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JP6123754B2 - Si-containing hot-rolled steel sheet having excellent chemical conversion property and method for producing the same - Google Patents
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JP6123754B2 - Si-containing hot-rolled steel sheet having excellent chemical conversion property and method for producing the same - Google Patents

Si-containing hot-rolled steel sheet having excellent chemical conversion property and method for producing the same Download PDF

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JP6123754B2
JP6123754B2 JP2014165202A JP2014165202A JP6123754B2 JP 6123754 B2 JP6123754 B2 JP 6123754B2 JP 2014165202 A JP2014165202 A JP 2014165202A JP 2014165202 A JP2014165202 A JP 2014165202A JP 6123754 B2 JP6123754 B2 JP 6123754B2
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JP2016041833A (en
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克美 山田
克美 山田
古谷 真一
真一 古谷
平 章一郎
章一郎 平
弘之 増岡
弘之 増岡
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel

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  • Chemical Treatment Of Metals (AREA)
  • Heat Treatment Of Sheet Steel (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Description

本発明は、Si含有鋼板およびその製造方法に関し、特に、自動車の骨格部品などに好適な、化成処理性に優れるSi含有熱延鋼板およびその製造方法に関する。   The present invention relates to a Si-containing steel sheet and a method for producing the same, and more particularly to a Si-containing hot rolled steel sheet suitable for automobile frame parts and the like and excellent in chemical conversion treatment and a method for producing the same.

近年、自動車車体の軽量化を図るために、自動車の骨格部品や足まわり部品には高強度鋼板、特に高強度熱延鋼板が多用されつつある。ここで、高強度鋼板の成分組成としては、原材料のグローバル調達性を鑑み、希少な合金元素をできるだけ使用しないことが求められており、Si、Mn等の安価な固溶強化元素を活用した高強度鋼板が開発されている。   In recent years, high-strength steel sheets, particularly high-strength hot-rolled steel sheets, are being frequently used for automobile frame parts and undercarriage parts in order to reduce the weight of automobile bodies. Here, as a component composition of high-strength steel sheets, it is required to use rare alloy elements as much as possible in view of global procurement of raw materials, and a high-strength steel that uses inexpensive solid solution strengthening elements such as Si and Mn is required. Strength steel plates have been developed.

一方、鋼板を高強度化して鋼板の板厚を薄くすることにより、従来にも増して耐食性への要求が高くなっている。特に自動車の骨格部品や足回り部品に適用される熱延鋼板は、化成処理を施された後、カチオン電着塗装等により、塗装が施されるため、優れた化成処理性が要求される。ここで、自動車用熱延鋼板に施される化成処理は、防錆油が塗布された鋼板を脱脂後洗浄し、例えば浸漬型のリン酸亜鉛処理によってフォスフォフィライトを主体とする化成結晶を析出させて、リン酸亜鉛皮膜(以下、化成処理皮膜ともいう)を形成させるものである。   On the other hand, by increasing the strength of the steel sheet and reducing the thickness of the steel sheet, the demand for corrosion resistance is higher than ever before. In particular, hot-rolled steel sheets applied to automobile frame parts and undercarriage parts are subjected to chemical conversion treatment and then applied by cationic electrodeposition coating or the like, and therefore, excellent chemical conversion treatment properties are required. Here, the chemical conversion treatment applied to the hot-rolled steel sheet for automobiles involves cleaning the steel sheet coated with rust-preventing oil after degreasing, for example, by forming a chemical conversion crystal mainly composed of phosphophyllite by immersion-type zinc phosphate treatment. Precipitation is performed to form a zinc phosphate coating (hereinafter also referred to as a chemical conversion coating).

しかしながら、SiやMn等を添加した場合、これらの元素が鋼板表面に濃化することにより、化成処理性が劣化しやすい。特にSiは、成形性を大きく損なうことなく、高強度化を図ることができる元素であるが、鋼板表面にSi含有酸化物を形成して、化成処理性を著しく低下させ、塗装後の耐食性を大きく低下させることが知られている。   However, when Si, Mn, or the like is added, the chemical conversion processability is likely to deteriorate due to the concentration of these elements on the steel sheet surface. In particular, Si is an element that can increase the strength without greatly impairing the formability. However, Si-containing oxides are formed on the surface of the steel sheet to significantly reduce the chemical conversion property, thereby improving the corrosion resistance after coating. It is known to greatly reduce.

このようなSi、Mnといった固溶強化元素を含有する熱延鋼板の化成処理性、塗装後の耐食性を向上させる技術として、例えば特許文献1には、強化元素としてSi、Mn等の鉄より酸化され易い元素(以下、易酸化性元素という)を合計0.5mass%以上含有する熱延鋼材であって、易酸化性元素の鋼材表面における濃度および鋼材表面に存在する酸化物層の被覆状態を規定して、化成、塗装後の耐食性を高めた鋼材に関する技術が開示されている。特許文献1の技術では、鋼材表層での易酸化性元素の濃度が鋼中濃度を超えないようにするとともに地鉄の粒を被覆する表面酸化物層の被覆率を高めること、あるいは、鋼材表面の易酸化性元素の濃度が鋼中濃度よりも高い領域を密に生成させるとともに、地鉄の粒を被覆する表面酸化物層の被覆率を高めることにより、局部アノードの形成を減少させて、塗装後耐食性を確保することが提案されている。   As a technique for improving the chemical conversion property of the hot-rolled steel sheet containing a solid solution strengthening element such as Si and Mn and the corrosion resistance after coating, for example, Patent Document 1 discloses that the strengthening element is oxidized from iron such as Si and Mn. A hot rolled steel material containing a total of 0.5 mass% or more of easily oxidizable elements (hereinafter referred to as easily oxidizable elements), the concentration of the easily oxidizable elements on the steel material surface and the covering state of the oxide layer existing on the steel material surface A technology relating to a steel material that has been prescribed and improved in corrosion resistance after chemical conversion and painting is disclosed. In the technique of Patent Document 1, the concentration of the easily oxidizable element on the steel surface layer does not exceed the concentration in the steel and the coverage of the surface oxide layer covering the grains of the steel is increased, or the steel surface The density of the easily oxidizable elements is densely generated in a region higher than the concentration in steel, and by increasing the coverage of the surface oxide layer covering the grains of the steel, the formation of local anodes is reduced, It has been proposed to ensure corrosion resistance after painting.

また特許文献2には、Siを0.5〜3.0mass%含有する熱延鋼板を熱延後に適正に酸洗処理して、Si含有酸化物層を除去後、さらに再酸洗して鋼板表面の鉄系酸化物の表面被覆率を低減することで化成処理性を確保する技術が開示されている。この技術は、熱間圧延した鋼板表面を硝酸等により強酸洗し、鋼板表層に形成されたSi含有酸化物層を完全に除去するとともに、強酸洗によって鋼板表面に生成される鉄系酸化物の生成を抑制することで、鋼板表面と化成処理液との反応を高め、低温化された化成処理液を用いる場合にも化成処理性に優れ、かつ塗装後の耐食性にも優れるSi含有鋼板を得ることが提案されている。   In Patent Document 2, a hot-rolled steel sheet containing 0.5 to 3.0 mass% of Si is appropriately pickled after hot rolling, and after removing the Si-containing oxide layer, the steel sheet is further pickled again. A technique for ensuring chemical conversion treatment by reducing the surface coverage of a surface iron-based oxide is disclosed. In this technology, the hot-rolled steel sheet surface is strongly pickled with nitric acid or the like, and the Si-containing oxide layer formed on the steel sheet surface layer is completely removed, and the iron-based oxide produced on the steel sheet surface by the strong pickling is used. By suppressing the formation, the reaction between the steel sheet surface and the chemical conversion treatment liquid is enhanced, and even when a low-temperature chemical conversion treatment liquid is used, a Si-containing steel sheet is obtained that is excellent in chemical conversion treatment properties and excellent in corrosion resistance after coating. It has been proposed.

