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JP3954866B2 - Wall protective material and wall protective structure - Google Patents
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JP3954866B2 - Wall protective material and wall protective structure - Google Patents

Wall protective material and wall protective structure Download PDF

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Publication number
JP3954866B2
JP3954866B2 JP2002051791A JP2002051791A JP3954866B2 JP 3954866 B2 JP3954866 B2 JP 3954866B2 JP 2002051791 A JP2002051791 A JP 2002051791A JP 2002051791 A JP2002051791 A JP 2002051791A JP 3954866 B2 JP3954866 B2 JP 3954866B2
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resin
wall surface
layer
thermoplastic resin
wall
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JP2003245992A (en
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秀行 蛯名
昭夫 常盤
与志夫 神郡
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Lonseal Corp
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Lonseal Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、建造物における廊下や居室などの内部壁面に貼り付けてその壁面を保護すると同時に、壁面の意匠・デザイン性(外観)の向上を図るための壁面保護材及び該壁面保護材を用いた壁面保護構造に関し、特に、病院や老健施設或いは刑務所の独房等の壁面においてぶつかると怪我が発生する恐れのある施設の壁面に適用するのに適した壁面保護材及びその壁面保護材を用いた壁面保護構造に関するものである。
【0002】
【従来の技術】
建造物の内部壁面に貼り付ける壁面材として従来から提供されているものには、いわゆる壁紙と称される比較的薄い合成樹脂製シート・フィルムからなるものが多い。この薄い合成樹脂製シート・フィルムからなる壁面材は、主に意匠性および表面防汚性,表面傷付防止性を目的に設計されたものであり、薄く柔軟性があるので壁面パネルの表面から側縁まで回り込ませたり、壁面の出隅・入隅部分やドアまたはドア枠、可倒式(収納)ベットの側面及び裏面、或いはキャビネット等の平坦でない複雑な形状部分にも容易に追従し得るため施工性(施工の容易性)は良いが、衝撃吸収性能およびぶつかった時の怪我防止性能については不十分であった。
【0003】
逆に、衝撃吸収性能および怪我防止性能を中心に設計された壁面保護材は、当然のことながら衝撃吸収性能および怪我防止性能については十分な性能を有しているが、壁面に対する施工性が大幅に低下してしまうという問題が生じる。特に、壁面の出隅・入隅部分やドアまたはドア枠、或いはキャビネット等の平坦でない複雑な形状に追従しきれなくなって、場合によっては施工すらできないことがあった。
加えて、この種の壁面材は壁面保護材としての表面強度が弱く、引っ掻きや衝撃に対して破れやすいという不具合もあった。
【0004】
【発明が解決しようとする課題】
本発明はこの様な現状に鑑みてなされたものであり、建造物の内部壁面に貼り付ける壁面材としての意匠性および表面強度を備えると同時に、所要の衝撃吸収性能およびぶつかった時の怪我防止性能を備え、しかも、壁面パネルの表面から側縁ないしは裏側まで回り込ませたり、壁面の出隅・入隅部分やドア或いはドア枠またはキャビネット等の平坦でない複雑な形状部分にも容易に追従して、施工性(施工の容易性)も良好な壁面保護材を提供することを目的としたものである。
ここで表面強度とは、例えば、子供がおもちゃ等をぶつけたりスプーンなどで引っ掻いた場合でも表面に傷が付いたり破れない性能をいう。
更に本発明のもう1つの目的は、上記壁面保護材を用いた壁面保護構造を提供することを目的としたものである。
【0005】
【課題を解決するための手段】
上記の目的を達成する本発明の壁面保護材は、熱可塑性樹脂発泡層に熱可塑性樹脂表面層を一体に積層してなる壁面保護材であって、前記発泡層の厚さが1.0〜3.0mmで発泡倍率が2〜30倍であると共に圧縮強度が5〜70kPaであり、前記熱可塑性樹脂表面層の厚さが0.25〜1.5mmで表面硬度が30〜50で耐引っ掻き強度が硬度B以上で引裂き強度が65〜100N/mmでパンクチャー衝撃強度が35〜75N・mmで且つ折り曲げ保持時間が15秒以上であり、全体の厚さが1.0mm〜5.0mmで、最大加速度が135G以下であることを特徴としたものである(請求項1)。
この際、前記熱可塑性樹脂表面層は、熱可塑性樹脂透明層と熱可塑性樹脂印刷層とで構成することが好ましい(請求項)。
また、本発明に係る壁面保護構造は、前記壁面保護材を壁面の表面に張り合わせる際に、壁面の少なくとも側縁まで回り込ませて貼り合わせてなることを特徴としたものである(請求項)。
【0006】
【発明の実施の形態】
以下、本発明に係る壁面保護材及びに壁面保護構造の好適実施の形態を、図面を参照しながら詳細に説明するが、本発明はこれらの実施例に限定されるものではない。
【0007】
本発明に係る壁面保護材Aは、熱可塑性樹脂発泡層1に熱可塑性樹脂表面層2を一体に積層した積層体から基本的に構成され、建造物の内部壁面や壁面パネルの表面に貼り合わせることにより、当該壁面に意匠性を始めとして、衝撃吸収性能、怪我防止性能および表面強度を付与し、同時に優れた施工性(施工の容易性)を発揮するものである。
尚、本発明に係る壁面保護材Aが適用される壁面Bとしては、既設の内部壁面は勿論のこと、可動式または固定式の間仕切りやパーテーションを含む建造物の内部壁面を構成するために使用される鉄板等の金属製板,石膏ボード,スレート板,合成樹脂製板,パーティクルボード,などの平坦な板状に成形された板状体(壁面パネル)、およびドア,ドア枠、可倒式(収納)ベットの側面及び裏面、キャビネット等も含むものであり、これらを総称して、単に壁面と称する。
【0008】
