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JP6567892B2 - Rotary axis sensor reader - Google Patents
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JP6567892B2 - Rotary axis sensor reader - Google Patents

Rotary axis sensor reader Download PDF

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JP6567892B2
JP6567892B2 JP2015126139A JP2015126139A JP6567892B2 JP 6567892 B2 JP6567892 B2 JP 6567892B2 JP 2015126139 A JP2015126139 A JP 2015126139A JP 2015126139 A JP2015126139 A JP 2015126139A JP 6567892 B2 JP6567892 B2 JP 6567892B2
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substrate
shaft
fixed
antenna pattern
fixed substrate
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輔 鈴木
輔 鈴木
藤岡 孝芳
孝芳 藤岡
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Hitachi Industrial Equipment Systems Co Ltd
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Description

本発明は、回転軸に設置されたセンサからのデータを読み取る回転軸センサ読み取り装置に関する。   The present invention relates to a rotary shaft sensor reading device that reads data from a sensor installed on a rotary shaft.

本技術分野の背景技術として、特開2008−249046号公報(特許文献1)がある。この公報には、回転側と固定側の間で電力供給を非接触で行うことができて、回転停止時にも電力供給でき、回転側へ供給した電力は、センサ類等の種々の電源として利用できる電力伝送装置付車輪用軸受が記載されている(要約参照)。また、特開平10−124787号公報がある。この公報にはスリップリング機構におけるノイズを小さくして、回転体の状態検出信号を正確、確実に得ることが記載されている。(要約参照)   As a background art in this technical field, there is JP 2008-249046 A (Patent Document 1). In this publication, power can be supplied in a non-contact manner between the rotating side and the stationary side, and power can be supplied even when the rotation is stopped. The power supplied to the rotating side can be used as various power sources such as sensors. A wheel bearing with a power transmission device is described (see abstract). There is also JP-A-10-124787. This publication describes that noise in a slip ring mechanism is reduced and a state detection signal of a rotating body is obtained accurately and reliably. (See summary)

特開2008−249046号公報JP 2008-249046 A 特開平10−124787号公報JP-A-10-124787

特許文献1では、センサ類等の種々の電源として利用できる電力伝送装置付車輪用軸受が記載されている。しかし、特許文献1の方法では、回転軸に直接センサを取り付けずに、遠隔測定する為、高い精度が求められないという課題がある。また、特許文献2では、低速域での状態検出を十分に行うことができる回転体の状態検出装置が記載されている。しかし、特許文献2ではロータによって重心が変化するため、高速回転による振動が発生し、安定しない。またスリップリンググ機構により、少なからず電磁ノイズにも影響されてしまい、安定した測定ができなくなる場合がある。   Patent Document 1 describes a wheel bearing with a power transmission device that can be used as various power sources such as sensors. However, the method of Patent Document 1 has a problem that high accuracy is not required because remote measurement is performed without attaching a sensor directly to the rotating shaft. Further, Patent Document 2 describes a rotating body state detection device that can sufficiently perform state detection in a low speed region. However, in Patent Document 2, since the center of gravity changes depending on the rotor, vibration due to high-speed rotation occurs and is not stable. In addition, the slip ring mechanism may be influenced by electromagnetic noise, and stable measurement may not be possible.

そこで本発明は、電磁ノイズに強く、高速回転を行っても安定したセンサの読み取りを可能とし、また、安定した電力伝送を行うことができる回転軸センサ読取装置を提供する。   Therefore, the present invention provides a rotating shaft sensor reading device that is resistant to electromagnetic noise, enables stable sensor reading even when rotating at high speed, and can perform stable power transmission.

上記課題を解決するために、本発明は、アンテナパターンを備え、回転軸に対して固定された軸固定基板と、前記軸固定基板に接続され、前記回転軸に設置されるセンサ測定部と、前記軸固定基板に対向する位置に配置され、前記回転軸の外部に対して固定されたアンテナパターンを有する外部固定基板と、を備える回転軸センサ読み取り装置であって、前記アンテナパターンを介して、前記軸固定基板から前記外部固定基板に前記センサ測定部で測定したセンサデータを伝送する構成とする。   In order to solve the above problems, the present invention comprises an antenna pattern, a shaft fixing substrate fixed to a rotating shaft, a sensor measuring unit connected to the shaft fixing substrate and installed on the rotating shaft, An external fixed substrate having an antenna pattern disposed at a position facing the shaft fixed substrate and fixed to the outside of the rotary shaft, and a rotary shaft sensor reading device, through the antenna pattern, The sensor data measured by the sensor measurement unit is transmitted from the shaft fixed substrate to the external fixed substrate.

