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JP6041083B2 - Corrugated cardboard cushioning material and corrugated cardboard box for storing the corrugated cardboard cushioning material - Google Patents
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JP6041083B2 - Corrugated cardboard cushioning material and corrugated cardboard box for storing the corrugated cardboard cushioning material - Google Patents

Corrugated cardboard cushioning material and corrugated cardboard box for storing the corrugated cardboard cushioning material Download PDF

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JP6041083B2
JP6041083B2 JP2011249452A JP2011249452A JP6041083B2 JP 6041083 B2 JP6041083 B2 JP 6041083B2 JP 2011249452 A JP2011249452 A JP 2011249452A JP 2011249452 A JP2011249452 A JP 2011249452A JP 6041083 B2 JP6041083 B2 JP 6041083B2
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山下 剛
剛 山下
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三五紙業株式会社
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本発明は、通信用精密機器、半導体ウエハーケース、電子機器、家電製品等の梱包に使用する段ボール製緩衝材及びこの段ボール製緩衝材が収納される段ボール製箱体に関する。   The present invention relates to a corrugated cardboard cushioning material used for packing precision equipment for communication, semiconductor wafer cases, electronic equipment, home appliances, and the like, and a corrugated cardboard box in which the corrugated cardboard cushioning material is stored.

電子機器等を梱包するのに用いられる材料は、従来の発泡ポリスチレンに代表される発泡樹脂による緩衝材から、環境・リサイクルを考慮した紙、特に、段ボールによる緩衝材へ、時代とともに変わりつつある。段ボールによる緩衝材は一般に、角筒状に折込んだ段ボールシートを複数用いる、又は、折込みと抜打ち、切込み等を組み合わせて段ボールシートを加工し、その一部分で角筒を形成し、他の部分で突出片を形成し、さらに、また他の部分で切込みに突出片を差し込む等により組立てられて構成されている。このような段ボール紙製緩衝材等に係る発明は、例えば、下記特許文献1〜5に提案されている。   Materials used for packaging electronic devices and the like are changing with the times from buffer materials made of foamed resin typified by conventional foamed polystyrene to papers that take the environment and recycling into consideration, especially buffer materials made of cardboard. Corrugated cushioning materials generally use a plurality of corrugated cardboard sheets folded into a rectangular tube shape, or process a corrugated cardboard sheet by combining folding and punching, cutting, etc., forming a square tube in one part, and in other parts The protruding piece is formed and further assembled by inserting the protruding piece into the cut at another portion. Inventions relating to such a corrugated cardboard cushioning material have been proposed in, for example, the following Patent Documents 1 to 5.

特開2001−270568号公報JP 2001-270568 A 特許第4455741号公報Japanese Patent No. 4455741 特開2003−26246号公報JP 2003-26246 A 特許第3959255号公報Japanese Patent No. 3959255 特開2008−308178号公報JP 2008-308178 A

しかし、上述のように、上記特許文献1〜5で提案された発明はいずれも、段ボールシートを複雑に折込み、切込み、抜打く等の工程が必要であったり、複雑な組立操作が必要であったりする等、設計的にも製造的にも大きな手間とコストを要している。さらに、使用する段ボールシートの数が多くなり、製造や組立を煩雑にしているほか、段ボールシートを複雑に折込むこと等により緩衝材を構成するから、箱体の微細な寸法や形状の変更に応じて設計等をやり直す必要があり、さらには抜本的な見直しに迫られることもあり、汎用性に乏しいという問題が生じている。また、このように複雑に組み立てられた段ボール製緩衝材であっても、外部からの衝撃によって折り目以外の箇所が切れる、破れる、潰れるといった不都合を回避することができず、緩衝材としての機能そのものが損なわれてしまう虞があるという問題もある。   However, as described above, all of the inventions proposed in Patent Documents 1 to 5 require processes such as complicated folding, cutting and punching of cardboard sheets, and complicated assembly operations. For example, there is a great effort and cost in terms of design and manufacturing. Furthermore, the number of corrugated cardboard sheets used increases, making manufacturing and assembling complicated, and the cushioning material is configured by complicated folding of the corrugated cardboard sheets. In response to this, it is necessary to redo the design and the like, and there is also a problem that the versatility is poor because a radical review is required. In addition, even the corrugated cardboard cushioning material assembled in this way cannot avoid the inconvenience of being cut, torn, or crushed other than the crease due to external impact, and the function itself as the cushioning material. There is also a problem that there is a risk of damage.

したがって、箱体の寸法等の変更に応じて抜本的な設計変更の必要がない汎用性の高い緩衝材を、シンプルな形状でコストを抑え、しかも、折り目以外の箇所が切れる、破れる、潰れるといった不都合も生じない構成で提供すべきという要請があった。本願発明者は、これを検討していくうち、ハンモック様の緩衝機能が発現する段ボール製緩衝材を創作することに成功した。   Therefore, a highly versatile cushioning material that does not require drastic design changes according to changes in the dimensions of the box, etc., reduces costs with a simple shape, and also cuts, breaks, and collapses other than folds There was a request to provide a configuration that does not cause any inconvenience. The inventors of the present application have succeeded in creating a corrugated cardboard cushioning material that exhibits a hammock-like cushioning function.

本発明は、上記実情に鑑みて提案され、汎用性の高い段ボール製緩衝材をシンプルな形状で構成することができ、折り目以外の箇所が切れる、破れる、潰れるといった不都合も生じ難くした段ボール製緩衝材及びこの段ボール製緩衝材が収納される段ボール製箱体を提供することを目的とする。   The present invention has been proposed in view of the above circumstances, and can be made of a highly versatile cardboard cushioning material with a simple shape, and the cardboard cushioning is less likely to cause inconveniences such as breakage, tearing, and crushing of places other than folds. It is an object of the present invention to provide a corrugated cardboard box in which the corrugated cardboard cushioning material is stored.

上記目的を達成するため、本発明は、箱体内に収容した収容物が外部から受ける衝撃を吸収する段ボール製緩衝材であって、長手方向と平行に段目を有する矩形状の段ボールシートが、前記段目と垂直方向に、かつ、底辺を有する略M字状の断面視を備えるように折り曲げられて、左端面部と、この左端面部と山折線で山折りされて連続し、前記左端面部よりも面積の小さい左中間面部と、この左中間面部と谷折り線で谷折りされて連続している底面部と、この底面部と谷折線で谷折りされて連続し、前記左中間面部と同じ大きさの右中間面部と、この右中間面部と山折線で山折りされて連続し、前記左端面部と同じ大きさの右端面部とが形成されてなり、少なくとも2つ以上を用いて、前記左中間面部と前記底面部と前記右中間面部とで囲まれた空間が形成されるように上下クロスさせて前記箱体内に収納され、前記左端面部の左端辺、及び、前記右端面部の右端辺が前記箱体の隅部に位置決めされることで、前記底面部とこの底面部に近傍で対向する前記箱体の底面との間に空間が形成されて前記底面部に上下方向のバネ性が具備されるとともに、前記左端面部と前記左中間面部、及び、前記右端面部と前記右中間面部に左右方向のバネ性が具備されてハンモック様の緩衝機能が発揮されることを特徴とする。   In order to achieve the above object, the present invention is a corrugated cushioning material that absorbs an impact received from the outside by an object accommodated in a box, and a rectangular corrugated cardboard sheet having a step parallel to the longitudinal direction, Folded in a direction perpendicular to the step and provided with a substantially M-shaped cross-sectional view having a bottom side, the left end surface portion, and the left end surface portion and a mountain fold line are continuously folded, and the left end surface portion The left intermediate surface portion having a small area, the bottom surface portion that is continuously folded and valley-folded with the left intermediate surface portion and the valley fold line, and continuously folded and valley-folded with the bottom surface portion and the valley fold line are the same as the left intermediate surface portion. A right intermediate surface portion having a size and a right end surface portion having the same size as the left end surface portion are continuously formed by being mountain-folded with the right intermediate surface portion and a mountain fold line, and using at least two or more, the left Surrounded by the intermediate surface portion, the bottom surface portion, and the right intermediate surface portion The left end side of the left end surface portion and the right end side of the right end surface portion are positioned at the corner of the box body by being crossed up and down so as to form a space, A space is formed between the bottom surface portion and the bottom surface of the box facing the bottom surface portion in the vicinity, and the bottom surface portion is provided with a vertical spring property, and the left end surface portion and the left intermediate surface portion, and The right end surface portion and the right intermediate surface portion are provided with a spring property in the left-right direction so that a hammock-like buffering function is exhibited.