熱可塑性樹脂発泡層1は、主に壁面保護材Aとしての衝撃吸収性能および怪我防止性能を向上させるためのものであり、熱可塑性樹脂またはゴムを発泡させたもの、またはそれらの発泡体を積層したもの等が使用できる。発泡層1を形成する熱可塑性樹脂としては、例えば、高密度ポリエチレン,低密度ポリエチレン,直鎖状低密度ポリエチレン,ホモポリプロピレン,ランダムポリプロピレン,ブロックポリプロピレン,ポリブテン−1,エチレンと炭素数3以上のαオレフィンとの共重合樹脂,エチレン−プロピレンゴム,エチレン−プロピレン−ジエンゴム,エチレン−ブテンゴム,エチレン−酢酸ビニル共重合樹脂,エチレン−アクリル酸エステル共重合樹脂,エチレン−メタクリル酸共重合樹脂等のエチレンとビニルモノマーの共重合体,オレフィン系熱可塑性エラストマー,非結晶のαオレフィン樹脂等の一種類または二種類以上の合成樹脂混合物を使用できる。
発泡層1の発泡倍率としては、2倍〜40倍程度が好ましい。すなわち、発泡倍率が2倍より低いと所望の衝撃吸収性能が得られず、発泡倍率が40倍より高くなると衝撃吸収性能が低下してしまうので、更に好ましくは2倍〜30倍程度の発泡倍率とすると共に、その圧縮強度がJIS K 6767 5.7[圧縮硬さ]による圧縮強度測定で5〜70kPa、更には10〜50kPaとなるようにすることが好ましい。この時、発泡の形態としては連続気泡と独立気泡のどちらでも良いが、より優れた衝撃吸収性能を発揮させるなら独立気泡のものが好ましい。
ちなみに、発泡層1の発泡倍率は、原料となる熱可塑性樹脂が軟質性の樹脂か硬質性の樹脂かによって異なり、例えば、塩化ビニルなどの軟質性の熱可塑性樹脂を用いる場合には2〜5倍程度の発泡倍率とし、ポリエチレンなどの硬質性の熱可塑性樹脂を用いる場合には25〜30倍程度の発泡倍率とする。そうすることにより、上記した所要の圧縮強度を発揮し得るようになる。
【0009】
また、発泡層1の厚さは、発泡倍率に応じて決定されるが、通常1.0mm〜5.0mmが適当であり、発泡層1が厚くなると施工時における折り曲げ加工性が低下し施工性が悪くなるので、1.0mm〜3.0mm程度の厚みとするのが好ましい。
実験の結果では、壁面保護材Aとしての衝撃吸収性能と施工性のバランスを勘案すると、塩化ビニルなどの軟質性の熱可塑性樹脂からなる発泡層1では厚みが2.0mm〜2.5mmで発泡倍率2〜5倍とし、ポリエチレンなどの硬質性の熱可塑性樹脂からなる発泡層1では厚みが2.0mm〜2.5mmで発泡倍率を25〜30倍とすることにより、壁面保護材Aとして衝撃吸収性能および施工性に優れた発泡層1が得られた。
【0010】
本発明では、衝撃吸収性能の評価方法として、JIS−A−6519[体育館用鋼製床下地構成材] 8.6[床の硬さ試験]、に規定されている方法に準拠して行なった。この試験方法は、床の上に頭部モデルを落下させた時の最大加速度(G値)を測定することにより床の硬さを評価するものであり、G値が小さいほど衝撃を吸収していることになり、衝撃吸収性能が高く、ぶつかった時の安全性(怪我防止性能)が高いものといえる。
本発明に係る壁面保護材Aが求める衝撃吸収性能としては、仮に転倒して頭部をぶつけた場合を想定したときに、上記JIS−A−6519 8.6 に規定されている床の硬さ試験における最大加速度が135G以下であることが好ましく、より好ましくは120G以下である。
ちなみに、コンクリート製床の最大加速度が160G程度であり、JIS A5705[ビニル系床材]規格に準拠した市販されている床仕上げ材のうち発泡層を備えていない2.0mm厚の床ビニルシート(JIS A 5705[ビニル系床材]の記号:NC)の最大加速度が142G程度であり、同じく発泡層のある2.8mm厚のビニル床シート(JIS A 5705[ビニル系床材]の記号:DC)の最大加速度が125G程度である。また、新聞紙(0.07mm厚)を10枚重ね合わせて4ッ折りしたものの最大加速度が135G程度であり、同8ッ折りしたものが最大加速度120G程度である。
【0011】
尚、壁面保護材Aとしての衝撃吸収性能および施工性は、この発泡層1だけで決定されるものではなく、後述する熱可塑性樹脂表面層2にも影響される。すなわち、壁面保護材Aの衝撃吸収性能は、樹脂発泡層1の反発力と、樹脂発泡層1の表面を覆う樹脂表面層2の強度(表面硬度や弾性等)および樹脂表面層2の厚さ、などによって決定されるものである。
【0012】
発泡層1の表面を覆う熱可塑性樹脂表面層2は、壁面保護材Aとしての意匠性を付与すると同時に、表面強度等を付与させるためのものである。
樹脂表面層2として用いられる熱可塑性樹脂としては、例えば、高密度ポリエチレン,低密度ポリエチレン,直鎖状低密度ポリエチレン,ホモポリプロピレン,ランダムポリプロピレン,ブロックポリプロピレン,ポリブテン−1,エチレンと炭素数3以上のαオレフィンとの共重合樹脂,エチレンとカルボキシル基含有モノマーとの共重合体,オレフィン系熱可塑性エラストマー,スチレン−オレフィンブロック共重合体,スチレン系エラストマー,非結晶のαオレフィン樹脂,ポリアミド,ポリカーボネート,ポリスチレン,ポリオキシメチレン,ポリフェニレンオキサイド,ポリスルホン,ポリアクリレート,アクリル樹脂,メタクリル樹脂,ポリエステル,ポリウレタン,ポリエステル系エラストマー,ポリウレタン系エラストマー等の熱可塑性樹脂や熱可塑性エラストマー、または、ブチルゴム,アクリルゴム,イソプレンゴム,スチレン−ブタジエンゴム,アクリロニトリル−ブタジエンゴム,アクリル−スチレンゴム等の合成ゴムや天然ゴム及びその水素添加物等の一種類または二種類以上の合成樹脂混合物などを挙げることができ、これらの樹脂に必要に応じて可塑剤,安定剤,充填剤,着色剤,難燃剤,抗菌剤,防かび剤,帯電防止剤,加工助剤等を添加しても良い。
【0013】
この樹脂表面層2の表面強度は、表面傷付性能に関係する表面硬度および耐引っ掻き強度と、耐破れ強度に関係する引裂き強度およびパンクチャー衝撃強度等に、その厚みが加味されて評価される。
樹脂表面層2の厚さは、通常0.1mm〜1.5mmの範囲とすることが好ましい。樹脂表面層2の厚さが0.1mmより薄くなると、樹脂表面層2としての必要な表面強度、特に耐引っ掻き強度を保持し得なくなり、1.5mmより厚く形成すると柔軟性に乏しくなって施工時における折り曲げ加工が困難になり施工性が悪くなる。
【0014】
樹脂表面層2の表面硬度は、ASTM D 2240−86[Test Method for Rubber Property-Durometer Hardness]、の規格に準拠したゴム硬度計(ショアーDタイプ硬度計)による表面硬度(20℃、15秒後)において、30〜50の範囲が好ましく、35〜45の範囲がより好ましい。表面層2の表面硬度を高くすると表面傷付性能は向上するが、反面、表面硬度が高くなるにしたがって柔軟性に乏しくなり施工時における折り曲げ加工が困難になり施工性が悪くなる。また、表面硬度(20℃、15秒後)を「30」より低くすると、表面傷付性能が著しく低下してしまい、壁面保護材Aとしての機能を果たし得なくなる。
ちなみに、樹脂表面層2として塩化ビニル系樹脂を使用した場合には、重合度1000の塩化ビニル樹脂100重量部に対して、可塑剤を10〜60重量部、好ましくは30〜50重量部添加してシート状にカレンダー成形した時に、その表面硬度(20℃、15秒後)が35〜45の範囲内となり、表面傷付性能と折り曲げ加工の容易性の両方の要求を満足させることができるものとなった。
