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JP6170752B2 - pump - Google Patents
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JP6170752B2 - pump - Google Patents

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Publication number
JP6170752B2
JP6170752B2 JP2013124864A JP2013124864A JP6170752B2 JP 6170752 B2 JP6170752 B2 JP 6170752B2 JP 2013124864 A JP2013124864 A JP 2013124864A JP 2013124864 A JP2013124864 A JP 2013124864A JP 6170752 B2 JP6170752 B2 JP 6170752B2
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Prior art keywords
intake
exhaust
exhaust valve
main body
valve
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JP2013124864A
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JP2015001172A (en
Inventor
泰介 大坂
泰介 大坂
優作 田辺
優作 田辺
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Ulvac Kiko Inc
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Ulvac Kiko Inc
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Priority to JP2013124864A priority Critical patent/JP6170752B2/en
Priority to TW103111244A priority patent/TWI623687B/en
Priority to KR1020140040575A priority patent/KR101845124B1/en
Priority to CN201410179769.4A priority patent/CN104234979B/en
Publication of JP2015001172A publication Critical patent/JP2015001172A/en
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Publication of JP6170752B2 publication Critical patent/JP6170752B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • F04B39/1073Adaptations or arrangements of distribution members the members being reed valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type
    • F05B2210/12Kind or type gaseous, i.e. compressible
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/60Fluid transfer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00Pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)

Description

本発明は、リード弁(片持ち梁からなる弁)を有するポンプに関し、特に弁のリフト量を制限するための弁押さえの構造に関する。   The present invention relates to a pump having a reed valve (a valve made of a cantilever), and more particularly to a structure of a valve presser for limiting the lift amount of the valve.

従来、リード弁を有するポンプとしては、弁のリフト量を制限することで耐久性を向上し騒音値の低減をはかるため、押え部材によって吸排気弁の動作を抑制するものが知られている。
図10は、従来技術のポンプ101の要部構成を示す分解斜視図、図11(a)(b)は、従来技術のポンプの弁構造を示す断面図で、図11(a)はピストン部が上死点位置にある場合、図11(b)は下死点位置にある場合である。
Conventionally, as a pump having a reed valve, one that suppresses the operation of an intake / exhaust valve by a pressing member is known in order to improve durability and reduce a noise value by limiting a lift amount of the valve.
FIG. 10 is an exploded perspective view showing a configuration of a main part of a conventional pump 101, FIGS. 11A and 11B are sectional views showing a valve structure of a conventional pump, and FIG. 11 is at the top dead center position, FIG. 11B shows the case at the bottom dead center position.

図10に示すように、このポンプ101は、例えば駆動部101aの上部にポンプ室102が設けられ、このポンプ室102内に、ピストン部103が挿入されるようになっている。
このピストン部103は摺動しながらシールの機能を果たすカップパッキン103bとカップパッキン押え板103cが連接棒103aにねじ止めされてピストン部103を構成している。
そして、ポンプ室102の上部には、吸気口110及び排気口120を有する天面板105がシリンダガスケット104を介して設けられ、この天面板105の上部には、ガスケット108を介してポンプヘッドカバー101bが取り付けられている。
As shown in FIG. 10, the pump 101 is provided with a pump chamber 102 at an upper portion of a drive unit 101 a, for example, and a piston portion 103 is inserted into the pump chamber 102.
The piston portion 103 is configured by screwing a cup packing 103b and a cup packing presser plate 103c that perform a sealing function while sliding on the connecting rod 103a.
A top plate 105 having an intake port 110 and an exhaust port 120 is provided above the pump chamber 102 via a cylinder gasket 104. A pump head cover 101b is provided above the top plate 105 via a gasket 108. It is attached.

図11(a)(b)に示すように、従来技術においては、ポンプ室102の上部に設けられた天面板105の吸気口110に対し、ポンプ室102内、すなわち、吸気側の部分に吸気弁111が設けられ、この吸気弁111は、吸気弁押え部材112と共にねじ113によって天面板105に取り付けられている。
また、天面板105の排気口120に対し、ポンプ室102の外側、すなわち、排気側の部分に排気弁121が設けられ、この排気弁121は、排気弁押え部材122と共にねじ123によって天面板105に取り付けられている。
As shown in FIGS. 11 (a) and 11 (b), in the prior art, the intake air is sucked into the pump chamber 102, that is, the intake side portion with respect to the intake port 110 of the top plate 105 provided in the upper portion of the pump chamber 102. A valve 111 is provided, and the intake valve 111 is attached to the top plate 105 with a screw 113 together with an intake valve pressing member 112.
Further, an exhaust valve 121 is provided outside the pump chamber 102, that is, on the exhaust side of the exhaust port 120 of the top plate 105. The exhaust valve 121 is connected to the top plate 105 by a screw 123 together with the exhaust valve holding member 122. Is attached.

このような構成を有する従来技術においては、天面板105の吸気側の部分に吸気弁111及び吸気弁押え部材112が設けられており、図11(a)に示すように、ピストン部103が上死点に位置する際に吸気弁押え部材112との接触を避けるため、天面板105を座繰って吸気弁111及び吸気弁押え部材112を配置するとともに吸気弁111をねじ113を使用して締結するため天面板105が厚くなり、更に排気口120の余分な空間が存在することから、ポンプ室102内に余分な空間(デッドスペース)が生じてしまい、圧縮比を向上させることが困難であるという問題がある。   In the prior art having such a configuration, an intake valve 111 and an intake valve pressing member 112 are provided on the intake side portion of the top plate 105, and as shown in FIG. In order to avoid contact with the intake valve presser member 112 when located at the dead center, the intake valve 111 and the intake valve presser member 112 are arranged by stroking the top plate 105 and the intake valve 111 is fastened using the screw 113. For this reason, the top plate 105 becomes thicker, and there is an extra space in the exhaust port 120. Therefore, an extra space (dead space) is generated in the pump chamber 102, and it is difficult to improve the compression ratio. There is a problem.

また、従来技術では、吸気弁押え部材112、排気弁押え部材122、ねじ113、123がそれぞれ必要であるため、部品点数が多く、また、ねじ締結等によって組立工程が複雑であるため、コストアップにつながるという問題もある。   In addition, the conventional technology requires the intake valve holding member 112, the exhaust valve holding member 122, and the screws 113 and 123, respectively. Therefore, the number of parts is large, and the assembly process is complicated due to screw fastening and the like. There is also a problem that leads to.

特開平10−68386号公報Japanese Patent Laid-Open No. 10-68386

本発明は、このような従来の技術の課題に鑑みてなされたもので、その目的とするところは、リード弁で構成された吸排気弁を有するポンプにおいて、ポンプ室内のデッドスペースを小さくすることで圧縮比を向上させるとともに、部品点数の削減並びに組立工程の簡素化を達成することができる技術を提供することにある。   The present invention has been made in view of the problems of the prior art as described above, and an object of the present invention is to reduce dead space in the pump chamber in a pump having an intake / exhaust valve composed of a reed valve. Therefore, it is an object of the present invention to provide a technique capable of improving the compression ratio, reducing the number of parts, and simplifying the assembly process.

