JP6375766B2 - Elastic body moving device and component manufacturing method - Google Patents
Elastic body moving device and component manufacturing method Download PDFInfo
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- JP6375766B2 JP6375766B2 JP2014161619A JP2014161619A JP6375766B2 JP 6375766 B2 JP6375766 B2 JP 6375766B2 JP 2014161619 A JP2014161619 A JP 2014161619A JP 2014161619 A JP2014161619 A JP 2014161619A JP 6375766 B2 JP6375766 B2 JP 6375766B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 claims description 37
- 230000008569 process Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 230000007547 defect Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012733 comparative method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Description
本発明は、弾性体移動装置及び部品の製造方法に関する。 The present invention relates to an elastic body moving device and a part manufacturing method.
特許文献1には、その図7に示されるように、ガイド治具16の円錐部16A外周に保持された弾性リング11の上面に、押圧治具20の先端面32を当接させる構成が開示されている。 Patent Document 1 discloses a configuration in which the tip surface 32 of the pressing jig 20 is brought into contact with the upper surface of the elastic ring 11 held on the outer periphery of the conical portion 16A of the guide jig 16 as shown in FIG. Has been.
円錐部を有する部材に貫通穴の縁を接触させた弾性体を、弾性体が円錐部に接触する側と反対側に平坦な端面を接触させて押圧し、円錐部を有する部材における円錐部のない部位へ弾性体を移動させると、弾性体に亀裂が発生する虞がある。 The elastic body having the edge of the through hole in contact with the member having the conical portion is pressed by bringing the flat end surface into contact with the side opposite to the side where the elastic body contacts the conical portion, and is pressed. If the elastic body is moved to a non-existing portion, there is a risk that the elastic body will crack.
本発明は、円錐部を有する部材に弾性体の貫通穴の縁を接触させ、弾性体を押圧し、円錐部を有する部材における円錐部のない部位へ弾性体を移動させる際、弾性体に亀裂を発生させ難くすることを目的とする。 In the present invention, when the edge of the through hole of the elastic body is brought into contact with the member having the conical portion, the elastic body is pressed, and the elastic body is cracked when the elastic body is moved to a portion having no conical portion in the member having the conical portion. It is intended to make it difficult to generate.
請求項1に記載の弾性体移動装置は、軸方向端部に周方向に沿って複数の突起及び凹みが正弦波状に交互に形成された端面を有する筒体を備え、円錐部を有する部材の該円錐部に貫通穴の縁を接触させた弾性体における該円錐部に接触する側と反対側に該端面の周方向全周を接触させて該筒体を該複数の突起同士が隣り合う回転方向の角度のうち最も大きい角度以上回転させながら該弾性体を押圧して、該部材における該円錐部のない部位へ該弾性体を移動させる。 The elastic body moving device according to claim 1 includes a cylindrical body having an end surface in which a plurality of protrusions and dents are alternately formed in a sine wave shape along a circumferential direction at an axial end portion, and a member having a conical portion. In the elastic body in which the edge of the through hole is in contact with the conical portion, the circumferential surface of the end surface is brought into contact with the opposite side to the side in contact with the conical portion, and the cylindrical body is rotated with the plurality of protrusions adjacent to each other. The elastic body is pressed while rotating more than the largest angle of the directions, and the elastic body is moved to a portion of the member that does not have the conical portion.
請求項2に記載の弾性体移動装置は、請求項1に記載の弾性体移動装置であって、前記複数の突起が、回転方向に均等に配置されている。 An elastic body moving device according to a second aspect is the elastic body moving device according to the first aspect , wherein the plurality of protrusions are arranged uniformly in the rotation direction.
請求項3に記載の弾性体移動装置は、請求項1又は請求項2に記載の弾性体移動装置であって、前記複数の突起が、3個形成されている。 An elastic body moving device according to a third aspect is the elastic body moving device according to the first or second aspect , wherein three of the plurality of protrusions are formed.
請求項4に記載の部品の製造方法は、円錐部を有する部材に貫通穴が形成された弾性体の前記貫通穴の縁を接触させる工程と、軸方向端部に周方向に沿って複数の突起及び凹みが正弦波状に交互に形成された端面を有する筒体により、前記弾性体を、該弾性体における前記円錐部に接触する側と反対側に前記端面の周方向全周を接触させて前記筒体を該複数の突起同士が隣り合う回転方向の角度のうち最も大きい角度以上回転させながら押圧して、前記弾性体を前記部材における前記円錐部のない部位へ移動させる工程と、を含む。 According to a fourth aspect of the present invention, there is provided a method for manufacturing the component, the step of bringing the edge of the through hole of the elastic body in which the through hole is formed into contact with the member having the conical portion, and a plurality of axial end portions along the circumferential direction. With the cylindrical body having end surfaces in which protrusions and dents are alternately formed in a sinusoidal shape, the entire circumference in the circumferential direction of the end surface is brought into contact with the side opposite to the side in contact with the conical portion of the elastic body. Pressing the cylindrical body while rotating the cylinder more than the largest angle in the rotation direction where the plurality of protrusions are adjacent to each other, and moving the elastic body to a portion of the member without the conical portion. .
請求項1に記載の弾性体移動装置は、筒体を、複数の突起同士が隣り合う回転方向の角度のうち最も小さい角度未満回転させながら、円錐部を有する部材における円錐部のない部位へ弾性体を移動させる弾性体移動装置に比べて、弾性体に亀裂を発生させ難い。 The elastic body moving device according to claim 1 is configured to be elastic to a portion having no conical portion in a member having a conical portion while rotating the cylindrical body less than the smallest angle of rotation directions in which a plurality of protrusions are adjacent to each other. Compared to an elastic body moving device that moves the body, it is difficult to cause cracks in the elastic body.
請求項2に記載の弾性体移動装置は、複数の突起が回転方向に均等に配置されていない弾性体移動装置に比べて、弾性体に亀裂を発生させ難い。 The elastic body moving device according to claim 2 is less likely to cause cracks in the elastic body than an elastic body moving device in which the plurality of protrusions are not evenly arranged in the rotation direction.
請求項3に記載の弾性体移動装置は、筒体の端面に形成された複数の突起が3個でない弾性体移動装置に比べて、弾性体に亀裂を発生させ難い。 The elastic body moving device according to claim 3 is less likely to cause cracks in the elastic body than an elastic body moving device in which the plurality of protrusions formed on the end face of the cylinder are not three.
請求項4に記載の部品の製造方法は、筒体を、複数の突起同士が隣り合う回転方向の角度のうち最も小さい角度未満回転させながら、弾性体を円錐部を有する部材における円錐部のない部位へ移動させる工程を含む方法に比べて、弾性体に亀裂を発生させ難い。 In the method for manufacturing a component according to claim 4, there is no conical portion in the member having the conical portion while rotating the cylindrical body less than the smallest angle among the rotation directions in which the plurality of protrusions are adjacent to each other. Compared to a method including a step of moving to a site, it is difficult to generate a crack in the elastic body.
≪概要≫
以下、実施形態について、図面に基づき説明する。まず、実施形態の弾性体移動装置を用いて製造される回転体の構成について説明する。次いで、実施形態の弾性体移動装置について説明する。次いで、実施形態の弾性体移動装置を用いた回転体の製造方法について説明する。次いで、実施形態の弾性体移動装置及び回転体の製造方法の作用について説明する。
≪Overview≫
Hereinafter, embodiments will be described with reference to the drawings. First, the structure of the rotary body manufactured using the elastic body moving apparatus of embodiment is demonstrated. Next, the elastic body moving device of the embodiment will be described. Next, a method for manufacturing a rotating body using the elastic body moving device of the embodiment will be described. Next, the operation of the elastic body moving device and the rotating body manufacturing method of the embodiment will be described.
≪回転体≫
実施形態の弾性体移動装置40(図2〜図4参照)を用いて製造される回転体10(図1参照)は、画像形成装置(図示省略)に用いられる紙送り用部品の一部とされている。なお、回転体10は、後述する先端部28が配置されている側と反対側に歯車(図示省略)が固定されて、紙送り用部品を構成する。
≪Rotating body≫
The rotating body 10 (see FIG. 1) manufactured using the elastic body moving device 40 (see FIGS. 2 to 4) of the embodiment includes a part of paper feeding parts used in the image forming apparatus (not shown). Has been. The rotating body 10 has a gear (not shown) fixed on the side opposite to the side where the distal end portion 28 (described later) is disposed, and constitutes a paper feeding component.
