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JP6065385B2 - Method for producing soymilk - Google Patents
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JP6065385B2 - Method for producing soymilk - Google Patents

Method for producing soymilk Download PDF

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JP6065385B2
JP6065385B2 JP2012047294A JP2012047294A JP6065385B2 JP 6065385 B2 JP6065385 B2 JP 6065385B2 JP 2012047294 A JP2012047294 A JP 2012047294A JP 2012047294 A JP2012047294 A JP 2012047294A JP 6065385 B2 JP6065385 B2 JP 6065385B2
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soymilk
soy milk
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thawing
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和弘 守田
和弘 守田
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Toyama Prefecture
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この発明は、無加熱豆乳を凍結・解凍すると少なくとも上下2層に分離することを利用し、成分組成の異なる豆乳を製造する方法に関するThe present invention relates to a method for producing soy milk having different component compositions by utilizing the fact that unheated soy milk is frozen and thawed and separated into at least two upper and lower layers.

現在、豆腐製造現場では、加水や濃縮による豆乳の濃度調節は行われているが、成分組成の調製は行われていない。   At present, the concentration of soy milk is adjusted by adding water or concentrating at the tofu production site, but the component composition is not prepared.

一方、pH調整や遠心分離によって、大豆タンパク質を分画する方法が提案されている(特許文献1、特許文献2参照)。   On the other hand, methods for fractionating soy protein by pH adjustment or centrifugation have been proposed (see Patent Document 1 and Patent Document 2).

その他、凍結・解凍した無加熱豆乳のゲル化能力を回復させ、豆腐製造を可能にする技術が提案されている(特許文献3参照)。   In addition, there has been proposed a technique for recovering the gelation ability of non-heated soymilk that has been frozen and thawed to enable tofu production (see Patent Document 3).

特開2009−275056号公報JP 2009-275056 A 特開平5−43597号公報JP-A-5-43597 特開2008−301735号公報JP 2008-301735 A

現在、豆腐製造業者が行っている豆乳の加水や濃縮による濃度調節だけでは、得られる豆乳の性質が限られており、新規用途開発が困難となっている。   At present, the properties of soymilk are limited only by the concentration adjustment by soymilk hydration and concentration performed by a tofu manufacturer, making it difficult to develop new applications.

また、pH調整や遠心分離は操作が煩雑であるため、豆腐製造現場では行われていない。   Moreover, since pH adjustment and centrifugation are complicated operations, they are not performed at the tofu production site.

本発明は、無加熱豆乳を凍結・解凍することにより、豆乳が少なくとも上下2層に分離することを利用して、上記の課題を解決するものである。   The present invention solves the above problem by utilizing the fact that soy milk is separated into at least two upper and lower layers by freezing and thawing unheated soy milk.

具体的には、大豆を水に浸漬、加水して磨砕搾り機でオカラ除去して得られた豆乳を、加熱処理せずに凍結した後、35〜60℃で解凍を8時間以内で行い、少なくとも上下2層に分離させ、成分組成の異なる複数種類の豆乳を得る製造方法である。この分離は、目視で確認できるため、デカンテーションにより容易に分別できる。上下2層の豆乳はそれぞれ成分組成が異なるため、簡易な操作で成分組成の異なる豆乳の調製が可能となる。 Specifically, the soybean was immersed in water, water was added and grinding, the soymilk obtained by removing okara with squeezed machine, after freezing without heat treatment, the decompression at 35 to 60 ° C. 8 This is a production method in which a plurality of types of soy milk having different component compositions are obtained by carrying out within a period of time and separating them into at least two layers. Since this separation can be visually confirmed, it can be easily separated by decantation. Since the upper and lower two layers of soy milk have different component compositions, soy milk having different component compositions can be prepared by a simple operation.

本発明により、従来と性質の異なる少なくとも2種類の豆乳が容易に得られることから、これらを単独、混合、もしくは他の素材と混合して利用することにより、新規豆乳加工品の開発が可能となる。   According to the present invention, since at least two types of soy milk having different properties from the conventional one can be easily obtained, it is possible to develop a new processed soy milk product by using these alone, mixed, or mixed with other materials. Become.

豆乳分別工程を示す本発明の実施例1の概略図。Schematic of Example 1 of this invention which shows a soymilk fractionation process. ヨーグルト様食品の製造工程の概略図。Schematic of the manufacturing process of yogurt-like food. ソーセージ様食品の製造工程の概略図。Schematic of the manufacturing process of sausage-like food.

以下実施例により、本発明を具体的に説明する。     The present invention will be specifically described below with reference to examples.

