JP6901249B2 - Soymilk gelled food and its manufacturing method - Google Patents
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本発明は、豆乳ゲル化食品およびその製造方法に関する。詳細には、前処理した豆乳を含む溶液をゲル化剤で非流動化した豆乳ゲル化食品であって、前記前処理した豆乳が、豆乳を品温70〜100℃になるまで加熱する処理を行った豆乳であり、トレハロース及び/又はオリゴ糖を含むことを特徴とする豆乳ゲル化食品及び、豆乳を品温70〜100℃になるまで加熱する処理を行うことを含む前処理工程、前記前処理された豆乳にゲル化剤とトレハロース及び/又はオリゴ糖及び任意の水を添加して加熱溶解させた後冷却して非流動化する工程を含む、豆乳ゲル化食品の製造方法に関するものである。 The present invention relates to soymilk gelled foods and methods for producing the same. Specifically, it is a soymilk gelled food in which a solution containing pretreated soymilk is solubilized with a gelling agent, and the pretreated soymilk heats the soymilk until the product temperature reaches 70 to 100 ° C. The soymilk gelled food containing trehalose and / or oligosaccharide, and the pretreatment step including heating the soymilk to a product temperature of 70 to 100 ° C. It relates to a method for producing soymilk gelled food, which comprises a step of adding a gelling agent, trehalose and / or oligosaccharide and arbitrary water to the treated soymilk, dissolving it by heating, and then cooling it to make it non-fluidized. ..
豆乳は、浸漬大豆に加水して湿式粉砕及び均質化処理して生呉とするか、大豆粉砕物に加水後適当な時間放置して生呉とし、必要に応じてタンパク質濃度の調節を目的として生呉を加熱処理し、次いで固液分離によりオカラを除去して製造される。このようにして得られた豆乳を原料にして、大豆タンパク質の二価金属イオンによる塩凝固又は有機酸や乳酸発酵等による酸凝固を利用し、必要に応じて改良剤等を添加して豆腐や豆乳ヨーグルト等の豆乳凝固食品が製造される。しかしながら、このようにして得られた豆乳凝固食品は、凍結解凍により離水及び組織の破壊に伴うスポンジ化が起こり、品質が著しく劣化する。これは、豆乳に含まれる大豆タンパク質の一部が凍結により不可逆的に変性して凝集や組織化するためである。
塩又は酸凝固を利用した豆乳凝固食品や豆乳の冷凍耐性について以下のような方法が提案されている。
特許文献1には、豆乳固形分が14〜20%の濃縮豆乳に、糖、デキストリン、澱粉、糖アルコール、デキストリンアルコールのうち1種又は2種以上を加え、凝固剤を添加した後加熱することを特徴とした冷凍耐性のある豆腐の製造方法が開示されている。
特許文献2にはゲル化剤及び乳酸菌スターター、必要に応じて凝固剤及び/又はオリゴ糖を含有する豆乳を発酵させて凝固させた冷凍耐性を有する豆乳ヨーグルトの製造方法が開示されている。
特許文献3には3糖以上のオリゴ糖又はトレハロース、水溶性大豆多糖類及びヒドロキシプロピル化リン酸架橋澱粉の群から選ばれる2種以上、及びゲル化剤を添加したことを特徴とする、酸凝固性豆乳(豆乳ヨーグルト)が開示されている。
一方、豆乳も凍結解凍により品質が劣化することが知られており、特許文献4には、豆乳調整工程において、豆乳とオカラを分離する以前の工程(大豆浸漬工程、大豆粉砕工程等)で75℃以上に加熱し、凍結変性して凝固する大豆タンパク質を不溶化させ、豆乳とオカラの分離工程において不溶化した冷凍変性して凝固する大豆タンパク質を除去することを特徴とした、冷凍耐性を有する豆乳の製造方法が開示されている。この発明の目的の一つは、豆乳のゲル化性(塩又は酸凝固性)を維持することであり(特許文献4、段落0002)、凍結により変性してくる豆乳成分を予め加熱により不溶化しておいても、豆乳内の残存量が多いと凍結変性を生じやすいことが記載されている(特許文献4、段落0020)。しかしながら、この豆乳を原料に使用した豆乳製品に冷凍耐性が付与されることは記載されていない。
またゲル化食品の冷凍耐性付与技術として、プリンや卵豆腐の様なゲル状卵加工食品の冷凍保存にセルロース及び加工澱粉を利用する発明(特許文献5)、杏仁豆腐やババロア、プリン、ヨーグルトといったゲル状食品の冷凍劣化防止にアセチル化アジピン酸架橋タピオカ澱粉を利用する発明(特許文献6)、ゼリー等のゲル状食品の冷凍耐性にカラギーナン及び又はローカストビーンガムとセルロース及び又はセルロース誘導体を利用する発明(特許文献7)、ゼリー等のゲル状食品の冷凍耐性にカードランとセルロース及び又はセルロース誘導体を利用する発明(特許文献8)等が提案されている。しかしながら豆乳を塩凝固又は酸凝固を利用しないでゲル化した食品について冷凍耐性を検討した例はない。
より簡便な工程で、特殊な添加剤なしに豆乳ゲル化食品に冷凍耐性を付与する方法が求められていた。
Soymilk is either wet-ground and homogenized by adding water to soaked soybeans to make raw kure, or left in the crushed soybeans for an appropriate period of time to make raw kure, and the purpose is to adjust the protein concentration as necessary. It is produced by heat-treating soybeans and then removing okara by solid-liquid separation. Using the soymilk thus obtained as a raw material, salt coagulation by divalent metal ions of soy protein or acid coagulation by organic acid or lactic acid fermentation is used, and if necessary, an improving agent or the like is added to tofu or the like. Soymilk coagulated foods such as soymilk yogurt are produced. However, the soymilk coagulated food thus obtained is sponged due to water separation and tissue destruction due to freezing and thawing, and the quality is significantly deteriorated. This is because some of the soybean proteins contained in soymilk are irreversibly denatured by freezing to aggregate and organize.
The following methods have been proposed for freezing resistance of soymilk coagulated foods and soymilk using salt or acid coagulation.
In Patent Document 1, one or more of sugar, dextrin, starch, sugar alcohol, and dextrin alcohol are added to concentrated soymilk having a soymilk solid content of 14 to 20%, a coagulant is added, and then heating is performed. A method for producing frozen-tolerant tofu, which is characterized by the above, is disclosed.