回転体10は、軸体20と、弾性体30と、を含んで構成されている。ここで、軸体20とは、円錐部を有する部材の一例である。 The rotating body 10 includes a shaft body 20 and an elastic body 30. Here, the shaft body 20 is an example of a member having a conical portion.
[軸体]
軸体20は、自軸(図中の一点鎖線C)を中心に対称な円筒体とされている。そして、軸体20は、図1に示されるように、大径部22と、小径部24と、円錐部26と、先端部28と、を含んで構成されている。大径部22と、小径部24と、円錐部26と、先端部28とは、これらの記載順で、自軸方向に沿って配置されている。なお、軸体20には、自軸を中心とした直径D1の貫通穴が形成されている。
[Shaft]
The shaft body 20 is a cylindrical body that is symmetric with respect to its own axis (one-dot chain line C in the figure). As shown in FIG. 1, the shaft body 20 includes a large diameter portion 22, a small diameter portion 24, a conical portion 26, and a tip portion 28. The large-diameter portion 22, the small-diameter portion 24, the conical portion 26, and the tip portion 28 are arranged along the own axis direction in the description order. In addition, the shaft body 20 is formed with a through hole having a diameter D1 around the own axis.
大径部22は、直径D2の外周面を有する部位とされている。 The large diameter portion 22 is a portion having an outer peripheral surface having a diameter D2.
小径部24は、直径D3(D3<D2)の外周面を有する部位とされている。なお、小径部24の幅(自軸方向の距離に相当する値)は、幅W1とされている。ここで、小径部24は、円錐部のない部位の一例である。 The small diameter portion 24 is a portion having an outer peripheral surface having a diameter D3 (D3 <D2). The width of the small diameter portion 24 (a value corresponding to the distance in the own axis direction) is a width W1. Here, the small diameter portion 24 is an example of a portion having no conical portion.
円錐部26は、直径D4(D3<D4<D2)の外周面を有する部位26Aと、その外周面の直径が、小径部24側から先端部28側に向かうに従い、直径D4から直径D5(D5<D4)まで徐々に小さくなる外周面を有する部位26Bと、で構成されている。なお、部位26Aと部位26Bとは、これらの記載順で、大径部22側から先端部28側に配置されている。 The conical portion 26 has a portion 26A having an outer peripheral surface with a diameter D4 (D3 <D4 <D2), and a diameter D4 to a diameter D5 (D5) as the diameter of the outer peripheral surface increases from the small diameter portion 24 side to the distal end portion 28 side. And a portion 26B having an outer peripheral surface that gradually decreases until <D4). The part 26A and the part 26B are arranged from the large diameter part 22 side to the tip part 28 side in the order of description.
先端部28は、直径D5の外周面を有する部位とされている。 The tip portion 28 is a portion having an outer peripheral surface having a diameter D5.
ここで、軸体20について補足する。前述のとおり、幅W1の小径部24は、軸体20の自軸方向に沿って、大径部22と、円錐部26を構成する部位26Aとに挟まれて配置されている。そして、小径部24の直径D3は、大径部22の直径D2及び部位26Aの直径D4よりも小さい。つまり、軸体20における小径部24が配置されている部位には、幅W1の溝(以下、溝部25という。)が形成されている。 Here, the shaft body 20 will be supplemented. As described above, the small diameter portion 24 having the width W <b> 1 is disposed between the large diameter portion 22 and the portion 26 </ b> A constituting the conical portion 26 along the own axis direction of the shaft body 20. The diameter D3 of the small diameter portion 24 is smaller than the diameter D2 of the large diameter portion 22 and the diameter D4 of the portion 26A. That is, a groove having a width W1 (hereinafter referred to as a groove portion 25) is formed at a portion of the shaft body 20 where the small diameter portion 24 is disposed.
[弾性体]
弾性体30は、図1に示されるように、貫通穴32が形成された円環状とされている。弾性体30は、軸体20の溝部25に嵌め込まれている。弾性体30は、溝部25に嵌め込まれた状態において、軸体20の自軸を中心に、直径D6(D2<D6)の外周面を有している。また、弾性体30は、上方側と下方側に、それぞれ平面34と平面36とを有している。なお、弾性体30の幅(平面34と平面36との距離に相当する値)W2は、溝部25の幅W1よりも小さい。ここで、平面34は、弾性体における円錐部に接触する側と反対側の一例である。
[Elastic body]
As shown in FIG. 1, the elastic body 30 has an annular shape in which a through hole 32 is formed. The elastic body 30 is fitted in the groove portion 25 of the shaft body 20. The elastic body 30 has an outer peripheral surface having a diameter D6 (D2 <D6) around the axis of the shaft body 20 in a state where the elastic body 30 is fitted in the groove portion 25. The elastic body 30 has a plane 34 and a plane 36 on the upper side and the lower side, respectively. The width of the elastic body 30 (a value corresponding to the distance between the plane 34 and the plane 36) W2 is smaller than the width W1 of the groove 25. Here, the flat surface 34 is an example of the side opposite to the side in contact with the conical portion of the elastic body.
また、弾性体30は、軸体20に比べて柔らかい(変形し易い)。実施形態の弾性体30は、一例として天然ゴムとされている。弾性体30は、図2に示されるように、溝部25に嵌め込まれていない状態(自然長の状態)では、貫通穴の直径が直径D7(D7<D3)とされている。つまり、自然長の状態の弾性体30における貫通穴32の直径D7は、溝部25に嵌め込まれた状態の弾性体30の貫通穴32の直径D3よりも小さい。そのため、弾性体30は、溝部25に嵌め込まれた状態では、貫通穴32側から溝部25に押し広げられて変形している。 The elastic body 30 is softer than the shaft body 20 (is easily deformed). The elastic body 30 of the embodiment is natural rubber as an example. As shown in FIG. 2, the elastic body 30 has a through hole diameter D7 (D7 <D3) when not fitted into the groove 25 (natural length state). That is, the diameter D7 of the through hole 32 in the elastic body 30 in the natural length state is smaller than the diameter D3 of the through hole 32 in the elastic body 30 in the state of being fitted into the groove 25. Therefore, in a state where the elastic body 30 is fitted into the groove portion 25, the elastic body 30 is deformed by being expanded from the through hole 32 side to the groove portion 25.
以上が、実施形態の弾性体移動装置40を用いて製造される回転体10についての説明である。 The above is description of the rotary body 10 manufactured using the elastic body moving apparatus 40 of embodiment.
≪弾性体移動装置≫
次に、弾性体移動装置40について、図面を参照しつつ説明する。
≪Elastic body moving device≫
Next, the elastic body moving device 40 will be described with reference to the drawings.
弾性体移動装置40は、図2〜図4に示されるように、軸体20の円錐部26に貫通穴32の縁32Aを接触させた弾性体30を、円錐部26から移動させ、軸体20の溝部25へ嵌め込ませる機能を有する。別の見方をすれば、弾性体移動装置40は、軸体20の円錐部26に貫通穴32の縁32Aを接触させた弾性体30を、円錐部26から軸体20の小径部24へ移動させる機能を有する。なお、以下において、図2に示されるような、軸体20の円錐部26に貫通穴32の縁32Aを接触させた弾性体30を、移動前の弾性体30として説明する。 As shown in FIGS. 2 to 4, the elastic body moving device 40 moves the elastic body 30 in which the edge 32 </ b> A of the through hole 32 is in contact with the conical portion 26 of the shaft body 20 from the conical portion 26. It has a function of fitting into the 20 groove portions 25. From another viewpoint, the elastic body moving device 40 moves the elastic body 30 in which the edge 32A of the through hole 32 is in contact with the conical portion 26 of the shaft body 20 from the conical portion 26 to the small diameter portion 24 of the shaft body 20. It has a function to make it. In the following, the elastic body 30 in which the edge 32A of the through hole 32 is brought into contact with the conical portion 26 of the shaft body 20 as shown in FIG. 2 will be described as the elastic body 30 before movement.