上記課題を解決するためになされた本発明は、リード弁で構成された吸気弁及び排気弁がポンプ室のヘッド部に設けられ、当該ポンプ室内の容積を変化させるポンプであって、前記ポンプ室のヘッド部に配置され、吸気口及び排気口を有する平板状の本体部を有し、当該本体部の排気側面に、前記吸気口に向って厚さが薄くなるように傾斜し、かつ、前記吸気口と連続するように凹部状に形成された吸気弁押え部を有する天面板と、前記天面板に対して排気側に密着して位置決め配置される平板状の本体部を有し、当該本体部に、前記天面板の吸気口及び吸気弁押え部と重なるように前記吸気弁が当該本体部と一体的に設けられた吸気弁部材と、前記天面板に対して排気側に密着して位置決め配置される平板状の本体部を有し、当該本体部に、前記天面板の排気口と重なるように前記排気弁が当該本体部と一体的に設けられた排気弁部材と、前記吸気弁部材に対して排気側に密着して位置決め配置される平板状の本体部を有し、当該本体部に、前記吸気弁と重なるように吸気用孔部が設けられた吸気口部材と、前記排気部材に対して排気側に密着して位置決め配置される平板状の本体部を有し、当該本体部に、前記排気弁と重なるように排気用孔部が設けられるとともに前記排気弁と重なるように排気弁押え部が当該本体部と一体的に設けられた排気弁押え部材とを有し、前記吸気弁の先端部が、前記天面板の吸気口と重なるとともに当該吸気口の縁部と接触せず、さらに、前記天面板の吸気口から吸気側面側にはみ出さないように構成されているものである。
本発明では、前記吸気弁部材と前記排気弁部材とが一体的に構成されている場合にも効果的である。
本発明では、前記吸気口部材と前記排気弁押え部材とが一体的に構成されている場合にも効果的である
The present invention, which has been made to solve the above problems, is a pump in which an intake valve and an exhaust valve composed of reed valves are provided in a head portion of a pump chamber, and the volume of the pump chamber is changed. A flat plate-like main body portion having an intake port and an exhaust port, and inclined on the exhaust side surface of the main body portion so as to become thinner toward the intake port, and A top plate having an intake valve pressing portion formed in a concave shape so as to be continuous with the intake port, and a flat plate-like main body portion positioned in close contact with the top surface plate on the exhaust side. And an intake valve member in which the intake valve is provided integrally with the main body portion so as to overlap with an intake port and an intake valve holding portion of the top plate, and a close contact with the top plate to the exhaust side. It has a flat plate-shaped main body part to be arranged, An exhaust valve member in which the exhaust valve is provided integrally with the main body portion so as to overlap with an exhaust port of the top plate, and a flat plate-like main body positioned in close contact with the intake valve member on the exhaust side A flat plate-like member that is positioned and arranged in close contact with the exhaust valve member with respect to the exhaust valve member, and an intake port member provided with an intake hole so as to overlap the intake valve on the main body portion An exhaust valve having a main body portion, an exhaust hole provided in the main body portion so as to overlap with the exhaust valve, and an exhaust valve holding portion provided integrally with the main body portion so as to overlap with the exhaust valve It possesses a pressing member, the distal end portion of the intake valve, with overlaps the intake port of the top plate does not contact with the edge of the air inlet, further protrude to the intake side side from the intake port of the top plate It is configured so that there is no.
The present invention is also effective when the intake valve member and the exhaust valve member are integrally configured.
The present invention is also effective when the intake port member and the exhaust valve pressing member are integrally formed .

本発明にあっては、天面板(5)の本体部(50)の排気側面(50a)に、吸気口(51)に向って厚さが薄くなるように傾斜し、かつ、吸気口(51)と連続するように凹部状の吸気弁押え部(52)を形成するとともに、天面板(5)に対して排気側面(50a)に密着して位置決め配置される平板状の本体部を有する吸気弁部材が設けられ、さらにリード弁から構成される吸気弁(62)が、天面板(5)の吸気口(51)及び吸気弁押え部(52)と重なるように吸気弁部材の本体部に一体的に設けられていることから、天面板(5)のポンプ室内側即ち吸気側の面(50b)について、必要最低限の孔(例えば吸気口(51)、排気口(53))以外の面を平面にすることができ、これにより天面板(5)の厚さ(肉厚)の範囲内で吸気弁(62)を押える構成を設けることができるので、ポンプ室内のデッドスペースを大幅に減らすことができる。
その結果、本発明によれば、圧縮比を向上させて中間圧力帯における流量を向上させることができるとともに、ポンプヘッド部を薄くすることができるので、ポンプの軽量化を図ることができる。
In the present invention, the air inlet side (50a) of the main body (50) of the top plate (5) is inclined so as to become thinner toward the air inlet (51), and the air inlet (51 ) And the intake valve holding portion (52) having a concave shape so as to be continuous with the top surface plate (5), and an intake air having a flat plate-like main body portion positioned in close contact with the exhaust side surface (50a). A valve member is provided, and an intake valve (62) composed of a reed valve is provided on the main body of the intake valve member so as to overlap the intake port (51) and the intake valve retainer (52) of the top plate (5). Since it is provided integrally, the surface (50b) on the pump chamber side of the top plate (5), that is, the intake side surface (50b), except for the minimum necessary holes (for example, the intake port (51) and the exhaust port (53)). The surface can be flattened, and thereby the range of the thickness (wall thickness) of the top plate (5) In it is possible to provide a structure for pressing the intake valve (62), dead space in the pump chamber can be reduced greatly.
As a result, according to the present invention, the compression ratio can be improved to improve the flow rate in the intermediate pressure zone, and the pump head portion can be made thin, so that the weight of the pump can be reduced.

また、本発明では、凹部状の吸気弁押え部(52)が天面板(5)の本体部(50)に形成され、吸気弁(62)が吸気弁部材の本体部に一体的に設けられ、排気弁(64)が排気弁部材の本体部に一体的に設けられ、排気弁押え部(73)が排気弁押え部材の本体部に一体的に設けられており、弁及び弁押え部材が一切ねじを用いることなく設けられていることから、ねじを削減するとともにねじ締結等の組立工程を簡素化することができるので、コストダウンを図ることができる。   In the present invention, the recessed intake valve pressing portion (52) is formed in the main body (50) of the top plate (5), and the intake valve (62) is provided integrally with the main body of the intake valve member. The exhaust valve (64) is provided integrally with the main body of the exhaust valve member, the exhaust valve presser (73) is provided integrally with the main body of the exhaust valve presser member, and the valve and valve presser member are Since it is provided without using any screws, the number of screws can be reduced and the assembly process such as screw fastening can be simplified, so that the cost can be reduced.

しかも、吸気弁押え部(52)が天面板(5)の本体部(50)に形成されていることから、これらを別部材とする場合に比べて部品点数を1点削減することができ、これにより構成部品点数削減並びに組立工程を簡素化することができるので、さらなるコストダウンを図ることができる。   In addition, since the intake valve pressing portion (52) is formed in the main body portion (50) of the top plate (5), the number of parts can be reduced by one point compared to the case where these are separate members, As a result, the number of component parts can be reduced and the assembly process can be simplified, so that further cost reduction can be achieved.

本発明において、吸気弁部材と排気弁部材とが一体的に構成されている場合(例えば後述する吸排気弁部材6)には、これらを別部材とする場合に比べて部品点数を1点削減することができ、これにより構成部品点数削減並びに組立工程を簡素化することができるので、更なるコストダウンを図ることができる。   In the present invention, when the intake valve member and the exhaust valve member are integrally configured (for example, the intake / exhaust valve member 6 described later), the number of parts is reduced by one point compared to the case where these are separate members. As a result, the number of components can be reduced and the assembling process can be simplified, so that further cost reduction can be achieved.

