JP6636091B2 - Slide method for ramen structures - Google Patents
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Description
本発明は、ラーメン構造物を建方する場合に適用するスライド工法に関する。 The present invention relates to a slide method applied to construct a ramen structure.
石炭や廃棄物等の貯蔵物上屋あるいは工場建屋等において、建方工法としてスライド工法が採用されることがあった。スライド工法は、これら建物の桁行が長大である場合、その部分架構を特定場所にて組立て、順次送り出すので仮設材が少なくて済み、また仕上げ材等を取付けた状態でも可能なので、施工効率がよいとされている。 In a warehouse for storage of coal or waste, a factory building, or the like, a slide method is sometimes used as a construction method. When the girder line of these buildings is long, the slide method is used to assemble the partial frame at a specific place and send it out sequentially, so that less temporary materials are required, and it is possible even in the state where finishing materials etc. are attached, so construction efficiency is good. It has been.
前記建物の張間方向はラーメン構造であることが多く、図9に図示の柱脚ピンのラーメン架構で説明すると、梁部の自重Wによって発生する柱脚部水平力(外側に蹴りだそうとする力H)は、その張間寸法が大きい程大きくなる。 In many cases, the tension direction of the building has a ramen structure. If the ramen frame of the column base pin shown in FIG. 9 is used to describe the frame, the horizontal force of the column base generated by the weight W of the beam (to kick outward) The greater the force H), the greater the tension.
従来、そのような建物をスライド工法にて建方する場合、その部分架構がスライド中も構造的に安定するように、前記柱脚部水平力を支持するための十分な水平剛性と強度を有する基礎を設けておく必要があった。 Conventionally, when such a building is constructed by the slide method, the partial frame has sufficient horizontal rigidity and strength to support the column base horizontal force so that the partial frame is structurally stable even during sliding. It needed to have a foundation.
また、スライド用レールとして、鉛直荷重を受けるレールの他に、前記柱脚部水平力を直接受けて前記基礎に力を伝達するための水平力受けレールも必要であった。 Further, in addition to the rail receiving the vertical load, a horizontal force receiving rail for directly receiving the column base horizontal force and transmitting the force to the foundation is required as the slide rail.
また、前記柱脚部水平力により、柱脚部が前記水平力受けレールに押し付けられながらスライド移動するため摩擦抵抗力が発生するので、より大きな牽引力が必要になり、そのため牽引設備が大掛かりになるという問題もあった。この問題は、牽引する部分架構が長くなりその重量がより重くなる程、その影響が大きくなる。 Further, since the column base slides while being pressed against the horizontal force receiving rail due to the column base horizontal force, a frictional resistance is generated, so that a larger traction force is required, and thus the traction equipment becomes large. There was also a problem. This problem is more pronounced as the towed subframe becomes longer and heavier.
このように、従来のスライド工法では、柱脚部水平力を処理するための前記基礎や水平力受けレールの設置費用に加え、牽引設備の能力増強とコストアップも考慮する必要があった。 As described above, in the conventional slide method, in addition to the installation cost of the foundation and the horizontal force receiving rail for processing the horizontal force of the column base, it is necessary to consider the capacity enhancement and cost increase of the traction equipment.
更に、スライド中においても、水平力受けレールには外側に拡がろうとする前記柱脚部水平力が常に作用しているので、十分な安全対策も必要であった。 Further, even during sliding, the horizontal force receiving rail is always subjected to the column base horizontal force that is trying to spread outward, so that sufficient safety measures are also required.
スライド中における部分架構の前記柱脚部水平力を抑制する方法として、例えば、両側柱の柱脚部同士を張間方向につなぐテンション材を水平に設けかつ張力を導入して、柱脚部が水平方向に開こうとする大きな水平力と吊り合せる工法が考えられる。この場合、両柱脚部をつなぐためのテンション材や張力導入装置等を、スライド工事完了まで全ての柱脚部に存置しておく必要があるので、牽引設備以外に多額の仮設費用がかかる。 As a method for suppressing the column base horizontal force of the partial frame during the slide, for example, by providing a tension material horizontally connecting the column bases of both side columns in the tension direction and introducing tension, the column base is A method of hanging with a large horizontal force to open in the horizontal direction is conceivable. In this case, it is necessary to keep a tension member and a tension introducing device for connecting the two column bases on all the column bases until the completion of the slide work, so that a large amount of temporary construction cost is required in addition to the traction equipment.
大張間架構のスライド工法についての先行技術としては、例えば、特許文献1がある。特許文献1は、既に設置されている柱列の各柱頂部に転がり支持装置を設置し、それらの転がり支持装置に架渡した移動用ビームに屋根架構を載置してスライドする工法であり、屋根架構の両側軒梁同士をタイバーで繋いで、屋根架構の自重による拡がりを抑制することにより、前記柱頭部に水平力を作用させないでスライドする方法である。 As a prior art regarding a slide method for a large-bar frame, there is, for example, Patent Document 1. Patent Literature 1 is a construction method in which rolling support devices are installed at the tops of columns that are already installed, and a roof frame is placed and slid on a moving beam spanned by the rolling support devices, In this method, the eaves beams on both sides of the roof frame are connected by tie bars to suppress the spread of the roof frame due to its own weight, thereby sliding the column capital without applying a horizontal force.
この工法では、スライドする以前に柱が既に設置されており、その上に屋根架構を架設するので、各柱を先行して自立させておく必要がある上、柱頭レベルにスライドのための剛強な移動用ビームも必要である。しかし、本発明では、ラーメン構造の架構をスライド対象としているので、柱の先行設置による工法は採用できない。 In this method, pillars are already installed before sliding, and a roof frame is erected on it, so each pillar needs to be self-supporting in advance, and a rigid for sliding at the capital level A moving beam is also required. However, in the present invention, since a frame having a ramen structure is to be slid, a construction method based on prior installation of columns cannot be adopted.
従って、特許文献1に開示されている先行技術では、柱と屋根架構一体でスライドする工法に対して課題の解決にならない。また、その解決策を示唆する記述もない。 Therefore, the prior art disclosed in Patent Literature 1 does not solve the problem with the method of sliding the pillar and the roof frame integrally. Also, there is no description suggesting the solution.
移動距離が長いスライド工事において、従来、長さ調整の自由度が高いワイヤーロープをドラムで巻取る方式の牽引設備が採用されることが多かった。この方式であれば、牽引する部分架構が長くなりその重量がより重くなっても、動滑車の数を増やすことにより、小さな張力でも牽引が可能である。 Conventionally, in a slide construction having a long moving distance, a traction device of a type in which a wire rope having a high degree of freedom in length adjustment is wound with a drum has been often used. With this method, even if the partial frame to be towed becomes longer and its weight becomes heavier, it is possible to tow even with a small tension by increasing the number of moving pulleys.
しかし、動滑車の数が増える分、ワイヤーロープの巻取り量も多くなるため、ドラム容量の制約だけでなく、牽引効率が低下する欠点があった。即ち、ラーメン架構のように屋根部だけでなく柱(壁)部の架構本体に加え、仕上げ材等も取付けた重い部分架構を、移動距離の長いスライド工事に適用することは、効率性の点から、必ずしも好適とは言えなかった。 However, as the number of moving pulleys increases, the winding amount of the wire rope also increases, so that not only the capacity of the drum is limited but also the traction efficiency is reduced. In other words, it is not efficient to apply a heavy frame, such as a ramen frame, which has not only the roof but also pillars (walls) and a finishing material, etc., to slide construction with a long moving distance. Therefore, it was not necessarily suitable.
本発明は、張間方向がラーメン構造で、桁行が長大である建物の建方工法としてスライド工法を採用した場合において、建物自重によって発生する柱脚部水平力の発生を抑制し、かつ仮設費用も安価になる、ラーメン構造物のスライド工法を提供するものである。 The present invention suppresses the generation of column base horizontal force generated by the building's own weight when the sliding method is used as a construction method of a building having a ramen structure in a span direction and a long girder line, and a temporary construction cost. The present invention also provides a ramen structure sliding method that is inexpensive.