特に、上記段ボール製緩衝材は、箱体の底面と、左端面部、左中間面部、底面部、右中間面部及び右端面部とで囲まれる領域に、左端面部及び右端面部が延長されて形成される延長部又は他の矩形状の段ボールシートが折り曲げられて配置されて構成されることが好ましい。   In particular, the cardboard cushioning material is formed by extending the left end surface portion and the right end surface portion in a region surrounded by the bottom surface of the box, the left end surface portion, the left intermediate surface portion, the bottom surface portion, the right intermediate surface portion, and the right end surface portion. It is preferable that the extension portion or other rectangular corrugated cardboard sheet is arranged by being folded.

また、左端面部と左中間面部との間の山折線、及び、右中間面部と右端面部との間の山折線がそれぞれ2つ形成され、この2つの山折線の間に断面視V字状の谷部が形成されると、さらに好ましい構成となる。   Further, two mountain fold lines between the left end surface portion and the left intermediate surface portion and two mountain fold lines between the right intermediate surface portion and the right end surface portion are formed, respectively. When a trough is formed, a more preferable configuration is obtained.

また、本発明に係る段ボール製箱体は、上記段ボール製緩衝材が収納され、隅部で、前記左端面部の左端辺、及び、前記右端面部の右端辺が位置決めされる形状を有することを特徴とする。   The corrugated board box according to the present invention is characterized in that the corrugated board cushioning material is accommodated, and the left end side of the left end face part and the right end side of the right end face part are positioned at corners. And

本発明は、長手方向と平行に段目を有する矩形状の段ボールシートが、段目と垂直方向に、かつ、底辺を有する略M字状の断面視を備えるように折り曲げられて、左端面部と、この左端面部と山折線で山折りされて連続し、左端面部よりも面積の小さい左中間面部と、この左中間面部と谷折り線で谷折りされて連続している底面部と、この底面部と谷折線で谷折りされて連続し、左中間面部と同じ大きさの右中間面部と、この右中間面部と山折線で山折りされて連続し、左端面部と同じ大きさの右端面部とが形成されて構成されている。したがって、段ボールシートを複雑に折込み、切込み、抜打く等の工程を不要とし、複雑な組立操作も不要として、設計的、製造的に大幅なコスト削減を実現することができる。特に、使用する段ボールシートは最低1種で済み、その数も最小2枚で済むほか、底辺を有する略M字状の断面視という簡単な構成により十分な緩衝機能を備えるため、箱体の寸法等に応じて根本的な設計変更の必要もない等、汎用性の高い緩衝材をシンプルな形状で構成することができる。   In the present invention, a rectangular corrugated cardboard sheet having a step parallel to the longitudinal direction is bent in a direction perpendicular to the step and so as to have a substantially M-shaped sectional view having a bottom, The left end surface portion is continuously folded and mountain-folded at the mountain fold line, the left intermediate surface portion having a smaller area than the left end surface portion, the left intermediate surface portion and the bottom surface portion that is continuously valley-folded at the valley fold line, and the bottom surface A right intermediate surface portion that is the same size as the left intermediate surface portion, a right intermediate surface portion that is the same size as the left intermediate surface portion, and a right end surface portion that is the same size as the left end surface portion. Is formed. Accordingly, it is possible to realize a significant cost reduction in terms of design and manufacturing by eliminating the need for complicated folding, cutting, and punching steps of the corrugated cardboard sheet and the need for complicated assembly operations. In particular, at least one type of corrugated cardboard sheet can be used, and the minimum number of cardboard sheets is two. In addition, the simple structure of a substantially M-shaped cross-section with a bottom provides a sufficient cushioning function. It is possible to construct a highly versatile cushioning material with a simple shape, such that there is no need for fundamental design changes according to the above.

また、本発明は、この構成のまま少なくとも2つ以上を用いて、左中間面部と底面部と右中間面部とで囲まれた空間が形成されるように上下クロスさせて箱体内に収納され、左端面部の左端辺、及び、右端面部の右端辺が箱体の隅部に位置決めされることで、底面部とこの底面部に近傍で対向する箱体の底面との間に空間が形成されて底面部に上下方向のバネ性が具備されるとともに、左端面部と左中間面部、及び、右端面部と右中間面部に左右方向のバネ性が具備されてハンモック様の緩衝機能が発揮されるので、外部からの衝撃を吸収して折り目以外の箇所が切れる、破れる、潰れるといった不都合を極力回避することも可能となる。少なくとも2つ以上を用いて、左中間面部と底面部と右中間面部とで囲まれた空間が形成されるように上下クロスさせて箱体内に収納されることで、ハンモック様の緩衝機能が上下前後左右のいずれの方向にも発揮される点は特筆すべきである。   Further, the present invention is stored in the box by crossing up and down so that a space surrounded by the left intermediate surface portion, the bottom surface portion, and the right intermediate surface portion is formed using at least two in this configuration. By positioning the left end side of the left end face part and the right end side of the right end face part at the corner of the box, a space is formed between the bottom face and the bottom face of the box facing the bottom face in the vicinity. Since the bottom part is provided with a spring property in the vertical direction, the left end surface part and the left intermediate surface part, and the right end surface part and the right intermediate surface part are provided with a spring property in the left and right direction, and a hammock-like buffering function is exhibited. It is also possible to avoid inconveniences such as breakage, breakage, and crushing as much as possible by absorbing external impacts. Using at least two or more, the top and bottom crosses so that a space surrounded by the left intermediate surface, bottom surface, and right intermediate surface is formed and stored in the box. It should be noted that it can be used in both the front, rear, left and right directions.

さらに、本発明を、箱体の底面と、左端面部、左中間面部、底面部、右中間面部及び右端面部とで囲まれる領域に、左端面部及び右端面部が延長されて形成される延長部又は他の矩形状の段ボールシートが折り曲げられて配置されるように構成すれば、上下方向のバネ性や左右方向のバネ性を強化することができ、上述した効果を益々発揮することができる。   Further, the present invention is an extension portion formed by extending the left end surface portion and the right end surface portion in a region surrounded by the bottom surface of the box and the left end surface portion, the left intermediate surface portion, the bottom surface portion, the right intermediate surface portion and the right end surface portion. If other rectangular corrugated sheets are arranged to be bent, the vertical spring characteristics and the horizontal spring characteristics can be enhanced, and the above-described effects can be exerted more and more.

また、左端面部と左中間面部との間の山折線、及び、右中間面部と右端面部との間の山折線がそれぞれ2つ形成され、この2つの山折線の間に断面視V字状の谷部が形成される構成とすれば、さらに前後左右方向のバネ性を強化することができる。   Further, two mountain fold lines between the left end surface portion and the left intermediate surface portion and two mountain fold lines between the right intermediate surface portion and the right end surface portion are formed, respectively. If it is set as the structure in which a trough part is formed, the spring property of the front-back and left-right direction can be strengthened further.

