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JP6853933B2 - Coating equipment - Google Patents
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JP6853933B2 - Coating equipment - Google Patents

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JP6853933B2
JP6853933B2 JP2017124542A JP2017124542A JP6853933B2 JP 6853933 B2 JP6853933 B2 JP 6853933B2 JP 2017124542 A JP2017124542 A JP 2017124542A JP 2017124542 A JP2017124542 A JP 2017124542A JP 6853933 B2 JP6853933 B2 JP 6853933B2
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rotating drum
wall portion
powder
granular material
end wall
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JP2019005711A (en
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宏仁 上開地
宏仁 上開地
内田 和宏
和宏 内田
石原 和明
和明 石原
長谷川 浩司
浩司 長谷川
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Powrex KK
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Powrex KK
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Description

本発明は、医薬品、食品、農薬等の粉粒体のコーティング、混合、乾燥等を行うコーティング装置に関し、特に、軸線回りに回転駆動される回転ドラムを備えたコーティング装置に関する。 The present invention relates to a coating device for coating, mixing, drying and the like of powders and granules of pharmaceuticals, foods, pesticides and the like, and particularly to a coating device provided with a rotating drum that is rotationally driven around an axis.

医薬品、食品、農薬等の錠剤、ソフトカプセル、ペレット、顆粒、その他これらに類するもの(以下、これらを総称して粉粒体という。)にフィルムコーティングや糖衣コーティング等を施すために、軸線回りに回転駆動される通気式の回転ドラムを備えたコーティング装置が使用されている(例えば特許文献1、2)。 Rotate around the axis to apply film coating, sugar coating, etc. to tablets, soft capsules, pellets, granules, and similar substances (hereinafter collectively referred to as powders and granules) such as pharmaceuticals, foods, and pesticides. A coating device including a driven ventilated rotating drum is used (eg, Patent Documents 1 and 2).

この種のコーティング装置を用いて粉粒体粒子のコーティング処理を行う工程では、過去の操作データやオペレータの経験等に基づいて、回転ドラムの回転速度、スプレー液(膜剤液)の添加条件、給排気条件などの操作因子を設定し、また状況に応じて微調整している場合が多く、気候の変化、原料品質のばらつき、オペレータの技量や交代等の変動要因により、目的とする品質の製品を十分な再現性をもって得られないことがある。このため、プロセスバリデーションの観点から、処理プロセス中に粉粒体粒子の一部をサンプリングし、サンプリングした粉粒体粒子の仕上がり状況や物性値等を把握して、操作因子の制御、コーティング終点の予測、処理工程の解析等に用いることが行われている。 In the process of coating powder or granular material particles using this type of coating device, the rotation speed of the rotating drum, the conditions for adding the spray liquid (membrane agent liquid), and the conditions for adding the spray liquid (membrane agent liquid), based on past operation data and operator experience, etc. In many cases, operating factors such as air supply / exhaust conditions are set and fine-tuned according to the situation. Due to changes in the climate, variations in raw material quality, and fluctuation factors such as operator skills and changes, the desired quality is achieved. The product may not be obtained with sufficient reproducibility. Therefore, from the viewpoint of process validation, a part of the powder or granular material particles is sampled during the processing process, the finished state and physical property values of the sampled powder or granular material particles are grasped, and the control of the operating factor and the coating end point are controlled. It is used for prediction, analysis of processing processes, and the like.

特許文献1には、この種のコーティング装置において、処理プロセス中に回転ドラムの内部から粉粒体粒子の一部をサンプリングする自動サンプル採取装置が開示されている。この自動サンプル採取装置は、回転ドラムの前端開口部からサンプル採取管を回転ドラムの内部に挿入し、サンプル採取管に負圧吸引力を作用させて、回転ドラムの内部の粉粒体層から粉粒体粒子の一部をサンプル採取管を介して吸引してサンプリング採取するものである。 Patent Document 1 discloses an automatic sampling device for sampling a part of powder or granular material particles from the inside of a rotating drum during a processing process in this type of coating device. In this automatic sampling device, a sampling tube is inserted into the rotating drum through the opening at the front end of the rotating drum, and a negative pressure suction force is applied to the sampling tube to obtain powder from the powder or granular material layer inside the rotating drum. A part of the granular material is sucked through a sampling tube and sampled.

特許第5826593号公報Japanese Patent No. 5826593 特開2014−147923号公報Japanese Unexamined Patent Publication No. 2014-147923

特許文献1の自動サンプル採取装置は、粉粒体層の粉粒体粒子を負圧吸引力によって吸引してサンプリングする構成であるため、負圧吸引力の設定によっては、負圧吸引された粉粒体粒子がサンプル採取管等の内壁に強く接触して、粉粒体粒子に割れ、欠け、摩損といった損傷が生じることがある。また、この種のコーティング装置では、回転ドラムの前端開口部から、スプレーノズルのノズルアームやスプレー液配管等を回転ドラムの内部に挿入する場合が多いが、特許文献1の自動サンプル採取装置では、回転ドラムの前端開口部からサンプル採取管を挿入するため、ノズルアームやスプレー液配管等の設置位置との関係で、サンプル採取管の設置位置に制約がある。特に、小型機では、前端開口部の面積が小さくなるため、サンプル採取管の設置が難しくなることがある。また、特に小型装置ではサンプル採取時にスプレーされているエリアより採取しなければならないことがあり、この時はスプレーを停止させてサンプル採取を行う必要がある。コーティング中にスプレーを止めることによりコーティング仕上りの品質に影響が出る可能性がある。 Since the automatic sampling device of Patent Document 1 has a configuration in which the powder or granular material particles of the powder or granular material layer are sucked and sampled by a negative pressure suction force, the powder sucked by the negative pressure may be set depending on the setting of the negative pressure suction force. The granular material particles may come into strong contact with the inner wall of the sampling tube or the like, causing damage such as cracking, chipping, or abrasion of the granular material particles. Further, in this type of coating device, the nozzle arm of the spray nozzle, the spray liquid pipe, or the like is often inserted into the rotating drum from the front end opening of the rotating drum. However, in the automatic sampling device of Patent Document 1, the automatic sampling device of Patent Document 1 is used. Since the sample collection pipe is inserted from the front end opening of the rotating drum, there is a restriction on the installation position of the sample collection pipe in relation to the installation position of the nozzle arm, the spray liquid pipe, and the like. In particular, in a small machine, the area of the front end opening is small, which may make it difficult to install the sampling tube. Further, especially in a small device, it may be necessary to collect from the sprayed area at the time of sampling, and in this case, it is necessary to stop the spraying and collect the sample. Stopping the spray during coating can affect the quality of the coating finish.

本発明の課題は、サンプリング時における粉粒体粒子への負荷を軽減して、粉粒体粒子の損傷を防止又は抑制することである。 An object of the present invention is to reduce the load on the powder or granular material particles at the time of sampling to prevent or suppress damage to the powder or granular material particles.

本発明の他の課題は、サンプリング部の設置上の制約を緩和することである。 Another object of the present invention is to relax the restrictions on the installation of the sampling unit.

本発明の他の課題は、スプレーを止めることなくサンプル採取を行うことである。 Another object of the present invention is to take a sample without stopping the spray.

上記課題を解決するため、本発明は、処理すべき粉粒体が内部に収容され、その軸線回りに回転駆動される回転ドラムと、前記回転ドラムの内部の粉粒体層から一部の粉粒体粒子を採取するサンプリング部とを備えたコーティング装置において、前記サンプリング部は、前記回転ドラムの壁部に設置され、前記回転ドラムの所定方向の回転に伴い、前記粉粒体層から所定量の粉粒体粒子を採取する粒子採取部と、前記回転ドラムの前記所定方向の回転に伴い、前記粒子採取部から流出する粉粒体粒子を案内して前記回転ドラムの外部に排出させる粒子案内部とを備えていることを特徴とするコーティング装置を提供する。 In order to solve the above problems, in the present invention, a rotating drum in which powder or granular material to be processed is housed and rotationally driven around the axis thereof, and a part of powder from the powder or granular material layer inside the rotating drum. In a coating device provided with a sampling unit for collecting particle particles, the sampling unit is installed on a wall portion of the rotating drum, and a predetermined amount is provided from the powder or granular material layer as the rotating drum rotates in a predetermined direction. A particle guide for collecting the powder or granular material particles of the above, and a particle guide for guiding the powder or granular material particles flowing out from the particle collection unit as the rotating drum rotates in the predetermined direction and discharging the powder or granular material particles to the outside of the rotating drum. Provided is a coating apparatus characterized by comprising a portion.