Step1として大豆10kgに水40リットルを加え、20℃で16時間浸漬した。
Step2として大豆の8倍量まで加水し、これをグラインダーで磨砕した。
Step3として豆腐用搾り機でオカラを除去し、得られた豆乳を豆乳Aとした。
Step4として豆乳Aを透明な容器に入れ、−18℃で7日間凍結した。
Step5として10℃で24時間解凍した。
Step6として分離した豆乳をデカンテーションにより分別し、それぞれ豆乳B(上層)、豆乳C(下層)とした。
As Step 1, 40 liters of water was added to 10 kg of soybeans and immersed at 20 ° C. for 16 hours.
As Step 2, water was added up to 8 times the amount of soybean, and this was ground with a grinder.
As Step 3, the okara was removed with a tofu squeezer, and the soymilk obtained was designated as soymilk A.
As Step 4, soy milk A was put in a transparent container and frozen at -18 ° C for 7 days.
It thawed at 10 degreeC as Step5 for 24 hours.
The soy milk separated as Step 6 was fractionated by decantation to obtain soy milk B (upper layer) and soy milk C (lower layer), respectively.

豆乳A、豆乳B、豆乳Cの色と吸光度を表1に示す。なお、色は測色計CLR−7100F(島津製作所)を用い、C/2光源で(L、a、b)*表色系により反射光を測定した。また、吸光度は分光光度計UV−2550(島津製作所)を用い、50倍希釈液を660nmで測定した。   The color and absorbance of soymilk A, soymilk B, and soymilk C are shown in Table 1. The color used was a colorimeter CLR-7100F (Shimadzu Corporation), and the reflected light was measured with a C / 2 light source (L, a, b) * color system. Absorbance was measured at 660 nm using a spectrophotometer UV-2550 (Shimadzu Corporation).

Figure 0006065385
Figure 0006065385

Step5で解凍した豆乳は、目視で上下2層の分離が確認できた。また、表1より、豆乳A、豆乳B、豆乳Cは色、吸光度が異なることからも分離が確認できる。   The soy milk thawed in Step 5 was visually confirmed to be separated into two layers. Moreover, separation can be confirmed from Table 1 because the soymilk A, soymilk B, and soymilk C have different colors and absorbances.

豆乳A、豆乳B、豆乳Cの重量比、タンパク質濃度、脂質濃度、pH、乳酸菌数を表2に示す。タンパク質濃度はケルダール法、脂質濃度はクロロホルム−メタノール混液抽出法、pHは電極法、乳酸菌数はBCP加プレートカウント培地法により測定した。なお、豆乳の窒素−タンパク質換算係数は6.25を用いた。   Table 2 shows the weight ratio of soy milk A, soy milk B, and soy milk C, protein concentration, lipid concentration, pH, and number of lactic acid bacteria. The protein concentration was measured by the Kjeldahl method, the lipid concentration was measured by the chloroform-methanol mixed extraction method, the pH was measured by the electrode method, and the number of lactic acid bacteria was measured by the BCP-added plate count medium method. In addition, 6.25 was used for the nitrogen-protein conversion coefficient of soymilk.

Figure 0006065385
Figure 0006065385

また、豆乳A、豆乳B、豆乳CをSDS−ポリアクリルアミドゲル電気泳動に供し、その泳動パターンをデンシトメトリーにより定量し、ベーターコングリシニンとグリシニンの組成比を調べたところ、表3のとおりであった。   Moreover, when soymilk A, soymilk B, and soymilk C were subjected to SDS-polyacrylamide gel electrophoresis, the migration pattern was quantified by densitometry, and the composition ratio of beta-conglycinin and glycinin was examined. It was.

Figure 0006065385
Figure 0006065385

表2、表3より、豆乳A、豆乳B、豆乳Cは成分組成がそれぞれ異なることが確認できる。   From Tables 2 and 3, it can be confirmed that soy milk A, soy milk B, and soy milk C have different component compositions.

豆乳A30gを凍結後、加熱解凍を想定して90℃と60℃、常温解凍を想定して35℃、冷蔵解凍を想定して10℃と0℃で解凍を行い、分離状態とpH、乳酸菌数を調査した結果を表4に示す。なお、解凍条件は90℃、60℃は水浴、35℃、10℃、0℃は低温恒温器を使用した。 After freezing 30 g of soymilk, thawing at 90 ° C. and 60 ° C. assuming heat thawing, 35 ° C. assuming normal temperature thawing, 10 ° C. and 0 ° C. assuming refrigeration thawing, separation state, pH, number of lactic acid bacteria Table 4 shows the results of the investigation. The thawing conditions were 90 ° C., 60 ° C. using a water bath, 35 ° C., 10 ° C., and 0 ° C. using a low-temperature incubator.

Figure 0006065385
Figure 0006065385

表4より、90℃の解凍では分離が認められなかった。   From Table 4, no separation was observed upon thawing at 90 ° C.

本発明で得られた豆乳の利用方法として、ヨーグルト様食品の製造方法を実施例3に示す。   Example 3 shows a method for producing a yogurt-like food as a method of using the soy milk obtained in the present invention.

