JP6646529B2 - Spraying device - Google Patents
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- JP6646529B2 JP6646529B2 JP2016118783A JP2016118783A JP6646529B2 JP 6646529 B2 JP6646529 B2 JP 6646529B2 JP 2016118783 A JP2016118783 A JP 2016118783A JP 2016118783 A JP2016118783 A JP 2016118783A JP 6646529 B2 JP6646529 B2 JP 6646529B2
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Description
本発明は、散布物を路面などに散布する散布装置に係り、特に、ホッパ内の散布物を、回転円盤上に落下させて該回転円盤の回転により走行する車両後方に向けて散布する構成の散布装置に関する。 The present invention relates to a spraying device that sprays a sprayed object on a road surface or the like, and in particular, has a configuration in which a sprayed object in a hopper is dropped on a rotating disk and sprayed toward a rear side of a vehicle running by rotation of the rotating disk. The present invention relates to a spraying device.
例えば、冬季においては積雪や路面凍結によって交通などに支障が出ることを防ぐために、散布物である塩化カルシウム、塩化ナトリウムなどからなる凍結防止剤(融雪剤)を路面に散布し、路面に降り積もる雪の融雪や路面の凍結防止を図ることが行われている。
凍結防止剤の散布装置としては、下記特許文献1や特許文献2などにおいて開示されているように、例えば、ホッパ内の凍結防止剤を、回転円盤(散布円盤)上に落下させて該回転円盤の回転と、回転円盤上に配設されている羽根とにより路面に散布するように構成されている回転円盤式が一般的に知られている。
For example, in winter, in order to prevent traffic and other obstacles from being caused by snow and freezing on the road surface, an anti-freezing agent (snow-melting agent) consisting of calcium chloride, sodium chloride, etc., which is to be sprayed, is sprayed on the road surface, and the snow falling on the road surface To prevent snow melting and freeze on the road surface.
As an antifreeze spraying device, for example, as disclosed in Patent Literature 1 and Patent Literature 2 below, for example, an antifreeze in a hopper is dropped on a rotating disk (spraying disk) to rotate the rotating disk. Generally, a rotating disk type is known which is configured to be spread on a road surface by rotation of the rotating disk and blades disposed on the rotating disk.
ところで、上記特許文献1および特許文献2などに記載されている従来技術は、車両の荷台に搭載される散布装置のホッパから荷台後方(凍結防止剤の散布方向)に飛び出させた状態で、なおかつ、路面に近づけた状態で配設される回転円盤上へのホッパ内凍結防止剤の落下(供給)は、ホッパ底部の前後方向に向けて備えられているコンベアやスクリューによりホッパの後方(回転円盤側)へと搬送されながら行われる。
そのため、従来の散布装置では、装置全体の構造が複雑化、そしてコストの上昇を招くばかりでなく、故障が発生し易くなるといった問題点があった。また、装置全体がかなり重くなり、車両荷台への積み下ろしなどの作業に多大な労力を要するなど、取扱い性の面においても問題があった。
By the way, the prior arts described in Patent Document 1 and Patent Document 2 and the like disclose a state in which the hopper is protruded from the hopper of the spraying device mounted on the bed of the vehicle to the rear of the bed (in the direction in which the deicing agent is sprayed). The fall (supply) of the deicing agent in the hopper onto a rotating disk disposed close to the road surface is performed by a conveyor or a screw provided in the front-back direction of the bottom of the hopper. Side).
For this reason, the conventional spraying apparatus has a problem that not only the structure of the entire apparatus is complicated and the cost is increased, but also a failure is easily caused. Further, there has been a problem in terms of handleability, for example, the entire apparatus becomes considerably heavy, and a large amount of labor is required for operations such as loading and unloading on a vehicle carrier.
本発明は、上記従来事情に対処することを課題の一例として創案されたものであり、散布物を回転円盤上に落下させ、該回転円盤の回転により走行する車両後方に向けて散布する散布装置であって、装置全体の構造の簡素化、コストの低減、そして取扱い性の向上を実現した上で、走行する車両後方に向けた凍結防止剤の散布を、無駄なく効率的に行うことを可能にすることにある。 The present invention has been conceived as an example of an object to cope with the above-described conventional circumstances, and a spraying device that drops a sprayed object on a rotating disk and sprays the rearward of a traveling vehicle by rotation of the rotating disk. In addition to simplifying the overall structure of the device, reducing costs and improving ease of handling, it is possible to spray the antifreeze toward the rear of the running vehicle efficiently and efficiently. It is to make.
前記課題を解決するために、本発明に係る散布装置では、少なくとも以下の構成を具備する手段を講ずるものである。 In order to solve the above-mentioned problem, in the spraying device according to the present invention, means having at least the following configuration is taken.
散布物を回転円盤上に落下させ、該回転円盤の回転により走行する車両後方に向けて散布する散布装置であって、前記散布物を収容するホッパと、前記回転円盤を有する散布部と、を備え、前記ホッパは、前記車両の進行方向側に位置する前側壁面を車両の後方側に位置する後側壁面の下部に向けて傾斜させて、当該下部に前記散布物の排出落下口を備えてなり、前記散布部は、複数の羽根部材を有する前記回転円盤と、該回転円盤の円盤外周を周方向に覆う円弧状の散布ガード部材と、を備え、前記ホッパの前側壁面の下方位置を間欠的に外側から叩くハンマー機構を備えたことを特徴とする。
また、前記回転円盤は、前記排出落下口の斜め下方位置に配設されて当該排出落下口からの前記散布物の落下位置を、円盤軸芯よりも前記車両の進行方向寄りと成し、前記散布ガード部材は、前記回転円盤の回転方向における円盤外周に、当該回転円盤の円盤軸芯を通る前記進行方向に沿った第1軸直線に対して周方向所定の角度範囲で配設され、前記羽根部材は、前記回転円盤の半径に相当する長さに形成され、円盤外周側に位置する一端側の前記回転円盤の円盤軸芯を通る直径方向の第2軸直線との交差部を基点として、他端側が前記第2軸直線から前記回転円盤の回転方向に離れるように第2軸直線に対して所定の傾斜角度で前記回転円盤上に配設されていることを特徴とする。
A scatter device that drops a scattered object on a rotating disk, and scatters toward a rear side of a vehicle traveling by rotating the rotating disk, a hopper that stores the scattered object, and a scatterer including the rotating disk, wherein the hopper, said front wall located in the traveling direction of the vehicle is inclined toward the bottom of the side wall surface after positioned on the rear side of the vehicle, provided with a discharge chute of the spraying material to the bottom The spraying unit includes the rotating disk having a plurality of blade members, and an arc-shaped spraying guard member that circumferentially covers the outer periphery of the rotating disk, and intermittently intersperses the position below the front wall surface of the hopper. It is characterized by having a hammer mechanism for hitting from outside .
Further, the rotating disk is disposed at an obliquely lower position of the discharge drop port, and the falling position of the scattered object from the discharge drop port is closer to the traveling direction of the vehicle than the disk axis, The scatter guard member is disposed on the outer periphery of the disk in the rotation direction of the rotating disk, at a predetermined angular range in the circumferential direction with respect to the first axis straight line along the traveling direction passing through the disk axis of the rotating disk, The blade member is formed to have a length corresponding to the radius of the rotating disk, and has a base point at an intersection with a second axial straight line in the diameter direction passing through the disk axis of the rotating disk at one end located on the outer peripheral side of the disk. The other end is disposed on the rotating disk at a predetermined inclination angle with respect to the second axis straight line so as to be separated from the second axis straight line in the rotation direction of the rotating disk.
ここで、前記第1軸直線に対する前記散布ガード部材の前記回転円盤の回転方向における角度は、5°〜40°であり、好ましくは10°〜30°、特に好ましくは25°であること、また、前記第2軸直線に対する前記回転円盤上の前記羽根部材の傾斜角度は、20°〜50°であり、好ましくは35°〜45°、特に好ましくは40°であること、などの構成を採用することの好ましい。
また、前記回転円盤は、前記排出落下口が開口する前記ホッパの後側壁面の外側において、支持枠体を介して上下反転可能とする反転ボックス内に内設されている電動モータの下向き鉛直な出力軸に同軸上に取り付け支持されて、前記排出落下口の斜め下方位置に水平回転可能に配設され、前記支持枠体と前記反転ボックスとの間には、該反転ボックスが上方反転時に電動モータへの電流を遮断する安全スイッチを備えている構成を採用することが好ましい。
Here, the angle of the spray guard member with respect to the first axis straight line in the rotation direction of the rotating disk is 5 ° to 40 °, preferably 10 ° to 30 °, particularly preferably 25 °, The inclination angle of the blade member on the rotating disk with respect to the second axis straight line is 20 ° to 50 °, preferably 35 ° to 45 °, and particularly preferably 40 °. Is preferred.
In addition, the rotating disk is provided with a downward vertical electric motor installed inside a reversing box that can be turned upside down via a support frame outside a rear wall surface of the hopper where the discharge drop opening is opened. It is mounted coaxially on the output shaft and supported so as to be horizontally rotatable at a position obliquely below the discharge drop port. Between the support frame and the reversing box, the reversing box is electrically driven when the reversing box is turned upside down. It is preferable to employ a configuration including a safety switch that shuts off current to the motor.
このような構成によれば、垂直な後側壁面の下部中央に向けて傾斜させた前側壁面によって当該下部中央の排出落下口に向けてホッパ内の散布物が自重にて滑り落ちる(流下する)。そして、排出落下口への滑り落ちてきた散布物は、排出落下口の斜め下方位置(車両荷台高さより低い位置)に配設されている回転円盤上に落下し、回転円盤の回転により走行する車両の後方に向けて散布される。
このとき、ホッパ内散布物は、排出落下口から回転円盤の回転軸芯よりも車両の進行方向寄りに位置する回転円盤上に落下する。回転円盤上に落下した散布物は、回転円盤の回転軸芯を通る直径方向の第2軸直線に対して所定の傾斜角度にて回転円盤上に配設されている羽根部材によって回転円盤との間で把持するようにキャッチされる。
羽根部材によってキャッチされた散布物は、回転円盤の回転により羽根部材の外側(回転円盤の円盤外周側)へと移動しながら、なおかつ、回転円盤の回転軸芯を通る車両の進行方向および散布物の散布方向の第1軸直線に対して周方向所定の角度範囲にて回転円盤の円盤外周を覆うように配設されている円弧状の散布ガード部材に沿って回転円盤の回転方向に運ばれて行く。
すると、車両の進行方向および散布物の散布方向の第1軸直線に対して周方向所定の角度範囲において円盤外周に位置する散布ガード部材の両側辺端部のうち、散布物の回転円盤上への落下位置に近い一側辺端部側から順次に、回転円盤の回転方向の他側辺端部側に至る散布ガード部材により覆われていない円盤外周から散布物が所定の散布幅にて払い押出されて散布される。
According to such a configuration, the scattered object in the hopper slides down (flows down) by its own weight toward the discharge / drop opening at the center of the lower portion by the front wall surface inclined toward the lower center of the vertical rear wall surface. Then, the scattered material that has slipped down to the discharge fall port falls on a rotating disk disposed diagonally below the discharge drop port (a position lower than the height of the vehicle bed), and travels by rotating the rotating disk. Sprayed toward the rear of the vehicle.