【0015】
また、樹脂表面層2の耐引っ掻き強度の評価は、JIS−K−5400 8.4.1[試験機法]、に準拠して行なった。この試験方法は、シート・フィルム状に成形された樹脂表面層2の表面を鉛筆により引っ掻いて測定するものであり、樹脂表面層2の耐引っ掻き強度としては、鉛筆引っかき値において硬度B以上が好ましく、より好ましくは硬度H以上が良い。硬度がB以下では、樹脂表面層2として必要な表面傷付性能を発揮しえず、壁面保護材Aとしての機能を果たし得なくなる。
【0016】
また、樹脂表面層2の引裂き強度は、壁面の出隅部分のように衝撃等が他の部分より過剰に加わるような場合に求められる強度であり、本発明ではJIS−K−6301 9.[引裂試験]、に準拠して行なった。この試験方法は、樹脂をシート・フィルム状に成形したものをJIS−K−6301[9.2.1試験片の形状・寸法]に規定された[B形]にて、直角部分からの引裂き強度を測定するものであり、本樹脂表面層2の引裂き強度としては65〜100N/mmの範囲が好ましく、75〜95N/mmの範囲がさらに好ましい。樹脂表面層2の引裂き強度を65〜100N/mmの範囲にした場合に、耐破れ強度に優れ、且つ施工時における折り曲げ加工がしやすい樹脂表面層2が得られた。
【0017】
また、樹脂表面層2のパンクチャー衝撃強度は、壁面の出隅部分のように衝撃等が他の部分より過剰に加わるような場合に求められる衝撃による耐亀裂強度を測定しようとするものであり、ASTM D 256−84[Test Methods for Impact Resistance of Plastics and Electrical Insulating Materials]試験法、の規格に準拠して行なった。この試験方法は、パンクチャーテスターにより、衝撃突き刺し抵抗とこわさ(stiffness;剛性)を測定するものであり、耐亀裂強度とこわさ(剛性)の相対的寄与度を決定することができ、パンクチャー衝撃強度の単位は[N・mm]で表される。本発明に係る樹脂表面層2のパンクチャー衝撃強度は、35〜75N・mmの範囲が好ましく、更には40〜70N・mmの範囲がより好ましい。樹脂表面層2のパンクチャー衝撃強度が35〜75N・mmの範囲にあれば、壁面保護材としての耐亀裂強度に優れたものとなり、且つ施工時における折り曲げ加工がしやすいものとなる。
【0018】
また、樹脂表面層2は、図1に示すごとく、全体が透明または不透明或いは半透明である単層に形成しても良いし、図2に示すごとく、表面の保護や汚れ防止を目的として印刷層22の上に当該印刷層22の印刷模様が容易に視認可能な熱可塑性樹脂からなる透明または半透明な透明層21を一体に積層させた複合層に形成しても良い。ここでいう透明または半透明には、乳白色、有色透明、繊維等を混入した透明層も含まれるものとする。
そして、樹脂表面層2の表面ないしは透明層21の表面にエンボス加工を施すことにより、より意匠性に優れた壁面保護材Aを得ることができる。
【0019】
更に、樹脂表面層2の透明層21には、無機または有機系の抗菌剤、防カビ剤を配合し、抗菌性・防カビ性を付与することも可能であり、また、静電気による塵埃付着の防止として、透明層21に帯電防止剤を混入させたり帯電防止塗料を塗布するなどの一般的な技術により、帯電防止性を付与することも可能である。帯電防止性の目安としては、JIS−K−6911 5.3[抵抗率]、の試験法による表面抵抗率が1013Ω以下がよく、好ましくは1010Ω以下である。
【0020】
樹脂発泡層1に樹脂表面層2を一体に積層する場合、その方法には特に限定されず、例えば、熱ラミネート法、或いは接着剤を使用するドライラミネート法、ウェットラミネート法、ホットメルトラミネート法などの方法で積層することが可能である。
この場合、樹脂表面層2と樹脂発泡層1とが同種の樹脂からなる場合は、熱ラミネートでも十分積層できるが、樹脂表面層2と樹脂発泡層1とが異種の樹脂からなる場合には接着剤を使用する方法が望ましい。この時、例えば、塩化ビニル樹脂製の樹脂表面層2とオレフィン系樹脂製の樹脂発泡層1を接着剤で積層する場合(逆に、塩化ビニル樹脂製の樹脂発泡層1にオレフィン系樹脂製の樹脂表面層2を接着剤で積層する場合も同様)には、オレフィン系樹脂発泡層(または表面層)の積層面にコロナ処理やプライマー処理を施すことが好ましい。プライマーとしては、ニトリルブタジエン(NBR)、スチレンブタジエンゴム(SBR)、ポリエステル系、ウレタン系などがある。
【0021】
而して、本発明に係る壁面保護材Aを壁面Bの表面に貼り付けたり壁面Bの側部ないしは裏側へ回り込ませて固着するには、通常のビニル共重合樹脂系,酢酸ビニル樹脂系,EVA樹脂系,アクリル樹脂系,SBR系,クロロプレン系,ニトリルゴム系,エポキシ樹脂系,ポリウレタン樹脂系,ホットメルト系(EVA系、ポリエステル系、合成ゴム系)等の接着剤を使用できるが、特に壁面Bの出隅・入隅部分やドアまたはドア枠、或いはキャビネット等の平坦でない複雑な形状部分に貼り付ける場合には、貼り付け作業時の形状への追従性が重要となるため、初期粘着力が必要となる。従って、複雑な形状部分に対応する接着剤としては、クロロプレン系、ニトリルゴム系、ポリウレタン樹脂系、ホットメルト系(EVA系、ポリエステル系、合成ゴム系)が好ましく、その中でもクロロプレン系、ニトリルゴム系の接着剤がより好ましい。
【0022】
施工性に優れた壁面保護材Aとしては、壁の出隅・入隅部分やドア或いはドア枠またはキャビネット等の複雑な形状への追従性が良く、特に壁面パネルの側縁ないしは裏側への巻き込みが容易に出来ること、すなわち、容易に折り曲げ加工ができることが特に重要である。
壁面保護材Aの施工性、すなわち、壁面保護材Aを容易に折り曲げ加工できるか否かの評価は、下記の試験法により行なった。
[施工性の評価法]
ガラス板上にて、100mm×25mmの大きさの試験片を2つに折り曲げ、折り曲げた部分に500gのおもりを30秒間荷重する。次に、500gのおもりを取り除いた後、2つに折り曲げた試験片の先端部分に50gのおもりを乗せて、その状態でおもりが落ちずに維持されている時間(保持時間)を測定する。折り曲げは、表曲げ・裏曲げの両方向にて実施し、それに縦方向および横方向の合計4点測定を1サンプルとした。また、試験片の養生は、20±2℃、60±5%RHの恒温恒湿室にて24時間放置して行なった。
上記の試験を行なったところ、保持時間が15秒以上のものが折り曲げ加工しやすく施工性に優れ、保持時間が30秒以上のものがより折り曲げ加工がしやすく施工性に優れていた。上記保持時間が15秒未満のものでは、実際の施工時に、壁面の90度の入隅部分へ貼り付けるのが困難であり、しかも折り曲げた時にしわが生じた。また、保持時間が15秒以上で30秒未満のものでは、折り曲げ加工ができ壁面の90度の入隅部分に何とか貼り付けることができた。そして、保持時間が30秒以上あるものでは、折り曲げ加工が容易にできて壁面の90度の入隅部分に容易に貼り付けることができた。
【0023】
【実施例】
次に、本発明の具体的な実施例および比較例をあげてさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。
【0024】
<実施例1>