Step7として豆乳A、豆乳B、豆乳Cそれぞれ1リットルを95℃の水浴で品温90℃到達後2分間加熱した。
Step8として5℃で2時間冷却した。
Step9として冷却した豆乳に砂糖5%、ユズ果汁2%を混和した。
Step10としてカップ容器に入れ、80℃で30分間加熱した。
Step11として5℃で2時間冷却し、食品D、食品E、食品Fを調製した。
As Step 7, 1 liter of each of soy milk A, soy milk B, and soy milk C was heated for 2 minutes after reaching the product temperature of 90 ° C. in a 95 ° C. water bath.
It cooled at 5 degreeC as Step8 for 2 hours.
As Step 9, 5% sugar and 2% yuzu juice were mixed with the cooled soy milk.
Step 10 was placed in a cup container and heated at 80 ° C. for 30 minutes.
Step 11 was cooled at 5 ° C. for 2 hours to prepare Food D, Food E, and Food F.

官能試験の結果、食品Eは食品D、食品Fと比べて「なめらか」、「口溶けが良い」という評価が得られた。   As a result of the sensory test, food E was evaluated as “smooth” and “good in mouth melting” compared to food D and food F.

本発明で得られた豆乳の利用方法として、ソーセージ様食品の製造方法を実施例4に示す。   Example 4 shows a method for producing a sausage-like food as a method for using the soymilk obtained in the present invention.

Step12として豆乳A、豆乳B、豆乳Cそれぞれ1リットルにグルコノデルタラクトン0.2%、食塩0.5%、でんぷん5%を混練した。
Step13として105℃で5分間加圧加熱した。
Step14、15、16、17で冷却、脱気、充填、加熱を行い、食品G、食品H、食品Iを調製した。
As Step 12, 1 liter each of soymilk A, soymilk B, and soymilk C was kneaded with 0.2% gluconodeltalactone, 0.5% sodium chloride, and 5% starch.
As Step 13, pressure heating was performed at 105 ° C. for 5 minutes.
In Steps 14, 15, 16, and 17, cooling, deaeration, filling, and heating were performed to prepare food G, food H, and food I.

官能試験の結果、食品Iは食品G、食品Hに比べて「弾力がある」、「形がしっかりしている」という評価が得られた。   As a result of the sensory test, the food I was evaluated as “elastic” and “solid in shape” compared to the food G and food H.

本実施例では、本発明を説明するための条件を設定したが、条件設定によってその技術範囲が限定されるものではない。   In this embodiment, conditions for explaining the present invention are set, but the technical scope is not limited by the condition settings.

この発明は、大豆の用途を新しく開拓し、拡げるものであり、食品工業の発展に寄与するものである。   This invention newly opens and expands the use of soybeans, and contributes to the development of the food industry.

Step1・・・20℃16時間水に浸漬
Step2・・・加水し磨砕
Step3・・・オカラ除去
Step4・・・−18℃7日間凍結
Step5・・・10℃で24時間解凍
Step6・・・豆乳Bと豆乳Cを分別
Step7・・・90℃2分間加熱
Step8・・・5℃2時間冷却
Step9・・・砂糖5%、ユズ果汁2%を混和
Step10・・80℃30分間加熱
Step11・・5℃2時間冷却
Step12・・混練
Step13・・105℃5分間加圧加熱
Step14・・室温2時間冷却
Step15・・減圧脱気
Step16・・ケーシングに充填
Step17・・成形し沸騰水で5分間加熱
Step 1 ... Soaked in water at 20 ° C for 16 hours Step 2 ... Addition and grinding Step 3 ... Remove okara Step 4 ... -18 ° C for 7 days freezing Step 5 ... Defrost at 10 ° C for 24 hours Step 6 ... Separating Soymilk B and Soymilk C Step 7 ... Heated at 90 ° C for 2 minutes Step 8 ... Cooled at 5 ° C for 2 hours Step 9 ... Mixed with 5% sugar and 2% yuzu juice Step10 · · Heated at 80 ° C for 30 minutes Step11 ··· Cooling at 5 ° C for 2 hours Step12 ··· Kneading Step13 · · · 105 ° C for 5 minutes under pressure Step14 · · Cooling at room temperature for 2 hours Step15 · · Vacuum degassing Step16 · · Filling the casing Step17 · · Molding and heating with boiling water for 5 minutes

Claims (1)

大豆を水に浸漬し、加水して磨砕し、搾り機でオカラを除去して得られた豆乳を、加熱処理せずに凍結した後、35〜60℃解凍を8時間以内で行い、少なくとも上下2層に分離させ、成分組成の異なる複数種類の豆乳を得ることを特徴とする豆乳の製造方法。
Soy milk obtained by immersing soybeans in water, hydrating and grinding, removing okara with a squeezing machine, freezing without heat treatment , thawing at 35-60 ° C. within 8 hours, A method for producing soymilk, characterized in that it is separated into at least two upper and lower layers to obtain a plurality of types of soymilk having different component compositions.
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JPS59216543A (en) * 1983-05-24 1984-12-06 Asahimatsu Shokuhin Kk Powdered soy milk packaging
JPH01240165A (en) * 1988-03-18 1989-09-25 Sanpo Kagaku Kogyo Kk Preparation of processed soybean food having 'yuba'-like texture
JPH04190754A (en) * 1990-11-24 1992-07-09 Hisashi Hashimoto Bean curd product
JP2011067132A (en) * 2009-09-25 2011-04-07 Nagano Prefecture Method for producing tofu-like food product

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