また本発明は、牽引重量が重くかつスライド距離が長いスライド工事においても、従来に比べ、格別大容量を要求されることなく、コンパクトな牽引装置により、効率よく牽引作業ができる、ラーメン構造物のスライド工法を提供するものである。 The present invention also provides a ramen structure that can perform towing work efficiently with a compact towing device, without requiring a particularly large capacity, even in slide construction where the towing weight is heavy and the sliding distance is long. It provides a slide method.
前記課題を解決するための本発明の手段は、以下の工程を含むラーメン構造物のスライド工法である。
(1)建方エリアの開いている場所において、ラーメン架構としてスライド済みの門型部分架構と一定の間隔を確保して、新たな門型部分架構を、その屋根部をジャッキ付き支保工にて仮受けして組立てる工程。
この時、前記新たな門型部分架構の柱部頂部と屋根部との接合は、屋根部大梁両端部の上弦部もしくは下弦部の何れかのみ接続し、その他部分は未接続とすることにより、ピン接合状態にしておく。
Means for solving the above problems of the present invention is a method of sliding a ramen structure including the following steps.
(1) In a place where the building area is open, secure a fixed distance from the slid-in portal structure as a ramen frame, and install a new portal structure with a jacking support on the roof. The process of temporarily receiving and assembling.
At this time, the joint between the column top and the roof of the new portal-type frame is connected only to either the upper chord or the lower chord at both ends of the roof girder, and the other parts are left unconnected. Keep the pins joined.
(2)スライド済みの前記門型部分架構と前記新たな門型部分架構との間を連結する各部材を組立てる工程。
この時、スライド済みの前記門型部分架構と前記新たな門型部分架構との間の連結屋根部各部材の接合部は、少なくとも上下方向の回転がある程度許容されるピン接合状態にしておく。
(2) a step of assembling the members that connect the slid-in portal structure and the new portal structure.
At this time, the joint portion of each member of the connection roof portion between the slid gate-type substructure and the new portal-type substructure is in a pin-joined state in which at least vertical rotation is allowed to some extent.
(3)前記新たな門型部分架構の屋根部大梁両端部をピン接合状態のまま、その他各部材の接合を完了し、前記新たな門型部分架構の屋根部を支えているジャッキ付き支保工のジャッキを緩めて、屋根部の支保工による仮受けを解除する工程。
本工程完了後、前記新たな門型部分架構の屋根部および前記連結屋根部に設置すべき屋根仕上げや照明等を取付けてもよい。
(3) While the both ends of the roof girder of the new portal structure are in a pin-connected state, the joining of other members is completed, and a jacking support that supports the roof of the new portal structure. The process of loosening the jack and releasing the temporary support by the roof support.
After the completion of this step, a roof finish, lighting, or the like to be installed on the roof portion of the new portal-type partial frame and the connection roof portion may be attached.
(4)前記新たな門型部分架構の屋根部大梁両端部の未接続になっていた部分を柱部に接続することにより、その軒部を剛接合にし、ラーメン架構として完結させる工程。 (4) A step of connecting the unconnected portions of both ends of the roof girder of the new portal-shaped substructure to the column, thereby making the eaves rigidly joined to complete the ramen frame.
また、本発明は、上記記載の工程を一部に含む、以下に記載のラーメン構造物のスライド工法である。
(1)1回目のスライドを実施する門型部分架構を組立てる工程であり、建方エリアにおいて、先ず、建方エリアの構台を利用して、最初の門型部分架構を、その屋根部をジャッキ付き支保工にて仮受けし、組立てる工程。
Further, the present invention is a method for sliding a ramen structure described below, which partially includes the steps described above.
(1) This is the process of assembling the portal-type substructure to carry out the first slide. In the erection area, first use the gantry in the erection area to jack the first portal-type substructure, and jack its roof. The process of temporarily receiving and assembling with a support.
この時、前記門型部分架構の柱部頂部と屋根部との接合は、屋根部大梁両端の上弦部もしくは下弦部の何れかのみ接続し、その他部分は未接続とすることにより、屋根部両端部における鉛直面内の回転がある程度許容される接合状態(以下、「ピン接合状態」と称す)にしておく。 At this time, the joint between the column top and the roof of the gate-shaped partial frame is connected to either the upper chord or the lower chord at both ends of the roof girder, and the other portions are left unconnected, so that both ends of the roof are not connected. A joint state in which rotation in the vertical plane of the part is allowed to some extent (hereinafter, referred to as a “pin joint state”) is set.
(2)前記屋根部大梁両端部をピン接合状態のまま、工程(1)にて組立てた門型部分架構の各部材の接合を完了し、その屋根部を支えているジャッキ付き支保工のジャッキを緩めて、屋根部の支保工による仮受けを解除する工程。
本工程完了後、前記屋根部に設置すべき屋根仕上げや照明等を、可能な範囲で取付けてもよい。
(2) With the both ends of the roof girders in the pin-joined state, the joining of the members of the portal-type partial frame assembled in step (1) is completed, and a jack with a jack that supports the roof is supported. Process to loosen the roof and release the temporary support by the roof support.
After the completion of this step, a roof finish, lighting, or the like to be installed on the roof may be attached to the extent possible.
(3)前記門型部分架構の屋根部大梁両端部の未接続になっていた部分を柱部に接続することにより、その軒部を剛接合にし、ラーメン架構として完結させる工程。
(4)ラーメン架構となった門型部分架構を牽引するための牽引装置をスライドレールに沿って設置し、牽引部材を門型部分架構の柱脚部に連結する工程。
(5)ラーメン架構となった前記門型部分架構を、前記建方エリアの隣接場所まで必要距離だけスライド移動する工程。
(3) A step of connecting the unconnected portions of both ends of the roof girder of the gate-shaped partial frame to the pillar portion, thereby making the eaves portion rigidly joined and completing the ramen frame.
(4) A step of installing a towing device along the slide rail for towing the portal-shaped partial frame that has become the ramen frame, and connecting the towing member to the column base of the portal-shaped partial frame.
(5) A step of slidingly moving the portal-shaped partial frame, which has become a ramen frame, to a location adjacent to the building area by a required distance.
(6)工程(5)のスライド移動により開いた前記建方エリアにおいて、スライド済みの前記門型部分架構と一定の間隔を確保して、新たな門型部分架構を、その屋根部をジャッキ付き支保工にて仮受けして組立てる工程。
この時、前記新たな門型部分架構の柱部頂部と屋根部との接合は、屋根部大梁両端部の上弦部もしくは下弦部の何れかのみ接続し、その他部分は未接続とすることにより、ピン接合状態にしておく。
(6) In the erection area opened by the slide movement in the step (5), a fixed gap is secured with the slidable portal structure, and a new portal structure is jacked on its roof. The process of temporarily receiving and assembling with a shoring.
At this time, the joint between the column top and the roof of the new portal-type frame is connected only to either the upper chord or the lower chord at both ends of the roof girder, and the other parts are left unconnected. Keep the pins joined.
(7)工程(5)でスライド済みの前記門型部分架構と前記新たな門型部分架構との間を連結する各部材を組立てる工程。
この時、スライド済みの前記門型部分架構と前記新たな門型部分架構との間の連結屋根部各部材の接合部は、少なくとも上下方向の回転がある程度許容されるピン接合状態にしておく。
(7) A step of assembling each member that connects the portal section and the new portal section that have been slid in step (5).
At this time, the joint portion of each member of the connection roof portion between the slid gate-type substructure and the new portal-type substructure is in a pin-joined state in which at least vertical rotation is allowed to some extent.
(8)工程(6)で組立てられた新たな門型部分架構の屋根部大梁両端部をピン接合状態のまま、その他各部材の接合を完了し、前記新たな門型部分架構の屋根部を支えているジャッキ付き支保工のジャッキを緩めて、屋根部の支保工による仮受けを解除する工程。
本工程完了後、前記新たな門型部分架構の屋根部および前記連結屋根部に設置すべき屋根仕上げや照明等を取付けてもよい。
(8) The roof portion of the new portal-type substructure assembled in step (6) While the both ends of the girder are still in the pin-joined state, the joining of the other members is completed, and the roof portion of the new portal-type substructure is removed. The process of loosening the jack of the supporter with the jack that is supporting and releasing the temporary support by the supporter on the roof.
After the completion of this step, a roof finish, lighting, or the like to be installed on the roof portion of the new portal-type partial frame and the connection roof portion may be attached.