本発明において、吸気口部材と、排気弁押え部材とが一体的に構成されている場合(例えば後述する排気弁押え部材7)には、これらを別部材とする場合に比べて部品点数を1点削減することができ、これにより構成部品点数削減並びに組立工程を簡素化することができるので、更なるコストダウンを図ることができる。   In the present invention, when the intake port member and the exhaust valve pressing member are integrally formed (for example, an exhaust valve pressing member 7 described later), the number of parts is 1 as compared with the case where these are separate members. Since the number of components can be reduced and the number of components can be reduced and the assembling process can be simplified, the cost can be further reduced.

本発明においては、吸気弁(62)の先端部が、天面板(5)の吸気口(51)と重なるとともに当該吸気口の縁部と接触しないように構成されていることから、吸気弁(62)の故障モードの一つである先端割れを防止し耐久性を向上させることができる。また、騒音を小さくすることができる。 In the present invention, since the front end portion of the intake valves (62) is configured so as not to contact the edge of the inlet with overlaps the intake port of the top plate (5) (51), the intake valve The tip crack which is one of the failure modes of (62) can be prevented and durability can be improved. Moreover, noise can be reduced.

本発明に係るポンプの実施の形態の要部構成を示す分解斜視図The disassembled perspective view which shows the principal part structure of embodiment of the pump which concerns on this invention (a)〜(c):本実施の形態における天面板の構成を示すもので、図2(a)は斜視図、図2(b)は排気側面50a側(図2(a)の矢印A方向側)から見た平面図、図2(c)は吸気側面50b側(図2(a)の矢印B方向側)から見た平面図(A)-(c): Shows the configuration of the top plate in the present embodiment, FIG. 2 (a) is a perspective view, FIG. 2 (b) is the exhaust side surface 50a side (arrow A on FIG. 2 (a)). FIG. 2C is a plan view seen from the intake side surface 50b side (arrow B direction side in FIG. 2A). (a)(b):本実施の形態における吸排気弁部材の構成を示すもので、図3(a)は斜視図、図3(b)は排気側面60a側(図3(a)の矢印A方向側)から見た平面図(A) (b): The structure of the intake / exhaust valve member in the present embodiment is shown. FIG. 3 (a) is a perspective view, and FIG. 3 (b) is the exhaust side surface 60a side (arrow on FIG. 3 (a)). A plan view from the A direction side) (a)(b):天面板5と吸排気弁部材6の各部分の位置関係を示すもので、図4(a)は斜視図、図4(b)は吸気側面50b側(図4(a)の矢印B方向側)から見た平面図(A) (b): This shows the positional relationship between the top plate 5 and the intake / exhaust valve member 6. FIG. 4 (a) is a perspective view, and FIG. 4 (b) is the intake side 50b side (FIG. 4 ( Plan view seen from arrow B direction side of a) (a)(b):本実施の形態における吸排気弁部材6の吸気弁62と、天面板5の吸気弁押え部52及び吸気口51との寸法関係を示す説明図(A) (b): Explanatory drawing which shows the dimensional relationship between the intake valve 62 of the intake / exhaust valve member 6 in this Embodiment, the intake valve pressing part 52 of the top | upper surface board 5, and the inlet 51. (a)(b):本実施の形態における排気弁押え部材7の構成を示すもので、図6(a)は斜視図、図6(b)は排気側面70a側(図6(a)の矢印A方向側)から見た平面図(A) (b): The structure of the exhaust valve pressing member 7 in this Embodiment is shown, FIG. 6 (a) is a perspective view, FIG.6 (b) is the exhaust side surface 70a side (FIG. 6 (a)). Plan view seen from arrow A direction side) (a)(b):吸排気弁部材6と排気弁押え部材7の各部分の位置関係を示すもので、図7(a)は斜視図、図7(b)は排気側面70a側(図7(a)の矢印A方向側)から見た平面図(A) (b): The positional relationship of each part of the intake / exhaust valve member 6 and the exhaust valve pressing member 7 is shown, FIG. 7 (a) is a perspective view, FIG.7 (b) is the exhaust side surface 70a side (FIG. 7 (a) arrow A direction side plan view 天面板5と吸排気弁部材6と排気弁押え部材7の各部分の位置関係を示す斜視図The perspective view which shows the positional relationship of each part of the top | upper surface board 5, the intake / exhaust valve member 6, and the exhaust valve pressing member 7. FIG. (a)(b):本実施の形態のポンプの弁構造を示す断面図で、図9(a)はピストン部3が上死点位置にある場合、図9(b)は下死点位置にある場合(A) (b): It is sectional drawing which shows the valve structure of the pump of this Embodiment, FIG.9 (a) is when the piston part 3 exists in a top dead center position, FIG.9 (b) is a bottom dead center position. If 従来技術のポンプの要部構成を示す分解斜視図Exploded perspective view showing the main configuration of a conventional pump (a)(b):従来技術のポンプの弁構造を示す断面図で、図11(a)はピストン部103が上死点位置にある場合、図11(b)は下死点位置にある場合(A) (b): It is sectional drawing which shows the valve structure of the pump of a prior art, Fig.11 (a) is when the piston part 103 exists in a top dead center position, FIG.11 (b) exists in a bottom dead center position Case

以下、本発明の実施の形態を図面を参照して詳細に説明する。
図1は、本発明に係るポンプの実施の形態の要部構成を示す分解斜視図である。
図1に示すように、本実施の形態のポンプ1は、駆動部1a(図中駆動源は省略されている)の上部にヘッドカバー1bが設けられるもので、このヘッドカバー1b内に以下の各部材が配置されている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is an exploded perspective view showing a main configuration of an embodiment of a pump according to the present invention.
As shown in FIG. 1, the pump 1 of the present embodiment is provided with a head cover 1b on the top of a drive unit 1a (a drive source is omitted in the figure), and the following members are provided in the head cover 1b. Is arranged.

駆動部1aの上部にはポンプ室2が設けられ、このポンプ室2内に、図示しないモータに締結された偏芯軸によって往復動するピストン部3が挿入されるようになっている。
このピストン部3は、摺動しながらシールの機能を果たすカップパッキン3bとカップパッキン押え板3cが連接棒3aにねじ止めされてピストン部3が構成される。
A pump chamber 2 is provided in the upper portion of the drive unit 1a, and a piston portion 3 that reciprocates by an eccentric shaft fastened to a motor (not shown) is inserted into the pump chamber 2.
The piston portion 3 is configured by screwing a cup packing 3b and a cup packing presser plate 3c that perform a sealing function while sliding on the connecting rod 3a.

一方、ポンプ室2の上部には、シリンダガスケット4を介して天面板5が取り付けられる。
天面板5の排気側面50aには、吸排気弁部材6と、排気弁押え部材7とが順次設けられ、さらに、排気弁押え部材7上にはヘッドガスケット8が設けられる。
On the other hand, a top plate 5 is attached to the upper part of the pump chamber 2 via a cylinder gasket 4.
An intake / exhaust valve member 6 and an exhaust valve pressing member 7 are sequentially provided on the exhaust side surface 50 a of the top plate 5, and a head gasket 8 is further provided on the exhaust valve pressing member 7.

