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JP6802128B2 - Heat treatment equipment - Google Patents
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JP6802128B2 - Heat treatment equipment - Google Patents

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JP6802128B2
JP6802128B2 JP2017163550A JP2017163550A JP6802128B2 JP 6802128 B2 JP6802128 B2 JP 6802128B2 JP 2017163550 A JP2017163550 A JP 2017163550A JP 2017163550 A JP2017163550 A JP 2017163550A JP 6802128 B2 JP6802128 B2 JP 6802128B2
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heated
heat treatment
treatment apparatus
contact portion
heating chamber
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JP2019039634A5 (en
JP2019039634A (en
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伸夫 天岸
伸夫 天岸
友義 井上
友義 井上
秀雄 伊井
秀雄 伊井
政彦 佐々木
政彦 佐々木
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Espec Corp
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Espec Corp
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Description

本発明は、ガラス基板等の薄板状の被加熱物を熱風等によって熱処理する熱処理装置に関するものである。 The present invention relates to a heat treatment apparatus that heat-treats a thin plate-shaped object to be heated such as a glass substrate with hot air or the like.

ガラス基板等を熱処理する熱処理装置が、特許文献1に開示されている。特許文献1に開示された熱処理装置は、例えば液晶ディスプレイ(LCD:Liquid Crystal Display)やプラズマディスプレイ(PDP:Plasma Display Panel)、有機ELディスプレイ等のようなフラットパネルディスプレイ(FPD:Flat Panel display)の製作に使用される。
熱処理装置の一形式として、加熱室内に所定温度の熱風を導入するものがある。
また熱処理装置の一例として、加熱室内に載置棚が配された構造のものがある。
例えば予めガラス板等に対して特定の溶液を塗布したガラス基板を、ロボットハンドを用いて前記した載置棚の段部の間に入れる。そして加熱室内に熱風を導入し、ガラス板を熱風に晒して乾燥したり熱処理(焼成)した後、ロボットハンドを用いて処理済みのガラス板を取り出す。
Patent Document 1 discloses a heat treatment apparatus that heat-treats a glass substrate or the like. The heat treatment apparatus disclosed in Patent Document 1 is, for example, a flat panel display (FPD) such as a liquid crystal display (LCD), a plasma display (PDP), an organic EL display, or the like. Used for production.
As one type of heat treatment apparatus, there is one that introduces hot air at a predetermined temperature into a heating chamber.
Further, as an example of the heat treatment apparatus, there is a structure in which a mounting shelf is arranged in the heating chamber.
For example, a glass substrate to which a specific solution has been applied to a glass plate or the like in advance is inserted between the steps of the mounting shelf described above using a robot hand. Then, hot air is introduced into the heating chamber, the glass plate is exposed to hot air to be dried or heat-treated (fired), and then the treated glass plate is taken out using a robot hand.

載置棚には、基板を支持する支持部材が上下方向に複数段にわたって設けられた構造のものがある。
支持部材は、例えば、棒、梁、板によって構成されている場合がある。
Some mounting shelves have a structure in which support members for supporting the substrate are provided in a plurality of stages in the vertical direction.
The support member may be composed of, for example, a rod, a beam, or a plate.

特開2006−46894号公報Japanese Unexamined Patent Publication No. 2006-46894

前記した様に、ガラス基板は、例えばロボットハンドを用いて加熱室に挿入され、載置棚の所定の段に設置される場合がある。そして加熱室に熱風を循環させてガラス基板を乾燥並びに焼成する。
ここで被加熱物たるガラス基板のサイズはまちまちであり、大面積のものや、厚さの薄いものがある。特に近年では、面積が1.0平方メートル程度以上と大型であり、且つ厚さが0.5mmという様な極めて薄いガラス基板を熱処理する場合がある。
As described above, the glass substrate may be inserted into the heating chamber using, for example, a robot hand and installed on a predetermined stage of the mounting shelf. Then, hot air is circulated in the heating chamber to dry and bake the glass substrate.
Here, the size of the glass substrate, which is the object to be heated, varies, and there are those having a large area and those having a thin thickness. Particularly in recent years, an extremely thin glass substrate having a large area of about 1.0 square meter or more and a thickness of 0.5 mm may be heat-treated.

面積が大きく、且つ薄いガラス基板を熱風にさらすと、風によってガラス基板が幅方向(横方向)にずれ動き、移動してしまう場合がある。なお本明細書では、加熱室に対してガラス基板を挿入する方向を「ガラス基板の縦方向」と称し、これに直交する方向を「ガラス基板の幅方向」と称する。
熱処理されたガラス基板は、ロボットハンド等によって加熱室から取り出され、次工程に送られる。ここで正規の位置から幅方向に移動してしまったガラス基板をロボットハンド等によって次工程の装置に載置すると、次工程の装置に対するガラス基板の装着位置が正規の位置から外れてしまう場合がある。
When a glass substrate having a large area and a thin area is exposed to hot air, the glass substrate may shift and move in the width direction (horizontal direction) due to the wind. In the present specification, the direction in which the glass substrate is inserted into the heating chamber is referred to as "vertical direction of the glass substrate", and the direction orthogonal to this is referred to as "width direction of the glass substrate".
The heat-treated glass substrate is taken out of the heating chamber by a robot hand or the like and sent to the next process. Here, if the glass substrate that has moved in the width direction from the regular position is placed on the device of the next process by a robot hand or the like, the mounting position of the glass substrate with respect to the device of the next process may deviate from the regular position. is there.

そこで本発明者らは、試験室内にガラス基板の移動を規制するストッパー部材を設けた。試作したストッパー部材は、板状であり、垂直姿勢に設置されている。ストッパー部材の板面は、ガラス基板側に面している。
試作した熱処理装置では、ストッパー部材は、ガラス基板が設置される設置領域の両端に配置されており、ガラス基板が幅方向にずれ動いた場合にストッパー部材に当たって止まる。そのためガラス基板が動いたとしても、ガラス基板の設置位置は許容範囲内に収まり、ガラス基板を次工程の装置に移動した際に、ガラス基板は次工程の装置の正規の位置に設置される。そのため支障無く次工程の装置で所定の加工を施すことができた。
Therefore, the present inventors have provided a stopper member for restricting the movement of the glass substrate in the test chamber. The prototype stopper member has a plate shape and is installed in a vertical position. The plate surface of the stopper member faces the glass substrate side.
In the prototype heat treatment apparatus, the stopper members are arranged at both ends of the installation area where the glass substrate is installed, and when the glass substrate shifts in the width direction, it hits the stopper member and stops. Therefore, even if the glass substrate moves, the installation position of the glass substrate is within the allowable range, and when the glass substrate is moved to the device of the next process, the glass substrate is installed at the regular position of the device of the next process. Therefore, it was possible to perform a predetermined process with the device of the next process without any trouble.

ところが試作した熱処理装置では、想定していなかった問題が生じた。
即ち試作した熱処理装置を使用してガラス基板を熱処理すると、ガラス基板が欠けたり、割れることが、従来よりも多く発生した。
この原因を調査したところ、ガラス基板の辺部に微小なクラックが生じ、以後の工程でこのクラックがガラス基板の割れにつながることがわかった。
さらにこの原因を追求したところ、前記したクラックは、ロボットハンドを用いてガラス基板を加熱室から取り出す際に発生することが判明した。
However, the prototype heat treatment device caused an unexpected problem.
That is, when the glass substrate was heat-treated using the prototype heat treatment apparatus, the glass substrate was often chipped or cracked more than before.
When the cause of this was investigated, it was found that minute cracks were generated at the sides of the glass substrate, and these cracks led to cracks in the glass substrate in the subsequent steps.
Further pursuing this cause, it was found that the above-mentioned cracks occur when the glass substrate is taken out from the heating chamber using a robot hand.