At this time, the scattered material in the hopper falls from the discharge / fall port onto the rotating disk located closer to the traveling direction of the vehicle than the rotation axis of the rotating disk. The scattered object dropped on the rotating disk is separated from the rotating disk by a blade member disposed on the rotating disk at a predetermined inclination angle with respect to a second axis straight line in the diameter direction passing through the rotation axis of the rotating disk. Caught to grip between.
The spread object caught by the blade member moves to the outside of the blade member (outer side of the disk of the rotary disk) by the rotation of the rotary disk, and further, the traveling direction of the vehicle and the spread object passing through the rotation axis of the rotary disk. Is carried in the rotating direction of the rotating disk along an arc-shaped spraying guard member provided so as to cover the outer periphery of the rotating disk in a predetermined angular range in the circumferential direction with respect to the first axis straight line in the spraying direction. Go.
Then, of the two side edges of the spreading guard member located on the outer circumference of the disk within a predetermined angular range in the circumferential direction with respect to the first axis straight line in the traveling direction of the vehicle and the spreading direction of the spread object, onto the rotating disk of the spread object. From the outer edge of the disk that is not covered by the scatter guard member extending to the other edge of the rotating disk in the rotation direction of the rotating disk in order from the side edge near the falling position of the predetermined width of the disk. Extruded and sprayed.
このような特徴を有する本発明の散布装置によれば、装置全体の構造の大幅な簡素化、コストの低減、そして取扱い性の向上を実現した上で、走行する車両後方に向けた凍結防止剤の散布を、無駄なく、効率的に行うことができる。 ADVANTAGE OF THE INVENTION According to the spraying apparatus of this invention which has such a characteristic, after achieving drastic simplification of the structure of the whole apparatus, reduction of cost, and improvement in handleability, the anti-freezing agent toward the rear of the running vehicle. Can be efficiently performed without waste.
以下、図面を適宜参照しながら、本発明の散布装置について詳細に説明する。本発明の実施形態は図示の形態を含むが、これに特に限定されるものではない。
本実施形態では、道路を走行する車両の荷台後部に積み込み搭載されて、車両の後方に向けて散布物である粒状の凍結防止剤(融雪剤)を散布するように構成された散布装置Aを実施の一例に挙げて説明する。
Hereinafter, the spraying device of the present invention will be described in detail with reference to the drawings as appropriate. The embodiment of the present invention includes the illustrated form, but is not particularly limited thereto.
In the present embodiment, there is provided a spraying apparatus A which is loaded and mounted on a rear part of a bed of a vehicle running on a road and configured to spray a granular anti-freezing agent (snow-melting agent), which is a spray, toward the rear of the vehicle. This will be described by way of an embodiment.
≪散布装置Aの構成≫
散布装置Aは、トラックなどの車両Bの荷台b後部において、ロープなどにより固定された状態で搭載され、走行車線の道路幅などに応じた散布幅Lにて凍結防止剤Mを広角的(平面視で略扇形)に散布するように構成されている。
この散布装置Aは、凍結防止剤Mが収容されるホッパ1と、ホッパ1の後記する排出落下口2から自然落下してくる凍結防止剤Mを走行する車両Bの後方に向けて散布する散布部3とを、主要な構成として備えている。
<< Configuration of spraying device A >>
The spraying device A is mounted in the rear part of the bed b of the vehicle B such as a truck in a state fixed by a rope or the like, and spreads the deicing agent M in a wide-angle (planar) at a spreading width L corresponding to the road width of the traveling lane. (Approximately fan-shaped when viewed).
The spraying device A is a sprayer that sprays a hopper 1 in which an antifreezing agent M is stored and a defrosting agent M that naturally falls from a discharge / drop opening 2 described later of the hopper 1 toward the rear of the traveling vehicle B. The unit 3 is provided as a main configuration.
≪ホッパ1の構成≫
ホッパ1は、上面を平面視で四角形状に開口させ、車両Bの荷台b上に搭載された状態で、車両Bの後方側の後側壁面1aを垂直壁と成し、車両Bの進行方向側の前側壁面1bと車両Bの車幅方向側の両側壁面1cとを上部開口側を除いて後側壁面1aの下部中央に向けて絞り込むように漸次傾斜させてなる。
つまり、ホッパ1は、前側壁面1bと両側壁面1cとが後側壁面1aの下部中央に向けて窄まった漏斗形状を成して、当該下部中央に排出落下口2を備えている。排出落下口2は、ホッパ1の前側壁面1bの傾斜延長線上に向けた斜め下向きにて車両Bの車幅方向に長い矩形形状に開口されている。
このように、前側壁面1bと両側壁面1cが垂直な後側壁面1aの下部中央の排出落下口2に向けて窄まった漏斗形状を成していることで、ホッパ1内の凍結防止剤Mが、排出落下口2へ向けて自重にて滑り落ち(流下し)、当該排出落下口2から散布部3の後記する回転円盤4上に自然落下されるようにしている。
<< Configuration of Hopper 1 >>
The hopper 1 has an upper surface opened in a square shape in a plan view, and forms a vertical wall on the rear side wall 1a on the rear side of the vehicle B in a state where the hopper 1 is mounted on the carrier b of the vehicle B. The front side wall surface 1b and the side wall surfaces 1c on the vehicle width direction side of the vehicle B are gradually inclined so as to narrow toward the lower center of the rear wall surface 1a except for the upper opening side.
That is, the hopper 1 has a funnel shape in which the front wall surface 1b and the both side wall surfaces 1c are narrowed toward the lower center of the rear wall surface 1a, and has the discharge drop port 2 in the lower center. The discharge drop port 2 is opened in a rectangular shape that is long in the vehicle width direction of the vehicle B diagonally downward toward an inclined extension line of the front wall surface 1b of the hopper 1.
Since the front side wall 1b and both side walls 1c are formed in a funnel shape narrowing toward the lower central discharge outlet 2 of the rear side wall 1a in this manner, the deicing agent M in the hopper 1 is formed. Is slid down (flows down) by its own weight toward the discharge / fall port 2, and is spontaneously dropped from the discharge / fall port 2 onto a rotating disk 4, which will be described later, of the spraying unit 3.
このような構成において、ホッパ1は、方形形状に枠組みされた装置機枠(フレーム)100内に吊持状に支持内設されて車両Bの荷台b後部に固定的に搭載されるものである。
そして、装置機枠100の前後両側の四隅支柱枠101には、装置機枠100を荷台bに固定するロープなどを架け渡すための横向きU字状の引掛け部材102が備えられており、ロープなどを荷台bから引掛け部材102に架け渡すことで、散布装置Aを荷台bの後部に移動不能に固定した状態で搭載し得るようにしてある。
In such a configuration, the hopper 1 is supported and installed in a suspended manner in an apparatus machine frame (frame) 100 framed in a square shape, and is fixedly mounted on the rear portion of the bed b of the vehicle B. .
The four corner support frames 101 on the front and rear sides of the machine frame 100 are provided with a horizontal U-shaped hook member 102 for hanging a rope or the like for fixing the machine frame 100 to the carrier b. By spreading such as from the carrier b to the hanging member 102, the spraying device A can be mounted immovably fixed to the rear part of the carrier b.
また、装置機枠100の底部を平面視で略四角形状に枠組み構成する後側下辺枠103の左右両側には、散布装置Aを荷台b上に搭載するときの位置決め用の突き当て部材104が下向きに備えられており、突き当て部材104を荷台bの後辺部(ヒンジ部より垂れ下げた後側あおりなど)に宛がうことで、荷台bの後部に位置決めした状態で散布装置Aを搭載できるようにしてなる。つまり、荷台bより後方に飛び出させて、なおかつ、下方に位置させて配置される散布部3の回転円盤4などを、荷台bの後部に誤ってぶっつけるなどにより損傷させてしまうおそれをなくして散布装置Aを荷台b上に搭載できるようにしてなる。 In addition, on both left and right sides of a rear lower side frame 103 which forms a bottom portion of the apparatus machine frame 100 in a substantially rectangular shape in plan view, abutment members 104 for positioning when the spraying apparatus A is mounted on the loading platform b are provided. The spraying device A is provided downward, and the abutting member 104 is addressed to the rear side of the loading platform b (such as a rear swing hanging down from the hinge portion). It can be mounted. That is, there is no danger that the rotating disk 4 and the like of the spraying unit 3 which are protruded rearward from the loading bed b and positioned below are damaged by accidentally hitting the rear part of the loading bed b. The spraying device A can be mounted on the bed b.
このようにして荷台bの後部に搭載される散布装置Aのホッパ1下部中央に設けた排出落下口2にはシャッタ機構が備えられており、凍結防止剤Mの散布中、散布終了後などにおいて排出落下口2を開閉し得るようにしている。 A discharge mechanism 2 provided at the lower center of the hopper 1 of the spraying device A mounted on the rear portion of the loading platform b is provided with a shutter mechanism so that the antifreezing agent M can be sprayed during or after spraying. The discharge / fall port 2 can be opened and closed.
≪シャッタ機構の構成≫
シャッタ機構は、排出落下口2が開口するホッパ1の後側壁面1aにおいて、後側壁面1aの外側に備えられるものであり、シャッタ板200と、駆動部であるシリンダ201とから構成されている。
シャッタ板200は、積層形態を成して、排出落下口2を左右から挟むように後側壁面1aに取り付けられている縦方向のガイド部材202によって上下スライド可能に備えられて排出落下口2を開閉するようにしている。シャッタ板200の積層形態は、中央の金属板材をサンドイッチ状に挟み込むようにシール性と潤滑性を兼ね備えた素材からなる板材を備えてなる。
<< Configuration of shutter mechanism >>
The shutter mechanism is provided outside the rear wall surface 1a on the rear wall surface 1a of the hopper 1 where the discharge drop opening 2 opens, and includes a shutter plate 200 and a cylinder 201 serving as a driving unit. .
The shutter plate 200 has a laminated form, and is provided so as to be vertically slidable by a vertical guide member 202 attached to the rear side wall surface 1a so as to sandwich the discharge drop port 2 from the left and right. It opens and closes. The laminated form of the shutter plate 200 includes a plate material made of a material having both sealing properties and lubricity so as to sandwich the central metal plate material in a sandwich shape.