本発明によれば、ノイズに影響されず、安定したデータ転送又は電力伝送が可能である。 According to the present invention, stable data transfer or power transmission is possible without being affected by noise.

回転軸センサ読み取り装置の構成概略図である。It is a structure schematic diagram of a rotating shaft sensor reader. 軸固定基板と外部固定基板のアンテナループにおける発生電流図である。It is a generated current diagram in the antenna loop of the shaft fixed substrate and the external fixed substrate. 軸固定基板と外部固定基板の間で重なるコイルの面積図である。It is an area view of the coil which overlaps between an axis | shaft fixed board | substrate and an external fixed board | substrate. 固定側と回転側の電力伝送及びデータ伝送の説明図である。It is explanatory drawing of the electric power transmission and data transmission of a stationary side and a rotation side. 軸固定基板における回転によって生じる遠心力を示す。The centrifugal force which arises by the rotation in a shaft fixed board | substrate is shown.

以下、実施例を図面を用いて説明する。本実施例では、外部固定された基板と、電動機等により回転される軸に垂直な中央に穴が開いた円形の基板とを並行に取り付け、当該基板2枚に定められたアンテナパターンと定められた配置場所に各種部品を配置することで、安定した電力伝送とデータ転送を可能とする方法の例を説明する。   Hereinafter, examples will be described with reference to the drawings. In this embodiment, an externally fixed substrate and a circular substrate with a hole in the center perpendicular to the axis rotated by an electric motor or the like are attached in parallel, and the antenna pattern is determined on the two substrates. An example of a method that enables stable power transmission and data transfer by arranging various components at different locations will be described.

図1は、本発明において回転軸センサ読み取り装置の構成概略図である。
回転軸センサ読み取り装置は回転軸101、軸固定基板103、外部固定基板104、回転軸101に取り付けられたセンサ測定部105で構成され、回転軸101には垂直な中央に穴が空いた円形の基板である軸固定基板103が取り付けられ、同様に、垂直な中央に穴が空いた円形の基板である前記外部固定基板104がそれぞれ取り付けられている。
FIG. 1 is a schematic configuration diagram of a rotation axis sensor reading device according to the present invention.
The rotary shaft sensor reading device is composed of a rotary shaft 101, a shaft fixed substrate 103, an external fixed substrate 104, and a sensor measuring unit 105 attached to the rotary shaft 101. The rotary shaft 101 has a circular shape with a hole in the vertical center. A fixed shaft substrate 103 which is a substrate is attached, and similarly, the external fixed substrate 104 which is a circular substrate having a hole in the vertical center is attached.

軸固定基板103は、回転軸101に対して固定されているため、センサ測定部105とともに回転軸と一体となって回転する。外部固定基板104は、回転軸101との間には隙間があり、回転軸101の外部に固定されているため回転はしない。外部に対する固定方法は軸固定基板103との位置関係を平行に保つことができる限り限定されない。   Since the shaft fixing substrate 103 is fixed to the rotating shaft 101, it rotates together with the sensor measuring unit 105 together with the rotating shaft. The external fixed substrate 104 is not rotated because there is a gap between the rotary shaft 101 and the external fixed substrate 104 is fixed to the outside of the rotary shaft 101. The fixing method to the outside is not limited as long as the positional relationship with the shaft fixing substrate 103 can be kept parallel.

取付られたセンサ測定部105の例としては、ひずみゲージ、温度計、断線検知ワイヤ等が考えられる。これにより、トルク、軸力、ひずみ、温度、破断有無等のデータの取得が可能となる。   As an example of the attached sensor measurement unit 105, a strain gauge, a thermometer, a disconnection detection wire, or the like can be considered. This makes it possible to acquire data such as torque, axial force, strain, temperature, and the presence or absence of fracture.

軸固定基板103には、軸に垂直なドーナツ状の基板に対し、図のようにアンテナパターン121を配置し、点対称に同様のアンテナパターン121を配置する、また図のように定められた場所に各種電子部品122を点対称となるよう配置する。   On the fixed axis substrate 103, the antenna pattern 121 is arranged as shown in the figure with respect to the donut-shaped substrate perpendicular to the axis, and the same antenna pattern 121 is arranged symmetrically with respect to the point. The various electronic components 122 are arranged to be point-symmetric.