弾性体移動装置40は、図2〜4に示されるように、台50と、筒体60と、駆動源70と、を含んで構成されている。 As shown in FIGS. 2 to 4, the elastic body moving device 40 includes a base 50, a cylindrical body 60, and a drive source 70.
[台]
台50は、軸体20を支持する機能を有する。台50には、丸穴52が形成されている。そして、台50は、丸穴52に、軸体20の自軸方向一端部(大径部22の一端部)を嵌め込ませて、軸体20の先端部28が上方に向くようにして、軸体20を支持するようになっている。そして、台50が軸体20を支持した状態において、丸穴52の自軸が軸体20の自軸に重なるようになっている。なお、図2〜図6における矢印Aは、下方の向きを示している。
[Stand]
The stand 50 has a function of supporting the shaft body 20. A round hole 52 is formed in the base 50. Then, the base 50 is fitted in the round hole 52 with one end portion in the axial direction of the shaft body 20 (one end portion of the large diameter portion 22) so that the tip end portion 28 of the shaft body 20 faces upward. The body 20 is supported. In a state where the base 50 supports the shaft body 20, the own axis of the round hole 52 overlaps with the own axis of the shaft body 20. 2 to 6 indicate the downward direction.
[筒体]
筒体60は、図2〜図4に示されるように、後述する端面68を、移動前の弾性体30の平面34に接触させて、弾性体30を押圧する機能を有する。
[Cylinder]
As shown in FIGS. 2 to 4, the cylindrical body 60 has a function of pressing the elastic body 30 by bringing an end face 68 described later into contact with the flat surface 34 of the elastic body 30 before moving.
筒体60は、図2〜図4に示されるように、円筒体とされている。また、筒体60は、図2及び図3に示されるように、後述する駆動源70により、自軸を中心に矢印B方向に回転されながら、下方に移動されるようになっている。筒体60の自軸は、台50に形成された丸穴52の自軸に重なっている。筒体60は、弾性体移動装置40による動作開始前において、移動前の弾性体30より上方に離れた初期位置(図示省略)に配置されている。なお、図2における筒体60の位置は、初期位置よりも下方であって、初期位置から移動した筒体60の端面68が弾性体30の平面34に接触を開始する接触開始位置とされている。 The cylindrical body 60 is a cylindrical body as shown in FIGS. 2 and 3, the cylindrical body 60 is moved downward while being rotated in the direction of arrow B about its own axis by a driving source 70 described later. The own axis of the cylindrical body 60 overlaps with the own axis of the round hole 52 formed in the base 50. The cylindrical body 60 is disposed at an initial position (not shown) separated from the elastic body 30 before the movement before the operation by the elastic body moving device 40 is started. Note that the position of the cylinder 60 in FIG. 2 is lower than the initial position, and is the contact start position at which the end surface 68 of the cylinder 60 moved from the initial position starts to contact the flat surface 34 of the elastic body 30. Yes.
筒体60は、側壁62と、上壁64と、を備えている。 The cylindrical body 60 includes a side wall 62 and an upper wall 64.
側壁62は、自軸を囲むように周方向全域に亘って配置された壁とされ、直径D8(D4<D8<D6)の内周面と、直径D9(D9<D6)の外周面と、を有している。上壁64は、自軸を中心に、自軸方向と交差する方向に沿って配置された直径D9の円板とされている。上壁64には、自軸を中心に開口64Aが形成されている。なお、上壁64は、側壁62の上方端部と繋がっている。そのため、筒体60(側壁62)の下方には、開口が形成されている。 The side wall 62 is a wall disposed over the entire circumferential direction so as to surround the own axis, and has an inner peripheral surface with a diameter D8 (D4 <D8 <D6), an outer peripheral surface with a diameter D9 (D9 <D6), have. The upper wall 64 is a disk having a diameter D9 that is arranged along the direction intersecting the own axis direction around the own axis. In the upper wall 64, an opening 64A is formed around its own axis. The upper wall 64 is connected to the upper end of the side wall 62. Therefore, an opening is formed below the cylindrical body 60 (side wall 62).
側壁62の下方端部(自軸方向端部)には、図5に示されるように、周方向に沿って、高さがなだらかに変化している端面68が形成されている。具体的には、端面68の高さは、周方向に沿って、正弦波状に形成されている。そして、端面68には、下方を正方向とした場合、端面68の高さが最大値となる部位68Aと最小値となる部位68Bとが、周方向に沿ってそれぞれ3ヶ所ずつ交互に形成されている。ここで、端面68における周方向に亘る部位であって、最大値となる部位68Aの隣に形成された2箇所の最小値となる部位68Bに挟まれた部位を、突起69という。すなわち、実施形態の端面68には、複数(3個)の突起69が形成されている。また、前述のとおり、端面68の高さは、周方向に沿って正弦波状に形成されていることから、最大値となる部位68Aは、周方向において端面68に均等に(120°分ずつ離れて)配置されている。別言すれば、3個の突起69は、周方向において端面68に均等に(120°分離れて)配置されているといえる。さらに別の見方をすれば、3個の凹みは、周方向において端面68に均等に(120°分離れて)配置されているといえる。ここで、3個の凹みとは、端面68における周方向に亘る部位であって、任意の最小値となる部位68Bの隣に形成された2箇所の最大値となる部位68Aに挟まれた部位をいう。なお、以下の説明において、突起69の高さHとは、筒体60の自軸方向下方を正方向、最小値となる部位68Bを基準とした最大値となる部位68Aの高さをいう。 As shown in FIG. 5, an end face 68 whose height gradually changes along the circumferential direction is formed at the lower end portion (the end portion in the own axis direction) of the side wall 62. Specifically, the height of the end face 68 is formed in a sine wave shape along the circumferential direction. Then, when the lower side is a positive direction, the end surface 68 is alternately formed with a portion 68A having a maximum height and a portion 68B having a minimum height along the circumferential direction. ing. Here, a portion of the end face 68 that extends in the circumferential direction and is sandwiched between two minimum portions 68B formed adjacent to the maximum portion 68A is referred to as a protrusion 69. That is, a plurality (three) of protrusions 69 are formed on the end surface 68 of the embodiment. Further, as described above, since the height of the end face 68 is formed in a sine wave shape along the circumferential direction, the maximum portion 68A is evenly spaced from the end face 68 in the circumferential direction (by 120 ° apart). Are arranged). In other words, it can be said that the three protrusions 69 are arranged uniformly (120 ° apart) on the end face 68 in the circumferential direction. From another point of view, it can be said that the three dents are arranged equally (120 ° apart) on the end face 68 in the circumferential direction. Here, the three dents are parts extending in the circumferential direction on the end face 68, and are parts sandwiched between two parts 68A having the maximum value formed next to the part 68B having any minimum value. Say. In the following description, the height H of the protrusion 69 refers to the height of the portion 68A having the maximum value with reference to the portion 68B having the minimum value and the positive direction in the lower direction of the cylindrical body 60.
突起69の高さHは、移動前の弾性体30の平面34に、筒体60の端面68を接触させて押圧している期間において、端面68が周方向全周に亘って弾性体30に接触する高さとされている(図3参照)。なお、実施形態の突起69の高さHは、一例として0.5mmとされている。 The height H of the protrusion 69 is such that the end surface 68 is stretched over the entire circumference in the circumferential direction during the period in which the end surface 68 of the cylindrical body 60 is in contact with and pressed against the flat surface 34 of the elastic body 30 before movement. It is set as the height which contacts (refer FIG. 3). In addition, the height H of the protrusion 69 of the embodiment is set to 0.5 mm as an example.
また、側壁62の端面68は、図2〜4に示されるように、断面が円弧状に形成されている。 Moreover, as shown in FIGS. 2 to 4, the end face 68 of the side wall 62 has a circular cross section.
[駆動源]
駆動源70は、筒体60を下方に移動させる機能と、筒体60を筒体60の自軸周りに回転させる機能と、を有する。
[Drive source]
The drive source 70 has a function of moving the cylindrical body 60 downward and a function of rotating the cylindrical body 60 about its own axis.