特開2006−265586号公報JP 2006-265586 A 特開2012−172181号公報JP 2012-172181 A

しかしながら、特許文献1の技術では、所定の表面状態を実現するために、従来とは異なる熱延・酸洗条件が必要であるとされ、デスケーリング条件や熱間圧延条件、酸洗条件が開示されているが、実機製造において、提案されている製造条件を達成して、表面構造を鋼板全面にわたって安定して確保することは容易ではない。また、特許文献2の技術は、2回の酸洗を必要とする技術であり、生産コストの上昇を回避できず、また、この技術でも、安定して理想的な表面状態を確保することは容易ではない。   However, in the technique of Patent Document 1, it is said that hot rolling / pickling conditions different from conventional ones are necessary to realize a predetermined surface state, and descaling conditions, hot rolling conditions, and pickling conditions are disclosed. However, in actual machine manufacturing, it is not easy to achieve the proposed manufacturing conditions and stably ensure the surface structure over the entire surface of the steel sheet. Moreover, the technique of patent document 2 is a technique which requires two picklings, and it cannot avoid an increase in production cost, and also with this technique, it can ensure an ideal surface state stably. It's not easy.

すなわち、従来技術では、自動車用の熱延鋼板に求められる優れた化成処理性を確保し、塗装後の耐食性を確保することが困難であった。   That is, in the prior art, it has been difficult to ensure excellent chemical conversion properties required for hot rolled steel sheets for automobiles and to ensure corrosion resistance after painting.

本発明は、このような従来技術の問題を解決して、優れた化成処理性を確保できるSi含有熱延鋼板およびその有利な製造方法を提供することを目的とする。   An object of the present invention is to solve such problems of the prior art and to provide a Si-containing hot-rolled steel sheet that can ensure excellent chemical conversion properties and an advantageous production method thereof.

一般にSi含有熱延鋼板を製造するに際し、熱間圧延工程において、鋼板表面に強固な酸化被膜(以下、スケールともいう)が生成する。このため、熱間圧延の加熱時において生成するスケール(一次スケール)を十分にデスケーリングすることや、その後の圧延中に生成するスケール(二次スケール)を、除去するため、十分な酸洗を行うことが必要とされている。また、このような、熱間圧延中に生成するスケールが残存する部位では、化成処理中に化成処理皮膜を構成する結晶(以下、化成結晶ともいう)が核生成せず、塗装後耐食性が劣化する現象が確認されている。   In general, when producing a Si-containing hot-rolled steel sheet, a strong oxide film (hereinafter also referred to as scale) is generated on the surface of the steel sheet in the hot rolling process. For this reason, sufficient pickling is required to sufficiently descale the scale (primary scale) generated during heating in hot rolling and to remove the scale (secondary scale) generated during subsequent rolling. There is a need to do. In addition, in such a portion where the scale generated during hot rolling remains, the crystals constituting the chemical conversion coating (hereinafter also referred to as chemical conversion crystals) do not nucleate during chemical conversion, and the corrosion resistance after coating deteriorates. This phenomenon has been confirmed.

本発明者らは、化成処理不良が起きやすいSi含有熱延鋼板に関し、化成処理性に大きく影響する酸洗後の熱延鋼板の表面構造および化成処理皮膜の構造について、鋭意検討を重ねた。上記したように、二次スケールを除去するために酸洗が施され、また、酸洗後は水洗、次いで乾燥が施される。本発明者らは、このような酸洗を施し、次いで、水洗、乾燥を施した後の鋼板表面に認められる特徴的な表面構造が、化成結晶の核生成に大きく影響することを見出した。   The inventors of the present invention have made extensive studies on the surface structure of the hot-rolled steel sheet after pickling and the structure of the chemical conversion coating film, which greatly affect the chemical conversion processability, with respect to the Si-containing hot-rolled steel sheet that is prone to chemical conversion treatment defects. As described above, pickling is performed to remove the secondary scale, and after the pickling, water washing and then drying are performed. The present inventors have found that the characteristic surface structure observed on the steel sheet surface after such pickling, then water washing and drying greatly affects the nucleation of chemical crystals.

図1に、熱間圧延後に酸洗を施し、次いで、水洗、乾燥を施した後のSi含有熱延鋼板(Si含有量:0.7質量%)の表面を、走査電子顕微鏡(SEM)で観察した例を示す。酸洗を施し、水洗、乾燥した後のSi含有熱延鋼板の表面は、図1に示すように、鋼結晶組織の結晶癖面が明確な部分と、ポーラスな皮膜状の部分からなる特徴的な表面構造を有する。図2は、通常90〜120秒間の処理が必要とされる化成処理を、10秒間という短時間での処理とし、化成結晶核の生成状態を観察した結果を示すものであり、ポーラスな皮膜状の領域で化成結晶が核生成しやすいことを知見した。   In FIG. 1, the surface of the Si-containing hot-rolled steel sheet (Si content: 0.7% by mass) after hot-rolling, pickling and then water-washing and drying is scanned with a scanning electron microscope (SEM). An observed example is shown. As shown in FIG. 1, the surface of the Si-containing hot-rolled steel sheet after pickling, washing with water, and drying is characterized by a crystal crystal plane of the steel crystal structure and a porous film-like part. Surface structure. FIG. 2 shows the result of observing the state of formation of chemical conversion nuclei, with the chemical conversion treatment that normally requires treatment for 90 to 120 seconds being performed in a short time of 10 seconds. It was found that chemical conversion crystals nucleate easily in this region.

本発明者らは、Si含有熱延鋼板において、酸洗し、水洗、乾燥後に認められる上記したようなポーラスな皮膜は、酸洗時に形成される腐食生成物と考え、酸洗後に施す水洗条件を種々検討した。その結果、過剰な水洗により、ポーラスな皮膜状の領域の占める割合、すなわち、腐食生成物により被覆されている部分の面積率が低下し、結果として化成処理性が低下し、ひいては塗装後の耐食性が低下することを見出した。   In the Si-containing hot-rolled steel sheet, the present inventors considered that the porous film as described above after pickling, washing with water, and drying is a corrosion product formed at the time of pickling. Various studies were conducted. As a result, the excess water washing reduces the proportion of the porous film-like area, that is, the area ratio of the portion covered with the corrosion product, resulting in a decrease in the chemical conversion treatment property, and consequently the corrosion resistance after coating. Found that the decline.

