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JP6436822B2 - Insulated container - Google Patents
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JP6436822B2 - Insulated container - Google Patents

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JP6436822B2
JP6436822B2 JP2015057617A JP2015057617A JP6436822B2 JP 6436822 B2 JP6436822 B2 JP 6436822B2 JP 2015057617 A JP2015057617 A JP 2015057617A JP 2015057617 A JP2015057617 A JP 2015057617A JP 6436822 B2 JP6436822 B2 JP 6436822B2
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side wall
container
thickness
heat insulating
heat
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JP2016175688A (en
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田中 幹彦
幹彦 田中
純子 栗原
純子 栗原
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Sekisui Kasei Co Ltd
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Description

本発明は、断熱容器に関する。   The present invention relates to an insulated container.

従来から一定の温度管理が必要な食品等の梱包に断熱容器が広く使用されている。断熱容器は、容器内部と外部環境との間の熱の移動を極力遮断することで、容器内部に収容した食品等の内容物を容器内部よりも高温又は低温の外部環境から保護する。断熱容器の一例として、上面が開放したコンテナ本体と、そのコンテナ本体の上面開口を閉塞する蓋体と、前記蓋体の下面に扁平直方体状の蓄冷材又は蓄熱材を重ねた状態に収容する蓋下面収容部とを備えたコンテナが知られている(下記特許文献1を参照)。   Conventionally, heat-insulated containers have been widely used for packing foods that require a certain temperature control. The heat insulating container protects the contents such as food contained in the container from the external environment at a temperature higher or lower than that inside the container by blocking heat transfer between the inside of the container and the external environment as much as possible. As an example of a heat insulating container, a container main body with an open upper surface, a lid that closes the upper surface opening of the container main body, and a lid that houses a flat rectangular parallelepiped cold storage material or heat storage material on the lower surface of the lid A container having a lower surface accommodating portion is known (see Patent Document 1 below).

特許文献1の図3を参照すると、コンテナ本体(11)の内面には、上面開口(11K)の開口縁全体に亘って第1の段差部(11E)が形成されている。そして、1対の短辺側壁(12,12)には、第1の段差部(11E)の内側に第2段差部(11F)が形成されて、2段の階段状になっている。そのため、コンテナ本体(11)の第1の段差部(11E)の上方側において、短辺側壁(12)の厚さは、長辺側壁(13)の厚さよりも薄くなっている。   Referring to FIG. 3 of Patent Document 1, a first step portion (11E) is formed on the inner surface of the container body (11) over the entire opening edge of the upper surface opening (11K). The pair of short side walls (12, 12) is formed with a second stepped portion (11F) inside the first stepped portion (11E) to form a two-step staircase. Therefore, on the upper side of the first step portion (11E) of the container body (11), the thickness of the short side wall (12) is thinner than the thickness of the long side wall (13).

しかし、コンテナ本体(11)の短辺側壁(12)の厚さは、内部空間に隣接する第1の段差部(11E)の下方側において、長辺側壁(13)の厚さよりも厚くなっている場合が多い。その理由の一つとして、コンテナ本体(11)の短辺側壁(12)には、コンテナ(10)を持ち運ぶための凹状の手差部(12H)が設けられているため、短辺側壁(12)の厚さを厚くして機械的強度を確保する必要があることが挙げられる。   However, the thickness of the short side wall (12) of the container body (11) is thicker than the thickness of the long side wall (13) on the lower side of the first step portion (11E) adjacent to the internal space. There are many cases. One reason for this is that the short side wall (12) of the container body (11) is provided with a concave manual feed portion (12H) for carrying the container (10). ) Is required to ensure mechanical strength by increasing the thickness.

特開2014−231919公報JP 2014-231919 A

特許文献1に記載されたコンテナ(10)において、短辺側壁(12)の厚さが相対的に厚く、長辺側壁(13)の厚さが相対的に薄い場合には、長辺側壁(13)の熱貫流率(W/mK)は、短辺側壁(12)の熱貫流率よりも高くなる。また、長辺側壁(13)の外表面の面積は、短辺側壁(12)の外表面の面積よりも大きい。そのため、長辺側壁(13)を介してコンテナ(10)に出入りする熱量、すなわち長辺側壁(13)の伝熱量は、短辺側壁(12)を介してコンテナ(10)に出入りする熱量、すなわち短辺側壁(12)の伝熱量よりも多くなる。その結果、長辺側壁(13)の近傍でコンテナ(10)の内部温度が比較的大きく変動し、コンテナ(10)の内部温度が不均一になり、食品等のコンテナ(10)の内容物に悪影響を及ぼす虞がある。 In the container (10) described in Patent Document 1, when the thickness of the short side wall (12) is relatively large and the thickness of the long side wall (13) is relatively thin, the long side wall ( The heat transmissivity (W / m 2 K) of 13) is higher than the heat transmissivity of the short side wall (12). The area of the outer surface of the long side wall (13) is larger than the area of the outer surface of the short side wall (12). Therefore, the amount of heat entering and exiting the container (10) through the long side wall (13), that is, the amount of heat transferred to the long side wall (13) is the amount of heat entering and exiting the container (10) through the short side wall (12), That is, it becomes larger than the heat transfer amount of the short side wall (12). As a result, the internal temperature of the container (10) fluctuates relatively greatly in the vicinity of the long side wall (13), the internal temperature of the container (10) becomes non-uniform, and the contents of the container (10) such as food are changed. There is a risk of adverse effects.

本発明は、前記課題に鑑みてなされたものであって、従来よりも断熱容器の内部温度を均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することを目的とする。   The present invention has been made in view of the above problems, and aims to more effectively protect contents such as food from temperature changes in the external environment by making the internal temperature of the heat insulating container uniform than before. To do.

前記目的を達成すべく、本発明の断熱容器は、底壁と複数の側壁とを有し上部が開放された容器本体と、該容器本体の上部開口を閉塞する蓋体とを備えた断熱容器であって、各々の前記側壁はそれぞれ、前記側壁にかかる伝熱量と他の前記側壁にかかる伝熱量との差が10%以下になる、厚さに設定されていることを特徴とする。ここで、側壁にかかる伝熱量とは、側壁を介して容器本体の内部に侵入し又は容器本体の外部に放出される熱量である。   In order to achieve the above object, a heat-insulated container of the present invention comprises a container body having a bottom wall and a plurality of side walls, the upper part of which is open, and a lid that closes the upper opening of the container body. And each said side wall is each set to the thickness from which the difference of the heat transfer amount concerning the said side wall and the heat transfer amount concerning the said other side wall becomes 10% or less, It is characterized by the above-mentioned. Here, the heat transfer amount applied to the side wall is the amount of heat that enters the inside of the container body or is released to the outside of the container body through the side wall.

本発明の断熱容器を保冷容器として用いる場合には、通常、容器本体の内部の温度を外部環境の温度よりも低い温度に維持することが求められる。この場合には、食品等の内容物を収容する容器本体の内部に、容器本体の外部から各々の側壁を介して熱が侵入する。一方、本発明の断熱容器を保温容器として用いる場合には、通常、容器本体の内部の温度を外部環境の温度よりも高い温度に維持することが求められる。この場合には、容器本体の内部から各々の側壁を介して容器本体の外部に熱が放出される。   When the insulated container of the present invention is used as a cold storage container, it is usually required to maintain the temperature inside the container body at a temperature lower than the temperature of the external environment. In this case, heat enters the inside of the container main body containing the contents such as food from the outside of the container main body through the respective side walls. On the other hand, when the heat insulating container of the present invention is used as a heat retaining container, it is usually required to maintain the temperature inside the container body at a temperature higher than the temperature of the external environment. In this case, heat is released from the inside of the container body to the outside of the container body through the respective side walls.

断熱容器において、各々の側壁と他の側壁との伝熱量の差が10%を超える場合には、容器本体の内部の温度バランスが崩れて容器内部の温度が不均一になり、その結果、容器内部の食品等に悪影響を及ぼす虞がある。すなわち、伝熱量が相対的に多く、容器本体の内部に侵入し又は容器本体の外部に放出される熱量が多い側壁の近傍では、容器本体の内部温度が外部環境の温度との温度差の影響を受けて変動しやすくなる。   In a heat insulating container, if the difference in the amount of heat transfer between each side wall and the other side wall exceeds 10%, the temperature balance inside the container body is broken and the temperature inside the container becomes non-uniform. As a result, the container There is a risk of adversely affecting the food inside. That is, in the vicinity of the side wall where the amount of heat transfer is relatively large and the amount of heat entering the inside of the container body or being released to the outside of the container body is large, the internal temperature of the container body is affected by the temperature difference from the temperature of the external environment. It becomes easy to fluctuate in response.