シリンダ201は、電動式であり、車両B運転席の散布コントローラ(図示省略)により起動・停止するようになっており、ロッド203を下向き垂直にした状態で後側壁面1aに取り付けられる。そして、シリンダ201は、シャッタ板200にブラケット204を介して直立に取り付けられている筒状の連結部材205にロッド203を挿入させ、ロッド203を連結部材205に対して連結位置調節可能に連結し得るようにしている。
詳しく説明すると、ロッド203に同軸上に連結するロッド延長部材206に軸方向等間隔にて開孔されているピン止め孔207への連結ピン208の挿入差し換えによって、ロッド203とロッド延長部材206との連結位置を適宜調節することを可能としている。
The cylinder 201 is of an electric type, and is started and stopped by a spray controller (not shown) in the driver's seat of the vehicle B, and is attached to the rear wall surface 1a with the rod 203 turned vertically downward. Then, the cylinder 201 allows the rod 203 to be inserted into the cylindrical connecting member 205 which is mounted upright on the shutter plate 200 via the bracket 204, and connects the rod 203 to the connecting member 205 so that the connecting position can be adjusted. I'm trying to get.
More specifically, the rod 203 and the rod extending member 206 are connected to each other by inserting and replacing the connecting pin 208 into a pin fixing hole 207 that is opened at equal intervals in the axial direction of the rod extending member 206 that is coaxially connected to the rod 203. Can be appropriately adjusted.
≪散布部3の構成≫
つぎに、シャッタ機構のシャッタ板200を開くことで、ホッパ1の排出落下口2から自然落下してくる凍結防止剤Mを散布する散布部3について説明する。
散布部3は、ホッパ1の排出落下口2から自然落下してくる凍結防止剤Mを回転円盤4の回転により走行する車両B後方に向けて広角的に散布するものであり、排出落下口2が開口するホッパ1の外側において、装置機枠100に取り付けられている支持枠体300に支持された状態で装備される。
この散布部3は、羽根部材5を備える回転円盤4と、回転円盤4の回転駆動源である電動モータ6、回転円盤4の円盤外周に沿って配設される散布ガード部材7と、電動モータ6を内設する反転ボックス8と、排出落下口2から落下するホッパ1内の凍結防止剤Mを、回転円盤4上へ案内導く受け口部材9とを、主要な構成として備えている。
≫Configuration of spraying unit 3≫
Next, the spraying unit 3 that sprays the anti-freezing agent M that naturally falls from the discharge / fall port 2 of the hopper 1 by opening the shutter plate 200 of the shutter mechanism will be described.
The spraying unit 3 sprays the deicing agent M naturally falling from the discharge / fall port 2 of the hopper 1 in a wide angle direction toward the rear of the vehicle B traveling by rotating the rotary disk 4. Is mounted on the outside of the hopper 1 that is open and supported by a support frame 300 attached to the apparatus machine frame 100.
The spraying unit 3 includes a rotating disk 4 having a blade member 5, an electric motor 6 serving as a rotation drive source of the rotating disk 4, a scatter guard member 7 disposed along the outer periphery of the rotating disk 4, and an electric motor. The main components are a reversing box 8 in which the inside 6 is provided, and a receiving member 9 for guiding and guiding the antifreezing agent M in the hopper 1 falling from the discharge dropping port 2 onto the rotating disk 4.
≪回転円盤4の構成≫
回転円盤4は、所定大きさの外径(直径)を有する平板状を成し、図1〜図3に示すように、電動モータ6の出力軸6aに連結具10を介して同軸上に連結される出力伝達軸11の下端側にリング部材12、ボルトナット13にて固定的に取り付け支持されるように形成されている。
そして、回転円盤4上には複数(図示例では3個)の羽根部材5が放射状に備えられている。
≫Configuration of rotating disk 4≫
The rotating disk 4 has a flat plate shape having an outer diameter (diameter) of a predetermined size, and is coaxially connected to an output shaft 6a of the electric motor 6 via a connecting member 10 as shown in FIGS. The power transmission shaft 11 is formed so as to be fixedly mounted and supported by a ring member 12 and a bolt nut 13 on the lower end side of the output transmission shaft 11.
A plurality (three in the illustrated example) of blade members 5 are radially provided on the rotating disk 4.
≪羽根部材5の構成≫
羽根部材5は、回転円盤4の半径に相当する長さに形成されて回転円盤4上に、後記において詳述する傾斜角度θ2にて起立状に配設されるとともに、上辺部5a側を回転円盤4の回転方向に向けて屈曲させた縦断面視で略逆向きL字状に形成されている。これにより、ホッパ1の排出落下口2から回転円盤4上に自然落下されてくる凍結防止剤Mを回転円盤4との間で把持(掴持)するようにキャッチし、回転円盤4の回転(遠心力)により凍結防止剤Mを回転円盤4上から払い押出すように構成されている。
<< Configuration of Blade Member 5 >>
The blade member 5 is formed to have a length corresponding to the radius of the rotating disk 4, is arranged on the rotating disk 4 in an upright shape at an inclination angle θ2 described later, and rotates on the upper side 5 a side. The disk 4 is formed in an approximately L-shape in a reverse direction when viewed in a vertical cross-section that is bent in the rotation direction of the disk 4. As a result, the antifreezing agent M naturally dropped from the discharge / fall port 2 of the hopper 1 onto the rotating disk 4 is caught and caught between the rotating disk 4 and the rotation of the rotating disk 4 ( The antifreezing agent M is configured to be pushed out from the rotating disk 4 by centrifugal force) and extruded.
電動モータ6は、車両B運転席の散布コントローラに備えられているボリューム摘みなどにより回転数を無段階に切り換え可能とするDCモータであり、図2および図3、図7に示すように、支持枠体300内に回転支持軸14にて上下反転可能に支持されている反転ボックス8内に、出力軸6aを下向き鉛直とした状態で内設される。そして、反転ボックス8内において下向きへ鉛直な出力軸6aは、回転円盤4の回転軸芯P1にリング部材12、ボルトナット13により取り付けられている出力伝達軸11と連結具10にて連結されて回転円盤4を駆動回転させるようにしてある。出力伝達軸11は、内部軸芯に軸受16を有する筒状の支持部材15によって反転ボックス8の底部に回転可能に取り付け支持されている。 The electric motor 6 is a DC motor that can switch the number of revolutions steplessly by a volume knob or the like provided in the spray controller of the driver's seat of the vehicle B. As shown in FIGS. The output shaft 6a is installed inside the reversing box 8 supported in the frame body 300 by the rotation support shaft 14 so that the output shaft 6a can be turned upside down. The output shaft 6a that is vertically downward in the reversing box 8 is connected to the output transmission shaft 11 attached to the rotation axis P1 of the rotation disk 4 by the ring member 12 and the bolt and nut 13 by the connection tool 10. The rotating disk 4 is driven to rotate. The output transmission shaft 11 is rotatably mounted and supported on the bottom of the reversing box 8 by a cylindrical support member 15 having a bearing 16 on the inner axis.
≪散布ガード部材7の構成≫
つぎに、回転円盤4の回転方向における円盤外周において、回転円盤4の後記において詳述する周方向所定の角度θ1範囲で回転円盤4を覆う散布ガード部材7について説明する。
散布ガード部材7は、図4および図5に示すように、ホッパ1の排出落下口2から排出されて回転円盤4の円盤軸芯P1よりも車両Bの進行方向寄りに位置する回転円盤4上に受け口部材9を介して自然落下される凍結防止剤Mが、回転円盤4の回転と羽根部材5との協働で回転円盤4上から払い押出されるとき、散布方向が走行する車両Bの後方となり、散布幅Lが走行車線の車線幅となるように凍結防止剤Mの散布方向と散布幅(散布範囲)Lを規制する役目を成す。つまり、散布ガード部材7は、羽根部材5との協働で、無駄のない効率的な散布を実現するための凍結防止剤Mの散布方向と散布幅Lを規制するものである。
<< Configuration of the spray guard member 7 >>
Next, the scatter guard member 7 that covers the rotating disk 4 within a predetermined circumferential angle θ1 range, which will be described later in detail, on the outer periphery of the rotating disk 4 in the rotating direction of the rotating disk 4 will be described.
As shown in FIGS. 4 and 5, the scatter guard member 7 is discharged from the discharge / fall port 2 of the hopper 1 and located on the rotating disk 4 located closer to the traveling direction of the vehicle B than the disk axis P1 of the rotating disk 4. When the anti-freezing agent M that falls naturally through the receiving member 9 is pushed out of the rotating disk 4 in cooperation with the rotation of the rotating disk 4 and the blade member 5, the spraying direction of the vehicle B traveling Behind, it plays a role of regulating the spray direction and the spray width (spray range) L of the antifreeze agent M so that the spray width L becomes the lane width of the traveling lane. In other words, the spray guard member 7 cooperates with the blade member 5 to regulate the spray direction and the spray width L of the deicing agent M for realizing efficient spray without waste.
この散布ガード部材7は、図2〜図5に示すように、所定の幅(高さ)を有する帯状の板材などを用いて回転円盤4の半円に相当する長さ(円弧長)にて湾曲させた円弧状に形成されている。散布ガード部材7は、図2および図3に示すように、反転ボックス8の底部に取り付けられている支持部材15の下端に天板(固定円板)17を介して取り付け支持されることで、図5に示すように、回転円盤4の回転方向における円盤外周を、周方向所定の角度θ1範囲で覆うように設けられる。 As shown in FIGS. 2 to 5, the scatter guard member 7 has a length (arc length) corresponding to a semicircle of the rotating disk 4 using a band-shaped plate having a predetermined width (height). It is formed in a curved arc shape. As shown in FIGS. 2 and 3, the scatter guard member 7 is attached to and supported by a lower end of a support member 15 attached to the bottom of the reversing box 8 via a top plate (fixed disk) 17. As shown in FIG. 5, the disk 4 is provided so as to cover the outer periphery of the disk in the rotation direction of the rotary disk 4 within a predetermined circumferential angle θ1 range.
散布ガード部材7を取り付け支持する天板17は、回転円盤4の直径によりも僅かに大きく、散布ガード部材7の大きさ(円弧)に相当する円板形状に形成されて、反転ボックス8底部の支持部材15の下端にリング部材18、ボルトナット19にて固定的に取り付け支持される。天板17に対する散布ガード部材7の取り付けは、溶接やスポットなどによって行われる。 The top plate 17 for mounting and supporting the scatter guard member 7 is slightly larger than the diameter of the rotary disk 4 and is formed in a disk shape corresponding to the size (arc) of the scatter guard member 7. The lower end of the support member 15 is fixedly attached and supported by a ring member 18 and a bolt nut 19. The attachment of the scatter guard member 7 to the top plate 17 is performed by welding, spotting, or the like.