即ちガラス基板は、加熱室内において支持部材上に平置きされている。ガラス基板を取り出す際には、例えば図8に示すように、ロボットハンドのフォーク状の保持部材110を取り出そうとするガラス基板の下面側に差し入れ、保持部材110を上昇させてガラス基板をすくい上げ、保持部材110を後退させてガラス基板を加熱室から取り出す。
この際にガラス基板の端辺が幅方向に移動してストッパー部材に当たり、さらに端辺が上方向に移動する際にストッパー部材と擦れて傷つく場合があった。
以下、説明する。
That is, the glass substrate is placed flat on the support member in the heating chamber. When taking out the glass substrate, for example, as shown in FIG. 8, the fork-shaped holding member 110 of the robot hand is inserted into the lower surface side of the glass substrate to be taken out, and the holding member 110 is raised to scoop up and hold the glass substrate. The member 110 is retracted and the glass substrate is taken out from the heating chamber.
At this time, the edge of the glass substrate may move in the width direction to hit the stopper member, and when the edge moves upward, it may be rubbed against the stopper member and damaged.
This will be described below.

試作した熱処理装置では、支持部材100は、図8の様な2本の支持片101によって構成されている。2本の支持片101は棒状の部材であり、ガラス基板105の挿入方向(縦方向)に対して順方向に設置されている。また2本の支持片101は、一定の距離を開けて平行に設置されている。
ストッパー部材102は、各支持片101の幅方向外側に設けられている。ストッパー部材102は、いずれも図8の様に垂直姿勢(鉛直姿勢)に設置されている。
図8(a)の様に、ストッパー部材102同士の間隔Wは、ガラス基板105の自然状態の幅Waよりも広い。
In the prototype heat treatment apparatus, the support member 100 is composed of two support pieces 101 as shown in FIG. The two support pieces 101 are rod-shaped members, and are installed in the forward direction with respect to the insertion direction (vertical direction) of the glass substrate 105. Further, the two support pieces 101 are installed in parallel with a certain distance.
The stopper member 102 is provided on the outer side in the width direction of each support piece 101. The stopper members 102 are all installed in a vertical posture (vertical posture) as shown in FIG.
As shown in FIG. 8A, the distance W between the stopper members 102 is wider than the natural width Wa of the glass substrate 105.

支持片101にガラス基板105を載置すると、ガラス基板105は自重によって僅かに撓み、図8(b)の様に下に凸の形状に変形する。
そのためガラス基板105の見かけ上の幅Wbは、本来の幅Waよりも短くなる。前記した様にストッパー部材102同士の間隔Wは、ガラス基板105の自然状態の幅Waよりも広く、且つ支持部材100に設置された状態におけるガラス基板105の見かけ上の幅Wbは、本来の幅Waよりも短いので、ガラス基板105の端部はストッパー部材102には当たらない。
When the glass substrate 105 is placed on the support piece 101, the glass substrate 105 is slightly bent by its own weight and deforms into a downwardly convex shape as shown in FIG. 8 (b).
Therefore, the apparent width Wb of the glass substrate 105 is shorter than the original width Wa. As described above, the distance W between the stopper members 102 is wider than the natural width Wa of the glass substrate 105, and the apparent width Wb of the glass substrate 105 when installed on the support member 100 is the original width. Since it is shorter than Wa, the end portion of the glass substrate 105 does not hit the stopper member 102.

ガラス基板105は、加熱室内で熱風にさらされて乾燥並びに焼成される。またガラス基板105は、熱風にさらされて幅方向にずれる場合があり、例えば図8(c)の様に端部が一方のストッパー部材102に近づく。 The glass substrate 105 is exposed to hot air in a heating chamber to be dried and fired. Further, the glass substrate 105 may be exposed to hot air and may be displaced in the width direction, and the end portion of the glass substrate 105 approaches one of the stopper members 102, for example, as shown in FIG. 8C.

ガラス基板105に対する乾燥や焼成が終了すると、図8(d)の様にロボットハンドのフォーク状の保持部材110の爪部111をガラス基板105の下に挿入する。爪部111の間隔は、支持片101の間隔よりも狭い。
続いて保持部材110を上昇させてガラス基板105をすくい上げる。
ここでガラス基板105は、2個の支持片101によって支持され、図8(b)の様に下に凸の形状であったものが、保持部材110の爪部111で中央部を支持されることによって図8(f)の様に上に凸の形状に変形する。そしてその中途段階でガラス基板105は図8(e)の様に直線状態となり、見かけ上の幅が本来の幅Waに戻り、ガラス基板105の端部が一方のストッパー部材102に近づき、一方のストッパー部材102と接触する。
そしてこの状態で図8(f)の様にガラス基板105が上昇し、ガラス基板105の端部が一方のストッパー部材102と擦れて傷つく。
When the drying and firing of the glass substrate 105 is completed, the claw portion 111 of the fork-shaped holding member 110 of the robot hand is inserted under the glass substrate 105 as shown in FIG. 8D. The distance between the claws 111 is narrower than the distance between the support pieces 101.
Subsequently, the holding member 110 is raised to scoop up the glass substrate 105.
Here, the glass substrate 105 is supported by two support pieces 101, and the one having a downwardly convex shape as shown in FIG. 8B is supported by the claw portion 111 of the holding member 110 at the central portion. As a result, it is deformed into an upwardly convex shape as shown in FIG. 8 (f). Then, in the middle stage, the glass substrate 105 becomes a linear state as shown in FIG. 8 (e), the apparent width returns to the original width Wa, the end portion of the glass substrate 105 approaches one stopper member 102, and one It comes into contact with the stopper member 102.
Then, in this state, the glass substrate 105 rises as shown in FIG. 8 (f), and the end portion of the glass substrate 105 rubs against one of the stopper members 102 and is damaged.

本発明は、上記した知見に基づいて開発されたものであり、ガラス基板の様な被加熱物を傷つけにくい構造の熱処理装置を開発することを課題とするものである。 The present invention has been developed based on the above findings, and an object of the present invention is to develop a heat treatment apparatus having a structure that does not easily damage an object to be heated such as a glass substrate.