一方、伝熱量が相対的に少なく、容器本体内部に侵入し又は容器本体外部に放出される熱量が少ない側壁の近傍では、容器本体の内部温度が外部環境の温度との温度差の影響を受けにくく安定しやすくなる。したがって、各々の側壁と他の側壁との伝熱量の差が10%を超えると、容器本体の内部の位置による温度差が顕著に現れて断熱容器の内部温度が不均一になり、食品等の内容物への影響が無視できなくなる虞がある。   On the other hand, in the vicinity of the side wall where the amount of heat transfer is relatively small and the amount of heat that penetrates into the container body or is released to the outside of the container body is small, the internal temperature of the container body is affected by the temperature difference from the temperature of the external environment. It becomes difficult and stable. Therefore, if the difference in the amount of heat transfer between each side wall and the other side wall exceeds 10%, the temperature difference due to the position inside the container main body will appear remarkably, the internal temperature of the heat insulating container will become uneven, There is a possibility that the influence on the contents cannot be ignored.

そこで、本発明の断熱容器が備える容器本体の各々の側壁は、他の側壁との伝熱量の差が、当該他の側壁の伝熱量の10%以下になる厚さに設定されている。これにより、容器本体内部で各々の側壁の近傍における温度の変化特性(熱量の移動)が均一化され、その結果、断熱容器の内部温度が均一化される。したがって、本発明の断熱容器によれば、従来の断熱容器よりも内部温度を均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。   Therefore, each side wall of the container main body included in the heat insulating container of the present invention is set to a thickness such that the difference in heat transfer amount with the other side wall is 10% or less of the heat transfer amount of the other side wall. Thereby, the temperature change characteristic (movement of heat quantity) in the vicinity of each side wall is made uniform inside the container body, and as a result, the internal temperature of the heat insulating container is made uniform. Therefore, according to the heat insulating container of the present invention, it is possible to protect the contents such as foods more effectively from the temperature change of the external environment by making the internal temperature uniform than the conventional heat insulating container.

なお、容器本体の各々の側壁は、他の側壁との伝熱量の差が、当該他の側壁の伝熱量の10%よりも小さくなる厚さ、例えば、5%以下、3%以下、1%以下になる厚さであることがより好ましい。また、容器本体の各々の側壁は、その伝熱量が他の側壁の伝熱量と等しくなる厚さに設定されていることがより好ましい。これにより、容器本体内部で各々の側壁の近傍における温度の変化特性がより一層均一化され、その結果、断熱容器の内部温度がより一層均一化される。   In addition, each side wall of the container body has a thickness in which the difference in heat transfer amount from the other side wall is smaller than 10% of the heat transfer amount of the other side wall, for example, 5% or less, 3% or less, 1% More preferably, the thickness is as follows. Moreover, it is more preferable that each side wall of the container main body is set to a thickness at which the heat transfer amount is equal to the heat transfer amount of the other side walls. Thereby, the temperature change characteristic in the vicinity of each side wall is made more uniform inside the container body, and as a result, the internal temperature of the heat insulation container is made more uniform.

また、本発明の断熱容器において、前記複数の側壁は、幅の狭い短側壁と幅の広い長側壁とを含んでもよい。すなわち、本発明の断熱容器は、容器本体の底壁に垂直な平面視で、例えば正方形等の正多角形の形状を有し、すべての側壁が同じ幅を有してもよいが、同平面視で例えば長方形等の辺の長さが異なる多角形の形状を有し、幅の異なる複数の側壁を有してもよい。これにより、内容物の形状や用途によって断熱容器の形状を自由に設計することが可能になる。ここで、側壁の幅とは、容器本体の底壁に平行で側壁の厚さ方向と垂直な方向の側壁の寸法、すなわち、容器本体の底壁の各辺に沿う各側壁の寸法を意味する。なお、ここでの垂直には、完全な垂直だけでなく、0.5°から5°程度の傾きを含むことができる。   In the heat insulating container of the present invention, the plurality of side walls may include a narrow short side wall and a wide long side wall. That is, the heat insulating container of the present invention has a regular polygonal shape such as a square in a plan view perpendicular to the bottom wall of the container body, and all the side walls may have the same width. For example, it may have a polygonal shape with different side lengths, such as a rectangle, and may have a plurality of side walls with different widths. Thereby, it becomes possible to design the shape of a heat insulation container freely by the shape and use of the contents. Here, the width of the side wall means the dimension of the side wall in the direction parallel to the bottom wall of the container body and perpendicular to the thickness direction of the side wall, that is, the dimension of each side wall along each side of the bottom wall of the container body. . The vertical here can include not only perfect vertical but also an inclination of about 0.5 ° to 5 °.

また、本発明の断熱容器において、前記長側壁の厚さは、前記短側壁の厚さよりも厚いことが好ましい。これにより、容器本体において、相対的に面積の大きい長側壁による伝熱量と、相対的に面積の小さい短側壁による伝熱量との差を減少させることができる。したがって、断熱容器の内部温度をより均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。   Moreover, the heat insulation container of this invention WHEREIN: It is preferable that the thickness of the said long side wall is thicker than the thickness of the said short side wall. Thereby, in a container main body, the difference between the heat transfer amount by a long side wall with a relatively large area and the heat transfer amount by a short side wall with a relatively small area can be reduced. Therefore, the internal temperature of the heat insulating container can be made more uniform, and contents such as food can be more effectively protected from temperature changes in the external environment.

また、本発明の断熱容器において、前記底壁の厚さは、前記長側壁の厚さよりも厚いことが好ましい。容器本体の底壁は、例えば断熱容器の搬送時などに、断熱容器の周囲の気温よりも高温又は低温の路面、床面、荷台、台車等に接するか又は隣接して配置される場合がある。このような場合に、底壁の厚さを長側壁の厚さよりも厚くすることで、底壁を介して断熱容器の内部に侵入し又は断熱容器の外部に放出される熱量を減少させ、断熱容器の内部温度をより均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。また、容器本体の底壁の強度を向上させ、断熱容器の耐久性を向上させることができる。   Moreover, the heat insulation container of this invention WHEREIN: It is preferable that the thickness of the said bottom wall is thicker than the thickness of the said long side wall. The bottom wall of the container main body may be disposed in contact with or adjacent to a road surface, floor surface, cargo bed, carriage, etc., which is higher or lower than the temperature around the heat insulating container, for example, when the heat insulating container is transported. . In such a case, by making the bottom wall thicker than the long side wall, the amount of heat that enters the inside of the heat insulating container through the bottom wall or is released to the outside of the heat insulating container is reduced, and By making the internal temperature of the container more uniform, contents such as food can be more effectively protected from temperature changes in the external environment. Moreover, the intensity | strength of the bottom wall of a container main body can be improved and durability of a heat insulation container can be improved.

また、本発明の断熱容器において、前記蓋体の厚さは、前記長側壁の厚さよりも厚くてもよい。これにより、本発明の断熱容器を、例えば保温容器として用いる場合に、容器内部の上方に比較的温度の高い空気が滞留して蓋体の内側と外側の温度差が長側壁の内側と外側の温度差よりも大きくなった場合でも、蓋体を介して容器本体の内部から外部へ放出される熱量を減少させることができる。   Moreover, the heat insulation container of this invention WHEREIN: The thickness of the said cover body may be thicker than the thickness of the said long side wall. As a result, when the heat insulating container of the present invention is used as, for example, a heat insulating container, air having a relatively high temperature stays above the inside of the container, and the temperature difference between the inside and outside of the lid body is between the inside and outside of the long side wall. Even when the temperature difference becomes larger, the amount of heat released from the inside of the container body to the outside through the lid can be reduced.

また、本発明の断熱容器において、前記蓋体の下面に対向して前記容器本体の上部に蓄冷材が配置されていてもよく、前記蓋体の厚さは、前記長側壁の厚さよりも薄くてもよい。これにより、蓄冷材によって冷却された冷気を容器本体の内部において上方から下方へ下降させ、容器本体内部の保冷効果を向上させることができる。また、蓋体を介して断熱容器の外部から容器内部へ侵入する熱を蓄冷材によって吸収することができるので、蓋体の厚さを薄くして断熱容器の小型軽量化及びコスト低減を図ることができる。   Further, in the heat insulating container of the present invention, a regenerator material may be disposed on the upper part of the container body so as to face the lower surface of the lid, and the thickness of the lid is thinner than the thickness of the long side wall. May be. Thereby, the cold air cooled by the cool storage material can be lowered from the upper side to the lower side inside the container main body, and the cooling effect inside the container main body can be improved. In addition, since the cold storage material can absorb the heat that enters the inside of the heat insulating container from the outside of the heat insulating container through the cover, the thickness of the cover is reduced to reduce the size and weight of the heat insulating container and reduce the cost. Can do.

また、本発明の断熱容器において、前記側壁の伝熱量Qは、前記側壁の熱貫流率をK、前記側壁の外表面の面積をA、前記容器本体の内部と外部の温度差をΔT、経過時間をH、前記側壁の内表面の境膜係数をα1、前記側壁の外表面の境膜係数をα2、前記側壁の厚さをd、前記側壁の熱伝導率をλとして、以下の式(1)及び(2)で表すことができる。   Further, in the heat insulating container of the present invention, the heat transfer amount Q of the side wall is as follows: K is the thermal conductivity of the side wall, A is the area of the outer surface of the side wall, ΔT is the temperature difference between the inside and the outside of the container body. Assuming that time is H, the film coefficient of the inner surface of the side wall is α1, the film coefficient of the outer surface of the side wall is α2, the thickness of the side wall is d, and the thermal conductivity of the side wall is λ, the following formula ( 1) and (2).