(9)前記新たな門型部分架構の屋根部大梁両端部の未接続になっていた部分を柱部に接続することにより、その軒部を剛接合にし、ラーメン架構として完結させる工程。
(10)工程(9)完了後、工程(5)でスライド済みの門型部分架構と工程(9)でラーメン架構となった新たな門型部分架構との間の架構部分の接合を完了させる工程。
(9) A step of connecting the unconnected portions of both ends of the roof girder of the new portal-shaped partial frame to the pillar portion, thereby making the eaves rigidly joined to complete the ramen frame.
(10) After the completion of the step (9), the joining of the frame part between the slid-in portal structure in the step (5) and the new portal structure which has become the rigid frame in the step (9) is completed. Process.
(11)工程(10)においてラーメン架構として一体化された門型部分架構全体を、少なくとも、次工程で組立てる新たな門型部分架構の組立て幅の分だけスライド移動する工程。
(12)以後、工程(6)〜(11)を必要回数繰り返し、スライド工事を完了する。なお、門型部分架構の屋根部大梁端部がピン接合状態にある時は、水平力に対して極めて弱いので、別途仮設ブレース等により構台と接続して一時的な補強を施す。
(11) A step of sliding the entire portal-shaped partial frame integrated as the ramen frame in the step (10) at least by an assembly width of a new portal-shaped partial frame to be assembled in the next step.
(12) Thereafter, the steps (6) to (11) are repeated the required number of times to complete the slide work. In addition, when the end of the roof girder of the gate-shaped partial frame is in the pin-joined state, it is extremely weak against horizontal force. Therefore, it is connected to the gantry by a temporary brace or the like for temporary reinforcement.
また、本発明は、上記記載のスライド工法であって、以下に記載のような牽引設備を用いることを特徴とする、ラーメン構造物のスライド工法である。
(1)スライドレールの上面に、門型部分架構の鉛直荷重を支持する滑り支承部が載置され、かつ前記スライドレールと前記滑り支承部との間に滑り材が挿入されている。
Further, the present invention is a slide method for a ramen structure, which is the slide method described above, wherein a traction facility as described below is used.
(1) On the upper surface of the slide rail, a sliding bearing for supporting the vertical load of the portal-shaped partial frame is placed, and a sliding material is inserted between the sliding rail and the sliding bearing.
(2)前記スライドレールに沿ってジャッキが、そのピストンロッドの伸縮方向が前記スライドレールに平行となるように、水平配置されている。
(3)前記ジャッキを固定してその反力を取るためのジャッキ受材が、前記スライドレールに沿って設置されている。
(2) The jack is horizontally arranged along the slide rail so that the direction of expansion and contraction of the piston rod is parallel to the slide rail.
(3) A jack receiving member for fixing the jack and taking a reaction force therefrom is provided along the slide rail.
(4)前記門型部分架構を牽引するための牽引部材が前記スライドレールに沿って平行配置され、この牽引部材は、これと前記ジャッキとを連結するための連結部材を貫通するピンを介して、少なくとも2箇所で前記ジャッキと連結可能になっている。
(5)前記牽引部材の部材軸方向には、前記ピンが挿入される牽引孔が一定寸法間隔で複数設けられており、そのピンは、前記連結部材と前記牽引部材とを貫通して、任意に出し入れ自在に嵌合されるようになっている。
(4) A towing member for towing the portal-shaped partial frame is arranged in parallel along the slide rail, and the towing member is connected via a pin penetrating a connecting member for connecting the towing and the jack. , And can be connected to the jack at at least two places.
(5) In the axial direction of the traction member, a plurality of traction holes into which the pins are inserted are provided at regular intervals, and the pins penetrate the connection member and the traction member, and To fit freely into and out of the housing.
(6)前記牽引部材が前記門型部分架構を牽引する場合、前記ピストンロッドの伸縮方向により、次の何れかにて行なわれる。
イ)前記ピストンロッドが伸びる方向をスライド方向に合わせた場合、前記ピストンロッドが縮まった状態で、スライド方向前方の第1ピンがピストンロッド先端の前記連結部材と前記牽引部材とを貫通して挿入され、かつスライド方向後方の第2ピンが抜去された状態で、前記ピストンロッドを前記牽引孔の少なくとも1ピッチ分だけ伸ばして、1回分のスライド移動を実行する。移動完了と共に、ピストンロッドの摺動は自動ロックされる。
(6) When the traction member pulls the portal-shaped partial frame, the traction is performed in any of the following depending on the direction in which the piston rod expands and contracts.
B) When the direction in which the piston rod extends is adjusted to the sliding direction, the first pin in the sliding direction is inserted through the connecting member and the traction member at the tip of the piston rod in a state where the piston rod is contracted. The piston rod is extended by at least one pitch of the pulling hole in a state where the second pin is pulled out in the sliding direction and the sliding pin is pulled out, thereby performing one sliding movement. Upon completion of the movement, the sliding of the piston rod is automatically locked.
次に、前記第2ピンがジャッキ脚部の前記連結部材と前記牽引部材とを貫通して挿入され、かつ前記第1ピンが抜去されると共に、前記ロックが自動解除され、前記ピストンロッドを縮めて元の状態に戻し1回分の基本サイクルを終了する。
ロ)前記ピストンロッドが伸びる方向を、上記イ)の逆に用いた場合は、前記ピストンロッドが伸びた状態で、スライド方向後方の第2ピンがピストンロッド先端の連結部材と牽引部材とを貫通して挿入され、かつスライド方向前方の前記第1ピンが抜去された状態で、前記ピストンロッドを前記牽引孔の少なくとも1ピッチ分だけ縮めて、1回分のスライド移動を実行する。移動完了と共に、ピストンロッドの摺動は自動ロックされる。
Next, the second pin is inserted through the connecting member of the jack leg and the traction member, and the first pin is withdrawn, the lock is automatically released, and the piston rod is retracted. To return to the original state and complete one basic cycle.
B) In the case where the direction in which the piston rod extends is used in the reverse of the above-mentioned a), the second pin in the sliding direction rear penetrates the connecting member at the tip of the piston rod and the traction member with the piston rod extended. The piston rod is contracted by at least one pitch of the pulling hole in the state where the first pin is inserted and the first pin at the front in the sliding direction is removed, and one sliding movement is performed. Upon completion of the movement, the sliding of the piston rod is automatically locked.
次に、前記第1ピンがジャッキ脚部の前記連結部材と前記牽引部材とを貫通して挿入され、かつ前記第2ピンが抜去されると共に、前記ロックが自動解除され、前記ピストンロッドを伸ばして元の状態に戻し1回分の基本サイクルを終了する。
(7)以後、前記牽引部材の牽引可能長さ限界に達するまで、同じサイクルを繰り返す。
(8)前記牽引部材の牽引可能長さが限界に達したら、前記第1ピンおよび前記第2ピン共抜去した状態で、前記ジャッキ受材の位置をスライド方向前方へ、前記牽引部材の牽引可能長さの範囲で移動して、前記ジャッキと前記連結部材を再セットする。
Next, the first pin is inserted through the connecting member of the jack leg and the traction member, and the second pin is withdrawn, the lock is automatically released, and the piston rod is extended. To return to the original state and complete one basic cycle.
(7) Thereafter, the same cycle is repeated until the towable length limit of the tow member is reached.
(8) When the towable length of the towing member reaches the limit, the position of the jack receiving member can be pulled forward in the sliding direction with the first pin and the second pin removed. After moving within the range of the length, the jack and the connecting member are reset.
(9)以上の工程を、必要なスライド移動距離に達するまで繰り返す。
(10)スライド工事完了後、前記門型部分架構の柱材の下端部を、アンカーボルトにて基礎に固定する。
(9) The above steps are repeated until the required slide movement distance is reached.
(10) After the sliding work is completed, the lower end of the column member of the portal-shaped partial frame is fixed to the foundation with anchor bolts.
本発明は、以上のようラーメン構造物のスライド工法に対して、門型部分架構を構築する際に、ラーメン架構として完結する前にジャッキダウンするという、従来とは逆手順の工程を取入れたことにより、次のような効果が得られる。
張間方向がラーメン構造で、桁行が長大である建物の建方工法としてスライド工法を採用した場合において、
The present invention, in contrast to the slide method for a ramen structure as described above, incorporates a step of jacking down before completing the ramen frame when constructing a portal-shaped partial frame, which is a step opposite to the conventional procedure. As a result, the following effects can be obtained.