≪反転ボックス8の構成≫
支持部材15を介して底部に天板17を取り付け支持するとともに、電動モータ6を内設する反転ボックス8は、ボックス本体部8aとカバー部8bとの2部材から構成されている。ボックス本体部8aは、図2および図3に示すように、適宜の剛性(強度)を保つ厚さを有する鉄板から上部側を後方(散布方向)に向けて折り曲げ傾斜させた縦断側面視で略L字状を成す縦長で、横断面視で後方に向けて開口させた略コの字状に形成されている。そして、ボックス本体部8aは、底部側に備えているモータ設置板20上に電動モータ6を下向き立形に取り付け載置するとともに、モータ設置板20の下方において出力軸6aと出力伝達軸11とを連結具10にて同軸上に連結するようにしてなる。
<< Configuration of Inversion Box 8 >>
The reversing box 8 in which the top plate 17 is mounted and supported on the bottom via the support member 15 and in which the electric motor 6 is provided is composed of two members: a box body 8a and a cover 8b. As shown in FIGS. 2 and 3, the box body 8 a is bent from the iron plate having a thickness that maintains appropriate rigidity (strength) to the rear side (spraying direction) and is inclined substantially in a vertical side view. It is L-shaped, vertically long, and is formed in a substantially U-shape opened rearward in a cross-sectional view. The box main body 8a mounts and mounts the electric motor 6 on the motor installation plate 20 provided on the bottom side in a vertical position, and the output shaft 6a and the output transmission shaft 11 below the motor installation plate 20. Are connected coaxially by the connector 10.
このような構成において、ボックス本体部8aは、支持枠体300の上半部側において両側枠部301にそれぞれ備えられている左右の横架枠部材302に、回転支持軸14を介して支持されて支持枠体300の両側枠部301間に上下反転可能に装備される。両側の横架枠部材302には内向きに対向する筒状の軸支持部材303が取り付けられており、この軸支持部材303に回転支持軸14の両端小径部が回転可能に挿入支持されるようにしている。
一方、カバー部8bは、図2および図3に示すように、ボックス本体部8aの上面と後面との開口を覆うように下向きの略逆L字状に形成されて、止めボルト21にてボックス本体部8aに着脱可能に取り付けられるようになっている。
In such a configuration, the box body 8 a is supported via the rotation support shaft 14 on the left and right horizontal frame members 302 provided on the both side frame portions 301 on the upper half side of the support frame 300. The support frame 300 is mounted between both side frames 301 so as to be able to be turned upside down. Cylindrical shaft support members 303 facing inward are attached to the horizontal frame members 302 on both sides, and small-diameter portions at both ends of the rotation support shaft 14 are rotatably inserted and supported by the shaft support members 303. I have to.
On the other hand, as shown in FIGS. 2 and 3, the cover portion 8 b is formed in a downward, substantially inverted L-shape so as to cover the opening between the upper surface and the rear surface of the box body portion 8 a. It is configured to be detachably attached to the main body 8a.
そして、本実施例では、図6に示すように、反転ボックス8と支持枠体300との間に、反転ボックス8を上方へ反転持ち上げたときに、電動モータ6への電流を遮断する安全スイッチ22を備えている。 In this embodiment, as shown in FIG. 6, a safety switch that cuts off the current to the electric motor 6 between the reversing box 8 and the support frame 300 when the reversing box 8 is turned upside down. 22.
安全スイッチ22は、支持枠体300に配設されるスイッチボックス22aを備え、スイッチボックス22aには内部バネ材などにより外部凸状に付勢されている押し釦23が備えられている。そして、安全スイッチ22は、反転ボックス8側に配設される釦押動ON/OFF切替え部材22bを備え、押し釦23を押した状態で、電動モータ6に電流が通電され、押し釦23から釦押動ON/OFF切替え部材22bが離れて押し釦23が外部凸状に復帰した状態で、電動モータ6への通電が遮断されるように構成されている。
すなわち、図6の(a)に示すように、回転円盤4などを下方に位置させた反転ボックス8の下方反転戻り状態(凍結防止剤Mの散布時)では電動モータ6に電流が通電され、図6の(b)に示すように、回転円盤4などを上方に位置させた反転ボックス8の上方反転状態では電動モータ6への通電が遮断されるようになっている。
The safety switch 22 includes a switch box 22a disposed on the support frame 300, and the switch box 22a includes a push button 23 that is urged outward by an internal spring material or the like. The safety switch 22 includes a button pressing ON / OFF switching member 22b disposed on the reversing box 8 side, and when the push button 23 is pressed, a current is supplied to the electric motor 6 and The power supply to the electric motor 6 is cut off in a state where the button pressing ON / OFF switching member 22b is separated and the push button 23 returns to the external convex shape.
That is, as shown in FIG. 6 (a), when the reversing box 8 in which the rotating disk 4 and the like are positioned below is in a reverse reversing and returning state (when the antifreezing agent M is sprayed), a current is supplied to the electric motor 6, As shown in FIG. 6B, when the reversing box 8 in which the rotating disk 4 and the like are positioned upward is turned upside down, the power supply to the electric motor 6 is cut off.
また、本実施例では、図2および図3、図6に示すように、反転ボックス8の下方反転戻し状態と上方反転状態において、反転ボックス8を支持枠体300に不動に取り付ける2種類の取付け部24,25を備えている。 In this embodiment, as shown in FIGS. 2, 3, and 6, two types of attachments are provided in which the reversing box 8 is fixedly mounted on the support frame body 300 when the reversing box 8 is in the downwardly reversed state and in the upwardly reversed state. Parts 24 and 25 are provided.
取付け部24は、反転ボックス8を上方へ反転させた時点で、そして、下方へ反転戻した時点で反転ボックス8を支持枠体300に仮止めするためのものであり、支持枠体300側の上下所定位置に配設されるピン部材24aと、反転ボックス8側の所定位置に配設されてピン部材24aに引っ掛けるフック部材24bとからなる。
一方、取付け部25は、取付け部24にて反転ボックス8を支持枠体300に仮止めした状態において、反転ボックス8を支持枠体300に本止めするためのものであり、支持枠体300側の上下所定位置にブラケット26を介して配設されるナット部材25aと、反転ボックス8側の所定位置に配設されたブラケット27を介してナット部材25aに螺合締結するノブ部材25bとからなる。
これにより、反転ボックス8を、図6の(a)に示す下方反転戻し位置と、図6の(b)に示す上方反転位置とに不動に取り付けた状態で、凍結防止剤Mの散布作業、そして、散布現場への移動や散布終了後などにおけるホッパ1の排出落下口2のメンテナンスを安全に行うことができる。
The mounting portion 24 is for temporarily fixing the reversing box 8 to the support frame 300 when the reversing box 8 is turned upside down and when it is turned back down again. A pin member 24a is provided at a predetermined vertical position, and a hook member 24b is provided at a predetermined position on the reversing box 8 and hooks on the pin member 24a.
On the other hand, the mounting portion 25 is for permanently fixing the reversing box 8 to the support frame 300 in a state where the reversing box 8 is temporarily fixed to the support frame 300 by the mounting portion 24. And a knob member 25b screwed to the nut member 25a via a bracket 27 disposed at a predetermined position on the reversing box 8 side. .
In this way, while the reversing box 8 is fixedly attached to the lower reversing return position shown in FIG. 6A and the upper reversing position shown in FIG. Then, the maintenance of the discharge / fall port 2 of the hopper 1 can be safely performed after moving to the spraying site or after the spraying is completed.
≪受け口部材9の構成≫
つぎに、ホッパ1の排出落下口2から排出落下される凍結防止剤Mを排出落下口2から受け取り、斜め下方位置に配設されている回転円盤4上に凍結防止剤Mを案内導く受け口部材9について説明する。
<< Configuration of Receptacle Member 9 >>
Next, a receiving member which receives the anti-freezing agent M discharged and dropped from the discharging and dropping port 2 of the hopper 1 from the discharging and dropping port 2 and guides and guides the anti-freezing agent M onto the rotating disk 4 disposed diagonally below. 9 will be described.
受け口部材9は、車両Bの車幅方向に長い所定大きさの上向き長方形状に開口し、長辺一側と短辺両側とを上向き傾斜させたラッパ状に形成されている。この受け口部材9は、排出落下口2の斜め下方に位置する天板17部分の開口部に取り付け配設されることで、排出落下口2から排出落下されるホッパ1内の凍結防止剤Mを、図4および図5に示すように、回転主軸Pよりも車両Bの進行方向よりに位置する回転円盤4上に案内導くようにしてある。 The receptacle member 9 is formed in a trumpet shape having a predetermined rectangular upward opening extending in the vehicle width direction of the vehicle B and opening upward at one long side and both short sides. The receptacle member 9 is attached to the opening of the top plate 17 that is located obliquely below the discharge drop port 2, so that the deicing agent M in the hopper 1 that is discharged from the discharge drop port 2 and falls is removed. As shown in FIGS. 4 and 5, the guide is guided on a rotating disk 4 located in the traveling direction of the vehicle B with respect to the rotating main shaft P.