Patent Document 2 discloses a method for producing soymilk yogurt having freezing resistance, which is obtained by fermenting and coagulating soymilk containing a gelling agent, a lactic acid bacterium starter, and if necessary, a coagulant and / or oligosaccharide.
Patent Document 3 is characterized in that oligosaccharide or trehalose having 3 or more sugars, two or more kinds selected from the group of water-soluble soybean polysaccharide and hydroxypropylated phosphoric acid cross-linked starch, and a gelling agent are added. Coagulable soymilk (soymilk yogurt) is disclosed.
On the other hand, it is known that the quality of soymilk also deteriorates due to freezing and thawing, and Patent Document 4 states that in the soymilk adjusting step, 75 in the steps prior to separating soymilk and okara (soymilk soaking step, soybean crushing step, etc.) Freezing-tolerant soymilk characterized by insolubilizing soymilk that freezes and coagulates by heating to ℃ or higher, and removing soymilk that freezes and coagulates insolubilized in the process of separating soymilk and okara. The manufacturing method is disclosed. One of the objects of the present invention is to maintain the gelling property (salt or acid coagulation property) of soymilk (Patent Document 4, paragraph 0002), and the soymilk component denatured by freezing is insolubilized by heating in advance. Even so, it is described that if the residual amount in soymilk is large, freeze denaturation is likely to occur (Patent Document 4, paragraph 0020). However, it is not described that soymilk products using this soymilk as a raw material are imparted with freezing resistance.
Further, as a technique for imparting freezing resistance to gelled foods, an invention using cellulose and processed starch for frozen storage of gelled egg processed foods such as pudding and egg tofu (Patent Document 5), apricot tofu, bavarois, pudding, yogurt, etc. An invention using acetylated adipic acid cross-linked tapioca starch to prevent freezing deterioration of gel-like foods (Patent Document 6), using carrageenan and / or locust bean gum and cellulose and / or cellulose derivatives for freezing resistance of gel-like foods such as jelly. Inventions (Patent Document 7), inventions that utilize curdlan and cellulose and / or cellulose derivatives for freezing resistance of gelled foods such as jelly (Patent Document 8) have been proposed. However, there is no example of examining the freezing resistance of soymilk gelled without using salt coagulation or acid coagulation.
There has been a demand for a method for imparting freezing resistance to soymilk gelled foods in a simpler process without using special additives.
凍結解凍しても離水がなく(スポンジ状にならず)、且つ食感変化が起こり難い、冷凍耐性に優れた豆乳ゲル化食品を提供する。 Provided is a soymilk gelled food having excellent freezing resistance, which does not separate water even when frozen and thawed (does not form a sponge) and does not easily change the texture.
本発明者等は上記課題を解決する為鋭意研究を重ねた結果、豆乳を70〜100℃に加熱する処理を行うことを含む前処理工程を行い、前記前処理した豆乳にゲル化剤とトレハロース及び/又はオリゴ糖及び任意の水を添加して加熱溶解させた後冷却して非流動化することにより、凍結解凍しても離水が起こり難く(スポンジ状になり難く)、凍結前後で食感変化が生じないこと、さらに加工澱粉を添加することによりその効果は向上することを見いだし、本発明を完成するに至った。
すなわち本発明は以下の通りである。
[1]前処理された豆乳を含む溶液を、ゲル化剤で非流動化した豆乳ゲル化食品であって、前記前処理された豆乳が、豆乳を品温70〜100℃になるまで加熱する処理を行った豆乳であり、トレハロース及び/又はオリゴ糖を含むことを特徴とする豆乳ゲル化食品。
[2]前記前処理された豆乳が、前記加熱処理に続いて豆乳の品温が加熱処理温度より5℃以上低くなるよう冷却する処理を行った豆乳である、前記[1]に記載の豆乳ゲル化食品。
[3]さらに加工澱粉を含むことを特徴とする、前記[1]又は[2]に記載の豆乳ゲル化食品。
[4]前記[1]〜[3]のいずれか1項に記載の豆乳ゲル化食品を冷凍してなる冷凍豆乳ゲル化食品。
[5]豆乳を品温70〜100℃になるまで加熱する処理を行うことを含む前処理工程、及び
前記前処理された豆乳にゲル化剤、トレハロース及び/又はオリゴ糖及び任意の水を添加して加熱溶解させた後、冷却して非流動化する工程を含む、豆乳ゲル化食品の製造方法。
[6]前記前処理工程において、前記加熱処理に続いて豆乳の品温が加熱処理温度より5℃以上低くなるよう冷却する処理を行うことを含む、前記[5]に記載の方法。
[7]前記非流動化する工程において、さらに加工澱粉を添加する、前記[5]又は[6]に記載の方法。
[8]前記[4]〜[7]のいずれか1項に記載の製造方法により得た豆乳ゲル化食品を冷凍する工程を含む、冷凍豆乳ゲル化食品の製造方法。
As a result of intensive research to solve the above problems, the present inventors performed a pretreatment step including a treatment of heating soymilk to 70 to 100 ° C., and the pretreated soymilk was subjected to a gelling agent and trehalose. And / or by adding oligosaccharide and arbitrary water to dissolve by heating and then cooling to immobilize, water separation is unlikely to occur even if frozen and thawed (difficult to form a sponge), and the texture before and after freezing. It has been found that no change occurs and that the effect is improved by adding processed starch, and the present invention has been completed.
That is, the present invention is as follows.
[1] A soymilk gelled food in which a solution containing pretreated soymilk is solubilized with a gelling agent, and the pretreated soymilk heats the soymilk until the product temperature reaches 70 to 100 ° C. A soymilk gelled food which is treated soymilk and contains trehalose and / or oligosaccharide.
[2] The soymilk according to the above [1], wherein the pretreated soymilk is a soymilk that has been subjected to a treatment of cooling the soymilk so that the product temperature of the soymilk is 5 ° C. or more lower than the heat treatment temperature following the heat treatment. Gelled food.
[3] The soymilk gelled food according to the above [1] or [2], which further contains modified starch.
[4] A frozen soymilk gelled food obtained by freezing the soymilk gelled food according to any one of the above [1] to [3].