上記構成において、前記粒子採取部は、前記所定量の粉粒体粒子を収容可能で、かつ、粉粒体粒子が通過可能な採取口を有する収容部と、前記収容部を、前記回転ドラムの壁部に対して、前記回転ドラムの内外部方向に進退移動させる進退駆動部とを備え、前記収容部は、前記回転ドラムの内部方向への進出位置で前記採取口を開き、前記回転ドラムの外部方向への後退位置で前記採取口を閉じ、粉粒体粒子のサンプリング時、前記進退駆動部は、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が、前記粉粒体層に達する前の所定位置に来たときに、前記収容部を前記進出位置に進出移動させ、前記収容部は、前記回転ドラムの前記所定方向の回転に伴い、前記粉粒体層を通過する間に、前記粉粒体層から前記所定量の粉粒体粒子を前記採取口を介して収容する構成とすることができる。 In the above configuration, the particle collecting unit has an accommodating portion having a collection port capable of accommodating the predetermined amount of powder or granular material particles and allowing the powder or granular material particles to pass through, and the accommodating portion of the rotating drum. The wall portion is provided with an advancing / retreating driving unit for advancing / retreating in the internal / external direction of the rotating drum, and the accommodating unit opens the sampling port at an advancing position in the internal direction of the rotating drum and of the rotating drum. When the collection port is closed at the retracted position in the external direction and the powder or granular material particles are sampled, the advancing / retreating driving unit causes the accommodating unit to move to the powder / granular material layer as the rotating drum rotates in the predetermined direction. When it reaches a predetermined position before reaching it, the accommodating portion is advanced and moved to the advancing position, and the accommodating portion moves while passing through the powder or granular material layer as the rotating drum rotates in the predetermined direction. , The predetermined amount of the powder or granular material particles can be accommodated from the powder or granular material layer through the collection port.

上記構成において、前記進退駆動部は、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が、前記粉粒体層を通過して第2所定位置に来たときに、前記収容部を前記後退位置に後退移動させ、さらに、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が、前記第2所定位置よりも回転方向前方側の第3所定位置に来たときに、前記収容部を前記進出位置に進出移動させ、前記収容部に収容された粉粒体粒子は、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が前記第3所定位置から回転方向前方側に移動する際に、重力により前記採取口から流出して前記粒子案内部に移送される構成とすることができる。 In the above configuration, the advancing / retreating driving unit receives the accommodating unit when the accommodating unit passes through the powder or granular material layer and comes to a second predetermined position as the rotating drum rotates in the predetermined direction. When the accommodating portion comes to a third predetermined position on the front side in the rotation direction from the second predetermined position as the rotating drum is rotated backward in the predetermined direction. The accommodating portion is advanced and moved to the advancing position, and the powder or granular material particles accommodated in the accommodating portion move from the third predetermined position to the front side in the rotational direction as the rotating drum rotates in the predetermined direction. When moving to, the particle guide may be configured to flow out of the collection port due to gravity and be transferred to the particle guide.

上記構成において、前記収容部は、前記回転ドラムの内部側に位置する一端壁部と、前記回転ドラムの外部側に位置する他端壁部と、前記一端壁部と前記他端壁部との間に位置し、前記採取口を有する側壁部とを備え、前記回転ドラムの壁部を摺動自在に貫通している構成とすることができる。 In the above configuration, the accommodating portion includes one end wall portion located on the inner side of the rotating drum, the other end wall portion located on the outer side of the rotating drum, and the one end wall portion and the other end wall portion. It is possible to provide a side wall portion located between them and having the sampling port, and slidably penetrate the wall portion of the rotating drum.

上記構成において、前記一端壁部は、前記収容部が前記後退位置に後退移動したときに、前記回転ドラムの壁部の内面と面一になることが好ましい。 In the above configuration, it is preferable that the one end wall portion is flush with the inner surface of the wall portion of the rotating drum when the accommodating portion is retracted to the retracted position.

上記構成において、前記一端壁部の少なくとも周縁部が可撓性材料で形成されていることが好ましい。 In the above configuration, it is preferable that at least the peripheral portion of the one end wall portion is formed of a flexible material.

また、上記構成において、前記進退駆動部は、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が、前記粉粒体層を通過した後も、前記収容部を前記進出位置に維持し、前記収容部に収容された粉粒体粒子は、前記収容部が、前記回転ドラムの前記所定方向の回転に伴い、回転方向前方側に移動する際に、重力により前記採取口から流出して前記粒子案内部に移送される構成とすることができる。 Further, in the above configuration, the advancing / retreating driving unit maintains the accommodating portion in the advancing position even after the accommodating portion passes through the powder or granular material layer as the rotating drum rotates in the predetermined direction. When the accommodating portion moves forward in the rotational direction as the rotating drum rotates in the predetermined direction, the powder or granular material particles accommodating in the accommodating portion flow out from the collection port due to gravity. It can be configured to be transferred to the particle guide unit.

上記構成において、前記収容部は、前記回転ドラムの内部側に位置する一端壁部と、前記回転ドラムの外部側に位置する他端壁部と、前記一端壁部と前記他端壁部との間に位置し、前記採取口を有する側壁部とを備え、前記一端壁部は、前記回転ドラムの壁部の内面から所定距離だけ離れた位置で該壁部に固定支持され、前記他端壁部は前記回転ドラムの壁部で構成され、前記側壁部は前記回転ドラムの壁部を摺動自在に貫通し、前記進退駆動部は、前記側壁部を前記回転ドラムの内外部方向に進退移動させる構成とすることができる。 In the above configuration, the accommodating portion includes one end wall portion located on the inner side of the rotating drum, the other end wall portion located on the outer side of the rotating drum, and the one end wall portion and the other end wall portion. The one end wall portion is fixedly supported by the wall portion at a position separated from the inner surface of the wall portion of the rotating drum by a predetermined distance, and is provided between the side wall portions having the sampling port. The portion is composed of the wall portion of the rotating drum, the side wall portion slidably penetrates the wall portion of the rotating drum, and the advancing / retreating driving portion moves the side wall portion in the internal / external direction of the rotating drum. It can be configured to be.

以上の構成において、前記回転ドラムは、前記軸線方向に沿って、前端壁部と、前記前端壁部に繋がる周壁部と、前記周壁部に繋がる後端壁部とを備え、前記前端壁部の前端には前端開口部が設けられ、前記サンプリング部は、前記前端壁部に設置され、前記回転ドラムの前記所定方向の回転に伴い、前記粒子採取部から流出する粉粒体粒子を、前記粒子案内部から前記前端開口部を介して前記回転ドラムの外部に排出させる構成とすることができる。 In the above configuration, the rotating drum includes a front end wall portion, a peripheral wall portion connected to the front end wall portion, and a rear end wall portion connected to the peripheral wall portion along the axial direction of the front end wall portion. A front end opening is provided at the front end, and the sampling portion is installed on the front end wall portion, and the particles are obtained from the powder or granular material particles flowing out from the particle collection portion as the rotating drum rotates in the predetermined direction. It can be configured to discharge from the guide portion to the outside of the rotating drum via the front end opening.

本発明によれば、サンプリング時における粉粒体粒子への負荷を軽減して、粉粒体粒子の損傷を防止又は抑制することができる。 According to the present invention, it is possible to reduce the load on the powder or granular material particles at the time of sampling to prevent or suppress damage to the powder or granular material particles.

また、本発明によれば、サンプリング部の設置上の制約を緩和することができる。 Further, according to the present invention, restrictions on the installation of the sampling unit can be relaxed.

また、本発明によれば、スプレーを止めることなくサンプル採取を行うことができる。 Further, according to the present invention, sampling can be performed without stopping the spraying.

また、今までの技術では、配管などがあり洗浄時に分解洗浄・再組立てが必要であったが、本発明によれば、そのような部品がなく、洗浄時に分解せずCIP洗浄が可能である。 Further, in the conventional technology, there are pipes and the like, and it is necessary to disassemble and clean and reassemble at the time of cleaning. However, according to the present invention, there is no such part, and CIP cleaning is possible without disassembling at the time of cleaning. ..