上記した課題を解決するための発明は、被加熱物を加熱する加熱室を有し、当該加熱室内で薄板状の被加熱物を熱処理する熱処理装置であって、当該加熱室内に前記被加熱物を平置き状に支持する支持部材が設置されており、前記支持部材に前記被加熱物を設置することが可能な熱処理装置において、前記被加熱物が設置される設置領域の端部近傍に、前記被加熱物の移動を規制するストッパー部材があり、当該ストッパー部材には、前記被加熱物の端部が接触し得る接触部があり、当該接触部は、上方が広がる方向に傾斜していることを特徴とする熱処理装置である。
請求項1に記載の発明は、被加熱物を熱風で加熱する加熱室を有し、当該加熱室内で薄板状の被加熱物を熱処理する熱処理装置であって、前記被加熱物は、中央部を支持されてすくい上げられると撓むものであり、前記加熱室内に前記被加熱物を平置き状に支持する支持部材が設置されており、前記支持部材に前記被加熱物を設置することが可能な熱処理装置において、前記支持部材は、前記被加熱物の端部より内側で前記被加熱物を支持するものであり、前記支持部材よりも外側であって、前記被加熱物が設置される設置領域の端部近傍の前記支持部材から離れた位置に、前記被加熱物の移動を規制するストッパー部材があり、当該ストッパー部材には、前記被加熱物の端部が接触し得る接触部があり、当該接触部は、上方が広がる方向に傾斜していることを特徴とする熱処理装置である。
請求項2に記載の発明は、被加熱物を加熱する加熱室を有し、当該加熱室内で薄板状の被加熱物を熱処理する熱処理装置であって、当該加熱室内に前記被加熱物を平置き状に支持する支持部材が設置されており、前記支持部材に前記被加熱物を設置することが可能な熱処理装置において、前記被加熱物が設置される設置領域の端部近傍に、前記被加熱物の移動を規制するストッパー部材があり、当該ストッパー部材には、前記被加熱物の端部が接触し得る接触部があり、当該接触部は、上方が広がる方向に傾斜し 、前記接触部は、前記被加熱物側に面し、且つ上方が広がる方向に傾斜する傾斜面を有し、前記傾斜面の縦辺が前記被加熱物に対して反対側に向かって折り返されていることを特徴とする熱処理装置である。
請求項3に記載の発明は、被加熱物を加熱する加熱室を有し、当該加熱室内で薄板状の被加熱物を熱処理する熱処理装置であって、当該加熱室内に前記被加熱物を平置き状に支持する支持部材が設置されており、前記支持部材に前記被加熱物を設置することが可能な熱処理装置において、前記被加熱物が設置される設置領域の端部近傍に、前記被加熱物の移動を規制するストッパー部材があり、当該ストッパー部材には、前記被加熱物の端部が接触し得る接触部があり、当該接触部は、上方が広がる方向に傾斜し 、前記接触部は、棒状の部材で構成されていることを特徴とする熱処理装置である。
The inventions for solving the problems described above, it includes a heating chamber for heating an object, a heat treatment apparatus for heat-treating the lamellar material to be heated in the heating chamber, the object to be heated in the heating chamber In a heat treatment apparatus in which a support member that supports an object in a flat manner is installed and the object to be heated can be installed on the support member, the object to be heated is installed near the end of an installation area. , There is a stopper member that regulates the movement of the object to be heated, and the stopper member has a contact portion that the end portion of the object to be heated can come into contact with, and the contact portion is inclined in a direction that expands upward. It is a heat treatment apparatus characterized by being
The invention according to claim 1 is a heat treatment apparatus having a heating chamber for heating an object to be heated with hot air and heat-treating a thin plate-shaped object to be heated in the heating chamber, wherein the object to be heated has a central portion. It bends when it is supported and scooped up, and a support member that supports the object to be heated in a flat manner is installed in the heating chamber, and the object to be heated can be installed in the support member. In the heat treatment apparatus, the support member supports the object to be heated inside the end of the object to be heated, and is outside the support member and is an installation area in which the object to be heated is installed. At a position away from the support member near the end of the object, there is a stopper member that regulates the movement of the object to be heated, and the stopper member has a contact portion that the end of the object to be heated can come into contact with. The contact portion is a heat treatment apparatus characterized in that it is inclined in a direction in which the upper part expands.
The invention according to claim 2 is a heat treatment apparatus having a heating chamber for heating an object to be heated and heat-treating a thin plate-shaped object to be heated in the heating chamber, and flattening the object to be heated in the heating chamber. In a heat treatment apparatus in which a support member that supports the object in a stationary manner is installed and the object to be heated can be installed on the support member, the object to be heated is placed near the end of an installation area in which the object to be heated is installed. There is a stopper member that regulates the movement of the heated object, and the stopper member has a contact portion that the end portion of the heated object can come into contact with, and the contact portion is inclined in a direction in which the upper part expands, and the contact portion Has an inclined surface that faces the heat-treated object side and is inclined in a direction in which the upper side expands, and the vertical side of the inclined surface is folded back toward the opposite side with respect to the heat-treated object. It is a characteristic heat treatment apparatus.
The invention according to claim 3 is a heat treatment apparatus having a heating chamber for heating an object to be heated and heat-treating a thin plate-shaped object to be heated in the heating chamber, and flattening the object to be heated in the heating chamber. In a heat treatment apparatus in which a support member that supports the object in a stationary manner is installed and the object to be heated can be installed on the support member, the object to be heated is placed near the end of an installation area in which the object to be heated is installed. There is a stopper member that regulates the movement of the heated object, and the stopper member has a contact portion that the end portion of the heated object can come into contact with, and the contact portion is inclined in a direction in which the upper part expands, and the contact portion Is a heat treatment apparatus characterized in that it is composed of a rod-shaped member.

本発明の熱処理装置は、被加熱物の幅方向の移動を規制するストッパー部材を有し、ストッパー部材には、被加熱物の幅方向端部が接触し得る接触部がある。そのため薄板状の被加熱物が熱処理中にずれ動いても、被加熱物の位置は所定の範囲から外れ難い。
また本発明で採用するストッパー部材の接触部は、上方が広がる方向に傾斜している。そのため被加熱物を上方に移動させる場合、接触部と被加熱物との間はしだいに広がる傾向となり、被加熱物はストッパー部材に当たりにくい。また被加熱物はストッパー部材に擦れ難い。
The heat treatment apparatus of the present invention has a stopper member that regulates the movement of the object to be heated in the width direction, and the stopper member has a contact portion that the end portion in the width direction of the object to be heated can come into contact with. Therefore, even if the thin plate-shaped object to be heated shifts during the heat treatment, the position of the object to be heated does not easily deviate from the predetermined range.
Further, the contact portion of the stopper member used in the present invention is inclined in the direction of expanding upward. Therefore, when the object to be heated is moved upward, the space between the contact portion and the object to be heated tends to gradually expand, and the object to be heated is unlikely to hit the stopper member. In addition, the object to be heated does not easily rub against the stopper member.

前記した請求項2に記載の発明は、前記接触部は、前記被加熱物側に面し、且つ上方が広がる方向に傾斜する傾斜面を有し、前記傾斜面の縦辺が前記被加熱物に対して反対側に向かって折り返されていることを特徴としている。 In the invention according to claim 2, the contact portion has an inclined surface that faces the object to be heated and is inclined in a direction in which the upper side expands, and the vertical side of the inclined surface is the object to be heated. It is characterized by being folded back toward the opposite side .

本発明の熱処理装置によると、傾斜面の縦辺が丸みを帯びた形状となり、被加熱物を傷つけにくい。 According to the heat treatment apparatus of the present invention, the vertical side of the inclined surface has a rounded shape, and the object to be heated is not easily damaged.

請求項に記載の発明は、前記接触部は、平滑化処理がなされた平滑面であることを特徴とする請求項1乃至3のいずれかに記載の熱処理装置である。 The invention according to claim 4 is the heat treatment apparatus according to any one of claims 1 to 3 , wherein the contact portion is a smoothed surface that has been subjected to a smoothing treatment.

本発明の熱処理装置によると、ストッパー部材の接触部が平滑面であるから被加熱物を傷つけにくい。 According to the heat treatment apparatus of the present invention, since the contact portion of the stopper member is a smooth surface, it is difficult to damage the object to be heated.

請求項に記載の発明は、前記接触部は、表面処理による硬化層を有していることを特徴とする請求項1乃至のいずれかに記載の熱処理装置である。 The invention according to claim 5 is the heat treatment apparatus according to any one of claims 1 to 4 , wherein the contact portion has a hardened layer by surface treatment.

本発明の熱処理装置によると、ストッパー部材の接触部は、硬度が高く、被加熱物との接触によって傷が付きにくい。そのためストッパー部材は、長期使用しても平滑性を保ち、被加熱物を傷つけにくい。 According to the heat treatment apparatus of the present invention, the contact portion of the stopper member has high hardness and is not easily scratched by contact with the object to be heated. Therefore, the stopper member maintains smoothness even after long-term use and is less likely to damage the object to be heated.

請求項に記載の発明は、前記支持部材が複数段にわたって設置されるものであり、前記ストッパー部材は複数の前記接触部を有し、前記ストッパー部材を所定の位置に取り付けた状態においては、それぞれの接触部が、各段の前記設置領域の端部近傍に位置することを特徴とする請求項1乃至のいずれかに記載の熱処理装置である。 In the invention according to claim 6 , the support member is installed in a plurality of stages, the stopper member has a plurality of the contact portions, and the stopper member is attached to a predetermined position. The heat treatment apparatus according to any one of claims 1 to 5 , wherein each contact portion is located near an end portion of the installation area of each stage.

本発明によると、ストッパー部材の取り付けや位置決めが容易である。 According to the present invention, the stopper member can be easily attached and positioned.

請求項に記載の発明は、前記被加熱物を前記加熱室に挿入する際の進行方向を前記被加熱物の縦方向と定義し、前記進行方向に対して直交する方向を前記被加熱物の幅方向と定義するとき、前記ストッパー部材は、前記設置領域の前記幅方向端部近傍にあり、前記被加熱物の前記幅方向の移動を規制するものであることを特徴とする請求項1乃至のいずれかに記載の熱処理装置である。 The invention according to claim 7 defines the traveling direction when the heated object is inserted into the heating chamber as the vertical direction of the heated object, and the direction orthogonal to the traveling direction is the heated object. 1. The stopper member is located in the vicinity of the widthwise end portion of the installation area, and regulates the movement of the object to be heated in the widthwise direction. The heat treatment apparatus according to any one of 6 to 6 .