[5] A pretreatment step including a treatment of heating soymilk to a product temperature of 70 to 100 ° C., and addition of a gelling agent, trehalose and / or oligosaccharide and arbitrary water to the pretreated soymilk. A method for producing a soymilk gelled food, which comprises a step of heating and dissolving the soymilk and then cooling and immobilizing the food.
[6] The method according to the above [5], wherein in the pretreatment step, a treatment for cooling the soymilk so that the product temperature of the soymilk is 5 ° C. or more lower than the heat treatment temperature is performed following the heat treatment.
[7] The method according to the above [5] or [6], wherein modified starch is further added in the step of defluidization.
[8] A method for producing a frozen soymilk gelled food, which comprises a step of freezing the soymilk gelled food obtained by the production method according to any one of the above [4] to [7].
本発明によれば、凍結解凍しても離水が起こり難く(スポンジ状になり難く)、凍結前後で食感変化が生じない豆乳ゲル化食品を提供することが出来る。 According to the present invention, it is possible to provide a soymilk gelled food in which water separation does not easily occur even when frozen and thawed (it does not easily form a sponge), and the texture does not change before and after freezing.
本発明において「豆乳ゲル化食品」とは豆乳を含む溶液をゲル化剤で非流動化(ゲル化)した食品をいう。硬さやモチ感の有無は適宜調整可能であり、たとえば豆乳ゼリー、豆乳プリン、豆乳寒天、寒天やゼラチンで固めた豆乳ヨーグルトが例として挙げられる。 In the present invention, the "soymilk gelled food" refers to a food obtained by solubilizing (gelling) a solution containing soymilk with a gelling agent. The hardness and the presence or absence of a chewy texture can be adjusted as appropriate. Examples thereof include soymilk jelly, soymilk pudding, soymilk agar, and soymilk yogurt hardened with agar or gelatin.
本発明において「冷凍豆乳ゲル化食品」は豆乳ゲル化食品を冷凍したものをいう。冷凍の方法や手段は特に限定されない。冷凍温度は豆乳ゲル化食品を冷凍できる温度であれば特に限定がなく、例えば−20〜−80℃、好ましくは約−40℃の冷凍庫で冷凍する。冷凍時間は豆乳ゲル化食品の種類や量などによって適宜調整することができる。 In the present invention, the "frozen soymilk gelled food" refers to a frozen soymilk gelled food. The freezing method and means are not particularly limited. The freezing temperature is not particularly limited as long as the soymilk gelled food can be frozen, and is frozen in a freezer at, for example, -20 to -80 ° C, preferably about -40 ° C. The freezing time can be appropriately adjusted depending on the type and amount of soymilk gelled food.
本発明において「豆乳」とは浸漬大豆に加水して湿式粉砕及び均質化処理して生呉とするか、大豆粉砕物に加水後適当な時間放置して生呉とし、必要に応じてタンパク質濃度の調節を目的として生呉を加熱処理し、次いで固液分離によりオカラを除去して製造される液のことを言う。
豆乳は、大豆又は大豆粉砕物の何れを原料として調製してもよい。大豆から調製する場合、十分に浸漬させた大豆に4〜6倍容量の水を加えて湿式粉砕し、必要に応じて均質化処理して生呉とし、そのままおからを絞り取って、又は、数分程度焦げないように攪拌しながら煮沸した後におからを絞り取って豆乳とすることができる。大豆粉砕物から調製する場合、大豆粉砕物に5〜8倍容量の水を加え1〜2時間放置してからおからを絞り取って、又は、3〜5分焦げないように攪拌しながら煮沸した後おからを絞り取って豆乳とすることができる。この様にして調製される豆乳は、何れも本発明の原料として使用することができる。
本発明においては豆乳の大豆固形分濃度は特に限定されるものではない。JAS規格では、豆乳は大豆固形分が8%以上、調製豆乳が6%以上、豆乳飲料が4%以上と規定されているが、これに拘束されない。好ましくは5〜17質量%、さらに好ましくは8〜14質量%、より好ましくは9〜12質量%である。豆乳の大豆固形分濃度が5質量%未満であっても本発明の効果は得られるが、豆乳の風味が弱くなる傾向にある。豆乳の大豆固形分濃度が17質量%を超えると、固形の浮遊物が生じ食感を損なう傾向にある。
豆乳の大豆固形分濃度は適宜調製することができる。大豆固形分濃度が低い場合には、例えば特開平09−248128や特開2006―136298等に記載されている濃縮方法及び公知の濃縮方法により所望の大豆固形分濃度に調製することができる。また豆乳の大豆固形分濃度が高い場合には、水で希釈することにより所望の大豆固形分濃度に調製することができる。なお、豆乳の大豆固形分濃度は、糖用屈折計を用いて簡易的に測定することができ、その標準関係式は「豆乳の大豆固形分濃度=Brix×0.93」である。
In the present invention, "soy milk" is obtained by adding water to soaked soybeans and wet crushing and homogenizing the soybeans to obtain raw kure, or by leaving the soybean crushed product for an appropriate time to obtain raw kure, and protein concentration as required. It is a liquid produced by heat-treating soybeans for the purpose of adjusting soybeans and then removing okara by solid-liquid separation.
Soymilk may be prepared from either soybeans or ground soybeans. When preparing from soybeans, add 4 to 6 times the volume of water to fully soaked soybeans, wet-grind, homogenize if necessary to make raw okara, and squeeze the okara as it is, or After boiling for a few minutes with stirring so as not to burn, the okara can be squeezed to make soy milk. When preparing from crushed soybeans, add 5 to 8 times the volume of water to the crushed soybeans, leave it for 1 to 2 hours, squeeze the okara, or boil it for 3 to 5 minutes with stirring so as not to burn. After that, you can squeeze the okara to make soy milk. Any of the soymilk prepared in this way can be used as a raw material of the present invention.
In the present invention, the soybean solid content concentration of soymilk is not particularly limited. The JAS standard stipulates that soymilk has a soybean solid content of 8% or more, prepared soymilk of 6% or more, and soymilk beverage of 4% or more, but is not bound by this. It is preferably 5 to 17% by mass, more preferably 8 to 14% by mass, and more preferably 9 to 12% by mass. Even if the soybean solid content concentration of soymilk is less than 5% by mass, the effect of the present invention can be obtained, but the flavor of soymilk tends to be weakened. When the soybean solid content concentration of soymilk exceeds 17% by mass, solid suspended matter is generated and the texture tends to be impaired.