Q=K・A・ΔT・H …(1)
K=1/(1/α1+d/λ+1/α2) …(2)
Q = K · A · ΔT · H (1)
K = 1 / (1 / α1 + d / λ + 1 / α2) (2)

前記式(1)及び(2)に基づいて、本発明の断熱容器において、容器本体の各々の側壁を、他の側壁との伝熱量Qの差が、当該他の側壁の伝熱量Qの10%以下になる厚さに設定することができる。   Based on the formulas (1) and (2), in the heat insulating container of the present invention, the difference in the heat transfer amount Q between each side wall of the container body and the other side wall is 10 of the heat transfer amount Q of the other side wall. % Or less can be set.

以上の説明から理解できるように、本発明の断熱容器によれば、従来よりも断熱容器の内部温度を均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。   As can be understood from the above description, according to the heat insulating container of the present invention, the internal temperature of the heat insulating container can be made more uniform than before, and the contents such as food can be more effectively protected from temperature changes in the external environment. it can.

本発明の実施形態1に係る断熱容器が備える容器本体と蓋体の分解斜視図。The disassembled perspective view of the container main body and the cover body with which the heat insulation container which concerns on Embodiment 1 of this invention is provided. 図1に示す容器本体を底壁に垂直な方向から見た平面図。The top view which looked at the container main body shown in FIG. 1 from the direction perpendicular | vertical to a bottom wall. 図1に示す断熱容器の短手方向に沿う断面図。Sectional drawing which follows the transversal direction of the heat insulation container shown in FIG. 本発明の実施形態2に係る断熱容器の図3に相当する断面図。Sectional drawing equivalent to FIG. 3 of the heat insulation container which concerns on Embodiment 2 of this invention. 本発明の実施形態3に係る断熱容器が備える容器本体の平面図。The top view of the container main body with which the heat insulation container which concerns on Embodiment 3 of this invention is provided. 本発明の実施形態4に係る断熱容器が備える容器本体の平面図。The top view of the container main body with which the heat insulation container which concerns on Embodiment 4 of this invention is provided. 本発明の実施例に係る断熱容器の図3に相当する断面図。Sectional drawing equivalent to FIG. 3 of the heat insulation container which concerns on the Example of this invention. 外部環境の温度変化と断熱容器内部の温度変化を示すグラフ。The graph which shows the temperature change of an external environment, and the temperature change inside a heat insulation container.

以下、本発明の断熱容器の実施形態について、図面を用いて詳細に説明する。 Hereinafter, an embodiment of a heat insulation container of the present invention is described in detail using a drawing.

(実施形態1)
図1は、本発明の実施形態1に係る断熱容器1の分解斜視図である。図2は、図1に示す断熱容器1の蓋体20を取り外した容器本体10を底壁11に垂直な方向から見た平面図である。図3は、図1に示す断熱容器1の密閉状態における短手方向に沿う断面図である。
(Embodiment 1)
FIG. 1 is an exploded perspective view of a heat insulating container 1 according to Embodiment 1 of the present invention. FIG. 2 is a plan view of the container body 10 from which the lid 20 of the heat insulating container 1 shown in FIG. FIG. 3 is a cross-sectional view along the short direction of the heat insulating container 1 shown in FIG. 1 in a sealed state.

本実施形態の断熱容器1は、概ね直方体形状を有し上部が開放された箱状の容器本体10と、該容器本体10の上部開口10aを閉塞する蓋体20とを備えている。容器本体10は、底壁11と複数の側壁12を有している。より詳細には、容器本体10は、平面視で長方形の底壁11と、側面視で長方形の複数の側壁12を含み、該複数の側壁12は、底壁11の一対の短辺に沿う相対的に幅W1の狭い一対の短側壁12aと、底壁11の一対の長辺に沿う相対的に幅W2の広い一対の長側壁12bとを含んでいる。なお、以下では、容器本体10の短側壁12aと長側壁12bとを一括して側壁12と呼ぶ場合もある。   The heat insulating container 1 according to the present embodiment includes a box-shaped container main body 10 that has a substantially rectangular parallelepiped shape and is open at the top, and a lid body 20 that closes the upper opening 10 a of the container main body 10. The container body 10 has a bottom wall 11 and a plurality of side walls 12. More specifically, the container body 10 includes a bottom wall 11 that is rectangular in a plan view and a plurality of side walls 12 that are rectangular in a side view, and the plurality of side walls 12 are relative to each other along a pair of short sides of the bottom wall 11. In particular, a pair of short side walls 12a having a narrow width W1 and a pair of long side walls 12b having a relatively wide width W2 along a pair of long sides of the bottom wall 11 are included. In the following, the short side wall 12a and the long side wall 12b of the container body 10 may be collectively referred to as the side wall 12.

断熱容器1の容器本体10及び蓋体20は、例えば、発泡プラスチック等の発泡樹脂によって製作することができる。断熱容器1を構成する発泡樹脂は、断熱容器1に要求される断熱性及び耐久性等を満足するものであれば特に限定されず、例えば、ポリスチレン系、ポリオレフィン系、ポリエステル系等の発泡樹脂を用いることができる。特に、成形性やコストの面から、予備発泡したポリスチレン系の発泡樹脂の粒子を型内発泡成形法によって発泡成形して作られた発泡成形品であることが好ましい。なお、断熱容器1の容器本体10及び蓋体20は、発泡樹脂によって製作したものに限定されず、例えば、ポリオレフィン系樹脂等の樹脂をインジェクション成形法によって成形した中空材によって製作したものでもよい。   The container main body 10 and the lid body 20 of the heat insulating container 1 can be manufactured by, for example, a foamed resin such as foamed plastic. The foamed resin constituting the heat insulating container 1 is not particularly limited as long as the heat insulating property and durability required for the heat insulating container 1 are satisfied. For example, polystyrene resin, polyolefin resin, polyester resin, etc. Can be used. In particular, from the viewpoint of moldability and cost, it is preferable to be a foam-molded product made by foam-molding pre-foamed polystyrene-based foamed resin particles by an in-mold foam molding method. In addition, the container main body 10 and the lid 20 of the heat insulating container 1 are not limited to those made of foamed resin, and may be made of, for example, a hollow material obtained by molding a resin such as polyolefin resin by an injection molding method.

断熱容器1の材料として適当な発泡樹脂の熱伝導率を例示すると、例えば、熱伝導率λは約0.02W/m・Kから約5.5W/m・K、さらに好ましくは約0.025W/m・Kから約0.04W/m・Kである。   When the thermal conductivity of a foamed resin suitable as the material of the heat insulating container 1 is illustrated, for example, the thermal conductivity λ is about 0.02 W / m · K to about 5.5 W / m · K, more preferably about 0.025 W. / M · K to about 0.04 W / m · K.

本実施形態の断熱容器1において、容器本体10の各々の側壁12は、その側壁12の伝熱量が他の側壁12の伝熱量と略等しくなる厚さに設定されていることを最大の特徴としている。より詳細には、各々の側壁12は、当該側壁12の伝熱量と他の側壁12の伝熱量との差が、当該側壁12の概ね10%以内になる厚さに設定されている。なお、本実施形態の断熱容器1における伝熱量Qは、以下の式(1)及び(2)で表すことができる。   In the heat insulating container 1 according to the present embodiment, each of the side walls 12 of the container main body 10 is characterized in that the heat transfer amount of the side wall 12 is set to a thickness that is substantially equal to the heat transfer amount of the other side walls 12. Yes. More specifically, each side wall 12 is set to a thickness at which the difference between the heat transfer amount of the side wall 12 and the heat transfer amount of the other side wall 12 is approximately within 10% of the side wall 12. The heat transfer amount Q in the heat insulating container 1 of the present embodiment can be expressed by the following formulas (1) and (2).

Q=K・A・ΔT・H …(1)
K=1/(1/α1+d/λ+1/α2) …(2)
Q = K · A · ΔT · H (1)
K = 1 / (1 / α1 + d / λ + 1 / α2) (2)

前記式(1)中、Qは各々の側壁12の伝熱量(kcal)、Kは各々の側壁12の熱貫流率(W/m・K)、Aは各々の側壁12の外表面の面積(m)、ΔTは蓋体20で密閉された容器本体10の内部と外部の温度差(K)、Hは経過時間(h)である。前記式(2)中、Kは各々の側壁12の熱貫流率、α1は各々の側壁12の内表面の境膜係数、α2は各々の側壁12の外表面の境膜係数、dは各々の側壁12の厚さ(m)、λは各々の側壁12の熱伝導率(W/m・K)である。なお、各々の側壁12の伝熱率に寄与する面積は、各々の側壁12の外表面の面積Aよりも小さく、例えば各々の側壁12の内表面の面積と等しいと考えることができる。しかし、本実施形態の断熱容器1では、より安全な設計のために、容器本体10の各々の側壁12の外表面の面積を側壁12の伝熱量に寄与する面積Aとして用いている。 In the above formula (1), Q is the heat transfer amount (kcal) of each side wall 12, K is the heat flow rate (W / m 2 · K) of each side wall 12, and A is the area of the outer surface of each side wall 12. (M 2 ), ΔT is the temperature difference (K) between the inside and outside of the container body 10 sealed with the lid 20, and H is the elapsed time (h). In the above formula (2), K is the thermal conductivity of each side wall 12, α 1 is the film coefficient of the inner surface of each side wall 12, α 2 is the film coefficient of the outer surface of each side wall 12, and d is each film coefficient. The thickness (m) and λ of the side wall 12 are the thermal conductivity (W / m 2 · K) of each side wall 12. The area contributing to the heat transfer rate of each side wall 12 is smaller than the area A of the outer surface of each side wall 12 and can be considered to be equal to, for example, the area of the inner surface of each side wall 12. However, in the heat insulating container 1 of the present embodiment, the area of the outer surface of each side wall 12 of the container body 10 is used as the area A that contributes to the heat transfer amount of the side wall 12 for a safer design.