図2(a)〜(c)は、本実施の形態における天面板5の構成を示すもので、図2(a)は斜視図、図2(b)は排気側面50a側(図2(a)の矢印A方向側)から見た平面図、図2(c)は吸気側面50b側(図2(a)の矢印B方向側)から見た平面図である。   2A to 2C show the configuration of the top plate 5 in the present embodiment. FIG. 2A is a perspective view, and FIG. 2B is the exhaust side surface 50a side (FIG. 2A). 2) is a plan view seen from the arrow A direction side), and FIG. 2C is a plan view seen from the intake side surface 50b side (arrow B direction side in FIG. 2A).

図2(a)〜(c)に示すように、本実施の形態の天面板5は、例えばアルミダイカストからなり所定の厚さで例えば円板状に形成された本体部50を有している。この本体部50の排気側面50aは、面全体の平面度が確保され、平板と密着して接触した場合に高いシール性を有するように構成されている。
この本体部50に、吸気口51と吸気弁押え部52が二つ設けられている。本発明では、これら吸気口51と吸気弁押え部52の数は任意である。
As shown in FIGS. 2A to 2C, the top plate 5 of the present embodiment has a main body portion 50 made of, for example, aluminum die casting and formed in a disc shape with a predetermined thickness. . The exhaust side surface 50a of the main body 50 is configured so that the flatness of the entire surface is ensured and has high sealing properties when in close contact with the flat plate.
The main body 50 is provided with two intake ports 51 and two intake valve retainers 52. In the present invention, the number of the intake ports 51 and the intake valve pressing portions 52 is arbitrary.

本実施の形態の場合、吸気口51は、本体部50を貫通して半円形状に形成されている。
一方、吸気弁押え部52は、吸気口51の直線部分に向って厚さが薄くなるように例えば平面状に傾斜し、かつ、吸気口51の直線部分の縁部と連続するように凹部状に一体的に形成されている。
In the case of the present embodiment, the intake port 51 penetrates the main body 50 and is formed in a semicircular shape.
On the other hand, the intake valve pressing portion 52 is, for example, inclined in a flat shape so that the thickness decreases toward the straight portion of the intake port 51, and is recessed so as to be continuous with the edge portion of the straight portion of the intake port 51. Are integrally formed.

本発明の場合、吸気弁押え部52は湾曲していてもよく、また球面状に形成してもよい。
また、吸気弁押え部52は、後述する吸気弁62と対応するように形成されている。
In the case of the present invention, the intake valve pressing portion 52 may be curved or formed in a spherical shape.
Further, the intake valve pressing portion 52 is formed to correspond to an intake valve 62 described later.

なお、本体部50の吸気側面50bの吸気弁押え部52に対応する部分(図2(c)の符号52bで示す部分)及びその他の部分は、デッドスペースになりうる凹凸を設けることなく平面状に形成されている。   The portion corresponding to the intake valve pressing portion 52 on the intake side surface 50b of the main body 50 (the portion indicated by the reference numeral 52b in FIG. 2C) and the other portions are planar without providing irregularities that can become dead spaces. Is formed.

本体部50の所定の位置には、排気口53がそれぞれ設けられている。
これら二つの排気口53は、本体部50を貫通して例えば円形形状に形成されている。
さらに、本体部50の排気側面50aの縁部には、複数(本実施の形態では二つ)の位置決めピン54が設けられている。
Exhaust ports 53 are provided at predetermined positions of the main body 50.
These two exhaust ports 53 penetrate the main body 50 and are formed in a circular shape, for example.
Furthermore, a plurality (two in this embodiment) of positioning pins 54 are provided on the edge of the exhaust side surface 50a of the main body 50.

図3(a)(b)は、本実施の形態における吸排気弁部材6の構成を示すもので、図3(a)は斜視図、図3(b)は排気側面60a側(図3(a)の矢印A方向側)から見た平面図である。   3 (a) and 3 (b) show the configuration of the intake / exhaust valve member 6 in the present embodiment. FIG. 3 (a) is a perspective view, and FIG. 3 (b) is the exhaust side surface 60a side (FIG. 3 ( It is the top view seen from the arrow A direction side of a).

図3(a)(b)に示すように、本実施の形態の吸排気弁部材6は、本発明における吸気弁部材と排気弁部材とが一体的に構成されたものである。
吸排気弁部材6は、例えばステンレスからなり天面板5より薄い厚さで例えば天面板5の本体部50と同形状の円板状に形成された本体部60を有している。
As shown in FIGS. 3 (a) and 3 (b), the intake / exhaust valve member 6 of the present embodiment is an integral structure of the intake valve member and the exhaust valve member of the present invention.
The intake / exhaust valve member 6 has a main body portion 60 made of, for example, stainless steel and having a thickness smaller than that of the top surface plate 5 and formed in a disk shape having the same shape as the main body portion 50 of the top surface plate 5, for example.

ここで、本体部60の縁部には、複数(本実施の形態では二つ)の位置決め孔65が設けられている。
これら位置決め孔65は、上述した天面板5の位置決めピン54と嵌り合うように位置決めピン54と同一の間隔で設けられている。
Here, a plurality (two in the present embodiment) of positioning holes 65 are provided at the edge of the main body 60.
These positioning holes 65 are provided at the same intervals as the positioning pins 54 so as to fit the positioning pins 54 of the top plate 5 described above.

そして、天面板5の位置決めピン54と吸排気弁部材6の位置決め孔65とが嵌り合うことに加え、天面板5の本体部50と吸排気弁部材6の本体部60の外周部分において面一(つらいち)となるように構成することにより、吸排気弁部材6の以下に説明する吸気弁62と、天面板5の吸気弁押え部52との位置決め精度を確保するようになっている。   Further, in addition to the positioning pins 54 of the top plate 5 and the positioning holes 65 of the intake / exhaust valve member 6 being fitted, the outer peripheral portions of the main body 50 of the top plate 5 and the main body 60 of the intake / exhaust valve member 6 are flush with each other. By being configured so as to be (smooth), the positioning accuracy of the intake valve 62 described below of the intake / exhaust valve member 6 and the intake valve pressing portion 52 of the top plate 5 is ensured.

吸排気弁部材6の本体部60には、例えば切り欠き部61を形成することにより、細長の舌片形状(リード弁形状)の吸気弁62が本体部60と一体的に二つ設けられている。   In the main body 60 of the intake / exhaust valve member 6, for example, a notch 61 is formed so that two intake valves 62 in the form of elongated tongue pieces (reed valve) are provided integrally with the main body 60. Yes.

吸気弁62は、後述するように、それぞれ上述した吸気弁押え部52と対応するように設けられている。
また、吸排気弁部材6の本体部60には、例えば切り欠き部63を形成することにより、細長の舌片形状(リード弁形状)の排気弁64が二つ設けられている。
As will be described later, the intake valve 62 is provided so as to correspond to the intake valve pressing portion 52 described above.
Further, the main body portion 60 of the intake / exhaust valve member 6 is provided with two long and slender tongue-shaped (reed valve-shaped) exhaust valves 64 by forming, for example, notches 63.

図4(a)(b)は、天面板5と吸排気弁部材6の各部分の位置関係を示すもので、図4(a)は斜視図、図4(b)は吸気側面50b側(図4(a)の矢印B方向側)から見た平面図である。   4 (a) and 4 (b) show the positional relationship between the top plate 5 and the intake / exhaust valve member 6. FIG. 4 (a) is a perspective view, and FIG. It is the top view seen from the arrow B direction side of Fig.4 (a).

