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JP6819646B2 - Electromagnetic steel sheet and its manufacturing method - Google Patents
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JP6819646B2 - Electromagnetic steel sheet and its manufacturing method - Google Patents

Electromagnetic steel sheet and its manufacturing method Download PDF

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JP6819646B2
JP6819646B2 JP2018076385A JP2018076385A JP6819646B2 JP 6819646 B2 JP6819646 B2 JP 6819646B2 JP 2018076385 A JP2018076385 A JP 2018076385A JP 2018076385 A JP2018076385 A JP 2018076385A JP 6819646 B2 JP6819646 B2 JP 6819646B2
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JP2019183232A (en
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千田 邦浩
邦浩 千田
聡一郎 吉▲崎▼
聡一郎 吉▲崎▼
善彰 財前
善彰 財前
尾田 善彦
善彦 尾田
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JFE Steel Corp
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Description

本発明は、主としてモータや発電機などの回転機用の鉄心に用いて好適な高周波特性と磁束密度が優れた電磁鋼板およびその製造方法に関するものである。 The present invention relates mainly to an electromagnetic steel sheet having excellent high frequency characteristics and magnetic flux density suitable for use in an iron core for a rotating machine such as a motor or a generator, and a method for manufacturing the same.

モータや発電機で消費される電力量は莫大であり、エネルギー消費量削減の観点からこれらの機器で用いられる鉄心の低損失化が必要とされている。 The amount of electric power consumed by motors and generators is enormous, and it is necessary to reduce the loss of the iron core used in these devices from the viewpoint of reducing energy consumption.

また、電気自動車やハイブリッド電気自動車をはじめとして家庭用電気機器に至るまで、その小型・軽量化を進めるうえで回転機の高回転化が進展している。高回転の電動機の鉄心で発生する損失を有効に低減するためには、鉄心の高周波損失を低減する必要があり、そのためには、鉄心材として用いられる電磁鋼板の薄厚化と電気抵抗率の増加が有効な手段である。 In addition, the rotation speed of rotating machines is increasing in order to reduce the size and weight of electric vehicles, hybrid electric vehicles, and household electric devices. In order to effectively reduce the loss generated in the iron core of a high-speed electric motor, it is necessary to reduce the high-frequency loss of the iron core. For that purpose, the thickness of the electromagnetic steel sheet used as the iron core material is reduced and the electrical resistivity is increased. Is an effective means.

上記したような用途に用いられる電磁鋼板として、素材鋼板を圧延法により十分に薄い母材としてから、化学気相浸珪法により鋼板表面にSiを蒸着し、さらに鋼板内部にSiを拡散させ、均一化させることで5質量%以上の高Siを含有する電磁鋼板を製造する方法が確立されており、高周波磁気特性の改善には有効であることが知られている。 As an electromagnetic steel sheet used for the above-mentioned applications, a material steel sheet is made into a sufficiently thin base material by a rolling method, Si is vapor-deposited on the surface of the steel sheet by a chemical vapor deposition silica method, and Si is further diffused inside the steel sheet. A method for producing an electromagnetic steel sheet containing a high Si content of 5% by mass or more by homogenization has been established, and it is known to be effective in improving high-frequency magnetic characteristics.

ところが、この方法で得られる電磁鋼板はSi含有量が高いために飽和磁化が低く、多くの回転機で必要とされる磁界強度5000A/mでの磁束密度(B50)を高められないという問題点があった。回転機の鉄心として使用される電磁鋼板のB50が低い場合、十分なトルクが得られず、電流値の増加でこれを補おうとすると銅損が増加するという問題を生じる。 However, the magnetic steel sheet obtained by this method has a low saturation magnetization due to its high Si content, and there is a problem that the magnetic flux density (B 50 ) at a magnetic field strength of 5000 A / m required by many rotating machines cannot be increased. There was a point. If the B 50 of the electrical steel sheet used as the iron core of the rotating machine is low, sufficient torque cannot be obtained, and if an increase in the current value is attempted to compensate for this, there arises a problem that copper loss increases.

また、電磁鋼板の高周波鉄損を改善するためには板厚の低減も有効であるものの、例えば0.1mm以下の板厚の電磁鋼板を板厚精度も含めて安定的に製造することは困難性が高く、コストの上昇を招くという問題点があった。このため、高周波特性を改善するための実用的な手法としては、ある程度の薄厚化を達成した上で、Si含有量を十分に高くすることが有効であるといえる。 In addition, although it is effective to reduce the plate thickness in order to improve the high-frequency iron loss of the electromagnetic steel sheet, it is difficult to stably manufacture an electromagnetic steel sheet with a plate thickness of 0.1 mm or less, including the plate thickness accuracy. There was a problem that the cost was high and the cost increased. Therefore, as a practical method for improving the high frequency characteristics, it can be said that it is effective to sufficiently increase the Si content after achieving a certain degree of thinning.

特公昭35−2657号公報Tokukousho 35-2657 Gazette 特開平4−362132号公報Japanese Unexamined Patent Publication No. 4-362132 特許第4123629号公報Japanese Patent No. 4123629 特開平7-173542号公報Japanese Unexamined Patent Publication No. 7-173542 特開平6-128642号公報Japanese Patent Application Laid-Open No. 6-128642

さて、発明者らは、Siを5質量%以上添加したときの磁束密度B50の低下を防止するには、Si量の増加による飽和磁化の低下に応じて鋼板の結晶方位を改善することが有効でないかとの考えを持つに至った。 By the way, in order to prevent the decrease of the magnetic flux density B 50 when 5% by mass or more of Si is added, the inventors can improve the crystal orientation of the steel sheet according to the decrease of the saturation magnetization due to the increase of the amount of Si. I came to have the idea that it might not be effective.

通常の電磁鋼板の開発においても集合組織の改善は磁束密度の向上に有効に作用し、一方でSi含有量の増加は電気抵抗率の増加を通じて鉄損改善に寄与することが知られているが、これらはそれぞれ単独で追及されるのが通常であり、本発明のように両者を相補的に用いる技術は提案されていなかった。 It is known that in the development of ordinary electrical steel sheets, the improvement of texture is effective in improving the magnetic flux density, while the increase in Si content contributes to the improvement of iron loss through the increase in electrical resistivity. , These are usually pursued independently, and a technique for using both of them in a complementary manner as in the present invention has not been proposed.