The soybean solid content concentration of soymilk can be appropriately adjusted. When the soybean solid content concentration is low, it can be adjusted to a desired soybean solid content concentration by, for example, the concentration method described in JP-A-09-248128 or JP-A-2006-136298 and the known concentration method. When the soybean milk has a high soybean solid content concentration, it can be adjusted to a desired soybean solid content concentration by diluting with water. The soybean solid content concentration of soymilk can be easily measured using a refractometer for sugar, and the standard relational expression thereof is "soybean solid content concentration of soymilk = Brix × 0.93".
本発明においては、豆乳を含む溶液を非流動化する工程の前処理として、豆乳を品温70〜100℃になるまで加熱し、次いで任意に冷却する処理を行った豆乳を使用する。
豆乳の加熱温度は品温70〜100℃であり、好ましくは80〜90℃である。100℃を超えると、過加熱のために冷凍耐性が損なわれる。70℃未満では、加熱不足のため凍結耐性に改善がみられない。加熱処理時間は豆乳の品温が70〜100℃に達していれば特に限定されないが、好ましくは2〜10分である。
前処理工程において、加熱処理した豆乳を冷却せず、そのまま次の非流動化工程を行ってもよいが、冷却する場合には豆乳の品温が加熱処理温度より5℃以上低くすることが好ましく、20℃以上低くすることがより好ましい。また冷却処理時間は、品温が前記温度以下に到達していれば特に限定はないが、好ましくは5分以上である。次の工程を行うまでの間その温度で保存しておくこともできる。保存時間が長い場合には、冷蔵保存することが好ましい。
前処理した豆乳は任意に加水し「豆乳を含む溶液」としてから次の非流動化工程を行っても良い。
本発明において「豆乳を含む溶液」は本発明の条件で前処理した豆乳を50質量%以上含むことが好ましく、60質量%以上含むことがさらに好ましい。
In the present invention, as a pretreatment for the step of immobilizing a solution containing soymilk, soymilk that has been heated to a product temperature of 70 to 100 ° C. and then arbitrarily cooled is used.
The heating temperature of soymilk is a product temperature of 70 to 100 ° C, preferably 80 to 90 ° C. If it exceeds 100 ° C., freezing resistance is impaired due to overheating. Below 70 ° C, there is no improvement in freeze resistance due to insufficient heating. The heat treatment time is not particularly limited as long as the soymilk product temperature reaches 70 to 100 ° C., but is preferably 2 to 10 minutes.
In the pretreatment step, the next non-fluidization step may be performed as it is without cooling the heat-treated soymilk, but when cooling, the product temperature of the soymilk is preferably 5 ° C. or more lower than the heat treatment temperature. It is more preferable to lower the temperature by 20 ° C. or higher. The cooling treatment time is not particularly limited as long as the product temperature reaches the above temperature or lower, but is preferably 5 minutes or longer. It can also be stored at that temperature until the next step is performed. When the storage time is long, it is preferable to store in a refrigerator.
The pretreated soymilk may be optionally hydrated to form a "solution containing soymilk" and then subjected to the next non-fluidization step.
In the present invention, the "solution containing soymilk" preferably contains 50% by mass or more of soymilk pretreated under the conditions of the present invention, and more preferably 60% by mass or more.
本発明において「ゲル化剤」は冷却によりゲルを形成する物質であれば特に限定なく使用することができる。このようなゲル化剤として増粘多糖類(キサンタンガム、ローカストビーンガム、カラギーナン、グアーガム、タマリンドガム、ジェランガム、サイリュームシードガム、ペクチン、アルギン酸塩等)、ゲル化性タンパク質(ゼラチンやカゼイン等)が挙げられる。好ましくは、キサンタンガムとローカストビーンガムとの混合ゲル化剤、ゼラチン、寒天が好ましい。
ゲル化剤の添加量は、非流動化(ゲル化)に十分な量であれば特に限定されず、ゲル化剤の種別、豆乳の蛋白含量、求める食感などにより適宜調整される。キサンタンガムとローカストビーンガムの混合物であれば、豆乳を含む溶液100質量部に対して0.25質量部以上であることが好ましく、より好ましくは0.3質量部以上、さらに好ましくは0.4質量部以上、最も好ましくは0.5質量部以上である。ゼラチン又は寒天であれば、豆乳を含む溶液100質量部に対して好ましくは1.5質量部以上であり、より好ましくは2質量部以上である。ゲル化剤の添加量が上記未満になると、豆乳を含む溶液の非流動化(ゲル化)が不十分となる。ゲル化剤の添加量に上限は特にないが、8質量部を超えると食感が硬くなる傾向にある。
In the present invention, the "gelling agent" can be used without particular limitation as long as it is a substance that forms a gel by cooling. Examples of such gelling agents include thickening polysaccharides (xanthan gum, locust bean gum, carrageenan, guar gum, tamarind gum, gellan gum, silium seed gum, pectin, alginate, etc.) and gelling proteins (gelatin, casein, etc.). Be done. Preferably, a mixed gelling agent of xanthan gum and locust bean gum, gelatin, and agar are preferable.
The amount of the gelling agent added is not particularly limited as long as it is sufficient for non-fluidization (gelling), and is appropriately adjusted depending on the type of gelling agent, the protein content of soymilk, the desired texture, and the like. In the case of a mixture of xanthan gum and locust bean gum, the amount is preferably 0.25 parts by mass or more, more preferably 0.3 parts by mass or more, and further preferably 0.4 parts by mass with respect to 100 parts by mass of the solution containing soymilk. More than parts, most preferably 0.5 parts by mass or more. In the case of gelatin or agar, it is preferably 1.5 parts by mass or more, and more preferably 2 parts by mass or more with respect to 100 parts by mass of the solution containing soymilk. If the amount of the gelling agent added is less than the above, the non-fluidization (gelation) of the solution containing soymilk becomes insufficient. There is no particular upper limit to the amount of gelling agent added, but if it exceeds 8 parts by mass, the texture tends to be hard.