本発明の実施形態に係るコーティング装置の縦断面図である。It is a vertical sectional view of the coating apparatus which concerns on embodiment of this invention. サンプリング部の粒子採取部を示す断面図{図2(a)}、粒子採取部の収容部が後退位置に後退した状態を示す斜視図{図2(b)}、粒子採取部の収容部が進出位置に進出した状態を示す斜視図{図2(c)}である。A cross-sectional view showing the particle collecting part of the sampling part {FIG. 2 (a)}, a perspective view showing a state in which the accommodating part of the particle collecting part is retracted to the retracted position {Fig. 2 (b)}, and the accommodating part of the particle collecting part It is a perspective view {FIG. 2 (c)} which shows the state which advanced to the advance position. 回転ドラムの前端壁部を回転ドラムの内部側から見た状態を模式的に示す図{図3(a)}、サンプリング部周辺の拡大図{図3(b)}である。FIG. 3 (a)} is a diagram schematically showing a state in which the front end wall portion of the rotating drum is viewed from the inside side of the rotating drum, and FIG. 3 (b)} is an enlarged view of the periphery of the sampling portion. 回転ドラムの前端壁部を回転ドラムの内部側から見た状態を模式的に示す図{図4(a)}、サンプリング部周辺の拡大図{図4(b)}である。FIG. 4 (a)} is a diagram schematically showing a state in which the front end wall portion of the rotating drum is viewed from the inside side of the rotating drum, and FIG. 4 (b)} is an enlarged view of the periphery of the sampling portion. 回転ドラムの前端壁部を回転ドラムの内部側から見た状態を模式的に示す図{図5(a)}、サンプリング部周辺の拡大図{図5(b)}である。FIG. 5 (a)} is a diagram schematically showing a state in which the front end wall portion of the rotary drum is viewed from the inside side of the rotary drum, and FIG. 5 (b)} is an enlarged view of the periphery of the sampling portion. 回転ドラムの前端壁部を回転ドラムの内部側から見た状態を模式的に示す図{図6(a)}、サンプリング部周辺の拡大図{図6(b)}である。FIG. 6 (a)} is a diagram schematically showing a state in which the front end wall portion of the rotating drum is viewed from the inside side of the rotating drum, and FIG. 6 (b)} is an enlarged view of the periphery of the sampling portion. 回転ドラムの前端壁部を回転ドラムの内部側から見た状態を模式的に示す図{図7(a)}、サンプリング部周辺の拡大図{図7(b)}である。FIG. 7 (a)} is a diagram schematically showing a state in which the front end wall portion of the rotating drum is viewed from the inside side of the rotating drum, and FIG. 7 (b)} is an enlarged view of the periphery of the sampling portion. 回転ドラムの前端壁部を回転ドラムの内部側から見た状態を模式的に示す図{図8(a)}、サンプリング部周辺の拡大図{図8(b)}である。FIG. 8 (a)} is a diagram schematically showing a state in which the front end wall portion of the rotating drum is viewed from the inside side of the rotating drum, and FIG. 8 (b)} is an enlarged view of the periphery of the sampling portion. 回転ドラムの前端壁部を回転ドラムの内部側から見た状態を模式的に示す図{図9(a)}、サンプリング部周辺の拡大図{図9(b)}である。FIG. 9 (a)} is a diagram schematically showing a state in which the front end wall portion of the rotary drum is viewed from the inside side of the rotary drum, and FIG. 9 (b)} is an enlarged view of the periphery of the sampling portion. サンプリング部の粒子採取部の他の実施形態を示す断面図{図10(a)}、粒子採取部の収容部が後退位置に後退した状態を示す斜視図{図10(b)}、粒子採取部の収容部が進出位置に進出した状態を示す斜視図{図10(c)}である。A cross-sectional view {FIG. 10 (a)} showing another embodiment of the particle sampling section of the sampling section, a perspective view {FIG. 10 (b)} showing a state in which the accommodating section of the particle sampling section is retracted to the retracted position, and particle sampling. It is a perspective view {FIG. 10 (c)} which shows the state which the accommodating part of the part has advanced to the advance position.

以下、本発明の実施形態を図面を参照しながら説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1に示すように、この実施形態に係るコーティング装置は、水平線と平行又は略平行な軸線X回りに回転駆動される通気式の回転ドラム1を備えている。回転ドラム1は、ケーシング2の内部に回転自在に収容され、その後端部側に配設される回転駆動機構3によって回転駆動される。また、回転ドラム1の内部には、膜材液等のスプレー液を粉粒体層Sに向けて噴霧する1又は複数のスプレーノズル4aを有するスプレーノズルユニット4が配置される。 As shown in FIG. 1, the coating apparatus according to this embodiment includes a ventilation type rotating drum 1 that is rotationally driven around an axis X that is parallel to or substantially parallel to the horizontal line. The rotary drum 1 is rotatably housed inside the casing 2 and is rotationally driven by a rotary drive mechanism 3 arranged on the rear end side. Further, inside the rotating drum 1, a spray nozzle unit 4 having one or a plurality of spray nozzles 4a for spraying a spray liquid such as a film material liquid toward the powder or granular material layer S is arranged.

この実施形態において、回転ドラム1は、軸線X方向に沿って、前端壁部1aと、前端壁部1aに繋がる周壁部1bと、周壁部1bに繋がる後端壁部1cとを備え、前端壁部1aの前端には前端開口部1a1が設けられ、後端壁部1cの後端には後端開口部1c1が設けられている。同図に示す例では、前端開口部1a1は、前方に向かって漸次拡径した円錐テーパ状のマウスリングで構成されている。回転ドラム1の内部への通気は、前端開口部1a1及び/又は後端開口部1c1を介して行われる。回転ドラム1の内部に通気された気体は、回転ドラム1の内部に形成される粉粒体層(粉粒体の転動床)Sを通過した後、周壁部1bに設けられた通気部を介して回転ドラム1の外部に排気される。また、この実施形態では、粒子採取部5Aと粒子案内部5Bとを備えたサンプリング部5が回転ドラム1の前端壁部1aに設けられている。 In this embodiment, the rotating drum 1 includes a front end wall portion 1a, a peripheral wall portion 1b connected to the front end wall portion 1a, and a rear end wall portion 1c connected to the peripheral wall portion 1b along the axis X direction. A front end opening 1a1 is provided at the front end of the portion 1a, and a rear end opening 1c1 is provided at the rear end of the rear end wall portion 1c. In the example shown in the figure, the front end opening 1a1 is composed of a conical tapered mouse ring whose diameter is gradually increased toward the front. Ventilation to the inside of the rotary drum 1 is performed through the front end opening 1a1 and / or the rear end opening 1c1. The gas ventilated inside the rotary drum 1 passes through the powder or granular material layer (rolling bed of the powder or granular material) S formed inside the rotary drum 1, and then passes through the ventilated portion provided on the peripheral wall portion 1b. It is exhausted to the outside of the rotating drum 1 through the drum 1. Further, in this embodiment, a sampling unit 5 including a particle collecting unit 5A and a particle guiding unit 5B is provided on the front end wall portion 1a of the rotating drum 1.

図2は、サンプリング部5の粒子採取部5Aを示している。粒子採取部5Aは、所定量の粉粒体粒子を収容可能で、かつ、粉粒体粒子が通過可能な採取口5aを有する収容部5bと、収容部5bを、回転ドラムの前端壁部1aに対して、回転ドラム1の内外部方向に進退移動させる進退駆動部5cとを備えている。 FIG. 2 shows the particle sampling unit 5A of the sampling unit 5. The particle collecting unit 5A has an accommodating unit 5b having a collection port 5a capable of accommodating a predetermined amount of powder or granular material particles and allowing the powder or granular material particles to pass through, and the accommodating unit 5b, and the front end wall portion 1a of the rotating drum. On the other hand, the rotating drum 1 is provided with an advancing / retreating driving unit 5c for advancing / retreating in the internal / external direction.