なお、前記式(2)中の境膜係数α1及びα2に関する項である1/α1及び1/α2は極めて小さい値であり、伝熱量Qに対する影響は小さい。そのため、前記式(2)中の1/α1及び1/α2をゼロで近似することができる。この場合、各々の側壁12の熱貫流率Kは、以下の式(3)で表すことができる。   It should be noted that 1 / α1 and 1 / α2, which are terms related to the film coefficients α1 and α2 in the formula (2), are extremely small values, and the influence on the heat transfer amount Q is small. Therefore, 1 / α1 and 1 / α2 in the formula (2) can be approximated by zero. In this case, the thermal conductivity K of each side wall 12 can be expressed by the following formula (3).

K=λ/d …(3)       K = λ / d (3)

本実施形態では、各々の側壁12の高さHが等しいことから、幅W1の狭い短側壁12aの外表面の面積A1は、幅W2の広い長側壁12bの外表面の面積A2よりも小さくなる。また、例えば容器本体10が一体成形されている場合など、各々の側壁12の材料が等しい場合には、各々の側壁12の熱伝導率λは等しくなる。ここで、前記式(1)において、短側壁12aの伝熱量QをQ1とし、前記式(3)において、短側壁12aの厚さdをd1とする。また、前記式(1)において、長側壁12bを介した伝熱量QをQ2とし、前記式(3)において、長側壁12bの厚さdをd2とする。この場合、Q1=Q2であるとすると、長側壁12bの厚さd2は、以下の式(4)で表すことができる。   In this embodiment, since the height H of each side wall 12 is equal, the area A1 of the outer surface of the short side wall 12a having a narrow width W1 is smaller than the area A2 of the outer surface of the long side wall 12b having a large width W2. . Moreover, when the material of each side wall 12 is equal, for example, when the container main body 10 is integrally molded, the thermal conductivity λ of each side wall 12 becomes equal. Here, in Formula (1), the heat transfer amount Q of the short side wall 12a is Q1, and in Formula (3), the thickness d of the short side wall 12a is d1. Further, in the equation (1), the heat transfer amount Q through the long side wall 12b is Q2, and in the equation (3), the thickness d of the long side wall 12b is d2. In this case, assuming that Q1 = Q2, the thickness d2 of the long side wall 12b can be expressed by the following formula (4).

d2=d1・(A2/A1) …(4)       d2 = d1 · (A2 / A1) (4)

前記式(4)において、長側壁12bの外表面の面積A2は、短側壁12aの外表面の面積A1よりも大きいことから、長側壁12bの厚さd2は短側壁12aの厚さd1よりも厚くなる。このように、前記式(4)の関係を満たすように長側壁12bの厚さd2を短側壁12aの厚さd1よりも厚くすることで、長側壁12bの伝熱量Q1と短側壁12aの伝熱量Q2とを等しくすることが可能である。なお、長側壁12bの伝熱量Q1と短側壁12aの伝熱量Q2とは等しいことが好ましいが、これらの差がそれぞれの伝熱量Q1、Q2の10%以下であればよい。   In the formula (4), since the area A2 of the outer surface of the long side wall 12b is larger than the area A1 of the outer surface of the short side wall 12a, the thickness d2 of the long side wall 12b is larger than the thickness d1 of the short side wall 12a. Become thicker. Thus, by setting the thickness d2 of the long side wall 12b to be larger than the thickness d1 of the short side wall 12a so as to satisfy the relationship of the above formula (4), the heat transfer amount Q1 of the long side wall 12b and the heat transfer of the short side wall 12a. It is possible to make the heat quantity Q2 equal. The heat transfer amount Q1 of the long side wall 12b and the heat transfer amount Q2 of the short side wall 12a are preferably equal, but the difference between them may be 10% or less of the heat transfer amounts Q1 and Q2.

また、側壁12には、内表面や外表面に凹部や凸部が形成される場合、又は高さH方向と幅W1,W2方向の少なくとも一方で厚さが異なって形成される場合がある。この場合、前記式(2)から(4)において、側壁12の厚さdは、断熱容器1の内部空間に面する領域における側壁12の厚さdの平均値とすることができる。すなわち、断熱容器1の内部空間に面する領域で側壁12の厚さdを積算し、当該領域の面積で除した値を、側壁12の厚さdとすることができる。   Further, the side wall 12 may be formed with a concave portion or a convex portion on the inner surface or the outer surface, or may be formed with a thickness different from at least one of the height H direction and the width W1, W2 directions. In this case, in the equations (2) to (4), the thickness d of the side wall 12 can be an average value of the thickness d of the side wall 12 in the region facing the internal space of the heat insulating container 1. That is, the thickness d of the side wall 12 can be integrated in the region facing the internal space of the heat insulating container 1 and divided by the area of the region can be the thickness d of the side wall 12.

図3に示すように、本実施形態の断熱容器1において、容器本体10の底壁11の厚さd3は、長側壁12bの厚さd2よりも厚くなっている。また、蓋体20の厚さd4は、容器本体10の長側壁12bの厚さd2よりも厚くなっている。なお、底壁11及び蓋体20の厚さd3,d4は、それぞれ断熱容器1の内部空間に面する領域の底壁11及び蓋体20の厚さd3,d4の平均値とすることができる。すなわち、断熱容器1の内部空間に面する領域で底壁11及び蓋体20の厚さd3,d4をそれぞれ積算し、当該領域の面積で除した値を、それぞれ底壁11及び蓋体20の厚さd3,d4とすることができる。   As shown in FIG. 3, in the heat insulation container 1 of this embodiment, the thickness d3 of the bottom wall 11 of the container main body 10 is thicker than the thickness d2 of the long side wall 12b. Further, the thickness d4 of the lid 20 is thicker than the thickness d2 of the long side wall 12b of the container body 10. The thicknesses d3 and d4 of the bottom wall 11 and the lid 20 can be the average values of the thicknesses d3 and d4 of the bottom wall 11 and the lid 20 in the region facing the internal space of the heat insulating container 1, respectively. . That is, the thicknesses d3 and d4 of the bottom wall 11 and the lid 20 are integrated in the region facing the internal space of the heat insulating container 1, and the values divided by the areas of the regions are respectively calculated for the bottom wall 11 and the lid 20. The thickness can be d3 and d4.

以下、本実施形態の断熱容器1の作用について説明する。   Hereinafter, the effect | action of the heat insulation container 1 of this embodiment is demonstrated.

本実施形態の断熱容器1は、例えば食品等の温度管理が必要な内容物を収容した状態で保管又は搬送される。断熱容器1に内容物を収容する際には、容器本体10の上部開口10aを開放した状態で容器本体10の内部に食品等の内容物を収容し、蓋体20によって容器本体10の上部開口10aを閉塞して断熱容器1を密閉する。   The insulated container 1 of this embodiment is stored or transported in a state in which contents that require temperature management, such as food, are accommodated. When accommodating the contents in the heat insulating container 1, contents such as food are accommodated inside the container body 10 with the upper opening 10 a of the container body 10 opened, and the upper opening of the container body 10 is opened by the lid 20. The heat insulating container 1 is sealed by closing 10a.

断熱容器1を保冷容器として用いる場合には、通常、容器本体10の内部の温度を外部環境の温度よりも低い温度に維持することが求められる。この場合には、食品等の内容物を収容する容器本体10の内部に、容器本体10の外部から各々の側壁12を介して熱が侵入する。一方、本実施形態の断熱容器1を保温容器として用いる場合には、通常、容器本体10の内部の温度を外部環境の温度よりも高い温度に維持することが求められる。この場合には、容器本体10の内部から各々の側壁12を介して容器本体10の外部に熱が放出される。   When the insulated container 1 is used as a cold container, it is usually required to maintain the temperature inside the container body 10 at a temperature lower than the temperature of the external environment. In this case, heat enters the inside of the container main body 10 containing the contents such as food from the outside of the container main body 10 through the side walls 12. On the other hand, when using the heat insulation container 1 of this embodiment as a heat insulation container, it is normally required to maintain the temperature inside the container body 10 at a temperature higher than the temperature of the external environment. In this case, heat is released from the inside of the container body 10 to the outside of the container body 10 through the side walls 12.