本発明によると、被加熱物の幅方向の辺を傷つけにくい。 According to the present invention, it is difficult to damage the side of the object to be heated in the width direction.

前記被加熱物が前記支持部材と接して保持された状態において、前記被加熱物の端部の撓み角度が5度未満であることが望ましい(請求項)。 It is desirable that the bending angle of the end portion of the object to be heated is less than 5 degrees in a state where the object to be heated is held in contact with the support member (claim 8 ).

前記接触部は、鉛直方向に対して5度以上20度以下の範囲で傾斜した部位を有することが望ましい(請求項)。 It is desirable that the contact portion has a portion inclined in a range of 5 degrees or more and 20 degrees or less with respect to the vertical direction (claim 9 ).

本発明の熱処理装置によると、薄板状の被加熱物が熱処理中にずれ動いても、被加熱物の位置は所定の範囲から外れることは少ない。
また本発明の熱処理装置によると、被加熱物が傷つきにくい。
According to the heat treatment apparatus of the present invention, even if the thin plate-shaped object to be heated shifts during the heat treatment, the position of the object to be heated is unlikely to deviate from a predetermined range.
Further, according to the heat treatment apparatus of the present invention, the object to be heated is not easily damaged.

本発明の実施形態の熱処理装置の内部構造を示す透視斜視図である。It is a perspective view which shows the internal structure of the heat treatment apparatus of embodiment of this invention. (a)は図1の熱処理装置に内蔵されている棚部材の正面図であり、(b)はその円内の拡大図である。(A) is a front view of a shelf member built in the heat treatment apparatus of FIG. 1, and (b) is an enlarged view of the inside of the circle. (a)は図1の熱処理装置に内蔵されている棚部材の断面図であり、(b)はその円内の拡大図である。(A) is a cross-sectional view of a shelf member built in the heat treatment apparatus of FIG. 1, and (b) is an enlarged view of the inside of the circle. 図1の熱処理装置に内蔵されている棚部材の端部の拡大斜視図である。It is an enlarged perspective view of the end portion of the shelf member built in the heat treatment apparatus of FIG. 図1の熱処理装置で採用するストッパー部材の部分斜視図である。It is a partial perspective view of the stopper member adopted in the heat treatment apparatus of FIG. (a)乃至(e)は、図1の熱処理装置内におけるガラス基板の挙動を示す説明図及びその円内拡大図である。(A) to (e) are explanatory views showing the behavior of the glass substrate in the heat treatment apparatus of FIG. 1 and enlarged views in a circle thereof. (a)(b)はストッパー部材の変形例を示す斜視図である。(A) and (b) are perspective views which show the modification of the stopper member. (a)乃至(f)は、従来技術の熱処理装置内におけるガラス基板の挙動を示す説明図及びその円内拡大図である。(A) to (f) are explanatory views showing the behavior of the glass substrate in the heat treatment apparatus of the prior art and enlarged views in a circle thereof.

以下さらに本発明の実施形態について説明する。
本実施形態の熱処理装置1は、図1に示すように被加熱物を加熱する加熱室2を有し、加熱室2内に棚部材3が設置されたものである。棚部材3は、被加熱物たるガラス基板105を略水平姿勢で保持し、これを上下に一定の間隔をおいて複数枚収容する載置棚として機能するものである。
本実施形態では、棚部材3は熱処理装置1の本体部分とは別体のものである。
熱処理装置1の本体部分は、2点鎖線で示す外郭部材5内の中央に、加熱室2を有する。加熱室2の正面側には開口6があり、二点鎖線で示す扉7によって加熱室2の正面の開口6が開閉される。
加熱室2の奥面側、即ち開口6と対向する面は、全面が送風口8となっており、フィルター10が装着されている。
Hereinafter, embodiments of the present invention will be described.
As shown in FIG. 1, the heat treatment apparatus 1 of the present embodiment has a heating chamber 2 for heating an object to be heated, and a shelf member 3 is installed in the heating chamber 2. The shelf member 3 functions as a mounting shelf that holds the glass substrate 105, which is the object to be heated, in a substantially horizontal posture and stores a plurality of the glass substrate 105 vertically at regular intervals.
In the present embodiment, the shelf member 3 is a separate body from the main body portion of the heat treatment apparatus 1.
The main body of the heat treatment apparatus 1 has a heating chamber 2 in the center of the outer member 5 indicated by the alternate long and short dash line. There is an opening 6 on the front side of the heating chamber 2, and the opening 6 on the front of the heating chamber 2 is opened and closed by the door 7 indicated by the alternate long and short dash line.
The back surface side of the heating chamber 2, that is, the surface facing the opening 6, has an air outlet 8 on the entire surface, and a filter 10 is attached to the entire surface.

本実施形態では、加熱室2の側面に側面通風路11がある。また加熱室2の上部にはヒータ室12があり、電気ヒータ13が設置されている。側面通風路11とヒータ室12との間には通風口20があり、側面通風路11とヒータ室12は通風口20を介して連通している。加熱室2の裏面側には奥側通風路21がある。奥側通風路21は前記したヒータ室12と加熱室2の送風口8を繋ぐものであり、送風機23が設置されている。 In the present embodiment, there is a side ventilation passage 11 on the side surface of the heating chamber 2. Further, there is a heater chamber 12 above the heating chamber 2, and an electric heater 13 is installed. There is a ventilation port 20 between the side ventilation passage 11 and the heater chamber 12, and the side ventilation passage 11 and the heater chamber 12 communicate with each other through the ventilation port 20. There is a back side ventilation passage 21 on the back surface side of the heating chamber 2. The back side ventilation passage 21 connects the heater chamber 12 and the air outlet 8 of the heating chamber 2, and the blower 23 is installed.

熱処理装置1は、奥側通風路21に設けられた送風機23によって、加熱室2内の空気が側面通風路11等を経由して循環し、その間にヒータ室12を通過して循環する空気が所定の温度に調整される。
即ち加熱室2の空気は、送風機23の負圧によって吸引され、正面開口6の近傍から側面通風路11に流れる。側面通風路11を通過した空気は、通風口20からヒータ室12内に入り、電気ヒータ13と接して所定の温度に調整される。なお加熱室2には図示しない温度センサーがあり、当該温度センサーの検知温度が所定の温度となる様に電気ヒータ13が制御されている。
In the heat treatment apparatus 1, the air in the heating chamber 2 is circulated through the side ventilation passage 11 and the like by the blower 23 provided in the back side ventilation passage 21, and the air circulating through the heater chamber 12 is circulated between them. It is adjusted to a predetermined temperature.
That is, the air in the heating chamber 2 is sucked by the negative pressure of the blower 23 and flows from the vicinity of the front opening 6 to the side ventilation passage 11. The air that has passed through the side ventilation passage 11 enters the heater chamber 12 through the ventilation port 20 and comes into contact with the electric heater 13 to be adjusted to a predetermined temperature. The heating chamber 2 has a temperature sensor (not shown), and the electric heater 13 is controlled so that the temperature detected by the temperature sensor becomes a predetermined temperature.

ヒータ室12内で所定の温度に調整された空気は、送風機23に吸引されて加圧され、奥側通風路21及び送風口8を経由して加熱室2内に供給される。
本実施形態の熱処理装置1は、被加熱物を加熱処理するものであるから、加熱室2に導入される空気は高温である。また加熱室2内はある程度の風速をもって空気が流れている。本実施形態では、加熱室2内は、熱風が循環する状態となる。
The air adjusted to a predetermined temperature in the heater chamber 12 is sucked by the blower 23 and pressurized, and is supplied into the heating chamber 2 via the back side ventilation passage 21 and the air outlet 8.
Since the heat treatment apparatus 1 of the present embodiment heat-treats the object to be heated, the air introduced into the heating chamber 2 has a high temperature. In addition, air is flowing in the heating chamber 2 at a certain wind speed. In the present embodiment, hot air circulates in the heating chamber 2.