この実施形態において、収容部5bは、回転ドラム1の内部側に位置する一端壁部5dと、回転ドラム1の外部側に位置する他端壁部5eと、一端壁部5dと他端壁部5eとの間に位置し、採取口5aを有する側壁部5fとを備え、回転ドラム1の前端壁部1aを摺動自在に貫通している。同図に示す例では、収容部5bの側壁部5fの外周面が、前端壁部1aの貫通孔に固定された摺動リング5gの内周面に摺接して、収容部5b全体が回転ドラム1の内外部方向に摺動する構成になっている。また、一端壁部5dは、シリコンゴム又はシリコン樹脂等の可撓性材料で形成され、センターボルト5h及びカラー5iを介して、後述する進退駆動部5cのピストン5kに結合される。 In this embodiment, the accommodating portion 5b includes one end wall portion 5d located on the inner side of the rotating drum 1, the other end wall portion 5e located on the outer side of the rotating drum 1, one end wall portion 5d, and the other end wall portion. It is located between 5e and has a side wall portion 5f having a sampling port 5a, and slidably penetrates the front end wall portion 1a of the rotary drum 1. In the example shown in the figure, the outer peripheral surface of the side wall portion 5f of the accommodating portion 5b is in sliding contact with the inner peripheral surface of the sliding ring 5g fixed to the through hole of the front end wall portion 1a, and the entire accommodating portion 5b is a rotating drum. It is configured to slide in the inner and outer directions of 1. Further, one end wall portion 5d is formed of a flexible material such as silicon rubber or silicon resin, and is coupled to a piston 5k of an advance / retreat drive portion 5c described later via a center bolt 5h and a collar 5i.

この実施形態において、進退駆動部5cは、リニアアクチュエータ、例えば流体圧シリンダ、特に空気圧シリンダで構成される。具体的には、進退駆動部5cは、シリンダ5jとピストン5kとを主要な要素として構成される。シリンダ5jは、摺動リング5gの端面に固定された第1シリンダ部材5j1と、第1シリンダ部材5j1の端面にボルト等で結合された第2シリンダ部材5j2とを備えている。ピストン5kは、先端側の小径部5k1と後端側の大径部5k2とを有し、小径部5k1は第1シリンダ部材5j1の内周面に摺接し、大径部5k2は第2シリンダ部材5j2の内周面に摺接する。小径部5k1の外周面と第1シリンダ部材5jiの内周面との間、大径部5k2の外周面と第2シリンダ部材5j2の内周面との間は、それぞれ、Oリング5l、5mでシールされる。また、第1シリンダ部材5j1には、ピストン5kの大径部5k2の先端面の側に圧縮空気圧を作用させるための空気配管5n及び空気通路5pが設けられ、第2シリンダ部材5j2には、ピストン5kの大径部5k2の後端面の側に圧縮空気圧を作用させるための空気配管5q及び空気通路5rが設けられている。 In this embodiment, the advance / retreat drive unit 5c is composed of a linear actuator, for example, a fluid pressure cylinder, particularly a pneumatic cylinder. Specifically, the advance / retreat drive unit 5c is configured with the cylinder 5j and the piston 5k as main elements. The cylinder 5j includes a first cylinder member 5j1 fixed to the end surface of the sliding ring 5g, and a second cylinder member 5j2 connected to the end surface of the first cylinder member 5j1 with bolts or the like. The piston 5k has a small diameter portion 5k1 on the front end side and a large diameter portion 5k2 on the rear end side, the small diameter portion 5k1 is in sliding contact with the inner peripheral surface of the first cylinder member 5j1, and the large diameter portion 5k2 is a second cylinder member. It is in sliding contact with the inner peripheral surface of 5j2. Between the outer peripheral surface of the small diameter portion 5k1 and the inner peripheral surface of the first cylinder member 5ji, and between the outer peripheral surface of the large diameter portion 5k2 and the inner peripheral surface of the second cylinder member 5j2, O-rings 5l and 5m, respectively. Be sealed. Further, the first cylinder member 5j1 is provided with an air pipe 5n and an air passage 5p for applying compressed air pressure on the tip surface side of the large diameter portion 5k2 of the piston 5k, and the second cylinder member 5j2 is provided with a piston. An air pipe 5q and an air passage 5r for applying compressed air pressure are provided on the rear end surface side of the large diameter portion 5k2 of 5k.

図2(a)及び(c)に示すように、第2シリンダ部材5j2の空気配管5q及び空気通路5rを介して圧縮空気を第2シリンダ部材5j2の内部に供給し、ピストン5kの大径部5k2の後端面の側に圧縮空気圧を作用させると、ピストン5kが回転ドラム1の内部方向に前進する。これにより、ピストン5kに結合された収容部5bが、前端壁部1aに対して、回転ドラム1の内部方向に進出位置まで進出移動する。収容部5bが進出位置に達すると、採取口5aが開き、粉粒体層Sの粉粒体粒子を採取口5aを介して収容部5bに収容し、また、収容部5bに収容した粉粒体粒子を採取口5aを介して収容部5bから流出させることが可能となる。一方、第1シリンダ部材5j1の空気配管5n及び空気通路5pを介して圧縮空気を第1シリンダ部材5j1及び第2シリンダ部材5j2の内部に供給し、ピストン5kの大径部5k2の先端面の側に圧縮空気圧を作用させると、ピストン5kが回転ドラム1の外部方向に後退する。これにより、ピストン5kに結合された収容部5bが、前端壁部1aに対して、回転ドラム1の外部方向に後退位置まで後退移動する。図2(b)に示すように、収容部5bが後退位置に達すると、採取口5aが閉じると共に、一端壁部5dが前端壁部1aの内面と面一になる。そのため、粉粒体層Sの粉粒体粒子は収容部5bに流入できなくなり、また、収容部5bに収容された粉粒体粒子は収容部5bに保持される。また、収容部5bの一端壁部5dは可撓性材料で形成されているので、収容部5bが進出位置から後退位置に後退移動する際の粉粒体粒子の噛み込みが防止される。 As shown in FIGS. 2A and 2C, compressed air is supplied to the inside of the second cylinder member 5j2 via the air pipe 5q and the air passage 5r of the second cylinder member 5j2, and the large diameter portion of the piston 5k. When compressed air pressure is applied to the rear end surface side of 5k2, the piston 5k advances in the internal direction of the rotating drum 1. As a result, the accommodating portion 5b coupled to the piston 5k advances and moves to the advancing position in the internal direction of the rotating drum 1 with respect to the front end wall portion 1a. When the accommodating portion 5b reaches the advance position, the collection port 5a opens, and the powder or granular material particles of the powder or granular material layer S are accommodated in the accommodating portion 5b via the collection port 5a, and the powder particles contained in the accommodating portion 5b. The body particles can be discharged from the accommodating portion 5b through the collection port 5a. On the other hand, compressed air is supplied to the inside of the first cylinder member 5j1 and the second cylinder member 5j2 via the air pipe 5n and the air passage 5p of the first cylinder member 5j1, and the side of the tip surface of the large diameter portion 5k2 of the piston 5k. When compressed air pressure is applied to the piston 5k, the piston 5k retreats in the outward direction of the rotating drum 1. As a result, the accommodating portion 5b coupled to the piston 5k moves backward to the retracted position in the outward direction of the rotating drum 1 with respect to the front end wall portion 1a. As shown in FIG. 2B, when the accommodating portion 5b reaches the retracted position, the collection port 5a closes and one end wall portion 5d becomes flush with the inner surface of the front end wall portion 1a. Therefore, the powder or granular material particles of the powder or granular material layer S cannot flow into the accommodating portion 5b, and the powder or granular material particles accommodated in the accommodating portion 5b are held by the accommodating portion 5b. Further, since one end wall portion 5d of the accommodating portion 5b is made of a flexible material, it is possible to prevent the powder or granular material particles from being caught when the accommodating portion 5b retreats from the advancing position to the retreating position.

図3〜図9は、回転ドラム1の前端壁部1aを回転ドラム1の内部側から見た状態を模式的に示している。尚、図3〜図9の(a)に示している角度は、回転ドラム1の軸線Xの鉛直上方の位置を0°として、そこから回転ドラム1の回転方向Rに沿って軸線X周りに取った角度である。回転方向Rは、粉粒体の処理時に回転ドラム1が回転駆動される方向である。 3 to 9 schematically show a state in which the front end wall portion 1a of the rotary drum 1 is viewed from the inside side of the rotary drum 1. The angles shown in FIGS. 3 to 9 (a) are set around the axis X along the rotation direction R of the rotary drum 1 with the position vertically above the axis X of the rotary drum 1 as 0 °. This is the angle taken. The rotation direction R is a direction in which the rotary drum 1 is rotationally driven during processing of the powder or granular material.

