   Further, when the fastening bolt 53 is fastened to the pole terminal 30, the open end of the cylindrical portion 34 of the pole terminal 30 is sealed. Therefore, in the assembled battery 50, the tip end portion 42 of the protruding portion 41 is no longer exposed. Therefore, there is no possibility that the tip end portion 42 is subject to external interference, and the tip portion 42 is prevented from being damaged or deformed. In addition, since the tip of the fastening bolt 53 is in contact with the tip 42 of the protrusion 41, even when the internal pressure of the battery 10 rises after the use of the battery pack 50, the tip 42 of the protrusion 41 is not deformed. It is prevented and a good connection state can be secured. Further, since the cylindrical portion 34 of the pole terminal 30 surrounds the tip end portion 42 of the protruding portion 41, the fastening bolt 53 is also disposed immediately above the internal terminal 31. In addition, the outer dimensions of the bus bar 51 may be approximately the same as the outer dimensions of the flange 35. Therefore, the external terminal portion made of these members is within a small range directly above the internal terminal 31, so that the assembled battery 50 with good volume efficiency is obtained.

以上詳細に説明したように本形態の組電池50は,電池10の極柱端子30の雌ネジ34aに締結ボルト53が締め込まれているので,通電抵抗が小さい。さらに,締結ボルト53によって,各電池10の突出部41の先端部42がさらに押しつぶされるので,電池10の密閉状態はさらに確実なものとなっている。さらに,極柱端子30の円筒部分34に締結ボルト53が締結されているので,中空の部分である突出部41の破損が防止されている。   As described above in detail, the assembled battery 50 of this embodiment has a small energization resistance because the fastening bolt 53 is fastened to the female screw 34a of the pole column terminal 30 of the battery 10. Further, the fastening bolt 53 further crushes the tip end portion 42 of the protruding portion 41 of each battery 10, so that the sealed state of the battery 10 is further ensured. Furthermore, since the fastening bolt 53 is fastened to the cylindrical portion 34 of the pole terminal 30, the breakage of the protruding portion 41 which is a hollow portion is prevented.

なお,本形態は単なる例示にすぎず,本発明を何ら限定するものではない。したがって本発明は当然に,その要旨を逸脱しない範囲内で種々の改良,変形が可能である。
例えば,上記の実施形態では,角型の電池の端子形状に本発明を適用しているが,円筒型の電池に適用することももちろん可能である。例えば図9に示すように,電池の形状に合わせて,蓋材の形状や内部端子と電極体との接続箇所の形状等を変更すればよい。また電極体16の種類は何でもよい。例えば,リチウムイオン二次電池に限らず,ニッケル水素二次電池等にも適用可能である。
In addition, this form is only a mere illustration and does not limit this invention at all. Therefore, the present invention can naturally be improved and modified in various ways without departing from the gist thereof.
For example, in the above embodiment, the present invention is applied to the terminal shape of a rectangular battery, but it is of course possible to apply it to a cylindrical battery. For example, as shown in FIG. 9, the shape of the lid, the shape of the connection portion between the internal terminal and the electrode body, or the like may be changed in accordance with the shape of the battery. Any kind of electrode body 16 may be used. For example, the present invention can be applied not only to lithium ion secondary batteries but also to nickel hydride secondary batteries.

また例えば,極柱端子の円筒部分34の内周面に雌ネジ34aが形成されているとしたが,雌ネジ34aが形成される箇所の外形は円柱形に限らず,角柱に円柱形の孔が形成されたものでもよい。また,雌ネジに限らず,溝とフックの組合せ等による固定方法を採用することもできる。また,突出部41の先端部42を外側に凸の曲面としたが,これに限るものではない。例えば,平面状に押しつぶしたとしてもほぼ同様の効果を得ることができる。   Further, for example, the internal thread 34a is formed on the inner peripheral surface of the cylindrical portion 34 of the pole terminal. However, the outer shape of the portion where the internal thread 34a is formed is not limited to the cylindrical shape, and the cylindrical hole is formed in the rectangular column. May be formed. Further, not only the female screw but also a fixing method using a combination of a groove and a hook may be employed. Moreover, although the front-end | tip part 42 of the protrusion part 41 was made into the curved surface convex outside, it is not restricted to this. For example, even if it is crushed flat, the same effect can be obtained.