以上のように構成されている本実施形態に係る散布装置Aにおいて、回転円盤4の回転軸芯P1を通る車両Bの進行方向および凍結防止剤Mの散布方向の第1軸直線X1に対する散布ガード部材7の回転円盤4の回転方向における角度θ1を5°〜40°の範囲に設定することが好ましい。つまり、回転軸芯P1より車両Bの進行方向寄りの落下位置Dに落下(供給)される回転円盤4上の散布物は、回転円盤4の回転に伴い羽根部材5によってキャッチされて回転方向に運ばれるとき、羽根部材5の外側(円盤外周方向)に向かって移動する。
そのために、図5に示すように、回転円盤4の回転軸芯Pを通る車両の進行方向の第1軸直線X1を跨いで位置させる散布ガード部材7の一側辺端部7aの第1軸直線X1に対する角度θ1、そして、散布物の散布方向の第1軸直線X1から離れる方向に位置させる散布ガード部材7の他側辺端部7bの第1軸直線X1に対する角度θ1を5°〜40°の範囲に設定することが好ましい。
その理由は、角度θ1を5°以下にすると、落下位置に近い散布ガード部材7の一側辺端部7aから散布物が走行する車両後方の散布方向に向かって払い押出されることなく、図5の紙面下側方向に向かって払い押出されてしまうおそれがあり、また、散布ガード部材7の他側辺端部7bまで羽根部材5によって運ばれてきた散布物が車両後方の散布方向に向かって払い押出されるものの、その払い押出される方向が図5の紙面下側方向に片寄ってしまうおそれがある。つまり、角度θ1が5°以下では、車両が走行する道路幅(走行車線)全体に凍結防止剤Mを、第1軸直線X1を境とする左右均等、万遍に散布することができなくなるおそれと、凍結防止剤Mが道路脇などに飛び出して無駄に消費されることになるおそれがあるからである。
一方、角度θ1が40°を越えると、散布ガード部材7の一側辺端部7a側では車両後方の散布方向に向かって散布物を払い押出すことが可能になるものの、散布ガード部材7の他側辺端部7b側では車両後方の散布方向に向かって払い押出されることなく、図5の紙面上側方向に向かって払い押出され、なおかつ、車両側に向かって払い押出されてしまうおそれがあり、所期の目的を達成することが難しくなるからである。
したがって、本実施形態に係る回転円盤4の回転方向における円盤外周に設けられる散布ガード部材7においては、第1軸直線X1に対する角度θ1を5°〜40°の範囲に設定、好ましくは10°〜30°の範囲、特に好ましくは25°に設定することが所期の目的を達成する上で重要である。
In the spraying device A according to the present embodiment configured as described above, the spraying guard for the first axis straight line X1 in the traveling direction of the vehicle B passing through the rotation axis P1 of the rotating disk 4 and the spraying direction of the deicing agent M. It is preferable to set the angle θ1 of the member 7 in the rotation direction of the rotating disk 4 in a range of 5 ° to 40 °. That is, the scattered object on the rotating disk 4 that is dropped (supplied) to the falling position D closer to the traveling direction of the vehicle B than the rotating shaft center P1 is caught by the blade member 5 with the rotation of the rotating disk 4 and is rotated in the rotating direction. When being carried, it moves toward the outside of the blade member 5 (toward the outer periphery of the disk).
For this purpose, as shown in FIG. 5, the first axis of one side edge 7a of one side of the scatter guard member 7 which is located across the first axis straight line X1 in the traveling direction of the vehicle passing through the rotation axis P of the rotating disk 4. The angle θ1 with respect to the first axis line X1 and the angle θ1 with respect to the first axis line X1 of the other side edge 7b of the scatter guard member 7 positioned in a direction away from the first axis line X1 in the spraying direction of the object to be sprayed are 5 ° to 40 °. It is preferable to set the angle in the range of °.
The reason is that when the angle θ1 is set to 5 ° or less, the sprayed material is not pushed out from one side edge 7a of the spray guard member 7 close to the drop position in the spraying direction in the rear of the vehicle in which the sprayed object runs. There is a possibility that the sprayed material may be extruded toward the lower side of the sheet of FIG. 5 and the sprayed material carried by the blade member 5 to the other side edge 7b of the spray guard member 7 is directed toward the spraying direction behind the vehicle. Although it is pushed and pushed, there is a possibility that the pushing and pushing direction may be shifted to the lower side of the paper surface of FIG. In other words, when the angle θ1 is 5 ° or less, the antifreeze agent M may not be able to be evenly and uniformly distributed right and left on the first axis straight line X1 over the entire road width (travel lane) on which the vehicle travels. This is because the anti-freezing agent M may jump out to the side of the road or the like and be consumed uselessly.
On the other hand, if the angle θ1 exceeds 40 °, it is possible to push out the sprayed material toward the spraying direction behind the vehicle on the side edge 7a side of the spraying guard member 7, but the spraying guard member 7 has On the other side edge 7b side, there is a possibility that, instead of being extruded in the spraying direction behind the vehicle, it is extruded toward the upper side of the paper of FIG. 5 and extruded toward the vehicle. This is because it is difficult to achieve the intended purpose.
Therefore, in the scatter guard member 7 provided on the outer periphery of the rotating disk 4 in the rotation direction of the rotating disk 4 according to the present embodiment, the angle θ1 with respect to the first axis straight line X1 is set in a range of 5 ° to 40 °, preferably 10 ° to 40 °. It is important to set the angle in the range of 30 °, particularly preferably 25 °, in order to achieve the intended purpose.
また、図5に示すように、円盤外周側に位置する一端側の回転円盤4の回転軸芯P1を通る直径方向の第2軸直線X2との交差部を基点P2として、回転軸芯P1側に位置する他端側が回転円盤4の回転方向に向けて第2軸直線X2から離れるように回転円盤4上に配設される羽根部材5の第2軸直線X2に対する傾斜角度θ2は、20°〜50°の範囲に設定することが好ましい。
その理由は、傾斜角度θ2を20°以下にすると、羽根部材5にキャッチされた散布物が、キャッチされた直後において羽根部材5の外側(円盤外周方向)に向かって移動しまい、羽根部材5から逃れてしまう。つまり、羽根部材5によって回転方向に運ばれなくなるおそれがあるからであり、傾斜角度θ2が50°を越えると、羽根部材5にキャッチされた散布物は羽根部材5によって回転方向に運ばれることなく、回転円盤4の回転軸芯P1方向に寄せ集められ、散布剤同士が互いに干渉し合って散布ガード部材7との協働による散布方向が定まらない、不規則になるおそれがあるからである。
したがって、本実施形態に係る回転円盤4上に配設される羽根部材5においては、第2軸直線X2に対する回転円盤4の回転方向への傾斜角度θ2を20°〜50°の範囲に設定、好ましくは35°〜45°の範囲、特に好ましくは40°に設定することが重要である。つまり、羽根部材5の回転円盤4上への第2軸直線X2に対する傾斜角度θ2を20°〜50°の範囲に設定することで、前記した第1軸直線X1に対する散布ガード部材7の回転円盤4の回転方向における角度θ1との相乗作用によって所期の目的を達成する上で効果的である。
Further, as shown in FIG. 5, the intersection with the second axial straight line X2 in the diametric direction passing through the rotation axis P1 of the rotation disk 4 at one end located on the outer peripheral side of the disk is defined as the base point P2, and the rotation axis P1 side The inclination angle θ2 of the blade member 5 disposed on the rotating disk 4 with respect to the second axis straight line X2 so that the other end of the blade member is separated from the second axis straight line X2 in the rotation direction of the rotating disk 4 is 20 °. It is preferable to set the angle in the range of 〜50 °.
The reason is that, when the inclination angle θ2 is set to 20 ° or less, the scattered material caught by the blade member 5 moves toward the outside of the blade member 5 (in the outer peripheral direction of the disk) immediately after being caught, and Escape. That is, there is a possibility that the blade member 5 may not be carried in the rotation direction. When the inclination angle θ2 exceeds 50 °, the spatter caught by the blade member 5 is not carried in the rotation direction by the blade member 5. This is because the spraying agents are gathered in the direction of the rotation axis P1 of the rotating disk 4, and the spraying agents interfere with each other, so that the spraying direction due to cooperation with the spraying guard member 7 is not determined, and there is a possibility of irregularity.
Therefore, in the blade member 5 disposed on the rotating disk 4 according to the present embodiment, the inclination angle θ2 of the rotating disk 4 in the rotation direction with respect to the second axis straight line X2 is set in the range of 20 ° to 50 °, It is important to set the angle preferably in the range of 35 ° to 45 °, particularly preferably 40 °. That is, by setting the inclination angle θ2 of the blade member 5 on the rotating disk 4 with respect to the second axis straight line X2 in the range of 20 ° to 50 °, the rotating disk of the scatter guard member 7 with respect to the first axis straight line X1 described above. The synergistic action with the angle θ1 in the rotation direction 4 is effective in achieving the intended purpose.
このような構成において、散布装置Aは、図1〜図4および図7に示すように、排出落下口2に近い両側壁面1c間にわたり手動操作用の攪拌装置400を備えている。 In such a configuration, the spraying device A is provided with a stirrer 400 for manual operation between both side wall surfaces 1c near the discharge drop port 2, as shown in FIGS.
攪拌装置400は、散布作業者が手動で回転させてホッパ1内の凍結防止剤Mを攪拌するものであり、図2および図4に二点鎖線で示すように、両側壁面間1cにわたり軸受部材27を介して外部貫通状に取り付けられるパイプ材から成る回転軸体401と、回転軸体401の軸方向数カ所において円周三方方向に向きを変えて取り付けられる攪拌軸体402と、回転軸体401の一端側に抜き差し着脱可能に装着される手動用のハンドル403とから構成されている。
而して、図7に示すように、外部に突出する回転軸体401の一端側にハンドル403を装着して回転軸体401を回すことで、軸方向数カ所の各攪拌棒体402によって排出落下口2近くの凍結防止剤Mが攪拌されるようにしてある。これにより、ホッパ1内の凍結防止材M、特に、排出落下口2近くの凍結防止剤Mのブリッチ現象を防止し、散布中において排出落下口2から回転円盤4上に凍結防止剤Mが速やかに自然落下するようにしてなる。
The stirrer 400 stirs the anti-freezing agent M in the hopper 1 by manually rotating the spraying worker, and as shown by a two-dot chain line in FIGS. A rotating shaft 401 made of a pipe material which is attached in an externally penetrating manner through the shaft 27; a stirring shaft 402 which is attached at several positions in the axial direction of the rotating shaft 401 so as to be turned in three directions around the circumference; And a manual handle 403 that is detachably attached to one end side of the camera.
As shown in FIG. 7, by attaching the handle 403 to one end of the rotating shaft 401 projecting to the outside and rotating the rotating shaft 401, the rotating shaft 401 is discharged and dropped by the stirring rods 402 at several places in the axial direction. The antifreezing agent M near the mouth 2 is stirred. This prevents the antifreeze material M in the hopper 1, particularly the antifreeze agent M near the discharge drop port 2, from being bleached, and the antifreeze agent M is quickly spread on the rotating disk 4 from the discharge drop port 2 during spraying. To fall naturally.
また、本実施例では、図7に示すように、左右一対のスタンドCで散布装置Aを支持し得るようにしている。
すなわち、図1および図6に示すように、散布装置Aの装置機枠100を構成する左右両側の下部枠部材105と中間枠部材106との間に取り付けた縦枠部材107の所定高さ位置に、丸パイプ材などからなる連結部材500を横向き開口状に取り付けている。そして、図7に示すように、キャスタ502を備える水平杆部材501と、水平杆部材501の長さ方向中央部から立設させた垂直杆部材503と、から側面視で略逆向きT字形の構設されているスタンドCを備えている。
Further, in this embodiment, as shown in FIG. 7, a pair of right and left stands C can support the spraying device A.