次に棚部材3について説明する。
棚部材3は、図1の様に熱処理装置1の本体部分とは別体のものである。棚部材3は、筐体25内に支持部材15(図3、図4)及びストッパー部材27(図2、図4)が設置されたものである。
棚部材3の筐体25は、図1、図2、図3の様に底面45、天面46及び左右の側面47,48が板で覆われ、正面と裏面が開口している。
Next, the shelf member 3 will be described.
As shown in FIG. 1, the shelf member 3 is a separate body from the main body portion of the heat treatment apparatus 1. The shelf member 3 has a support member 15 (FIGS. 3 and 4) and a stopper member 27 (FIGS. 2 and 4) installed in the housing 25.
As shown in FIGS. 1, 2, and 3, the housing 25 of the shelf member 3 has a bottom surface 45, a top surface 46, and left and right side surfaces 47 and 48 covered with plates, and the front surface and the back surface are open.

支持部材15は、加熱室2内においてガラス基板105を平置き状に支持するものであり、本実施形態では、図3の様に各段それぞれ二本の支持片26a,26bによって構成されている。また本実施形態では、多数のガラス基板105を収容するべく支持部材15は、高さ方向に所定の間隔をあけて複数段にわたって設置されている。
支持部材15を構成する支持片26a,26bは、図3、図4に示す様に棒状である。支持片26a,26bは、図3、図4の様に筐体25の側面47,48から片持ち状に張り出された多数のブラケット43に支持されている。
支持片26a,26bは、水平姿勢であって、筐体25の側面47,48に対して平行であり、被加熱物の挿入方向に設置されている。
支持片26a,26bの長手方向の両端には、ガラス基板105の縦方向の位置ずれを防ぐための前後方向位置決め部材42が設けられている(図2、図4)。
The support member 15 supports the glass substrate 105 in a flat manner in the heating chamber 2, and in the present embodiment, it is composed of two support pieces 26a and 26b in each stage as shown in FIG. .. Further, in the present embodiment, the support members 15 are installed in a plurality of stages at predetermined intervals in the height direction in order to accommodate a large number of glass substrates 105.
The support pieces 26a and 26b constituting the support member 15 are rod-shaped as shown in FIGS. 3 and 4. The support pieces 26a and 26b are supported by a large number of brackets 43 projecting cantilevered from the side surfaces 47 and 48 of the housing 25 as shown in FIGS. 3 and 4.
The support pieces 26a and 26b are in a horizontal posture, parallel to the side surfaces 47 and 48 of the housing 25, and are installed in the insertion direction of the object to be heated.
Front-to-back positioning members 42 are provided at both ends of the support pieces 26a and 26b in the longitudinal direction to prevent the glass substrate 105 from being displaced in the vertical direction (FIGS. 2 and 4).

ストッパー部材27は、ステンレススチール等の金属板を曲げ加工して作られたものであり、図2、図4、図5の様に、複数の接触部30が連接部31で繋がった構造となっている。
接触部30は、図2、図4の様に取り付け姿勢を基準として傾斜した平面を構成する部分である。
連接部31は、図2、図4の様に棚部材3の筐体25に取り付けられる取り付け部としての機能と、複数の接触部30を繋ぐ機能を果たす部分である。
連接部31は、図5に示す様にその形状は帯状である。そして連接部31の一方の辺から一定間隔で突出片部35が突出している。突出片部35は、前記した連接部31と同一平面を構成するものである。
The stopper member 27 is made by bending a metal plate such as stainless steel, and has a structure in which a plurality of contact portions 30 are connected by a connecting portion 31 as shown in FIGS. 2, 4, and 5. ing.
The contact portion 30 is a portion that constitutes a flat surface that is inclined with respect to the mounting posture as shown in FIGS. 2 and 4.
The connecting portion 31 is a portion that functions as a mounting portion to be attached to the housing 25 of the shelf member 3 and a function of connecting a plurality of contact portions 30 as shown in FIGS. 2 and 4.
The shape of the connecting portion 31 is strip-shaped as shown in FIG. Then, the protruding piece portions 35 project from one side of the connecting portion 31 at regular intervals. The protruding piece portion 35 constitutes the same plane as the connecting portion 31 described above.

突出片部35の自由端側は、図5の様に垂直方向に折り曲げられ、前記した接触部30が形成されている。ただし、折り曲げライン36は、連接部31の軸線37に対して傾斜している。そのため接触部30は、図5の様に、連接部31に対して交差し、且つ傾斜した平面となっている。即ち接触部30を構成する平面を仮想的に延長すると連接部31と交差する。また接触部30は、取り付けられた姿勢を基準とすると垂直姿勢(鉛直姿勢)に対して傾斜した姿勢となる。 The free end side of the protruding piece portion 35 is bent in the vertical direction as shown in FIG. 5, and the contact portion 30 described above is formed. However, the bending line 36 is inclined with respect to the axis 37 of the connecting portion 31. Therefore, as shown in FIG. 5, the contact portion 30 intersects with the connecting portion 31 and has an inclined flat surface. That is, when the plane constituting the contact portion 30 is virtually extended, it intersects with the connecting portion 31. Further, the contact portion 30 is in an inclined posture with respect to a vertical posture (vertical posture) based on the attached posture.

接触部30の自由端側は、さらに折り返されている。本実施形態は、折り返し部38が接触部30と略平行となる程度まで折り返されている。そのため折り返しライン40は、相当に丸みを帯びている。なお本実施形態の折り返し部38の曲げ形態は、ヘミング曲げと称される形態である。
接触部30の自由端側、即ち折り返しライン40は、ストッパー部材27が取り付けられた状態においては傾斜面の縦辺に相当し、被加熱物に対して反対側に向かって折り返された状態となる。
The free end side of the contact portion 30 is further folded back. In this embodiment, the folded-back portion 38 is folded back to the extent that it is substantially parallel to the contact portion 30. Therefore, the folding line 40 is considerably rounded. The bent form of the folded-back portion 38 of the present embodiment is a form called hemming bending.
The free end side of the contact portion 30, that is, the folding line 40 corresponds to the vertical side of the inclined surface in the state where the stopper member 27 is attached, and is in a state of being folded toward the opposite side with respect to the object to be heated. ..

また本実施形態では、接触部30は平滑化処理と硬化処理がなされている。
具体的には接触部30は、電解研磨処理が施され、平滑化処理と硬化処理が同時に行われている。ここで電解研磨とは、ワーク側を陽極にして電解液中に浸漬し、対極を陰極として通電するものである。
本実施形態では、ストッパー部材27は、ステンレススチールで作られている。ステンレススチールを電解研磨すると、表面の微小凹凸の凸部分により多くの電流が流れ、凸部が溶解して平滑化する。また溶解した金属成分の内、クロムが酸素と結合してワークの表面に酸化皮膜を形成する。その結果、ワークの表面が硬化する。
本実施形態では、ストッパー部材27を成形後、後加工として接触部30に電解研磨が施されている。そのため接触部30は平滑性が高く、且つ硬度も高い。
Further, in the present embodiment, the contact portion 30 is subjected to a smoothing treatment and a hardening treatment.
Specifically, the contact portion 30 is subjected to an electrolytic polishing treatment, and a smoothing treatment and a hardening treatment are performed at the same time. Here, electrolytic polishing is a method in which the work side is used as an anode and immersed in an electrolytic solution, and the counter electrode is used as a cathode to energize.
In this embodiment, the stopper member 27 is made of stainless steel. When stainless steel is electropolished, a large amount of current flows through the convex portions of the surface with minute irregularities, and the convex portions are melted and smoothed. In addition, among the dissolved metal components, chromium combines with oxygen to form an oxide film on the surface of the work. As a result, the surface of the work is hardened.
In the present embodiment, after the stopper member 27 is molded, the contact portion 30 is electropolished as a post-processing. Therefore, the contact portion 30 has high smoothness and high hardness.