例えば、Si含有量が6.5質量%前後の高Si鋼板は、電気抵抗率と透磁率、鉄損、ヒステリシス損特性の点で理想的であるものの、高磁場域における磁束密度が劣位となるという問題点を有している。 For example, a high Si steel sheet with a Si content of around 6.5% by mass is ideal in terms of electrical resistivity, magnetic permeability, iron loss, and hysteresis loss characteristics, but has the problem that the magnetic flux density in the high magnetic field region is inferior. Has a point.

これに対して本発明は、鋼板の集合組織として、正キューブ方位{100}<001>もしくは面内無方向方位{100}<uvw>を用いることで、高磁場域における磁束密度の低下を改善することを念頭において、このような鋼板を得るために種々の実験と検討を重ねた末に、開発されたものである。 On the other hand, the present invention improves the decrease in magnetic flux density in the high magnetic field region by using the positive cube orientation {100} <001> or the in-plane non-directional orientation {100} <uvw> as the texture of the steel sheet. With this in mind, it was developed after repeated experiments and studies in order to obtain such a steel sheet.

電磁鋼板において磁化容易方向である<001>方向を板面内に集積させることは、磁化過程において1000〜10000A/m程度の磁界強度で得られる磁束密度を向上させるのに有効であり、電磁鋼板の磁束密度の代表値として用いられるB50の向上を図ることができる。鋼板面内の<001>方位を高度に集積させるための方法として、正キューブ方位{100}<001>あるいは面内無方向方位{100}<uvw>を発達させる手法が知られている。 Integrating the <001> direction, which is the easy magnetization direction of the electrical steel sheet, in the plate surface is effective in improving the magnetic flux density obtained at a magnetic field strength of about 1000 to 10000 A / m in the magnetization process. It is possible to improve B 50 , which is used as a representative value of the magnetic flux density of. As a method for highly accumulating the <001> orientations in the surface of the steel sheet, a method for developing the normal cube orientation {100} <001> or the in-plane non-directional orientation {100} <uvw> is known.

正キューブ方位{100}<001>を改善する手法としては、例えば特許文献1に記載の技術がある。この特許文献1には、一方向に冷間圧延したのち、さらにこの冷延方向と交差する方向に冷間圧延を加え、短時間焼鈍と900〜1300℃の高温焼鈍を行う、いわゆるクロス圧延を利用して、{100}<001>方位粒を、インヒビターを利用して二次再結晶させる方法が開示されている。 As a method for improving the positive cube orientation {100} <001>, for example, there is a technique described in Patent Document 1. In Patent Document 1, after cold rolling in one direction, cold rolling is further added in a direction intersecting the cold rolling direction, and short-time annealing and high-temperature annealing at 900 to 1300 ° C. are performed, so-called cross rolling. Utilizing this, a method of secondary recrystallization of {100} <001> oriented grains using an inhibitor is disclosed.

また、特許文献2には、熱延方向に対して直角の方向に50〜90%の圧下率で冷延し、ついで一次再結晶を目的とする焼鈍を施したのち、二次再結晶と純化を目的とする最終仕上焼鈍を施して、{100}<001>方位粒を、AlNをインヒビターとして利用して二次再結晶させる方法が開示されている。
これらの方法はいずれも、通常の冷間圧延とは大きく異なるクロス圧延を用いているため、母材のSi含有量を極度に高めた場合、圧延時の割れなどのトラブルが発生し、工業生産が事実上不可能である。
Further, in Patent Document 2, cold rolling is performed in a direction perpendicular to the hot rolling direction at a reduction rate of 50 to 90%, and then annealing is performed for the purpose of primary recrystallization, and then purification is performed as secondary recrystallization. Disclosed is a method of performing final finish annealing for the purpose of secondary recrystallization of {100} <001> oriented grains using AlN as an inhibitor.
Since all of these methods use cross rolling, which is significantly different from normal cold rolling, if the Si content of the base metal is extremely high, problems such as cracks during rolling will occur, resulting in industrial production. Is virtually impossible.

また、特許文献3では、C:0.003〜0.08wt%、Si:2.0〜8.0wt%、Mn:0.005〜3.0wt%およびAl:0.0010〜0.012wt%を含み、かつSe、S、OおよびNをそれぞれ30ppm以下に低減し、残部はFeおよび不可避的不純物の組成になる溶鋼を、スラブとし、ついで熱間圧延後、必要に応じて熱延板焼鈍を施したのち、1回または中間焼鈍を挟む2回以上の冷間圧延を施して最終板厚に仕上げ、ついで再結晶焼鈍を施し、その後必要に応じて焼鈍分離剤を塗布してから、最終仕上焼鈍を施す一連の工程からなる電磁鋼板の製造方法において、最終冷延前における平均結晶粒径を100μm以上、650μm以下とする製造方法が開示されている。
この方法の場合、圧延前粒径を粗大にする必要があるため、圧延時に割れが発生しやすい。特にSi含有量を高めた場合、割れの発生がさらに助長されるため、高Siの材料を製造することが困難である。
Further, in Patent Document 3, C: 0.003 to 0.08 wt%, Si: 2.0 to 8.0 wt%, Mn: 0.005 to 3.0 wt% and Al: 0.0010 to 0.012 wt% are contained, and Se, S, O and N are contained. The slab is made of molten steel, which is reduced to 30 ppm or less, and the balance is composed of Fe and unavoidable impurities. Then, after hot rolling, hot-rolled sheet is annealed as necessary, and then one or intermediate annealing is performed. An electromagnetic steel plate consisting of a series of steps in which cold rolling is performed two or more times to finish the final plate thickness, then recrystallization annealing is performed, and then an annealing separator is applied as necessary, and then final finish annealing is performed. In the manufacturing method, a manufacturing method in which the average crystal grain size before final cold rolling is 100 μm or more and 650 μm or less is disclosed.
In the case of this method, since it is necessary to make the grain size before rolling coarse, cracks are likely to occur during rolling. In particular, when the Si content is increased, the occurrence of cracks is further promoted, so that it is difficult to produce a material having a high Si content.