That is, as shown in FIGS. 1 and 6, a predetermined height position of the vertical frame member 107 attached between the lower left and right lower frame members 105 and the intermediate frame member 106 constituting the apparatus machine frame 100 of the spraying apparatus A. Then, a connecting member 500 made of a round pipe material or the like is attached in a laterally open shape. Then, as shown in FIG. 7, a substantially T-shaped T-shape is seen from a side view from a horizontal rod member 501 provided with a caster 502 and a vertical rod member 503 erected from the longitudinal center of the horizontal rod member 501. A stand C is provided.
このような構成において、図7に示すように、スタンドCの垂直杆部材503の上部側に備えた挿入連結部材504を装置機枠100側の連結部材500に抜き差し着脱可能に挿入連結することで、散布装置Aを左右両側で支持し得るようにしている。連結部材500に対する挿入連結部材504の挿入状態はピン止めなどによって抜動不能に連結し得るようにしている。 In such a configuration, as shown in FIG. 7, the insertion connection member 504 provided on the upper side of the vertical rod member 503 of the stand C is detachably inserted and connected to the connection member 500 of the apparatus frame 100 so as to be detachable. The spraying device A can be supported on both left and right sides. The insertion state of the insertion connecting member 504 with respect to the connecting member 500 can be immovably connected by pinning or the like.
スタンドCの垂直杆部材503は、角パイプ材からなる上部側杆部503aと下部側杆部503bとからなり、上部側杆部503aに備えた図示省略の螺子杆部材を、下部側杆部503bに備えた図示省略のナット部材に螺合挿通させることで、上部側杆部503aを下部側杆部503bに対して連結してなる。そして、上部側杆部503aの上端から突出する螺子杆部材の上端に取り付けたハンドル505を回すことで、上部側杆部503aの高さを調整可能(下部側杆部503bに対して上下伸縮移動可能)としてなる。上部側杆部503aの高さ調整後においてはピン止めなどによって、上部側杆部503aを下部側杆部503bに対して不動に連結し得るようにしている。
このように構成されているスタンドCを使用することで、散布装置Aを車両Bの荷台bに載せる、荷台bから降ろす積み下ろし作業が一人で簡単に行ない得るとともに、散布終了後のオフシーズン時などにおいては散布装置Aの保管用として有効なものとなる。
The vertical rod member 503 of the stand C includes an upper rod part 503a and a lower rod part 503b made of a square pipe material, and a screw rod member (not shown) provided in the upper rod part 503a is replaced with a lower rod part 503b. The upper rod portion 503a is connected to the lower rod portion 503b by screwing and inserting into a nut member (not shown) provided in the above. Then, by turning the handle 505 attached to the upper end of the screw rod member protruding from the upper end of the upper side rod portion 503a, the height of the upper side rod portion 503a can be adjusted (up and down movement with respect to the lower side rod portion 503b). Possible). After the height of the upper rod 503a is adjusted, the upper rod 503a can be immovably connected to the lower rod 503b by pinning or the like.
By using the stand C configured as described above, the loading / unloading operation of loading and unloading the spraying device A from the loading platform b on the loading platform b of the vehicle B can be easily performed alone, and at the time of off-season after the end of the spraying. Is effective for storing the spraying device A.
[作用説明]
つぎに、以上のように構成されている本実施形態に係る散布装置Aの使用について簡単に説明する。
まず、散布装置Aを車両Bの荷台b後部に搭載するときには、図7に示す左右一対のスタンドCを用いて行う。このとき、装置機枠100に備えられている突き当て部材104を荷台bの後辺部などに宛がうことで、散布部3の回転円盤4などを荷台bにぶっつけることなく荷台b後方における路面から所定高さに回転円盤4などを位置させた状態で散布装置Aを荷台bの後部に載せることができる。散布装置Aを荷台b上に載せた後に装置機枠100に備えられている四隅の引掛け部材102にわたりロープなどを架け渡して散布装置Aを荷台b上に移動不能に固定するとともに、散布部3の電動モータ6の電源ケーブルを車両Bのバッテリなどの電源部に繋ぎ、電動モータ6に電源が供給される状態とする。
[Description of operation]
Next, the use of the spraying apparatus A according to the present embodiment configured as described above will be briefly described.
First, when the spraying device A is mounted on the rear portion of the bed b of the vehicle B, the spraying device A is performed using a pair of left and right stands C shown in FIG. At this time, the abutting member 104 provided on the apparatus frame 100 is addressed to the rear side of the loading bed b or the like, so that the rotating disk 4 or the like of the spraying unit 3 does not hit the loading bed b and is located behind the loading bed b. In the state where the rotating disk 4 and the like are positioned at a predetermined height from the road surface in the above, the spraying device A can be placed on the rear portion of the loading platform b. After placing the spraying device A on the carrier b, a rope or the like is laid over the hook members 102 at the four corners provided in the apparatus frame 100 to fix the spraying device A immovably on the carrier b, The power cable of the third electric motor 6 is connected to a power source such as a battery of the vehicle B, so that power is supplied to the electric motor 6.
このようにして、散布装置Aを荷台bの後部に搭載した後にホッパ1内に凍結防止剤Mを投入し、散布現場に移動して散布作業を行なうときには、運転席の散布コントローラによって電動モータ6を起動させ、電動シリンダ201をシャッタ開方向に起動させてシャッタ板200を開くことで、走行する車両Bの後方を向けて凍結防止剤Mを散布する散布作業を遂行させることができる。このとき、散布コントローラに備えられているボリューム摘みなどにより電動モータ6の回転数を切り換えることで、走行車線の車線幅に合わせた散布幅Lにて散布作業を遂行させることができる。 In this way, after the spraying device A is mounted on the rear portion of the loading bed b, the antifreezing agent M is put into the hopper 1, and when the spraying operation is performed by moving to the spraying site, the electric motor 6 is controlled by the spraying controller in the driver's seat. Is started, the electric cylinder 201 is started in the shutter opening direction, and the shutter plate 200 is opened, so that the spraying operation of spraying the deicing agent M toward the rear of the running vehicle B can be performed. At this time, by switching the number of rotations of the electric motor 6 by a volume knob provided in the spray controller or the like, the spraying operation can be performed with the spray width L corresponding to the lane width of the traveling lane.
散布作業中、ホッパ1内に収容されている凍結防止剤Mは、ホッパ1の垂直な後側壁面1aの下部中央の排出落下口2に向けて傾斜させた前側壁面1bと両側壁面1cによって、当該排出落下口2に向けて自重にて滑り落ちる(流下する)。排出落下口2への滑り落ちてきた凍結防止剤Mは、排出落下口2から斜め下方位置(車両Bの荷台高さより低い位置)に配設されている受け口部材9によって回転円盤4上に排出落下されて回転円盤4の回転により回転円盤4上から走行する車両Bの後方(走行車線)に向けて払い押出されて散布される。
このとき、排出落下口2から受け口部材9に誘導されて回転軸芯Pよりも車両Bの進行方向寄りにおける回転円盤4上の落下位置Dに落下した凍結防止剤Mは、回転円盤4の回転軸芯Pを通る第2軸直線X2に対して傾斜角度θ2にて回転円盤4上に配設されている羽根部材5によって回転円盤4との間で把持するようにキャッチされる。
During the spraying operation, the anti-freezing agent M contained in the hopper 1 is separated by the front side wall surface 1b and both side wall surfaces 1c inclined toward the discharge center 2 at the lower center of the vertical rear wall surface 1a of the hopper 1. It slides down (flows down) by its own weight toward the discharge / fall port 2. The anti-freezing agent M that has slipped down to the discharge drop port 2 is discharged onto the rotating disk 4 by the receiving member 9 disposed diagonally below the discharge drop port 2 (a position lower than the height of the bed of the vehicle B). After being dropped and rotated by the rotating disk 4, it is pushed out and spread toward the rear (traveling lane) of the vehicle B traveling from above the rotating disk 4.
At this time, the deicing agent M guided from the discharge drop port 2 to the receiving port member 9 and dropped to the drop position D on the rotary disk 4 closer to the traveling direction of the vehicle B than the rotation axis P is rotated by the rotation of the rotary disk 4. The blade member 5 disposed on the rotating disk 4 at an inclination angle θ2 with respect to the second axis straight line X2 passing through the axis P is caught so as to be gripped between the rotating disk 4 and the blade member 5.
羽根部材5によってキャッチされた凍結防止剤Mは、回転円盤4の回転により羽根部材5の外側(円盤外周側)へと移動しながら、なおかつ、回転円盤4の回転軸芯Pを通る第1軸直線X1に対して周方向角度θ1にて回転円盤4の円盤外周を覆うように取り付けられている円弧状の散布ガード部材7に沿って回転円盤4の回転方向に運ばれて行く。
すると、散布ガード部材7の両側辺端部7a,7bのうち、凍結防止剤Mの回転円盤4上への落下位置Dに近い一側辺端部7a側から順次に、回転円盤4の回転方向の他側辺端部7b側に至る散布ガード部材7により覆われていない円盤外周から凍結防止剤Mが走行車線の車線幅に相当する散布幅Lにて払い押出されて散布される。
The antifreezing agent M caught by the blade member 5 moves to the outside (the outer peripheral side of the disk) of the blade member 5 due to the rotation of the rotating disk 4 and also passes through the rotation axis P of the rotating disk 4. At a circumferential angle θ1 with respect to the straight line X1, it is carried in the rotating direction of the rotating disk 4 along an arc-shaped scatter guard member 7 attached so as to cover the outer periphery of the rotating disk 4.
Then, the rotation direction of the rotating disk 4 is sequentially changed from the one side edge 7a near the drop position D of the deicing agent M on the rotating disk 4 among the two side edges 7a and 7b of the spray guard member 7. The deicing agent M is spread and extruded from the outer periphery of the disk not covered by the spray guard member 7 reaching the other side edge 7b side at a spray width L corresponding to the lane width of the traveling lane.
このように、本発明の実施形態に係る散布装置Aによれば、従来技術のように、ホッパ内凍結防止剤を回転円盤上へ落下(供給)するためのスクリューなどをホッパ底部に備えることなく、ホッパ1内の凍結防止剤Mを回転円盤4上に自然落下させながら車両Bの後方に向けた散布方向と無駄のない散布幅(走行車線幅)Lにて散布することができる。 As described above, according to the spraying apparatus A according to the embodiment of the present invention, unlike the related art, a screw or the like for dropping (supplying) the antifreezing agent in the hopper onto the rotating disk is not provided at the bottom of the hopper. The antifreezing agent M in the hopper 1 can be sprayed in the spraying direction toward the rear of the vehicle B and the spraying width L (running lane width) without waste while allowing the antifreezing agent M in the hopper 1 to fall naturally on the rotating disk 4.