ここで、本実施形態の断熱容器1において、容器本体10の各々の側壁12は、他の側壁12との伝熱量の差が、当該他の側壁12の伝熱量の10%以下になる厚さに設定されている。より具体的には、短側壁12aは、長側壁12bとの伝熱量の差が、長側壁12bの伝熱量の10%以下に設定されている。また、長側壁12bは、短側壁12aとの伝熱量の差が、短側壁12aの伝熱量の10%以下に設定されている。   Here, in the heat insulation container 1 of the present embodiment, each side wall 12 of the container body 10 has a thickness at which the difference in heat transfer amount with the other side wall 12 is 10% or less of the heat transfer amount of the other side wall 12. Is set to More specifically, the short side wall 12a is set such that the difference in heat transfer amount with the long side wall 12b is 10% or less of the heat transfer amount of the long side wall 12b. Further, the long side wall 12b is set such that the difference in heat transfer amount with the short side wall 12a is 10% or less of the heat transfer amount of the short side wall 12a.

これにより、容器本体10の内部で各々の側壁12の近傍における温度の変化特性が均一化され、その結果、断熱容器1の内部温度が均一化される。したがって、本実施形態の断熱容器1によれば、従来の断熱容器よりも内部温度を均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。   Thereby, the temperature change characteristic in the vicinity of each side wall 12 in the container body 10 is made uniform, and as a result, the internal temperature of the heat insulating container 1 is made uniform. Therefore, according to the heat insulating container 1 of the present embodiment, it is possible to protect the contents such as foods more effectively from the temperature change of the external environment by making the internal temperature uniform than the conventional heat insulating container.

なお、容器本体10の各々の側壁12の伝熱量が略等しくなるように各々の側壁12の厚さが設定されている場合、すなわち、短側壁12aの伝熱量が長側壁12bの伝熱量と略等しくなるように短側壁12a及び長側壁12bの厚さが決定されている場合には、断熱容器1の内部温度をより一層均一にして食品等の内容物を外部環境の温度変化からより一層効果的に保護することができる。   In addition, when the thickness of each side wall 12 is set so that the heat transfer amount of each side wall 12 of the container main body 10 becomes substantially equal, that is, the heat transfer amount of the short side wall 12a is substantially equal to the heat transfer amount of the long side wall 12b. When the thicknesses of the short side wall 12a and the long side wall 12b are determined so as to be equal, the internal temperature of the heat insulating container 1 is made more uniform, and the contents such as food are more effective from the temperature change of the external environment. Can be protected.

また、本実施形態の断熱容器1において、容器本体10の複数の側壁12は、幅の狭い短側壁12aと幅の広い長側壁12bとを含んでいる。より具体的には、本実施形態の断熱容器1は、容器本体10の底壁11に垂直な平面視で長方形の形状を有し、概ね直方体の形状を有している。この場合、断熱容器1の内部に要求される温度条件を満たすように長側壁12bの厚さd2を決定した後、短側壁12aの厚さd1を前記式(1)及び(2)又は前記式(1)及び(3)に基づいて決定することで、短側壁12aの厚さd1を必要以上に厚くすることなく、断熱容器1の設計を最適化することができる。   Moreover, in the heat insulation container 1 of this embodiment, the some side wall 12 of the container main body 10 contains the narrow short side wall 12a and the wide long side wall 12b. More specifically, the heat insulating container 1 of the present embodiment has a rectangular shape in a plan view perpendicular to the bottom wall 11 of the container body 10 and has a substantially rectangular parallelepiped shape. In this case, after determining the thickness d2 of the long side wall 12b so as to satisfy the temperature condition required inside the heat insulating container 1, the thickness d1 of the short side wall 12a is set to the above formulas (1) and (2) or the above formula. By determining based on (1) and (3), the design of the heat insulating container 1 can be optimized without increasing the thickness d1 of the short side wall 12a more than necessary.

また、本実施形態の断熱容器1において、容器本体10の長側壁12bの厚さd2は、容器本体10の短側壁12aの厚さd1よりも厚い。すなわち、断熱容器1の設計を最適化して、短側壁12aの厚さd1を長側壁12bの厚さd2よりも薄くすることで、短側壁12aの厚さd1を長側壁12bの厚さd2よりも厚くする場合と比較して、断熱容器1の材料の無駄を省き、最小限の材料の使用量で最大限の断熱効果を発揮することができる。   Moreover, in the heat insulation container 1 of this embodiment, the thickness d2 of the long side wall 12b of the container main body 10 is thicker than the thickness d1 of the short side wall 12a of the container main body 10. That is, by optimizing the design of the heat insulating container 1, the thickness d1 of the short side wall 12a is made thinner than the thickness d2 of the long side wall 12b, so that the thickness d1 of the short side wall 12a is greater than the thickness d2 of the long side wall 12b. As compared with the case of increasing the thickness, waste of the material of the heat insulating container 1 can be eliminated, and the maximum heat insulating effect can be exhibited with the minimum amount of material used.

また、本実施形態の断熱容器1において、容器本体10の底壁11の厚さd3は、容器本体10の長側壁12bの厚さd2よりも厚い。容器本体10の底壁11は、例えば断熱容器1の搬送時などに、断熱容器1の周囲の気温よりも高温又は低温の路面、床面、荷台、台車等に接するか又は隣接して配置される場合がある。このような場合に、底壁11の厚さd3を長側壁12bの厚さd2よりも厚くすることで、底壁11を介して断熱容器1の内部に侵入し又は断熱容器1の外部に放出される熱量を減少させ、断熱容器1の内部温度をより均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。また、容器本体10の底壁11の強度を向上させ、断熱容器1の耐久性を向上させることができる。   Moreover, in the heat insulation container 1 of this embodiment, the thickness d3 of the bottom wall 11 of the container main body 10 is thicker than the thickness d2 of the long side wall 12b of the container main body 10. The bottom wall 11 of the container body 10 is disposed adjacent to or adjacent to a road surface, a floor surface, a cargo bed, a carriage, or the like that is higher or lower than the temperature around the heat insulating container 1 when the heat insulating container 1 is transported, for example. There is a case. In such a case, by making the thickness d3 of the bottom wall 11 thicker than the thickness d2 of the long side wall 12b, it enters the inside of the heat insulating container 1 through the bottom wall 11 or releases it to the outside of the heat insulating container 1. The amount of heat generated can be reduced, the internal temperature of the heat insulating container 1 can be made more uniform, and contents such as food can be more effectively protected from temperature changes in the external environment. Moreover, the intensity | strength of the bottom wall 11 of the container main body 10 can be improved, and the durability of the heat insulation container 1 can be improved.

また、本実施形態の断熱容器1において、蓋体20の厚さd4は、容器本体10の長側壁12bの厚さd2よりも厚い。これにより、本実施形態の断熱容器1を保温容器として用いる場合に、容器内部の上方に比較的温度の高い空気が滞留して蓋体20の内側と外側の温度差が長側壁12bの内側と外側の温度差よりも大きくなった場合でも、蓋体20を介して容器本体10の内部から外部へ放出される熱量を減少させることができる。   Moreover, in the heat insulation container 1 of this embodiment, the thickness d4 of the lid body 20 is thicker than the thickness d2 of the long side wall 12b of the container body 10. Thereby, when using the heat insulation container 1 of this embodiment as a heat insulation container, the air with comparatively high temperature stays above the inside of a container, and the temperature difference of the inner side of the cover body 20 and an outer side is the inner side of the long side wall 12b. Even when the temperature difference exceeds the outside, the amount of heat released from the inside of the container body 10 to the outside via the lid 20 can be reduced.

以上説明したように、本実施形態の断熱容器1によれば、従来よりも断熱容器1の内部温度を均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。   As described above, according to the heat insulating container 1 of the present embodiment, it is possible to more effectively protect contents such as food from temperature changes in the external environment by making the internal temperature of the heat insulating container 1 uniform than before. it can.

(実施形態2)
図4は、本発明の実施形態2に係る断熱容器1Aの図3に相当する断面図である。本実施形態の断熱容器1Aは、蓋体20の下面に対向して容器本体10の上部に蓄冷材30が配置され、蓋体20の厚さd4が容器本体10の長側壁12bの厚さd2よりも薄い点で、前述の実施形態1の断熱容器1と異なっている。本実施形態の断熱容器1Aのその他の点は、実施形態1の断熱容器1と同一であるので、同一の部分には同一の符号を付して説明を省略する。
(Embodiment 2)
FIG. 4 is a cross-sectional view corresponding to FIG. 3 of the heat insulating container 1A according to Embodiment 2 of the present invention. In the heat insulating container 1A of the present embodiment, the cold storage material 30 is disposed on the upper portion of the container body 10 so as to face the lower surface of the lid body 20, and the thickness d4 of the lid body 20 is the thickness d2 of the long side wall 12b of the container body 10. It is different from the heat insulating container 1 of the first embodiment described above in that it is thinner. Since the other points of the heat insulating container 1A of the present embodiment are the same as those of the heat insulating container 1 of the first embodiment, the same portions are denoted by the same reference numerals and description thereof is omitted.