また例えば,組電池は,単電池を2つ以上接続したものであれば良く,直列接続のものも並列接続のものも含まれる。互いに接続される端子部の数や配置に合わせて,適切なバスバーを用意すればよい。また,また,端子部と電池ケースとの絶縁は,正負のいずれか一方のみについて行うようにしてもよい。また,絶縁部材33とシール部材32として,別々の部材を用いるとしたが,適切な材質と形状を選択することにより,これらの機能を合わせた1つの部材とすることも可能である。   Further, for example, the assembled battery may be any battery in which two or more single cells are connected, and includes a battery connected in series and a battery connected in parallel. An appropriate bus bar may be prepared in accordance with the number and arrangement of terminal portions connected to each other. Further, the insulation between the terminal portion and the battery case may be performed for only one of positive and negative. In addition, although separate members are used as the insulating member 33 and the seal member 32, it is possible to obtain a single member that combines these functions by selecting an appropriate material and shape.

10 電池
13 電池ケース
15 発電要素
23 貫通孔
30 極柱端子
31 内部端子
34 円筒部分
34a 雌ネジ
35 鍔部
36 底面部分
36a 貫通孔
41 突出部
43 基端部
51 バスバー
53 締結ボルト
DESCRIPTION OF SYMBOLS 10 Battery 13 Battery case 15 Electric power generation element 23 Through-hole 30 Polar pole terminal 31 Internal terminal 34 Cylindrical part 34a Female screw 35 Grow part 36 Bottom part 36a Through-hole 41 Protrusion part 43 Base end part 51 Bus bar 53 Fastening bolt

Claims (5)