このほか、本発明は、上記段ボール製緩衝材が収納され、隅部で、左端面部の左端辺、及び、右端面部の右端辺が位置決めされる形状を有する段ボール製箱体であり、箱体の寸法設計、内寸及び略M字状のV字部分の角度の観点から、上記段ボール製緩衝材の緩衝機能を有効に発揮させる形状を有するので、汎用性の高い本発明の段ボール製緩衝材を最も生かすことができる段ボール製箱体として提供することができる。   In addition, the present invention is a cardboard box body in which the above-mentioned corrugated cardboard cushioning material is housed and has a shape in which the left end side of the left end face part and the right end side of the right end face part are positioned at the corner, From the viewpoint of dimensional design, internal dimensions, and the angle of the substantially M-shaped V-shaped portion, the cardboard cushioning material of the present invention is highly versatile because it has a shape that effectively exhibits the cushioning function of the cardboard cushioning material. It can be provided as a corrugated cardboard box that can be most utilized.

本発明に係る段ボール製緩衝材の一適用例を説明する分解組立図である。It is an exploded view explaining an example of application of the cardboard cushioning material according to the present invention. 本発明に係る段ボール製緩衝材の一適用例を説明する縦断面図であって、理解のために一方の略M字状段ボール材を一部破断して示した縦断面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a longitudinal sectional view for explaining an application example of a corrugated cardboard cushioning material according to the present invention, and is a longitudinal sectional view showing a partially broken one substantially M-shaped corrugated cardboard material for the sake of understanding. 本発明に係る段ボール製緩衝材を構成する略M字状段ボール材について、折り目や段目を示して説明する展開図である。It is an expanded view which shows a crease | fold and a step | line and demonstrates the substantially M-shaped cardboard material which comprises the cardboard cushioning material which concerns on this invention. 本発明に係る段ボール製緩衝材を構成する略M字状段ボール材のバリエーションを(a)〜(e)で説明する概略図である。It is the schematic explaining the variation of the substantially M-shaped corrugated cardboard material which comprises the cushioning material made from corrugated board concerning this invention by (a)-(e). 参考例としての段ボール製緩衝材を説明する概略図であって、(a)は概略展開図、(b)は箱体内に収納されたときの概略縦断面図である。It is the schematic explaining the cardboard cushioning material as a reference example, Comprising: (a) is a schematic expanded view, (b) is a schematic longitudinal cross-sectional view when accommodated in the box. 比較例の段ボール製緩衝材を説明する縦断面図である。It is a longitudinal cross-sectional view explaining the corrugated cardboard cushioning material of a comparative example.

以下、本発明に係るいくつか実施形態を、図面を参照しながら例示して説明する。なお、この実施形態は、本発明の構成を具現化した例示に過ぎず、特許請求の範囲に記載した事項を逸脱することがなければ種々の設計変更を行うことができる。   Several embodiments according to the present invention will be described below by way of example with reference to the drawings. This embodiment is merely an example embodying the configuration of the present invention, and various design changes can be made without departing from the matters described in the claims.

本発明に係る段ボール製緩衝材1Aは、図1又は図2に示すように、立方体又は直方体の箱体B内に収納されることで、箱体B内に収容した収容物としての、例えば、半導体ウエハーが積層されて梱包されているウエハーケースCが、例えば、外部から受ける衝撃等を吸収する緩衝材として機能するものである。   Corrugated cardboard cushioning material 1A according to the present invention, as shown in FIG. 1 or 2, is stored in a box B of a cube or a rectangular parallelepiped, A wafer case C in which semiconductor wafers are stacked and packaged functions as, for example, a cushioning material that absorbs an impact received from the outside.

段ボール製緩衝材1Aを構成する略M字状段ボール材1は、図3に示すように、長手方向と平行な段目aを有するとともに、この段目aと垂直方向に設けられた第1〜第4罫線21,22,23,24を有する1枚の矩形状の段ボールシートが折り曲げられて形成される。具体的には、略M字状段ボール材1は、第1〜第4罫線21,22,23,24に沿って、底辺を有する略M字状の断面視を備えるように折り曲げられて形成される。   As shown in FIG. 3, the substantially M-shaped cardboard material 1 constituting the cardboard cushioning material 1 </ b> A has a step a parallel to the longitudinal direction, and the first to first provided in a direction perpendicular to the step a. One rectangular cardboard sheet having fourth ruled lines 21, 22, 23, and 24 is formed by being bent. Specifically, the substantially M-shaped corrugated cardboard material 1 is formed by being bent along the first to fourth ruled lines 21, 22, 23, and 24 so as to have a substantially M-shaped cross-sectional view having a bottom side. The

さらに詳述すれば、矩形状の段ボールシートが折り曲げられ、左端面部11と、この左端面部11と山折線としての第1罫線21で山折りされて連続し、左端面部11よりも面積の小さい左中間面部12と、この左中間面部12と谷折り線としての第2罫線22で谷折りされて連続している底面部13と、この底面部13と谷折線としての第3罫線23で谷折りされて連続し、左中間面部12と同じ大きさの右中間面部14と、この右中間面部14と山折線としての第4罫線24で山折りされて連続し、左端面部11と同じ大きさの右端面部15とが形成されて、略M字状段ボール材1は構成されるものである。   More specifically, the rectangular corrugated cardboard sheet is folded, and is continuously folded and folded at the left end surface portion 11 and the left end surface portion 11 with the first ruled line 21 as a mountain fold line, and has a smaller area than the left end surface portion 11. The intermediate surface 12, the bottom surface 13 that is valley-folded and continuous with the left intermediate surface 12 and the second ruled line 22 as a valley fold line, and the valley fold at the bottom 13 and the third ruled line 23 as a valley fold line The right intermediate surface portion 14 having the same size as the left intermediate surface portion 12 and the right intermediate surface portion 14 and the fourth ruled line 24 as a mountain fold line are continuously folded and are the same size as the left end surface portion 11. A substantially M-shaped corrugated cardboard material 1 is formed by forming a right end surface portion 15.

なお、略M字状段ボール材1を形成するための矩形状の段ボールシートは、通常の段ボール紙を製造するのと同様、2枚の段ボール原紙の間に、段目aを形成した別の段ボール原紙を挟んで貼り合わせ、段目aと垂直方向の所定の位置に、第1〜第4罫線21,22,23,24を入れて作製すればよい。また、作製した矩形状の段ボールシートに関し、印刷のための工程や型抜き等をはじめとする成形のための工程を適宜加えてもよい。   A rectangular corrugated cardboard sheet for forming the substantially M-shaped corrugated cardboard material 1 is another corrugated cardboard in which a corrugated sheet a is formed between two corrugated cardboard sheets in the same manner as the production of ordinary corrugated cardboard. The first to fourth ruled lines 21, 22, 23, and 24 may be formed at predetermined positions in a direction perpendicular to the step a by sandwiching the base paper. Further, with respect to the produced rectangular corrugated cardboard sheet, a printing process and a molding process such as die cutting may be appropriately added.

