JP6103754B2 - Magnetic adsorption wall structure and construction method of magnetic adsorption wall - Google Patents
Magnetic adsorption wall structure and construction method of magnetic adsorption wall Download PDFInfo
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Description
本発明は、壁に人の体がぶつかった場合でも,その衝撃を吸収して怪我を防止すると共に,磁性層がマグネット部品を磁着する磁気吸着壁構造及び磁気吸着壁の施工方法に関する。 The present invention relates to a magnetic adsorption wall structure in which a magnetic layer magnetically attaches a magnetic part and a magnetic adsorption wall construction method while absorbing a shock and preventing injury even when a human body collides with a wall.
従来、衝撃を吸収する塗料として,バインダー固形分100質量部と,水又は有機溶媒を内包するマイクロカプセル10〜50質量部からなることを特徴とする衝撃吸収特性に優れた塗料及び金属板が提案されている(特許文献1)。また樹脂塗料中に中空ビーズを含有したことを特徴とする衝撃吸収性粉体塗料が提案されている(特許文献2)。 Conventionally, as a paint that absorbs impact, a paint and a metal plate excellent in impact absorbing characteristics, characterized by comprising 100 parts by mass of binder solid content and 10 to 50 parts by mass of microcapsules containing water or an organic solvent, have been proposed. (Patent Document 1). Also, an impact-absorbing powder coating material characterized by containing hollow beads in the resin coating has been proposed (Patent Document 2).
しかしながら、特許文献1記載の衝撃吸収特性に優れた塗料及び金属板は,自動車をはじめとする輸送機械の衝突時の衝撃吸収特性を向上させることを目的としているため,該塗料は有機溶剤を含んでいて高強度鋼板に塗布するような薄塗りの塗料であり,下地がコンクリートやコンパネ等の変形がほとんど無い建築物の壁下地に適用するものではなく、人の体がぶつかった場合に,その衝撃を吸収して怪我を防止するものでは無いという課題がある。
However, since the paint and metal plate having excellent shock absorption characteristics described in
特許文献2記載の衝撃吸収性粉体塗料は,建造物に塗布される粉体塗料ではあっても,衝撃吸収の目的は,石,枝,等の物体あるいは鳥のくちばし等があたって塗装の一部が損傷し,この衝突箇所から雨水等が侵入して,塗装内面(塗装材料と被塗装物の接触面)に錆を発生することの防止を目的としていて,特許文献1と同様に人の体がぶつかった場合に,その衝撃を吸収して怪我を防止するものでは無いという課題がある。
Although the shock-absorbing powder coating described in
本発明が解決しようとする課題は、建造物の壁に人の体,特に高齢者が頭等をぶつけても,その衝撃を吸収して怪我の発生を防止するとともに,該壁にマグネット部品が磁着する磁気吸着壁構造及び磁気吸着壁の施工方法を提供することにある。 The problem to be solved by the present invention is that even if a human body, particularly an elderly person, hits the head of a building against the wall of the building, the impact is absorbed to prevent the occurrence of injuries, and the magnet part is attached to the wall. An object of the present invention is to provide a magnetic adsorption wall structure to be magnetically attached and a construction method of the magnetic adsorption wall.
請求項1記載の発明は、 既存の壁下地の上に衝撃吸収層が形成され、該衝撃吸収層の上に磁性塗料が塗布され硬化することで磁性層が形成された磁気吸着壁構造であって、
前記衝撃吸収層は発泡塩ビシートから成り、
該衝撃吸収層の厚さは複数枚の発泡塩ビシートを重ねて施工することにより3mm以上5mm以下で任意の厚みに形成可能であり、
衝撃吸収層を複数枚の発泡塩ビシートを重ねて施工することにより3mm以上5mm以下で任意の厚さで試験体の下地としてのコンクリート歩道板に形成し該衝撃吸収層の上に磁性層を形成し高さ1mより1kgの鋼球を20回落下させても該コンクリート歩道板に割れが生じないこと、磁性層の厚みは0.2mm〜0.6mmであることを特徴とする磁気吸着壁構造を提供する。
The invention of
The shock absorbing layer is made of a foamed PVC sheet ,
The thickness of the shock absorbing layer can be formed to an arbitrary thickness of 3 mm or more and 5 mm or less by applying a plurality of foamed PVC sheets.