本発明において、糖類として「トレハロース及び/又はオリゴ糖」を使用する。オリゴ糖とは数個の単糖がグルコシド結合によって結合した糖オリゴマーであり、本発明では、マルトトリオース、ラフィノース、メレジトース等の3糖、アカルボース、スタキオース等の4糖類、及び6糖類程度までのオリゴ糖を単一あるいは混合物を使用することができる。オリゴ糖において、より好ましくはマルトトリオースである。
トレハロース及び/又はオリゴ糖の添加量は、豆乳を含む溶液100質量部に対して好ましくは2.5質量部以上であり、より好ましくは3.5質量部以上であり、さらに好ましくは4.0質量部以上であり、さらにより好ましくは7.0質量部以上である。2.5質量部未満では、豆乳ゲル化食品の冷凍による食感変化に対する耐性効果が低くなる傾向にある。トレハロース及び/又はオリゴ糖の添加量に上限は特にないが、30質量部を超えると甘みが強くなるため、豆乳本来の風味を保持したい場合には好ましくない。
In the present invention, "trehalose and / or oligosaccharide" is used as the saccharide. Oligosaccharides are sugar oligomers in which several monosaccharides are bound by glucoside bonds, and in the present invention, up to about trisaccharides such as maltotriose, raffinose and melezitose, tetrasaccharides such as acarbose and stachyose, and up to about hexasaccharides. A single oligosaccharide or a mixture can be used. Of the oligosaccharides, maltotriose is more preferred.
The amount of trehalose and / or oligosaccharide added is preferably 2.5 parts by mass or more, more preferably 3.5 parts by mass or more, and further preferably 4.0 with respect to 100 parts by mass of the solution containing soymilk. It is by mass or more, and even more preferably 7.0 parts by mass or more. If it is less than 2.5 parts by mass, the resistance effect of the soymilk gelled food to the change in texture due to freezing tends to be low. There is no particular upper limit to the amount of trehalose and / or oligosaccharide added, but if it exceeds 30 parts by mass, the sweetness becomes stronger, which is not preferable when the original flavor of soymilk is desired to be maintained.
本発明において豆乳ゲル化食品の冷凍耐性を強化するために、さらに「加工澱粉」を添加することが好ましい。加工澱粉は澱粉類を物理変性、化学変性又は酵素変性させたものであり、加工澱粉の原料の澱粉類としては特に限定されるものではなく、例えば、イモ類澱粉(馬鈴薯、タピオカ、甘藷など)、穀類澱粉(小麦、ワキシーコーンスターチ、コーンスターチ、米など)、豆類澱粉(エンドウ豆、そら豆、インゲン豆など)などが挙げられる。本発明において加工澱粉は、好ましくはヒドロキシプロピル化リン酸架橋、ヒドロキシプロピル化、アセチル化等の化学変性させた加工澱粉であり、より好ましくはタピオカ又はワキシーコーンスターチをヒドロキシプロピル化リン酸架橋、ヒドロキシプロピル化、アセチル化等の化学変性させた加工澱粉である。
加工澱粉の添加量は、豆乳を含む溶液100質量部に対して好ましくは0.5〜20質量部であり、より好ましくは1〜10質量部であり、さらに好ましくは2〜8質量部である。
In the present invention, it is preferable to further add "modified starch" in order to enhance the freezing resistance of the soymilk gelled food. Processed starch is obtained by physically modifying, chemically modifying or enzyme-modifying starches, and the starches as raw materials for processed starch are not particularly limited. For example, potato starch (potato, tapioca, sweet potato, etc.) , Grain starch (wheat, waxy corn starch, corn starch, rice, etc.), bean starch (pea, sora bean, green beans, etc.) and the like. In the present invention, the modified starch is preferably a modified starch chemically modified by hydroxypropylated phosphoric acid cross-linking, hydroxypropylation, acetylation or the like, and more preferably tapioca or waxy corn starch is hydroxypropylated phosphoric acid cross-linked, hydroxypropyl. It is a modified starch that has been chemically modified by cross-linking or acetylation.
The amount of the modified starch added is preferably 0.5 to 20 parts by mass, more preferably 1 to 10 parts by mass, and further preferably 2 to 8 parts by mass with respect to 100 parts by mass of the solution containing soymilk. ..
本発明の豆乳ゲル化食品の製造方法は、豆乳を品温70〜100℃になるまで加熱し、次いで任意に冷却する前処理工程を含む。この前処理工程は、ゲル化剤、トレハロース及び/又はオリゴ糖、及びその他の添加剤の非存在下で行うことが好ましい。
豆乳の加熱温度は品温70〜100℃であり、好ましくは80〜90℃である。100℃を超えると、過加熱のために冷凍耐性が損なわれる傾向になる。70℃未満では、加熱不足のため凍結耐性に改善がみられない。加熱処理時間は豆乳の品温が70〜100℃に達していれば特に限定されないが、好ましくは2〜10分である。
前処理工程において、加熱処理した豆乳は冷却せず、そのまま次の非流動化工程を行っても良いが、冷却する場合には豆乳の品温が加熱処理温度より5℃以上低くすることが好ましく、20℃以上低くすることがより好ましい。また冷却処理時間は、品温が前記温度以下に到達していれば特に限定はないが、好ましくは5分以上である。次の工程を行うまでの間その温度で保存しておくこともできる。
The method for producing a soymilk gelled food of the present invention includes a pretreatment step of heating soymilk to a product temperature of 70 to 100 ° C. and then optionally cooling it. This pretreatment step is preferably carried out in the absence of gelling agents, trehalose and / or oligosaccharides, and other additives.
The heating temperature of soymilk is a product temperature of 70 to 100 ° C, preferably 80 to 90 ° C. If it exceeds 100 ° C., freezing resistance tends to be impaired due to overheating. Below 70 ° C, there is no improvement in freeze resistance due to insufficient heating. The heat treatment time is not particularly limited as long as the soymilk product temperature reaches 70 to 100 ° C., but is preferably 2 to 10 minutes.
In the pretreatment step, the heat-treated soymilk may not be cooled and the next non-fluidization step may be performed as it is, but when cooling, the product temperature of the soymilk is preferably 5 ° C. or more lower than the heat treatment temperature. , 20 ° C. or higher is more preferable. The cooling treatment time is not particularly limited as long as the product temperature reaches the above temperature or lower, but is preferably 5 minutes or longer. It can also be stored at that temperature until the next step is performed.