図4(a)(b)に示すように、本実施の形態においては、天面板5の位置決めピン54と、吸排気弁部材6の位置決め孔65とが嵌り合うことによって天面板5の排気側面50a上に吸排気弁部材6が密着して位置決め配置される。   4 (a) and 4 (b), in the present embodiment, the positioning pin 54 of the top plate 5 and the positioning hole 65 of the intake / exhaust valve member 6 are fitted to each other so that the exhaust side surface of the top plate 5 is fitted. The intake / exhaust valve member 6 is positioned and arranged in close contact with 50a.

そして、この状態において、吸排気弁部材6の吸気弁62と天面板5の吸気弁押え部52及び吸気口51とが重なるとともに、吸排気弁部材6の排気弁64と天面板5の排気口53とが重なるように構成されている。   In this state, the intake valve 62 of the intake / exhaust valve member 6 overlaps the intake valve retainer 52 and the intake port 51 of the top plate 5, and the exhaust valve 64 of the intake / exhaust valve member 6 and the exhaust port of the top plate 5 53 is configured to overlap.

この場合、図4(b)に示すように、吸排気弁部材6の吸気弁62が天面板5の吸気弁押え部52及び吸気口51より幅狭に形成され、吸気弁62の先端部が天面板5の吸気口51と重なり且つ吸気口51の曲線部分の縁部と接触しないように、吸排気弁部材6の吸気弁62の大きさ、位置及び形状が定められている。
また、吸排気弁部材6の排気弁64が天面板5の排気口53を覆うように、吸排気弁部材6の排気弁64の大きさ、位置及び形状が定められている。
In this case, as shown in FIG. 4B, the intake valve 62 of the intake / exhaust valve member 6 is formed narrower than the intake valve retainer 52 and the intake port 51 of the top plate 5, and the tip of the intake valve 62 is The size, position and shape of the intake valve 62 of the intake / exhaust valve member 6 are determined so as to overlap the intake port 51 of the top plate 5 and not to contact the edge of the curved portion of the intake port 51.
Further, the size, position and shape of the exhaust valve 64 of the intake / exhaust valve member 6 are determined so that the exhaust valve 64 of the intake / exhaust valve member 6 covers the exhaust port 53 of the top plate 5.

図5(a)(b)は、本実施の形態における吸排気弁部材6の吸気弁62と、天面板5の吸気弁押え部52及び吸気口51との寸法関係を示す説明図である。
図1及び図5(a)(b)に示すように、本実施の形態では、ポンプ1の吸気動作に伴い、吸排気弁部材6の吸気弁62がポンプ室2の天面板5の吸気側面50b側に吸引され、天面板5の吸気弁押え部52に接触して密着するように構成されている。
5A and 5B are explanatory views showing the dimensional relationship between the intake valve 62 of the intake / exhaust valve member 6 and the intake valve pressing portion 52 and the intake port 51 of the top plate 5 in the present embodiment.
As shown in FIGS. 1 and 5A and 5B, in this embodiment, the intake valve 62 of the intake / exhaust valve member 6 is moved to the intake side surface of the top plate 5 of the pump chamber 2 in accordance with the intake operation of the pump 1. It is sucked to the 50b side and is configured to come into contact with and closely contact the intake valve presser portion 52 of the top plate 5.

本実施の形態では、この図5(b)に示す状態において、吸気弁62の先端部62aが天面板5の吸気口51から吸気側面50b側にはみ出さないように、図5(a)に示す吸気弁62の先端部62aの長さL、天面板5の吸気弁押え部52の傾斜角度θ、天面板5の吸気口51の縁部51aの厚さTの寸法を設定する。   In the present embodiment, in the state shown in FIG. 5B, the tip end portion 62a of the intake valve 62 is prevented from protruding from the intake port 51 of the top plate 5 toward the intake side surface 50b. The length L of the tip 62a of the intake valve 62 shown, the inclination angle θ of the intake valve retainer 52 of the top plate 5, and the thickness T of the edge 51a of the intake port 51 of the top plate 5 are set.

具体的には、天面板5の吸気弁押え部52が平面である場合に、L・Sinθ<Tとなるように、吸気弁62の先端部62aの長さL、天面板5の吸気弁押え部52の傾斜角度θ、天面板5の吸気口51の縁部51aの厚さTの寸法を設定する。   Specifically, when the intake valve holder 52 of the top plate 5 is flat, the length L of the tip 62a of the intake valve 62 and the intake valve holder of the top plate 5 are set so that L · Sinθ <T. The inclination angle θ of the portion 52 and the dimension of the thickness T of the edge portion 51a of the air inlet 51 of the top plate 5 are set.

図6(a)(b)は、本実施の形態における排気弁押え部材7の構成を示すもので、図6(a)は斜視図、図6(b)は排気側面70a側(図6(a)の矢印A方向側)から見た平面図である。   6A and 6B show the configuration of the exhaust valve pressing member 7 in the present embodiment. FIG. 6A is a perspective view, and FIG. 6B is the exhaust side surface 70a side (FIG. It is the top view seen from the arrow A direction side of a).

図6(a)(b)に示すように、本実施の形態の排気弁押え部材7は、本発明における吸気口部材と排気弁押え部材とが一体的に構成されたものであり、具体的には、後述するように、排気弁押え部材7の本体部70に吸気用孔部71が設けられているものである。   As shown in FIGS. 6 (a) and 6 (b), the exhaust valve pressing member 7 of the present embodiment is configured by integrally forming the intake port member and the exhaust valve pressing member in the present invention. As will be described later, an intake hole 71 is provided in the main body 70 of the exhaust valve pressing member 7.

本実施の形態の排気弁押え部材7は、例えばアルミニウム板金からなり所定の厚さで例えば天面板5の本体部50と同形状の円板状に形成された本体部70を有している。
ここで、本体部70の縁部には、複数(本実施の形態では二つ)の位置決め孔74が設けられている。
これら位置決め孔74は、上述した天面板5の位置決めピン54と嵌り合うように位置決めピン54と同一の間隔で設けられている。
The exhaust valve pressing member 7 of the present embodiment has a main body portion 70 made of, for example, an aluminum sheet metal and formed in a disk shape having a predetermined thickness, for example, the same shape as the main body portion 50 of the top plate 5.
Here, a plurality (two in the present embodiment) of positioning holes 74 are provided at the edge of the main body 70.
These positioning holes 74 are provided at the same interval as the positioning pins 54 so as to fit with the positioning pins 54 of the top plate 5 described above.

そして、後述する図8に示すように、天面板5の位置決めピン54と、上述した吸排気弁部材6の位置決め孔65と、排気弁押え部材7の位置決め孔74とが嵌り合うことに加え、天面板5の本体部50と、吸排気弁部材6の本体部60と、排気弁押え部材7の本体部70との外周部分において面一(つらいち)となるように構成することにより、吸排気弁部材6の排気弁64と、以下に説明する排気弁押え部材7の排気弁押え部73の位置決め精度を確保するようになっている。   Then, as shown in FIG. 8 described later, in addition to the positioning pin 54 of the top plate 5, the positioning hole 65 of the intake / exhaust valve member 6 described above, and the positioning hole 74 of the exhaust valve pressing member 7 being fitted, By configuring the outer peripheral portion of the main body portion 50 of the top plate 5, the main body portion 60 of the intake / exhaust valve member 6, and the main body portion 70 of the exhaust valve holding member 7 to be flush, The positioning accuracy of the exhaust valve 64 of the exhaust valve member 6 and the exhaust valve retainer 73 of the exhaust valve retainer member 7 described below is ensured.