本実施形態の断熱容器1Aは、長側壁12bの上端部の内側に蓄冷材30の端部を保持する段差状の保持部13を有している。蓄冷材30は、例えば矩形の平板状のポリエチレン系樹脂容器に、水、ゲル剤、保存料、着色料などを混合した液状体が封入されて構成されている。これにより、凍結させた蓄冷材30の冷気を容器本体10の内部において上方から下方へ下降させ、容器本体10内部の保冷効果を向上させることができる。   1 A of heat insulation containers of this embodiment have the step-shaped holding part 13 which hold | maintains the edge part of the cool storage material 30 inside the upper end part of the long side wall 12b. The cold storage material 30 is configured by enclosing a liquid material in which water, a gel agent, a preservative, a coloring agent, and the like are mixed in a rectangular flat polyethylene resin container, for example. Thereby, the cold air of the frozen regenerator material 30 can be lowered from the upper side to the lower side in the container body 10, and the cooling effect inside the container body 10 can be improved.

また、本実施形態の断熱容器1Aは、蓋体20の厚さd4が容器本体10の長側壁12bの厚さd2よりも薄くなっている。本実施形態の断熱容器1Aは、容器本体10の保持部13によって蓄冷材30の両端部を保持することで、蓋体20の下面に対向して容器本体10の上部に蓄冷材30が配置されている。そのため、蓋体20を介して容器内部へ伝達される伝熱量が増加するが、蓋体20を介して容器内部に侵入しようとする熱を蓄冷材30によって吸収し、遮断することができる。したがって、断熱容器1Aの性能を低下させることなく、蓋体20の厚さd4を薄くして断熱容器1Aの小型軽量化及びコスト低減を図ることができる。   Further, in the heat insulating container 1A of the present embodiment, the thickness d4 of the lid 20 is thinner than the thickness d2 of the long side wall 12b of the container body 10. 1 A of heat insulation containers of this embodiment hold | maintain the both ends of the cool storage material 30 with the holding part 13 of the container main body 10, and the cool storage material 30 is arrange | positioned at the upper part of the container main body 10 facing the lower surface of the cover body 20. ing. Therefore, the amount of heat transferred to the inside of the container through the lid 20 increases, but the heat that tries to enter the inside of the container through the lid 20 can be absorbed by the cold storage material 30 and blocked. Therefore, the thickness d4 of the lid 20 can be reduced without reducing the performance of the heat insulating container 1A, thereby reducing the size and weight of the heat insulating container 1A and reducing the cost.

なお、蓋体20の厚さd4は、容器本体10の長側壁12bの厚さd2以上であってもよい。この場合には、蓋体20を介して容器内部へ伝達される伝熱量を減少させ、蓄冷材30の保冷時間を延長することができる。また、蓋体20と蓄冷材30との間に間隙を設けることで、蓋体20と蓄冷材30との間に空気層を介在させ、蓋体20と蓄冷材30を密着させる場合と比較して、蓄冷材30の保冷時間を延長することができる。   The thickness d4 of the lid 20 may be equal to or greater than the thickness d2 of the long side wall 12b of the container body 10. In this case, the amount of heat transferred to the inside of the container through the lid 20 can be reduced, and the cold storage time of the cold storage material 30 can be extended. Also, by providing a gap between the lid 20 and the cold storage material 30, an air layer is interposed between the lid 20 and the cold storage material 30, and compared with the case where the lid 20 and the cold storage material 30 are in close contact with each other. Thus, the cooling time of the cold storage material 30 can be extended.

(実施形態3)
図5は、本発明の実施形態3に係る断熱容器が備える容器本体10Aの平面図である。本実施形態の断熱容器は、容器本体10Aの底壁11に垂直な平面視で各々の側壁12の幅Wが等しい点で、前述の実施形態1の断熱容器と異なっている。本実施形態の断熱容器のその他の点は、実施形態1の断熱容器と同一であるので、同一の部分には同一の符号を付して説明を省略する。
(Embodiment 3)
FIG. 5 is a plan view of a container body 10A included in the heat insulating container according to Embodiment 3 of the present invention. The heat insulation container of this embodiment is different from the heat insulation container of Embodiment 1 described above in that the width W of each side wall 12 is equal in a plan view perpendicular to the bottom wall 11 of the container body 10A. Since the other points of the heat insulating container of the present embodiment are the same as those of the heat insulating container of the first embodiment, the same portions are denoted by the same reference numerals and description thereof is omitted.

本実施形態の断熱容器は、容器本体10Aの底壁11に垂直な平面視で概ね正方形の形状を有し、各々の側壁12の幅Wが等しくなっている。図示は省略するが、本実施形態の断熱容器は、容器本体10Aの平面形状に対応する形状の蓋体を備えている。容器本体10Aの各々の側壁12は、他の側壁12との伝熱量の差が、当該他の側壁12の伝熱量の10%以下になる厚さに設定されている。より具体的には、本実施形態の断熱容器において、容器本体10Aの各々の側壁12は、他の側壁12と伝熱量が等しくなる厚さに設定されている。換言すると、容器本体10Aの各々の側壁12は等しい厚さを有し、伝熱量が等しくなっている。   The heat insulating container of this embodiment has a substantially square shape in a plan view perpendicular to the bottom wall 11 of the container body 10A, and the width W of each side wall 12 is equal. Although illustration is omitted, the heat insulating container of the present embodiment includes a lid having a shape corresponding to the planar shape of the container body 10A. Each side wall 12 of the container main body 10 </ b> A is set to a thickness such that the difference in heat transfer amount with the other side wall 12 is 10% or less of the heat transfer amount of the other side wall 12. More specifically, in the heat insulating container of the present embodiment, each side wall 12 of the container body 10A is set to a thickness that makes the amount of heat transfer equal to the other side walls 12. In other words, the side walls 12 of the container body 10A have the same thickness and the same amount of heat transfer.

したがって、本実施形態の断熱容器によれば、前述の実施形態1の断熱容器と同様に、従来よりも断熱容器の内部温度を均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。   Therefore, according to the heat insulating container of the present embodiment, as in the heat insulating container of the first embodiment described above, the internal temperature of the heat insulating container is made more uniform than before, and the contents such as food are more effective from the temperature change of the external environment. Can be protected.

(実施形態4)
図6は、本発明の実施形態4に係る断熱容器が備える容器本体10Bの平面図である。本実施形態の断熱容器は、容器本体10Bの底壁11に垂直な平面視で六角形の形状を有し、幅W2の広い長側壁12bと、長側壁12bよりも幅W3の狭い中側壁12cと、中側壁12cよりも幅W1の狭い短側壁12aとを有する点で、前述の実施形態1の断熱容器1と異なっている。本実施形態の断熱容器のその他の点は、実施形態1の断熱容器1と同一であるので、同一の部分には同一の符号を付して説明を省略する。
(Embodiment 4)
FIG. 6 is a plan view of a container body 10B provided in the heat insulating container according to Embodiment 4 of the present invention. The heat insulating container of the present embodiment has a hexagonal shape in a plan view perpendicular to the bottom wall 11 of the container body 10B, and has a long side wall 12b having a wide width W2 and a middle side wall 12c having a narrower width W3 than the long side wall 12b. And it differs from the heat insulation container 1 of the above-mentioned Embodiment 1 by the point which has the short side wall 12a whose width W1 is narrower than the inner side wall 12c. Since the other points of the heat insulating container of the present embodiment are the same as those of the heat insulating container 1 of the first embodiment, the same portions are denoted by the same reference numerals and description thereof is omitted.

本実施形態の断熱容器において、容器本体10Bの各々の側壁12は、他の側壁12との伝熱量の差が、当該他の側壁12の伝熱量の10%以下になる厚さに設定されている。より具体的には、長側壁12bは、中側壁12c及び短側壁12aとの伝熱量の差が、中側壁12c及び短側壁12aの伝熱量の10%以下になる厚さd2に設定されている。また、中側壁12cは、長側壁12b及び短側壁12aとの伝熱量の差が、長側壁12b及び短側壁12aの伝熱量の10%以下になる厚さd5に設定されている。また、短側壁12aは、中側壁12c及び長側壁12bとの伝熱量の差が、中側壁12c及び長側壁12bの伝熱量の10%以下になる厚さd1に設定されている。なお、長側壁12b、中側壁12c及び短側壁12aは、各々の伝熱量が等しいことが好ましい。   In the heat insulating container of the present embodiment, each side wall 12 of the container main body 10B is set to a thickness such that the difference in heat transfer amount with the other side wall 12 is 10% or less of the heat transfer amount of the other side wall 12. Yes. More specifically, the long side wall 12b is set to a thickness d2 at which the difference in heat transfer amount between the middle side wall 12c and the short side wall 12a is 10% or less of the heat transfer amount of the middle side wall 12c and the short side wall 12a. . The intermediate wall 12c is set to a thickness d5 at which the difference in heat transfer amount between the long side wall 12b and the short side wall 12a is 10% or less of the heat transfer amount between the long side wall 12b and the short side wall 12a. Further, the short side wall 12a is set to a thickness d1 at which the difference in heat transfer amount between the middle side wall 12c and the long side wall 12b is 10% or less of the heat transfer amount of the middle side wall 12c and the long side wall 12b. The long side wall 12b, the middle side wall 12c, and the short side wall 12a preferably have the same amount of heat transfer.