駆動源70は、図2〜図4に示されるように、本体72と、軸74と、を含んで構成されている。 As shown in FIGS. 2 to 4, the drive source 70 includes a main body 72 and a shaft 74.
本体72は、一例としてコンパクトシリンダとされている。軸74は、筒体60の上壁64の開口64Aの縁に固定されている。軸74の自軸は、筒体60の自軸に重なっている。 The main body 72 is a compact cylinder as an example. The shaft 74 is fixed to the edge of the opening 64 </ b> A of the upper wall 64 of the cylindrical body 60. The own axis of the shaft 74 overlaps the own axis of the cylindrical body 60.
本体72は、軸74を自軸周りに回転させながら、軸74を下方に移動させるようになっている。そのため、本体72は、軸74に固定された筒体60を、自軸周りに回転させながら(図2及び図3の矢印B方向に回転させながら)、前述した初期位置から終期位置まで移動させるようになっている。ここで、終期位置とは、図4に示される筒体60の上下方向の位置であって、駆動源70により筒体60が弾性体30を移動させて、弾性体30が溝部25に嵌め込まれる際の筒体60の位置とされている。なお、図4に示されるように、弾性体30の平面36は、終期位置において、軸体20の大径部22と小径部24との境界(段差部)に接触している。 The main body 72 moves the shaft 74 downward while rotating the shaft 74 around its own axis. Therefore, the main body 72 moves the cylindrical body 60 fixed to the shaft 74 from the above-described initial position to the final position while rotating around the own axis (rotating in the direction of arrow B in FIGS. 2 and 3). It is like that. Here, the final position is a vertical position of the cylinder 60 shown in FIG. 4, and the cylinder 60 moves the elastic body 30 by the drive source 70, and the elastic body 30 is fitted into the groove 25. It is set as the position of the cylinder 60 at the time. As shown in FIG. 4, the flat surface 36 of the elastic body 30 is in contact with the boundary (stepped portion) between the large diameter portion 22 and the small diameter portion 24 of the shaft body 20 at the final position.
そして、本体72は、軸74により、筒体60を前述した接触開始位置(図2参照)から終期位置(図4参照)まで移動させる期間、軸74を一例として自軸周りに130°回転させるようになっている。これに伴い、筒体60の突起69は、筒体60が接触開始位置から終期位置まで移動する期間で、周方向に沿って、複数の突起69が周方向に離れて配置されている角度120°以上回転されるようになっている。換言すれば、筒体60の突起69は、複数の突起69同士が隣り合う回転方向の角度以上回転されるようになっている。また、複数の突起69が周方向に離れて配置されている角度120°とは、複数の突起69同士が隣り合う回転方向の角度のうち最も大きい角度でもある。 The main body 72 rotates the shaft 74 around its own axis by 130 ° as an example during the period in which the cylinder 60 is moved from the contact start position (see FIG. 2) to the final position (see FIG. 4) by the shaft 74. It is like that. Accordingly, the protrusion 69 of the cylindrical body 60 is an angle 120 in which the plurality of protrusions 69 are arranged apart from each other in the circumferential direction in the period in which the cylindrical body 60 moves from the contact start position to the final position. It is designed to rotate more than °. In other words, the protrusion 69 of the cylindrical body 60 is configured to be rotated by an angle of the rotation direction in which the plurality of protrusions 69 are adjacent to each other. In addition, the angle 120 ° at which the plurality of protrusions 69 are spaced apart in the circumferential direction is the largest angle in the rotation direction in which the plurality of protrusions 69 are adjacent to each other.
なお、本体72が筒体60を接触開始位置から終期位置まで移動させると、筒体60は、弾性体移動装置40における下方に距離H1(>W1>W2)(図2参照)移動される。別の見方をすれば、弾性体30が下方に距離H1(>W2)移動されるまでの期間、筒体60の突起69は、弾性体30の平面34を全周に亘って接触するようになっている。 When the main body 72 moves the cylinder 60 from the contact start position to the end position, the cylinder 60 is moved downward by a distance H1 (> W1> W2) (see FIG. 2) in the elastic body moving device 40. From another viewpoint, the projection 69 of the cylindrical body 60 is in contact with the flat surface 34 of the elastic body 30 over the entire circumference until the elastic body 30 is moved downward by a distance H1 (> W2). It has become.
以上が、実施形態の弾性体移動装置40についての説明である。 The above is the description of the elastic body moving device 40 according to the embodiment.
≪回転体の製造方法≫
次に、実施形態の回転体10の製造方法について図面を参照しつつ説明する。実施形態の回転体10の製造方法(以下、本方法という。)は、実施形態の弾性体移動装置40を用いて製造される。そして、本方法は、第1工程と、第2工程と、を含む。
≪Rotating body manufacturing method≫
Next, the manufacturing method of the rotary body 10 of embodiment is demonstrated, referring drawings. The method for manufacturing the rotating body 10 of the embodiment (hereinafter referred to as the present method) is manufactured by using the elastic body moving device 40 of the embodiment. The method includes a first step and a second step.
[第1工程]
第1工程は、回転体10を構成する軸体20及び弾性体30を、弾性体移動装置40に配置する工程である。
[First step]
The first step is a step of arranging the shaft body 20 and the elastic body 30 constituting the rotating body 10 in the elastic body moving device 40.
具体的に第1工程では、図2に示されるように、台50の丸穴52に軸体20の自軸方向一端部を嵌め込む。そうすると、軸体20は、先端部28が上方を向いた状態で、台50に支持される。次いで、第1工程では、軸体20の円錐部26に貫通穴32の縁32Aが接触するように、弾性体30を、台50に支持された軸体20に配置する。以上の動作が行われると、第1工程が終了する。 Specifically, in the first step, as shown in FIG. 2, one end of the shaft body 20 in the axial direction is fitted into the round hole 52 of the base 50. Then, the shaft body 20 is supported by the base 50 with the distal end portion 28 facing upward. Next, in the first step, the elastic body 30 is disposed on the shaft body 20 supported by the base 50 so that the edge 32 </ b> A of the through hole 32 contacts the conical portion 26 of the shaft body 20. When the above operation is performed, the first step is completed.
[第2工程]
第2工程は、第1工程の終了後の工程であって、移動前の弾性体30を軸体20の溝部25に嵌め込む工程である。
[Second step]
The second step is a step after the end of the first step, and is a step of fitting the elastic body 30 before the movement into the groove portion 25 of the shaft body 20.
具体的に第2工程では、図2に示されるように、駆動源70により、初期位置に配置された筒体60を自軸周りに回転させながら、筒体60を下方に移動させる。さらに、図3に示されるように、筒体60が下方に移動されると、筒体60は、接触開始位置に到達し、端面68の周方向全周を弾性体30の平面34に接触させながら、弾性体30に食い込む。さらに、筒体60が下方に移動されると、筒体60は、端面68で弾性体30を押圧して、弾性体30を変形させながら、弾性体30を下方に移動させる。そして、図4に示されるように、筒体60が終期位置まで移動すると、弾性体30は、軸体20の溝部25に嵌め込まれる。ここで、第2工程において、弾性体30が自軸周りに回転される筒体60に押圧されて下方に移動される期間、弾性体30は、筒体60の回転に伴い回転されない。ただし、弾性体30は、筒体60の回転に伴い、自軸周りに多少ずれる場合、つまり、連れ周りが発生する場合もある。この場合であっても、筒体60の突起69が弾性体30の平面34を全周に亘って接触するように、筒体60の突起69は、筒体60が接触開始位置から終期位置まで移動する期間で、周方向に沿って、複数の突起69が周方向に離れて配置されている角度120°以上回転されるようになっている。 Specifically, in the second step, as shown in FIG. 2, the cylinder 60 is moved downward while the cylinder 60 disposed at the initial position is rotated around its own axis by the drive source 70. Further, as shown in FIG. 3, when the cylindrical body 60 is moved downward, the cylindrical body 60 reaches the contact start position, and the entire circumferential direction of the end surface 68 is brought into contact with the flat surface 34 of the elastic body 30. However, it bites into the elastic body 30. Further, when the cylindrical body 60 is moved downward, the cylindrical body 60 moves the elastic body 30 downward while pressing the elastic body 30 with the end face 68 to deform the elastic body 30. Then, as shown in FIG. 4, when the cylindrical body 60 moves to the final position, the elastic body 30 is fitted into the groove portion 25 of the shaft body 20. Here, in the second step, the elastic body 30 is not rotated with the rotation of the cylindrical body 60 during a period in which the elastic body 30 is pressed by the cylindrical body 60 rotated about its own axis and moved downward. However, the elastic body 30 may be slightly deviated around its own axis with the rotation of the cylindrical body 60, that is, accompanying movement may occur. Even in this case, the projections 69 of the cylindrical body 60 are arranged so that the cylindrical body 60 moves from the contact start position to the final position so that the projections 69 of the cylindrical body 60 contact the entire plane 34 of the elastic body 30. During the period of movement, the plurality of protrusions 69 are rotated along the circumferential direction by an angle of 120 ° or more that is spaced apart in the circumferential direction.