一般に、Si含有の鋼板の化成性向上には、酸洗によるスケール除去という表面清浄化が必須である。一方、上記したように、下地結晶の露出面を増大させることが、逆に化成反応を抑制し、化成処理性向上には、酸洗後の水洗条件の適正化が重要である。本発明者らは、安定した化成処理性を得にくいSi含有熱延鋼板であっても、酸洗後の水洗条件を適正化することで、化成結晶が核生成しやすい表面構造を安定的に得ることができ、化成処理性に優れるSi含有熱延鋼板を安定して得ることが可能であることを見出した。   Generally, in order to improve the chemical conversion of a Si-containing steel sheet, it is essential to clean the surface by removing the scale by pickling. On the other hand, as described above, increasing the exposed surface of the base crystal suppresses the chemical conversion reaction, and in order to improve the chemical conversion treatment, it is important to optimize the water washing conditions after pickling. The inventors of the present invention stably stabilize the surface structure in which chemical conversion crystals are likely to nucleate by optimizing the water washing conditions after pickling, even if it is a Si-containing hot-rolled steel sheet that is difficult to obtain stable chemical conversion treatment. It was found that it is possible to stably obtain a Si-containing hot-rolled steel sheet that can be obtained and has excellent chemical conversion properties.

本発明は上記の知見に基づいてなされたものであり、その要旨は以下の通りである。   The present invention has been made based on the above findings, and the gist thereof is as follows.

[1]Si含有量が0.5質量%以上である組成を有し、鋼板表面がポーラス状の腐食生成物によって面積率で50%以上被覆されていることを特徴とする化成処理性に優れるSi含有熱延鋼板。   [1] It has a composition having a Si content of 0.5% by mass or more, and is excellent in chemical conversion treatment, characterized in that the steel sheet surface is coated with a porous corrosion product by 50% or more by area ratio. Si-containing hot-rolled steel sheet.

[2]質量%で、C:0.05〜0.10%、Si:0.5〜1.0%、Mn:1.0〜1.5%、P:0.010%以下、S:0.004%以下、Al:0.05%以下、N:0.0045%以下を含有し、残部がFeおよび不可避的不純物からなる組成を有することを特徴とする前記[1]に記載の化成処理性に優れるSi含有熱延鋼板。   [2] By mass%, C: 0.05 to 0.10%, Si: 0.5 to 1.0%, Mn: 1.0 to 1.5%, P: 0.010% or less, S: The chemical conversion according to the above [1], comprising 0.004% or less, Al: 0.05% or less, N: 0.0045% or less, with the balance being composed of Fe and inevitable impurities. Si-containing hot-rolled steel sheet with excellent processability.

[3]さらに、質量%で、Ti:0.04〜0.10%、V:0.05〜0.12%、Nb:0.005%以下のいずれか1種以上を含有する組成を有することを特徴とする前記[2]に記載の化成処理性に優れるSi含有熱延鋼板。   [3] Furthermore, it has a composition containing at least one of Ti: 0.04 to 0.10%, V: 0.05 to 0.12%, and Nb: 0.005% or less by mass%. The Si-containing hot-rolled steel sheet having excellent chemical conversion properties as described in [2] above.

[4]Si含有量が0.5質量%以上である組成を有する熱間圧延後の鋼板に、酸洗処理し水洗し乾燥する工程である酸洗工程を施し、熱延鋼板とする熱延鋼板の製造方法において、前記酸洗工程における酸洗処理を、温度:70〜90℃、塩酸濃度:5〜12vol.%の酸洗浴に40秒以上浸漬する処理とし、水洗、乾燥後の熱延鋼板が、ポーラス状の腐食生成物によって面積率で50%以上被覆されているように、水洗条件を調整することを特徴とするSi含有熱延鋼板の製造方法。   [4] Hot-rolled steel sheet by subjecting a steel sheet after hot rolling having a composition having a Si content of 0.5% by mass or more to a pickling process that is a process of pickling, washing and drying. In the manufacturing method of a steel plate, the pickling treatment in the pickling step is performed at a temperature of 70 to 90 ° C. and a hydrochloric acid concentration of 5 to 12 vol. The water washing conditions are adjusted so that the hot-rolled steel sheet after washing and drying is covered with a porous corrosion product by 50% or more by area ratio. A method for producing a Si-containing hot-rolled steel sheet.

[5]前記鋼板が、質量%で、C:0.05〜0.10%、Si:0.5〜1.0%、Mn:1.0〜1.5%、P:0.010%以下、S:0.004%以下、Al:0.05%以下、N:0.0045%以下を含有し、残部がFeおよび不可避的不純物からなる組成を有することを特徴とする前記[4]に記載のSi含有熱延鋼板の製造方法。   [5] The steel sheet is mass%, C: 0.05 to 0.10%, Si: 0.5 to 1.0%, Mn: 1.0 to 1.5%, P: 0.010% [4], wherein S: 0.004% or less, Al: 0.05% or less, N: 0.0045% or less, with the balance being composed of Fe and inevitable impurities The manufacturing method of Si containing hot-rolled steel plate as described in 2.

[6]前記鋼板が、さらに、質量%で、Ti:0.04〜0.10%、V:0.05〜0.12%、Nb:0.005%以下のいずれか1種以上を含有する組成を有することを特徴とする前記[5]に記載の化成処理性に優れるSi含有熱延鋼板の製造方法。   [6] The steel sheet further contains at least one of Ti: 0.04 to 0.10%, V: 0.05 to 0.12%, and Nb: 0.005% or less in mass%. The method for producing a Si-containing hot-rolled steel sheet having excellent chemical conversion properties as described in [5], wherein the composition has the following composition:

本発明により、化成処理性に優れるSi含有熱延鋼板を安定して提供することができるようになった。本発明のSi含有熱延鋼板は、Siを0.5質量%以上含有するため高強度であり、化成処理後に施される塗装後の耐食性にも優れるため、自動車の骨格部品や足まわり部品等に好適であり、自動車車体の軽量化に大きく寄与する。   According to the present invention, it has become possible to stably provide a Si-containing hot-rolled steel sheet having excellent chemical conversion properties. Since the Si-containing hot-rolled steel sheet of the present invention contains 0.5% by mass or more of Si, it has high strength and excellent corrosion resistance after coating applied after chemical conversion treatment. It contributes to the weight reduction of the automobile body.

酸洗し、水洗、乾燥した後のSi含有熱延鋼板表面の観察例を示すSEM写真である。It is a SEM photograph which shows the example of observation of the Si-containing hot-rolled steel sheet surface after pickling, water washing, and drying. 短時間(10秒)化成処理したSi含有熱延鋼板表面の観察例を示すSEM写真である。It is a SEM photograph which shows the example of observation of the Si containing hot-rolled steel plate surface which carried out chemical conversion treatment for a short time (10 seconds).

以下に、本発明である化成処理性に優れるSi含有熱延鋼板およびその製造方法について詳細に説明する。なお、成分の含有量の単位である「%」は特に断らない限り「質量%」を意味するものとする。   Hereinafter, the Si-containing hot-rolled steel sheet excellent in chemical conversion treatment and the manufacturing method thereof according to the present invention will be described in detail. Note that “%”, which is a unit of component content, means “% by mass” unless otherwise specified.