A shock absorbing layer is formed by stacking a plurality of foamed PVC sheets, and is formed on a concrete sidewalk board as the base of a specimen with an arbitrary thickness of 3 mm to 5 mm, and a magnetic layer is formed on the shock absorbing layer magnetic attraction wall structure even when allowed to drop height 20 times than 1kg of the steel ball 1m that does not cause cracks in the concrete sidewalk plate, the thickness of the magnetic layer is characterized by a 0.2mm~0.6mm I will provide a.
請求項2記載の発明は、前記磁性塗料は、軟質磁性粉体が合成樹脂バインダーに分散され、合成樹脂バインダー100重量部に軟質磁性粉体300〜900重量部を分散して成ることを特徴とする請求項1記載の磁気吸着壁構造を提供する。
According to a second aspect of the invention, the magnetic coating, and characterized in that the soft magnetic powder is dispersed in a synthetic resin binder, formed by dispersing soft magnetic powder 300 and 900 parts by weight to 100 parts by weight of synthetic resin binder The magnetic adsorption wall structure according to
請求項3記載の発明は、既存の壁下地の上に衝撃吸収層を形成し、該衝撃吸収層の上に磁性塗料を塗布し硬化させて磁性層を形成する磁気吸着壁の施工方法であって、
前記衝撃吸収層は発泡塩ビシートから成り、
該衝撃吸収層の厚さは複数枚の発泡塩ビシートを重ねて施工することにより3mm以上5mm以下で任意の厚みに形成可能であり、
衝撃吸収層を複数枚の発泡塩ビシートを重ねて施工することにより3mm以上5mm以下で任意の厚さで試験体の下地としてのコンクリート歩道板に形成し該衝撃吸収層の上に磁性層を形成し高さ1mより1kgの鋼球を20回落下させても該コンクリート歩道板に割れが生じないこと、磁性層の厚みは0.2mm〜0.6mmであることを特徴とする磁気吸着壁構造の施工方法を提供する。
According to a third aspect of the invention, there in existing shock-absorbing layer is formed on the wall base, method of constructing the magnetic attraction wall forming the magnetic layer by a magnetic coating applied and cured on top of the impact absorbing layer Te,
The shock absorbing layer is made of a foamed PVC sheet ,
The thickness of the shock absorbing layer can be formed to an arbitrary thickness of 3 mm or more and 5 mm or less by applying a plurality of foamed PVC sheets.
A shock absorbing layer is formed by stacking a plurality of foamed PVC sheets, and is formed on a concrete sidewalk board as the base of a specimen with an arbitrary thickness of 3 mm to 5 mm, and a magnetic layer is formed on the shock absorbing layer magnetic attraction wall structure even when allowed to drop height 20 times than 1kg of the steel ball 1m that does not cause cracks in the concrete sidewalk plate, the thickness of the magnetic layer is characterized by a 0.2mm~0.6mm The construction method is provided.
請求項4記載の発明は、前記磁性塗料は、軟質磁性粉体が合成樹脂バインダーに分散され、合成樹脂バインダー100重量部に軟質磁性粉体300〜900重量部を分散して成ることを特徴とする請求項3記載の磁気吸着壁の施工方法を提供する。
According to a fourth aspect of the present invention , the magnetic coating material is characterized in that soft magnetic powder is dispersed in a synthetic resin binder, and 300 to 900 parts by weight of the soft magnetic powder is dispersed in 100 parts by weight of the synthetic resin binder. A method for constructing a magnetic adsorption wall according to claim 3 is provided.
本発明に係る請求項1乃至請求項3記載の磁気吸着壁構造及び請求項4乃至請求項6記載の磁気吸着壁の施工方法によって形成される磁気吸着壁は,既存の壁下地の上に衝撃吸収層を形成するため,人の体,特に高齢者が頭等をぶつけても,該衝撃吸収層が衝撃を吸収して怪我を未然に防止する効果がある。
The magnetic adsorption wall structure according to
また,衝撃吸収層の上には磁性層が形成されているため,該磁性層がマグネット部品を磁着させることができ,壁にマグネット部品等を磁着させて,様々な表示等をすることができる効果がある。 In addition, since the magnetic layer is formed on the shock absorbing layer, the magnetic layer can magnetize the magnet parts, and the magnet parts etc. can be magnetized on the wall for various displays. There is an effect that can.