以上のとおり、第2工程では、弾性体移動装置40により、筒体60を回転させて下方に移動させながら、移動前の弾性体30を円錐部26から下方に移動させて、弾性体30を溝部25に嵌め込む。なお、第2工程では、本体72が軸74を回転させることで、筒体60が接触開始位置から終期位置まで移動する期間で、筒体60が、周方向に沿って130°、すなわち、複数の突起69同士が隣り合う回転方向の角度以上回転される。以上の動作が行われると、第2工程が終了する。そして、第2工程が終了すると、本方法が終了する。 As described above, in the second step, the elastic body moving device 40 rotates the cylindrical body 60 and moves it downward while moving the elastic body 30 before the movement from the conical portion 26 downward, thereby moving the elastic body 30. Fit into the groove 25. Note that, in the second step, the main body 72 rotates the shaft 74 so that the cylindrical body 60 is 130 ° along the circumferential direction during the period in which the cylindrical body 60 moves from the contact start position to the final position. The protrusions 69 are rotated more than the angle in the adjacent rotation direction. When the above operation is performed, the second step ends. Then, when the second step is finished, the present method is finished.
以上が、本方法の説明である。なお、本方法により製造された回転体10は、弾性体移動装置40から取り外されて、後工程により歯車が回転体10に固定されて、紙送り用部品となる。 The above is the description of this method. The rotating body 10 manufactured by this method is removed from the elastic body moving device 40, and the gear is fixed to the rotating body 10 in a subsequent process to become a paper feeding component.
≪作用≫
次に、実施形態の弾性体移動装置40及び本方法の作用について、図面を参照しつつ説明する。以下の説明では、先ず、実施形態と、以下に想定する比較形態とを比較して行う。なお、比較形態において、実施形態の弾性体移動装置40で用いた部品等を用いる場合、又は、本方法の工程を行う場合、その部品等の符号及び各工程の名称をそのまま用いて説明する。次いで、実施形態における弾性体移動装置40及び本方法の特徴点の作用について、比較形態と比較せずにそのメカニズムを説明する。
≪Action≫
Next, the operation of the elastic body moving device 40 and the method of the embodiment will be described with reference to the drawings. In the following description, first, the embodiment will be compared with the comparison mode assumed below. In the comparative embodiment, when using the parts used in the elastic body moving device 40 of the embodiment, or when performing the process of this method, the description will be made using the reference numerals of the parts and the names of the respective processes as they are. Next, the mechanism of the operation of the feature point of the elastic body moving device 40 and this method in the embodiment will be described without comparing with the comparative embodiment.
[比較形態との比較(突起69が形成されていることによる作用)]
比較形態の弾性体移動装置(以下、比較装置という。)は、筒体の端面に突起69が形成されていない。換言すれば、筒体の端面は、周方向全周に亘って同じ高さの面(断面は円弧状の面)とされている。また、比較装置は、駆動源を構成する本体が、軸74を回転させることができない。比較装置は、これらの点以外は、実施形態の弾性体移動装置40と同様の構成とされている。
[Comparison with Comparative Form (Operation by Protrusion 69)]
The elastic body moving device (hereinafter referred to as a “comparing device”) of the comparative form has no protrusion 69 formed on the end surface of the cylinder. In other words, the end surface of the cylindrical body is a surface having the same height over the entire circumference (the cross section is an arc-shaped surface). Further, in the comparison device, the main body constituting the drive source cannot rotate the shaft 74. Except for these points, the comparison device has the same configuration as the elastic body moving device 40 of the embodiment.
また、比較装置を用いた回転体の製造方法(以下、比較方法という。)は、比較装置を用いて、第1工程(弾性体30を軸体20に配置する工程)と、第2工程(第1工程の終了後、弾性体30を軸体20の溝部25に嵌め込む工程)とが行われる。この点以外は、本方法と同様の方法とされている。 Moreover, the manufacturing method (henceforth a comparison method) of the rotary body using a comparison apparatus uses a 1st process (process which arrange | positions the elastic body 30 in the shaft body 20) and a 2nd process (it is called a comparison method). After completion of the first step, a step of fitting the elastic body 30 into the groove portion 25 of the shaft body 20 is performed. Except for this point, the method is the same as this method.
比較装置を用いて第2工程を行うと、筒体の端面が弾性体30の平面34に接触して、筒体が弾性体30を押圧する期間、弾性体30は、平面34の周方向全周に亘り、筒体の端面から均等な力で押圧される。 When the second step is performed using the comparison device, the elastic body 30 is in the circumferential direction of the plane 34 during the period in which the end face of the cylinder is in contact with the plane 34 of the elastic body 30 and the cylinder presses the elastic body 30. It is pressed with equal force from the end face of the cylinder over the circumference.
具体的には、弾性体30は、内周面側(貫通穴32側)から円錐部26に支持されながら、弾性体30の平面34に筒体の端面が接触される。そのため、弾性体30は、筒体により周方向全周に亘って均等な力で押圧される。特に、押し込み過程で、弾性体30における筒体の端面と円錐部26の下方端部とに挟まれた部位は、その内周面が最大直径(直径D4)まで広げられ、弾性体30の他の部位に比べ、平面34側及び内周面側の両方から最も大きい押圧力を受けて周方向全域に亘って圧縮される。そのため、弾性体30は、変形しながら円錐部26の下方端部を越えて移動し難くなり、弾性体30に亀裂が発生し得る。そして、弾性体30に亀裂が発生すると、回転体10は不良品となる。つまり、比較方法では、回転体10は不良になり得る。 Specifically, the end surface of the cylindrical body is brought into contact with the flat surface 34 of the elastic body 30 while the elastic body 30 is supported by the conical portion 26 from the inner peripheral surface side (through hole 32 side). Therefore, the elastic body 30 is pressed by the cylinder body with an equal force over the entire circumference in the circumferential direction. In particular, the portion of the elastic body 30 sandwiched between the end face of the cylindrical body and the lower end of the conical portion 26 during the pushing process has its inner peripheral surface expanded to the maximum diameter (diameter D4). Compared with the part, the largest pressing force is received from both the flat surface 34 side and the inner peripheral surface side, and the entire region in the circumferential direction is compressed. Therefore, the elastic body 30 becomes difficult to move beyond the lower end portion of the conical portion 26 while being deformed, and the elastic body 30 may be cracked. And when a crack generate | occur | produces in the elastic body 30, the rotary body 10 will be inferior goods. That is, in the comparison method, the rotating body 10 may be defective.
これに対して、実施形態の弾性体移動装置40は、筒体60の端面68に複数の突起69が形成されている。そのため、実施形態の弾性体移動装置40により第2工程を行うと、弾性体30は、平面34の周方向全周に亘って端面68から不均等な力で押圧される。 On the other hand, in the elastic body moving device 40 of the embodiment, a plurality of protrusions 69 are formed on the end surface 68 of the cylindrical body 60. Therefore, when the second step is performed by the elastic body moving device 40 according to the embodiment, the elastic body 30 is pressed from the end surface 68 with an unequal force over the entire circumference of the flat surface 34.