本発明のSi含有熱延鋼板は、Si含有量が0.5%以上である鋼組成を有する。Si含有量が0.5%未満では、引張強さが590MPa以上であるような高強度の熱延鋼板とすることが困難である。このため、鋼板中のSi含有は0.5%以上とする。なお、Si含有量は、1.0%を超えると、化成不良となるため、1.0%以下とすることが好ましい。   The Si-containing hot-rolled steel sheet of the present invention has a steel composition having a Si content of 0.5% or more. When the Si content is less than 0.5%, it is difficult to obtain a high-strength hot-rolled steel sheet having a tensile strength of 590 MPa or more. For this reason, Si content in a steel plate shall be 0.5% or more. In addition, since it will become a chemical conversion defect when Si content exceeds 1.0%, it is preferable to set it as 1.0% or less.

本発明のSi含有熱延鋼板は、鋼板表面がポーラス状の腐食生成物によって面積率で50%以上被覆されている。ここで、ポーラス状の腐食生成物は、上記したように、熱間圧延後、酸洗し、水洗、乾燥した後のSi含有熱延鋼板の表面に認められるポーラスな皮膜状の部分として観察される。このポーラス状の腐食生成物で被覆された部分は、図2に示したように、リン酸亜鉛水溶液を用いた化成処理の際に、化成結晶の核生成サイトとなる。Si含有熱延鋼板の鋼板表面において、鋼板表面全体に対する面積率で50%以上がポーラス状の腐食生成物によって被覆されていることにより、リン酸亜鉛水溶液を用いた化成処理の際に化成結晶の核生成を促進することができ、化成結晶が緻密に析出した、具体的には、下記(1)式で表される皮膜空隙率(P)が0.3以下である化成処理皮膜を形成し、塗装後の耐食性に優れる化成処理皮膜を安定的に得ることができる。   In the Si-containing hot-rolled steel sheet of the present invention, the steel sheet surface is covered with a porous corrosion product by 50% or more by area ratio. Here, as described above, the porous corrosion product is observed as a porous film-like portion observed on the surface of the Si-containing hot-rolled steel sheet after hot rolling, pickling, washing with water, and drying. The As shown in FIG. 2, the portion covered with the porous corrosion product becomes a nucleation site of chemical conversion crystals during chemical conversion treatment using an aqueous zinc phosphate solution. On the steel sheet surface of the Si-containing hot-rolled steel sheet, 50% or more of the area ratio with respect to the entire steel sheet surface is covered with a porous corrosion product, so that during the chemical conversion treatment using the zinc phosphate aqueous solution, Nucleation can be promoted, and the chemical conversion crystals are densely deposited. Specifically, a chemical conversion film having a film porosity (P) represented by the following formula (1) of 0.3 or less is formed. Thus, a chemical conversion film having excellent corrosion resistance after coating can be obtained stably.

皮膜空隙率(P)=1−C/(t×d) ・・・ (1)
ここで、Cは化成処理皮膜の付着量(g/m)、tは鋼板の板厚方向断面観察により求めた化成処理皮膜の膜厚(m)、dはZn(POの密度(g/m)である。
ポーラス状の腐食生成物によって被覆された部分の面積率が、熱延鋼表面全体に対する面積率で50%未満となると、リン酸亜鉛水溶液を用いた化成処理の際に化成結晶の核生成が遅延し、化成結晶が緻密に析出した、塗装後の耐食性に優れる化成処理皮膜を安定的に得ることが困難となる。
Film porosity (P) = 1−C / (t × d) (1)
Here, C is the amount of the chemical conversion coating (g / m 2 ), t is the thickness (m) of the chemical conversion coating obtained by observing the cross section in the thickness direction of the steel sheet, and d is Zn 3 (PO 4 ) 2 . Density (g / m 3 ).
When the area ratio of the portion covered with the porous corrosion product is less than 50% in terms of the area ratio with respect to the entire surface of the hot-rolled steel, the nucleation of chemical crystals is delayed during the chemical conversion treatment using the zinc phosphate aqueous solution. However, it is difficult to stably obtain a chemical conversion treatment film in which chemical conversion crystals are densely deposited and excellent in corrosion resistance after coating.

なお、特に限定するものではないが、鋼板表面におけるポーラス状の腐食生成物に覆われている部分の面積率が、あまりに大きくなりすぎると、熱延鋼板表面が均質化して、かえって化成処理性が低下することが懸念されるため、Si含有熱延鋼板表面において、ポーラス状の腐食生成物に被覆されている部分の面積率は、80%以下とすることが好ましい。   Although not particularly limited, if the area ratio of the portion covered with the porous corrosion product on the steel sheet surface is too large, the surface of the hot-rolled steel sheet is homogenized, and on the contrary, the chemical conversion treatment property is improved. Since there is a concern about the decrease, the area ratio of the portion covered with the porous corrosion product on the surface of the Si-containing hot rolled steel sheet is preferably 80% or less.

本発明のSi含有熱延鋼板は、上記したように、Si含有量を0.5%以上とするものであり、Si以外の鋼板組成については、特に限定するものではない。なお、本発明のSi含有熱延鋼板は、C:0.05〜0.10%、Si:0.5〜1.0%、Mn:1.0〜1.5%、P:0.010%以下、S:0.004%以下、Al:0.05%以下、N:0.0045%以下を含有し、残部がFeおよび不可避的不純物からなる鋼組成を有することが好ましく、あるいはさらにTi:0.04〜0.10%、V:0.05〜0.12%、Nb:0.005%以下のいずれか1種以上を含有する鋼組成を有することが好ましい。   As described above, the Si-containing hot-rolled steel sheet of the present invention has a Si content of 0.5% or more, and the steel sheet composition other than Si is not particularly limited. The Si-containing hot rolled steel sheet of the present invention has C: 0.05 to 0.10%, Si: 0.5 to 1.0%, Mn: 1.0 to 1.5%, P: 0.010. % Or less, S: 0.004% or less, Al: 0.05% or less, N: 0.0045% or less, preferably having a steel composition comprising Fe and inevitable impurities, or further Ti The steel composition preferably contains at least one of 0.04 to 0.10%, V: 0.05 to 0.12%, and Nb: 0.005% or less.

以下、好ましい成分組成について、説明する。   Hereinafter, a preferable component composition will be described.

C:0.05〜0.10%
Cは、鋼を高強度化するのに有効な元素であり、C含有量を0.05%以上とすることで、TS>590MPaとできる。よって、C含有量は0.05%以上とすることが好ましい。一方、C含有量が0.10%を超えると強度が過剰となる。このため、C含有量は0.10%以下とすることが好ましい。
C: 0.05-0.10%
C is an element effective for increasing the strength of steel, and by making the C content 0.05% or more, TS> 590 MPa can be achieved. Therefore, the C content is preferably 0.05% or more. On the other hand, if the C content exceeds 0.10%, the strength becomes excessive. For this reason, the C content is preferably 0.10% or less.

Si:0.5〜1.0%
Siは、上記したように成形性を大きく損なうことなく、高強度化を図る元素である。本発明では、高強度化のため、Si含有量は、0.5%以上とする必要がある。一方、Si含有量が1.0%を超えると、化成不良となりやすいため、Si含有量は1.0%以下とすることが好ましい。
Si: 0.5 to 1.0%
As described above, Si is an element that increases the strength without significantly impairing the formability. In the present invention, the Si content needs to be 0.5% or more in order to increase the strength. On the other hand, if the Si content exceeds 1.0%, chemical conversion is likely to be poor, so the Si content is preferably 1.0% or less.