In the case of adopting the slide method as the construction method of the building where the tension direction is a ramen structure and the girder line is long,
(1)門型部分架構の屋根部重量によって発生する柱脚部水平力を大幅に減らすことが出来る。
(2)スライド中の柱脚部水平力が大幅に減るので、その水平力を受ける基礎の費用が安くなる。
(3)水平力受けレールと柱脚部との接触部において、スライド移動中に発生する摩擦抵抗力の問題がなくなるので、従来のような大きな牽引力を必要とせず、牽引設備の能力増強は不要であり、コストも抑制出来る。スライドする門型部分架構の長さが長い程、この効果は大きい。
(1) The horizontal force of the column base generated by the weight of the roof of the gate-shaped partial frame can be greatly reduced.
(2) Since the horizontal force of the column base during sliding is greatly reduced, the cost of the foundation receiving the horizontal force is reduced.
(3) In the contact portion between the horizontal force receiving rail and the column base, the problem of the frictional resistance generated during the sliding movement is eliminated, so that a large traction force unlike the conventional case is not required, and it is not necessary to increase the capacity of the traction equipment. Therefore, the cost can be suppressed. The effect is greater as the length of the sliding portal frame is longer.
(4)スライド中も常に作用している外側に拡がろうとする柱脚部水平力が大幅に減るので、安全性が高まる。
(5)上記(3)のことから、前述(第2実施例)のような牽引設備を用いることができるので、従来工法と比べてスライド作業の効率が良く、また、コンパクトなので運搬やスライド工事中の盛替えにおいて扱い易い。
(4) The horizontal force acting on the column pedestal portion, which is constantly acting even during sliding, is greatly reduced, so that the safety is enhanced.
(5) From the above (3), the traction equipment as described above (the second embodiment) can be used, so that the sliding work is more efficient than the conventional construction method, and because it is compact, it can be transported or slid. It is easy to handle in refilling inside.
本発明の第1実施例は、以下の工程を含む貯蔵物等建物上屋の施工法である。全長に亘り高さが一様な建物を例として、図1〜図6を参照して説明する。門型部分架構4の建方エリアSを含み、スライド移動に必要な位置までスライドレール3、3が敷設された建設現場1(図1)において、 The first embodiment of the present invention is a method for constructing a building roof such as a store including the following steps. An example of a building having a uniform height over the entire length will be described with reference to FIGS. In the construction site 1 (Fig. 1), including the construction area S of the gate-shaped partial frame 4, and on which the slide rails 3 and 3 are laid to the position required for sliding movement,
(1)1回目のスライドを実施する門型部分架構を組立てる工程であり、先ず、建方エリアSに仮設された構台2を利用して、2列の並立した平面架構で構成される最初の門型部分架構4Aを、その屋根部Rをジャッキ付き支保工5、5、…にて仮受けして組立てる。(図2a、図3a) (1) This is a process of assembling a portal-type partial frame for performing the first slide. First, the first frame composed of two rows of parallel flat frames using the gantry 2 temporarily provided in the construction area S is used. The gate-shaped partial frame 4A is assembled by temporarily supporting the roof part R with supporters 5, 5, ... with jacks. (FIGS. 2a and 3a)
この時、柱部Cの頂部と屋根部Rとの接合は、図3aに図示のように、屋根部R大梁トラスの下弦両端の部材を未接続として、屋根部R両端部のトラス面内の回転がある程度許容されるピン接合状態にしておく。
次に、門型部分架構4Aに隣接する門型部分架構4Bおよび4Cを、それらの屋根部Rを構台上のジャッキ付き支保工5、5、…にて仮受けして組立てて連結する。(図2b、図2c、図3a)
At this time, as shown in FIG. 3a, the connection between the top of the pillar C and the roof R is made by disabling the members at both ends of the lower chord of the roof R truss, and connecting the members at both ends of the roof R with the truss plane. A pin connection state in which rotation is allowed to some extent is set in advance.
Next, the gate-shaped substructures 4B and 4C adjacent to the portal-shaped substructure 4A are temporarily assembled with the roof portions R at jacking supports 5, 5,... On the gantry and assembled and connected. (FIG. 2b, FIG. 2c, FIG. 3a)
なお、この工程において、門型部分架構4Aに隣接して連結するブロックは、図2b、図2cに図示のように、門型部分架構4Bに続けて門型部分架構4Cを連結することにより、桁行寸法を長くして、一度に牽引する門型部分架構4の規模を大きくすれば、スライド回数が減るので施工効率が向上する利点がある。 In this step, the block connected adjacent to the portal section 4A is connected to the portal section 4B and then to the portal section 4C, as shown in FIGS. 2b and 2c. If the length of the girder line is increased and the scale of the portal-type partial frame 4 to be pulled at one time is increased, the number of slides is reduced, and there is an advantage that the construction efficiency is improved.
(2)工程(1)が完了したら、屋根部R大梁トラスの下弦両端の部材は全て未接続のまま、門型部分架構4の各部材接合部のボルトを本締めし、その屋根部Rを支えているジャッキ付き支保工5、5…のジャッキを緩めて、ジャッキダウンを完了する。(図2d) (2) When the process (1) is completed, the bolts at the joints of the members of the portal-type substructure 4 are fully tightened while all the members at the lower chords of the roof R truss truss are left unconnected, and the roof R is removed. Loosen the jacks of the supporting shoring 5, 5, ... that support the jack, and complete the jack down. (Fig. 2d)
この時、門型部分架構4の屋根部R大梁トラスの両端部はピン接合状態なので、門型部分架構4の屋根部Rがその自重によって撓むが、柱部Cとの接合部(軒部)には曲げモーメントが発生しないので、その柱部Cの脚部が外側に拡がろうとする力は生じない。
また、前記ジャッキダウン完了後に、屋根仕上げrや照明等設備他、屋根部Rに設置すべき物を可能な範囲で取付けてもよい。
At this time, since both ends of the roof truss truss of the portal section frame 4 are pin-joined, the roof section R of the portal section frame 4 bends due to its own weight, but the joint section with the column section C (eave section) ) Does not generate a bending moment, so that there is no force to expand the leg of the column C outward.
After the jack-down is completed, objects to be installed on the roof R, such as a roof finish r and lighting, may be attached to the extent possible.
(3)門型部分架構4の未接続になっていた屋根部R大梁トラス下弦両端の部材(図3bの矢印位置)を柱部Cに接続することにより、その軒部を剛接合にし、ラーメン架構として完結させる。(図3b)
(4)工程(3)でラーメン架構となった門型部分架構4を牽引する牽引装置6、6を、スライドレール3、3の上部に設置し、牽引部材T、Tと門型部分架構4Aの柱部Cの脚部前面とを連結する。(図4)
(3) The members at both ends of the lower chord of the roof R truss, which had not been connected to the gate-shaped substructure 4 (the positions indicated by the arrows in FIG. 3B), are connected to the column C, so that the eaves are rigidly connected to each other. Complete as a frame. (Fig. 3b)
(4) The towing devices 6, 6 for towing the portal-shaped partial frame 4 which has become the ramen frame in the step (3) are installed above the slide rails 3, 3, and the towing members T, T and the portal-shaped partial frame 4A are provided. And the front of the leg of column C. (FIG. 4)
(5)工程(3)完了後の前記門型部分架構4を、建方エリアSの隣接場所まで必要距離(図5では門型部分架構4Dおよび4Eの組立て幅分)だけ(図4の破線矢印方向へ)スライド移動する。
(6)工程(5)のスライド移動により開いた建方エリアSにおいて、門型部分架構4Cと一定の距離(1柱間分)をおいて、新たな門型部分架構4Eを先行して、その屋根部Rをジャッキ付き支保工5、5、…にて仮受けして組立てる。(図5)
(7)門型部分架構4Cと門型部分架構4Eとの間を連結する各部材を接続して門型部分架構4Dを組立てる。(図5)
(5) The gate-shaped substructure 4 after the completion of the step (3) is moved by a required distance (in FIG. 5, the assembly width of the gate-shaped substructures 4D and 4E) to a location adjacent to the erection area S (broken line in FIG. 4). Slide in the direction of the arrow).