そして、段ボール製緩衝材1Aは、図1又は図2に示すように、略M字状段ボール材1を最低1種で、2つ以上(本実施形態では1種を2枚)用いて、左中間面12と底面部13と右中間面部14とで囲まれた空間、例えば、略直方体空間が形成されるように上下クロスさせて箱体B内に収納され、左端面部11の左端辺11a、及び、右端面部15の右端辺15aが箱体Bの隅部に位置決めされることで、底面部13とこの底面部13に近傍で対向する箱体Bの底面B1との間に空間が形成されて底面部13に上下方向のバネ性が具備される。また、左端面部11と左中間面部12、及び、右端面部15と右中間面部14に左右方向のバネ性が具備される。段ボール製緩衝材1Aは、略M字状段ボール材1を2つ以上用い、上述のとおりに箱体Bへ収納する構成に基づいた左右方向及び上下方向のバネ性により、収容物としてのウエハーケースCを中空状態に保持し、収容時、運搬時等にハンモック様の緩衝機能を上下前後左右方向から発揮するものとなる。ちなみにハンモック様とは、丈夫な網または布の両端を纏めて壁や柱、野外の立木の間などに吊し、その上で寝たり、くつろいだりすることができる寝具のように、包み込んで収容物の重量に対抗し、また、外部からの応力に対抗して収容物を中空状態に保持する態様をいう。   As shown in FIG. 1 or FIG. 2, the cardboard cushioning material 1A uses at least one kind of substantially M-shaped cardboard material 1 and two or more (in this embodiment, two kinds), and left A space surrounded by the intermediate surface 12, the bottom surface portion 13, and the right intermediate surface portion 14, for example, is stored in the box B by being vertically crossed so as to form a substantially rectangular parallelepiped space, and the left end side 11 a of the left end surface portion 11, Further, the right end side 15a of the right end surface portion 15 is positioned at the corner of the box B, so that a space is formed between the bottom surface portion 13 and the bottom surface B1 of the box B facing the bottom surface portion 13 in the vicinity. Thus, the bottom surface portion 13 is provided with a vertical spring property. Further, the left end surface portion 11 and the left intermediate surface portion 12 and the right end surface portion 15 and the right intermediate surface portion 14 are provided with springiness in the left-right direction. The cardboard cushioning material 1A uses two or more substantially M-shaped corrugated cardboard materials 1 and a wafer case as a stored item due to the spring property in the horizontal direction and the vertical direction based on the configuration stored in the box B as described above. C is held in a hollow state, and a hammock-like buffering function is exhibited from the top, bottom, front, back, left and right during storage and transportation. By the way, a hammock is like a bedding that allows you to sleep and relax on a wall, pillar, outdoor tree, etc. This is a mode in which the contents are held in a hollow state against the weight of the material and against the external stress.

ここで、図1又は図2を参照しつつ、略M字状段ボール材1を2枚用い、略直方体空間が形成されるように上下クロスさせて箱体B内に収納する様子を詳述する。まず、一方の略M字状段ボール材1を、左端面部11の左端辺11a、及び、右端面部15の右端辺15aが箱体Bの隅部に位置決されるようにして箱体B内へ収容する。次に、ウエハーケースCを略M字状段ボール1の底面部13上に載せる。最後に、他方の略M字状段ボール材1を、すでに収納した一方の略M字状段ボール材1と対称に対向させて、さらに90°角度を変えてクロスするように挟み込んで、箱体B内に収納する。すなわち、ウエハーケースCを、2枚の略M字状段ボール材1の左中間面12と底面部13と右中間面部14とで囲まれた略直方体空間に収容するのである。そうすると、一方の略M字状段ボール材1による左右方向及び上下方向のバネ性による緩衝機能に加え、他方の略M字状段ボール材1によって前後方向のバネ性による緩衝機能が備わる。さらに、上下を逆さまにした場合には、他方の略M字状段ボール材1によって上下方向の緩衝機能が発揮されることになって、前後、左右、上下のいずれの方向からの応力にも対抗してウエハーケースCを保持することができる。   Here, with reference to FIG. 1 or FIG. 2, a state in which two substantially M-shaped corrugated cardboard materials 1 are used and crossed up and down so as to form a substantially rectangular parallelepiped space will be described in detail. . First, one substantially M-shaped corrugated cardboard material 1 is placed into the box B so that the left end side 11a of the left end face part 11 and the right end side 15a of the right end face part 15 are positioned at the corners of the box B. Accommodate. Next, the wafer case C is placed on the bottom surface portion 13 of the substantially M-shaped cardboard 1. Finally, the other substantially M-shaped corrugated cardboard material 1 is symmetrically opposed to the already accommodated one of the substantially M-shaped corrugated cardboard materials 1, and is further sandwiched so as to be crossed by changing the angle of 90 °. Store inside. That is, the wafer case C is accommodated in a substantially rectangular parallelepiped space surrounded by the left intermediate surface 12, the bottom surface portion 13, and the right intermediate surface portion 14 of the two substantially M-shaped corrugated cardboard materials 1. Then, in addition to the buffering function by the spring property of the left-right direction and the up-down direction by one substantially M-shaped cardboard material 1, the buffer function by the spring property of the front-back direction is provided by the other substantially M-shaped cardboard material 1. Further, when the top and bottom are turned upside down, the other substantially M-shaped corrugated cardboard material 1 exhibits a vertical cushioning function and resists stress from any of the front, rear, left and right directions. Thus, the wafer case C can be held.

底面部13と箱体Bの底面B1との間に空間が形成されるのは、左中間面部12が左端面部11よりも面積が小さく、右中間面部14が右端面部15よりも面積が小さいことに基づく。さらに、左端面部11と右端面部15とが同じ面積であることに基づく。また、左端面部11と左中間面部12、及び、右端面部15と右中間面部14にそれぞれ左右方向のバネ性が具備されるのは、左端面部11と左中間面部12とが第1罫線21で山折りされて連続し、右中間面部14と右端面部15とが第4罫線24で山折りされて連続していることに基づく。   The space is formed between the bottom surface portion 13 and the bottom surface B1 of the box B because the left intermediate surface portion 12 has a smaller area than the left end surface portion 11, and the right intermediate surface portion 14 has a smaller area than the right end surface portion 15. based on. Furthermore, it is based on the left end surface part 11 and the right end surface part 15 having the same area. Further, the left end surface portion 11 and the left intermediate surface portion 12, and the right end surface portion 15 and the right intermediate surface portion 14 are each provided with a spring property in the left-right direction. This is based on the fact that the right intermediate surface portion 14 and the right end surface portion 15 are continuously folded and folded at the fourth ruled line 24.

底面部13に上下方向のバネ性が具備されるのは、底面部13にウエハーケースCが収容されたとき、山折りされた第1罫線21、第4罫線24が、谷折りされた第2罫線22、第3罫線23を支点にして内向きに移動することでウエハーケースCの重量に対抗し、底面部13、左中間面部12及び右中間面部14でウエハーケースCを包み込むようになることに基づく。   The bottom surface portion 13 has a vertical spring property because when the wafer case C is accommodated in the bottom surface portion 13, the first ruled line 21 and the fourth ruled line 24 that are folded in a mountain are second folded in the valley. By moving inwardly with the ruled line 22 and the third ruled line 23 as fulcrums, the weight of the wafer case C is countered, and the wafer case C is wrapped around the bottom surface part 13, the left intermediate surface part 12, and the right intermediate surface part 14. based on.

また、箱体B内に本発明に係る段ボール製緩衝材1Aが収納され、この段ボール製緩衝材1Aの底面部13にウエハーケースCが収容されて運搬される際には、外部からの左右方向の衝撃に対し、左端面部11と左中間面部12とで形成されたバネ性、及び、右中間面部14と右端面部15とで形成されたバネ性によって左右方向の緩衝機能が発揮される。また、底面部13、左中間面部12及び右中間面部14で形成されたバネ性によって、外部からの上下方向の衝撃に対する緩衝機能が発揮される。そして、略M字状段ボール1を2つ用い、左中間面12と底面部13と右中間面部14とで囲まれた略直方体空間が形成されるように上下クロスさせて箱体B内に収納されるから、上述したように、上下前後左右のいずれの方向にも緩衝機能が発揮されるものとなる。なお、段ボール製緩衝材1Aは、底辺を有する断面視略M字状であって開放部を有するので、左中間面部12及び右中間面部14に伝わった衝撃を、この開放部へ逃がすことができる構成でもある。   When the cardboard cushioning material 1A according to the present invention is housed in the box B and the wafer case C is housed and transported in the bottom surface portion 13 of the cardboard cushioning material 1A, the lateral direction from the outside In response to this impact, the right-side cushioning function is exhibited by the springiness formed by the left end surface portion 11 and the left intermediate surface portion 12 and the spring property formed by the right intermediate surface portion 14 and the right end surface portion 15. In addition, the spring property formed by the bottom surface portion 13, the left intermediate surface portion 12, and the right intermediate surface portion 14 provides a buffering function against an external impact in the vertical direction. Then, two substantially M-shaped cardboards 1 are used, and are stored in the box B by being crossed up and down so that a substantially rectangular parallelepiped space surrounded by the left intermediate surface 12, the bottom surface portion 13, and the right intermediate surface portion 14 is formed. Therefore, as described above, the buffering function is exhibited in any of the up, down, front, back, left and right directions. The cardboard cushioning material 1A is substantially M-shaped in cross-sectional view with a bottom and has an open portion, so that the impact transmitted to the left intermediate surface portion 12 and the right intermediate surface portion 14 can be released to the open portion. It is also a configuration.