つまり、ホッパ1の垂直な後側壁面1aの下部中央に設けた排出落下口2に向けて前側壁面1bと両側壁面1cとを絞り込むように漸次傾斜させたことで、ホッパ1内の凍結防止剤Mが自重にて排出落下口2に向けて滑り落ちる(流下する)。そして、排出落下口2から回転円盤4上への凍結防止剤Mの落下位置Dを、受け口部材9によって誘導(案内)される回転円盤4の回転主軸Pよりも車両Bの進行方向寄りとすることで、排出落下口2に向けて窄まった漏斗形状を成すホッパ1内の凍結防止剤Mが回転円盤4上に確実に落下されることに着目することで本発明の完成するに至ったものである。
そしてまた、回転軸芯Pよりも車両Bの進行方向寄りの回転円盤上の落下位置Dに落下させた凍結防止剤Mを、走行する車両Bの後方に向けた散布方向で無駄のない散布幅Lにて散布するために、回転円盤4の半円に相当する長さ(円弧長)にて円弧状に湾曲させた散布ガード部材7の両側辺端部7a,7bを、回転円盤4の円盤軸芯Pを通る進行方向および散布方向の第1軸直線X1に対して周方向所定の角度θ1範囲に位置させた状態で散布ガード部材7を回転円盤4の回転方向における円盤外周に設けることに着目することで本発明を完成するに至ったものである。
In other words, the anti-freezing agent in the hopper 1 is formed by gradually inclining the front wall surface 1b and both side wall surfaces 1c toward the discharge drop port 2 provided in the lower center of the vertical rear wall surface 1a of the hopper 1. M slides down (flows down) toward the discharge fall port 2 by its own weight. The falling position D of the deicing agent M from the discharge drop port 2 onto the rotating disk 4 is closer to the traveling direction of the vehicle B than the rotating spindle P of the rotating disk 4 guided (guided) by the receiving member 9. Accordingly, the present invention was completed by paying attention to the fact that the antifreezing agent M in the hopper 1 having a funnel shape narrowed toward the discharge drop port 2 is surely dropped onto the rotating disk 4. Things.
Further, the spraying width of the anti-freezing agent M dropped to the drop position D on the rotating disk closer to the traveling direction of the vehicle B than the rotating shaft center P in the spraying direction toward the rear of the running vehicle B is reduced. In order to scatter at L, the side edges 7a and 7b of the scatter guard member 7 curved in an arc shape with a length (arc length) corresponding to a semicircle of the rotating disk 4 are attached to the disk of the rotating disk 4. The scatter guard member 7 is provided on the outer periphery of the rotating disk 4 in the rotation direction of the rotating disk 4 in a state where the scatter guard member 7 is positioned at a predetermined angle θ1 in the circumferential direction with respect to the first axis straight line X1 in the traveling direction passing through the axis P and the spreading direction. By paying attention, the present invention has been completed.
つぎに、ホッパ1内の凍結防止剤(融雪剤)の詰まり解消機構について説明する。ホッパ1内に入れる凍結防止剤には、様々な形状があるが、大きく分けると粒状物,粉状物,フレーク状物に分けられる。このような凍結防止剤は、湿気を吸いやすく、湿気を吸うと流動性が悪くなる特性ある。湿気を吸って流動性が悪くなった凍結防止剤は、ホッパ1内で、排出落下口2の上方だけが落ちてその周りが崩れずに固まってしまうラットホールや排出落下口2から落下しなくなるブリッジを起こしやすくなり、ホッパ1内に収容され凍結防止材を、連続的に排出落下口2から排出することが困難になる。 Next, a mechanism for eliminating clogging of the antifreezing agent (snow melting agent) in the hopper 1 will be described. The anti-freezing agent to be put into the hopper 1 has various shapes, but can be roughly divided into a granular material, a powder material, and a flake material. Such an antifreezing agent has a property that it absorbs moisture easily and the fluidity deteriorates when moisture is absorbed. The anti-freezing agent that has deteriorated in fluidity due to the absorption of moisture does not fall from the rat hole or the drop hole 2 where only the upper part of the drop hole 2 falls in the hopper 1 and the periphery thereof is solidified without being collapsed. Bridges are likely to occur, and it becomes difficult to continuously discharge the antifreeze material housed in the hopper 1 from the discharge / fall port 2.
これに対して、本発明の他の実施形態では、図8〜図10に示すような、ハンマー機構を設けている。ハンマー機構600は、ホッパ1の前方における下部枠部材105上に設置され、ホッパ1の前側壁面1bの下方位置を間欠的に外側から叩くことで、ホッパ1内の凍結防止材を排出落下口2から連続的に排出させる機能を有している。ホッパ1における前側壁面1bの下方は、空きスペースになるので、そこにハンマー機構600を設置することで、装置を大型化することなく、ハンマー機構600を設置することができる。 On the other hand, in another embodiment of the present invention, a hammer mechanism as shown in FIGS. 8 to 10 is provided. The hammer mechanism 600 is installed on the lower frame member 105 in front of the hopper 1 and intermittently taps a position below the front wall surface 1b of the hopper 1 from outside to discharge the antifreezing material in the hopper 1 It has a function to continuously discharge from. Since a space below the front side wall surface 1b of the hopper 1 becomes an empty space, by installing the hammer mechanism 600 there, the hammer mechanism 600 can be installed without increasing the size of the apparatus.
ハンマー機構600は、前側壁面1bを叩くハンマー体601と、ハンマー体601を支持する一端側と力点部602aとなる他端側がそれぞれ上下揺動するように軸支されたアーム602と、アーム602の他端側を下方に向けて付勢するバネ603と、アーム602の力点部602aを上方に持ち上げて離すカム体604Aを回転駆動する駆動部604とを備えている。 The hammer mechanism 600 includes a hammer body 601 for striking the front wall surface 1b, an arm 602 that is pivotally supported so that one end supporting the hammer body 601 and the other end serving as the power point 602a swing up and down, respectively. It includes a spring 603 for urging the other end side downward, and a driving unit 604 for rotationally driving a cam body 604A that lifts up and separates a point of force 602a of the arm 602 upward.
アーム602は、支持体605の設置された水平軸606に中間部が軸支されることで、その両端が上下に揺動自在に支持されている。アーム602の前端側には、ハンマー体601が取り付けられている。図示の例では、一対のアーム602間に水平軸607が設けられ、その水平軸607に軸支されるようにドラム状のハンマー体601が取り付けられている。 The arm 602 has its both ends supported by a horizontal shaft 606 on which a support 605 is installed, so that both ends thereof can swing up and down. A hammer body 601 is attached to the front end side of the arm 602. In the illustrated example, a horizontal shaft 607 is provided between a pair of arms 602, and a drum-shaped hammer body 601 is mounted so as to be supported by the horizontal shaft 607.
バネ603は、一端側がアーム602の前端側に係止され、他端側が支持体605に係止されることで、アーム602の前端側を下向きに付勢している。これによって、ハンマー体601が取り付けられているアーム602の後端側は、バネ603によって上方に向けて付勢されている。 The spring 603 has one end locked to the front end of the arm 602 and the other end locked to the support 605 to urge the front end of the arm 602 downward. Thereby, the rear end side of the arm 602 to which the hammer body 601 is attached is urged upward by the spring 603.
駆動部604は、カム体604Aとこのカム体604Aを回転駆動する電動モータ604Bとを備えている。電動モータ604Bの減速された一定回転で、カム体604Aは回転駆動され、その回転速度でハンマー体601が前側壁面1bを叩く間欠周期が設定される。回転駆動されるカム体604Aは、その先端部がアーム602の力点部602aに当接することで、アーム602の力点部602aを上方に持ち上げて離す機能を繰り返す。駆動部604の電動モータ604Bは、車両Bに搭載される電源(バッテリ:図示省略)から給電され、車両の運転席に設置したコントロールボックス(図示省略)のスイッチ操作によりオンオフがなされる。 The drive section 604 includes a cam body 604A and an electric motor 604B that rotationally drives the cam body 604A. The cam body 604A is driven to rotate by the constant rotation at a reduced speed of the electric motor 604B, and an intermittent cycle in which the hammer body 601 hits the front wall surface 1b at the rotation speed is set. The cam body 604A, which is rotationally driven, repeats the function of lifting the power point 602a of the arm 602 upward and separating it by contacting the power point 602a of the arm 602 at the tip. The electric motor 604B of the drive unit 604 is supplied with power from a power supply (battery: not shown) mounted on the vehicle B, and is turned on and off by a switch operation of a control box (not shown) installed in the driver's seat of the vehicle.
図10の(a)〜(c)は、ハンマー機構600の動作を示している。ハンマー機構600は、散布作業中に駆動部604の電動モータ604Bをオン操作することで動作が開始される。電動モータ604Bの回転によってカム体604Aが回転すると、カム体604Aの先端部がアーム602の力点部602aに当接している間だけ、バネ603の弾性力に反発して、アーム602の前端側が持ち上げられ、カム体604Aの先端部がアーム602の力点部602aから離れると、バネ603の弾性力でアーム602の前端側が押し下げられる共にアーム602の後端側が押し上げられて、アーム602の後端側に取り付けられたハンマー体601がホッパ1の前側壁面1bを叩く。 10A to 10C show the operation of the hammer mechanism 600. The operation of the hammer mechanism 600 is started by turning on the electric motor 604B of the drive unit 604 during the spraying operation. When the cam body 604A is rotated by the rotation of the electric motor 604B, the front end side of the arm 602 is lifted by the repulsion of the elastic force of the spring 603 only while the tip end of the cam body 604A is in contact with the power point 602a of the arm 602. When the distal end of the cam body 604A moves away from the point of force 602a of the arm 602, the front end of the arm 602 is pushed down by the elastic force of the spring 603, and the rear end of the arm 602 is pushed up. The attached hammer body 601 hits the front wall surface 1b of the hopper 1.
カム体604Aは、回転軸周りの180°位置に一対の先端部が設けられており、カム体604Aの1回転で2回ハンマー体601がホッパ1の前側壁面1bを叩く。ハンマー体601が前側壁面1bを叩く間欠周期は、一秒に1回程度が好ましく、そのために、電動モータ604Bの出力軸の回転速度(カム体604Aの回転速度)は、30rpm程度に設定することが好ましい。ハンマー体601が前側壁面1bを叩く力は、バネ603の弾性力などで適宜調節することができる。 The cam body 604A has a pair of tips at 180 ° around the rotation axis. The hammer body 601 hits the front wall surface 1b of the hopper 1 twice with one rotation of the cam body 604A. The intermittent period at which the hammer body 601 hits the front wall surface 1b is preferably about once per second, and therefore, the rotation speed of the output shaft of the electric motor 604B (the rotation speed of the cam body 604A) should be set to about 30 rpm. Is preferred. The force with which the hammer body 601 hits the front wall surface 1b can be appropriately adjusted by the elastic force of the spring 603 or the like.