(6) In the erecting area S opened by the slide movement in the step (5), a new gate-shaped substructure 4E is preceded by a predetermined distance (for one pillar) from the gate-shaped substructure 4C. The roof part R is temporarily received at jacking supports 5, 5, ... and assembled. (Fig. 5)
(7) Assemble the portal-type partial frame 4D by connecting the members that connect the portal-type partial frame 4C and the portal-type partial frame 4E. (Fig. 5)
この時、門型部分架構4Eの屋根部R高さが門型部分架構4Cの屋根部R高さよりも高いので、門型部分架構4Cと門型部分架構4Eとの間を連結する門型部分架構4Dの屋根部R各部材の接合部のボルトは本締めせず、少なくとも上下方向の回転がある程度許容されるピン接合状態にしておく。 At this time, since the height of the roof R of the gate-shaped substructure 4E is higher than the height of the roof R of the gate-shaped substructure 4C, the gate-shaped portion connecting the gate-shaped substructure 4C and the gate-shaped substructure 4E is connected. The bolts at the joints of the members of the roof R of the frame 4D are not fully tightened, and are in a pin joined state in which at least vertical rotation is allowed to some extent.
(8)門型部分架構4Eの屋根部R大梁トラスの下弦両端の部材は全て未接続としたピン接合状態のまま、門型部分架構4Eおよび門型部分架構4Dの柱部Cの各部接合部のボルトを本締めし、その屋根部Rを支えているジャッキ付き支保工5、5…のジャッキを緩めて、ジャッキダウンを完了する。(図6) (8) Roof part of portal-type substructure 4E The joints of each part of the column part C of the portal-type substructure 4E and the column-type substructure 4D, with the members at both ends of the lower chord of the girder truss unconnected. , And loosen the jacks of the supporters 5, 5, ... that support the roof R, and complete the jack down. (FIG. 6)
この時、門型部分架構4Eの屋根部R大梁トラスの両端部はピン接合状態なので、門型部分架構4Eの屋根部Rがその自重によって撓むが、柱部Cとの接合部(軒部)には曲げモーメントが発生しないので、その柱部Cの脚部が外側に拡がろうとする力は生じない。 At this time, since both ends of the roof truss truss of the gate-shaped substructure 4E are pin-joined, the roof R of the portal-shaped substructure 4E bends due to its own weight. ) Does not generate a bending moment, so that there is no force to expand the leg of the column C outward.
また、前記ジャッキダウン完了後に、屋根仕上げrや照明等設備他、門型部分架構4Eおよび4Dの屋根部Rに設置すべき物を取付ければ、取付け完了後には、門型部分架構4Dおよび4Eの屋根部R高さは、門型部分架構4A〜4Dの屋根部R高さとほぼ同じとなる。(図6) Also, after the jack-down is completed, if the roof finish r and other equipment such as lighting, and the objects to be installed on the roof portion R of the gate-shaped substructures 4E and 4D are attached, after the installation is completed, the portal-shaped substructures 4D and 4E The height of the roof R of is approximately the same as the height of the roof R of the gate-shaped substructures 4A to 4D. (FIG. 6)
(9)工程(8)完了後、門型部分架構4Eの屋根部R大梁トラス下弦両端の、未接続になっていた部材(図3bの矢印位置)を柱部Cに接続することにより、門型部分架構4Eの軒部を剛接合にし、ラーメン架構として完結させる。(図6)
(10)工程(9)完了後、門型部分架構4Dの屋根部Rの接合部のボルトを本締めする。
(9) After the step (8) is completed, the unconnected members (at the positions indicated by the arrows in FIG. 3B) at both ends of the lower chord of the roof R truss of the gate-shaped substructure 4E are connected to the column C, whereby The eaves of the mold part frame 4E are rigidly joined to complete the ramen frame. (FIG. 6)
(10) After the step (9) is completed, the bolts at the joint of the roof portion R of the gate-shaped partial frame 4D are fully tightened.
門型部分架構4Dの屋根部Rの本締めを、工程(9)の完了後に実施するのは、隣接の門型部分架構4Cの屋根部Rとの高さ(屋根自重によるたわみ)ギャップが解消されている必要があるためである。(図6)
(11)一体化された門型部分架構4A〜4Eを、次工程で組立てる門型部分架構4の組立て幅の分だけ(図6の破線矢印方向へ)スライド移動する。(図6)
The final tightening of the roof R of the gate-shaped substructure 4D after the completion of step (9) eliminates the gap between the height of the roof R of the adjacent gate-shaped substructure 4C (deflection due to the weight of the roof). This is because it must be done. (FIG. 6)
(11) The integrated gate-shaped substructures 4A to 4E are slid by the assembly width of the portal-shaped substructure 4 to be assembled in the next step (in the direction of the dashed arrow in FIG. 6). (FIG. 6)
この時、牽引装置6、6と最初の門型部分架構4Aの柱部Cの脚部前面との距離が、スライドに必要な距離に足りない場合は、図6に図示(円弧矢印)のように、スライド移動前方へ移設しておく。(図6)
(12)以後、工程(6)〜(11)を必要回数繰り返し、スライド工事を完了する。
At this time, if the distance between the traction devices 6, 6 and the front surface of the leg portion of the column C of the first portal frame 4A is less than the distance required for sliding, as shown in FIG. Then, the slide is moved to the front. (FIG. 6)
(12) Thereafter, steps (6) to (11) are repeated the required number of times to complete the slide work.
第1実施例は以上の通り、門型部分架構4の柱部C頂部と屋根部R大梁トラス端部との接合がピン接合状態のまま、図3aに図示のジャッキ付き支保工5、5…を撤去し、その状態のまま、屋根仕上げrや照明等設備他を屋根部に取付ける。この時、門型部分架構4はラーメン構造として完結していないため、ラーメン架構では発生する屋根部R自重による柱脚部水平力(図9bのHに相当)は生じない。 As described above, in the first embodiment, the connection between the top of the column C of the portal-shaped substructure 4 and the end of the roof R truss truss remains in a pin-connected state, and the jacked supports 5, 5,... Shown in FIG. , And in that state, attach the roof finishing equipment, lighting and other equipment to the roof. At this time, since the portal-type partial frame 4 is not completed as a ramen structure, the column base horizontal force (corresponding to H in FIG. 9B) does not occur in the ramen frame due to the roof R's own weight.
但し、梁両端ピン接合の門型架構の場合(図10)、梁部の最大曲げモーメントM0は、ラーメン架構の場合(図9)よりも大きくなり(M0>M1、M2)、かつ梁部のたわみも大きくなることに注意を要する。 However, if the gate-Frames beam across the pin junction (10), the maximum bending moment M 0 of the beam portion in the case of noodles Frame (FIG. 9) become large than (M 0> M 1, M 2), Attention must be paid to the fact that the deflection of the beam portion also increases.
従って、屋根部R自重によるたわみが発生した状態で、未接続になっていた屋根部Rトラス下弦両端の部材(図3bの矢印位置)を柱部Cに接続することにより、門型部分架構4の軒部を剛接合にし、ラーメン架構として完結すれば、スライドレール3、3に作用するのは、門型部分架構4の自重(架構および仕上げ材他)による鉛直力のみであるので、スライド移動時の柱脚部水平力により発生する問題、即ち、摩擦抵抗に対処するための牽引装置の能力アップや、スライドレール3、3を支持している基礎Fの補強が不要になる。 Therefore, in the state where the deflection due to the own weight of the roof R occurs, the members at both ends of the lower chord of the roof R truss (the positions indicated by the arrows in FIG. If the eaves are rigidly connected and completed as a ramen frame, only the vertical force due to the own weight (frame and finishing material, etc.) of the gate-shaped partial frame 4 will act on the slide rails 3 and 3; The problem caused by the horizontal force of the column base at the time, that is, the ability of the traction device to cope with the frictional resistance and the reinforcement of the foundation F supporting the slide rails 3 and 3 become unnecessary.
なお、門型部分架構4の屋根部R大梁トラス端部がピン接合状態にある時は、水平力に対して極めて弱いので、別途仮設ブレース等により構台2と接続して一時的な補強を施す。 In addition, when the roof truss truss end of the gate-shaped partial frame 4 is in the pin-joined state, it is extremely weak against horizontal force, so it is connected to the gantry 2 by a temporary brace or the like for temporary reinforcement. .