また、面内無方向方位{100}<uvw>を有する鋼板の製造方法として、特許文献4には、1.0質量%以下のC、0.2〜6.5質量%のSi、0.05〜3質量%のMnを含有した鋼板を、タイトコイル状態もしくは積層状態にて最終焼鈍する際に、焼鈍分離剤として脱炭を促進する物質、もしくは、脱炭を促進する物質と脱Mnを促進する物質を用いて焼鈍する方法が開示されている。
この方法においても、高Si材を得るにはSi含有量の高い母材を冷間圧延する必要があり、Si含有量を4質量%以上とすることは困難である。
Further, as a method for producing a steel sheet having an in-plane non-directional orientation {100} <uvw>, Patent Document 4 describes C of 1.0% by mass or less, Si of 0.2 to 6.5% by mass, and Mn of 0.05 to 3% by mass. When the contained steel sheet is finally annealed in a tight coil state or a laminated state, it is annealed using a substance that promotes decarburization as an annealing separator, or a substance that promotes decarburization and a substance that promotes demineralization. The method is disclosed.
Also in this method, in order to obtain a high Si material, it is necessary to cold-roll the base material having a high Si content, and it is difficult to make the Si content 4% by mass or more.

さらに、特許文献5には、質量%で、4.0%<Si≦8.0%、Al≦2.0%、残部Fe及び不可避的不純物からなる溶鋼を、移動更新する冷却体表面によって凝固せしめて鋳造鋼帯とし、次いで該当鋳造鋼帯を冷間圧延して所定の厚さとした後、仕上げ焼鈍する高珪素含有無方向性電磁鋼板の製造方法において、冷間圧延に際し圧延率を5%以上40%未満とすることにより面内無方向方位となる無方向性電磁鋼板を製造する方法が開示されている。
この方法では、鋳造により所定の厚さの鋼帯を得た後、冷間圧延して目的とする板厚とするため、冷間圧延率を低くすることができるが、急冷鋳造後の鋼帯には組織の不均一やエッジ部および内部に欠陥が生じやすいため、冷間圧延時の割れは通常の圧延よりも発生しやすく、やはり集合組織の発達した高Si材を安定的に得ることは困難といえる。
Further, in Patent Document 5, in mass%, molten steel composed of 4.0% <Si ≤ 8.0%, Al ≤ 2.0%, balance Fe and unavoidable impurities is solidified by the surface of a cooling body that moves and renews to form a cast steel strip. Then, in the method for producing a high silicon-containing non-oriented electrical steel sheet which is cold-rolled to a predetermined thickness and then finish-annealed, the rolling ratio is set to 5% or more and less than 40% during cold rolling. A method for manufacturing a non-oriented electrical steel sheet having an in-plane non-directional orientation is disclosed.
In this method, a steel strip having a predetermined thickness is obtained by casting and then cold-rolled to obtain the desired plate thickness. Therefore, the cold rolling ratio can be lowered, but the steel strip after quenching casting. Since uneven structure and defects are likely to occur at the edges and inside, cracks during cold rolling are more likely to occur than in normal rolling, and it is also possible to stably obtain high Si material with a well-developed texture. It can be said that it is difficult.

以上述べた二方向性電磁鋼板あるいは面内無方向性電磁鋼板の製造においては、製鋼段階でSi含有量を5%以上に高めた場合、冷間圧延が困難となるため、所望の製品が得られないという問題点が生じる。 In the production of the above-mentioned bidirectional electrical steel sheet or in-plane non-oriented electrical steel sheet, if the Si content is increased to 5% or more at the steelmaking stage, cold rolling becomes difficult, so that a desired product can be obtained. There is a problem that it cannot be done.

これに対し、冷間圧延前の母材段階では冷間圧延で製造可能な範囲のSi含有量としておき、十分に集合組織が発達した鋼帯を得てからCVD法などによりSiを鋼板内部に注入してやれば、十分に板厚が薄い場合であっても安定的に高Siの電磁鋼板を製造することが可能であり、回転機用鉄心として適用した場合に低損失・高効率の実現が可能である。
本発明は、上記の知見に基づき、種々の実験と検討を重ねた末に完成されたものである。
On the other hand, in the base metal stage before cold rolling, the Si content is set within the range that can be manufactured by cold rolling, and after obtaining a steel strip with a sufficiently developed texture, Si is placed inside the steel sheet by the CVD method or the like. By injecting it, it is possible to stably manufacture high-Si electromagnetic steel sheets even when the sheet thickness is sufficiently thin, and it is possible to realize low loss and high efficiency when applied as an iron core for rotating machines. Is.
The present invention has been completed after various experiments and studies based on the above findings.

すなわち、本発明の要旨構成は次のとおりである。
1.質量%で、Si:4.0%以下を含有し、残部がFeおよび不可避的不純物の組成からなり、圧延方向のB50が1.80T以上、圧延直角方向のB50が1.75T以上の磁気特性を有する板厚0.25mm以下とした母材鋼板に対して、外部からSiを注入し、拡散させることにより、板厚方向に均一に5.0〜7.0%のSiを含有させることを特徴とする電磁鋼板の製造方法。
That is, the gist structure of the present invention is as follows.
1. 1. By mass%, Si: contains 4.0% or less, the balance being Fe and unavoidable impurities, the rolling direction of the B 50 at least 1.80T, perpendicular to the rolling direction of the B 50 has a magnetic characteristic of more than 1.75T Manufacture of an electromagnetic steel sheet characterized by uniformly containing 5.0 to 7.0% Si in the plate thickness direction by injecting Si from the outside into a base steel sheet having a sheet thickness of 0.25 mm or less and diffusing it. Method.

2.前記母材鋼板の平均結晶粒径が200μm以上であることを特徴とする前記1記載の電磁鋼板の製造方法。 2. 2. The method for producing an electromagnetic steel sheet according to 1, wherein the average crystal grain size of the base steel sheet is 200 μm or more.

3.前記母材鋼板が、質量%で、さらにMn:0.005〜2.0%、Sn:0.01〜0.50%、Sb:0.005〜0.50%、Mo:0.005〜0.50%、Cr:0.05〜1.50%、Ni:0.005〜2.0%およびP:0.005〜0.5%のうちから選んだ少なくとも一種を含有する組成になることを特徴とする前記1または2記載の電磁鋼板の製造方法。 3. 3. The base steel sheet is mass%, and Mn: 0.005 to 2.0%, Sn: 0.01 to 0.50%, Sb: 0.005 to 0.50%, Mo: 0.005 to 0.50%, Cr: 0.05 to 1.50%, Ni: 0.005 to The method for producing an electromagnetic steel sheet according to 1 or 2 above, wherein the composition contains at least one selected from 2.0% and P: 0.005 to 0.5%.