ここで、本発明に係る段ボール製緩衝材1Aと、図6に示す比較例とを対比し、本発明の優位性について説明する。   Here, the superiority of the present invention will be described by comparing the corrugated cardboard cushioning material 1A according to the present invention with the comparative example shown in FIG.

図6に示す比較例は、角筒状の角筒部102で四方を囲むようにして電子機器等を梱包する梱包部101を形成した段ボール紙製緩衝材100である。なお、比較例は、本発明との比較対比のため、1枚の段ボールシートから形成している。また、箱体の底面と梱包部101との間に、空間を形成している。   The comparative example shown in FIG. 6 is a corrugated paper cushioning material 100 in which a packing portion 101 for packing an electronic device or the like is formed so as to surround a square tube portion 102 in a square tube shape. In addition, the comparative example is formed from one cardboard sheet for comparison with the present invention. Further, a space is formed between the bottom surface of the box and the packing unit 101.

段ボール紙製緩衝材100の梱包部101にウエハーケースCを収容すると、角筒部102の梱包部101側の辺が、ウエハーケースCの重量に伴って重力方向に落ち込み、梱包部101の全体が箱体の底面へ向かって落ち込む(図6に破線と実線で示した)。すなわち、ウエハーケースCの重量に対抗することができないために、上下方向のバネ性が発揮されない構成となる。さらに、梱包部101にウエハーケースCが収容されて運搬される際には、外部からの左右方向の衝撃を角筒部102で吸収するため、外部からの衝撃によって角筒部102の折り目以外の箇所に切れる、破れる、潰れるといった不都合が生ずる虞がある。一方、本発明に係る段ボール製緩衝材1Aは、上述したとおりであって、左右方向及び上下方向の衝撃に対し、それぞれバネ性による緩衝機能が発揮され、底辺を有する断面視略M字状という簡単に構成できる形状で、汎用性の高い段ボール製緩衝材として提供することができる。   When the wafer case C is accommodated in the packing portion 101 of the cardboard paper cushioning material 100, the side of the rectangular tube portion 102 on the packing portion 101 side falls in the direction of gravity with the weight of the wafer case C, and the entire packing portion 101 is It falls toward the bottom of the box (shown in FIG. 6 by a broken line and a solid line). That is, since the weight of the wafer case C cannot be countered, the spring property in the vertical direction is not exhibited. Further, when the wafer case C is accommodated in the packing unit 101 and transported, the rectangular tube part 102 absorbs the impact in the left and right direction from the outside. There is a possibility that inconveniences such as cutting, breaking, and crushing occur. On the other hand, the corrugated cardboard cushioning material 1A according to the present invention is as described above, and has a substantially M-shaped cross-sectional view having a bottom side that exhibits a cushioning function due to the spring property with respect to impacts in the horizontal direction and the vertical direction. It can be provided as a highly versatile cardboard cushioning material with a simple configuration.

なお、比較例の段ボール紙製緩衝材100は、ウエハーケースCの重量に対向するため切り込みや抜き型によって、箱体の底面と梱包部101との間を接続する下駄の歯様部又は爪様部103が形成されて構成されることもある。しかし、形成された下駄の歯様部又は爪様部103では、ウエハーケースCを、その重量に対向して支持する機能に留まり、衝撃を吸収するといったバネ性による緩衝機能までを得ることが難しい。また、製造するに際して段ボール紙に切り込みや抜き型を行う工程が必須となるので、手間とコストがかかる問題を内在している。このほか、下駄の歯様部又は爪様部103で支持できる収容物は軽量物に限られ、仮に所定の重量を超えると、図6に示すように、下駄の歯様部又は爪様部103が曲がってしまい、その支持機能さえ失われる虞がある。本発明に係る段ボール製緩衝材1Aでは、このような問題がすべて解決されているのである。   Since the corrugated cardboard cushioning material 100 of the comparative example is opposed to the weight of the wafer case C, the tooth-like portion or claw-like shape of a clog that connects the bottom surface of the box and the packing portion 101 by cutting or punching. The part 103 may be formed and configured. However, in the formed clog-like claw-like portion or claw-like portion 103, it is difficult to obtain a cushioning function due to the spring property such that the wafer case C remains in a function of supporting the wafer case C against its weight and absorbs an impact. . Further, since a process for cutting and punching corrugated cardboard paper is essential during production, there is an inherent problem of labor and cost. In addition, the articles that can be supported by the clog tooth-like portion or claw-like portion 103 are limited to lightweight items, and if a predetermined weight is exceeded, as shown in FIG. May be bent and even its support function may be lost. In the corrugated cardboard cushioning material 1A according to the present invention, all such problems are solved.

ここで、本発明に係る段ボール製緩衝材は、以下に説明するように、底辺を有する断面視略M字状というシンプルな形状を生かし、いくつかの構成を簡単に追加することができ、これにより左右方向及び上下方向の緩衝機能を強化することができる。   Here, the cardboard cushioning material according to the present invention can be easily added with some configurations by taking advantage of the simple shape of a substantially M-shaped cross-sectional view having a bottom as described below. Thus, the buffering function in the horizontal direction and the vertical direction can be enhanced.

例えば、段ボール製緩衝材1Bは、図4(a)に示すように、段ボール製緩衝材1Aと対比すれば、構成するM字状段ボール材を、左端面部11と左中間面部12との間の山折り線である第1罫線に関して、左側第1罫線211及び右側第1罫線212の2つを形成し、右中間面部14と右端面部15との間の山折線である第4罫線に関しても、左側第4罫線241及び右側第4罫線242の2つを形成し、左側第1罫線211と右側第1罫線212の間に断面視V字状の谷部V1を、左側第4罫線241と右側第4罫線242の間に断面視V字状の第2谷部V2をそれぞれ形成して構成した点で異なり、この相違点が段ボール製緩衝材1Bの更なる特徴となる。   For example, as shown in FIG. 4A, the corrugated cardboard cushioning material 1B has a M-shaped corrugated cardboard material between the left end surface portion 11 and the left intermediate surface portion 12 as compared with the corrugated cardboard cushioning material 1A. Regarding the first ruled line that is the mountain fold line, the left first ruled line 211 and the right first ruled line 212 are formed, and the fourth ruled line that is the mountain fold line between the right intermediate surface part 14 and the right end surface part 15 is also formed. A left fourth ruled line 241 and a right fourth ruled line 242 are formed, a V-shaped valley V1 is formed between the left first ruled line 211 and the right first ruled line 212, and the left fourth ruled line 241 and the right side. The difference is that the second valley V2 having a V-shaped cross section is formed between the fourth ruled lines 242, and this difference is a further feature of the cardboard cushioning material 1B.