次に本発明に係る磁気吸着壁構造を実施するための形態について説明する。
図1は本発明に係る磁気吸着壁構造1の断面状態図であり,2は発泡塩ビシートから成る衝撃吸収層である。発泡塩ビシートである衝撃吸収層2はコンクリート,モルタル,石膏ボード,コンパネ等の壁下地10に接着剤を用いて貼着され,その上には,軟質磁性粉体が合成樹脂バインダーに分散された磁性塗料が塗布硬化した磁性層3が形成されている。衝撃吸収シートの厚さは3mm以上5mm以下が好ましく,3mm未満では衝撃吸収効果が不十分であり,5mm超ではコスト高となる。
Next, the form for implementing the magnetic adsorption wall structure concerning this invention is demonstrated.
FIG. 1 is a sectional view of a magnetic
磁性塗料は,アクリル樹脂,ウレタン樹脂,アクリルウレタン樹脂,ポリエステル樹脂,アルキッド樹脂等の合成樹脂バインダー100重量部に対して,鉄粉,砂鉄粉,ソフトフェライト粉等の軟質磁性粉体300〜900重量部が分散され,市販の磁性塗料としては,マグネットペイント(商品名,ヨーロッパBV(オランダ)社製)がある。軟質磁性粉体が300重量部未満では,マグネット部品の磁着力がやや弱くなり,900重量部超では,磁性塗料としての塗布作業性が不良となる。磁性塗料が硬化後の磁性層の厚みは0.2mm〜0.6mmが好ましく,0.2mmより薄いとマグネット部品の磁着力が不十分であり,0.6mm超では塗布後にダレが生じたり,表面の平滑性が不良となり意匠性が劣る。 The magnetic paint is composed of 300 to 900 weights of soft magnetic powder such as iron powder, iron sand powder, and soft ferrite powder with respect to 100 parts by weight of a synthetic resin binder such as acrylic resin, urethane resin, acrylic urethane resin, polyester resin, and alkyd resin. A magnetic paint (trade name, manufactured by Europe BV (Netherlands)) is available as a commercially available magnetic paint. If the soft magnetic powder is less than 300 parts by weight, the magnetizing force of the magnet part is slightly weakened, and if it is more than 900 parts by weight, the coating workability as a magnetic paint becomes poor. The thickness of the magnetic layer after the magnetic coating is cured is preferably 0.2 mm to 0.6 mm, and if it is thinner than 0.2 mm, the magnetizing force of the magnetic component is insufficient. The surface smoothness is poor and the design is poor.
前記発泡塩ビシートの市販品としては,フォーレックス(商品名,アクリサンデー株式会社製)があり,厚みは1mm,2mm,3mmおよび5mmがある。発泡塩ビシートは軽量なため(比重0.7)施工作業性が良好であり,他に難燃性,防音性,保温性,断熱性等の効果があり,複数枚の発泡塩ビシートを重ねて施工することにより,任意の厚みに形成することもできる。 As a commercial product of the foamed PVC sheet, there is Forex (trade name, manufactured by Acrysanday Co., Ltd.), and there are thicknesses of 1 mm, 2 mm, 3 mm and 5 mm. Foamed PVC sheet is lightweight (specific gravity 0.7) and has good workability, and other effects such as flame retardancy, soundproofing, heat retention, heat insulation, etc. By constructing, it can also be formed in any thickness.
以下,実施例及び比較例にて本出願に係る磁気吸着壁構造について具体的に説明する。 Hereinafter, the magnetic adsorption wall structure according to the present application will be described in detail with reference to Examples and Comparative Examples.
表1に示す仕様にて実施例1乃至実施例3及び比較例1及び比較例2の磁気吸着壁構造の試験体を作製した。試験体の下地は,市販コンクリート歩道板(300×300×60mm)を使用し,衝撃吸収層には上記発泡塩ビシート フォーレックスを使用した。衝撃吸収層の厚みが1mm,2mm,3mm,5mmについては,当該厚みのフォーレックスを市販エポキシ樹脂接着剤で接着させ,衝撃吸収層の厚みが4mmの実施例2は2mmのフォーレックスを市販エポキシ樹脂接着剤で重ね貼りした。 Test specimens having magnetic adsorption wall structures of Examples 1 to 3 and Comparative Examples 1 and 2 were prepared according to the specifications shown in Table 1. The base of the test body was a commercially available concrete sidewalk board (300 × 300 × 60 mm), and the above-mentioned foamed PVC sheet Forex was used for the shock absorbing layer. For the shock absorbing layer thickness of 1 mm, 2 mm, 3 mm, and 5 mm, forex with the thickness is bonded with a commercially available epoxy resin adhesive, and in Example 2 where the shock absorbing layer thickness is 4 mm, 2 mm of forex is commercially available epoxy. It was laminated with a resin adhesive.