4.Siを板厚方向に均一に質量%で5.0〜7.0%含有し、残部がFeおよび不可避的不純物の組成からなる板厚が0.25mm以下の電磁鋼板であって、圧延方向のB50が1.60T以上、圧延直角方向のB50が1.55T以上であることを特徴とする電磁鋼板。 4. An electromagnetic steel sheet containing 5.0 to 7.0% by mass of Si uniformly in the plate thickness direction, the balance of which is composed of Fe and unavoidable impurities, and the plate thickness is 0.25 mm or less, and the B 50 in the rolling direction is 1.60 T. As described above, the electromagnetic steel sheet characterized in that B 50 in the direction perpendicular to rolling is 1.55 T or more.

5.前記電磁鋼板が、質量%で、さらにMn:0.005〜2.0%、Sn:0.01〜0.50%、Sb:0.005〜0.50%、Mo:0.005〜0.50%、Cr:0.05〜1.50%、Ni:0.005〜2.0%およびP:0.005〜0.5%のうちから選んだ少なくとも一種を含有する組成になることを特徴とする前記4記載の電磁鋼板。 5. The weight of the electrical steel sheet is Mn: 0.005 to 2.0%, Sn: 0.01 to 0.50%, Sb: 0.005 to 0.50%, Mo: 0.005 to 0.50%, Cr: 0.05 to 1.50%, Ni: 0.005 to 2.0. % And P: The electromagnetic steel sheet according to 4 above, wherein the composition contains at least one selected from 0.005 to 0.5%.

本発明により得られる電磁鋼板を、高回転・高周波の条件で使用されるモータや発電機等の回転機の鉄心材料として用いることにより、鉄損と銅損の両方を改善することができ、従来よりも高いモータ効率を達成することが可能である。 By using the electromagnetic steel sheet obtained by the present invention as an iron core material for a rotating machine such as a motor or a generator used under high rotation and high frequency conditions, both iron loss and copper loss can be improved. It is possible to achieve higher motor efficiency than.

以下、本発明に従う電磁鋼板の製造方法および得られた電磁鋼板における各構成要件について具体的に説明する。なお、成分に関する「%」は、特に断らない限り質量%を意味するものとする。
(1) Si注入前の母材鋼板のSi含有量:4.0%以下(残部は不可避的不純物)
冷間圧延により製造されるSi注入前の母材鋼板のSi含有量が4.0%を超える場合、冷間圧延の荷重が過大となるとともに、鋼帯の割れ発生頻度が増加して通常の工業生産設備での製造が困難となるので、母材鋼板のSi量は4.0%以下に限定する。
Hereinafter, a method for manufacturing an electromagnetic steel sheet according to the present invention and each constituent requirement of the obtained electromagnetic steel sheet will be specifically described. In addition, "%" regarding a component shall mean mass% unless otherwise specified.
(1) Si content of base steel sheet before Si injection: 4.0% or less (remaining is unavoidable impurities)
If the Si content of the base steel sheet before Si injection manufactured by cold rolling exceeds 4.0%, the load of cold rolling becomes excessive and the frequency of cracking of the steel strip increases, resulting in normal industrial production. Since it will be difficult to manufacture with equipment, the amount of Si in the base steel sheet is limited to 4.0% or less.

(2) Si注入前の母材鋼板の磁気特性:圧延方向のB50が1.80T以上、圧延直角方向のB50が1.75T以上
Si注入後の飽和磁化の低下を考慮し、Si注入前に十分に高い方位集積度の鋼板を用いる必要がある。圧延方向のB50が1.80Tに満たない母材鋼板にSiを注入して、Si含有量を5%以上に高めたとしても、圧延方向のB50を1.60T以上とすることができない。また、母材鋼板の圧延直角方向のB50が1.75Tに満たないと、Siを注入してSi含有量を5%以上に高めたとしても1.60T以上のB50を得ることができない。
(2) Magnetic characteristics of base steel sheet before Si injection: B 50 in the rolling direction is 1.80 T or more, B 50 in the direction perpendicular to rolling is 1.75 T or more.
Considering the decrease in saturation magnetization after Si injection, it is necessary to use a steel sheet with a sufficiently high directional integration before Si injection. Even if Si is injected into a base steel sheet having a B 50 in the rolling direction of less than 1.80 T to increase the Si content to 5% or more, the B 50 in the rolling direction cannot be 1.60 T or more. Further, if the B 50 in the direction perpendicular to the rolling of the base steel sheet is less than 1.75 T, even if Si is injected to increase the Si content to 5% or more, B 50 of 1.60 T or more cannot be obtained.

(3) 板厚0.25mm以下、板厚方向に均一に5.0〜7.0%のSi含有量(製品)
高周波磁気特性改善のため、板厚は0.25mm以下とし、Si含有量を5.0〜7.0%とする。板厚が0.25mmを超えるとSi含有量を高めても高周波磁気特性を十分に改善することができない。また、Si含有量が5.0%未満の場合、渦電流損が増加して鉄損が増加する。一方、Si含有量が7.0%を超えると鋼板の脆化が顕著となるため、7.0%以下に限定する。
板厚については、薄いほどSi含有量が高い効果と相まって効果を発揮するので、0.20mm以下の板厚とするのがより望ましい。
(3) Si content (product) with a plate thickness of 0.25 mm or less and a uniform 5.0 to 7.0% in the plate thickness direction
To improve the high-frequency magnetic characteristics, the plate thickness shall be 0.25 mm or less, and the Si content shall be 5.0 to 7.0%. If the plate thickness exceeds 0.25 mm, the high-frequency magnetic characteristics cannot be sufficiently improved even if the Si content is increased. If the Si content is less than 5.0%, the eddy current loss increases and the iron loss increases. On the other hand, if the Si content exceeds 7.0%, the embrittlement of the steel sheet becomes remarkable, so the content is limited to 7.0% or less.
As for the plate thickness, it is more desirable to set the plate thickness to 0.20 mm or less because the thinner the plate, the higher the Si content and the more effective the effect.