段ボール製緩衝材1Bでは、左側第1罫線211及び右側第1罫線212の2つの山折りと谷部V1とで連続された左端面部11と左中間面部12とが形成され、かつ、左側第4罫線241及び右側第4罫線242の2つの山折りと谷部V2とで連続された右端面部15と右中間面部14とが形成されるので、一方のM字状段ボール材に左右方向のバネ性(緩衝機能)を強化することができ、上下クロスさせて収納される他方のM字状段ボール材にあっては前後方向のバネ性(緩衝機能)を強化することができる。   In the cardboard cushioning material 1B, the left end surface portion 11 and the left intermediate surface portion 12 which are continuous by the two mountain folds of the left first ruled line 211 and the right first ruled line 212 and the valley portion V1 are formed, and the left fourth Since the right end surface portion 15 and the right intermediate surface portion 14 that are continuous by the two mountain folds of the ruled line 241 and the right side fourth ruled line 242 and the valley part V2 are formed, one M-shaped corrugated cardboard material has left-right spring properties. (The buffer function) can be strengthened, and the spring property (buffer function) in the front-rear direction can be strengthened in the other M-shaped corrugated cardboard material stored by being crossed up and down.

また、段ボール製緩衝材1Cは、図4(b)に示すように、段ボール製緩衝材1Aと対比すれば、構成するM字状段ボール材を、箱体の底面と、左端面部11、左中間面部12、底面部13、右中間面部14及び右端面部15とで囲まれる領域に、左端面部11及び右端面部15が延設されることで形成される左延長部111及び右延長部151を配置して構成した点で異なり、この相違点が段ボール製緩衝材1Cの更なる特徴となる。   Further, as shown in FIG. 4B, the corrugated cardboard cushioning material 1C is made up of the M-shaped corrugated cardboard material, the bottom surface of the box, the left end surface portion 11 and the left middle as compared with the corrugated cardboard cushioning material 1A. A left extension portion 111 and a right extension portion 151 formed by extending the left end surface portion 11 and the right end surface portion 15 are disposed in an area surrounded by the surface portion 12, the bottom surface portion 13, the right intermediate surface portion 14, and the right end surface portion 15. This difference is a further feature of the cardboard cushioning material 1C.

この段ボール製緩衝材1Cでは、左延長部31及び右延長部35が、箱体の底面と、左端面部11、左中間面部12、底面部13、右中間面部14及び右端面部15とで囲まれる領域に配置されることで、延設された左延長部111及び右延長部111自体に備わるクッション性によって、一方のM字状段ボール材に左右方向のバネ性(緩衝機能)を強化することができ、上下クロスさせて収納される他方のM字状段ボール材にあっては前後方向のバネ性(緩衝機能)を強化することができる。   In this cardboard cushioning material 1C, the left extension 31 and the right extension 35 are surrounded by the bottom of the box, the left end face 11, the left intermediate face 12, the bottom face 13, the right intermediate face 14 and the right end face 15. By arranging in the region, the left-side spring 111 (buffering function) can be strengthened in one M-shaped corrugated cardboard material by the cushioning property of the extended left extension 111 and right extension 111 itself. In the other M-shaped corrugated cardboard material that is accommodated by being crossed up and down, the spring property (buffer function) in the front-rear direction can be enhanced.

また、段ボール製緩衝材1D,1Eは、それぞれ図4(c)、図4(d)に示すように、段ボール製緩衝材1Aと対比すれば、箱体の底面と、左端面部11、左中間面部12、底面部13、右中間面部14及び右端面部15とで囲まれる領域に、他の矩形状の段ボールシートD1,D2を折り曲げて配置して構成したものである。   Further, as shown in FIGS. 4 (c) and 4 (d), the corrugated cardboard cushioning materials 1D and 1E are compared with the corrugated cardboard cushioning material 1A, respectively. Other rectangular corrugated cardboard sheets D1 and D2 are folded and arranged in a region surrounded by the surface portion 12, the bottom surface portion 13, the right intermediate surface portion 14, and the right end surface portion 15.

この段ボール製緩衝材1D,1Eでは、折り曲げた他の矩形状の段ボールシートD1,D2が、箱体の底面と、左端面部11、左中間面部12、底面部13、右中間面部14及び右端面部15とで囲まれる領域に配置されることで、他の矩形状の段ボールシートD自体に備わるクッション性によって、左右方向及び上下方向のバネ性(緩衝機能)を強化することができる。   In this cardboard cushioning material 1D, 1E, the other rectangular corrugated cardboard sheets D1, D2 that are bent are the bottom surface of the box, the left end surface portion 11, the left intermediate surface portion 12, the bottom surface portion 13, the right intermediate surface portion 14, and the right end surface portion. By being disposed in the region surrounded by 15, the spring property (buffer function) in the left-right direction and the up-down direction can be enhanced by the cushioning property provided in the other rectangular cardboard sheet D itself.

また、段ボール製緩衝材1Fは、図4(e)に示すように、段ボール製緩衝材1Aと対比すれば、構成するM字状段ボール材の左端面部11及び右端面部15にセンター合わせ用の耳部11b、15bを形成して構成したものである。   Further, as shown in FIG. 4 (e), the corrugated cardboard cushioning material 1F, when compared with the corrugated cardboard cushioning material 1A, is centered on the left end surface portion 11 and the right end surface portion 15 of the M-shaped corrugated cardboard material. The portions 11b and 15b are formed.

この段ボール製緩衝材1Fでは、センター合わせ用の耳部11b、15bにより、箱体B内に収納されたとき、収容物を収容する底面部13が箱体Bの中心に位置するようになるため、前後左右方向及び上下方向のバネ性(緩衝機能)が最も発揮される状態で収容物を収容することができるようになる。加えて、略M字状段ボール材を2枚用い、略直方体空間が形成されるように上下クロスさせて箱体B内に収納するから、センター合わせ用の耳部11b、15bによって先に収容した一方のM字状段ボール材が必ずセンターに配置されることになり、他方の略M字状段ボール材を箱体B内に収納する作業がスムーズになるという効果も得られる。   In this corrugated cardboard cushioning material 1F, the bottom portion 13 for accommodating the contents is located at the center of the box B when the cardboard cushioning material 1F is accommodated in the box B by the center aligning ears 11b, 15b. Thus, it becomes possible to accommodate the stored item in a state in which the spring property (buffer function) in the front-rear and left-right directions and the vertical direction is most exhibited. In addition, since two substantially M-shaped corrugated cardboard materials are used and crossed up and down so as to form a substantially rectangular parallelepiped space, they are stored in the box B, so that they are stored first by the centering ears 11b and 15b. One M-shaped corrugated cardboard material is always arranged at the center, and the effect of smoothly storing the other substantially M-shaped corrugated cardboard material in the box B is also obtained.

また、底辺を有する略M字状の断面視を有する略M字状段ボール材の優位性を示す参考例としての段ボール製緩衝材1Gは、図5(a)に示すように、底面部13から矩形状の段ボールシートの長手方向に対して垂直方向へ延長する延設部を設け、この延設部を段目aと平行方向に、かつ、底辺を有する略M字状の断面視を備えるよう折り曲げて、第2左端面部31と、この第2左端面部31と山折線で山折りされて連続し、第2左端面部31よりも面積の小さい第2左中間面部32と、底面部13と谷折線で谷折りされて連続し、第2左中間面部32と同じ大きさの第2右中間面部34と、この第2右中間面部34と山折線で山折りされて連続し、第2左端面部31と同じ大きさの第2右端面部35とを形成して構成することで、ヤッコ型の形状の略M字状段ボール材としたものである。   Further, as shown in FIG. 5A, a corrugated cardboard cushioning material 1G as a reference example showing the superiority of a substantially M-shaped corrugated board material having a substantially M-shaped cross-sectional view having a bottom side, An extending portion extending in a direction perpendicular to the longitudinal direction of the rectangular corrugated cardboard sheet is provided, and the extending portion is provided in a direction parallel to the step a and having a substantially M-shaped cross-sectional view having a bottom side. The second left end surface portion 31 is bent, and the second left end surface portion 31 and the second left intermediate surface portion 32 having a smaller area than the second left end surface portion 31, the bottom surface portion 13, and the valley A second right intermediate surface portion 34 having the same size as the second left intermediate surface portion 32 and a second right intermediate surface portion 34 and a mountain fold line continuous with the second left intermediate surface portion 32 are continuously bent, and the second left end surface portion. By forming and configuring the second right end surface portion 35 having the same size as 31, the Yacco type In which substantially has a M-shaped cardboard material shape.