本発明の豆乳ゲル化食品の製造方法は、前記前処理された豆乳にゲル化剤とトレハロース及び/又はオリゴ糖及び任意の水を添加して加熱溶解させた後、冷却して非流動化し豆乳ゲル化食品を得る工程を含む。ゲル化剤、トレハロース及び/又はオリゴ糖の他に、さらに加工澱粉を添加することができる。
加熱溶解の方法は特に限定されない。例えば前処理された豆乳にゲル化剤、糖類及び水を加え、湯煎により加熱しながら攪拌することにより行うことができる。加熱溶解温度は添加する各成分が溶解する温度であれば良く、60〜95℃の範囲で適宜調整することができる。例えば、ゲル化剤としてキサンタンガム、ローカストビーンガム、ゼラチン、寒天を使用する場合であれば約85℃に加熱することで溶解する。
ゲル化剤とトレハロース及び/又はオリゴ糖、加工澱粉の添加の順は問わない。例えば豆乳に各成分を直接添加しても良いし、予め「ゲル化剤」、「糖類」、「澱粉」を個別に加熱溶解した水溶液、又は、順不同で加熱溶解させた水溶液と加熱した豆乳とを混合してもよい。
In the method for producing a soymilk gelled food of the present invention, a gelling agent, trehalose and / or oligosaccharide and arbitrary water are added to the pretreated soymilk to dissolve it by heating, and then cooled to immobilize the soymilk. Includes the step of obtaining gelled food. In addition to the gelling agent, trehalose and / or oligosaccharides, modified starch can be further added.
The method of heat melting is not particularly limited. For example, it can be carried out by adding a gelling agent, sugar and water to the pretreated soymilk and stirring while heating in a water bath. The heating dissolution temperature may be any temperature as long as each component to be added dissolves, and can be appropriately adjusted in the range of 60 to 95 ° C. For example, when xanthan gum, locust bean gum, gelatin, or agar is used as the gelling agent, it is dissolved by heating to about 85 ° C.
The order of addition of the gelling agent, trehalose and / or oligosaccharide, and modified starch does not matter. For example, each component may be added directly to soymilk, or an aqueous solution in which "gelling agent", "sugar", and "starch" are individually heat-dissolved in advance, or an aqueous solution in which the "gelling agent", "sugar", and "starch" are individually heat-dissolved and heated soymilk are used. May be mixed.
本発明の冷凍豆乳ゲル食品の製造方法は、前記豆乳ゲル化食品の製造方法により得た豆乳ゲル化食品を冷凍する工程を含む。
冷凍の方法や手段は特に限定されない。冷凍温度は豆乳ゲル化食品を冷凍できる温度であれば特に限定がなく、例えば−20〜−80℃、好ましくは約−40℃の冷凍庫で冷凍する。冷凍時間は豆乳ゲル化食品の種類や量などによって適宜調整することができる。
The method for producing a frozen soymilk gel food of the present invention includes a step of freezing the soymilk gelled food obtained by the method for producing a soymilk gelled food.
The freezing method and means are not particularly limited. The freezing temperature is not particularly limited as long as the soymilk gelled food can be frozen, and is frozen in a freezer at, for example, -20 to -80 ° C, preferably about -40 ° C. The freezing time can be appropriately adjusted depending on the type and amount of soymilk gelled food.
以下本発明を具体的に説明する為に実施例を示すが、本発明は以下の実施例のみに限定されるものではない。
[製造例1 豆乳の製造]
(1)洗浄した100質量部の大豆を水に浸漬し、吸水して膨潤した浸漬大豆230質量部を得た。
(2)浸漬大豆100質量部に水500質量部を加え、湿式粉砕、次いで均質化して生呉を得た。
(3)生呉を90℃で5分間加熱した後、圧搾ろ過によりオカラを除去して豆乳(大豆固形分8.0質量%)を得た。なお豆乳は、使用するまで冷蔵保管した。
Hereinafter, examples will be shown for the purpose of specifically explaining the present invention, but the present invention is not limited to the following examples.
[Production example 1 Production of soymilk]
(1) 100 parts by mass of washed soybeans were immersed in water to obtain 230 parts by mass of soybeans swollen by absorbing water.
(2) 500 parts by mass of water was added to 100 parts by mass of soybean soybeans, wet pulverized, and then homogenized to obtain raw soybeans.
(3) Raw bean curd refuse was heated at 90 ° C. for 5 minutes, and then okara was removed by squeezing filtration to obtain soymilk (soybean solid content: 8.0% by mass). The soymilk was refrigerated until it was used.
[製造例2 豆乳ゲル化食品の製造]
(1)製造例1で得た豆乳をBrix12(大豆固形分11.16%)に調製し、中心温度を測定しながら品温85℃に到達するまで湯煎で撹拌加熱し、品温を85℃に保持して5分間湯煎で撹拌加熱することで加熱処理豆乳を得た(加熱処理工程)。
(2)粗熱をとり、品温が5℃になるまで冷蔵庫で冷却した(冷却工程)。
(3)冷却した加熱処理豆乳に下記配合表に従って、糖類を溶解しゲル化剤を均質分散させた水を加え、85℃の湯煎で攪拌しながらゲル化剤を加熱溶解させた(溶解工程1)。
(4)下記表1に示す配合に従って澱粉を加えて加熱溶解を続け、液状の豆乳ゲル化食品を得た(溶解工程2)。
(5)粗熱をとり、100mlずつ樹脂製容器に分注した。
(6)冷蔵庫で1時間冷却して豆乳ゲル化食品を得た。
(7)−40℃の冷凍庫で凍結し、冷凍豆乳ゲル化食品を得た。
[Manufacturing Example 2 Production of soymilk gelled food]
(1) The soymilk obtained in Production Example 1 was prepared in Brix 12 (soybean solid content 11.16%), and while measuring the center temperature, the soymilk was stirred and heated in a water bath until the product temperature reached 85 ° C., and the product temperature was adjusted to 85 ° C. Heat-treated soymilk was obtained by stirring and heating in a water bath for 5 minutes (heat treatment step).
(2) The rough heat was removed and cooled in a refrigerator until the product temperature reached 5 ° C. (cooling step).
(3) Water in which sugars were dissolved and the gelling agent was homogeneously dispersed was added to the cooled heat-treated soymilk according to the following formulation table, and the gelling agent was heated and dissolved while stirring in a water bath at 85 ° C. (dissolution step 1). ).
(4) Starch was added according to the formulation shown in Table 1 below and heat dissolution was continued to obtain a liquid soymilk gelled food (dissolution step 2).