外部固定基板104には、図のように前記アンテナパターン121を半円のドーナツ状に配置し、図のように定められた場所に各種電子部品122を配置することで、センサ測定部105で得られた測定データを、軸固定基板103に実装された電子部品にて受信し、そのデータを前記回転軸基板103のアンテナから軸固定基板のアンテナに無線で送信され、受信したデータを前記軸固定基板の電子部品に記録する。あるいは、電子部品を経由して外部へデータを伝送してもよい。   On the external fixed substrate 104, the antenna pattern 121 is arranged in a semicircular donut shape as shown in the figure, and various electronic components 122 are arranged at predetermined locations as shown in the figure, so that the sensor measurement unit 105 can obtain the antenna pattern 121. The measured data is received by an electronic component mounted on the fixed shaft substrate 103, and the data is transmitted wirelessly from the antenna of the rotating shaft substrate 103 to the antenna of the fixed shaft substrate, and the received data is fixed to the fixed shaft. Record on board electronic components. Alternatively, data may be transmitted to the outside via electronic components.

図2は図1の回転軸101が回転した時、各基板のアンテナパターンにて発生された電流の流れを表した図である。軸固定基板103と外部固定基板104に対し、図1のようにアンテナパターンを配置することで、磁力線は電流ループの中に生成される。また磁力線はそれを取り囲むループに電流を生じさせる為、軸中の磁力線によりアンテナに電流を生じさせることはなく、軸中の磁力線の影響を受けずに安定したデータ転送が可能となる。   FIG. 2 is a diagram showing the flow of current generated in the antenna pattern of each substrate when the rotating shaft 101 of FIG. 1 rotates. By arranging the antenna pattern on the shaft fixed substrate 103 and the external fixed substrate 104 as shown in FIG. 1, magnetic field lines are generated in the current loop. In addition, since the magnetic field lines generate current in the loops surrounding the magnetic field lines, no current is generated in the antenna by the magnetic field lines in the shaft, and stable data transfer is possible without being affected by the magnetic field lines in the shaft.

図3は、回転時における軸固定基板103のアンテナ部分のコイルの面積と、外部固定基板104のアンテナ部分のコイル間の回転角度による面積の重なりを表した図である。図のように配置した場合は、軸固定基板のコイル面積301と、外部固定基板コイル面積302は、回転角度によらず、一定の面積でコイルが重なる為、貫く磁力線の数が変化せず、安定した測定データ及び電力伝送を行なうことが出来る。   FIG. 3 is a diagram showing the overlap of the area of the coil of the antenna portion of the fixed shaft substrate 103 and the area due to the rotation angle between the coils of the antenna portion of the external fixed substrate 104 during rotation. When arranged as shown in the figure, the coil area 301 of the shaft fixed board and the coil area 302 of the external fixed board do not depend on the rotation angle, and the coils overlap with a constant area, so that the number of magnetic lines passing therethrough does not change, Stable measurement data and power transmission can be performed.

図4は、固定側と回転側の電力伝送及びデータ伝送を説明する図である。外部固定基板には電源から電力が供給されており、外部固定基板104は当該電力を電磁誘導により軸固定基板103へ伝送を行う。軸固定基板では伝送された電力によりセンサ測定部からセンサデータを取得し、外部固定基板104へセンサ値を返す。これにより、軸固定基板が高速回転を行っている場合においても、電力及びデータの伝送を行うことができる。   FIG. 4 is a diagram for explaining power transmission and data transmission on the fixed side and the rotation side. Power is supplied from the power source to the external fixed board, and the external fixed board 104 transmits the power to the shaft fixed board 103 by electromagnetic induction. The shaft fixed board acquires sensor data from the sensor measurement unit by the transmitted power and returns the sensor value to the external fixed board 104. As a result, even when the shaft-fixed substrate is rotating at high speed, power and data can be transmitted.

図5は軸固定基板103にかかる回転時の遠心力の方向を表した図である。軸固定基板103における電子部品122の配置を、図のように重心のバランスが合うように点対称に定めることで、図のように軸の回転がされても基板の重心は軸の重心と一致する為、高速回転時でも安定する。   FIG. 5 is a diagram showing the direction of centrifugal force during rotation applied to the shaft fixing substrate 103. By arranging the electronic components 122 on the fixed axis substrate 103 so as to be point-symmetrical so that the balance of the center of gravity matches as shown in the figure, the center of gravity of the board matches the center of gravity of the axis even if the axis is rotated as shown in the figure. Therefore, it is stable even at high speed.