衝撃吸収層である発泡塩ビシートの表面は,磁性塗料の付着性を確保するため,サンドペーパー#180で目荒らしをし,該表面を真空掃除機で清浄にした後,市販の磁性塗料マグネットペイントを,0.2L/m2塗布して硬化させ,これを4回繰り返して塗布乾燥させ磁性層を形成した。磁性塗料を塗布後23℃7日間養生後,衝撃吸収性,マグネット吸着性及び磁性層の付着性を評価した。 In order to ensure the adhesion of the magnetic paint, the surface of the foamed PVC sheet that is the shock absorbing layer is roughened with sandpaper # 180, the surface is cleaned with a vacuum cleaner, and then a commercially available magnetic paint magnet paint is used. Was applied and cured by 0.2 L / m 2 , and this was repeated four times to form a magnetic layer. After applying the magnetic paint and curing at 23 ° C. for 7 days, the impact absorption, magnet adsorption and magnetic layer adhesion were evaluated.
〔評価項目及び評価方法〕 [Evaluation items and methods]
〔衝撃吸収性〕
実施例1乃至実施例3及び比較例1及び比較例2の試験体を水平に保持し,高さ1mの高さより1kgの鋼球を落下させ,これを繰り返す。落下回数が10回以内でコンクリート歩道板が割れたものを×と評価し,10回以上20回までの落下でもコンクリート歩道板に割れが生じないものを○と評価した。
(Shock absorption)
The test bodies of Examples 1 to 3 and Comparative Examples 1 and 2 are held horizontally, and a 1 kg steel ball is dropped from a height of 1 m, and this is repeated. When the number of drops was less than 10 and the concrete sidewalk board was cracked, it was evaluated as x, and when the fall was not more than 10 times and 20 times, the concrete sidewalk board was evaluated as o.
〔マグネット吸着性〕
実施例1乃至実施例3及び比較例1及び比較例2の試験体を垂直状に保持し,多極着磁(極間2.5mm)を施した軟鉄との磁気吸着力65gf/cm2異方性マグネットシート(3cm×3cm)を非磁性体に積層してなる自重70gfのマグネット部品を試験体表面に磁着させる。該マグネット部品が落下しないものを○と評価し,落下するものを×評価した。
〔磁性層の付着性〕
実施例1乃至実施例3及び比較例1及び比較例2の試験体の磁性層と衝撃吸収層との界面に市販カッターナイフの刃を入れ込み,磁性層が剥離するものを×とし,剥離しないものを○と評価した。
[Magnet adsorption]
Example 1 to Example 3 and Comparative Example 1 and Comparative Example 2 were held vertically and the magnetic attractive force was 65 gf / cm 2 different from that of soft iron with multipolar magnetization (2.5 mm between poles). A magnet component having a weight of 70 gf formed by laminating an isotropic magnet sheet (3 cm × 3 cm) on a nonmagnetic material is magnetically attached to the surface of the test body. A case where the magnet part did not fall was evaluated as “good”, and a case where the magnetic part was dropped was evaluated as “x”.
[Adhesion of magnetic layer]
Example 1 to Example 3 and Comparative Example 1 and Comparative Example 2 were tested by inserting a blade of a commercially available cutter knife into the interface between the magnetic layer and the shock absorbing layer, and x indicating that the magnetic layer peeled off and not peeling Was rated as ○.
〔総合評価〕
全ての項目が○評価のものを○とし,これ以外を×とした。
〔Comprehensive evaluation〕
All items were evaluated as ○, and other items were evaluated as ×.
〔評価結果〕
評価結果を表2に示す。
表2に示すように,すべての試験体でマグネット部品は磁着したが,衝撃吸収層の厚みが1mm,2mmの比較例1及び比較例2の衝撃吸収性は×評価であり,総合評価も×であった。
〔Evaluation results〕
The evaluation results are shown in Table 2.