重合度1000の塩化ビニル樹脂100重量部に対して可塑剤を45重量部、充填材を15重量部、安定剤を4重量部と、着色顔料を添加してなる塩化ビニル樹脂組成物を、カレンダー成形機にて加工温度175℃で、厚さ0.8mmのシートに圧延して樹脂表面層2とすると同時に、該樹脂表面層2を厚さ2.0mmの30倍に発泡したポリエチレン樹脂製シート(樹脂発泡層1)の上に積層し、壁面保護材Aを得た。
【0025】
<実施例2>
実施例1と同じ塩化ビニル樹脂組成物を用いて、カレンダー成形機にて加工温度175℃で、厚さ0.8mmのシートに圧延して樹脂表面層2とし、この樹脂表面層2を厚さ2.0mmの3倍に発泡した塩化ビニル樹脂製シート(樹脂発泡層1)の上に積層して、壁面保護材Aを得た。
【0026】
<実施例3>
実施例1と同じ塩化ビニル樹脂組成物を用いて、カレンダー成形機にて加工温度175℃で、厚さ0.55mmのシートに圧延すると共にその上面に表面グラビヤ印刷機で印刷模様を施して印刷層22を形成し、この印刷層22の上面に、重合度1000からなる塩化ビニル樹脂100重量部に対して可塑剤を20重量部、安定剤を3重量部を含有する塩化ビニル樹脂組成物をカレンダー成形機にて加工温度175℃で、厚さ0.25mmのシートに圧延してなる透明層21を積層せしめて樹脂表面層2とし、当該樹脂表面層2の下面に厚さ2.0mmの30倍に発泡したポリエチレン樹脂製シート(樹脂発泡層1)に積層して、壁面保護材Aを得た。
【0027】
<実施例4>
部分架橋熱可塑性オレフィンエラストマー70重量部に対して低密度ポリエチレン(LLDPE)30部、着色顔料を含有するポリオレフィン樹脂組成物を、カレンダー成形機にて加工温度175℃で、厚さ0.8mmのシートに圧延して樹脂表面層2とし、この樹脂表面層2を厚さ2.0mmの30倍に発泡したポリプロピレン樹脂製シートの上に積層して、壁面保護材Aを得た。
【0028】
<比較例1>
重合度1000の塩化ビニル樹脂100重量部に対して可塑剤を65重量部、充填材を15重量部、安定剤を4重量部と、着色顔料を添加してなる塩化ビニル樹脂組成物を、カレンダー成形機にて加工温度175℃で、厚さ0.1mmのシートに圧延して樹脂表面層2とすると同時に、該樹脂表面層2を厚さ1.0mmの5倍に発泡したポリエチレン樹脂製シート(樹脂発泡層1)の上に積層して、壁面保護材Aを得た。
【0029】
実施例1〜4及び比較例1に関し、得られた壁面保護材Aの衝撃吸収性能と表面強度および施工性について評価した。その評価結果を表1に記す。
評価基準は、次のとおりである。
(評価基準)
<衝撃吸収性能>
計測法;JIS−A−6519 8.6 準拠して最大加速度を測定した。
◎=G値が120以下
○=G値が120を越え135以下
×=G値が135を越える
<表面強度>
(1)表面硬度
計測法;ASTM D 2240に準拠したゴム硬度計(ショアーDタイプ硬度計)による表面硬度(20℃、15秒後)を測定した。
○=表面硬度が35以上
×=表面硬度が35未満
(2)耐引っ掻き強度
計測法;JIS−K−5400 8.4.1試験機法に準拠して測定した。
○=鉛筆引っかき値が硬度H以上
×=鉛筆引っかき値が硬度B以下
(3)引裂き強度
計測法;JIS−K−6301 9.引裂試験法に準拠して測定した。
◎=75〜95N/mm
○=65〜75N/mm未満、95N/mm越〜100N/mm
×=75N/mm未満、100N/mm越
(4)パンクチャー衝撃強度
計測法;ASTM D 256試験法
◎=40〜70N・mm
○=35〜40N・mm未満、70N・mm越〜75N・mm以下
×=35N・mm未満、75N・mm越
<施工性>
施工性の評価法による保持時間を測定した。
◎=30秒以上
○=15秒以上30秒未満
×=15秒未満
【0030】
【表1】

Figure 0003954866
【0031】
上記表1の評価結果より、衝撃吸収性能、表面強度、施工性をそれぞれ付与してなる壁面保護材Aを総合的に評価すると、実施例1〜4のものが壁面保護材Aとして好ましく、実施例1〜3がより好ましいと言える。その中でも、壁面保護材Aとして衝撃吸収性を重視する場合には、実施例2が好ましく、施工性を重視する場合には、実施例1又は実施例3が好ましいと言える。
【0032】
【発明の効果】
本発明に係る壁面保護材によれば、建造物の内部壁面に貼り付ける壁面材としての意匠性および表面強度を備えると同時に、所要の衝撃吸収性能およびぶつかった時の怪我防止性能を備えたものとなる。
しかも、壁面パネルの表面から側縁ないしは裏側まで回り込ませたり、壁面の出隅・入隅部分やドア或いはドア枠またはキャビネット等の平坦でない複雑な形状部分にも容易に追従して、施工性(施工の容易性)も良好なものとなる。
【0033】
また、請求項に係る壁面保護材によれば、熱可塑性樹脂表面層が、熱可塑性樹脂透明層と熱可塑性樹脂印刷層とからなるので、従来の壁面材に比較して勝るとも劣らない優れた意匠性を発揮すると同時に、衝撃吸収性能と怪我防止性および施工性に優れた壁面保護材となる。
【0034】
また、請求項に係る壁面保護構造によれば、壁面保護材を、壁面パネルの表面に少なくとも側縁まで回り込ませて固着してなるので、上記壁面保護材を用いた壁面保護構造を提供しえ、床材や壁紙などの貼着技術を使用した施工方法にて容易に固着することができると共に、表面強度、衝撃吸収性能、怪我防止性能に優れた壁面保護構造を得ることができる。
しかも、上記壁面保護材を壁面の上面に貼り合せることによって、従来の壁面に比べ、衝撃吸収性能が減少し(最大加速度G値が25G以上減少)、怪我防止性能を大幅に向上させることができる。
【図面の簡単な説明】
【図1】 本発明に係る壁面保護材を壁面に貼り付けた状態の実施の一例を示す模式断面図。
【図2】 本発明に係る壁面保護材の他の実施例を示す模式断面図。
【符号の説明】
A:壁面保護材 B:壁面
1:樹脂発泡層 2:樹脂表面層
3:固着用接着剤
21:透明層 22:印刷層[0001]
BACKGROUND OF THE INVENTION
The present invention uses a wall surface protection material for protecting the wall surface by being attached to an internal wall surface such as a corridor or a living room in a building, and at the same time, improving the design and design (appearance) of the wall surface. In particular, we used wall protection materials suitable for application to the walls of facilities that could cause injury if they collide with the walls of hospitals, health facilities, or prison cells, etc. The present invention relates to a wall surface protection structure.