貫通孔が形成されている電池ケースと,
前記電池ケースの内部に収容されている発電要素と,
筒部と前記筒部の一方の端に設けられた底面とを有し,前記底面に貫通孔が形成されているとともに,前記底面を前記電池ケースに向けて,前記底面の貫通孔を前記電池ケースの貫通孔の位置に重ねて前記電池ケースの外部に配置されている極柱端子と,
前記電池ケースの内部で前記発電要素に接続されている内部端子とを有し,
前記内部端子は,
前記電池ケースの貫通孔と前記極柱端子の貫通孔とを貫通して,前記筒部の内部空間に向かって突出している中空の突出部と,
前記電池ケースの内面側に位置し,前記突出部とともに前記電池ケースおよび前記極柱端子の前記底面を挟みつけている基端部とを有し,
前記突出部のうち,前記極柱端子の前記底面より外側に出っ張っている部分は,前記筒部の内部に位置するとともに,最大径が前記極柱端子の貫通孔の径より大きいことを特徴とする密閉型電池。
A battery case in which a through hole is formed;
A power generating element housed inside the battery case;
A cylindrical portion and a bottom surface provided at one end of the cylindrical portion, the through hole is formed in the bottom surface, the bottom surface is directed to the battery case, and the through hole in the bottom surface is formed in the battery. A pole terminal disposed outside the battery case, overlaid on the through hole of the case;
An internal terminal connected to the power generation element inside the battery case;
The internal terminal is
A hollow projecting portion projecting through the through hole of the battery case and the through hole of the pole column terminal and projecting toward the internal space of the cylindrical portion;
The battery case is located on the inner surface side of the battery case, and has a base end portion sandwiching the battery case and the bottom surface of the pole post terminal together with the protruding portion,
A portion of the protruding portion that protrudes outside the bottom surface of the pole terminal is located inside the cylindrical portion, and has a maximum diameter larger than the diameter of the through hole of the pole terminal. Sealed battery.
請求項1に記載の密閉型電池において,
前記極柱端子の前記筒部の内周面に雌ネジが形成されていることを特徴とする密閉型電池。
The sealed battery according to claim 1,
A sealed battery, wherein a female screw is formed on an inner peripheral surface of the cylindrical portion of the pole post terminal.
請求項1または請求項2に記載の密閉型電池において,
前記極柱端子の前記筒部のうち,前記底面とは逆側の端部に,前記筒部の径方向外周側へ張り出した鍔部が形成されていることを特徴とする密閉型電池。
The sealed battery according to claim 1 or 2,
A sealed battery characterized in that a flange projecting outward in the radial direction of the cylindrical portion is formed at an end of the cylindrical column terminal opposite to the bottom surface.
複数の電池と,電池間を接続するバスバーと,前記バスバーを電池の端子に締結する締結ボルトとを有する組電池において,
各電池が,
貫通孔が形成されている電池ケースと,
前記電池ケースの内部に収容されている発電要素と,
内周面に雌ネジが形成されている筒部と前記筒部の一方の端に設けられた底面とを有し,前記底面に貫通孔が形成されているとともに,前記底面を前記電池ケースに向けて前記電池ケースの外部に配置されている極柱端子と,
前記電池ケースの内部で前記発電要素に接続されている内部端子とを有し,
前記内部端子は,
前記電池ケースの貫通孔と前記極柱端子の貫通孔とを貫通して,前記筒部の内部空間に向かって突出している中空の突出部と,
前記電池ケースの内面側に位置し,前記突出部とともに前記電池ケースおよび前記極柱端子を挟みつけている基端部とを有し,
前記突出部のうち,前記極柱端子の前記底面より外側に出っ張っている部分は,前記筒部の内部に位置するとともに,最大径が前記極柱端子の貫通孔の径より大きいものであり,
前記バスバーは,貫通孔が形成されているとともに,前記極柱端子の前記筒部のうち前記底面とは逆側の端部に接触して配置されているものであり,
前記締結ボルトは,前記バスバーの貫通孔を貫通して前記極柱端子の前記筒部の内周面の雌ネジに締結されているとともに,前記筒部の内部に入り込んでいる部分の長さが,前記突出部を破損させることなく前記突出部に接触する長さのものであることを特徴とする組電池。
In an assembled battery having a plurality of batteries, a bus bar connecting the batteries, and a fastening bolt for fastening the bus bar to a battery terminal,
Each battery
A battery case in which a through hole is formed;
A power generating element housed inside the battery case;
A cylindrical portion having an internal thread formed on an inner peripheral surface, and a bottom surface provided at one end of the cylindrical portion; a through hole is formed in the bottom surface; and the bottom surface is attached to the battery case. A pole pole terminal arranged outside the battery case,
An internal terminal connected to the power generation element inside the battery case;
The internal terminal is
A hollow projecting portion projecting through the through hole of the battery case and the through hole of the pole column terminal and projecting toward the internal space of the cylindrical portion;
A base end portion located on the inner surface side of the battery case, with the protruding portion and sandwiching the battery case and the pole terminal,
Of the protruding portion, the portion protruding outside the bottom surface of the pole terminal is located inside the cylindrical portion, and the maximum diameter is larger than the diameter of the through hole of the pole terminal,
The bus bar has a through-hole and is disposed in contact with an end portion on the opposite side to the bottom surface of the cylindrical portion of the pole terminal,
The fastening bolt penetrates the through hole of the bus bar and is fastened to a female screw on the inner peripheral surface of the cylindrical portion of the pole pole terminal, and the length of the portion entering the inside of the cylindrical portion is A battery assembly having a length that contacts the protrusion without damaging the protrusion.
貫通孔が形成されているとともに電池ケースの一部をなす電池ケース部材と,発電要素と,筒部と前記筒部の一方の端に設けられた底面とを有し前記底面に貫通孔が形成されている極柱端子と,基端部と前記基端部から突出している中空の突出部とを有する内部端子とを用意する準備工程と,
前記極柱端子を,前記電池ケース部材における,電池ケースの外側となる面側に,貫通孔同士が重なるように配置する重ね合わせ工程と,
前記内部端子を,前記基端部を前記電池ケース部材の内面側に位置させるとともに,前記突出部を前記電池ケース部材の貫通孔と前記極柱端子の貫通孔とを貫通して電池ケースの外方となる側に向かって突出させて配置する突出工程と,
前記突出部のうち前記極柱端子の前記底面より外側に出っ張っている部分を,前記電池ケース部材に向かって押圧することにより,前記筒部の内部に位置するとともに,最大径が前記極柱端子の貫通孔の径より大きくなるように変形させ,前記基端部と変形した前記突出部とで前記電池ケース部材および前記極柱端子を挟みつける変形工程と,
前記内部端子のうち前記突出部以外の箇所を前記発電要素に接続する接続工程と,
前記発電要素を電池ケースの内部に収納する収納工程とを有することを特徴とする密閉型電池の製造方法。
A through-hole is formed in the bottom surface having a battery case member forming a part of the battery case, a power generation element, a cylindrical portion, and a bottom surface provided at one end of the cylindrical portion. A preparatory step of preparing a pole terminal that is formed, and an internal terminal having a base end and a hollow protrusion protruding from the base end;
An overlaying step of arranging the pole pole terminals so that through holes overlap each other on the surface side of the battery case member that is outside the battery case;
The internal terminal is positioned at the base end on the inner surface side of the battery case member, and the protruding portion penetrates the through hole of the battery case member and the through hole of the pole post terminal and A projecting step for projecting toward the opposite side, and
By pressing a portion of the protruding portion that protrudes outside the bottom surface of the pole terminal toward the battery case member, the protruding portion is positioned inside the cylindrical portion and has a maximum diameter of the pole terminal. A deformation step in which the battery case member and the pole column terminal are sandwiched between the base end portion and the deformed protruding portion;
A connection step of connecting a portion other than the protruding portion of the internal terminal to the power generation element;
And a housing step of housing the power generation element in a battery case.
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