(5) The rough heat was removed, and 100 ml each was dispensed into a resin container.
(6) A soymilk gelled food was obtained by cooling in a refrigerator for 1 hour.
(7) Frozen soymilk gelled food was obtained by freezing in a freezer at −40 ° C.
なお、製造例2で使用したゲル化剤は、1質量部のキサンタンガム(ノヴァザン200、ADM社製)と1質量部のローカストビーンガム(ローカストビーンガム、タカラゲン社製)との混合物、糖類は、トレハロース(トレハ、林原社製)、加工澱粉は、ヒドロキシプロピル化リン酸架橋タピオカ澱粉(あじさい、松谷化学社製)であった。 The gelling agent used in Production Example 2 is a mixture of 1 part by mass of xanthan gum (Novazan 200, manufactured by ADM) and 1 part by mass of locust bean gum (locust bean gum, manufactured by Takaragen Co., Ltd.). The trehalose (Treha, manufactured by Hayashibara Co., Ltd.) and modified starch were hydroxypropylated phosphate cross-linked tapioca starch (hydrangea, manufactured by Matsutani Chemical Co., Ltd.).
[試験1 豆乳の加熱処理条件の検討]
熱処理工程及び溶解工程1及び2の温度を表3記載の豆乳品温とした以外は製造例2に従って実施例1〜3及び比較例1〜2の冷凍豆乳ゲル化食品を得た。対照区では、豆乳の熱処理工程を行わず、溶解工程1及び2の豆乳品温を85℃とした。
なお、実施例4および実施例5は、加熱処理工程の条件は実施例2(製造例2)と同じであるが、溶解工程における他の資材(ゲル化剤、糖類、水及び澱粉)の添加方法が異なっている。実施例4では溶解工程1において、85℃に加熱した豆乳へ、糖類及びゲル化剤を加熱溶解させて85℃にした水溶液を加えて撹拌している点、実施例5では溶解工程1において、85℃に加熱した豆乳へ、糖類及びゲル化剤を20質量部の水に加熱溶解させて85℃にした水溶液を加えて撹拌し、溶解工程2において、澱粉を20質量部の水に加熱溶解させて85℃にした水溶液を加えている点以外は製造例2に従って冷凍豆乳ゲル化剤を得た。
得られた冷凍豆乳ゲル化食品を室温で解凍し、熟練のパネラー10名により下記表2に示す基準にしたがって評価した。結果を表3に示す。
[Test 1 Examination of heat treatment conditions for soymilk]
Frozen soymilk gelled foods of Examples 1 to 3 and Comparative Examples 1 and 2 were obtained according to Production Example 2 except that the temperatures of the heat treatment step and the melting steps 1 and 2 were set to the soymilk product temperatures shown in Table 3. In the control group, the soymilk product temperature in the melting steps 1 and 2 was set to 85 ° C. without performing the soymilk heat treatment step.
In Examples 4 and 5, the conditions of the heat treatment step are the same as those of Example 2 (Production Example 2), but the addition of other materials (gelling agent, sugar, water and starch) in the melting step. The method is different. In Example 4, in the dissolution step 1, an aqueous solution obtained by heating and dissolving sugars and a gelling agent to 85 ° C. was added to the soymilk heated to 85 ° C. and stirred. In Example 5, in the dissolution step 1, the dissolution step 1 To soymilk heated to 85 ° C., an aqueous solution prepared by heating and dissolving sugars and a gelling agent in 20 parts by mass of water is added and stirred, and in the dissolution step 2, the starch is heated and dissolved in 20 parts by mass of water. A frozen soymilk gelling agent was obtained according to Production Example 2, except that an aqueous solution was added at 85 ° C.
The obtained frozen soymilk gelled food was thawed at room temperature and evaluated by 10 skilled panelists according to the criteria shown in Table 2 below. The results are shown in Table 3.
また、実施例2、4及び5の結果より、溶解工程における他の資材の添加について、豆乳に添加してから溶解工程を行っても、別途他の資材を水溶液として調整してから豆乳に添加して溶解工程を行っても離水及び食感変化への影響はなかった。なおデータは示さないが、他の資材をそれぞれ直接豆乳に添加しても同様の結果が得られた。
Further, from the results of Examples 2, 4 and 5, regarding the addition of other materials in the dissolution step, even if the dissolution step is performed after adding to soymilk, the other materials are separately prepared as an aqueous solution and then added to soymilk. Even if the dissolution step was carried out, there was no effect on water separation and texture change. Although no data are shown, similar results were obtained by adding other materials directly to soymilk.
[試験2 ゲル化剤の配合量の検討]
表4記載のゲル化剤を使用した以外は製造例2に従って冷凍豆乳ゲル化食品を製造した。得られた冷凍豆乳ゲル化食品を室温で解凍し、熟練のパネラー10名により前記表2に示す基準にしたがって評価した。なお、非流動化(ゲル化)については、冷却して得た豆乳ゲル化食品を冷凍する前に樹脂性容器から取り出した際、自重で崩れない場合を「+」、崩れる場合を「-」とした。結果を表4に示す。
[Test 2 Examination of compounding amount of gelling agent]
A frozen soymilk gelled food was produced according to Production Example 2 except that the gelling agent shown in Table 4 was used. The obtained frozen soymilk gelled food was thawed at room temperature and evaluated by 10 skilled panelists according to the criteria shown in Table 2 above. Regarding non-fluidization (gelation), when the soymilk gelled food obtained by cooling is taken out from the resin container before freezing, it is "+" if it does not collapse due to its own weight, and "-" if it collapses. And said. The results are shown in Table 4.
ゲル化剤濃度が低い比較例3〜7では非流動化(ゲル化)が十分でなく、凍結解凍による離水と食感変化が著しかった。なお、非流動化に十分なゲル化剤の量はゲル化剤の種類に依存するものであった。十分に非流動化(ゲル化)された実施例2、6〜12は離水、食感変化共に良好な結果であった。 In Comparative Examples 3 to 7 in which the gelling agent concentration was low, non-fluidization (gelation) was not sufficient, and water separation and texture change due to freezing and thawing were remarkable. The amount of the gelling agent sufficient for non-fluidization depended on the type of the gelling agent. In Examples 2 and 6 to 12 which were sufficiently immobilized (gelled), both water separation and texture change were good results.