Mn:1.0〜1.5%
Mnは、鋼を固溶強化するのに有効な元素であり、C含有量を1.0%以上とすることで、(TS>590MPa)とできる。よって、Mn含有量は1.0%以上とすることが好ましい。一方、Mn含有量が1.5%を超えると焼入れ性があがり強度過剰になるため、Mn含有量は1.5%以下とすることが好ましい。
Mn: 1.0 to 1.5%
Mn is an element effective for solid solution strengthening of steel, and can be (TS> 590 MPa) by setting the C content to 1.0% or more. Therefore, the Mn content is preferably 1.0% or more. On the other hand, if the Mn content exceeds 1.5%, the hardenability increases and the strength becomes excessive, so the Mn content is preferably 1.5% or less.

P:0.010%以下
Pは、鋼の代表的不純物元素であるため、P含有量は0.010%以下とすることが好ましい。
P: 0.010% or less Since P is a typical impurity element of steel, the P content is preferably 0.010% or less.

S:0.004%以下
Sは、圧延時の熱間脆性を引き起こす不純物であるため、S含有量は0.004%以下とすることが好ましい。
S: 0.004% or less Since S is an impurity that causes hot brittleness during rolling, the S content is preferably 0.004% or less.

Al:0.05%以下
Alは製鋼工程で脱酸材として、添加される元素であり、また、非金属介在物をスラグとして分離するのに有効な元素であるため、Al含有量は0.02%以上とすることが好ましい。但し、過剰な添加は粗大なAl2O3の凝集合体による割れ発生を誘起するためAl含有量は0.05%以下とすることが好ましい。
Al: 0.05% or less Al is an element added as a deoxidizing material in the steel making process, and is an element effective for separating non-metallic inclusions as slag. It is preferable to set it to 02% or more. However, since excessive addition induces cracking due to coarse agglomeration of Al 2 O 3 , the Al content is preferably 0.05% or less.

N:0.0045%以下
Nは、鋼の耐時効性を劣化させる元素であるため、N含有量は0.0045%以下とすることが好ましい。
N: 0.0045% or less Since N is an element that deteriorates the aging resistance of steel, the N content is preferably 0.0045% or less.

Ti:0.04〜0.10%、V:0.05〜0.12%、Nb:0.005%以下のいずれか1種以上
Ti、V、Nbは、極めて強い炭窒化物形成元素であり、このような効果を得る上では、Tiの場合は0.04%以上、Vの場合は0.05%以上、Nbの場合は0.02%以上として、Ti、V、Nbのいずれか1種以上を含有することが好ましい。一方、これら元素は希少で原料コスト増大を招くため、含有させる場合は、Tiの場合は0.10%以下、Vの場合は0.12%以下、Nbの場合は0.005%以下とすることが好ましい。
Any one or more of Ti: 0.04 to 0.10%, V: 0.05 to 0.12%, Nb: 0.005% or less Ti, V, and Nb are extremely strong carbonitride forming elements. Yes, in order to obtain such an effect, Ti is 0.04% or more, V is 0.05% or more, Nb is 0.02% or more, and any one of Ti, V, and Nb is used. It is preferable to contain 1 or more types. On the other hand, these elements are rare and cause an increase in raw material cost. Therefore, when Ti is contained, the content is 0.10% or less for Ti, 0.12% or less for V, and 0.005% or less for Nb. It is preferable.

本発明のSi含有熱延鋼板は、上記以外の残部はFeおよび不可避的不純物であることが好ましい。   In the Si-containing hot rolled steel sheet of the present invention, the balance other than the above is preferably Fe and inevitable impurities.

次に、本発明のSi含有熱延鋼板の好ましい製造方法について説明する。   Next, the preferable manufacturing method of the Si containing hot-rolled steel sheet of this invention is demonstrated.

本発明のSi含有熱延鋼板は、Si含有量が0.5%以上である熱間圧延後の鋼板に、酸洗処理し水洗し乾燥する工程である酸洗工程を施し、熱延鋼板とする熱延鋼板の製造方法において、前記酸洗工程における酸洗処理を、温度(浴温):70〜90℃、塩酸濃度:5〜12vol.%の酸洗浴に、40秒以上浸漬する処理とし、水洗、乾燥後の熱延鋼板が、ポーラス状の腐食生成物によって面積率で50%以上被覆されているように、水洗条件を調整することにより製造することができる。   The Si-containing hot-rolled steel sheet of the present invention is subjected to a pickling process that is a process of pickling, washing, and drying the steel sheet after hot rolling with a Si content of 0.5% or more. In the method for producing a hot-rolled steel sheet, the pickling treatment in the pickling step is performed at a temperature (bath temperature) of 70 to 90 ° C. and a hydrochloric acid concentration of 5 to 12 vol. The condition of washing with water is adjusted so that the hot-rolled steel sheet after washing and drying is covered with a porous corrosion product by 50% or more by area ratio. Can be manufactured.

酸洗工程に供する熱間圧延後の鋼板は、Si含有量を0.5%以上とする鋼板であり、好ましくは、上記した好ましい成分組成を有する鋼板である。本発明のSi含有熱延鋼板は、熱間圧延工程で熱間圧延された鋼板に酸洗工程を施し、製造される。   The steel plate after hot rolling to be subjected to the pickling process is a steel plate having a Si content of 0.5% or more, and preferably a steel plate having the above-described preferred component composition. The Si-containing hot-rolled steel sheet of the present invention is manufactured by subjecting a steel sheet hot-rolled in a hot rolling process to a pickling process.

熱間圧延工程では、Siを0.5%以上含有し、好ましくは、上記した熱延鋼板の好ましい組成と同様の組成を有する熱間圧延素材である鋼を、常法に従い、加熱後、熱間粗圧延および熱間仕上圧延を施し、鋼板とした後、コイル形状に巻き取る。ここで、熱間圧延の素材である鋼は、0.5%以上のSiを含有しているため、赤スケールと呼ばれる強固な一次酸化スケールが形成しやすい。このため、熱間粗圧延後に高圧洗浄水などによるデスケーリング処理を実施することが好ましい。   In the hot rolling step, the steel, which is a hot rolled material containing 0.5% or more of Si, preferably having the same composition as that of the above-described hot rolled steel sheet, is heated after heating according to a conventional method. It is subjected to hot rough rolling and hot finish rolling to form a steel plate, and then wound into a coil shape. Here, since the steel which is a raw material of hot rolling contains 0.5% or more of Si, a strong primary oxide scale called a red scale is easily formed. For this reason, it is preferable to implement a descaling process with high-pressure washing water after hot rough rolling.

また、熱間仕上圧延を施された後は、二次スケール生成を抑制するため、低温での巻取りとすることが好ましく、例えば、巻取り温度を400〜500℃程度とすることが好ましい。巻取り温度が500℃を超えると、二次スケールが増加し、後の酸洗工程でスケール除去が困難となり、鋼板表面に除去しきれずにスケールが残存して、化成処理性が劣化しやすい。   In addition, after the hot finish rolling is performed, it is preferable to perform winding at a low temperature in order to suppress generation of secondary scale, and for example, the winding temperature is preferably set to about 400 to 500 ° C. When the coiling temperature exceeds 500 ° C., the secondary scale increases, it becomes difficult to remove the scale in the subsequent pickling process, the scale remains without being completely removed on the surface of the steel sheet, and the chemical conversion property tends to deteriorate.