本発明の実施形態に係る散布装置Aは、このようなハンマー機構600を設けることで、ホッパ1内に収容された凍結防止材を詰まり無く排出落下口2から回転円盤4上に排出することができる。これによって、凍結防止材が湿気を吸って流動性が悪くなった場合でも、円滑に散布作業を進行することができる。 By providing such a hammer mechanism 600, the spraying apparatus A according to the embodiment of the present invention can discharge the antifreeze material stored in the hopper 1 from the discharge drop port 2 onto the rotary disk 4 without clogging. it can. Thereby, even when the antifreezing material absorbs moisture and the fluidity deteriorates, the spraying operation can be smoothly performed.
ハンマー機構600を動作させると、ハンマー体601が前側壁面1bを叩くハンマー音が発生するが、前側壁面1bにおけるハンマー体601の当接位置にハンマー音抑制部材610を設けることで、騒音を抑止することが可能になる。ハンマー音抑制部材610は、スポンジ材とプラスチック材の積層体にすることで、適度の衝撃を加えたながら、ハンマー音の発生を抑制することが可能になる。 When the hammer mechanism 600 is operated, a hammer sound is generated in which the hammer body 601 hits the front wall surface 1b, but the noise is suppressed by providing the hammer sound suppression member 610 at the contact position of the hammer body 601 on the front wall surface 1b. It becomes possible. By forming the hammer noise suppressing member 610 as a laminate of a sponge material and a plastic material, it is possible to suppress the generation of hammer noise while applying an appropriate impact.
ハンマー体601が前側壁面1bを叩く位置は、前側壁面1bの下方位置であり、排出落下口2の背面近傍が好ましい。このような位置をハンマー体601が叩くことで、ホッパ1内の凍結防止材は、ブリッジやラットホールが効果的に崩れて、円滑に排出落下口2から排出される。ハンマー機構600には、必要に応じて、駆動部604などを覆うカバー611が設けられる。 The position where the hammer body 601 hits the front wall surface 1b is a position below the front wall surface 1b, and is preferably near the back surface of the discharge drop port 2. When the hammer body 601 hits such a position, the bridge and ratholes of the anti-freezing material in the hopper 1 are effectively broken, and the anti-freezing material is smoothly discharged from the discharge / fall port 2. The hammer mechanism 600 is provided with a cover 611 that covers the driving unit 604 and the like as necessary.
以上、本発明の実施形態について図面を参照して詳述してきたが、具体的な構成はこれらの実施形態に限られるものではなく、特許請求の範囲に記載の本発明の要旨を逸脱しない範囲の設計の変更などがあっても本発明に含まれる。
また、前述の各図で示した実施形態は、その目的および構成などに特に矛盾や問題がない限り、互いの記載内容を組み合わせることが可能である。
また、各図の記載内容はそれぞれ独立した実施形態になり得るものであり、本発明の実施形態は各図を組み合わせた一つの実施形態に限定されるものではない。
例えば、本発明の散布装置は、凍結防止剤の散布に限らず、散布物である粒状の肥料を圃場に散布するなどの種々の分野において適用されるものである。
As described above, the embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to these embodiments, and does not depart from the gist of the present invention described in the claims. Any change in the design or the like is included in the present invention.
The embodiments shown in the above-described drawings can be combined with each other as long as there is no particular inconsistency or problem in the purpose and configuration.
Further, the contents described in each drawing can be independent embodiments, and the embodiments of the present invention are not limited to one embodiment combining the drawings.
For example, the spraying device of the present invention is not limited to spraying a deicing agent, but is applied in various fields such as spraying a granular fertilizer as a sprayed material on a field.
A:散布装置,B:車両,b:荷台,M:凍結防止剤(散布物),
1:ホッパ,1a:後側壁面,1b:前側壁面,1c:両側壁面,
2:排出落下口,3:散布部,4:回転円盤,5:羽根部材,
6:電動モータ,7:散布ガード部材,8:反転ボックス,9:受け口部材,
14:回転支持軸,22:安全スイッチ,P1:回転軸芯,
P2:基点,X1:第1軸直線,X2:第2軸直線
600:ハンマー機構,601:ハンマー体,602:アーム,
602a:力点部,603:バネ,604:駆動部,604A:カム体,
604B:電動モータ,605:支持体,606,607:水平軸,
610:ハンマー音抑制部材,611:カバー
A: spraying device, B: vehicle, b: bed, M: deicing agent (spray),
1: hopper, 1a: rear wall surface, 1b: front wall surface, 1c: both side wall surfaces,
2: outlet drop, 3: spraying part, 4: rotating disk, 5: blade member,
6: electric motor, 7: spray guard member, 8: reversing box, 9: receiving member,
14: rotation support shaft, 22: safety switch, P1: rotation shaft core,
P2: base point, X1: first axis straight line, X2: second axis straight line 600: hammer mechanism, 601: hammer body, 602: arm,
602a: power point portion, 603: spring, 604: drive portion, 604A: cam body,
604B: electric motor, 605: support, 606, 607: horizontal axis,
610: Hammer noise suppression member, 611: Cover
Claims (6)
前記散布物を収容するホッパと、
前記回転円盤を有する散布部と、を備え、
前記ホッパは、前記車両の進行方向側に位置する前側壁面を車両の後方側に位置する後側壁面の下部に向けて傾斜させて、当該下部に前記散布物の排出落下口を備えてなり、
前記散布部は、複数の羽根部材を有する前記回転円盤と、該回転円盤の円盤外周を周方向に覆う円弧状の散布ガード部材とを備え、
前記ホッパの前側壁面の下方位置を間欠的に外側から叩くハンマー機構を備え、
前記ハンマー機構は、
前記前側壁面を叩くハンマー体と、
前記ハンマー体を支持する一端側と力点部となる他端側がそれぞれ上下揺動するように軸支されたアームと、
前記アームの他端側を下方に向けて付勢するバネと、
前記アームの力点部を上方に持ち上げて離すカム体を回転駆動する駆動部とを備えることを特徴とする散布装置。 A spraying device that drops an object to be sprayed on a rotating disk, and sprays the rearward of the traveling vehicle by rotating the rotating disk,
A hopper containing the sprayed material,
A spraying unit having the rotating disk,
The hopper has a front wall surface located on the traveling direction side of the vehicle inclined toward a lower portion of a rear wall surface located on the rear side of the vehicle, and the lower portion is provided with a discharge drop port for the dispersed object,
Said distributing unit is provided with said rotary disc having a plurality of blade members, the arcuate spray guard member which covers the disc outer periphery of the rotating disk in a circumferential direction,
A hammer mechanism for intermittently hitting the lower position of the front wall surface of the hopper from the outside ,
The hammer mechanism,
A hammer body for hitting the front wall surface,
An arm which is pivotally supported so that the one end side supporting the hammer body and the other end side serving as a point of force respectively swing vertically.
A spring for urging the other end of the arm downward,
And a drive unit for rotating and driving a cam body that lifts up and separates a point of force of the arm .
前記散布ガード部材は、前記回転円盤の回転方向における円盤外周に、当該回転円盤の円盤軸芯を通る前記進行方向に沿った第1軸直線に対して周方向所定の角度範囲で配設され、
前記羽根部材は、前記回転円盤の半径に相当する長さに形成され、円盤外周側に位置する一端側の前記回転円盤の円盤軸芯を通る直径方向の第2軸直線との交差部を基点として、他端側が前記第2軸直線から前記回転円盤の回転方向に離れるように第2軸直線に対して所定の傾斜角度で前記回転円盤上に配設されており、
前記第1軸直線に対する前記散布ガード部材の前記回転円盤の回転方向における角度は、5°〜40°であることを特徴とする請求項1に記載された散布装置。 The rotating disk is disposed at an obliquely lower position of the discharge drop port, and a falling position of the scattered object from the discharge drop port is closer to the traveling direction of the vehicle than the disk axis,
The scatter guard member is disposed on the outer periphery of the disk in the rotating direction of the rotating disk, at a predetermined circumferential angle range with respect to the first axis straight line along the traveling direction passing through the disk axis of the rotating disk,
The blade member is formed at a length corresponding to a radius of the rotating disk, and has a base point at an intersection with a second axial straight line in a diametric direction passing through a disk axis of the rotating disk at one end located on the outer peripheral side of the disk. The other end is disposed on the rotating disk at a predetermined inclination angle with respect to the second axis straight line so that the other end side is separated from the second axis straight line in the rotation direction of the rotating disk,
2. The spraying apparatus according to claim 1, wherein an angle of the spray guard member with respect to the first axis straight line in a rotation direction of the rotating disk is 5 ° to 40 °. 3.
前記支持枠体と前記反転ボックスとの間には、該反転ボックスが上方反転時にモータへの電流を遮断する安全スイッチを備えていることを特徴とする請求項1〜3のいずれか1項に記載された散布装置。 The rotating disk is provided on a downward vertical output shaft of a motor provided inside a reversing box that can be turned upside down via a support frame, outside a rear wall surface of the hopper where the discharge drop opening is opened. It is mounted and supported, and is disposed so as to be horizontally rotatable at a position diagonally below the discharge drop port,
The safety switch according to any one of claims 1 to 3, further comprising a safety switch between the support frame and the reversing box, wherein the reversing box cuts off current to the motor when the reversing box is turned upside down. Sprinkling device as described.
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| JP2016045249 | 2016-03-09 |
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| CN110359412B (en) * | 2019-07-22 | 2024-12-17 | 浙江美通筑路机械股份有限公司 | Integrated control system for detachable snow-melting agent spreading and loading and control method thereof |
| KR102132930B1 (en) * | 2020-03-18 | 2020-07-10 | 박선자 | Salt spraying device with rotary scattering structure |
| CN119777303B (en) * | 2025-01-23 | 2025-11-28 | 龙岩市易力特机械制造有限公司 | Snow melting and spreading device for road |
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| JPS4514374Y1 (en) * | 1965-11-26 | 1970-06-17 | ||
| JPS63100991A (en) * | 1987-01-29 | 1988-05-06 | 日本マグネテイツクス株式会社 | Hammering device |
| JPH0638909Y2 (en) * | 1989-05-17 | 1994-10-12 | 東洋運搬機株式会社 | On-board spreader |
| US5318226A (en) * | 1992-10-14 | 1994-06-07 | H.Y.O., Inc. | Deposition of snow-ice treatment material from a vehicle with controlled scatter |
| JPH0720312U (en) * | 1993-09-27 | 1995-04-11 | 東洋運搬機株式会社 | On-board spraying device |
| JP5687957B2 (en) * | 2011-05-31 | 2015-03-25 | 大林道路株式会社 | Road spraying device |
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