これにより、長側壁12bの厚さd2は中側壁12cの厚さd5よりも厚く、中側壁12cの厚さd5は短側壁12aの厚さd1よりも厚くなっている。換言すると、長側壁12bの厚さd2が最も厚く、短側壁12aの厚さd1が最も薄くなっている。したがって、本実施形態の断熱容器によれば、前述の実施形態1の断熱容器1と同様に、従来よりも断熱容器の内部温度を均一にして食品等の内容物を外部環境の温度変化からより効果的に保護することができる。なお、各々の側壁12の幅W1,W2,W3が等しい場合には、各々の側壁12の厚さd1,d2,d5を等しくすることができる。   Thereby, the thickness d2 of the long side wall 12b is thicker than the thickness d5 of the middle side wall 12c, and the thickness d5 of the middle side wall 12c is thicker than the thickness d1 of the short side wall 12a. In other words, the thickness d2 of the long side wall 12b is the thickest, and the thickness d1 of the short side wall 12a is the thinnest. Therefore, according to the heat insulating container of the present embodiment, as in the heat insulating container 1 of the first embodiment described above, the internal temperature of the heat insulating container is made more uniform than before, and the contents of food and the like are further removed from the temperature change of the external environment. It can be effectively protected. When the widths W1, W2, and W3 of the side walls 12 are equal, the thicknesses d1, d2, and d5 of the side walls 12 can be made equal.

本発明の実施形態に係る断熱容器1の容器本体10は、多層容器又は多重容器であってもよい。例えば、容器本体10が外側容器とその内側に配置された内側容器とによって構成された二重容器の場合、外側容器の側壁の内表面と内側容器の側壁の外表面とは近接しており、熱貫流率Kは、以下の式(5)で表すことができる。   The container body 10 of the heat insulating container 1 according to the embodiment of the present invention may be a multilayer container or a multiple container. For example, when the container body 10 is a double container composed of an outer container and an inner container disposed inside thereof, the inner surface of the side wall of the outer container and the outer surface of the side wall of the inner container are close to each other, The heat transmissivity K can be expressed by the following formula (5).

K=1/{(da/λa)+(db/λb)} …(5)       K = 1 / {(da / λa) + (db / λb)} (5)

前記式(5)中、λaは外側容器を構成する材質の熱伝導率(W/m・K)、λbは内側容器を構成する材質の熱伝導率(W/m・K)、daは外側容器の側壁の厚み(m)、dbは内側容器の側壁の厚み(m)である。これにより、断熱容器1の容器本体10の側壁12が多層構造又は断熱容器が多重容器であっても、容器本体10の側壁12の伝熱量を知ることができ、本発明の課題を解決することができる。   In the above formula (5), λa is the thermal conductivity (W / m · K) of the material constituting the outer container, λb is the thermal conductivity (W / m · K) of the material constituting the inner container, and da is the outer side. The thickness (m) and db of the side wall of the container are the thickness (m) of the side wall of the inner container. Thereby, even if the side wall 12 of the container main body 10 of the heat insulation container 1 is a multilayer structure or a heat insulation container is a multiple container, the heat transfer amount of the side wall 12 of the container main body 10 can be known, and the subject of this invention is solved. Can do.

以上、本発明の実施の形態を詳述してきたが、具体的な構成はこの実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲における設計変更等があっても、それらは本発明に含まれるものである。   The embodiment of the present invention has been described in detail above, but the specific configuration is not limited to this embodiment, and even if there is a design change or the like without departing from the gist of the present invention, It is included in the present invention.

(実施例)
図7は、本発明の実施例に係る断熱容器1Bの図3に相当する断面図である。本実施例の断熱容器1Bは、前述の実施形態2で説明した断熱容器1Aと同様の構成を有し、蓋体20の下面に対向して容器本体10の上部に蓄冷材30が配置されている。断熱容器1Bは、発泡ポリスチレンによって製作され、その熱伝導率は0.033W/m・Kであった。断熱容器1Bの容器本体10の高さHを230mmとし、容器本体10の外表面における長側壁12bの幅W2(図2参照)を380mmとし、容器本体10の外表面における短側壁12aの幅W1(図2参照)を305mmとした。底壁11及び蓋体20の外表面の寸法は、縦230mm×横305mmであった。また、長側壁12bの厚さd2は短側壁12aよりも厚い25mmとし、短側壁12aの厚さd1(図2参照)を長側壁12bよりも薄い20mmとした。また、容器本体10の底壁11の厚さd3を35mmとし、蓋体20の厚さd4を30mmとした。
(Example)
FIG. 7 is a cross-sectional view corresponding to FIG. 3 of the heat insulating container 1B according to the embodiment of the present invention. The heat insulating container 1B of the present example has the same configuration as the heat insulating container 1A described in the second embodiment, and the cold storage material 30 is disposed on the upper portion of the container body 10 so as to face the lower surface of the lid 20. Yes. The heat insulating container 1B was made of expanded polystyrene, and its thermal conductivity was 0.033 W / m · K. The height H of the container body 10 of the heat insulating container 1B is 230 mm, the width W2 (see FIG. 2) of the long side wall 12b on the outer surface of the container body 10 is 380 mm, and the width W1 of the short side wall 12a on the outer surface of the container body 10 (See FIG. 2) was 305 mm. The dimensions of the outer surface of the bottom wall 11 and the lid 20 were 230 mm long × 305 mm wide. Moreover, the thickness d2 of the long side wall 12b was 25 mm thicker than the short side wall 12a, and the thickness d1 (see FIG. 2) of the short side wall 12a was 20 mm thinner than the long side wall 12b. Further, the thickness d3 of the bottom wall 11 of the container body 10 was set to 35 mm, and the thickness d4 of the lid body 20 was set to 30 mm.

前記式(3)に基づいて計算した熱貫流率は、長側壁12bが1.32W/m・Kであり、短側壁12aが1.65W/m・Kであり、底壁11が約0.94W/m・Kであり、蓋体20が1.1W/m・Kであった。前記式(1)において、ΔTを10℃、時間Hを10時間として計算した伝熱量Qは、長側壁12bが約23.07kcal、短側壁12aが約23.15kcal、底壁11が約21.86kcal、蓋体20が約25.50kcalであった。実施例の断熱容器1Bにおいて、長側壁12bは、短側壁12aとの伝熱量の差である約0.08kcalが、短側壁12aの伝熱量である約23.15kcalの約0.35%であり、長側壁12bの伝熱量と短側壁12aの伝熱量が略等しかった。 The heat transmissivity calculated based on the formula (3) is as follows: the long side wall 12b is 1.32 W / m 2 · K, the short side wall 12a is 1.65 W / m 2 · K, and the bottom wall 11 is about was 0.94W / m 2 · K, the lid 20 was 1.1W / m 2 · K. In equation (1), the heat transfer amount Q calculated with ΔT of 10 ° C. and time H of 10 hours is about 23.15 kcal for the long side wall 12 b, about 23.15 kcal for the short side wall 12 a, and about 21. 86 kcal and the lid 20 were about 25.50 kcal. In the heat insulating container 1B of the example, the long side wall 12b has a heat transfer amount difference of about 0.08 kcal from the short side wall 12a, which is about 0.35% of the heat transfer amount of the short side wall 12a of about 23.15 kcal. The heat transfer amount of the long side wall 12b and the heat transfer amount of the short side wall 12a were substantially equal.

(比較例)
容器本体10の長側壁12bの厚さd2を短側壁12aよりも薄い20mmとし、短側壁12aの厚さd1を長側壁12bよりも厚い30mmとし、底壁11及び蓋体20の厚さd3,d4をそれぞれ30mmとした以外は、実施例の断熱容器1Bと同じ構成を有する比較例の断熱容器を製作した。
(Comparative example)
The thickness d2 of the long side wall 12b of the container body 10 is set to 20 mm thinner than the short side wall 12a, the thickness d1 of the short side wall 12a is set to 30 mm thicker than the long side wall 12b, and the thickness d3 of the bottom wall 11 and the lid 20 is set. A heat insulating container of a comparative example having the same configuration as the heat insulating container 1B of the example was manufactured except that d4 was set to 30 mm.