(4) Siの注入
圧延が容易なSi含有量:4.0%以下とした母材鋼板に対し、冷間圧延後にSiを注入することで高Si電磁鋼板を安定的に製造することが可能である。
Siを注入する方法としては種々の方法が適用可能であるが、化学気相浸珪法により鋼板表面のSi量を一時的に増加させた後、高温での焼鈍により板厚方向にSi分布を均一化させる方法が工業的に確立しており、本発明に適用するのに適している。
(4) Si injection Easy rolling Si content: A high Si electromagnetic steel sheet can be stably produced by injecting Si after cold rolling into a base steel sheet with a Si content of 4.0% or less. ..
Various methods can be applied as the method of injecting Si, but after temporarily increasing the amount of Si on the surface of the steel sheet by the chemical vapor deposition silencing method, the Si distribution is increased in the plate thickness direction by annealing at high temperature. The method of homogenization is industrially established and suitable for application to the present invention.

(5) Si注入処理前の母材鋼板の平均結晶粒径:200μm以上
後述する表1のNo.29〜36に示されるように、Si注入処理前の母材鋼板の平均結晶粒径を200μm以上とすることにより、Si注入処理によるB50の低下が防止されて、モータ鉄心として使用した場合に高いモータ効率が得られる。これは、Si拡散処理が1200℃に達する高温で行われるため、拡散処理中の一次粒成長の過程でB50増加に不利な{111}集合組織が発達するおそれがあるが、Si注入処理前の粒径を大きくしておけば拡散処理中の一次粒成長に伴う{111}集合組織の発達が抑制されると考えられる。
従って、本発明においては、Si注入処理前の鋼板において、圧延方向のB50を1.80T以上、圧延直角方向のB50を1.75T以上とすると同時に、一次粒径を200μm以上としておくのが好ましい。このような母材鋼板を得るためには、熱延板焼鈍温度を1080℃程度以上とし、冷間圧延を180℃程度以上、冷間圧延後の焼鈍温度を1080℃以上とするのがよい。また、母材鋼板の平均結晶粒径(一次再結晶粒径)は板厚方向に直交する平面で切った断面において計測するのが適している。
(5) Average crystal grain size of the base steel sheet before Si injection treatment: 200 μm or more As shown in Nos. 29 to 36 of Table 1 described later, the average crystal grain size of the base steel sheet before Si injection treatment is 200 μm. By doing so, the decrease of B 50 due to the Si injection process is prevented, and high motor efficiency can be obtained when used as a motor iron core. Since the Si diffusion treatment is performed at a high temperature of up to 1200 ° C., there is a possibility that {111} texture, which is disadvantageous for increasing B 50 , may develop in the process of primary grain growth during the diffusion treatment, but before the Si injection treatment. It is considered that if the particle size of is increased, the development of the {111} textured structure accompanying the primary grain growth during the diffusion treatment is suppressed.
Therefore, in the present invention, it is preferable that the B 50 in the rolling direction is 1.80 T or more and the B 50 in the direction perpendicular to rolling is 1.75 T or more, and at the same time, the primary particle size is 200 μm or more in the steel sheet before the Si injection treatment. .. In order to obtain such a base steel sheet, it is preferable that the hot-rolled sheet annealing temperature is about 1080 ° C. or higher, the cold rolling is about 180 ° C. or higher, and the annealing temperature after cold rolling is 1080 ° C. or higher. Further, it is suitable to measure the average crystal grain size (primary recrystallization grain size) of the base steel sheet in a cross section cut by a plane orthogonal to the plate thickness direction.

(6) 圧延方向のB50が1.60T以上、圧延直角方向のB50が1.55T以上(製品)
製品の圧延方向のB50を1.60T以上、圧延直角方向のB50を1.55T以上とすることにより、回転機として用いたときに十分に高いトルクを得ることが可能となるだけでなく、銅損の増加を防止することができる。また、分割鉄心として用いたとき、磁束密度が高くなるティース方向を圧延方向とすることで、より良好な特性を得ることができる。このため、圧延直角方向よりも圧延方向の磁束密度を高めておくことは実機特性改善の観点から有利である。
さらに回転機の効率高めようとする場合は、Si注入処理前の母材鋼板の方位集積度を高めることにより、製品における圧延方向のB50を1.65T以上、圧延直角方向のB50を1.60T以上とするのが望ましい。
(6) B 50 in the rolling direction is 1.60 T or more, B 50 in the direction perpendicular to rolling is 1.55 T or more (product)
By setting the B 50 in the rolling direction of the product to 1.60 T or more and the B 50 in the rolling direction perpendicular to 1.55 T or more, not only is it possible to obtain a sufficiently high torque when used as a rotating machine, but also copper. It is possible to prevent an increase in loss. Further, when used as a split iron core, better characteristics can be obtained by setting the teeth direction in which the magnetic flux density is high as the rolling direction. Therefore, it is advantageous to increase the magnetic flux density in the rolling direction as compared with the rolling perpendicular direction from the viewpoint of improving the characteristics of the actual machine.
If an additional trying to increase efficiency of the rotating machine, by increasing the orientation integration degree of the base material steel plate before Si implantation, or 1.65T the rolling direction of the B 50 in the product, 1.60T a direction perpendicular to the rolling direction of the B 50 It is desirable to do the above.

次に、Si以外の任意添加成分について説明する。
Mn:0.005〜2.0%
Mnは、熱間加工性を改善するのに有用な元素であるが、含有量が0.005%に満たないとその効果がなく、一方2.0%を超えると集合組織形成が困難となるので、Mn含有量は0.005〜2.0%の範囲とすることが好ましい。
Next, optional additive components other than Si will be described.
Mn: 0.005 to 2.0%
Mn is an element useful for improving hot workability, but if the content is less than 0.005%, it will not be effective, while if it exceeds 2.0%, it will be difficult to form an texture, so Mn is contained. The amount is preferably in the range of 0.005 to 2.0%.