As shown in Table 2, the magnet parts were magnetically attached to all the test specimens, but the shock absorption of Comparative Examples 1 and 2 where the thickness of the shock absorbing layer was 1 mm and 2 mm was evaluated as x, and the overall evaluation was also X.
1 磁気吸着壁構造
2 衝撃吸収層
3 磁性層
10 下地
20 黒板
DESCRIPTION OF
Claims (4)
前記衝撃吸収層は発泡塩ビシートから成り、
該衝撃吸収層の厚さは複数枚の発泡塩ビシートを重ねて施工することにより3mm以上5mm以下で任意の厚みに形成可能であり、
衝撃吸収層を複数枚の発泡塩ビシートを重ねて施工することにより3mm以上5mm以下で任意の厚さで試験体の下地としてのコンクリート歩道板に形成し該衝撃吸収層の上に磁性層を形成し高さ1mより1kgの鋼球を20回落下させても該コンクリート歩道板に割れが生じないこと、磁性層の厚みは0.2mm〜0.6mmであることを特徴とする磁気吸着壁構造。 A magnetic absorption wall structure in which a shock absorbing layer is formed on an existing wall base , and a magnetic layer is formed by applying and curing a magnetic coating on the shock absorbing layer ,
The shock absorbing layer is made of a foamed PVC sheet ,
The thickness of the shock absorbing layer can be formed to an arbitrary thickness of 3 mm or more and 5 mm or less by applying a plurality of foamed PVC sheets.
A shock absorbing layer is formed by stacking a plurality of foamed PVC sheets, and is formed on a concrete sidewalk board as the base of a specimen with an arbitrary thickness of 3 mm to 5 mm, and a magnetic layer is formed on the shock absorbing layer magnetic attraction wall structure even when allowed to drop height 20 times than 1kg of the steel ball 1m that does not cause cracks in the concrete sidewalk plate, the thickness of the magnetic layer is characterized by a 0.2mm~0.6mm .
前記衝撃吸収層は発泡塩ビシートから成り、
該衝撃吸収層の厚さは複数枚の発泡塩ビシートを重ねて施工することにより3mm以上5mm以下で任意の厚みに形成可能であり、
衝撃吸収層を複数枚の発泡塩ビシートを重ねて施工することにより3mm以上5mm以下で任意の厚さで試験体の下地としてのコンクリート歩道板に形成し該衝撃吸収層の上に磁性層を形成し高さ1mより1kgの鋼球を20回落下させても該コンクリート歩道板に割れが生じないこと、磁性層の厚みは0.2mm〜0.6mmであることを特徴とする磁気吸着壁構造の施工方法。 A conventional shock absorbing layer is formed on the wall base, method of constructing the magnetic attraction wall forming the magnetic layer by a magnetic coating applied and cured on top of the shock absorbing layer,
The shock absorbing layer is made of a foamed PVC sheet ,
The thickness of the shock absorbing layer can be formed to an arbitrary thickness of 3 mm or more and 5 mm or less by applying a plurality of foamed PVC sheets.
A shock absorbing layer is formed by stacking a plurality of foamed PVC sheets, and is formed on a concrete sidewalk board as the base of a specimen with an arbitrary thickness of 3 mm to 5 mm, and a magnetic layer is formed on the shock absorbing layer magnetic attraction wall structure even when allowed to drop height 20 times than 1kg of the steel ball 1m that does not cause cracks in the concrete sidewalk plate, the thickness of the magnetic layer is characterized by a 0.2mm~0.6mm Construction method.
4. The magnetic adsorption according to claim 3 , wherein the magnetic coating material comprises a soft magnetic powder dispersed in a synthetic resin binder and 300 to 900 parts by weight of the soft magnetic powder dispersed in 100 parts by weight of the synthetic resin binder. Wall construction method.
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| JPH11272217A (en) * | 1998-01-21 | 1999-10-08 | Dainippon Ink & Chem Inc | Wall decoration sheet and wall plate using the same |
| JP3954866B2 (en) * | 2002-02-27 | 2007-08-08 | ロンシール工業株式会社 | Wall protective material and wall protective structure |
| JP2005254544A (en) * | 2004-03-10 | 2005-09-22 | Dainippon Ink & Chem Inc | Decorative plate and storage using the same |
-
2012
- 2012-12-28 JP JP2012286482A patent/JP6103754B2/en active Active
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