ストッパー部材27は、図2、図4の様に、棚部材3に取り付けられている。具体的には、ネジ41によって、ストッパー部材27の連接部31が筐体25の開口端面に固定されて棚部材3に取り付けられている。
ストッパー部材27が取り付けられた状態においては、各接触部30は、支持片26a,26bと同等な高さの位置となる。即ちストッパー部材27が取り付けられた状態においては、各接触部30は、支持部材15と同等の高さとなり、ガラス基板105が熱風に煽られて幅方向に移動したときにガラス基板105の端部が接触し得る。
また各接触部30は、支持片26a,26bよりも外側に位置する。本実施形態では、支持片26a,26bにガラス基板105が設置されて棚部材3に収容されるので、各接触部30は、ガラス基板105が設置される設置領域の端部近傍に位置することとなる。
The stopper member 27 is attached to the shelf member 3 as shown in FIGS. 2 and 4. Specifically, the connecting portion 31 of the stopper member 27 is fixed to the open end surface of the housing 25 by the screw 41 and attached to the shelf member 3.
In the state where the stopper member 27 is attached, each contact portion 30 is located at a height equivalent to that of the support pieces 26a and 26b. That is, in the state where the stopper member 27 is attached, each contact portion 30 has the same height as the support member 15, and when the glass substrate 105 is blown by hot air and moves in the width direction, the end portion of the glass substrate 105 Can come into contact.
Further, each contact portion 30 is located outside the support pieces 26a and 26b. In the present embodiment, since the glass substrate 105 is installed on the support pieces 26a and 26b and accommodated in the shelf member 3, each contact portion 30 is located near the end of the installation area where the glass substrate 105 is installed. It becomes.

また各接触部30は、いずれもガラス基板105に向き、且つ上方が広がる方向に傾斜する。各接触部30の傾斜角Aは、5度以上、20度以下である。
接触部30の傾斜角5度未満である場合は、ガラス基板105を上昇させる際にガラス基板105の端部が抜けにくく、接触部30に引っ掛かる場合がある。また傾斜角が20度を越えると、ガラス基板105が風圧で幅方向に移動した際に、端部が接触部30に乗り上げてしまう懸念がある。
接触部30のより望ましい傾斜角Aは5度以上15度以下である。接触部30の傾斜角Aが15度前後であれば、ガラス基板105が風圧で幅方向に移動しても端部が乗り上げにくく、ストッパー部材としての機能を損なわない。またガラス基板105を上昇させる際には、十分な抜け勾配を確保することができる。
Further, each of the contact portions 30 faces the glass substrate 105 and is inclined in a direction in which the upper side expands. The inclination angle A of each contact portion 30 is 5 degrees or more and 20 degrees or less.
If the inclination angle of the contact portion 30 is less than 5 degrees, the ends of the glass substrate 105 is difficult to pull out when raising the glass substrate 105, which may be caught in the contact portion 30. Further, if the inclination angle exceeds 20 degrees, there is a concern that when the glass substrate 105 moves in the width direction due to wind pressure, the end portion rides on the contact portion 30.
The more desirable inclination angle A of the contact portion 30 is 5 degrees or more and 15 degrees or less. When the inclination angle A of the contact portion 30 is around 15 degrees, even if the glass substrate 105 moves in the width direction due to wind pressure, the end portion is difficult to ride on, and the function as a stopper member is not impaired. Further, when raising the glass substrate 105, a sufficient draft can be secured.

次に、本実施形態の熱処理装置1の機能について説明する。
本実施形態の熱処理装置1についても、ガラス基板105を被加熱物とし、ガラス基板105を熱処理するものである。
本実施形態においても、ガラス基板105は、加熱室2内において支持片26a,26b上に平置きされる。即ち各ガラス基板105は、撓みを無視すれば略水平姿勢に設置される。
ガラス基板105を取り出す際には、例えば図6に示すように、フォーク状の保持部材110を加熱室2内の取り出そうとするガラス基板105の下面側に差し入れ、保持部材110を上昇させてガラス基板105をすくい上げ、保持部材110を後退させてガラス基板105を加熱室2から取り出す。
Next, the function of the heat treatment apparatus 1 of the present embodiment will be described.
Also in the heat treatment apparatus 1 of the present embodiment, the glass substrate 105 is used as an object to be heated, and the glass substrate 105 is heat-treated.
Also in this embodiment, the glass substrate 105 is placed flat on the support pieces 26a and 26b in the heating chamber 2. That is, each glass substrate 105 is installed in a substantially horizontal posture if bending is ignored.
When taking out the glass substrate 105, for example, as shown in FIG. 6, a fork-shaped holding member 110 is inserted into the lower surface side of the glass substrate 105 to be taken out in the heating chamber 2, and the holding member 110 is raised to raise the glass substrate. The 105 is scooped up, the holding member 110 is retracted, and the glass substrate 105 is taken out from the heating chamber 2.

本実施形態においても、ストッパー部材27の接触部30は、各支持片26a,26bの幅方向外側に設けられている。 Also in this embodiment, the contact portion 30 of the stopper member 27 is provided on the outer side in the width direction of each of the support pieces 26a and 26b.

支持片26a,26bにガラス基板105を載置すると、ガラス基板105は自重によって僅かに撓み、図6(a)の様に下に凸の形状に変形する。
ガラス基板105は、加熱室2内で熱風にさらされて乾燥並びに焼成される。またガラス基板105は、熱風にさらされて幅方向にずれ、図6(b)の様に端部がストッパー部材27の接触部30に近づく場合がある。
When the glass substrate 105 is placed on the support pieces 26a and 26b, the glass substrate 105 is slightly bent by its own weight and deforms into a downwardly convex shape as shown in FIG. 6A.
The glass substrate 105 is exposed to hot air in the heating chamber 2 to be dried and fired. Further, the glass substrate 105 may be exposed to hot air and displaced in the width direction, and the end portion may approach the contact portion 30 of the stopper member 27 as shown in FIG. 6B.

ガラス基板105に対する乾燥や焼成が終了すると、図6(c)の様にロボットハンドのフォーク状の保持部材110の爪部111をガラス基板105の下に挿入する。爪部111の間隔は、支持片26a,26bの間隔よりも狭い。
続いて保持部材110を上昇させてガラス基板105をすくい上げる。
ここでガラス基板105は、2個の支持片26a,26bによって支持され、図6(c)の様に下に凸の形状であったものが、保持部材110の爪部111で中央部を支持されることによって図6(e)の様に上に凸の形状に変形する。そしてその中途段階でガラス基板105は図6(d)の様に直線状態となり、見かけ上の幅が本来の幅Waに戻る。そして場合によってはガラス基板105の端部が一方のストッパー部材27に近づき、一方のストッパー部材27と接触する。
When the drying and firing of the glass substrate 105 is completed, the claw portion 111 of the fork-shaped holding member 110 of the robot hand is inserted under the glass substrate 105 as shown in FIG. 6C. The distance between the claw portions 111 is narrower than the distance between the support pieces 26a and 26b.
Subsequently, the holding member 110 is raised to scoop up the glass substrate 105.
Here, the glass substrate 105 is supported by two support pieces 26a and 26b, and the one having a downwardly convex shape as shown in FIG. 6C supports the central portion by the claw portion 111 of the holding member 110. As a result, it is deformed into an upwardly convex shape as shown in FIG. 6 (e). Then, in the middle of the process, the glass substrate 105 becomes a linear state as shown in FIG. 6D, and the apparent width returns to the original width Wa. Then, in some cases, the end portion of the glass substrate 105 approaches one stopper member 27 and comes into contact with one stopper member 27.