第2実施例は、第1実施例のスライド工法において、ラーメン構造として完結した門型部分架構4をスライド移動させるために、以下に記載のような牽引設備を用いる、ラーメン構造物のスライド工法である。図7〜図8を参照して説明する。 In the second embodiment, the sliding method of the first embodiment is a sliding method of a ramen structure using a traction facility as described below in order to slide and move the portal-shaped partial frame 4 completed as a ramen structure. is there. This will be described with reference to FIGS.
(1)図7に図示のように、スライドレール3は、例えばH型断面の鉄骨を平使いとし、その下にモルタル等を充填して耐荷性を確保の上、そのウェブ上面に、柱部Cからの鉛直荷重を支持する滑り支承部8が載置され、かつスライドレール3と滑り支承部8との間に滑り材(図示せず)が挿入されている。H型断面の鉄骨が平使いされるので、その上向きの2枚のフランジが、スライド中における滑り支承部8のガイドの役目を果たす。 (1) As shown in FIG. 7, the slide rail 3 is made of, for example, a steel frame having an H-shaped cross section and is filled with mortar or the like to secure load resistance. A slide bearing 8 for supporting the vertical load from C is placed, and a sliding member (not shown) is inserted between the slide rail 3 and the slide bearing 8. Since the steel frame having the H-shaped cross section is used flat, the two upwardly directed flanges serve as a guide for the slide bearing 8 during sliding.
(2)以下、図8を参照して説明する。スライドレール3の両側には、シリンダージャッキ11、11を、そのピストンロッド12、12の伸縮方向がスライドレール3に平行となるよう、1台ずつ水平配置されている。
(3)シリンダージャッキ11、11を固定してその反力を取るために、ジャッキ受材10、10がスライドレール3の両側に設置されている。
(2) Hereinafter, description will be made with reference to FIG. On both sides of the slide rail 3, the cylinder jacks 11, 11 are horizontally arranged one by one so that the expansion and contraction directions of the piston rods 12, 12 are parallel to the slide rail 3.
(3) In order to fix the cylinder jacks 11 and take a reaction force therefrom, jack receiving members 10 and 10 are provided on both sides of the slide rail 3.
(4)スライドレール3両側のシリンダージャッキ11、11は、その脚部同士が連結部材13で、そのピストンロッド12、12先端同士が連結部材14で連結されており、更に、シリンダージャッキ11、11の間に、門型部分架構4を牽引するための牽引部材Tがスライドレール3の上部に平行配置され、この牽引部材Tは、連結部材13または14(図8では、連結部材14のみ)を貫通するピン15を介して、2箇所でシリンダージャッキ11、11と連結されるようになっている。 (4) The cylinder jacks 11, 11 on both sides of the slide rail 3 have legs connected to each other by a connecting member 13, and their piston rods 12, 12 tips connected to each other by a connecting member 14. Further, the cylinder jacks 11, 11 In the meantime, a towing member T for towing the portal-shaped substructure 4 is arranged in parallel on the upper part of the slide rail 3, and this towing member T connects the connecting member 13 or 14 (only the connecting member 14 in FIG. 8). It is connected to the cylinder jacks 11 and 11 at two places via the penetrating pins 15.
(5)牽引部材Tの部材軸方向には、ピン15が挿入される牽引孔16、16…が一定寸法間隔で設けられており、ピン15は、連結部材13または14と牽引部材Tとを貫通して、任意に出し入れ自在に嵌合されるようになっている。
(6)ピストンロッド12の伸縮は油圧式もしくは機械式に行われ、牽引部材Tが門型部分架構4を牽引する場合、次の何れかにて行なわれる。
(5) In the axial direction of the traction member T, traction holes 16, 16... Into which the pins 15 are inserted are provided at regular intervals, and the pins 15 connect the connection member 13 or 14 and the traction member T. It penetrates and can be freely inserted and removed.
(6) The expansion and contraction of the piston rod 12 is performed hydraulically or mechanically, and when the traction member T pulls the portal-shaped partial frame 4, it is performed in any of the following ways.
イ)ピストンロッド12、12が伸びる方向をスライド方向に合わせた場合、ピストンロッド12、12が縮まった状態で、スライド方向前方のピン15(第1ピンと称す)が連結部材14と牽引部材Tとを貫通して挿入され、かつスライド方向後方のピン15(第2ピンと称す)が抜去された状態(図8a)で、ピストンロッド12、12を牽引孔16の少なくとも1ピッチ分だけ伸ばして(図8bの矢印方向)、1回分のスライド移動を実行する(図8b)。移動完了と共に、ピストンロッド12、12の摺動は自動ロックされる。 B) When the direction in which the piston rods 12, 12 extend is matched with the sliding direction, the pin 15 (referred to as a first pin) in the sliding direction is connected to the connecting member 14 and the traction member T while the piston rods 12, 12 are contracted. The piston rods 12, 12 are extended by at least one pitch of the traction hole 16 in a state where the pin 15 (referred to as a second pin) at the rear in the sliding direction is removed (FIG. 8A). One slide movement is performed (in the direction of the arrow 8b) (FIG. 8b). Upon completion of the movement, the sliding of the piston rods 12, 12 is automatically locked.
次に、第2ピンが連結部材13と牽引部材Tとを貫通して挿入され、かつ前記第1ピンが抜去されると共に、ロックが自動解除され、ピストンロッド12、12を縮めて(図8cの矢印方向)元の状態に戻し1回分の基本サイクルを終了する。(図8c)
ロ)ピストンロッド12、12が伸びる方向を、上記イ)の逆に用いた場合(図示せず)は、ピストンロッド12、12が伸びた状態で、スライド方向後方の第2ピンが連結部材14と牽引部材Tとを貫通して挿入され、かつスライド方向前方の第1ピンが抜去された状態で、ピストンロッド12、12を牽引孔16の少なくとも1ピッチ分だけ縮めて、1回分のスライド移動を実行する。移動完了と共に、ピストンロッド12、12の摺動は自動ロックされる。
Next, a second pin is inserted through the connecting member 13 and the traction member T, and the first pin is withdrawn, the lock is automatically released, and the piston rods 12, 12 are contracted (FIG. 8c). (In the direction of the arrow in FIG. 3) The state is returned to the original state, and one basic cycle is completed. (Fig. 8c)
B) In the case where the direction in which the piston rods 12, 12 extend is used in the reverse of the above-mentioned a) (not shown), in the state where the piston rods 12, 12 are extended, the second pin behind the sliding direction is connected to the connecting member 14 The piston rods 12 and 12 are contracted by at least one pitch of the traction hole 16 in a state where the first pin is inserted through the traction member T and the traction member T and the front pin in the sliding direction is removed, and the slide movement is performed once. Execute Upon completion of the movement, the sliding of the piston rods 12, 12 is automatically locked.
次に、第1ピンが連結部材13と牽引部材Tとを貫通して挿入され、かつ第2ピンが抜去されると共に、ロックが自動解除され、ピストンロッドを伸ばして元の状態に戻し1回分の基本サイクルを終了する。
(7)以後、牽引部材Tの牽引可能長さ限界に達するまで、同じサイクルを繰り返す。
Next, the first pin is inserted through the connecting member 13 and the traction member T, and the second pin is removed, the lock is automatically released, the piston rod is extended, and the piston rod is returned to the original state and returned for one time. Ends the basic cycle of.
(7) Thereafter, the same cycle is repeated until the towable length limit of the towing member T is reached.
(8)牽引部材Tの牽引可能長さが限界に達したら、第1ピンおよび第2ピン共抜去した状態で、ジャッキ受材10、10の位置をスライド方向前方へ、牽引部材Tの牽引可能長さの範囲で移動して、シリンダージャッキ11、11と連結部材13、14を再セットする。
(9)以上の工程を必要なスライド移動距離に達するまで繰り返す。
(8) When the towable length of the towing member T reaches the limit, the position of the jack receiving members 10, 10 can be pulled forward in the sliding direction with the first pin and the second pin removed. Move within the length range, and reset the cylinder jacks 11, 11 and the connecting members 13, 14.
(9) The above steps are repeated until the required slide movement distance is reached.