[0002]
[Prior art]
Many of what has been conventionally provided as a wall material to be attached to the inner wall surface of a building is a relatively thin synthetic resin sheet or film called a so-called wallpaper. The wall material made of this thin synthetic resin sheet / film is designed mainly for the purpose of design, surface antifouling, and surface scratch resistance. It can be easily turned around to the side edge, and can easily follow the corners and corners of the wall, doors or door frames, the side and back of the retractable (storage) bed, or a non-flat complicated shape such as a cabinet. Therefore, the workability (ease of construction) was good, but the shock absorption performance and the injury prevention performance when hitting were insufficient.
[0003]
Conversely, wall protection materials designed around shock absorption performance and injury prevention performance, of course, have sufficient performance for impact absorption performance and injury prevention performance, but the workability on the wall surface is greatly improved. This causes a problem that it decreases. In particular, it may not be able to follow the complicated shapes such as the corners and corners of the wall surface, doors or door frames, cabinets, etc., and even construction may not be possible in some cases.
In addition, this type of wall surface material has a problem that it has a weak surface strength as a wall surface protection material and is easily broken against scratches and impacts.
[0004]
[Problems to be solved by the invention]
The present invention has been made in view of such a situation, and has a design property and a surface strength as a wall surface material to be attached to an inner wall surface of a building, and at the same time, required shock absorption performance and prevention of injury when a collision occurs. It has performance, and it can be easily turned around from the surface of the wall panel to the side edge or back side, and it can easily follow the complicated corners such as the corners and corners of the wall, doors, door frames or cabinets. In addition, the object is to provide a wall surface protective material having good workability (easy construction).
Here, the surface strength refers to the performance that prevents the surface from being scratched or torn even when a child hits a toy or scratches it with a spoon.
Still another object of the present invention is to provide a wall surface protection structure using the wall surface protective material.
[0005]
[Means for Solving the Problems]
The wall surface protective material of the present invention that achieves the above object is a wall surface protective material obtained by integrally laminating a thermoplastic resin surface layer on a thermoplastic resin foam layer, The foam layer has a thickness of 1.0 to 3.0 mm, an expansion ratio of 2 to 30 times, a compressive strength of 5 to 70 kPa, and a thickness of the thermoplastic resin surface layer of 0.25 to 1. 5 mm, surface hardness of 30-50, scratch resistance of hardness B or higher, tear strength of 65-100 N / mm, puncture impact strength of 35-75 N · mm and bending holding time of 15 seconds or more The thickness is 1.0 mm to 5.0 mm, and the maximum acceleration is 135 G or less (claim 1).
In this case, the thermoplastic resin surface layer is preferably composed of a thermoplastic resin transparent layer and a thermoplastic resin print layer (claims). 2 ).
Further, the wall surface protective structure according to the present invention is characterized in that when the wall surface protective material is bonded to the surface of the wall surface, the wall surface protective material is wrapped around and bonded to at least the side edge of the wall surface (claim). 3 ).
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the wall surface protection material and the wall surface protection structure according to the present invention will be described in detail with reference to the drawings, but the present invention is not limited to these examples.
[0007]
The wall surface protective material A according to the present invention is basically composed of a laminate in which a thermoplastic resin foam layer 1 and a thermoplastic resin surface layer 2 are integrally laminated, and is bonded to the inner wall surface of a building or the surface of a wall panel. As a result, the wall surface is provided with design properties, shock absorption performance, injury prevention performance and surface strength, and at the same time, excellent workability (ease of construction) is exhibited.
The wall surface B to which the wall surface protective material A according to the present invention is applied is used not only for the existing internal wall surface, but also for constituting the internal wall surface of a building including a movable or fixed partition or partition. Metal plates such as iron plates, plaster boards, slate plates, synthetic resin plates, particle boards, and other flat plates (wall panels), and doors, door frames, and tiltable (Storage) The side and back surfaces of the bed, cabinets and the like are also included, and these are collectively referred to simply as wall surfaces.
[0008]
The thermoplastic resin foam layer 1 is mainly for improving impact absorption performance and injury prevention performance as the wall surface protection material A, and is made by foaming thermoplastic resin or rubber, or by laminating those foams. Can be used. Examples of the thermoplastic resin forming the foamed layer 1 include high-density polyethylene, low-density polyethylene, linear low-density polyethylene, homopolypropylene, random polypropylene, block polypropylene, polybutene-1, ethylene and α having 3 or more carbon atoms. Copolymers with olefin, ethylene-propylene rubber, ethylene-propylene-diene rubber, ethylene-butene rubber, ethylene-vinyl acetate copolymer resin, ethylene-acrylic acid ester copolymer resin, ethylene-methacrylic acid copolymer resin, etc. One kind or a mixture of two or more kinds of synthetic resins such as a copolymer of vinyl monomers, an olefinic thermoplastic elastomer, and an amorphous α-olefin resin can be used.
The expansion ratio of the foam layer 1 is preferably about 2 to 40 times. That is, when the expansion ratio is lower than 2 times, the desired impact absorption performance cannot be obtained, and when the expansion ratio is higher than 40 times, the impact absorption performance is lowered. Therefore, the expansion ratio is more preferably about 2 to 30 times. In addition, the compression strength is preferably 5 to 70 kPa, more preferably 10 to 50 kPa, as measured by the compression strength according to JIS K 6767 5.7 [compression hardness]. At this time, the form of foaming may be either open cells or closed cells, but closed cells are preferable if more excellent shock absorbing performance is exhibited.
Incidentally, the expansion ratio of the foamed layer 1 varies depending on whether the thermoplastic resin used as a raw material is a soft resin or a hard resin. For example, when a soft thermoplastic resin such as vinyl chloride is used, the expansion ratio is 2-5. The expansion ratio is about twice, and when a hard thermoplastic resin such as polyethylene is used, the expansion ratio is about 25 to 30 times. By doing so, the required compressive strength described above can be exhibited.
[0009]
Moreover, although the thickness of the foam layer 1 is determined according to the foaming ratio, 1.0 to 5.0 mm is usually appropriate. When the foam layer 1 is thick, the bending workability at the time of construction is lowered and the workability is increased. Therefore, the thickness is preferably about 1.0 mm to 3.0 mm.