この状態で図6(e)の様にガラス基板105が上昇する。ここで本実施形態で採用するストッパー部材27は、接触部30が、上方に広がる方向に傾斜している。そのためガラス基板105が上昇するのにつれて、接触部30の実際の接触位置は、ガラス基板105の端部から離れる方向となる。
またガラス基板105が支持片26a,26bから持ち上げられると、ガラス基板105は上に凸の形状に撓み、見かけ状の幅は短くなる。そのためガラス基板105が上昇すると、ストッパー部材27の接触部30は、ガラス基板105の端部から次第に離れ、ガラス基板105の端部と擦れ合う機会が少ない。
In this state, the glass substrate 105 rises as shown in FIG. 6 (e). Here, in the stopper member 27 used in the present embodiment, the contact portion 30 is inclined in a direction in which the contact portion 30 spreads upward. Therefore, as the glass substrate 105 rises, the actual contact position of the contact portion 30 becomes a direction away from the end portion of the glass substrate 105.
When the glass substrate 105 is lifted from the support pieces 26a and 26b, the glass substrate 105 bends upward in a convex shape, and the apparent width becomes shorter. Therefore, when the glass substrate 105 rises, the contact portion 30 of the stopper member 27 gradually separates from the end portion of the glass substrate 105, and there is little chance of rubbing against the end portion of the glass substrate 105.

また本実施形態で採用するストッパー部材27は、接触部30が平滑化処理されており、大きな凹凸はもちろん微細な凹凸も少なく、仮にガラス基板105と擦れあったとしてもガラス基板105を傷つけにくい。
さらに本実施形態で採用するストッパー部材27の接触部30は、端部が曲面であり、端部の返りや毛羽立ち等がない。
例えば、接触部30の端部が切り落とされた切断面であるならば、微小な返りや毛羽立ちがあり、ガラス基板105と擦れた場合にガラス基板105を傷つける懸念がある。
これに対して本実施形態の接触部30は、接触部30の縦辺に相当する部分がいずれも折り曲げられた部位であるから、微小な返りや毛羽立ちはない。
即ち接触部30の縦辺は、連接部31側の折り曲げライン36と、自由端側の折り返しライン40であるが、これらはいずれも折り曲げられたアール面であるから、返りや毛羽立ちがなく、ガラス基板105と接触してもガラス基板105を傷つけにくい。
そのため本実施形態の熱処理装置1では、ガラス基板105を取り出す際にガラス基板105を傷つけにくい。
Further, in the stopper member 27 used in the present embodiment, the contact portion 30 is smoothed, and there are few fine irregularities as well as large irregularities, and even if the stopper member 27 rubs against the glass substrate 105, the glass substrate 105 is not easily damaged.
Further, the contact portion 30 of the stopper member 27 used in the present embodiment has a curved end portion, and the end portion does not return or fluff.
For example, if the end portion of the contact portion 30 is a cut surface that has been cut off, there is a concern that the glass substrate 105 may be damaged when it rubs against the glass substrate 105 due to minute burr or fluff.
On the other hand, in the contact portion 30 of the present embodiment, since the portions corresponding to the vertical sides of the contact portion 30 are all bent portions, there is no slight burr or fluff.
That is, the vertical sides of the contact portion 30 are the folding line 36 on the connecting portion 31 side and the folding line 40 on the free end side, but since these are both bent round surfaces, there is no curling or fluffing, and the glass. The glass substrate 105 is not easily damaged even if it comes into contact with the substrate 105.
Therefore, in the heat treatment apparatus 1 of the present embodiment, the glass substrate 105 is not easily damaged when the glass substrate 105 is taken out.

本実施形態では、2列に配された棒状の支持片26a,26bによってガラス基板105を支持している。
支持片26a,26bにガラス基板105を設置した際、ガラス基板105は水平姿勢であることが望ましいが、実際には幾分かは撓むことが避けられない。
ガラス基板105の自由端の撓み角B(図6(a))は、5度未満であることが推奨される。熱処理装置1を設計する際には、撓み計算や実験によって自由端の撓み角Bを求め、この撓み角Bが5度未満となる様に支持片26a,26bの数や間隔を設定することが望ましい。
In the present embodiment, the glass substrate 105 is supported by rod-shaped support pieces 26a and 26b arranged in two rows.
When the glass substrate 105 is installed on the support pieces 26a and 26b, it is desirable that the glass substrate 105 is in a horizontal posture, but in reality, some bending is unavoidable.
It is recommended that the free end deflection angle B (FIG. 6A ) of the glass substrate 105 is less than 5 degrees. When designing the heat treatment apparatus 1, the bending angle B at the free end can be obtained by bending calculation or experiment, and the number and spacing of the support pieces 26a and 26b can be set so that the bending angle B is less than 5 degrees. desirable.

以上説明した実施形態では、接触部30の表面を電解研磨処理を行うことによって接触部30の平滑化と硬化を行ったが、平滑化処理としてバフ研磨等の機械的手法を採用したり、電解研磨処理等の化学的処理とバフ研磨等の機械的手法を併用してもよい。
また硬化処理としては、他に窒化による方法が考えられる。
窒化処理の一つにイソナイト(登録商標)処理やパルソナイト(登録商標)処理がある。前者のイソナイト(登録商標)処理は、塩浴軟窒化処理であり、主に摂氏570度または580度でワークの表面に窒化物を生成させる方法である。
後者のパルソナイト(登録商標)処理は、低温での塩浴軟窒化処理であり、主に摂氏480度または520度でワークの表面に窒化物を生成させる方法である。
In the embodiment described above, the surface of the contact portion 30 is subjected to electrolytic polishing treatment to smooth and harden the contact portion 30, but mechanical methods such as buffing may be adopted as the smoothing treatment, or electrolysis may be performed. Chemical treatment such as polishing treatment and mechanical method such as buffing may be used in combination.
Further, as the curing treatment, another method by nitriding can be considered.
One of the nitriding treatments is isonite (registered trademark) treatment and parsonite (registered trademark) treatment. The former isonite (registered trademark) treatment is a salt bath soft nitriding treatment, which is a method of forming a nitride on the surface of a work mainly at 570 degrees Celsius or 580 degrees Celsius.
The latter parsonite® treatment is a salt bath soft nitriding treatment at a low temperature, which is a method of forming nitrides on the surface of the work mainly at 480 degrees Celsius or 520 degrees Celsius.

以上説明した実施形態では、ストッパー部材27の接触部30は、傾斜平面を構成するものであったが、図7(a)に示すストッパー部材50の様に、棒状のものを加工して、上方が広がる方向に傾斜する接触部51を形成してもよい。
また図7(b)に示すストッパー部材52の様に、接触部30の奥行き方向をより長くしてもよい。
以上説明した実施形態では、接触部30の自由端側を180度程度折り返したが、折り返し角度はより小さくてもよい。例えば90度程度の折り曲げであってもよい。
In the embodiment described above, the contact portion 30 of the stopper member 27 constitutes an inclined flat surface, but as in the stopper member 50 shown in FIG. 7A, a rod-shaped member is processed to be upward. The contact portion 51 may be formed so as to be inclined in the direction of spreading.
Further, as in the stopper member 52 shown in FIG. 7B, the depth direction of the contact portion 30 may be made longer.
In the embodiment described above, the free end side of the contact portion 30 is folded back by about 180 degrees, but the folding angle may be smaller. For example, it may be bent at about 90 degrees.

以上説明した実施形態では、ストッパー部材27は複数の接触部30を持ち、一つのストッパー部材27を取り付けることによって複数段の支持部材15に対応することができる。しかしながら本発明はこの構成に限定されるものではなく、ただ一つの接触部30のみを備えたストッパー部材27を、各段に取り付けるものであってもよい。 In the embodiment described above, the stopper member 27 has a plurality of contact portions 30, and by attaching one stopper member 27, it is possible to correspond to the support member 15 in a plurality of stages. However, the present invention is not limited to this configuration, and a stopper member 27 having only one contact portion 30 may be attached to each stage.

以上説明した実施形態では、支持部材15は、高さ方向に複数段にわたって設置されているが、支持部材15の段数は任意であり、単数段(一段)だけであってもよい。
ストッパー部材27についても同様であり、一段だけであってもよい。
In the embodiment described above, the support member 15 is installed in a plurality of stages in the height direction, but the number of stages of the support member 15 is arbitrary and may be only a single stage (one stage).
The same applies to the stopper member 27, and there may be only one step.