前記式(3)に基づいて計算した熱貫流率は、長側壁12bが1.65W/m・Kであり、短側壁12a、底壁11及び蓋体20がそれぞれ1.1W/m・Kであった。前記式(1)において、ΔTを10℃、時間Hを10時間として計算した伝熱量は、長側壁12bが約28.84kcal、短側壁12aが約15.43kcal、底壁11及び蓋体20がそれぞれ約25.50kcalであった。実施例の断熱容器において、長側壁12bは、短側壁12aとの伝熱量の差である約13.41kcalが、短側壁12aの伝熱量である約15.43kcalの約86.9%であった。 Heat transmission coefficient calculated based on the equation (3), the long side wall 12b is 1.65W / m 2 · K, the short side wall 12a, a bottom wall 11 and the lid 20 is 1.1 W / m 2 · respectively K. In the above formula (1), the heat transfer amount calculated with ΔT being 10 ° C. and time H being 10 hours is that the long side wall 12b is about 28.84 kcal, the short side wall 12a is about 15.43 kcal, the bottom wall 11 and the lid 20 are Each was about 25.50 kcal. In the heat insulating container of the example, the long side wall 12b had a heat transfer amount difference of about 13.41 kcal from the short side wall 12a, which was about 86.9% of the heat transfer amount of the short side wall 12a of about 15.43 kcal. .

次に、実施例の断熱容器1Bと比較例の断熱容器とを比較する実験を行った。まず、図7に示すように、実施例の断熱容器1Bと比較例の断熱容器の内部に1000gの蓄冷材30を配置し、水を入れた500mlのペットボトルPを10本収容して蓋体20で密閉した。そして、実施例の断熱容器1Bと比較例の断熱容器において、外部環境の温度を変化させ、中央に配置したペットボトルP1の温度と、長側壁12bに隣接する側部のペットボトルP2の温度を測定した。   Next, the experiment which compares the heat insulation container 1B of an Example and the heat insulation container of a comparative example was conducted. First, as shown in FIG. 7, 1000 g of the cold storage material 30 is arranged inside the heat insulating container 1B of the example and the heat insulating container of the comparative example, and 10 500 ml PET bottles P containing water are accommodated and the lid body. Sealed with 20. And in the heat insulation container 1B of an Example and the heat insulation container of a comparative example, the temperature of external environment is changed, the temperature of the PET bottle P1 arrange | positioned in the center, and the temperature of the PET bottle P2 of the side part adjacent to the long side wall 12b are changed. It was measured.

図8(A)に実施例の断熱容器1Bと比較例の断熱容器の外部環境の温度変化を示し、図8(B)に実施例の断熱容器1Bと比較例の断熱容器の中央のペットボトルP1の温度、側部のペットボトルP2の温度を示す。また、以下の表1に、実施例の断熱容器1Bと比較例の断熱容器の中央のペットボトルP1の温度、側部のペットボトルP2の温度及びこれらの温度差を示す。   FIG. 8A shows a temperature change in the external environment of the heat insulating container 1B of the example and the heat insulating container of the comparative example, and FIG. 8B shows a central plastic bottle of the heat insulating container 1B of the example and the heat insulating container of the comparative example. The temperature of P1 and the temperature of the side plastic bottle P2 are shown. Table 1 below shows the temperature of the central plastic bottle P1 of the heat insulating container 1B of the example and the heat insulating container of the comparative example, the temperature of the side plastic bottle P2, and the temperature difference therebetween.

Figure 0006436822
Figure 0006436822

図8(A)及び表1に示すように、実験開始から0.5時間で外部環境の温度を22.1℃から30.0℃まで上昇させ、その後、3.5時間に亘って約30.0℃に維持した。実験開始から4時間が経過した時点で、0.5時間かけて外部環境の温度を約30.0℃から約40.0℃まで上昇させ、その後、3.5時間に亘って約40.0℃に維持した。実験開始から8時間が経過した時点で、0.5時間かけて外部環境の温度を約40.0℃から約30.0℃まで低下させ、その後、1.5時間に亘って約30.0℃に維持した。   As shown in FIG. 8 (A) and Table 1, the temperature of the external environment was increased from 22.1 ° C. to 30.0 ° C. in 0.5 hours from the start of the experiment, and then about 30 over 3.5 hours. Maintained at 0 ° C. When 4 hours have passed since the start of the experiment, the temperature of the external environment was increased from about 30.0 ° C. to about 40.0 ° C. over 0.5 hours, and then about 40.0 over 3.5 hours. Maintained at ° C. When 8 hours have passed since the start of the experiment, the temperature of the external environment was decreased from about 40.0 ° C. to about 30.0 ° C. over 0.5 hours, and then about 30.0 over 1.5 hours. Maintained at ° C.

その結果、図8(B)及び表1に示すように、実施例の断熱容器1Bは、中央のペットボトルP1の温度上昇が3.2℃、側部のペットボトルP2の温度上昇が4.6℃、中央のペットボトルP1と側部のペットボトルP2の温度差が最大で1.6℃に抑制できた。これに対し、比較例の断熱容器は、中央のペットボトルP1の温度上昇が3.8℃、側部のペットボトルP2の温度上昇が5.5℃、中央のペットボトルP1と側部のペットボトルP2の温度差が最大で1.8℃であった。以上の結果から、本発明の実施例の断熱容器1Bにおいて、比較例の断熱容器よりも内部温度を均一にして食品等の内容物を外部環境の温度変化からより効果的に保護できることが確認された。   As a result, as shown in FIG. 8B and Table 1, in the heat insulating container 1B of the example, the temperature increase of the central plastic bottle P1 is 3.2 ° C., and the temperature increase of the side plastic bottle P2 is 4. The temperature difference between the central PET bottle P1 and the side PET bottle P2 at 6 ° C. was suppressed to 1.6 ° C. at the maximum. On the other hand, in the heat insulating container of the comparative example, the temperature increase of the central plastic bottle P1 is 3.8 ° C., the temperature increase of the side plastic bottle P2 is 5.5 ° C., the central plastic bottle P1 and the side PET The temperature difference of the bottle P2 was 1.8 ° C. at the maximum. From the above results, in the heat insulating container 1B of the embodiment of the present invention, it was confirmed that the internal temperature is made uniform and the contents such as food can be more effectively protected from the temperature change of the external environment than the heat insulating container of the comparative example. It was.

1,1A,1B 断熱容器、10,10A,10B 容器本体、10a 上部開口、11 底壁、12 側壁、12a 短側壁、12b 長側壁、20 蓋体、30 蓄冷材、d1 短側壁の厚さ、d2 長側壁の厚さ、d3 底壁の厚さ、d4 蓋体の厚さ、W1 短側壁の幅、W2 長側壁の幅 1, 1A, 1B Insulated container, 10, 10A, 10B Container body, 10a Top opening, 11 Bottom wall, 12 Side wall, 12a Short side wall, 12b Long side wall, 20 Lid, 30 Cold storage material, d1 Thickness of short side wall, d2 long side wall thickness, d3 bottom wall thickness, d4 lid thickness, W1 short side wall width, W2 long side wall width

Claims (3)

底壁と複数の側壁とを有し上部が開放された容器本体と、該容器本体の上部開口を閉塞する蓋体とを備えた断熱容器であって、
前記蓋体の下面に対向して前記容器本体の上部に蓄冷材が配置され、
前記複数の側壁は、短側壁と、該短側壁よりも幅の広い長側壁とを含み、
前記長側壁の厚さは、前記短側壁の厚さよりも厚くされ、
前記蓋体の厚さは、前記長側壁の厚さよりも薄くされ、
各々の前記側壁は、それぞれ、前記側壁にかかる伝熱量と他の前記側壁にかかる伝熱量との差が10%以下になる、厚さに設定されていることを特徴とする断熱容器。
A heat insulating container comprising a container body having a bottom wall and a plurality of side walls, the upper part being opened, and a lid for closing the upper opening of the container body,
A cold storage material is disposed on the upper part of the container body so as to face the lower surface of the lid,
The plurality of side walls include a short side wall and a long side wall wider than the short side wall,
The long side wall is thicker than the short side wall,
The lid body is thinner than the long side wall,
Each of the side walls is set to a thickness such that a difference between a heat transfer amount applied to the side wall and a heat transfer amount applied to the other side wall is 10% or less.
前記底壁の厚さは、前記長側壁の厚さよりも厚いことを特徴とする請求項に記載の断熱容器。 The insulated container according to claim 1 , wherein the bottom wall is thicker than the long side wall. 前記側壁の伝熱量Qは、前記側壁の熱貫流率をK、前記側壁の外表面の面積をA、前記容器本体の内部と外部の温度差をΔT、経過時間をH、前記側壁の内表面の境膜係数をα1、前記側壁の外表面の境膜係数をα2、前記側壁の厚さをd、前記側壁の熱伝導率をλとして、以下の式(1)及び(2)で表されることを特徴とする請求項1又は請求項に記載の断熱容器。
Q=K・A・ΔT・H …(1)
K=1/(1/α1+d/λ+1/α2) …(2)
The heat transfer amount Q of the side wall is as follows: the thermal conductivity of the side wall is K, the area of the outer surface of the side wall is A, the temperature difference between the inside and the outside of the container body is ΔT, the elapsed time is H, the inner surface of the side wall Is expressed by the following equations (1) and (2), where α1 is the film coefficient, α2 is the film coefficient of the outer surface of the side wall, d is the thickness of the side wall, and λ is the thermal conductivity of the side wall. The insulated container according to claim 1 or 2 , wherein
Q = K · A · ΔT · H (1)
K = 1 / (1 / α1 + d / λ + 1 / α2) (2)
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