As a result of the experiment, in consideration of the balance between shock absorbing performance and workability as the wall surface protective material A, the foam layer 1 made of a soft thermoplastic resin such as vinyl chloride has a thickness of 2.0 mm to 2.5 mm. The wall surface protective material A is impacted by setting the magnification to 2 to 5 times, and the foam layer 1 made of a rigid thermoplastic resin such as polyethylene having a thickness of 2.0 mm to 2.5 mm and an expansion rate of 25 to 30 times. A foam layer 1 excellent in absorption performance and workability was obtained.
[0010]
In the present invention, the impact absorbing performance was evaluated in accordance with a method defined in JIS-A-6519 [steel floor foundation material for gymnasium] 8.6 [floor hardness test]. . This test method evaluates the hardness of the floor by measuring the maximum acceleration (G value) when the head model is dropped on the floor. The smaller the G value, the more the impact is absorbed. Therefore, it can be said that the shock absorption performance is high and the safety (injury prevention performance) when hitting is high.
As the shock absorbing performance required by the wall surface protective material A according to the present invention, the floor hardness specified in the above JIS-A-6519 8.6 is assumed when the head is tumbled and hit the head. The maximum acceleration in the test is preferably 135 G or less, more preferably 120 G or less.
By the way, the maximum acceleration of the concrete floor is about 160G, and the floor vinyl sheet of 2.0mm thickness without the foam layer among the commercially available floor finish materials conforming to JIS A5705 [vinyl-based flooring] standard ( The maximum acceleration of JIS A 5705 [Vinyl flooring]: NC) is about 142G, and a 2.8 mm thick vinyl flooring sheet (JIS A 5705 [Vinyl flooring]): DC ) Is about 125G. The maximum acceleration of a newspaper newspaper (0.07 mm thick) that is folded four times is about 135 G, and the one that is folded eight times is about 120 G maximum acceleration.
[0011]
The impact absorbing performance and workability as the wall surface protective material A are not determined only by the foamed layer 1 but are also influenced by the thermoplastic resin surface layer 2 described later. That is, the impact absorbing performance of the wall surface protective material A includes the repulsive force of the resin foam layer 1, the strength (surface hardness, elasticity, etc.) of the resin surface layer 2 covering the surface of the resin foam layer 1, and the thickness of the resin surface layer 2. , Etc.
[0012]
The thermoplastic resin surface layer 2 covering the surface of the foam layer 1 is for imparting design strength as the wall surface protective material A and at the same time imparting surface strength and the like.
Examples of the thermoplastic resin used as the resin surface layer 2 include high density polyethylene, low density polyethylene, linear low density polyethylene, homopolypropylene, random polypropylene, block polypropylene, polybutene-1, ethylene and 3 or more carbon atoms. Copolymer resin with α-olefin, copolymer of ethylene and carboxyl group-containing monomer, olefin thermoplastic elastomer, styrene-olefin block copolymer, styrene elastomer, amorphous α-olefin resin, polyamide, polycarbonate, polystyrene , Polyoxymethylene, polyphenylene oxide, polysulfone, polyacrylate, acrylic resin, methacrylic resin, polyester, polyurethane, polyester elastomer, polyurethane elastomer, etc. A kind of thermoplastic resin, thermoplastic elastomer, or synthetic rubber such as butyl rubber, acrylic rubber, isoprene rubber, styrene-butadiene rubber, acrylonitrile-butadiene rubber, acrylic-styrene rubber, or hydrogenated products thereof, or Two or more types of synthetic resin mixtures can be mentioned, and plasticizers, stabilizers, fillers, colorants, flame retardants, antibacterial agents, antifungal agents, antistatic agents, processing aids can be used as necessary for these resins. An agent or the like may be added.
[0013]
The surface strength of the resin surface layer 2 is evaluated by adding the thickness to the surface hardness and scratch resistance related to the surface scratching performance, the tear strength and puncture impact strength related to the tear resistance, and the like. .
The thickness of the resin surface layer 2 is usually preferably in the range of 0.1 mm to 1.5 mm. If the thickness of the resin surface layer 2 is less than 0.1 mm, the required surface strength as the resin surface layer 2, particularly scratch resistance, cannot be maintained. The bending process at the time becomes difficult and the workability deteriorates.
[0014]
The surface hardness of the resin surface layer 2 is a surface hardness (20 ° C., after 15 seconds) measured by a rubber hardness meter (Shore D type hardness meter) in accordance with the standard of ASTM D 2240-86 [Test Method for Rubber Property-Durometer Hardness]. ), The range of 30-50 is preferable, and the range of 35-45 is more preferable. When the surface hardness of the surface layer 2 is increased, the surface scratching performance is improved, but on the other hand, as the surface hardness is increased, the flexibility becomes poor and the bending process at the time of construction becomes difficult and the workability is deteriorated. On the other hand, if the surface hardness (20 ° C., after 15 seconds) is lower than “30”, the surface scratching performance is remarkably lowered, and the function as the wall surface protective material A cannot be achieved.
Incidentally, when a vinyl chloride resin is used as the resin surface layer 2, 10 to 60 parts by weight, preferably 30 to 50 parts by weight of a plasticizer is added to 100 parts by weight of a vinyl chloride resin having a polymerization degree of 1000. When the sheet is calendered, its surface hardness (20 ° C, after 15 seconds) is in the range of 35 to 45, which can satisfy both requirements of surface scratching performance and ease of bending. It became.
[0015]
Moreover, evaluation of the scratch-resistant strength of the resin surface layer 2 was performed according to JIS-K-5400 8.4.1 [Tester method]. In this test method, the surface of the resin surface layer 2 formed into a sheet / film is measured by scratching with a pencil, and the scratch resistance of the resin surface layer 2 is preferably a hardness of B or more in pencil scratch value. More preferably, the hardness is H or higher. When the hardness is B or less, the surface scratching performance necessary for the resin surface layer 2 cannot be exhibited, and the function as the wall surface protective material A cannot be achieved.
[0016]
Further, the tear strength of the resin surface layer 2 is a strength required when an impact or the like is applied more excessively than other portions, such as the protruding corner portion of the wall surface, and in the present invention, JIS-K-6301. [Tear test]. In this test method, a resin molded into a sheet / film is torn from a right-angled part according to [B type] defined in JIS-K-6301 [9.2.1 Shape and dimension of test piece]. The strength is measured, and the tear strength of the resin surface layer 2 is preferably in the range of 65 to 100 N / mm, and more preferably in the range of 75 to 95 N / mm. When the tear strength of the resin surface layer 2 was in the range of 65 to 100 N / mm, the resin surface layer 2 having excellent tear strength and being easy to bend during construction was obtained.
[0017]
In addition, the puncture impact strength of the resin surface layer 2 is intended to measure the resistance to cracking caused by impact required when an impact or the like is applied more excessively than other portions such as the protruding corner portion of the wall surface. , ASTM D 256-84 [Test Methods for Impact Resistance of Plastics and Electrical Insulating Materials]. This test method measures impact puncture resistance and stiffness (stiffness) with a puncture tester, and can determine the relative contribution of crack resistance strength and stiffness (stiffness). The unit of intensity is represented by [N · mm]. The puncture impact strength of the resin surface layer 2 according to the present invention is preferably in the range of 35 to 75 N · mm, and more preferably in the range of 40 to 70 N · mm. If the puncture impact strength of the resin surface layer 2 is in the range of 35 to 75 N · mm, the resin surface layer 2 is excellent in crack resistance strength as a wall surface protecting material and is easy to bend during construction.