Sn:0.01〜0.50%
Snは、0.01%以上の添加で集合組織改善により正キューブ方位鋼板あるいは面内無方向鋼板の方位集積度向上に寄与するが、0.5%を超えると効果が飽和する一方、コストアップを招くため、上限は0.5%とすることが好ましい。
Sn: 0.01 to 0.50%
Addition of Sn of 0.01% or more contributes to the improvement of the orientation integration of the positive cube directional steel sheet or the in-plane non-directional steel sheet by improving the texture structure, but if it exceeds 0.5%, the effect is saturated and the cost increases. The upper limit is preferably 0.5%.

Sb:0.005〜0.50%
Sbも、Sn同様、磁束密度向上に効果のある元素である。しかしながら、含有量が0.005%に満たないとその添加効果に乏しく、一方0.50%を超えるとその効果は飽和に達するので、Sb含有量は0.005〜0.50%とすることが好ましい。
Sb: 0.005 to 0.50%
Like Sn, Sb is an element that is effective in improving the magnetic flux density. However, if the content is less than 0.005%, the effect of addition is poor, while if it exceeds 0.50%, the effect reaches saturation. Therefore, the Sb content is preferably 0.005 to 0.50%.

Mo:0.005〜0.50%
Moは、熱間圧延における鋼板表面の欠陥を防止すると共に、表層酸化抑制により鉄損低減に効果のある元素である。しかしながら、含有量が0.005%に満たないとその添加効果に乏しく、一方0.50%を超えた場合には炭化物を形成し、鉄損が増加するため、Mo含有量は0.005〜0.50%とすることが好ましい。
Mo: 0.005 to 0.50%
Mo is an element that prevents defects on the surface of steel sheets during hot rolling and is effective in reducing iron loss by suppressing surface oxidation. However, if the content is less than 0.005%, the effect of addition is poor, while if it exceeds 0.50%, carbides are formed and iron loss increases, so the Mo content can be set to 0.005 to 0.50%. preferable.

Cr:0.05〜1.50%
Crは、Siとともに鋼板の電気抵抗率を増加させることにより渦電流損を低減する作用を有する元素である。しかしながら、添加量が0.05%を下回るとこのような効果が得られず、一方1.50%を超えて添加すると炭化物を形成して磁気特性の劣化を招くため、Cr含有量は0.05〜1.50%の範囲とすることが好ましい。
Cr: 0.05 to 1.50%
Cr is an element that has the effect of reducing eddy current loss by increasing the electrical resistivity of the steel sheet together with Si. However, if the addition amount is less than 0.05%, such an effect cannot be obtained, while if the addition amount exceeds 1.50%, carbides are formed and the magnetic properties are deteriorated. Therefore, the Cr content is in the range of 0.05 to 1.50%. Is preferable.

Ni:0.005〜2.0%
Niは、強磁性体元素であることも磁束密度の向上に寄与しているものと推察される。しかしながら、添加量が0.005%に満たないと磁気特性の向上量が小さく、一方2.0%を超えると集合組織形成が不安定になり磁気特性が劣化するので、Ni添加量は0.005〜2.0%とすることが好ましい。
上掲した各成分は母材鋼板中に添加することで集合組織形成に寄与すると共に、製品の地鉄中に存在することで磁気特性を改善する効果を有する。
Ni: 0.005 to 2.0%
It is presumed that Ni is also a ferromagnetic element and contributes to the improvement of magnetic flux density. However, if the addition amount is less than 0.005%, the improvement amount of the magnetic characteristics is small, while if it exceeds 2.0%, the texture formation becomes unstable and the magnetic characteristics deteriorate. Therefore, the Ni addition amount is set to 0.005 to 2.0%. Is preferable.
Each of the above components contributes to the formation of texture by being added to the base steel sheet, and has the effect of improving the magnetic properties by being present in the base iron of the product.

P:0.005〜0.5%
Pは、集合組織改善効果を有するが、この効果は0.005%以上で発現する。一方、0.5%を超えて添加すると鋼板の脆化を招く。従って、P含有量は0.005〜0.5%の範囲とすることが好ましい。
P: 0.005 to 0.5%
P has an texture improving effect, and this effect is expressed at 0.005% or more. On the other hand, if it is added in excess of 0.5%, it causes embrittlement of the steel sheet. Therefore, the P content is preferably in the range of 0.005 to 0.5%.

集合組織を適正に制御したSi注入処理前の母材鋼板を製造するために、上記の他にスラブ鋳造後の成分として、C:0.002〜0.10%、Al:0.0010〜0.015%を含有させることは、圧延方向および圧延直角方向に高い磁束密度を有する集合組織を形成する上で有利である。
C:0.002〜0.10%
Cは、冷間圧延において、結晶粒内における局所変形を促進させ、{100}<001>組織の発達を促して磁気特性を向上させるのに有効に寄与する。しかしながら、冷間圧延前の鋼中の含有量が0.002%に満たないと{100}<001>粒の生成効果が小さくなるために磁束密度の低下を招く。一方、C量が0.10%を超えると脱炭焼鈍で除去することが困難になるだけでなく、熱延板焼鈍時に部分的にγ変態を起こし集合組織の形成が困難となる。従って、C含有量は0.002〜0.10%とするのがよい。
In addition to the above, C: 0.002 to 0.10% and Al: 0.0010 to 0.015% may be contained as components after slab casting in order to produce a base steel sheet before the Si injection treatment in which the texture is properly controlled. It is advantageous in forming an texture having a high magnetic flux density in the rolling direction and the direction perpendicular to rolling.
C: 0.002 to 0.10%
C promotes local deformation in crystal grains in cold rolling, promotes the development of {100} <001> structure, and effectively contributes to improving the magnetic properties. However, if the content in the steel before cold rolling is less than 0.002%, the effect of producing {100} <001> grains becomes small, which causes a decrease in the magnetic flux density. On the other hand, if the amount of C exceeds 0.10%, not only is it difficult to remove by decarburization annealing, but also γ transformation is partially caused during hot rolling sheet annealing, making it difficult to form an texture. Therefore, the C content is preferably 0.002 to 0.10%.