排気弁押え部材7の本体部70には、本体部70を貫通して例えば円形形状に形成された吸気用孔部71が二つ設けられている。
また、排気弁押え部材7の本体部70には、例えば本体部70を切り欠いて排気用孔部72を形成することにより、細長の舌片形状の排気弁押え部73が本体部70と一体的に二つ設けられている。
The main body 70 of the exhaust valve pressing member 7 is provided with two intake holes 71 that pass through the main body 70 and are formed in a circular shape, for example.
Further, in the main body portion 70 of the exhaust valve pressing member 7, for example, the main body portion 70 is notched to form an exhaust hole 72, so that an elongated tongue-shaped exhaust valve pressing portion 73 is integrated with the main body portion 70. Two are provided.

この排気弁押え部73は本体部70の吸気側面70b側を支点に排気側面70a側に湾曲するように形成され、後述するように、上述した吸排気弁部材6の排気弁64と対応するように設けられている。   The exhaust valve retainer 73 is formed to bend toward the exhaust side 70a with the intake side 70b side of the main body 70 as a fulcrum, and corresponds to the exhaust valve 64 of the intake / exhaust valve member 6 described above, as will be described later. Is provided.

図7(a)(b)は、吸排気弁部材6と排気弁押え部材7の各部分の位置関係を示すもので、図7(a)は斜視図、図7(b)は排気側面70a側(図7(a)の矢印A方向側)から見た平面図である。   7 (a) and 7 (b) show the positional relationship between the intake / exhaust valve member 6 and the exhaust valve presser member 7, FIG. 7 (a) is a perspective view, and FIG. 7 (b) is an exhaust side surface 70a. It is the top view seen from the side (arrow A direction side of Fig.7 (a)).

図7(a)(b)に示すように、本実施の形態においては、吸排気弁部材6の位置決め孔65と、排気弁押え部材7の位置決め孔74とが重なった状態において、吸排気弁部材6の本体部60の排気側面60a上に排気弁押え部材7が密着して位置決め配置される。   As shown in FIGS. 7 (a) and 7 (b), in the present embodiment, the intake / exhaust valve is in a state where the positioning hole 65 of the intake / exhaust valve member 6 and the positioning hole 74 of the exhaust valve holding member 7 overlap. The exhaust valve pressing member 7 is positioned and disposed in close contact with the exhaust side surface 60 a of the main body 60 of the member 6.

そして、この状態において、吸排気弁部材6の吸気弁62と排気弁押え部材7の吸気口71とが重なるとともに、吸排気弁部材6の排気弁64と、排気弁押え部材7の排気用孔部72及び排気弁押え部73とが重なるように構成されている。   In this state, the intake valve 62 of the intake / exhaust valve member 6 and the intake port 71 of the exhaust valve retainer member 7 overlap, the exhaust valve 64 of the intake / exhaust valve member 6, and the exhaust hole of the exhaust valve retainer member 7. The part 72 and the exhaust valve pressing part 73 are configured to overlap.

この場合、図7(b)に示すように、排気弁押え部材7の吸気用孔部71が吸排気弁部材6の吸気弁62に覆われるように、吸気用孔部71の大きさ及び位置が定められている。
逆に、この大きさの吸気用孔部71に対し、ポンプの流量を満たすことを条件として十分にシールできるように吸排気弁部材6の吸気弁62の大きさが設定されている。
また、図7(b)に示すように、排気弁押え部材7の排気用孔部72の外郭部分72aが、吸排気弁部材6の排気弁64より幅広に形成されている。
In this case, as shown in FIG. 7B, the size and position of the intake hole 71 so that the intake hole 71 of the exhaust valve pressing member 7 is covered with the intake valve 62 of the intake / exhaust valve member 6. Is stipulated.
On the contrary, the intake valve 62 of the intake / exhaust valve member 6 is set so that the intake hole 71 of this size can be sufficiently sealed on condition that the flow rate of the pump is satisfied.
Further, as shown in FIG. 7B, the outer portion 72 a of the exhaust hole 72 of the exhaust valve pressing member 7 is formed wider than the exhaust valve 64 of the intake / exhaust valve member 6.

図8は、天面板5と吸排気弁部材6と排気弁押え部材7の各部分の位置関係を示す斜視図である。
また、図9(a)(b)は、本実施の形態のポンプの弁構造を示す断面図で、図9(a)はピストン部が上死点位置にある場合、図9(b)は下死点位置にある場合を示すものである。
FIG. 8 is a perspective view showing the positional relationship between the top plate 5, the intake / exhaust valve member 6, and the exhaust valve presser member 7.
FIGS. 9A and 9B are cross-sectional views showing the valve structure of the pump according to the present embodiment. FIG. 9A shows a case where the piston portion is at the top dead center position, and FIG. It shows the case where it is at the bottom dead center position.

上述した構成を有する本実施の形態においてピストン部3を下死点側に移動させると、吸排気弁部材6の吸気弁62が天面板5の排気側面50a側に湾曲し、排気弁押え部材7の吸気用孔部71が開放されるとともに、吸排気弁部材6の吸気弁62が天面板5の排気側面50aの吸気弁押え部52に密着する。   When the piston portion 3 is moved to the bottom dead center side in the present embodiment having the above-described configuration, the intake valve 62 of the intake / exhaust valve member 6 is curved toward the exhaust side surface 50a side of the top plate 5 and the exhaust valve holding member 7 is moved. And the intake valve 62 of the intake / exhaust valve member 6 is in close contact with the intake valve pressing portion 52 on the exhaust side surface 50 a of the top plate 5.

この状態では、図4(b)及び図5に示すように、吸排気弁部材6の吸気弁62と天面板5の吸気口51との間に隙間が存在するため、排気弁押え部材7の吸気用孔部71、吸排気弁部材6の切り欠き部61、天面板5の吸気口51を介して気体がポンプ室2に導入される。   In this state, as shown in FIGS. 4B and 5, there is a gap between the intake valve 62 of the intake / exhaust valve member 6 and the intake port 51 of the top plate 5. Gas is introduced into the pump chamber 2 through the intake hole 71, the notch 61 of the intake / exhaust valve member 6, and the intake port 51 of the top plate 5.

これと同時に、吸排気弁部材6の排気弁64は天面板5の本体部50の排気側面50aに密着し、排気弁64によって天面板5の排気口53が塞がれるため、排気口53を介して気体がポンプ室2内に導入されることはない。   At the same time, the exhaust valve 64 of the intake / exhaust valve member 6 is in close contact with the exhaust side surface 50 a of the main body 50 of the top plate 5, and the exhaust valve 64 closes the exhaust port 53 of the top plate 5. Thus, no gas is introduced into the pump chamber 2.