(10)スライド工事完了後、柱材7、7の下端部7a、7a(図7参照)を、アンカーボルトにて基礎に固定する。滑り支承部8は撤去してもよいが、そのためには門型部分架構4をジャッキアップする必要があるので、支障がなければ、スライドレール3と共に残置してもよい。 (10) After the slide work is completed, the lower ends 7a, 7a (see FIG. 7) of the pillars 7, 7 are fixed to the foundation with anchor bolts. The sliding bearing portion 8 may be removed, but for this purpose, it is necessary to jack up the gate-shaped partial frame 4, so that it may be left together with the slide rail 3 if there is no problem.
第2実施例は以上の通り、牽引部材Tに設けられた一定間隔の牽引孔16、16…を利用して、第1ピンと第2ピンの挿入と抜去を交互に繰り返しながら、門型部分架構を4牽引するので、牽引装置6の盛り替え時を除き、第1ピンもしくは第2ピンのどちらかが連結部材13もしくは14と牽引部材Tとを貫通して挿入されていることになる。この時、ピストンロッドの摺動が自動ロックされるので、スライド作業中の門型部分架構4が工事中の地震力等によってスライドレール上を不用意に滑ることが防止される。 As described above, the second embodiment utilizes the tow holes 16, 16,... Provided at the tow member T, and alternately inserts and removes the first pin and the second pin while alternately repeating the gate-shaped partial frame. Therefore, either the first pin or the second pin is inserted through the connecting member 13 or 14 and the traction member T, except when the traction device 6 is changed. At this time, the sliding of the piston rod is automatically locked, so that the portal-type partial frame 4 during the sliding operation is prevented from inadvertently sliding on the slide rail due to the seismic force during the construction.
牽引能力はジャッキのみで決定され、記述した従来のワイヤーロープ巻取り方式のように、牽引効率の低下がないので、牽引重量が重くかつスライド距離が長いスライド工事においても、効率よく牽引作業ができる。 The towing capacity is determined only by the jack, and there is no reduction in towing efficiency as in the conventional wire rope winding method described, so that towing work can be performed efficiently even in slide construction where the towing weight is heavy and the sliding distance is long. .
また、記述した従来のワイヤーロープ巻取り方式では、長尺のワイヤーロープと巻取りドラムおよび複数の動滑車で構成されており、それに比べて、本発明の牽引装置はコンパクトであり、扱い易い。 Further, the conventional wire rope winding method described above is composed of a long wire rope, a winding drum, and a plurality of moving pulleys. In comparison, the traction device of the present invention is compact and easy to handle.
本発明は、張間方向がラーメン構造で、桁行が長大である建物の建方工法としてスライド工法を採用した場合、スライド中の柱脚部に生じる外側に蹴り出そうとする水平力を大幅に低減でき、基礎工事費削減と安全性向上、更には施工効率向上に貢献できる。 The present invention, when the sliding method is adopted as a construction method of a building in which the span direction is a ramen structure and the girder row is long, the horizontal force that tries to kick out to the outside generated on the column base during sliding is greatly reduced. It can reduce foundation work costs and improve safety, and can also contribute to improving construction efficiency.
1:建物建設現場
2:構台
3:スライドレール
4、4A、4B、4C、4D、4E:門型部分架構
5:ジャッキ付支保工
6:牽引装置
7:柱材
7a:下端部
8:滑り支承部
10:ジャッキ受材
11:シリンダージャッキ
12:ピストンロッド
13、14:連結部材
15:ピン
16:牽引孔
C:柱部
F:基礎
H:外側に蹴りだそうとする力(-Hは反力を示す)
R:屋根部
r:屋根仕上げ
T:牽引部材
S:建方エリア
W:梁部の自重
1: Building construction site
2: Gantry
3: Slide rail
4, 4A, 4B, 4C, 4D, 4E: Portal-type partial frame
5: Shoring with jack
6: Traction device
7: pillar material
7a: Lower end
8: Sliding bearing
10: Jack receiving material
11: Cylinder jack
12: Piston rod
13, 14: Connecting member
15: Pin
16: Towing hole
C: Pillar
F: Basic
H: Force to kick outward (-H indicates reaction force)
R: Roof
r: Roof finish
T: Traction member
S: Tatekata area
W: Weight of beam
Claims (3)
(1)建方エリアの開いている場所において、スライド済みの門型部分架構と一定の間隔を確保して、新たな門型部分架構を、その屋根部を支保工にて仮受けして組立てる工程。
この時、前記新たな門型部分架構の柱部頂部と屋根部との接合は、屋根部大梁両端部の上弦部もしくは下弦部の何れかのみ接続し、その他部分は未接続とすることにより、ピン接合状態にしておく。
(2)スライド済みの前記門型部分架構と前記新たな門型部分架構との間を連結する各部材を組立てる工程。
この時、スライド済みの前記門型部分架構と前記新たな門型部分架構との間の連結屋根部各部材の接合部は、少なくとも上下方向の回転が許容されるピン接合状態にしておく。
(3)前記新たな門型部分架構の屋根部大梁両端部をピン接合状態のまま、その他各部材の接合を完了し、前記新たな門型部分架構の屋根部の支保工による仮受けを解除する工程。
(4)前記新たな門型部分架構の屋根部大梁両端部の未接続になっていた部分を柱部に接続することにより、その軒部を剛接合にし、ラーメン架構として完結させる工程。 A sliding method for a ramen structure, comprising the following steps.
(1) In a place where the erection area is open, a fixed gap is secured with the slidable portal-type substructure, and a new portal-type substructure is assembled by temporarily supporting the roof of the new portal-type substructure. Process.
At this time, the joint between the column top and the roof of the new portal-type frame is connected only to either the upper chord or the lower chord at both ends of the roof girder, and the other parts are left unconnected. Keep the pins joined.
(2) a step of assembling the members that connect the slid-in portal structure and the new portal structure.
At this time, the joint portion of each member of the connecting roof portion between the slid gate-shaped substructure and the new portal-shaped substructure is in a pin-joined state in which at least vertical rotation is allowed.
(3) The joining of all the other members is completed while the both ends of the roof girder of the new gate-shaped substructure are in the pin-joined state, and the temporary support by the support of the roof of the new portal-shaped substructure is released. Process.
(4) A step of connecting the unconnected portions of both ends of the roof girder of the new portal-shaped substructure to the column, thereby making the eaves rigidly joined to complete the ramen frame.
(1)1回目のスライドを実施する門型部分架構を組立てる工程であり、建方エリアにおいて、先ず、最初の門型部分架構を、その屋根部を支保工にて仮受けし、組立てる工程。
この時、前記門型部分架構の柱部頂部と屋根部との接合は、屋根部両端部における鉛直面内の回転が許容されるピン接合状態にしておく。
(2)前記屋根部両端部をピン接合状態のまま、工程(1)にて組立てた門型部分架構の各部材の接合を完了し、その屋根部の支保工による仮受けを解除する工程。
(3)前記門型部分架構の屋根部両端部の未接続になっていた部分を柱部に接続することにより、その軒部を剛接合にし、ラーメン架構として完結させる工程。
(4)牽引装置を設置し、牽引部材を前記門型部分架構の柱脚部に連結する工程。
(5)ラーメン架構となった前記門型部分架構を、前記建方エリアの隣接場所までスライド移動する工程。
(6)工程(5)のスライド移動により開いた前記建方エリアにおいて、スライド済みの前記門型部分架構と一定の間隔を確保して、新たな門型部分架構を、その屋根部を支保工にて仮受けして組立てる工程。
この時、前記新たな門型部分架構の柱部頂部と屋根部との接合は、屋根部両端部における鉛直面内の回転が許容されるピン接合状態にしておく。
(7)工程(5)でスライド済みの前記門型部分架構と前記新たな門型部分架構との間を連結する各部材を組立てる工程。
この時、スライド済みの前記門型部分架構と前記新たな門型部分架構との間の連結屋根部各部材の接合部は、少なくとも上下方向の回転が許容されるピン接合状態にしておく。
(8)工程(6)完了後の前記新たな門型部分架構の屋根部両端部をピン接合状態のまま、前記新たな門型部分架構の屋根部の支保工による仮受けを解除する工程。
(9)前記新たな門型部分架構の屋根部両端部の未接続になっていた部分を柱部に接続することにより、その軒部を剛接合にし、ラーメン架構として完結させる工程。
(10)工程(9)完了後、工程(5)でスライド済みの前記門型部分架構と工程(9)でラーメン架構となった新たな門型部分架構との間の架構部分の接合を完了させる工程。
(11)工程(10)においてラーメン架構として一体化された門型部分架構全体をスライド移動する工程。
(12)以後、工程(6)〜(11)を必要回数繰り返す。 A sliding method for a ramen structure, comprising the following steps.