図3〜図9に示すように、この実施形態において、サンプリング部5の粒子案内部5Bは板状部材で構成され、前端壁部1aの後端から前端まで延在し、その延在方向は、回転ドラム1の周方向に対して所定方向に傾斜している。また、粒子案内部5Bは、回転方向Rの前方側が閉じた壁面、回転方向Rの後方側が、収容部5bの採取口5aから流出する粉粒体粒子を受け入れて、回転ドラム1の前端開口部1a1まで案内する案内通路5sになっている。尚、粒子案内部5Bの延在方向(傾斜方向)は、回転ドラム1が回転方向Rに回転するとき、粒子案内部5Bの回転方向前方側の壁面と接触する粉粒体層Sの粉粒体粒子が、該壁面に沿って回転ドラム1の内部側に案内される方向である。また、粒子案内部5Bの延在方向(傾斜方向)は、回転ドラム1が回転方向Rと逆方向に回転するとき、粒子案内部5Bの回転方向前方側の案内通路5sと接触する粉粒体層Sの粉粒体粒子が、案内通路5sに沿って回転ドラム1の前端開口部1a1の側に案内される方向である。従って、回転ドラム1を回転方向Rと逆方向に回転させることにより、粒子案内部5Bは、コーティング処理後の粉粒体製品を回転ドラム1の外部に排出する排出部材としても用いることができる。以下、図3〜図9を参照しながら、サンプリング部5による粉粒体粒子のサンプリング操作について説明する。 As shown in FIGS. 3 to 9, in this embodiment, the particle guide portion 5B of the sampling portion 5 is composed of a plate-shaped member and extends from the rear end to the front end of the front end wall portion 1a, and the extending direction thereof is , The rotating drum 1 is inclined in a predetermined direction with respect to the circumferential direction. Further, in the particle guide portion 5B, the front side of the rotation direction R is a closed wall surface, and the rear side of the rotation direction R receives the powder or granular material particles flowing out from the collection port 5a of the accommodating portion 5b, and the front end opening of the rotary drum 1 is opened. It is a guide passage 5s that guides to 1a1. The extending direction (inclination direction) of the particle guide portion 5B is the powder particles of the powder or granular material layer S that come into contact with the wall surface on the front side in the rotation direction of the particle guide portion 5B when the rotating drum 1 rotates in the rotation direction R. The direction in which the body particles are guided toward the inside of the rotating drum 1 along the wall surface. Further, in the extending direction (inclination direction) of the particle guide portion 5B, when the rotating drum 1 rotates in the direction opposite to the rotation direction R, the powder or granular material comes into contact with the guide passage 5s on the front side in the rotation direction of the particle guide portion 5B. The direction in which the powder or granular material particles of the layer S are guided along the guide passage 5s toward the front end opening 1a1 of the rotating drum 1. Therefore, by rotating the rotary drum 1 in the direction opposite to the rotation direction R, the particle guide portion 5B can also be used as a discharge member for discharging the powder or granular material product after the coating treatment to the outside of the rotary drum 1. Hereinafter, the sampling operation of the powder or granular material particles by the sampling unit 5 will be described with reference to FIGS. 3 to 9.

図3を参照すると、回転ドラム1の回転方向Rへの回転に伴い、回転ドラム1の内部の粉粒体層Sは、回転方向前方側に持ち上げられ、回転方向前方側に向かって上り勾配で傾斜した状態になる。同図に示すように、サンプリング部5の粒子採取部5Aが粉粒体層Sよりも回転方向後方側に位置するとき、粒子採取部5Aの収容部5bは後退位置にあり、その一端壁部5dが前端壁部1aの内面と面一になるまで引き込んでいる。尚、粉粒体のコーティング処理は、この状態で回転ドラム1を回転方向Rに回転させながら行う。 Referring to FIG. 3, as the rotary drum 1 rotates in the rotation direction R, the powder or granular material layer S inside the rotary drum 1 is lifted to the front side in the rotation direction and has an upward gradient toward the front side in the rotation direction. It becomes a tilted state. As shown in the figure, when the particle collecting part 5A of the sampling part 5 is located on the rear side in the rotational direction with respect to the powder or granular material layer S, the accommodating part 5b of the particle collecting part 5A is in the retracted position, and one end wall portion thereof. It is retracted until 5d is flush with the inner surface of the front end wall portion 1a. The coating treatment of the powder or granular material is performed while rotating the rotary drum 1 in the rotation direction R in this state.

図4に示すように、回転ドラム1の回転方向Rへの回転に伴い、サンプリング部5が図3に示す位置から回転方向前方側に移動して、粒子採取部5Aの収容部5bが粉粒体層Sに達する前の所定位置P1まで来ると、進退駆動部5cが作動して、収容部5bが回転ドラム1の内部方向に進出位置まで進出移動する。収容部5bが進出位置に達すると、採取口5aが開く。採取口5aの形成位置は、同図に示すように、採取口5aが回転方向Rの前方側に向いた位置であることが好ましい。進退駆動部5cが作動する所定位置P1は、収容部5bが粉粒体層Sに達する直前の位置、または、収容部5bが粉粒体層Sに達する直前の位置よりも回転方向後方側の位置である。図4に示す例では、所定位置P1は150°程度の位置である。 As shown in FIG. 4, as the rotating drum 1 rotates in the rotation direction R, the sampling unit 5 moves from the position shown in FIG. 3 to the front side in the rotation direction, and the accommodating unit 5b of the particle collection unit 5A becomes powder particles. When it reaches the predetermined position P1 before reaching the body layer S, the advancing / retreating driving unit 5c operates, and the accommodating unit 5b advances and moves to the advancing position in the internal direction of the rotating drum 1. When the accommodating portion 5b reaches the advance position, the collection port 5a opens. As shown in the figure, the collection port 5a is preferably formed at a position where the collection port 5a faces the front side in the rotation direction R. The predetermined position P1 in which the advancing / retreating drive unit 5c operates is located on the rear side in the rotational direction from the position immediately before the accommodating unit 5b reaches the powder or granular material layer S or the position immediately before the accommodating unit 5b reaches the powder or granular material layer S. The position. In the example shown in FIG. 4, the predetermined position P1 is a position of about 150 °.

図5に示すように、回転ドラム1の回転方向Rへの回転に伴い、サンプリング部5が図4に示す位置から回転方向前方側に移動すると、粒子採取部5Aの収容部5bが粉粒体層Sの表層部よりも内部に入り込む(潜り込む)ことにより、粉粒体層Sの内部の粉粒体粒子が収容部5の採取口5aから収容部5に流入して採取される。そして、図6に示すように、回転ドラム1の回転方向Rへの回転に伴い、収容部5bが粉粒体層Sを通過する間に、所定量の粉粒体粒子が収容部5bに収容される。 As shown in FIG. 5, when the sampling unit 5 moves from the position shown in FIG. 4 to the front side in the rotation direction as the rotating drum 1 rotates in the rotation direction R, the accommodating portion 5b of the particle collection unit 5A becomes a powder or granular material. By entering (sneaking in) the inside of the surface layer portion of the layer S, the powder or granular material particles inside the powder or granular material layer S flow into the storage portion 5 from the collection port 5a of the storage portion 5 and are collected. Then, as shown in FIG. 6, as the rotating drum 1 rotates in the rotation direction R, a predetermined amount of powder or granular material particles are accommodated in the accommodating portion 5b while the accommodating portion 5b passes through the powder or granular material layer S. Will be done.