Al:0.0010〜0.015%
Alは、母材鋼板を得るための集合組織形成のための焼鈍の際に{100}<001>粒を適度に発達させる作用を有する。Al量が0.0010%に満たないと{100}<001>方位の集積度が低下して良好な磁束密度が得られず、一方Al量が0.015%を超えると、やはり{100}<001>方位の集積度が低下するだけでなく、{110}<001>方位が増加して、圧延面内における平均的な磁気特性の劣化を招く。従って、Al含有量は0.0010〜0.015%の範囲とするのがよい。
Al: 0.0010 to 0.015%
Al has an action of appropriately developing {100} <001> grains during annealing for forming a texture to obtain a base steel sheet. If the Al amount is less than 0.0010%, the degree of integration of the {100} <001> direction decreases and a good magnetic flux density cannot be obtained. On the other hand, if the Al amount exceeds 0.015%, the {100} <001> direction is also achieved. Not only does the degree of integration decrease, but the {110} <001> orientation increases, leading to deterioration of the average magnetic characteristics in the rolled surface. Therefore, the Al content should be in the range of 0.0010 to 0.015%.

次に、本発明の代表的な製造条件について述べる。
本発明の鋼板を製造するには、Siを4.0%以下含有し、必要に応じてMn、Sn、Sb、Mo、Cr、Ni、P、C、Alを含有する鋼スラブを、熱間圧延により板厚1.5〜3.5mmの熱延板とした後、必要に応じて温度1080℃〜1170℃の熱延板焼鈍を施し、ついで酸洗後、1回または中間焼鈍を挟む2回以上の冷間圧延により厚さ0.25mm以下の最終板厚としたのち、1回または複数の焼鈍を施すことにより母材鋼板を得る。
その後、CVD、電着塗装およびメッキなどの方法で鋼板表面にSiを濃化させた(外部からのSiの注入)のち、1150℃以上の高温の焼鈍で鋼中に拡散させて所望の鋼板を得る。ここで、冷間圧延は、鋼板最高温度が180℃以上の温度に1回以上達する条件で行うことが望ましい。また、鋼板表面にSiを濃化させる前に鋼中のC含有量が5ppm以上60ppm以下とする脱炭焼鈍を施してから、900℃以上に8時間以上保持するボックス焼鈍を施すのがよい。
このような一連の焼鈍においては、脱炭焼鈍後に所定のCを鋼中に残存させることにより、その後のボックス焼鈍により、圧延方向のB50が1.80T以上、圧延直角方向のB50が1.75T以上を実現する組織の形成が促進される。このボックス焼鈍では900℃以上に8時間以上保持することで、二次再結晶による粗大な結晶粒が得られるので、浸珪のための高温焼鈍で結晶粒成長が起こらず、磁束密度の低下を防止することが可能となる。
Next, typical production conditions of the present invention will be described.
In order to produce the steel sheet of the present invention, a steel slab containing 4.0% or less of Si and, if necessary, containing Mn, Sn, Sb, Mo, Cr, Ni, P, C and Al is hot-rolled. After making a hot-rolled sheet with a plate thickness of 1.5 to 3.5 mm, hot-rolled sheet is annealed at a temperature of 1080 ° C to 1170 ° C as necessary, then pickled and then cold once or twice or more with intermediate annealing in between. A base steel sheet is obtained by rolling to a final sheet thickness of 0.25 mm or less and then annealing one or more times.
After that, Si is concentrated on the surface of the steel sheet by methods such as CVD, electrodeposition coating, and plating (Si injection from the outside), and then diffused into the steel by annealing at a high temperature of 1150 ° C or higher to obtain the desired steel sheet. obtain. Here, it is desirable that the cold rolling is performed under the condition that the maximum temperature of the steel sheet reaches a temperature of 180 ° C. or higher at least once. Further, it is preferable to perform decarburization annealing to bring the C content in the steel to 5 ppm or more and 60 ppm or less before concentrating Si on the surface of the steel sheet, and then to perform box annealing at 900 ° C. or higher for 8 hours or longer.
In this series of annealing, by remaining in the steel a predetermined C after decarburization annealing, the subsequent box annealing, the rolling direction of the B 50 at least 1.80T, perpendicular to the rolling direction of B 50 is 1.75T The formation of an organization that achieves the above is promoted. In this box annealing, by keeping the temperature at 900 ° C. or higher for 8 hours or longer, coarse crystal grains can be obtained by secondary recrystallization. Therefore, high-temperature annealing for silencing does not cause grain growth, and the magnetic flux density is reduced. It becomes possible to prevent it.

表1に示す「Si注入処理前成分」とC:0.015%、Al:0.0030%を含む組成からなるスラブを、連続鋳造にて製造したのち、1100℃で20分間加熱してから、熱間圧延により2.5mm厚に仕上げた。ついで、熱延板焼鈍および冷間圧延(圧延での最高温度)を表1に示す条件で行ったのち、同じく冷間圧延を施し、0.20〜0.30mmの最終板厚に仕上げた。
その後、水素:75%、窒素:25%、露点:50℃の雰囲気中にて表1に示す焼鈍温度で均熱時間:20秒の再結晶と脱炭焼鈍を兼ねた焼鈍を行い、鋼中Cを10ppmまで低減した。ついで、窒素雰囲気中にて950℃、35時間の仕上焼鈍を行った。仕上げ焼鈍後の地鉄中にはC:8ppm、Al:0.0015%が不純物として残留した。
A slab having a composition containing the “component before Si injection treatment” shown in Table 1 and C: 0.015% and Al: 0.0030% is produced by continuous casting, heated at 1100 ° C. for 20 minutes, and then hot-rolled. Finished to a thickness of 2.5 mm. Then, hot-rolled sheet annealing and cold rolling (maximum temperature in rolling) were performed under the conditions shown in Table 1, and then cold rolling was also performed to finish the final sheet thickness to 0.20 to 0.30 mm.
Then, in an atmosphere of hydrogen: 75%, nitrogen: 25%, dew point: 50 ° C., annealing was performed at the annealing temperature shown in Table 1 with a soaking time of 20 seconds for both recrystallization and decarburization annealing. C was reduced to 10 ppm. Then, finish annealing was performed at 950 ° C. for 35 hours in a nitrogen atmosphere. C: 8 ppm and Al: 0.0015% remained as impurities in the ground iron after finish annealing.