そして、弾性体30における筒体60の端面68と円錐部26の下方端部とに挟まれた部位は、周方向全周に亘って不均等な力で押圧されるため、周方向全域に亘って均等な力で圧縮されることがない。そのため、実施形態の弾性体移動装置40により押圧される弾性体30は、比較装置により押圧される弾性体30に比べ、円錐部26の下方端部を越えて移動する際、変形し易い。別の見方をすると、筐体60の端面68には凹みが形成されているため、弾性体30における相対的に強い力で押圧された部位は、上記凹み側に逃げて変形し易い。 Then, a portion sandwiched between the lower end portion of the end surface 68 and the conical portion 26 of the cylindrical body 60 of the elastic body 30, because over the entire circumference Ru is pressed by unequal forces, over an entire region in a circumferential direction Are not compressed with equal force. Therefore, the elastic body 30 pressed by the elastic body moving device 40 of the embodiment is more easily deformed when moving beyond the lower end of the conical portion 26 than the elastic body 30 pressed by the comparison device. From another point of view, since a recess is formed in the end surface 68 of the housing 60, a portion pressed by a relatively strong force in the elastic body 30 easily escapes to the recess and is deformed.
したがって、実施形態の弾性体移動装置40は、比較装置に比べて、弾性体30に亀裂を発生させ難い。また、本方法は、比較方法に比べて、弾性体30の亀裂に起因する回転体10の製造不良が抑制される。 Therefore, the elastic body moving device 40 of the embodiment is less likely to cause a crack in the elastic body 30 than the comparison device. Further, in this method, manufacturing defects of the rotating body 10 due to cracks in the elastic body 30 are suppressed as compared with the comparative method.
[実施形態における特徴点による作用]
次に、実施形態における弾性体移動装置40及び本方法の特徴点の作用について、比較形態と比較せずにそのメカニズムを説明する。
[Operation by Feature Point in Embodiment]
Next, the mechanism of the operation of the feature point of the elastic body moving device 40 and this method in the embodiment will be described without comparing with the comparative embodiment.
〔突起が端面に3個配置されていることの作用〕
実施形態の弾性体移動装置40では、複数(3個)の突起69が端面68に配置されている。仮に、突起69が2個の場合(図6(A)の筒体60Aの場合)、2個の突起69が弾性体30に接触して押圧する場合、接触安定性に乏しい。また、仮に、突起69が4個以上の場合(図6(B)の筒体60Bは突起69が4個の場合)、すべての突起69を弾性体30に均等に接触させることが難しい。したがって、複数の突起69は、3個が好ましいといえる。なお、突起69が2個の場合及び4個以上の場合も、すなわち、弾性体移動装置40において、筒体60に換えて、筒体60A又は筒体60Bとした場合も、本発明の技術的範囲に含まれる。ここで、筒体60A及び筒体60Bは、実施形態の筒体60の変形例である。また、弾性体移動装置40において、筒体60に換え、筒体60A又は筒体60Bとした弾性体移動装置は、実施形態の弾性体移動装置40の変形例である。
[Operation of three protrusions arranged on the end face]
In the elastic body moving device 40 of the embodiment, a plurality (three) of protrusions 69 are arranged on the end surface 68. If there are two protrusions 69 (in the case of the cylindrical body 60A in FIG. 6A), when the two protrusions 69 come into contact with and press against the elastic body 30, the contact stability is poor. Further, if there are four or more protrusions 69 (the cylindrical body 60B in FIG. 6B has four protrusions 69), it is difficult to make all the protrusions 69 contact the elastic body 30 evenly. Therefore, it can be said that the number of the plurality of protrusions 69 is preferably three. Note that the technical case of the present invention also applies to the case where the number of the protrusions 69 is two or four or more, that is, the case where the elastic body moving device 40 is replaced with the cylindrical body 60 by the cylindrical body 60A or the cylindrical body 60B. Included in the range. Here, the cylindrical body 60A and the cylindrical body 60B are modifications of the cylindrical body 60 of the embodiment. Further, in the elastic body moving device 40, an elastic body moving device that is replaced with the cylindrical body 60 and has a cylindrical body 60A or a cylindrical body 60B is a modification of the elastic body moving device 40 of the embodiment.
〔複数の突起が周方向に均等に配置されていることによる作用〕
実施形態の弾性体移動装置40では、複数(3個)の突起69がおける周方向(回転方向)に均等に配置されている。そのため、複数の突起69が弾性体30を押圧する場合、弾性体30における大きく変形する部位が周方向に沿って均等に離れる。そのため、複数の突起69が周方向に不均等に配置されている弾性体移動装置により弾性体30が押圧される場合に比べ、弾性体30を周方向に亘って変形させ易い。したがって、複数の突起69は、周方向に均等に配置されていることが好ましいといえる。なお、複数の突起69が周方向に不均等に配置されている場合も、本発明の技術的範囲に含まれる。
[Effects of a plurality of protrusions arranged uniformly in the circumferential direction]
In the elastic body moving device 40 of the embodiment, a plurality (three) of the protrusions 69 are equally arranged in the circumferential direction (rotation direction). Therefore, when the plurality of protrusions 69 press the elastic body 30, the greatly deformed portions of the elastic body 30 are evenly separated along the circumferential direction. Therefore, it is easier to deform the elastic body 30 in the circumferential direction than when the elastic body 30 is pressed by the elastic body moving device in which the plurality of protrusions 69 are unevenly arranged in the circumferential direction. Therefore, it can be said that the plurality of protrusions 69 are preferably arranged uniformly in the circumferential direction. Note that a case where the plurality of protrusions 69 are unevenly arranged in the circumferential direction is also included in the technical scope of the present invention.
〔筒体60が回転されることによる作用〕
実施形態の弾性体移動装置40は、筒体60が接触開始位置から終期位置まで移動する期間、筒体60が、周方向に沿って回転される。そうすると、円錐部26の下方端部(直径D4の部位)に接触する弾性体30の部位は、周方向全周に亘って変動する不均等な力で押圧される。
[Operation by rotating the cylinder 60]
In the elastic body moving device 40 of the embodiment, the cylinder body 60 is rotated along the circumferential direction during the period in which the cylinder body 60 moves from the contact start position to the end position. If it does so, the site | part of the elastic body 30 which contacts the lower end part (site | part of the diameter D4) of the cone part 26 will be pressed by the unequal force which fluctuates over the circumferential direction perimeter.
したがって、実施形態の弾性体移動装置40は、筒体60が回転しない弾性体移動装置に比べて、弾性体30に亀裂を発生させ難い。また、本方法は、筒体60が回転しない弾性体移動装置を用いた回転体の製造方法に比べて、弾性体30の亀裂に起因する回転体10の製造不良が抑制される。なお、筒体60が回転しない弾性体移動装置は、本発明の技術的範囲に含まれる。 Therefore, the elastic body moving device 40 of the embodiment is less likely to cause a crack in the elastic body 30 than an elastic body moving device in which the cylindrical body 60 does not rotate. In addition, in this method, manufacturing defects of the rotating body 10 due to cracks in the elastic body 30 are suppressed as compared to a manufacturing method of a rotating body using an elastic body moving device in which the cylindrical body 60 does not rotate. An elastic body moving device in which the cylinder 60 does not rotate is included in the technical scope of the present invention.
また、実施形態の弾性体移動装置40は、筒体60が接触開始位置から終期位置まで移動する期間、端面68に均等に配置された3個の突起69が形成された筒体60が、周方向に沿って130°回転される。換言すれば、複数の突起69は、少なくとも複数の突起69同士が隣り合う回転方向の角度(120°)以上回転される。つまり、移動前の弾性体30は、筒体60に接触されてから溝部25に嵌め込まれるまでの期間、周方向全周に亘って、端面68の高さが最大値となる部位68Aと最小値となる部位68Bに押圧される。そのため、弾性体30の平面34の周方向全域は、少なくとも1回は部位68A、68Bに押圧されるため、弾性体30の周方向の一部が大きく変形したまま、下方に移動されることがない。 Further, in the elastic body moving device 40 of the embodiment, the cylindrical body 60 on which the three protrusions 69 that are uniformly arranged on the end surface 68 are formed during the period in which the cylindrical body 60 moves from the contact start position to the final position. It is rotated 130 ° along the direction. In other words, the plurality of protrusions 69 are rotated by an angle (120 °) or more in the rotation direction where at least the plurality of protrusions 69 are adjacent to each other. That is, the elastic body 30 before the movement has a portion 68 </ b> A where the height of the end face 68 is the maximum value and the minimum value over the entire circumference in the period from when the elastic body 30 is brought into contact with the cylindrical body 60 until it is fitted into the groove 25. It is pressed by the part 68B which becomes. Therefore, since the entire circumferential direction of the flat surface 34 of the elastic body 30 is pressed at least once by the portions 68A and 68B, the elastic body 30 can be moved downward while a part of the circumferential direction of the elastic body 30 is largely deformed. Absent.