この段ボール製緩衝材1Gではヤッコ型の形状により、折り曲げて構成すれば、図5(b)に示すように2枚の段ボールシートから上下方向、左右方向に加え、前後方向のバネ性(緩衝機能)を具備することができる。   In this corrugated cardboard cushioning material 1G, if it is configured to be bent in the shape of a box, as shown in FIG. 5 (b), in addition to the vertical and horizontal directions from the two corrugated cardboard sheets, the front and back spring properties (buffer function) ).

なお、本発明に係る段ボール製緩衝材1A〜1Fは、実施する場面に応じてそれぞれ対応するM字状段ボール材を組合せて構成することができ、これにより、収容物に応じて求められる緩衝機能にそれぞれ対応することができる。例えば、先に箱体Bへ収納する一方の略M字状段ボール材を、段ボール製緩衝材1Fを構成するものとし、後に箱体Bへ収納する一方の略M字状段ボール材を、段ボール製緩衝材1Aを構成するものとすれば、最もスムーズに収容物の梱包作業を進めることが可能である。   The corrugated cardboard cushioning materials 1A to 1F according to the present invention can be configured by combining corresponding M-shaped corrugated cardboard materials according to the scene to be implemented, and thereby the cushioning function required according to the contents to be accommodated. Can correspond to each. For example, one of the substantially M-shaped cardboard materials stored in the box B first constitutes the cardboard cushioning material 1F, and one of the substantially M-shaped cardboard materials stored in the box B later is made of cardboard. If the cushioning material 1 </ b> A is configured, it is possible to proceed the packing operation of the stored items most smoothly.

したがって、本発明に係る段ボール製緩衝材1A〜1Fは、長手方向と平行に段目aを有する矩形状の段ボールシートを、段目aと垂直方向に、かつ、底辺を有する略M字状の断面視を備えるように折り曲げて構成するというシンプルな構成により、左右方向、前後方向及び上下方向の緩衝機能を備えさせて、箱体Bの寸法に応じて設計等をやり直す必要もないことをはじめとする汎用性の高い緩衝材を提供することができる。段ボールシートを複雑に折込み、切込み、抜打く等の工程を不要とし、複雑な組立操作も不要としているので、設計的、製造的に大幅なコスト削減を実現することができるのも、もちろんである。また、左右方向、前後方向及び上下方向のバネ性に基づいた緩衝機能により外部からの衝撃を吸収するので、折り目となる罫線以外の箇所が切れる、破れる、潰れるといった不都合を極力回避することも可能となる。   Accordingly, the corrugated cardboard cushioning materials 1A to 1F according to the present invention have a rectangular cardboard sheet having a step a in parallel with the longitudinal direction, and a substantially M-shape having a bottom side in a direction perpendicular to the step a. With a simple configuration that is folded so as to have a cross-sectional view, it is possible to provide a cushioning function in the left-right direction, the front-rear direction, and the up-down direction, and it is not necessary to redesign according to the dimensions of the box B It is possible to provide a highly versatile cushioning material. Of course, the process of complicated folding, cutting, and punching corrugated cardboard sheets is unnecessary, and complicated assembly operations are also unnecessary, so it is possible to realize significant cost reductions in terms of design and manufacturing. is there. In addition, since shocks from the outside are absorbed by a buffering function based on the spring properties in the left-right direction, the front-rear direction, and the up-down direction, it is possible to avoid inconveniences such as breakage, breakage, and collapse of parts other than the ruled lines that are creases. It becomes.

さらに、本発明は、箱体Bの底面B1と、左端面部11、左中間面部12、底面部13、右中間面部14及び右端面部15とで囲まれる領域に、左端面部11及び右端面部15が延長されて形成される左右の延長部111,151又は他の矩形状の段ボールシートD1,D2が折り曲げられて配置されるように構成すること、左端面部11と左中間面部12との間の山折線、及び、右中間面部14と右端面部15との間の山折線がそれぞれ2つ形成され、この2つの山折線の間に断面視V字状の谷部V1,V2が形成される構成とすること等の簡単な構成追加により、バネ性を強化することができる。   Further, in the present invention, the left end surface portion 11 and the right end surface portion 15 are in a region surrounded by the bottom surface B1 of the box B and the left end surface portion 11, the left intermediate surface portion 12, the bottom surface portion 13, the right intermediate surface portion 14 and the right end surface portion 15. The left and right extensions 111, 151 or other rectangular corrugated cardboard sheets D1, D2 formed to be extended are configured to be bent, and a mountain fold between the left end surface 11 and the left intermediate surface 12 And two mountain fold lines between the right intermediate surface portion 14 and the right end surface portion 15 are formed, and V-shaped valley portions V1 and V2 are formed between the two mountain fold lines. By adding a simple configuration such as doing so, the spring property can be enhanced.

ここで、本発明は、上記段ボール製緩衝材1A〜1Fが収納され、隅部で、左端面部11の左端辺11a、及び、右端面部15の右端辺15aが位置決めされる形状を備える段ボール製箱体(本発明)とセットで、実施されることが好ましい。このような段ボール製箱体は、その寸法設計、内寸及び略M字状のV字部分の角度の観点から、段ボール製緩衝材1A〜1Fの緩衝機能を有効に発揮させる形状を有するものとなるので、汎用性の高い本発明の段ボール製緩衝材を最も生かすことができる段ボール製箱体として提供することができるからである。   Here, the present invention is a cardboard box having a shape in which the above-mentioned cardboard cushioning materials 1A to 1F are accommodated and the left end side 11a of the left end face part 11 and the right end side 15a of the right end face part 15 are positioned at the corners. It is preferably carried out in combination with the body (invention). Such a corrugated cardboard box has a shape that effectively exerts the cushioning function of the corrugated cardboard cushioning materials 1A to 1F from the viewpoint of dimensional design, internal dimensions, and angle of the substantially M-shaped V-shaped portion. Therefore, it is possible to provide a corrugated cardboard box body that can make the most of the highly versatile cardboard cushioning material of the present invention.

以上、本発明のいくつかの実施形態を例示して詳述したが、本発明は上記実施形態に限定されるものではない。そして本発明は、特許請求の範囲に記載された事項を逸脱することがなければ、種々の設計変更を行うことが可能である。   As mentioned above, although several embodiment of this invention was illustrated and explained in full detail, this invention is not limited to the said embodiment. The present invention can be modified in various ways without departing from the scope of the claims.

例えば、本発明が適用される収容物は、上述したようなウエハーケースの運搬に限られず、モバイル液晶画面部品が複数個収納されるようなトレイが積層されて運搬される場面、ラップトップ型PC等の通信用精密機器やその架台が運搬される場面等、様々な電子機器、家電製品等を想定することができる。また、段ボールシートの材質や硬度は、収容物の形状や重量との関係から適宜調整することができ、特許請求の範囲に記載された事項を逸脱することなく構成すれば、所望の緩衝機能を備える段ボール製緩衝材を得ることができる。   For example, the container to which the present invention is applied is not limited to the transportation of a wafer case as described above, but a case where a tray in which a plurality of mobile liquid crystal screen components are accommodated is transported in a stacked manner, a laptop PC Various electronic devices, home appliances, etc. can be assumed, such as a scene where a precision instrument for communication and the like and a frame thereof are transported. Further, the material and hardness of the corrugated board sheet can be adjusted as appropriate from the relationship with the shape and weight of the container, and if it is configured without departing from the matters described in the claims, a desired buffer function can be obtained. Corrugated cushioning material provided can be obtained.