上記のように熱間圧延された鋼板は、酸洗工程で、スケールが除去される。酸洗工程において、熱延鋼板は、酸洗処理後、水洗、乾燥される。酸洗処理は、温度:70〜90℃、塩酸濃度:5〜12vol.%の酸洗浴に、40秒以上浸漬する処理とすることが好ましい。酸洗浴では、スケールを十分に除去して、化成処理性に悪影響を及ぼさないようにする。このため、酸洗浴の温度(浴温)は70℃以上とし、かつ、塩酸濃度が5vol.%以上の塩酸浴とし、かつ、該塩酸浴に40秒以上浸漬する処理とすることが好ましい。酸洗浴の温度が70℃未満、あるいは、塩酸濃度が5%未満、あるいは浸漬時間が40秒未満では、スケール残りにより、化成処理性が劣化するおそれがある。一方、酸洗浴の温度が90℃を超えると、過酸洗であるため、酸洗浴の温度は90℃以下とすることが好ましい。また、酸洗浴の塩酸濃度が15%を超えても、過酸洗となりやすいため、酸洗浴の塩酸濃度は15%以下とすることが好ましい。また、浸漬時間は、生産性を良好とするため60秒以下とすることが好ましい。   As for the steel plate hot-rolled as described above, the scale is removed in the pickling process. In the pickling process, the hot-rolled steel sheet is washed with water and dried after the pickling treatment. The pickling treatment is performed at a temperature of 70 to 90 ° C. and a hydrochloric acid concentration of 5 to 12 vol. It is preferable to set it as the process immersed in a pickling bath of 40% or more for 40%. In the pickling bath, the scale is sufficiently removed so as not to adversely affect the chemical conversion treatment. For this reason, the temperature (bath temperature) of the pickling bath is set to 70 ° C. or more, and the hydrochloric acid concentration is 5 vol. % Hydrochloric acid bath, and a treatment of immersing in the hydrochloric acid bath for 40 seconds or more is preferable. When the temperature of the pickling bath is less than 70 ° C., the hydrochloric acid concentration is less than 5%, or the immersion time is less than 40 seconds, the chemical conversion treatment property may be deteriorated due to the remaining scale. On the other hand, when the temperature of the pickling bath exceeds 90 ° C., the pickling bath is preferably at a temperature of 90 ° C. or lower because it is per-acid pickling. In addition, even if the hydrochloric acid concentration in the pickling bath exceeds 15%, the pickling bath tends to be peracid washed, so the hydrochloric acid concentration in the pickling bath is preferably 15% or less. The immersion time is preferably 60 seconds or less in order to improve productivity.

酸洗処理を施された後の鋼板には、水洗、乾燥を施す。本発明において、酸洗処理後の水洗条件が重要であり、水洗、乾燥後の熱延鋼板が、ポーラス状の腐食生成物によって面積率で50%以上被覆されているように、水洗条件を調整する。酸洗は下地鋼板を溶解することによる二次スケールの除去効果が大きいが、この際、溶出するFe等は、前記したようなポーラス状の腐食生成物を形成し、鋼板表面を被覆する。過剰な水洗は、化成結晶の核生成サイトとなる腐食生成物を除去し、化成処理性の低下につながる。本発明では、水洗、乾燥後の熱延鋼板において、ポーラス状の腐食生成物によって面積率で50%以上が鋼板表面を被覆しているようにする。水洗条件は、水洗、乾燥後の熱延鋼板表面のポーラス状の腐食生成物の面積率が50%以上となるようにすればよく、その条件は特に限定されない。例えば、通常は、酸洗後に3回以上のスプレー式水洗浴を通す工程を、1回以上、最大3回程度とすることにより、乾燥後の熱延鋼板表面のポーラス状の腐食生成物の面積率を50%以上とすることができる。また、乾燥は、常法に従い行えばよい。適正な条件で水洗された酸洗後の熱延鋼板は、ポーラス状のFeの腐食生成物によって、面積率で50%を超えて被覆され、残部は下地結晶組織が露出した構造を有する熱延鋼板となる。   The steel sheet after the pickling treatment is washed and dried. In the present invention, the water washing conditions after the pickling treatment are important, and the water washing conditions are adjusted so that the hot rolled steel sheet after the water washing and drying is covered with a porous corrosion product by 50% or more by area ratio. To do. Although pickling has a large secondary scale removal effect by dissolving the base steel plate, the eluted Fe or the like forms a porous corrosion product as described above and covers the steel plate surface. Excess water washing removes corrosion products that are nucleation sites of chemical conversion crystals, leading to deterioration in chemical conversion treatment performance. In the present invention, in the hot-rolled steel sheet after washing and drying, 50% or more of the area ratio of the steel sheet surface is covered with the porous corrosion product. The washing condition is not particularly limited as long as the area ratio of the porous corrosion product on the surface of the hot rolled steel sheet after washing and drying is 50% or more. For example, the area of the porous corrosion product on the surface of the hot-rolled steel sheet after drying is usually set at least once and at most about 3 times after passing through the spray-type water washing bath after pickling. The rate can be 50% or more. Moreover, what is necessary is just to perform drying according to a conventional method. The hot-rolled steel sheet after pickling which has been washed with water under appropriate conditions is covered with a porous Fe corrosion product in an area ratio exceeding 50%, and the remainder has a structure in which the underlying crystal structure is exposed. It becomes a steel plate.

表1に成分組成を示す鋼を、熱間圧延工程にて熱間圧延して、鋼板とした。なお、熱間圧延工程では、常法に従い、熱間粗圧延、次いで熱間仕上圧延を施し、巻取り温度450℃で巻き取った。得られた熱間圧延後の鋼板について、下記条件により、引張試験を行い、引張強さ(TS)を調査した。結果を表2に示す。   Steels having the composition shown in Table 1 were hot-rolled in a hot rolling process to obtain steel plates. In the hot rolling step, hot rough rolling and then hot finish rolling were performed according to a conventional method, and wound at a winding temperature of 450 ° C. The obtained steel sheet after hot rolling was subjected to a tensile test under the following conditions to investigate the tensile strength (TS). The results are shown in Table 2.

<引張試験>
熱間圧延により得られた鋼板から、圧延方向を引張方向とするJIS5号引張試験片を採取して、JISZ2241の規定に準拠して引張試験を行い、引張強さTSを求めた。
<Tensile test>
From a steel plate obtained by hot rolling, a JIS No. 5 tensile test piece with the rolling direction as the tensile direction was sampled and subjected to a tensile test in accordance with the provisions of JISZ2241, to determine the tensile strength TS.