(1) This is a process of assembling a gate-shaped partial frame for performing the first slide. In the erecting area, first, the first gate-shaped partial frame is temporarily received at a roof portion thereof and assembled.
At this time, the joint between the top of the column and the roof of the gate-shaped partial frame is in a pin joint state in which rotation in a vertical plane at both ends of the roof is allowed.
(2) A step of completing the joining of the members of the portal-type partial frame assembled in step (1) while leaving both ends of the roof part in the pin-joined state, and releasing the temporary support by supporting the roof part.
(3) A step of connecting the unconnected portions at both ends of the roof portion of the gate-shaped partial frame to the pillar portion so that the eaves portion is rigidly joined to complete the ramen frame.
(4) A step of installing a traction device and connecting the traction member to a column base of the portal-shaped partial frame.
(5) a step of sliding the portal-shaped partial frame, which has become a ramen frame, to a location adjacent to the building area;
(6) In the erection area opened by the slide movement in the step (5), a fixed gap is secured between the slidable portal structure and the new portal structure, and the roof of the new portal structure is supported. The process of temporarily receiving and assembling.
At this time, the joint between the top of the column and the roof of the new portal-shaped substructure is in a pin joint state in which rotation in the vertical plane at both ends of the roof is allowed.
(7) A step of assembling each member that connects the portal-shaped partial frame that has been slid in the step (5) and the new portal-shaped partial frame.
At this time, the joint portion of each member of the connection roof portion between the slid gate-shaped substructure and the new portal-type substructure is in a pin-joined state in which at least vertical rotation is allowed.
(8) A step of releasing the temporary support by the shoring of the roof portion of the new portal-type substructure while the both ends of the roof portion of the new portal-type substructure after completion of the process (6) are in the pin-joined state.
(9) A step of connecting the unconnected portions at both ends of the roof portion of the new gate-shaped partial frame to the pillar portion, thereby making the eaves portion rigidly joined to complete the ramen frame.
(10) After the step (9) is completed, the joining of the frame portion between the slid-in portal structure that has been slid in the step (5) and the new portal structure that has become the ramen frame in the step (9) is completed. Process to make it.
(11) A step of sliding the whole portal-shaped partial frame integrated as the ramen frame in the step (10).
(12) Thereafter, steps (6) to (11) are repeated the required number of times.
(1)スライドレールの上面に、門型部分架構の鉛直荷重を支持する滑り支承部が載置されている。
(2)前記スライドレールに沿って、ジャッキを、そのピストンロッドの伸縮方向が前記スライドレールに平行となるように、水平配置されている。
(3)前記ジャッキを固定してその反力を取るためのジャッキ受材が、前記スライドレールに沿って設置されている。
(4)前記門型部分架構を牽引するための牽引部材が前記スライドレールに沿って平行配置され、この牽引部材は、これと前記ジャッキとを連結するための連結部材を貫通するピンを介して、少なくとも2箇所で前記ジャッキと連結可能になっている。
(5)前記牽引部材の部材軸方向には、前記ピンが挿入される牽引孔が一定寸法間隔で複数設けられており、そのピンは、前記連結部材と前記牽引部材とを貫通して、任意に出し入れ自在に嵌合されるようになっている。
(6)前記牽引部材が前記門型部分架構を牽引する場合、前記ピストンロッドの伸縮方向により、次の何れかにて行なわれる。
イ)前記ピストンロッドが伸びる方向をスライド方向に合わせた場合、前記ピストンロッドが縮まった状態で、スライド方向前方の第1ピンがピストンロッド先端の前記連結部材と前記牽引部材とを貫通して挿入され、かつスライド方向後方の第2ピンが抜去された状態で、前記ピストンロッドを前記牽引孔の少なくとも1ピッチ分だけ伸ばして、1回分のスライド移動を実行する。移動完了と共にピストンロッドの摺動は自動ロックされる。
次に、前記第2ピンがジャッキ脚部の前記連結部材と前記牽引部材とを貫通して挿入され、かつ前記第1ピンが抜去されると共に、前記ロックが自動解除され、前記ピストンロッドを縮めて元の状態に戻し1回分の基本サイクルを終了する。
ロ)前記ピストンロッドが伸びる方向を、上記イ)の逆に用いた場合は、前記ピストンロッドが伸びた状態で、スライド方向後方の第2ピンがピストンロッド先端の連結部材と牽引部材とを貫通して挿入され、かつスライド方向前方の前記第1ピンが抜去された状態で、前記ピストンロッドを前記牽引孔の少なくとも1ピッチ分だけ縮めて、1回分のスライド移動を実行する。移動完了と共に、ピストンロッドの摺動は自動ロックされる。
次に、前記第1ピンがジャッキ脚部の前記連結部材と前記牽引部材とを貫通して挿入され、かつ前記第2ピンが抜去されると共に、前記ロックが自動解除され、前記ピストンロッドを伸ばして元の状態に戻し1回分の基本サイクルを終了する。
(7)以後、前記牽引部材の牽引可能長さ限界に達するまで、同じサイクルを繰り返す。
(8)前記牽引部材の牽引可能長さが限界に達したら、前記第1ピンおよび前記第2ピン共抜去した状態で、前記ジャッキ受材の位置をスライド方向前方へ移動して、前記ジャッキと前記連結部材を再セットする。
(9)以上の工程を、必要なスライド移動距離に達するまで繰り返す。 The slide method according to claim 1, wherein a traction facility as described below is used.
(1) On the upper surface of the slide rail, a sliding bearing for supporting the vertical load of the portal-shaped partial frame is mounted.
(2) The jack is horizontally arranged along the slide rail so that the direction of expansion and contraction of the piston rod is parallel to the slide rail.
(3) A jack receiving member for fixing the jack and taking a reaction force therefrom is provided along the slide rail.
(4) A towing member for towing the portal-shaped partial frame is arranged in parallel along the slide rail, and the towing member is connected via a pin penetrating a connecting member for connecting the towing and the jack. , And can be connected to the jack at at least two places.
(5) In the axial direction of the traction member, a plurality of traction holes into which the pins are inserted are provided at regular intervals, and the pins penetrate the connection member and the traction member, and To fit freely into and out of the housing.
(6) When the traction member pulls the portal-shaped partial frame, the traction is performed in any of the following depending on the direction in which the piston rod expands and contracts.
B) When the direction in which the piston rod extends is adjusted to the sliding direction, the first pin in the sliding direction is inserted through the connecting member and the traction member at the tip of the piston rod in a state where the piston rod is contracted. The piston rod is extended by at least one pitch of the pulling hole in a state where the second pin is pulled out in the sliding direction and the sliding pin is pulled out, thereby performing one sliding movement. Upon completion of the movement, the sliding of the piston rod is automatically locked.
Next, the second pin is inserted through the connecting member of the jack leg and the traction member, and the first pin is withdrawn, the lock is automatically released, and the piston rod is retracted. To return to the original state and complete one basic cycle.
B) In the case where the direction in which the piston rod extends is used in the reverse of the above-mentioned a), the second pin in the sliding direction rear penetrates the connecting member at the tip of the piston rod and the traction member with the piston rod extended. The piston rod is contracted by at least one pitch of the pulling hole in the state where the first pin is inserted and the first pin at the front in the sliding direction is removed, and one sliding movement is performed. Upon completion of the movement, the sliding of the piston rod is automatically locked.
Next, the first pin is inserted through the connecting member of the jack leg and the traction member, and the second pin is withdrawn, the lock is automatically released, and the piston rod is extended. To return to the original state and complete one basic cycle.
(7) Thereafter, the same cycle is repeated until the towable length limit of the tow member is reached.
(8) When the towable length of the towing member reaches the limit, the position of the jack receiving member is moved forward in the sliding direction in a state where the first pin and the second pin are removed, and the jack and the jack are connected to each other. The connection member is reset.
(9) The above steps are repeated until the required slide movement distance is reached.
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