図7に示すように、回転ドラム1の回転方向Rへの回転に伴い、サンプリング部5が図6に示す位置から回転方向前方側に移動して、粒子採取部5Aの収容部5bが粉粒体層Sを通過した所定位置P2に来ると、進退駆動部5cが作動して、収容部5bが回転ドラム1の外部方向に後退位置まで後退移動する。収容部5bが後退位置に達すると、採取口5aが閉じ、収容部5bに収容された所定量の粉粒体粒子が収容部5bに保持される。進退駆動部5cが作動する所定位置P2は、収容部5bが粉粒体層Sを通過した直後の位置、または、収容部5bが粉粒体層Sを通過した直後の位置よりも回転方向前方側の位置である。図7に示す例では、所定位置P2は280°程度の位置である。 As shown in FIG. 7, as the rotating drum 1 rotates in the rotation direction R, the sampling unit 5 moves from the position shown in FIG. 6 to the front side in the rotation direction, and the accommodating unit 5b of the particle collection unit 5A becomes powder particles. When it comes to the predetermined position P2 that has passed through the body layer S, the advancing / retreating driving unit 5c operates, and the accommodating unit 5b moves backward to the retreating position in the outward direction of the rotating drum 1. When the accommodating portion 5b reaches the retracted position, the collection port 5a is closed, and a predetermined amount of powder or granular material particles accommodating in the accommodating portion 5b is held in the accommodating portion 5b. The predetermined position P2 in which the advancing / retreating drive unit 5c operates is the position immediately after the accommodating unit 5b has passed through the powder or granular material layer S, or the position immediately before the accommodating unit 5b has passed through the powder or granular material layer S in the rotational direction. The position on the side. In the example shown in FIG. 7, the predetermined position P2 is a position of about 280 °.

図8に示すように、回転ドラム1の回転方向Rへの回転に伴い、サンプリング部5が図7に示す位置から回転方向前方側に移動して、粒子採取部5Aの収容部5bが図7の所定位置P2よりも回転方向前方側の所定位置P3に来ると、進退駆動部5cが作動して、収容部5bが回転ドラム1の内部方向に進出位置まで進出移動する。これにより、収容部5bの採取口5aが開き、収容部5bに収容された所定量の粉粒体粒子は、回転ドラム1の回転方向Rへの回転に伴い、収容部5bが所定位置P3から回転方向前方側に移動する際に、重力により採取口5aから流出して粒子案内部5Bの案内通路5sに移送される。そして、重力により粒子案内部5Bの案内通路5sに案内されて回転ドラム1の前端開口部1a1から排出される。進退駆動部5cが作動する所定位置P3は、収容部5bに収容された粉粒体粒子が重力により採取口5aが流出でき、かつ、収容部5bから流出した粉粒体粒子が粒子案内部5Bの案内通路5sに移送される(受け渡される)という条件を勘案して設定する。具体的には、所定位置P3は、収容部5bや粒子案内部5Bの形態、収容部5bと粒子案内部5Bとの位置関係、回転ドラム1の回転速度等を考慮して決定する。図8に示す例では、所定位置P3は30°程度の位置である。 As shown in FIG. 8, as the rotating drum 1 rotates in the rotation direction R, the sampling unit 5 moves from the position shown in FIG. 7 to the front side in the rotation direction, and the accommodating unit 5b of the particle collection unit 5A moves to the front side in the rotation direction. When it comes to the predetermined position P3 on the front side in the rotation direction from the predetermined position P2, the advance / retreat drive unit 5c operates, and the accommodating unit 5b advances and moves to the advance position in the internal direction of the rotating drum 1. As a result, the collection port 5a of the accommodating portion 5b is opened, and the predetermined amount of powder or granular material particles accommodated in the accommodating portion 5b is moved from the predetermined position P3 by the accommodating portion 5b as the rotating drum 1 rotates in the rotation direction R. When moving to the front side in the rotation direction, it flows out from the collection port 5a due to gravity and is transferred to the guide passage 5s of the particle guide portion 5B. Then, it is guided by the guide passage 5s of the particle guide portion 5B by gravity and discharged from the front end opening 1a1 of the rotating drum 1. At the predetermined position P3 in which the advancing / retreating driving unit 5c operates, the powder / granular material particles contained in the accommodating unit 5b can flow out from the collection port 5a due to gravity, and the powder / granular material particles flowing out from the accommodating unit 5b are the particle guide unit 5B. The setting is made in consideration of the condition that the particles are transferred (delivered) to the guide passage 5s. Specifically, the predetermined position P3 is determined in consideration of the form of the accommodating portion 5b and the particle guide portion 5B, the positional relationship between the accommodating portion 5b and the particle guide portion 5B, the rotation speed of the rotating drum 1, and the like. In the example shown in FIG. 8, the predetermined position P3 is a position of about 30 °.

図9は、収容部5bに収容された所定量の粉粒体粒子が全量排出される収容部5bの位置P4(全量排出位置)を示している。回転ドラム1の回転方向Rへの回転に伴い、サンプリング部5が図8に示す所定位置P3から回転方向前方側に移動して全量排出位置P4に達する間に、収容部5bに収容された所定量の粉粒体粒子は、採取口5aから全量流出して粒子案内部5Bの案内通路5sに移送され、案内通路5sに案内されて前端開口部1aから回転ドラム1の外部に排出される。このようにして、回転ドラム1の外部に排出された所定量の粉粒体粒子は、図1に示す製品排出口6を介して適宜の容器に収容される。 FIG. 9 shows the position P4 (total amount discharge position) of the storage part 5b where the predetermined amount of powder or granular material particles housed in the storage part 5b is completely discharged. A place where the sampling unit 5 is accommodated in the accommodating portion 5b while the sampling unit 5 moves forward from the predetermined position P3 shown in FIG. 8 to the front side in the rotational direction and reaches the total amount discharge position P4 as the rotating drum 1 rotates in the rotational direction R. A certain amount of powder or granular material particles flow out from the collection port 5a, are transferred to the guide passage 5s of the particle guide portion 5B, are guided by the guide passage 5s, and are discharged to the outside of the rotary drum 1 from the front end opening 1a. In this way, the predetermined amount of powder or granular material particles discharged to the outside of the rotary drum 1 is housed in an appropriate container via the product discharge port 6 shown in FIG.

上記のサンプリング操作は、コーティング処理プロセス中に行われる。コーティング処理は、通常、回転ドラム1の回転方向Rへの回転に伴い、回転方向前方側に向かって一定の上り勾配で傾斜した粉粒体層Sの表層部の粉粒体粒子にスプレーノズル4aから膜剤液等のスプレー液を噴霧することにより行われる。スプレー液の噴霧を受けた粉粒体層Sの表層部の粉粒体粒子は、重力等の影響により、粉粒体層Sの表層部に沿って傾斜下方側に流動したのち、粉粒体層Sの内部に戻り、粉粒体層Sの内部で他の粉粒体粒子と攪拌混合される。このような粉粒体層における粉粒体粒子の動きとスプレー液の噴霧により、粒子表面に付着したスプレー液ミストが粒子表面に均一に展延され、乾燥されて、粒子表面にコーティング膜が形成される。この実施形態のサンプリング部5は、回転ドラム1の回転方向Rへの回転に伴い、粒子採取部5Aの収容部5bが粉粒体層Sの内部に入り込んで(潜り込んで)、粉粒体層Sの内部から所定量の粉粒体粒子を採取するので、従来の負圧吸引方式のサンプリング装置に比べて、粉粒体粒子に対する負荷が少なく、サンプリング時における粉粒体粒子の損傷が生じにくい。また、スプレーノズル4aからスプレー液の噴霧を受けた直後の粉粒体層Sの表層部の粉粒体粒子は過剰湿潤状態にあり、この表層部の粉粒体粒子を採取すると、正しいサンプリング評価を行うことができない。従って、粉粒体層Sの表層部から粉粒体粒子を採取する場合、スプレー液の噴霧を停止し、粉粒体層Sを混合攪拌してサンプリング採取する必要がある。一方、粉粒体層Sの内部の粉粒体粒子は、粉粒体層Sの内部で他の粉粒体粒子と攪拌混合されて、スプレー液ミストが粒子表面に展延された状態になる。この実施形態のサンプリング部5では、粒子採取部5Aの収容部5bが粉粒体層Sの内部に入り込んで(潜り込んで)、粉粒体層Sの内部から所定量の粉粒体粒子を採取するので、スプレー液の噴霧を停止することなく、サンプリング採取を行っても、正しいサンプリング評価を行うことができる。 The above sampling operation is performed during the coating process. The coating treatment is usually performed on the powder or granular material particles on the surface layer of the powder or granular material layer S that are inclined with a constant upward gradient toward the front side in the rotation direction as the rotary drum 1 rotates in the rotation direction R. It is performed by spraying a spray solution such as a film agent solution. The powder or granular material particles on the surface layer of the powder or granular material layer S that have been sprayed with the spray liquid flow downward along the surface layer of the powder or granular material layer S due to the influence of gravity or the like, and then the powder or granular material. It returns to the inside of the layer S and is stirred and mixed with other powder or granular material particles inside the powder or granular material layer S. Due to the movement of the powder or granular material particles in the powder or granular material layer and the spraying of the spray liquid, the spray liquid mist adhering to the particle surface is uniformly spread on the particle surface and dried to form a coating film on the particle surface. Will be done. In the sampling unit 5 of this embodiment, as the rotating drum 1 rotates in the rotation direction R, the accommodating portion 5b of the particle collecting unit 5A enters (sneaks into) the inside of the powder or granular material layer S, and the powder or granular material layer Since a predetermined amount of powder or granular material particles are collected from the inside of S, the load on the powder or granular material particles is less than that of the conventional negative pressure suction type sampling device, and the powder or granular material particles are less likely to be damaged during sampling. .. Further, the powder or granular material particles in the surface layer portion of the powder or granular material layer S immediately after receiving the spray liquid from the spray nozzle 4a are in an excessively wet state, and when the powder or granular material particles in the surface layer portion are collected, correct sampling evaluation is performed. Can't do. Therefore, when collecting the powder or granular material particles from the surface layer portion of the powder or granular material layer S, it is necessary to stop the spraying of the spray liquid and mix and stir the powder or granular material layer S for sampling. On the other hand, the powder or granular material particles inside the powder or granular material layer S are agitated and mixed with other powder or granular material particles inside the powder or granular material layer S, and the spray liquid mist is spread on the particle surface. .. In the sampling unit 5 of this embodiment, the accommodating unit 5b of the particle collecting unit 5A enters (sneaks into) the inside of the powder or granular material layer S, and collects a predetermined amount of powder or granular material particles from the inside of the powder or granular material layer S. Therefore, correct sampling evaluation can be performed even if sampling is performed without stopping the spraying of the spray liquid.