したがって、実施形態の弾性体移動装置40は、複数の突起69同士が隣り合う回転方向の角度未満回転される弾性体移動装置に比べて、弾性体30に亀裂を発生させ難い。また、本方法は、複数の突起69同士が隣り合う回転方向の角度未満回転される弾性体移動装置を用いた回転体の製造方法に比べて、弾性体30の亀裂に起因する回転体10の製造不良が抑制される。なお、筒体60が120°未満回転される弾性体移動装置は、本発明の技術的範囲に含まれる。 Therefore, the elastic body moving device 40 according to the embodiment is less likely to cause a crack in the elastic body 30 than an elastic body moving device in which the plurality of protrusions 69 are rotated by less than an angle in the adjacent rotation direction. In addition, the present method is more effective for the rotating body 10 caused by the cracks in the elastic body 30 than the manufacturing method of the rotating body using the elastic body moving device in which the plurality of protrusions 69 are rotated by less than an angle in the adjacent rotation direction. Manufacturing defects are suppressed. An elastic body moving device in which the cylindrical body 60 is rotated by less than 120 ° is included in the technical scope of the present invention.
以上のとおり、本発明を特定の実施形態について詳細に説明したが、本発明は前述した実施形態に限定されるものではなく、本発明の技術的思想の範囲内にて他の実施形態が可能である。 As described above, the present invention has been described in detail with respect to specific embodiments. However, the present invention is not limited to the above-described embodiments, and other embodiments are possible within the scope of the technical idea of the present invention. It is.
例えば、本方法で製造される回転体10を構成する軸体20は、図1〜図4を参酌すると、金属製であるかの如く説明した。しかしながら、軸体20が弾性体30に比べて硬ければ(変形し難くければ)、軸体20は、金属製でなくてもよい。例えば、樹脂、金属及び樹脂の複合材、木材その他の材料で構成されていてもよい。 For example, the shaft body 20 constituting the rotating body 10 manufactured by this method has been described as if it were made of metal with reference to FIGS. However, if the shaft body 20 is harder than the elastic body 30 (if it is difficult to deform), the shaft body 20 may not be made of metal. For example, you may be comprised with resin, the composite material of a metal and resin, wood, and other materials.
また、実施形態の弾性体移動装置40を構成する筒体60は、図2〜図4を参酌すると、樹脂製であるかの如く説明した。しかしながら、筒体60は、端面68を弾性体30に接触させて押圧した場合、筒体60が弾性体30に食い込んで、端面68が周方向全周に亘って接触すればよい。すなわち、筒体60が弾性体30よりも硬ければよい。例えば、筒体60は、樹脂、金属、金属及び樹脂の複合材、木材その他の材料で構成されていてもよい。 Moreover, the cylindrical body 60 which comprises the elastic body moving apparatus 40 of embodiment was demonstrated as if it was resin, referring FIGS. However, when the cylindrical body 60 is pressed by bringing the end surface 68 into contact with the elastic body 30, the cylindrical body 60 may bite into the elastic body 30, and the end surface 68 may be in contact with the entire circumference in the circumferential direction. That is, the cylindrical body 60 only needs to be harder than the elastic body 30. For example, the cylinder 60 may be made of resin, metal, a composite material of metal and resin, wood, or other materials.
また、本方法で製造される回転体10は、画像形成装置に用いられる紙送り用部品の一部であるとして説明した。しかしながら、貫通穴が形成された弾性体を移動させて製造する部品であれば、本方法で製造される回転体10は、紙送り用部品の一部でなくてもよい。また、本方法で製造される回転体10は、回転体でなくてもよい。なお、回転体10は、部品の一例である。 Further, it has been described that the rotating body 10 manufactured by this method is a part of the paper feeding component used in the image forming apparatus. However, as long as the part is manufactured by moving the elastic body in which the through hole is formed, the rotating body 10 manufactured by this method may not be a part of the paper feeding part. Moreover, the rotary body 10 manufactured by this method may not be a rotary body. The rotating body 10 is an example of a component.
また、実施形態の弾性体移動装置40では、駆動源70を構成する本体72は、軸74を自軸周りに回転させながら、軸74を下方へ移動させるとして説明した。しかしながら、本体72は軸74を下方へ移動させなくても、台50が本体72に同期して上下方向に移動し、軸体20を上下方向に移動させるようにしてもよい。 Further, in the elastic body moving device 40 of the embodiment, the main body 72 constituting the drive source 70 has been described as moving the shaft 74 downward while rotating the shaft 74 around its own axis. However, the main body 72 may move the shaft body 20 in the vertical direction by moving the base 50 in the vertical direction in synchronization with the main body 72 without moving the shaft 74 downward.
また、実施形態の弾性体移動装置40では、駆動源70を構成する本体72は、軸74を自軸周りに回転させながら、軸74を下方へ移動させるとして説明した。しかしながら、本体72は、軸74を自軸周りに回転させなくても、台50が本体72に同期し、軸体20を自軸周りに回転させるようにしてもよい。 Further, in the elastic body moving device 40 of the embodiment, the main body 72 constituting the drive source 70 has been described as moving the shaft 74 downward while rotating the shaft 74 around its own axis. However, the main body 72 may be configured such that the base 50 is synchronized with the main body 72 and the shaft body 20 is rotated around the own axis without rotating the shaft 74 around the own axis.
また、実施形態の弾性体移動装置40では、駆動源70を構成する本体72は、軸74を自軸周りに回転させながら、軸74を下方へ移動させるとして説明した。しかしながら、駆動源70を設けずに筒体60を固定する部材を設けて、台50が軸体20を回転させながら、上下に移動するようにしてもよい。 Further, in the elastic body moving device 40 of the embodiment, the main body 72 constituting the drive source 70 has been described as moving the shaft 74 downward while rotating the shaft 74 around its own axis. However, a member for fixing the cylindrical body 60 may be provided without providing the drive source 70 so that the base 50 moves up and down while rotating the shaft body 20.
また、実施形態の弾性体移動装置40では、筒体60の端面68が、周方向に亘って正弦波状とされているとして説明した。しかしながら、端面68が、周方向に沿って、高さがなだらかに変化していれば、正弦波状でなくてもよい。例えば、端面68(突起69)は、周方向に沿って複数の正弦波状が重ね合わされた波状、周方向の部位によって周期の異なる波状その他の波状であってもよい。 Moreover, in the elastic body moving apparatus 40 of embodiment, the end surface 68 of the cylinder 60 was demonstrated as the sine wave form over the circumferential direction. However, the end face 68 does not have to have a sine wave shape as long as the height changes gently along the circumferential direction. For example, the end face 68 (projection 69) may be a wave shape in which a plurality of sinusoidal shapes are overlapped along the circumferential direction, a wave shape having a different period depending on the region in the circumferential direction, or other wave shapes.
また、実施形態の弾性体移動装置40では、筒体60の端面68が、周方向に亘って正弦波状とされている、つまり、複数の突起69の高さは同じである、として説明した。しかしながら、弾性体30の平面34に筒体60の端面68を接触させて押圧した場合、端面68の周方向全周に亘る部位が、弾性体30に食い込むようになっていれば、複数の突起69の高さは同じでなくてもよい。 Moreover, in the elastic body moving apparatus 40 of embodiment, the end surface 68 of the cylinder 60 was demonstrated as the sine wave shape over the circumferential direction, ie, the height of the some protrusion 69 was demonstrated. However, when the end surface 68 of the cylindrical body 60 is brought into contact with and pressed against the flat surface 34 of the elastic body 30, a plurality of protrusions can be formed as long as the portion of the end surface 68 that extends over the entire circumferential direction bites into the elastic body 30. The heights of 69 need not be the same.