本実施例は回転軸101に対し、垂直な中央に穴が開いた円形の基板2枚を並行に取り付ける方法を用いたが、円形ではなく、他の形状、Cの字型の基板でも同様の効果を得ることが出来る。またアンテンパターンにおいても1周ではなく、同心円状の複数回のループ形状やうずまき形状においても同様の効果を得ることが出来る。   In this embodiment, a method of attaching two circular substrates having a hole in the vertical center to the rotating shaft 101 in parallel was used in parallel. However, other shapes and C-shaped substrates are not used in a circular shape. An effect can be obtained. Further, the same effect can be obtained not only in one turn in the anten pattern but also in a concentric loop shape and a spiral shape.

なお、本発明は上記した実施例に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施例は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施例の構成の一部を他の実施例の構成に置き換えることが可能であり、また、ある実施例の構成に他の実施例の構成を加えることも可能である。また、各実施例の構成の一部について、他の構成の追加・削除・置き換えをすることが可能である。   In addition, this invention is not limited to an above-described Example, Various modifications are included. For example, the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations described. Further, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. Further, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.

101 回転軸
103 軸固定基板
104 外部固定基板
105 センサ測定部
121 アンテナパターン
122 電子部品
301 軸固定基板コイル面積
302 外部固定基板コイル面積
DESCRIPTION OF SYMBOLS 101 Rotating shaft 103 Axis fixed board 104 External fixed board 105 Sensor measurement part 121 Antenna pattern 122 Electronic component 301 Axis fixed board coil area 302 External fixed board coil area

Claims (4)

アンテナパターンを備え、回転軸に対して固定された軸固定基板と、
前記軸固定基板に接続され、前記回転軸に設置されるセンサ測定部と、
前記軸固定基板に対向する位置に配置され、前記回転軸の外部に対して固定されたアンテナパターンを有する外部固定基板と、を備える回転軸センサ読み取り装置であって、
複数の電子部品とアンテナパターンが、前記軸固定基板の同一平面上に設けられ、
前記軸固定基板のアンテナパターンと外部固定基板のアンテナパターンはその重なる面積が回転時に一定となるように配置され、
前記アンテナパターンを介して、前記軸固定基板から前記外部固定基板に前記センサ測定部で測定したセンサデータを伝送することを特徴とする回転軸センサ読み取り装置。
An axis fixed substrate that includes an antenna pattern and is fixed to the rotation axis;
A sensor measuring unit connected to the shaft fixing substrate and installed on the rotating shaft;
A rotary shaft sensor reading device comprising: an external fixed substrate having an antenna pattern disposed at a position facing the shaft fixed substrate and fixed to the outside of the rotary shaft,
A plurality of electronic components and an antenna pattern are provided on the same plane of the shaft fixing substrate,
The antenna pattern of the fixed axis substrate and the antenna pattern of the external fixed substrate are arranged such that the overlapping area is constant during rotation,
A rotating shaft sensor reading device, wherein sensor data measured by the sensor measurement unit is transmitted from the shaft fixed substrate to the external fixed substrate through the antenna pattern.
前記軸固定基板は、回転軸を囲むように固定され、
前記軸固定基板のアンテナパターンは、回転軸の中心に対し点対称に配置されることを特徴とする請求項1に記載の回転軸センサ読み取り装置。
The shaft fixing substrate is fixed so as to surround the rotating shaft,
The rotation axis sensor reading device according to claim 1, wherein the antenna pattern of the axis fixed substrate is arranged point-symmetrically with respect to the center of the rotation axis.
前記アンテナパターンを介して、前記外部固定基板から前記軸固定基板に電力を伝送することを特徴とする請求項1に記載の回転軸センサ読み取り装置。   The rotary shaft sensor reading device according to claim 1, wherein electric power is transmitted from the external fixed substrate to the shaft fixed substrate via the antenna pattern. 前記軸固定基板には、電子部品が複数個配置され、  A plurality of electronic components are arranged on the shaft fixing substrate,
当該電子部品は回転軸の中心に対し点対称に配置されることを特徴とする請求項2に記載の回転軸センサ読み取り装置。  The rotary shaft sensor reading device according to claim 2, wherein the electronic component is arranged point-symmetrically with respect to the center of the rotary shaft.
JP2015126139A 2015-06-24 2015-06-24 Rotary axis sensor reader Expired - Fee Related JP6567892B2 (en)

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