1・・・・・M字状段ボール材
1A〜1F・段ボール製緩衝材(本発明)
1G・・・・段ボール製緩衝材(参考例)
11・・・・左端面部
11a・・・左端辺
11b・・・耳部
111・・・左延長部
12・・・・左中間面部
13・・・・底面部
14・・・・右中間面部
15・・・・右端面部
15a・・・右端辺
15b・・・耳部
151・・・右延長部
21・・・・第1罫線
211・・・左側第1罫線
212・・・右側第1罫線
22・・・・第2罫線
23・・・・第3罫線
24・・・・第4罫線
241・・・左側第4罫線
242・・・右側第4罫線
31・・・・第2左端面部
32・・・・第2左中間面部
34・・・・第2右中間面部
35・・・・第2右端面部
100・・・段ボール製緩衝材(比較例)
101・・・梱包部
102・・・角筒部
103・・・下駄の歯様部又は爪様部
B・・・・・箱体
B1・・・・箱体の対向面
C・・・・・ウエハーケース(収容物)
D1,D2・他の矩形状の段ボールシート
V1・・・・第1谷部
V2・・・・第2谷部
DESCRIPTION OF SYMBOLS 1 ... M-shaped corrugated cardboard material 1A-1F. Corrugated cardboard cushioning material (present invention)
1G ··· Cardboard cushioning material (reference example)
11 .... Left end surface portion 11a ... Left end side 11b ... Ear portion 111 ... Left extension portion 12 .... Left intermediate surface portion 13 .... Bottom surface portion 14 ... Right intermediate surface portion 15 ··· Right end surface portion 15a · Right end side 15b · Ear portion 151 ··· Right extension portion 21 ··· First ruled line 211 ··· Left side first ruled line 212 ··· Right side first ruled line 22 2nd ruled line 23 ... 3rd ruled line 24 ... 4th ruled line 241 ... 4th ruled line on the left 242 ... 4th ruled line on the right 31 ... ... 2nd left end face part 32 ... ... Second left intermediate surface 34 ... Second right intermediate surface 35 ... Second right end surface 100 ... Corrugated cushioning material (comparative example)
101 ... Packing part 102 ... Square tube part 103 ... Tooth-like part or claw-like part of clogs B ... Box B1 ... An opposing surface of the box C ... Wafer case (container)
D1, D2, other rectangular corrugated sheet V1 ... first valley V2 ... second valley

Claims (4)

箱体内に収容した収容物が外部から受ける衝撃を吸収する段ボール製緩衝材であって、
長手方向と平行に段目を有する矩形状の段ボールシートが、前記段目と垂直方向に、かつ、底辺を有する略M字状の断面視を備えるように折り曲げられて、全面が扁平な左端面部と、この左端面部と山折線で山折りされて山折線の全辺に渡って連続し、前記左端面部よりも面積の小さい左中間面部と、この左中間面部と谷折り線で谷折りされて連続している底面部と、この底面部と谷折線で谷折りされて連続し、前記左中間面部と同じ大きさの右中間面部と、この右中間面部と山折線で山折りされて山折線の全辺に渡って連続し、前記左端面部と同じ大きさの全面が扁平な右端面部とが形成された段ボール材となり、
少なくとも2つ以上の前記段ボール材を用いて、前記左中間面部と前記底面部と前記右中間面部とで囲まれた空間が形成されるように上下クロスさせて前記箱体内にそれぞれが自立して収納され、
一方の前記段ボール材は、前記左端面部の左端辺、及び、前記右端面部の右端辺が前記箱体の隅部に位置決めされて自立することで、前記底面部とこの底面部に近傍で対向する前記箱体の底面との間に空間が形成されて前記底面部に上下方向のバネ性が具備されるとともに、前記左端面部と前記左中間面部、及び、前記右端面部と前記右中間面部に左右方向のバネ性が具備され、
他方の前記段ボール材は、山折線による前記左端面部と前記左中間面部との折り目部分、及び、山折線による前記右端面部と前記右中間面部との折り目部分が前記箱体の底面に自立することで、前記左端面部と前記左中間面部、及び、前記右端面部と前記右中間面部に左右方向のバネ性が具備され、
ハンモック様の緩衝機能が発揮される、
ことを特徴とする段ボール製緩衝材。
A shock absorber made of cardboard that absorbs the impact received from the outside of the container contained in the box,
A rectangular corrugated cardboard sheet having a step parallel to the longitudinal direction is bent in a direction perpendicular to the step and so as to have a substantially M-shaped cross-sectional view having a bottom, and the entire left end surface is flat. And the left end surface portion and the mountain fold line are continuously folded over all sides of the mountain fold line, the left intermediate surface portion having a smaller area than the left end surface portion, and the left intermediate surface portion and the valley fold line are A continuous bottom surface, a bottom fold line and a valley fold line are continuously folded, a right intermediate surface part having the same size as the left intermediate surface part, and a right fold line and a mountain fold line It becomes a corrugated board material that is continuous over the whole side, and has a flat right end surface portion formed on the entire surface of the same size as the left end surface portion,
Using at least two or more of the corrugated cardboard materials, the upper and lower crosses are formed so that a space surrounded by the left intermediate surface portion, the bottom surface portion, and the right intermediate surface portion is formed, and each of them is self-supported in the box. Stowed,
One of the corrugated cardboard materials is positioned so that the left end side of the left end surface portion and the right end side of the right end surface portion are positioned at the corners of the box body, thereby facing the bottom surface portion in the vicinity. A space is formed between the bottom surface of the box body and the bottom surface portion is provided with a vertical spring property, and the left end surface portion and the left intermediate surface portion, and the right end surface portion and the right intermediate surface portion are Spring direction is provided,
In the other corrugated board material, the crease portion between the left end surface portion and the left intermediate surface portion by the mountain fold line, and the crease portion between the right end surface portion and the right intermediate surface portion by the mountain fold line are self-supporting on the bottom surface of the box body. The left end surface portion and the left intermediate surface portion, and the right end surface portion and the right intermediate surface portion are provided with a spring property in the left-right direction,
Hammock-like buffer function is demonstrated,
A cardboard cushioning material.
前記箱体の底面と、前記左端面部、前記左中間面部、前記底面部、前記右中間面部及び前記右端面部とで囲まれる領域に、前記左端面部及び前記右端面部が延長されて形成される延長部又は他の矩形状の段ボールシートが、折り曲げられて配置されてなる、
ことを特徴とする請求項1に記載の段ボール製緩衝材。
An extension formed by extending the left end surface portion and the right end surface portion in a region surrounded by the bottom surface of the box and the left end surface portion, the left intermediate surface portion, the bottom surface portion, the right intermediate surface portion, and the right end surface portion. Part or other rectangular corrugated cardboard sheet is folded and arranged,
The cardboard cushioning material according to claim 1.
前記左端面部と前記左中間面部との間の山折線、及び、前記右中間面部と前記右端面部との間の山折線がそれぞれ2つ形成され、この2つの山折線の間に断面視V字状の谷部が形成されてなる、
ことを特徴とする請求項1又は請求項2に記載の段ボール製緩衝材。
Two mountain fold lines between the left end surface portion and the left intermediate surface portion and two mountain fold lines between the right intermediate surface portion and the right end surface portion are formed, and a V-shaped cross-sectional view is formed between the two mountain fold lines. A trough is formed,
The cardboard cushioning material according to claim 1 or 2, wherein the cushioning material is made of cardboard.
請求項1から請求項3の何れか1項に記載の段ボール製緩衝材が収納され、隅部で、前記左端面部の左端辺、及び、前記右端面部の右端辺が位置決めされる形状を備える、
ことを特徴とする段ボール製箱体。
The cushioning material made of cardboard according to any one of claims 1 to 3 is accommodated, and has a shape in which the left end side of the left end surface portion and the right end side of the right end surface portion are positioned at corners.
A cardboard box characterized by the above.
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