[0018]
Further, as shown in FIG. 1, the resin surface layer 2 may be formed as a single layer which is transparent, opaque or translucent as a whole, or as shown in FIG. 2, it is printed for the purpose of protecting the surface and preventing dirt. You may form in the composite layer which laminated | stacked the transparent or semi-transparent transparent layer 21 which consists of a thermoplastic resin on which the printing pattern of the said printing layer 22 can be visually recognized easily on the layer 22. FIG. The term “transparent” or “translucent” as used herein includes milky white, colored transparent, and a transparent layer mixed with fibers.
Then, by embossing the surface of the resin surface layer 2 or the surface of the transparent layer 21, it is possible to obtain the wall surface protective material A that is more excellent in design.
[0019]
In addition, the transparent layer 21 of the resin surface layer 2 can be blended with an inorganic or organic antibacterial agent and antifungal agent to impart antibacterial and antifungal properties. As prevention, antistatic properties can be imparted by a general technique such as mixing an antistatic agent in the transparent layer 21 or applying an antistatic coating. As a measure of antistatic property, the surface resistivity according to the test method of JIS-K-6911 5.3 [Resistivity] is 10 13 Ω or less is preferable, preferably 10 10 Ω or less.
[0020]
When the resin surface layer 2 is laminated integrally with the resin foam layer 1, the method is not particularly limited. For example, a heat laminating method, a dry laminating method using an adhesive, a wet laminating method, a hot melt laminating method, etc. It is possible to laminate by this method.
In this case, when the resin surface layer 2 and the resin foam layer 1 are made of the same kind of resin, it can be sufficiently laminated even by thermal lamination, but when the resin surface layer 2 and the resin foam layer 1 are made of different kinds of resins, adhesion is possible. A method using an agent is desirable. At this time, for example, when the resin surface layer 2 made of vinyl chloride resin and the resin foam layer 1 made of olefin resin are laminated with an adhesive (conversely, the resin foam layer 1 made of vinyl chloride resin is made of olefin resin. For the case where the resin surface layer 2 is laminated with an adhesive, the corona treatment or the primer treatment is preferably performed on the laminated surface of the olefin resin foam layer (or the surface layer). Examples of the primer include nitrile butadiene (NBR), styrene butadiene rubber (SBR), polyester, and urethane.
[0021]
Thus, in order to attach the wall surface protective material A according to the present invention to the surface of the wall surface B or to wrap around the side surface or the back side of the wall surface B, the usual vinyl copolymer resin system, vinyl acetate resin system, Adhesives such as EVA resin, acrylic resin, SBR, chloroprene, nitrile rubber, epoxy resin, polyurethane resin, hot melt (EVA, polyester, synthetic rubber) can be used. When sticking to the protruding and entering corners of the wall surface B, doors or door frames, or complex parts that are not flat, such as cabinets, the ability to follow the shape at the time of application is important. Power is required. Accordingly, the adhesive corresponding to the complicated shape portion is preferably chloroprene, nitrile rubber, polyurethane resin, or hot melt (EVA, polyester, synthetic rubber), and among them, chloroprene, nitrile rubber More preferred is an adhesive.
[0022]
As wall protection material A with excellent workability, it has good followability to complicated shapes such as wall corners and corners, doors, door frames, cabinets, etc., and it is especially entangled on the side edge or back side of wall panels. It is particularly important that the process can be easily performed, that is, it can be easily bent.
The workability of the wall surface protective material A, that is, whether or not the wall surface protective material A can be easily bent was evaluated by the following test method.
[Evaluation method for workability]
A test piece having a size of 100 mm × 25 mm is folded in two on a glass plate, and a weight of 500 g is applied to the folded portion for 30 seconds. Next, after removing the 500 g weight, a 50 g weight is placed on the tip portion of the test piece folded in two, and the time during which the weight is maintained without falling (holding time) is measured. Bending was performed in both the front and back bending directions, and a total of four measurements in the vertical and horizontal directions were taken as one sample. The test piece was cured for 24 hours in a constant temperature and humidity chamber of 20 ± 2 ° C. and 60 ± 5% RH.
When the above test was performed, those having a holding time of 15 seconds or more were easy to bend and excellent in workability, and those having a holding time of 30 seconds or more were easy to bend and were excellent in workability. When the holding time was less than 15 seconds, it was difficult to stick to a 90-degree corner of the wall surface during actual construction, and wrinkles occurred when bent. In addition, when the holding time was 15 seconds or more and less than 30 seconds, it could be bent and managed to be attached to the 90 ° corner portion of the wall surface. When the holding time was 30 seconds or more, the bending process could be easily performed, and it could be easily attached to the 90 ° corner portion of the wall surface.
[0023]
【Example】
Next, specific examples and comparative examples of the present invention will be described in more detail, but the present invention is not limited to these examples.
[0024]
<Example 1>
A vinyl chloride resin composition obtained by adding 45 parts by weight of a plasticizer, 15 parts by weight of a filler, 4 parts by weight of a stabilizer, and a coloring pigment to 100 parts by weight of a vinyl chloride resin having a polymerization degree of 1000 Rolled into a 0.8 mm thick sheet at a processing temperature of 175 ° C. with a molding machine to form a resin surface layer 2 and simultaneously a polyethylene resin sheet having the resin surface layer 2 expanded to 30 times the thickness of 2.0 mm Laminated on (resin foam layer 1) to obtain wall surface protective material A.
[0025]
<Example 2>
Using the same vinyl chloride resin composition as in Example 1, it was rolled into a 0.8 mm-thick sheet at a processing temperature of 175 ° C. with a calender molding machine to form a resin surface layer 2, and this resin surface layer 2 was thickened. Laminated on a vinyl chloride resin sheet (resin foam layer 1) foamed 3 times 2.0 mm to obtain a wall surface protective material A.
[0026]
<Example 3>
Using the same vinyl chloride resin composition as in Example 1, the sheet was rolled into a 0.55 mm thick sheet with a calendering machine at a processing temperature of 175 ° C. and printed with a surface gravure printing machine on the upper surface. A layer 22 is formed, and a vinyl chloride resin composition containing 20 parts by weight of a plasticizer and 3 parts by weight of a stabilizer with respect to 100 parts by weight of a vinyl chloride resin having a polymerization degree of 1000 is formed on the upper surface of the printed layer 22. A transparent layer 21 formed by rolling a sheet having a thickness of 0.25 mm at a processing temperature of 175 ° C. with a calendar molding machine is used as the resin surface layer 2, and a thickness of 2.0 mm is formed on the lower surface of the resin surface layer 2. Laminated on a polyethylene resin sheet (resin foam layer 1) foamed 30 times to obtain a wall surface protective material A.