次いで、上記のようにして得た熱間圧延後の鋼板について、酸洗工程にて順に酸洗処理、水洗、乾燥を施し、熱延鋼板表面のスケールを除去した。酸洗処理は、表2に示す酸洗条件で塩酸浴に浸漬して行った。また、水洗は、酸洗後の鋼板をスプレー式水洗浴を通過させることにより行い、スプレー式水洗浴を通過させる回数(通過させる水洗浴の数)を変更して、水洗条件を変化させた。なお、従来は、該スプレー式水洗浴を通過させる回数は3回以上であった。乾燥は、ドライエアにて行った。表2に酸洗条件(塩酸の濃度、酸洗浴温度、浸漬時間、ラインスピード)、水洗条件(水洗回数)を示す。   Next, the steel sheet after hot rolling obtained as described above was subjected to pickling treatment, water washing and drying in order in the pickling process, and the scale on the surface of the hot rolled steel sheet was removed. The pickling treatment was performed by dipping in a hydrochloric acid bath under the pickling conditions shown in Table 2. Moreover, the washing was performed by passing the pickled steel sheet through a spray-type washing bath, and changing the number of times the spray-type washing bath was passed (number of washing baths to be passed) to change the washing conditions. In the past, the number of times of passing through the spray-type water washing bath was 3 times or more. Drying was performed with dry air. Table 2 shows pickling conditions (concentration of hydrochloric acid, pickling bath temperature, immersion time, line speed) and washing conditions (number of times of washing).

上記酸洗工程を施して製造した熱延鋼板から試験片を採取し、熱延鋼板表面をSEMにて2000倍で5視野観察し、ポーラス状の腐食生成物によって被覆されている部分の面積率(ポーラス皮膜被覆率)を求めた。観察条件は、最表層の腐食生成物が観測可能なように、加速電圧5kVとし、5視野について求めた面積率の平均を、ポーラス皮膜被覆率とした。結果を表3に示す。   Test specimens were collected from the hot-rolled steel sheet produced by the above pickling process, and the hot-rolled steel sheet surface was observed with a SEM at five times with 2000 views, and the area ratio of the portion covered with the porous corrosion product (Porous film coverage) was determined. The observation conditions were an acceleration voltage of 5 kV so that the corrosion product on the outermost layer could be observed, and the average of the area ratios obtained for the five visual fields was defined as the porous film coverage. The results are shown in Table 3.

また、上記酸洗工程を施して製造した熱延鋼板から試験片を採取し、アルカリ脱脂(日本パーカライジング社製FC−E2011)した後、以下の条件で化成処理を施し、化成処理後の熱延鋼板について、下記のようにして前記した皮膜空隙率(P)の評価を行った。化成処理皮膜の付着量、化成処理皮膜の皮膜厚みおよび皮膜空隙率を表3に示す。   Moreover, after taking a test piece from the hot-rolled steel sheet manufactured by performing the above-mentioned pickling process and performing alkaline degreasing (FC-E2011 manufactured by Nihon Parkerizing Co., Ltd.), it is subjected to chemical conversion treatment under the following conditions, and hot-rolled after chemical conversion The steel sheet was evaluated for the film porosity (P) as described below. Table 3 shows the adhesion amount of the chemical conversion film, the film thickness of the chemical conversion film, and the film porosity.

また、作製した化成処理鋼板について、(日本ペイント )社製(V−50)を用いて、膜厚25μmとなるように電着塗装を施し、腐食試験として、下記の塩水噴霧試験を行い、塗装後耐食性を評価した。結果を表3に示す。   Moreover, about the produced chemical conversion treatment steel plate, it applied by electrodeposition coating so that it might become a film thickness of 25 micrometers using (Nippon Paint) company make (V-50), the following salt spray test was performed as a corrosion test, and coating Post-corrosion resistance was evaluated. The results are shown in Table 3.

<化成処理>
日本パーカライジング社製PL−Xを用いてTi系コロイド水溶液による表面調整処理を行い、化成処理液(PB−L3065)を用いて、化成処理液の温度を40℃として、表2に示す化成処理時間の間、化成処理液に浸漬して化成処理を施した。
<Chemical conversion treatment>
The surface treatment with Ti-based colloidal solution is performed using PL-X manufactured by Nihon Parkerizing Co., Ltd., and the chemical conversion treatment liquid (PB-L3065) is used, and the chemical treatment liquid temperature is 40 ° C. In the meantime, it was immersed in a chemical conversion solution and subjected to chemical conversion treatment.

<皮膜空隙率(P)>
化成処理後の熱延鋼板から、試験片を採取し、重量比較により、化成処理皮膜の付着量を求めた。また、化成処理後の熱延鋼板から断面SEM観察試料を採取し、1000倍で3箇所板厚方向断面観察を行い、化成処理皮膜の平均膜厚を求め、これを化成処理皮膜の膜厚とした。そして、これら求めた化成処理皮膜の付着量、化成処理皮膜の膜厚、およびZn(POの密度:4x10(g/m)から、下記(1)式にて、皮膜空隙率(P)を求めた。
<Coating porosity (P)>
A test piece was collected from the hot-rolled steel sheet after the chemical conversion treatment, and the amount of the chemical conversion coating film deposited was determined by weight comparison. Moreover, a cross-sectional SEM observation sample is extract | collected from the hot-rolled steel plate after chemical conversion treatment, and the cross-section thickness direction cross-sectional observation is performed by 1000 time, the average film thickness of a chemical conversion treatment film is calculated | required, and this is taken as the film thickness of a chemical conversion treatment film did. Then, from the obtained adhesion amount of the chemical conversion treatment film, the film thickness of the chemical conversion treatment film, and the density of Zn 3 (PO 4 ) 2 : 4 × 10 6 (g / m 3 ), The rate (P) was determined.

皮膜空隙率(P)=1−C/(t×d) ・・・ (1)
ここで、Cは化成処理皮膜の付着量(g/m)、tは鋼板の板厚方向断面観察により求めた化成処理皮膜の膜厚(m)、dはZn(POの密度(g/m)である。
上記のようにして求めた皮膜空隙率(P)が0.3以下の場合、化成処理性に優れると判断した。
Film porosity (P) = 1−C / (t × d) (1)
Here, C is the amount of the chemical conversion coating (g / m 2 ), t is the thickness (m) of the chemical conversion coating obtained by observing the cross section in the thickness direction of the steel sheet, and d is Zn 3 (PO 4 ) 2 . Density (g / m 3 ).
When the film porosity (P) calculated | required as mentioned above is 0.3 or less, it was judged that it was excellent in chemical conversion treatment property.

<塩水噴霧試験>
塩水噴霧試験はJISZ2371に従って実施した。電着塗装を施した化成処理後の熱延鋼板に表面に、カッターで長さ45mmのクロスカット疵を施した後、35℃、5質量%のNaCl水溶液で720時間の塩水噴霧試験(SST試験)を行った。SST試験後は、クロスカット疵部に粘着テープを貼り付けた後、引き剥がすテープ剥離試験を行い、クロスカット疵部左右を合わせた最大剥離全幅を測定した。ここで、測定した剥離幅が2mm以下の場合、SST試験結果が適合であり、塗装後の耐食性に優れると判断した。また、測定した剥離幅が2mmを超えた場合に、SST試験結果が不適合であり、塗装後の耐食性に劣ると判断した。
<Salt spray test>
The salt spray test was performed according to JISZ2371. The surface of the hot-rolled steel sheet that has been subjected to electrodeposition coating is subjected to a cross-cut scissors with a length of 45 mm with a cutter, and then subjected to a salt spray test (SST test) at 35 ° C. with a 5 mass% NaCl aqueous solution for 720 hours. ) After the SST test, an adhesive tape was applied to the crosscut collar and then a tape peeling test was performed to measure the maximum total peel width of the left and right crosscut collars. Here, when the measured peeling width was 2 mm or less, it was judged that the SST test result was suitable and the corrosion resistance after coating was excellent. Moreover, when the peeling width | variety measured exceeded 2 mm, it was judged that the SST test result was incompatible and it was inferior to the corrosion resistance after coating.