一方、ピストン部3を上死点側に移動させると、吸排気弁部材6の排気弁64が排気弁押え部材7、70b側に湾曲し、天面板5の排気口53が開放されるとともに、吸排気弁部材6の排気弁64が排気弁押え部材7、70bの排気弁押え部73に密着する。
これにより、天面板5の排気口53、吸排気弁部材6の切り欠き部63、排気弁押え部材7の排気用孔部72を介して気体がポンプ室2の外に排出される。
On the other hand, when the piston portion 3 is moved to the top dead center side, the exhaust valve 64 of the intake / exhaust valve member 6 is curved toward the exhaust valve holding members 7 and 70b, the exhaust port 53 of the top plate 5 is opened, The exhaust valve 64 of the intake / exhaust valve member 6 is in close contact with the exhaust valve retainer 73 of the exhaust valve retainers 7 and 70b.
Thereby, the gas is discharged out of the pump chamber 2 through the exhaust port 53 of the top plate 5, the notch 63 of the intake / exhaust valve member 6, and the exhaust hole 72 of the exhaust valve pressing member 7.

これと同時に、吸排気弁部材6の吸気弁62は排気弁押え部材7の本体部70の吸気側面70bに密着し、吸気弁62によって排気弁押え部材7の吸気用孔部71が塞がれるため、吸気用孔部71を介して気体がポンプ室2に吸引されることはない。
以上の動作を繰り返すことにより、所望の吸排気が行われる。
At the same time, the intake valve 62 of the intake / exhaust valve member 6 comes into close contact with the intake side surface 70b of the main body 70 of the exhaust valve retainer member 7, and the intake hole 71 of the exhaust valve retainer member 7 is closed by the intake valve 62. Therefore, no gas is sucked into the pump chamber 2 through the intake hole 71.
By repeating the above operation, desired intake and exhaust are performed.

以上述べたように、本実施の形態においては、天面板5の本体部50の排気側面50aに、吸気口51に向って厚さが薄くなるように傾斜し、かつ、吸気口51と連続するように凹部状の吸気弁押え部52を形成するとともに、天面板5に対して排気側面50aに密着して位置決め配置される平板状の本体部60を有する吸排気弁部材6が設けられ、さらに、吸排気弁部材6の吸気弁62が、天面板5の吸気口51及び吸気弁押え部52と重なるように本体部50に一体的に設けられていることから、天面板5のポンプ室2内側即ち吸気側面50bについて、必要最低限の孔(吸気口51、排気口53)以外の面を平面に形成することができ、これにより天面板5の厚さ(肉厚)の範囲内で吸気弁62を押える構成を設けることができるので、図9(a)(b)並びに図11(a)(b)に示すように、従来技術と比較してポンプ室2内のデッドスペースを大幅に減らすことができる。   As described above, in the present embodiment, the exhaust side surface 50 a of the main body 50 of the top plate 5 is inclined so as to become thinner toward the intake port 51 and is continuous with the intake port 51. And the intake and exhaust valve member 6 having a flat plate-like main body portion 60 positioned in close contact with the exhaust side surface 50a with respect to the top plate 5 is provided. Since the intake valve 62 of the intake / exhaust valve member 6 is provided integrally with the main body 50 so as to overlap the intake port 51 and the intake valve retainer 52 of the top plate 5, the pump chamber 2 of the top plate 5 is provided. With respect to the inner side, that is, the intake side surface 50b, surfaces other than the minimum necessary holes (the intake port 51 and the exhaust port 53) can be formed into a flat surface, whereby the intake air is within the range of the thickness (thickness) of the top plate 5. Since a structure for pressing the valve 62 can be provided As shown in FIG. 9 (a) (b) and FIGS. 11 (a) (b), it is possible to significantly reduce the dead space in the pump chamber 2 as compared to the prior art.

その結果、本実施の形態によれば、圧縮比を向上させて中間圧力帯における流量を向上させることができるとともに、ポンプヘッド部分を薄くすることができるので、ポンプの軽量化を図ることができる。   As a result, according to the present embodiment, the compression ratio can be improved to improve the flow rate in the intermediate pressure zone, and the pump head portion can be made thin, so that the weight of the pump can be reduced. .

また、本実施の形態では、それぞれ位置決め可能な、凹部状の吸気弁押え部52が本体部50に形成された天面板5と、吸気弁62及び排気弁64が本体部60に一体的に設けられた吸排気弁部材6と、排気弁押え部73が本体部70に一体的に設けられた排気弁押え部材7とを有し、弁及び弁押えが一切ねじを用いることなく設けられていることから、ねじを削減するとともにねじ締結等の組立工程を簡素化することができるので、コストダウンを図ることができる。   Further, in the present embodiment, the top plate 5 in which the recessed intake valve pressing portion 52 that can be positioned is formed in the main body 50, and the intake valve 62 and the exhaust valve 64 are integrally provided in the main body 60. The intake / exhaust valve member 6 and the exhaust valve retainer 73 are provided integrally with the main body 70, and the valve and the valve retainer are provided without using any screws. As a result, the number of screws can be reduced and the assembly process such as screw fastening can be simplified, so that the cost can be reduced.

しかも、吸気弁押え部52が天面板5の本体部50に形成されていることから、これらを別部材とする場合に比べて部品点数を1点削減することができ、これにより構成部品点数削減並びに組立工程を簡素化することができるので、さらなるコストダウンを図ることができる。   In addition, since the intake valve retainer 52 is formed on the main body 50 of the top plate 5, the number of parts can be reduced by one compared to the case where these are used as separate members, thereby reducing the number of components. In addition, since the assembly process can be simplified, further cost reduction can be achieved.

加えて、本実施の形態では、吸気弁62及び排気弁64が吸排気弁部材6の本体部60に一体的に設けられ、さらに、排気弁押え部材7の本体部70に吸気用孔部71が設けられていることから、これらを別部材とする場合に比べて部品点数をそれぞれ1点削減することができ、これにより構成部品点数削減並びに組立工程を簡素化することができるので、更なるコストダウンを図ることができる。   In addition, in the present embodiment, the intake valve 62 and the exhaust valve 64 are integrally provided in the main body 60 of the intake / exhaust valve member 6, and the intake hole 71 is provided in the main body 70 of the exhaust valve holding member 7. Therefore, it is possible to reduce the number of parts by one point compared to the case where these are used as separate members, thereby reducing the number of component parts and simplifying the assembly process. Cost can be reduced.

さらに、本実施の形態では、天面板5において吸気口51が吸気弁62の先端部と重なるように配置されていることから、弁を開閉する際に吸気弁62の先端部が天面板5の本体部50と接触することがないので、吸気弁62の故障モードの一つである先端割れを防止し耐久性を向上させることができる。また、騒音を小さくすることができる。   Furthermore, in the present embodiment, since the intake port 51 is arranged on the top plate 5 so as to overlap the tip of the intake valve 62, the tip of the intake valve 62 is placed on the top plate 5 when opening and closing the valve. Since it does not come into contact with the main body 50, it is possible to prevent the tip crack, which is one of the failure modes of the intake valve 62, and improve the durability. Moreover, noise can be reduced.

なお、本発明は上述した実施の形態に限られることなく、種々の変更を行うことができる。
例えば、上記実施の形態では、吸気弁62及び排気弁64をそれぞれ二つ設ける構成を採用したが、本発明は吸気弁62及び排気弁64の数は限定されるものではない。
The present invention is not limited to the above-described embodiment, and various changes can be made.
For example, in the above-described embodiment, a configuration in which two intake valves 62 and two exhaust valves 64 are provided is employed. However, the present invention is not limited to the number of intake valves 62 and exhaust valves 64.