以上説明した実施形態では、棚部材3は、熱処理装置1の本体部分とは別体であり、熱処理装置1の本体部分から取り外すことが可能な構造であるが、棚部材3は熱処理装置1と一体であって、抜き出すことができないものであってもよい。 In the embodiment described above, the shelf member 3 is separate from the main body portion of the heat treatment device 1 and has a structure that can be removed from the main body portion of the heat treatment device 1, but the shelf member 3 is different from the heat treatment device 1. It may be one and cannot be extracted.

1 熱処理装置
2 加熱室
3 棚部材
15 支持部材
26a,26b 支持片
27,50,52 ストッパー部材
30 接触部
36 折り曲げライン
38 折り返し部
40 折り返しライン
105 ガラス基板(被加熱物)
1 Heat treatment device 2 Heating chamber 3 Shelf member 15 Support member 26a, 26b Support pieces 27, 50, 52 Stopper member 30 Contact part 36 Bending line 38 Folding part 40 Folding line 105 Glass substrate (object to be heated)

Claims (9)

被加熱物を熱風で加熱する加熱室を有し、当該加熱室内で薄板状の被加熱物を熱処理する熱処理装置であって、前記被加熱物は、中央部を支持されてすくい上げられると撓むものであり、前記加熱室内に前記被加熱物を平置き状に支持する支持部材が設置されており、前記支持部材に前記被加熱物を設置することが可能な熱処理装置において、
前記支持部材は、前記被加熱物の端部より内側で前記被加熱物を支持するものであり、
前記支持部材よりも外側であって、前記被加熱物が設置される設置領域の端部近傍の前記支持部材から離れた位置に、前記被加熱物の移動を規制するストッパー部材があり、当該ストッパー部材には、前記被加熱物の端部が接触し得る接触部があり、当該接触部は、上方が広がる方向に傾斜していることを特徴とする熱処理装置。
A heat treatment apparatus having a heating chamber for heating an object to be heated with hot air and heat-treating a thin plate-shaped object to be heated in the heating chamber, wherein the object to be heated bends when a central portion is supported and scooped up. In a heat treatment apparatus in which a support member for horizontally supporting the object to be heated is installed in the heating chamber and the object to be heated can be installed in the support member.
The support member supports the object to be heated inside the end of the object to be heated.
Wherein A outer is than the support member, said spaced apart from the support member near the end of the installation area to be heated is placed, there is a stopper member for restricting the movement of the object to be heated, the stopper A heat treatment apparatus characterized in that the member has a contact portion with which an end portion of the object to be heated can come into contact, and the contact portion is inclined in a direction in which the upper part expands.
被加熱物を加熱する加熱室を有し、当該加熱室内で薄板状の被加熱物を熱処理する熱処理装置であって、当該加熱室内に前記被加熱物を平置き状に支持する支持部材が設置されており、前記支持部材に前記被加熱物を設置することが可能な熱処理装置において、
前記被加熱物が設置される設置領域の端部近傍に、前記被加熱物の移動を規制するストッパー部材があり、当該ストッパー部材には、前記被加熱物の端部が接触し得る接触部があり、当該接触部は、上方が広がる方向に傾斜し 、
前記接触部は、前記被加熱物側に面し、且つ上方が広がる方向に傾斜する傾斜面を有し、前記傾斜面の縦辺が前記被加熱物に対して反対側に向かって折り返されていることを特徴とする熱処理装置。
A heat treatment apparatus having a heating chamber for heating an object to be heated and heat-treating a thin plate-shaped object to be heated in the heating chamber, and a support member for supporting the object to be heated in a flat manner is installed in the heating chamber. In a heat treatment apparatus capable of installing the object to be heated on the support member.
Near the end of the installation area where the object to be heated is installed, there is a stopper member that regulates the movement of the object to be heated, and the stopper member has a contact portion that the end of the object to be heated can come into contact with. Yes, the contact part is inclined in the direction of spreading upward,
The contact portion has an inclined surface that faces the object to be heated and is inclined in a direction in which the upper part expands, and the vertical side of the inclined surface is folded back toward the opposite side to the object to be heated. thermal processing apparatus you characterized in that there.
被加熱物を加熱する加熱室を有し、当該加熱室内で薄板状の被加熱物を熱処理する熱処理装置であって、当該加熱室内に前記被加熱物を平置き状に支持する支持部材が設置されており、前記支持部材に前記被加熱物を設置することが可能な熱処理装置において、A heat treatment apparatus having a heating chamber for heating an object to be heated and heat-treating a thin plate-shaped object to be heated in the heating chamber, and a support member for supporting the object to be heated in a flat manner is installed in the heating chamber. In a heat treatment apparatus capable of installing the object to be heated on the support member.
前記被加熱物が設置される設置領域の端部近傍に、前記被加熱物の移動を規制するストッパー部材があり、当該ストッパー部材には、前記被加熱物の端部が接触し得る接触部があり、当該接触部は、上方が広がる方向に傾斜し 、Near the end of the installation area where the object to be heated is installed, there is a stopper member that regulates the movement of the object to be heated, and the stopper member has a contact portion that the end of the object to be heated can come into contact with. Yes, the contact part is inclined in the direction of spreading upward,
前記接触部は、棒状の部材で構成されていることを特徴とする熱処理装置。The heat treatment apparatus, wherein the contact portion is made of a rod-shaped member.
前記接触部は、平滑化処理がなされた平滑面であることを特徴とする請求項1乃至3のいずれかに記載の熱処理装置。 The heat treatment apparatus according to any one of claims 1 to 3, wherein the contact portion is a smoothed surface that has been subjected to a smoothing treatment. 前記接触部は、表面処理による硬化層を有していることを特徴とする請求項1乃至のいずれかに記載の熱処理装置。 The heat treatment apparatus according to any one of claims 1 to 4 , wherein the contact portion has a cured layer formed by surface treatment. 前記支持部材が複数段にわたって設置されるものであり、前記ストッパー部材は複数の前記接触部を有し、前記ストッパー部材を所定の位置に取り付けた状態においては、それぞれの接触部が、各段の前記設置領域の端部近傍に位置することを特徴とする請求項1乃至のいずれかに記載の熱処理装置。 The support member is installed in a plurality of stages, the stopper member has a plurality of the contact portions, and in a state where the stopper member is attached at a predetermined position, each contact portion is in each stage. The heat treatment apparatus according to any one of claims 1 to 5 , wherein the heat treatment apparatus is located near the end of the installation area. 前記被加熱物を前記加熱室に挿入する際の進行方向を前記被加熱物の縦方向と定義し、前記進行方向に対して直交する方向を前記被加熱物の幅方向と定義するとき、前記ストッパー部材は、前記設置領域の前記幅方向端部近傍にあり、前記被加熱物の前記幅方向の移動を規制するものであることを特徴とする請求項1乃至のいずれかに記載の熱処理装置。 When the traveling direction when the object to be heated is inserted into the heating chamber is defined as the vertical direction of the object to be heated, and the direction orthogonal to the traveling direction is defined as the width direction of the object to be heated, the above-mentioned The heat treatment according to any one of claims 1 to 6 , wherein the stopper member is located near the widthwise end portion of the installation area and regulates the movement of the object to be heated in the widthwise direction. apparatus. 前記被加熱物が前記支持部材と接して保持された状態において、前記被加熱物の端部の撓み角度が5度未満であることを特徴とする請求項1乃至のいずれかに記載の熱処理装置。 The heat treatment according to any one of claims 1 to 7 , wherein the bending angle of the end portion of the object to be heated is less than 5 degrees in a state where the object to be heated is held in contact with the support member. apparatus. 前記接触部は、鉛直方向に対して5度以上20度以下の範囲で傾斜した部位を有することを特徴とする請求項1乃至のいずれかに記載の熱処理装置。 The heat treatment apparatus according to any one of claims 1 to 8 , wherein the contact portion has a portion inclined in a range of 5 degrees or more and 20 degrees or less with respect to the vertical direction.
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