表2および表3に示したように、本発明例の熱延鋼板は、590MPa以上の引張強さを有し、化成処理皮膜の空隙率が0.3以下と化成処理性に優れ、塗装後の耐食性にも優れることがわかる。   As shown in Table 2 and Table 3, the hot-rolled steel sheet of the example of the present invention has a tensile strength of 590 MPa or more, and the chemical conversion film has a porosity of 0.3 or less, excellent in chemical conversion treatment, and after coating. It can be seen that the corrosion resistance is excellent.

一方、比較例である鋼板No.1−4は化成処理時間が短すぎるため耐食性が劣位となった。   On the other hand, steel plate No. which is a comparative example. 1-4 was inferior in corrosion resistance because the chemical conversion treatment time was too short.

また、鋼板No.1−5、2−2、3−3および3−4は、いずれも酸洗後の水洗が過剰となり、熱延鋼板表面での腐食生成物の被覆率が50%未満であり、皮膜空隙率が0.3を越えており、塗装後の耐食性に劣ることがわかる。   Steel plate No. 1-5, 2-2, 3-3 and 3-4 are all excessively washed with water after pickling, and the coverage of the corrosion product on the surface of the hot-rolled steel sheet is less than 50%, and the film porosity is Is over 0.3, indicating that the corrosion resistance after painting is poor.

Figure 0006123754
Figure 0006123754

Figure 0006123754
Figure 0006123754

Figure 0006123754
Figure 0006123754

Claims (6)

Si含有量が0.5質量%以上である組成を有し、鋼板表面がポーラス状の腐食生成物によって面積率で50%以上被覆され、
リン酸亜鉛水溶液を用いた化成処理を行った場合に、下記(1)式で表される皮膜空隙率(P)が0.3以下の化成処理皮膜が形成されることを特徴とする化成処理性に優れるSi含有熱延鋼板。
皮膜空隙率(P)=1−C/(t×d) ・・・ (1)
ここで、Cは化成処理皮膜の付着量(g/m )、tは鋼板の板厚方向断面観察により求めた化成処理皮膜の膜厚(m)、dはZn (PO の密度(g/m )である。
The Si content has a composition of 0.5% by mass or more, and the steel sheet surface is covered with a porous corrosion product by 50% or more by area ratio ,
When performing chemical conversion treatment with zinc phosphate aqueous solution, the following (1) chemical treatment coating porosity represented (P) is characterized Rukoto formed 0.3 following the chemical conversion coating by the formula Si-containing hot-rolled steel sheet with excellent properties.
Film porosity (P) = 1−C / (t × d) (1)
Here, C is the amount of the chemical conversion coating (g / m 2 ), t is the thickness (m) of the chemical conversion coating obtained by observing the cross section in the thickness direction of the steel sheet, and d is Zn 3 (PO 4 ) 2 . Density (g / m 3 ).
質量%で、C:0.05〜0.10%、Si:0.5〜1.0%、Mn:1.0〜1.5%、P:0.010%以下、S:0.004%以下、Al:0.05%以下、N:0.0045%以下を含有し、残部がFeおよび不可避的不純物からなる組成を有することを特徴とする請求項1に記載の化成処理性に優れるSi含有熱延鋼板。   In mass%, C: 0.05 to 0.10%, Si: 0.5 to 1.0%, Mn: 1.0 to 1.5%, P: 0.010% or less, S: 0.004 2 or less, Al: 0.05% or less, N: 0.0045% or less, with the balance being composed of Fe and inevitable impurities, excellent chemical conversion treatability according to claim 1 Si-containing hot-rolled steel sheet. さらに、質量%で、Ti:0.04〜0.10%、V:0.05〜0.12%、Nb:0.005%以下のいずれか1種以上を含有する組成を有することを特徴とする請求項2に記載の化成処理性に優れるSi含有熱延鋼板。   Furthermore, it has a composition containing at least one of Ti: 0.04 to 0.10%, V: 0.05 to 0.12%, and Nb: 0.005% or less in mass%. The Si-containing hot-rolled steel sheet having excellent chemical conversion treatment properties according to claim 2. 請求項1〜3のいずれかに記載のSi含有熱延鋼板の製造方法であって、
Si含有量が0.5質量%以上である組成を有する熱間圧延後の鋼板に、酸洗処理し水洗し乾燥する工程である酸洗工程を施し、熱延鋼板とする熱延鋼板の製造方法において、前記酸洗工程における酸洗処理を、温度:70〜90℃、塩酸濃度:5〜12Vol.%の酸洗浴に40秒以上浸漬する処理とし、水洗、乾燥後の熱延鋼板が、ポーラス状の腐食生成物によって面積率で50%以上被覆されているように、水洗条件を調整することを特徴とするSi含有熱延鋼板の製造方法。
A method for producing a Si-containing hot-rolled steel sheet according to any one of claims 1 to 3,
Manufacturing a hot-rolled steel sheet by subjecting a steel sheet after hot rolling having a composition having a Si content of 0.5% by mass or more to a pickling process that is a process of pickling, washing, and drying to obtain a hot-rolled steel sheet In the method, the pickling treatment in the pickling step is performed at a temperature of 70 to 90 ° C. and a hydrochloric acid concentration of 5 to 12 Vol. The water washing conditions are adjusted so that the hot-rolled steel sheet after washing and drying is covered with a porous corrosion product by 50% or more by area ratio. A method for producing a Si-containing hot-rolled steel sheet.
前記鋼板が、質量%で、C:0.05〜0.10%、Si:0.5〜1.0%、Mn:1.0〜1.5%、P:0.010%以下、S:0.004%以下、Al:0.05%以下、N:0.0045%以下を含有し、残部がFeおよび不可避的不純物からなる組成を有することを特徴とする請求項4に記載のSi含有熱延鋼板の製造方法。   The said steel plate is the mass%, C: 0.05-0.10%, Si: 0.5-1.0%, Mn: 1.0-1.5%, P: 0.010% or less, S The Si according to claim 4, comprising: 0.004% or less, Al: 0.05% or less, N: 0.0045% or less, with the balance being composed of Fe and inevitable impurities. Manufacturing method of containing hot-rolled steel sheet. 前記鋼板が、さらに、質量%で、Ti:0.04〜0.10%、V:0.05〜0.12%、Nb:0.005%以下のいずれか1種以上を含有する組成を有することを特徴とする請求項5に記載の化成処理性に優れるSi含有熱延鋼板の製造方法。   The steel sheet further contains, in mass%, at least one of Ti: 0.04 to 0.10%, V: 0.05 to 0.12%, and Nb: 0.005% or less. The method for producing a Si-containing hot-rolled steel sheet having excellent chemical conversion properties according to claim 5.
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