図10は、サンプリング部5の粒子採取部5Aの他の実施形態を示している。図2に示す実施形態の粒子採取部5Aと実質的に同じ部材及び部分には同じ符号を附し、重複する説明を省略する。 FIG. 10 shows another embodiment of the particle sampling unit 5A of the sampling unit 5. The members and parts substantially the same as the particle collecting unit 5A of the embodiment shown in FIG. 2 are designated by the same reference numerals, and redundant description will be omitted.

この実施形態の粒子採取部5Aが図2に示す粒子採取部5Aと異なる主な点は、一端壁部5dが回転ドラム1の前端壁部1aの内面から所定距離だけ離れた位置で前端壁部1a固定支持される点、他端壁部5eが前端壁部1aの一部で構成される点、側壁部5fが前端壁部1aを摺動自在に貫通する点、進退駆動部5cは側壁部5fを回転ドラム1の内外部方向に進退移動させる点である。 The main difference between the particle collecting unit 5A of this embodiment and the particle collecting unit 5A shown in FIG. 2 is that the front end wall portion 5d is separated from the inner surface of the front end wall portion 1a of the rotating drum 1 by a predetermined distance. 1a is fixedly supported, the other end wall portion 5e is composed of a part of the front end wall portion 1a, the side wall portion 5f slidably penetrates the front end wall portion 1a, and the advancing / retreating drive portion 5c is a side wall portion. This is a point at which 5f is moved back and forth in the internal and external directions of the rotating drum 1.

他端壁部5eを構成する前端壁部1aの一部は、Cリング形状の摺動スリットを形成するように、摺動リング5gの内周面に固定される。前端壁部1aの一部(他端壁部5e)と摺動リング5gとの接続部分の円周方向幅は、採取口5aの円周方向幅に対応する。側壁部5fは、このCリング形状の摺動スリットを摺動自在に貫通する。また、側壁部5fは、端面板5tに結合され、端面板5tを介して結合ボルト5uで進退駆動部5cのピストン5kに結合される。 A part of the front end wall portion 1a constituting the other end wall portion 5e is fixed to the inner peripheral surface of the sliding ring 5g so as to form a C-ring-shaped sliding slit. The circumferential width of the connection portion between a part of the front end wall portion 1a (the other end wall portion 5e) and the sliding ring 5g corresponds to the circumferential width of the sampling port 5a. The side wall portion 5f slidably penetrates the C-ring-shaped sliding slit. Further, the side wall portion 5f is coupled to the end face plate 5t, and is coupled to the piston 5k of the advancing / retreating drive portion 5c by the coupling bolt 5u via the end face plate 5t.

図10(a)及び(c)に示すように、進退駆動部5cのピストン5kが回転ドラム1の内部方向に前進すると、ピストン5kに端面板5tを介して結合された側壁部5fが回転ドラム1の内部方向に進出位置まで進出移動する。これにより、側壁部5fが、一端壁部5dに当接し、または、一端壁部5dに近接して、一端壁部5d、側壁部5f、及び他端壁部5eを有する収容部5bが形成されると共に、採取口5aが開く。一方、進退駆動部5cのピストン5kが回転ドラム1の外部方向に後退すると、側壁部5fが回転ドラム1の外部方向に後退位置まで後退移動して、採取口5aが閉じる。 As shown in FIGS. 10A and 10C, when the piston 5k of the advancing / retreating drive unit 5c advances in the internal direction of the rotary drum 1, the side wall portion 5f coupled to the piston 5k via the end face plate 5t becomes a rotary drum. Advance and move to the advance position in the internal direction of 1. As a result, the side wall portion 5f abuts on one end wall portion 5d or is close to one end wall portion 5d to form an accommodating portion 5b having one end wall portion 5d, the side wall portion 5f, and the other end wall portion 5e. At the same time, the collection port 5a opens. On the other hand, when the piston 5k of the advancing / retreating drive unit 5c retreats in the outward direction of the rotating drum 1, the side wall portion 5f retreats to the retreating position in the outward direction of the rotating drum 1 and the sampling port 5a closes.

この実施形態の粒子採取部5Aを用いる場合、図4に示す所定位置P1で、側壁部5fを回転ドラム1の内部方向に進出位置まで進出移動させた後、図9に示す全量排出位置P4まで、その状態を維持する。従って、収容部5bの採取口5aは、所定位置P1から全量排出位置P4まで開いた状態になるので、収容部5bに収容された粉粒体粒子が途中段階で採取口5aから流出して回転ドラム1の内部に戻らないように、採取口5aの大きさや形状等を設定する。 When the particle collecting unit 5A of this embodiment is used, the side wall portion 5f is advanced to the advanced position in the internal direction of the rotating drum 1 at the predetermined position P1 shown in FIG. 4, and then reaches the total discharge position P4 shown in FIG. , Maintain that state. Therefore, since the collection port 5a of the storage unit 5b is in a state of being opened from the predetermined position P1 to the total amount discharge position P4, the powder or granular material particles stored in the storage unit 5b flow out from the collection port 5a in the middle stage and rotate. The size, shape, and the like of the collection port 5a are set so as not to return to the inside of the drum 1.