[0027]
<Example 4>
A sheet of a polyolefin resin composition containing 30 parts of low density polyethylene (LLDPE) and a color pigment for 70 parts by weight of a partially crosslinked thermoplastic olefin elastomer at a processing temperature of 175 ° C. and a thickness of 0.8 mm using a calendar molding machine The wall surface protective material A was obtained by laminating the resin surface layer 2 on a polypropylene resin sheet foamed 30 times with a thickness of 2.0 mm.
[0028]
<Comparative Example 1>
A vinyl chloride resin composition obtained by adding 65 parts by weight of a plasticizer, 15 parts by weight of a filler, 4 parts by weight of a stabilizer, and a coloring pigment to 100 parts by weight of a vinyl chloride resin having a polymerization degree of 1000 A polyethylene resin sheet having a processing temperature of 175 ° C. and rolled into a sheet having a thickness of 0.1 mm by a molding machine to form a resin surface layer 2 and foaming the resin surface layer 2 five times to a thickness of 1.0 mm Laminated on (resin foam layer 1) to obtain wall surface protective material A.
[0029]
Regarding Examples 1 to 4 and Comparative Example 1, the impact-absorbing performance, surface strength, and workability of the obtained wall surface protective material A were evaluated. The evaluation results are shown in Table 1.
The evaluation criteria are as follows.
(Evaluation criteria)
<Shock absorption performance>
Measurement method: Maximum acceleration was measured according to JIS-A-6519 8.6.
◎ = G value is 120 or less
○ = G value exceeds 120 and is 135 or less
× = G value exceeds 135
<Surface strength>
(1) Surface hardness
Measuring method: The surface hardness (20 ° C., after 15 seconds) was measured by a rubber hardness meter (Shore D type hardness meter) according to ASTM D 2240.
○ = Surface hardness is 35 or more
X = Surface hardness is less than 35
(2) Scratch resistance
Measurement method: Measured according to JIS-K-5400 8.4.1 tester method.
○ = Pencil scratch value is more than hardness H
X = Pencil scratch value is hardness B or less
(3) Tear strength
Measurement method: JIS-K-6301 9. Measured according to the tear test method.
◎ = 75 to 95 N / mm
○ = less than 65 to 75 N / mm, over 95 N / mm to 100 N / mm
× = <75 N / mm, over 100 N / mm
(4) Puncture impact strength
Measurement method: ASTM D256 test method
◎ = 40-70N ・ mm
○ = 35 to less than 40 N · mm, over 70 N · mm to 75 N · mm or less
× = <35 N · mm, over 75 N · mm
<Workability>
The holding time by the evaluation method of workability was measured.
◎ = 30 seconds or more
○ = 15 seconds or more and less than 30 seconds
× = less than 15 seconds
[0030]
[Table 1]
Figure 0003954866
[0031]
From the evaluation results in Table 1 above, when comprehensively evaluating the wall surface protection material A provided with impact absorbing performance, surface strength, and workability, those of Examples 1 to 4 are preferable as the wall surface protection material A. It can be said that Examples 1-3 are more preferable. Among these, when emphasizing impact absorbability as the wall surface protective material A, Example 2 is preferable, and when emphasizing workability, it can be said that Example 1 or Example 3 is preferable.
[0032]
【The invention's effect】
According to the wall surface protective material according to the present invention, it has a design property and surface strength as a wall surface material to be affixed to the inner wall surface of a building, and at the same time, has a required shock absorption performance and an injury prevention performance when hitting. It becomes.
In addition, the wall panel wraps around from the surface to the side edge or back side, and easily follows complicated corners such as the wall corners and corners, doors, door frames, cabinets, etc. The ease of construction is also good.
[0033]
Claims 2 According to the wall surface protective material according to the present invention, the thermoplastic resin surface layer is composed of a thermoplastic resin transparent layer and a thermoplastic resin printed layer, so that it exhibits excellent design characteristics that are not inferior to conventional wall materials. At the same time, the wall protective material is excellent in shock absorption performance, injury prevention and workability.
[0034]
Claims 3 According to the wall surface protection structure according to the present invention, the wall surface protection material is fixed to the surface of the wall surface panel so as to go around at least to the side edge, so that a wall surface protection structure using the wall surface protection material can be provided. It can be easily fixed by a construction method using a sticking technique such as wallpaper, and a wall surface protection structure excellent in surface strength, shock absorption performance and injury prevention performance can be obtained.
In addition, by adhering the wall surface protective material to the upper surface of the wall surface, the impact absorption performance is reduced (the maximum acceleration G value is reduced by 25 G or more) and the injury prevention performance can be greatly improved as compared with the conventional wall surface. .
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional view illustrating an example of a state in which a wall surface protective material according to the present invention is attached to a wall surface.
FIG. 2 is a schematic cross-sectional view showing another embodiment of the wall surface protective material according to the present invention.
[Explanation of symbols]
A: Wall protective material B: Wall surface
1: Resin foam layer 2: Resin surface layer
3: Adhesive for fixing
21: Transparent layer 22: Print layer

Claims (3)

熱可塑性樹脂発泡層に熱可塑性樹脂表面層を一体に積層してなる壁面保護材であって、前記発泡層の厚さが1.0〜3.0mmで発泡倍率が2〜30倍であると共に圧縮強度が5〜70kPaであり、前記熱可塑性樹脂表面層の厚さが0.25〜1.5mmで表面硬度が30〜50で耐引っ掻き強度が硬度B以上で引裂き強度が65〜100N/mmでパンクチャー衝撃強度が35〜75N・mmで且つ折り曲げ保持時間が15秒以上であり、全体の厚さが1.0〜5.0mmで最大加速度が135G以下であることを特徴とする壁面保護材。A wall surface protective material obtained by integrally laminating a thermoplastic resin surface layer on a thermoplastic resin foam layer, wherein the foam layer has a thickness of 1.0 to 3.0 mm and an expansion ratio of 2 to 30 times. The compression strength is 5 to 70 kPa, the thickness of the thermoplastic resin surface layer is 0.25 to 1.5 mm, the surface hardness is 30 to 50, the scratch resistance is not less than hardness B, and the tear strength is 65 to 100 N / mm. Wall protection characterized by a puncture impact strength of 35 to 75 N · mm, a bending holding time of 15 seconds or more, an overall thickness of 1.0 to 5.0 mm and a maximum acceleration of 135 G or less. Wood. 前記熱可塑性樹脂表面層が、熱可塑性樹脂透明層と熱可塑性樹脂印刷層とからなる請求項1または2に記載の壁面保護材。  The wall surface protective material according to claim 1 or 2, wherein the thermoplastic resin surface layer comprises a thermoplastic resin transparent layer and a thermoplastic resin printed layer. 前記請求項1又は2項に記載の壁面保護材を、壁面の表面に少なくとも側縁まで回り込ませて貼り付けてなることを特徴とする壁面保護構造。A wall surface protection structure comprising the wall surface protection material according to claim 1 or 2 attached to a surface of a wall surface so as to wrap around at least to a side edge.
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