上記した仕上げ焼鈍後の鋼板から圧延方向および圧延直角方向の磁気特性評価のためのエプスタイン試験片を採取後、Ar雰囲気で800℃に3時間保持する歪取り焼鈍を行い、圧延方向および圧延直角方向の磁束密度B50を測定した。
続いて、上記仕上げ焼鈍後の鋼帯に対して化学気相浸珪法により鋼板表面のSi濃度を濃化させた後、1200℃で10分間保持する焼鈍を行い、全板厚のSi分布を均一化させたのち、重クロム酸アルミニウム、エマルジョン樹脂、エチレングリコールを混合したコーティング液を塗布し、300℃で焼き付けて電磁鋼板の製品とした。この製品からエプスタイン試験片を切り出し、圧延方向および圧延直角方向の磁束密度B50を測定した。
After collecting Epstein test pieces for evaluation of magnetic properties in the rolling direction and the direction perpendicular to the rolling from the steel sheet after finish annealing described above, strain relief annealing is performed in an Ar atmosphere at 800 ° C. for 3 hours, and the rolling direction and the direction perpendicular to the rolling direction. The magnetic flux density B 50 was measured.
Subsequently, the Si concentration on the surface of the steel sheet is concentrated by the chemical vapor phase immersion silice method on the steel strip after the finish annealing, and then annealed at 1200 ° C. for 10 minutes to obtain the Si distribution of the total plate thickness. After homogenization, a coating liquid containing a mixture of aluminum dichromate, emulsion resin, and ethylene glycol was applied and baked at 300 ° C. to obtain an electromagnetic steel sheet product. An Epstein test piece was cut out from this product, and the magnetic flux density B 50 in the rolling direction and the direction perpendicular to the rolling was measured.

続いて、得られた電磁鋼板を用いて定格容量3kWの8極のIPMSMモータ(分布巻き)を製作し、トルク2Nm、回転数10000rpmでのモータ効率を評価した。
得られた結果を表2に示す。
Subsequently, using the obtained electrical steel sheet, an 8-pole IPMSM motor (distributed winding) having a rated capacity of 3 kW was manufactured, and the motor efficiency at a torque of 2 Nm and a rotation speed of 10000 rpm was evaluated.
The results obtained are shown in Table 2.

Figure 0006819646
Figure 0006819646

Figure 0006819646
Figure 0006819646

表2に示したように、本発明の電磁鋼板の使用により、従来の材料よりも高いモータ効率が得られている。
特に、母材鋼板の平均結晶粒径が200μm以上とし(No.29〜36)、さらに適量の任意成分を添加した場合(No.31〜36)には、高いモータ効率が得られている。
As shown in Table 2, by using the electromagnetic steel sheet of the present invention, higher motor efficiency than conventional materials is obtained.
In particular, when the average crystal grain size of the base steel sheet is 200 μm or more (No. 29 to 36) and an appropriate amount of an arbitrary component is added (No. 31 to 36), high motor efficiency is obtained.

Claims (5)

質量%で、Si:4%以下を含有し、残部がFeおよび不可避的不純物の組成からなり、圧延方向のB50が1.80T以上、圧延直角方向のB50が1.75T以上の磁気特性を有する板厚0.25mm以下とした母材鋼板に対して、外部からSiを注入し、拡散させることにより、板厚方向に均一に5.0〜7.0%のSiを含有させることを特徴とする電磁鋼板の製造方法。 By mass%, Si: containing 4% or less, the balance being Fe and unavoidable impurities, the rolling direction of the B 50 at least 1.80T, perpendicular to the rolling direction of the B 50 has a magnetic characteristic of more than 1.75T Manufacture of an electromagnetic steel sheet characterized by uniformly containing 5.0 to 7.0% Si in the plate thickness direction by injecting Si from the outside into a base steel sheet having a sheet thickness of 0.25 mm or less and diffusing it. Method. 前記母材鋼板の平均結晶粒径が200μm以上であることを特徴とする請求項1記載の電磁鋼板の製造方法。 The method for producing an electromagnetic steel sheet according to claim 1, wherein the average crystal grain size of the base steel sheet is 200 μm or more. 前記母材鋼板が、質量%で、さらにMn:0.005〜2.0%、Sn:0.01〜0.50%、Sb:0.005〜0.50%、Mo:0.005〜0.50%、Cr:0.05〜1.50%、Ni:0.005〜2.0%およびP:0.005〜0.5%のうちから選んだ少なくとも一種を含有する組成になることを特徴とする請求項1または2記載の電磁鋼板の製造方法。 The base steel sheet is mass%, and further, Mn: 0.005 to 2.0%, Sn: 0.01 to 0.50%, Sb: 0.005 to 0.50%, Mo: 0.005 to 0.50%, Cr: 0.05 to 1.50%, Ni: 0.005 to The method for producing an electromagnetic steel sheet according to claim 1 or 2, wherein the composition contains at least one selected from 2.0% and P: 0.005 to 0.5%. Siを板厚方向に均一に質量%で5.0〜7.0%含有し、残部がFeおよび不可避的不純物の組成からなる板厚が0.25mm以下の電磁鋼板であって、圧延方向のB50が1.60T以上、圧延直角方向のB50が1.55T以上であることを特徴とする電磁鋼板。 An electromagnetic steel sheet containing 5.0 to 7.0% by mass of Si uniformly in the plate thickness direction, the balance of which is composed of Fe and unavoidable impurities, and the plate thickness is 0.25 mm or less, and the B 50 in the rolling direction is 1.60 T. As described above, the electromagnetic steel sheet characterized in that B 50 in the direction perpendicular to rolling is 1.55 T or more. 前記電磁鋼板が、質量%で、さらにMn:0.005〜2.0%、Sn:0.01〜0.50%、Sb:0.005〜0.50%、Mo:0.005〜0.50%、Cr:0.05〜1.50%、Ni:0.005〜2.0%およびP:0.005〜0.5%のうちから選んだ少なくとも一種を含有する組成になることを特徴とする請求項4記載の電磁鋼板。 The weight of the electrical steel sheet is Mn: 0.005 to 2.0%, Sn: 0.01 to 0.50%, Sb: 0.005 to 0.50%, Mo: 0.005 to 0.50%, Cr: 0.05 to 1.50%, Ni: 0.005 to 2.0. % And P: The electromagnetic steel sheet according to claim 4, wherein the composition contains at least one selected from 0.005 to 0.5%.
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