また、実施形態の弾性体移動装置40では、駆動源70を構成する本体72は、軸74を自軸周りに回転させながら、軸74を下方へ移動させるとして説明した。この場合、本体72は、弾性体の形状、弾性体の硬度、軸体の形状その他の条件により、軸74の回転速度、上軸74の下方向への移動速度等を変更できるようにしてもよい。 Further, in the elastic body moving device 40 of the embodiment, the main body 72 constituting the drive source 70 has been described as moving the shaft 74 downward while rotating the shaft 74 around its own axis. In this case, the main body 72 can change the rotational speed of the shaft 74, the downward movement speed of the upper shaft 74, and the like according to the shape of the elastic body, the hardness of the elastic body, the shape of the shaft body, and other conditions. Good.
また、実施形態の弾性体移動装置40では、筒体60が交換部品であるとは何ら言及していないが、弾性体の形状、弾性体の硬度又は軸体の形状その他の条件により、交換可能としてもよい。 In addition, in the elastic body moving device 40 of the embodiment, the cylindrical body 60 is not mentioned as a replacement part, but can be replaced depending on the shape of the elastic body, the hardness of the elastic body, the shape of the shaft body, and other conditions. It is good.
また、本方法では、実施形態の弾性体移動装置40を用いて行われるとして説明した。しかしながら、第1工程及び第2工程により回転体10を製造することができれば、実施形態の弾性体移動装置40を用いなくてもよい。例えば、軸体20の円錐部26に弾性体30の貫通穴32の縁32Aを接触させ、作業者が筒体60を持って、筒体60の端面68を弾性体30の平面34に押し当て、回転体10を製造してもよい。 Moreover, in this method, it demonstrated as using the elastic body moving apparatus 40 of embodiment. However, if the rotating body 10 can be manufactured by the first step and the second step, the elastic body moving device 40 of the embodiment may not be used. For example, the edge 32 </ b> A of the through hole 32 of the elastic body 30 is brought into contact with the conical portion 26 of the shaft body 20, and the operator holds the cylindrical body 60 and presses the end surface 68 of the cylindrical body 60 against the flat surface 34 of the elastic body 30. The rotating body 10 may be manufactured.
また、本方法では、筒体60が初期位置から終期位置まで移動される期間、筒体60は自軸周りに回転されるとして説明した。しかしながら、筒体60は、筒体60が接触開始位置から終期位置まで移動される期間回転されるようにすればよい。 Further, in this method, it has been described that the cylindrical body 60 is rotated around its own axis during the period in which the cylindrical body 60 is moved from the initial position to the final position. However, the cylinder 60 may be rotated for a period during which the cylinder 60 is moved from the contact start position to the end position.
また、本方法の第2工程では、弾性体30が自軸周りに回転される筒体60に押圧されて下方に移動される期間、弾性体30は、筒体60の回転に伴い回転されないとして説明した。しかしながら、弾性体と軸体との組合せ(例えば、弾性体と軸体との摩擦の関係)によって、弾性体が筒体60の回転に伴い回転されるようにしてもよい。 In the second step of the method, the elastic body 30 is not rotated with the rotation of the cylindrical body 60 during the period in which the elastic body 30 is pressed downward and moved downward by the cylindrical body 60 rotated about its own axis. explained. However, the elastic body may be rotated with the rotation of the cylindrical body 60 by a combination of the elastic body and the shaft body (for example, a frictional relationship between the elastic body and the shaft body).
また、実施形態の弾性体移動装置40の変形例における筒体60A及び筒体60Bは、図6(A)及び(B)を参酌すると、それぞれ突起69は筒体60の周方向に均等に配置されているかの如く説明した。しかしながら、筒体60A及び筒体60Bの突起69は、それぞれ周方向に不均等に配置されていてもよい。 In addition, the cylindrical body 60A and the cylindrical body 60B in the modified example of the elastic body moving device 40 of the embodiment are arranged evenly in the circumferential direction of the cylindrical body 60 with reference to FIGS. Explained as if it were. However, the protrusions 69 of the cylindrical body 60A and the cylindrical body 60B may be unevenly arranged in the circumferential direction.
10 回転体
20 軸体(円錐部を有する部材の一例)
24 小径部(円錐部のない部位の一例)
26 円錐部
30 弾性体
32A 縁
32 貫通穴
34 平面(弾性体における円錐部に接触する側と反対側の一例)
40 弾性体移動装置
60 筒体
60A 筒体
60B 筒体
68 端面
69 突起
10 Rotating body 20 Shaft body (an example of a member having a conical portion)
24 Small diameter part (an example of a part without a conical part)
26 Conical part 30 Elastic body 32A Edge 32 Through hole 34 Plane (an example of the side opposite to the side in contact with the conical part in the elastic body)
40 Elastic body moving device 60 Cylinder 60A Cylinder 60B Cylinder 68 End face 69 Projection
Claims (4)
円錐部を有する部材の該円錐部に貫通穴の縁を接触させた弾性体における該円錐部に接触する側と反対側に該端面の周方向全周を接触させて該筒体を該複数の突起同士が隣り合う回転方向の角度のうち最も大きい角度以上回転させながら該弾性体を押圧して、該部材における該円錐部のない部位へ該弾性体を移動させる、
弾性体移動装置。 A cylindrical body having an end surface in which a plurality of protrusions and dents are alternately formed in a sinusoidal shape along the circumferential direction at an axial end portion,
In the elastic body in which the edge of the through hole is brought into contact with the conical portion of the member having the conical portion, the entire circumferential direction of the end surface is brought into contact with the opposite side to the side in contact with the conical portion, so that the plurality of cylinders are attached to the plurality of conical portions . Pressing the elastic body while rotating more than the largest angle in the rotation direction adjacent to the protrusions , and moving the elastic body to a portion without the conical portion in the member;
Elastic body moving device.
請求項1に記載の弾性体移動装置。 The plurality of protrusions are arranged uniformly in the rotation direction.
The elastic body moving device according to claim 1 .
請求項1又は請求項2に記載の弾性体移動装置。 Three of the plurality of protrusions are formed,
The elastic body moving device according to claim 1 or 2 .
軸方向端部に周方向に沿って複数の突起及び凹みが正弦波状に交互に形成された端面を有する筒体により、前記弾性体を、該弾性体における前記円錐部に接触する側と反対側に前記端面の周方向全周を接触させて前記筒体を該複数の突起同士が隣り合う回転方向の角度のうち最も大きい角度以上回転させながら押圧して、前記弾性体を前記部材における前記円錐部のない部位へ移動させる工程と、
を含む部品の製造方法。 A step of contacting the edge of the through hole of the elastic body in which the through hole is formed on a member having a conical portion;
A cylindrical body having an end face in which a plurality of protrusions and dents are alternately formed in a sine wave shape along a circumferential direction at an axial end, and the elastic body is opposite to the side in contact with the conical portion of the elastic body The entire circumference of the end surface is brought into contact with the cylindrical body, and the cylindrical body is pressed while rotating more than the largest angle in the rotational direction in which the plurality of protrusions are adjacent to each other, thereby pressing the elastic body in the cone of the member. A process of moving to a part-free site;
Of manufacturing parts including
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014161619A JP6375766B2 (en) | 2014-08-07 | 2014-08-07 | Elastic body moving device and component manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014161619A JP6375766B2 (en) | 2014-08-07 | 2014-08-07 | Elastic body moving device and component manufacturing method |
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| JP2016036876A JP2016036876A (en) | 2016-03-22 |
| JP6375766B2 true JP6375766B2 (en) | 2018-08-22 |
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| JPS58102636A (en) * | 1981-12-08 | 1983-06-18 | Akebono Brake Ind Co Ltd | Boot and boot ring fitting device for oil hydraulic actuator |
| JPH05177461A (en) * | 1992-01-08 | 1993-07-20 | Hitachi Ltd | Method and device for fitting washer |
| JP2006088275A (en) * | 2004-09-24 | 2006-04-06 | Nitto Seiko Co Ltd | Elastic ring assembling apparatus and assembling method |
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