1 回転ドラム
1a 前端壁部
1b 周壁部
1c 後端壁部
1a1 前端開口部
5 サンプリング部
5A 粒子採取部
5B 粒子案内部
5a 採取口
5b 収容部
5c 進退駆動部
5d 一端壁部
5e 他端壁部
5f 側壁部
S 粉粒体層
1 Rotating drum 1a Front end wall part 1b Peripheral wall part 1c Rear end wall part 1a1 Front end opening 5 Sampling part 5A Particle collection part 5B Particle guide part 5a Collection port 5b Storage part 5c Advance / retreat drive part 5d One end wall part 5e End end wall part 5f Side wall S powder or granular material layer

Claims (8)

処理すべき粉粒体が内部に収容され、その軸線回りに回転駆動される回転ドラムと、前記回転ドラムの内部の粉粒体層から一部の粉粒体粒子を採取するサンプリング部とを備えたコーティング装置において、
前記サンプリング部は、前記回転ドラムの壁部に設置され、前記回転ドラムの所定方向の回転に伴い、前記粉粒体層から所定量の粉粒体粒子を採取する粒子採取部と、前記回転ドラムの前記所定方向の回転に伴い、前記粒子採取部から流出する粉粒体粒子を案内して前記回転ドラムの外部に排出させる粒子案内部とを備え
前記粒子採取部は、前記所定量の粉粒体粒子を収容可能で、かつ、粉粒体粒子が通過可能な採取口を有する収容部と、前記収容部を、前記回転ドラムの壁部に対して、前記回転ドラムの内外部方向に進退移動させる進退駆動部とを備え、前記収容部は、前記回転ドラムの内部方向への進出位置で前記採取口を開き、前記回転ドラムの外部方向への後退位置で前記採取口を閉じ、粉粒体粒子のサンプリング時、前記進退駆動部は、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が、前記粉粒体層に達する前の所定位置に来たときに、前記収容部を前記進出位置に進出移動させ、前記収容部は、前記回転ドラムの前記所定方向の回転に伴い、前記粉粒体層を通過する間に、前記粉粒体層から前記所定量の粉粒体粒子を前記採取口を介して収容することを特徴とするコーティング装置。
It is provided with a rotating drum in which the powder or granular material to be processed is housed and rotationally driven around the axis thereof, and a sampling unit for collecting a part of the powder or granular material particles from the powder or granular material layer inside the rotating drum. In the coating equipment
The sampling unit is installed on the wall portion of the rotating drum, and a particle collecting unit that collects a predetermined amount of powder or granular material particles from the powder or granular material layer as the rotating drum rotates in a predetermined direction, and the rotating drum. The particle guide portion is provided to guide the powder or granular material particles flowing out from the particle collection portion and discharge the particles to the outside of the rotating drum as the particles rotate in the predetermined direction .
The particle collecting unit has an accommodating portion having a collection port capable of accommodating the predetermined amount of powder or granular material particles and allowing the powder or granular material particles to pass through, and the accommodating portion with respect to the wall portion of the rotating drum. The rotating drum is provided with an advancing / retreating drive unit that moves the rotary drum forward / backward in the internal / external direction, and the accommodating unit opens the sampling port at an advancing position in the internal direction of the rotating drum and moves the rotating drum in the external direction. When the collection port is closed at the retracted position and the powder or granular material particles are sampled, the advancing / retreating driving unit is subjected to the rotation of the rotating drum in the predetermined direction, and the accommodating unit is determined before reaching the powder or granular material layer. When the position is reached, the accommodating portion is advanced and moved to the advancing position, and the accommodating portion advances the powder particles while passing through the powder or granular material layer as the rotating drum rotates in the predetermined direction. A coating device for accommodating a predetermined amount of powder or granular material particles from a body layer through the collection port.
前記進退駆動部は、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が、前記粉粒体層を通過して第2所定位置に来たときに、前記収容部を前記後退位置に後退移動させ、さらに、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が、前記第2所定位置よりも回転方向前方側の第3所定位置に来たときに、前記収容部を前記進出位置に進出移動させ、前記収容部に収容された粉粒体粒子は、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が前記第3所定位置から回転方向前方側に移動する際に、重力により前記採取口から流出して前記粒子案内部に移送されることを特徴とする請求項に記載のコーティング装置。 The advancing / retreating driving unit moves the accommodating portion to the retreating position when the accommodating portion passes through the powder / particle layer and reaches a second predetermined position as the rotating drum rotates in the predetermined direction. The accommodating portion is moved backward, and when the accommodating portion comes to a third predetermined position on the front side in the rotational direction with respect to the rotation of the rotating drum in the predetermined direction, the accommodating portion is moved. When the accommodating portion is moved to the advancing position and is accommodated in the accommodating portion, the accommodating portion moves forward from the third predetermined position in the rotational direction as the rotating drum rotates in the predetermined direction. The coating device according to claim 1 , wherein the particles flow out from the collection port due to gravity and are transferred to the particle guide portion. 前記収容部は、前記回転ドラムの内部側に位置する一端壁部と、前記回転ドラムの外部側に位置する他端壁部と、前記一端壁部と前記他端壁部との間に位置し、前記採取口を有する側壁部とを備え、前記回転ドラムの壁部を摺動自在に貫通していることを特徴とする請求項1又は2に記載のコーティング装置。 The accommodating portion is located between one end wall portion located on the inner side of the rotating drum, the other end wall portion located on the outer side of the rotating drum, and the one end wall portion and the other end wall portion. The coating device according to claim 1 or 2 , further comprising a side wall portion having the sampling port, and slidably penetrating the wall portion of the rotating drum. 前記一端壁部は、前記収容部が前記後退位置に後退移動したときに、前記回転ドラムの壁部の内面と面一になることを特徴とする請求項に記載のコーティング装置。 The coating device according to claim 3 , wherein the one end wall portion becomes flush with the inner surface of the wall portion of the rotating drum when the accommodating portion retracts to the retracted position. 前記一端壁部の少なくとも周縁部が可撓性材料で形成されていることを特徴とする請求項3又は4に記載のコーティング装置。 The coating device according to claim 3 or 4 , wherein at least the peripheral edge portion of the one end wall portion is formed of a flexible material. 前記進退駆動部は、前記回転ドラムの前記所定方向の回転に伴い、前記収容部が、前記粉粒体層を通過した後も、前記収容部を前記進出位置に維持し、前記収容部に収容された粉粒体粒子は、前記収容部が、前記回転ドラムの前記所定方向の回転に伴い、回転方向前方側に移動する際に、重力により前記採取口から流出して前記粒子案内部に移送されることを特徴とする請求項に記載のコーティング装置。 The advancing / retreating driving unit maintains the accommodating portion in the advancing position even after the accommodating portion passes through the powder or granular material layer as the rotating drum rotates in the predetermined direction, and accommodates the accommodating portion in the accommodating portion. When the accommodating portion moves forward in the rotational direction as the rotating drum rotates in the predetermined direction, the resulting powder or granular material particles flow out of the collection port due to gravity and are transferred to the particle guide portion. The coating apparatus according to claim 1 , wherein the coating apparatus is made. 前記収容部は、前記回転ドラムの内部側に位置する一端壁部と、前記回転ドラムの外部側に位置する他端壁部と、前記一端壁部と前記他端壁部との間に位置し、前記採取口を有
する側壁部とを備え、前記一端壁部は、前記回転ドラムの壁部の内面から所定距離だけ離れた位置で該壁部に固定支持され、前記他端壁部は前記回転ドラムの壁部で構成され、前記側壁部は前記回転ドラムの壁部を摺動自在に貫通し、前記進退駆動部は、前記側壁部を前記回転ドラムの内外部方向に進退移動させることを特徴とする請求項に記載のコーティング装置。
The accommodating portion is located between one end wall portion located on the inner side of the rotating drum, the other end wall portion located on the outer side of the rotating drum, and the one end wall portion and the other end wall portion. The one end wall portion is fixedly supported by the wall portion at a position separated from the inner surface of the wall portion of the rotating drum by a predetermined distance, and the other end wall portion is the rotating. It is characterized by being composed of a wall portion of a drum, the side wall portion slidably penetrating the wall portion of the rotating drum, and the advancing / retreating driving portion moving the side wall portion in the internal / external direction of the rotating drum. The coating apparatus according to claim 6.
前記回転ドラムは、前記軸線方向に沿って、前端壁部と、前記前端壁部に繋がる周壁部と、前記周壁部に繋がる後端壁部とを備え、前記前端壁部の前端には前端開口部が設けられ、前記サンプリング部は、前記前端壁部に設置され、前記回転ドラムの前記所定方向の回転に伴い、前記粒子採取部から流出する粉粒体粒子を、前記粒子案内部から前記前端開口部を介して前記回転ドラムの外部に排出させることを特徴とする請求項1から7の何れか1項に記載のコーティング装置。 The rotating drum includes a front end wall portion, a peripheral wall portion connected to the front end wall portion, and a rear end wall portion connected to the peripheral wall portion along the axial direction, and a front end opening is provided at the front end of the front end wall portion. A portion is provided, and the sampling portion is installed on the front end wall portion, and the powder or granular material particles flowing out from the particle collection portion as the rotating drum rotates in the predetermined direction are transferred from the particle guide portion to the front end. The coating apparatus according to any one of claims 1 to 7 , wherein the coating device is discharged to the outside of the rotating drum through an opening.
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