また、上記実施の形態では、吸排気弁部材6の本体部60に吸気弁62及び排気弁64を一体的に設けるようにしたが、本発明はこれに限られず、吸気弁部材と、排気弁部材をそれぞれ設けることもできる。
ただし、部品点数を削減する観点からは、上記実施の形態のように、吸排気弁部材6の本体部60に吸気弁62及び排気弁64を一体的に構成することが好ましい。
In the above-described embodiment, the intake valve 62 and the exhaust valve 64 are integrally provided in the main body 60 of the intake / exhaust valve member 6, but the present invention is not limited to this, and the intake valve member, the exhaust valve, Each member can also be provided.
However, from the viewpoint of reducing the number of parts, it is preferable to integrally configure the intake valve 62 and the exhaust valve 64 on the main body portion 60 of the intake / exhaust valve member 6 as in the above embodiment.

また、排気弁押え部材7の本体部70に、吸気用孔部71と、排気用孔部72及び排気弁押え部73を一体的に設けるようにしたが、本発明はこれに限られず、吸気用孔部を有する吸気口部材と、排気用孔部及び排気弁押え部を有する排気弁押え部材をそれぞれ設けることもできる。
ただし、部品点数を削減する観点からは、上記実施の形態のように、排気弁押え部材7の本体部70に、吸気用孔部71と、排気用孔部72及び排気弁押え部73を一体的に設けることが好ましい。
In addition, although the intake hole 71, the exhaust hole 72, and the exhaust valve retainer 73 are integrally provided in the main body 70 of the exhaust valve retainer member 7, the present invention is not limited to this, and the intake air An intake port member having a hole for use and an exhaust valve holding member having an exhaust hole and an exhaust valve presser can also be provided.
However, from the viewpoint of reducing the number of parts, the intake hole 71, the exhaust hole 72, and the exhaust valve retainer 73 are integrated with the main body 70 of the exhaust valve retainer 7 as in the above embodiment. Preferably, it is provided.

さらに、本発明はリード弁からなる吸排気弁を有しポンプ室内の容積を変化させる容積移送型のポンプであれば、上記実施の形態のようなピストンポンプのみならず、ベローズポンプ、ダイヤフラムポンプ、ロータリーポンプ等の種々のポンプに適用することができる。   Furthermore, the present invention is not only a piston pump as in the above embodiment, but also a bellows pump, a diaphragm pump, as long as it is a volume transfer type pump having an intake / exhaust valve composed of a reed valve and changing the volume in the pump chamber. It can be applied to various pumps such as a rotary pump.

1…ポンプ
2…ポンプ室
3…ピストン部
5…天面板
6…吸排気弁部材
7…排気弁押え部材
50…天面板の本体部
50a…排気側面
50b…吸気側面
51…吸気口
52…吸気弁押え部
53…排気口
60…吸排気弁部材の本体部
60a…排気側面
60b…吸気側面
62…吸気弁
64…排気弁
70…排気弁押え部材の本体部
70a…排気側面
70b…吸気側面
71…吸気用孔部
72…排気用孔部
73…排気弁押え部
DESCRIPTION OF SYMBOLS 1 ... Pump 2 ... Pump chamber 3 ... Piston part 5 ... Top plate 6 ... Intake / exhaust valve member 7 ... Exhaust valve pressing member 50 ... Main part 50a of top plate ... Exhaust side surface 50b ... Intake side surface 51 ... Intake port 52 ... Intake valve Presser 53 ... Exhaust port 60 ... Main body 60a of intake / exhaust valve member ... Exhaust side surface 60b ... Intake side surface 62 ... Intake valve 64 ... Exhaust valve 70 ... Exhaust valve presser member main body 70a ... Exhaust side surface 70b ... Intake side surface 71 ... Intake hole 72 ... Exhaust hole 73 ... Exhaust valve retainer

Claims (3)

リード弁で構成された吸気弁及び排気弁がポンプ室のヘッド部に設けられ、当該ポンプ室内の容積を変化させるポンプであって、
前記ポンプ室のヘッド部に配置され、吸気口及び排気口を有する平板状の本体部を有し、当該本体部の排気側面に、前記吸気口に向って厚さが薄くなるように傾斜し、かつ、前記吸気口と連続するように凹部状に形成された吸気弁押え部を有する天面板と、
前記天面板に対して排気側に密着して位置決め配置される平板状の本体部を有し、当該本体部に、前記天面板の吸気口及び吸気弁押え部と重なるように前記吸気弁が当該本体部と一体的に設けられた吸気弁部材と、
前記天面板に対して排気側に密着して位置決め配置される平板状の本体部を有し、当該本体部に、前記天面板の排気口と重なるように前記排気弁が当該本体部と一体的に設けられた排気弁部材と、
前記吸気弁部材に対して排気側に密着して位置決め配置される平板状の本体部を有し、当該本体部に、前記吸気弁と重なるように吸気用孔部が設けられた吸気口部材と、
前記排気部材に対して排気側に密着して位置決め配置される平板状の本体部を有し、当該本体部に、前記排気弁と重なるように排気用孔部が設けられるとともに前記排気弁と重なるように排気弁押え部が当該本体部と一体的に設けられた排気弁押え部材とを有し、
前記吸気弁の先端部が、前記天面板の吸気口と重なるとともに当該吸気口の縁部と接触せず、さらに、前記天面板の吸気口から吸気側面側にはみ出さないように構成されているポンプ。
An intake valve and an exhaust valve constituted by reed valves are provided in the head portion of the pump chamber, and the pump changes the volume in the pump chamber,
Arranged in the head portion of the pump chamber, having a flat plate-like main body portion having an intake port and an exhaust port, inclined on the exhaust side surface of the main body portion so as to become thinner toward the intake port, And the top plate having an intake valve pressing portion formed in a concave shape so as to be continuous with the intake port,
A flat plate-like main body portion positioned in close contact with the exhaust side with respect to the top plate, and the intake valve is disposed on the main plate so as to overlap the intake port and the intake valve retainer portion of the top plate. An intake valve member provided integrally with the main body,
It has a flat plate-like main body portion positioned in close contact with the top surface plate on the exhaust side, and the exhaust valve is integrated with the main body portion so as to overlap the exhaust port of the top plate. An exhaust valve member provided in
An intake port member having a flat plate-like main body portion positioned in close contact with the exhaust valve member on the exhaust side and provided with an intake hole portion on the main body portion so as to overlap the intake valve; ,
The exhaust valve member has a flat plate-like main body portion that is positioned in close contact with the exhaust side. The main body portion is provided with an exhaust hole so as to overlap the exhaust valve, and the exhaust valve exhaust valve pressing portion is closed and an exhaust valve retainer member provided integrally with the main body portion so as to overlap,
A front end portion of the intake valve overlaps with an intake port of the top plate, does not come into contact with an edge portion of the intake port, and further, does not protrude from the intake port of the top plate to the intake side surface side. pump.
前記吸気弁部材と前記排気弁部材とが一体的に構成されている請求項1記載のポンプ。   The pump according to claim 1, wherein the intake valve member and the exhaust valve member are integrally formed. 前記吸気口部材と前記排気弁押え部材とが一体的に構成されている請求項1又は2のいずれか1項記載のポンプ The pump according to any one of claims 1 and 2, wherein the intake port member and the exhaust valve pressing member are integrally formed .
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