[試験3 糖類の配合試験]
表5記載のトレハロース及び/又はオリゴ糖を使用した以外は製造例2に従って冷凍豆乳ゲル化食品を製造した。オリゴ糖には、マルトトリオース(オリゴトース、三和澱粉社製)を使用した。
[Test 3 Sugar combination test]
A frozen soymilk gelled food was produced according to Production Example 2 except that trehalose and / or oligosaccharides shown in Table 5 were used. Maltotriose (oligotooth, manufactured by Sanwa Cornstarch Co., Ltd.) was used as the oligosaccharide.
実施例2、13〜18では何れも離水及び食感変化のいずれも良好な結果を示した。実施例2、13〜16よりも糖の添加量が少ない実施例17および18では食感変化がやや劣る傾向があったが、離水については許容範囲であった。トレハロース及びオリゴ糖が共に含まれていない比較例8では離水と食感変化の評価が低かった。 In Examples 2 and 13 to 18, both water separation and texture change showed good results. In Examples 17 and 18 in which the amount of sugar added was smaller than in Examples 2 and 13 to 16, the change in texture tended to be slightly inferior, but the water separation was within the permissible range. In Comparative Example 8 in which neither trehalose nor oligosaccharide was contained, the evaluation of water separation and texture change was low.
[試験4 澱粉類の配合試験]
表6記載の加工澱粉を使用した以外は製造例2に従って冷凍豆乳ゲル化食品を製造した。加工澱粉であれば何れを配合しても冷凍解凍による離水及び食感変化を抑制することができる。なお加工澱粉が配合されていない実施例23であっても、離水及び食感変化は十分に許容されるものであった。
[Test 4 Starch compounding test]
A frozen soymilk gelled food was produced according to Production Example 2 except that the modified starch shown in Table 6 was used. Regardless of which modified starch is blended, water separation and texture change due to freezing and thawing can be suppressed. Even in Example 23 in which modified starch was not blended, water separation and texture change were sufficiently tolerated.
**:ワキシーとはワキシーコーンスターチのことである。
HP化リン酸架橋タピオカ澱粉は松谷化学社製あじさいを使用した。
HP化リン酸架橋ワキシーコーンスターチはJオイルミルズ社製ジェルコールA−10を使用した。
HP化タピオカ澱粉はイングレディオン社製テキストラを使用した。
アセチル化タピオカ澱粉はJオイルミルズ社製アクトボディーA900を使用した。
アセチル化ワキシーコーンスターチはJオイルミルズ社製ジェルコールA−10を使用した。
**: Waxy is waxy cornstarch.
Hydrangea manufactured by Matsutani Chemical Co., Ltd. was used as the HP-modified phosphoric acid cross-linked tapioca starch.
As the HP-modified phosphoric acid cross-linked waxy cornstarch, Gelcol A-10 manufactured by J Oil Mills Co., Ltd. was used.
As the HP tapioca starch, Textra manufactured by Ingredion Co., Ltd. was used.
As the acetylated tapioca starch, Actbody A900 manufactured by J Oil Mills Co., Ltd. was used.
As the acetylated waxy cornstarch, Gelcol A-10 manufactured by J Oil Mills Co., Ltd. was used.
[試験5 冷却工程における中心温度の検討]
冷却工程において、品温を表7記載の温度に冷却した以外は製造例2に従って冷凍豆乳ゲル化食品を得た。得られた冷凍豆乳ゲル化食品を室温で解凍し、熟練のパネラー10名により前記表2に示す基準にしたがって評価した。
この表7の結果から、豆乳の加熱処理工程の後に冷却工程を行わなくとも許容範囲内の冷凍耐性のある豆乳ゲル化食品が得られ、80℃以下(加熱処理工程の品温より5℃低い温度以下)、より好ましくは65℃以下(加熱処理工程の品温より20℃低い温度以下)に冷却する工程を行うことで優れた冷凍耐性を有する豆乳ゲル化食品を得られることがわかった。
[Test 5 Examination of core temperature in cooling process]
In the cooling step, a frozen soymilk gelled food was obtained according to Production Example 2 except that the product temperature was cooled to the temperature shown in Table 7. The obtained frozen soymilk gelled food was thawed at room temperature and evaluated by 10 skilled panelists according to the criteria shown in Table 2 above.
From the results in Table 7, soymilk gelled foods with freezing resistance within the permissible range can be obtained without performing a cooling step after the heat treatment step of soymilk, and the temperature is 80 ° C. or lower (5 ° C lower than the product temperature of the heat treatment step). It was found that a soymilk gelled food having excellent freezing resistance can be obtained by performing a step of cooling to a temperature of 65 ° C. or lower (more preferably 65 ° C. or lower than the product temperature of the heat treatment step).
[試験6 市販豆乳の試験]
製造例1の豆乳に代えて市販の「無調整豆乳」(不二製油社製)、「おいしい無調整豆乳」(キッコーマンソイフーズ社製)、「有機豆乳」(東京めいらく社製)、「有機豆乳無調整」(マルサンアイ社製)を使用して製造例2に従って冷凍豆乳ゲル化食品を製造した。何れも凍結解凍前後で離水及び食感変化は起こらず、実施例2と同等の官能評価の結果が得られた。
[Test 6 Test of commercial soymilk]
Commercially available "unadjusted soymilk" (manufactured by Fuji Oil Co., Ltd.), "delicious unadjusted soymilk" (manufactured by Kikkoman Soy Foods), "organic soymilk" (manufactured by Tokyo Meiraku), "organic" instead of the soymilk of Production Example 1. A frozen soymilk gelled food was produced according to Production Example 2 using “Soymilk unadjusted” (manufactured by Marusan Eye Co., Ltd.). In each case, water separation and texture change did not occur before and after freezing and thawing, and the same sensory evaluation results as in Example 2 were obtained.
Claims (8)
前記前処理された豆乳にゲル化剤、トレハロース及び/又はオリゴ糖及び任意の水を添加して加熱溶解させた後、冷却して非流動化する工程を含む、豆乳ゲル化食品の製造方法(但し、前記前処理された豆乳の性質が、前記前処理された豆乳を1400Gで10分間遠心分離した際の沈殿量が前記前処理された豆乳の1.2容量%以下になる場合を除く)。 A pretreatment step including heating the soymilk at a product temperature of 70 to 100 ° C. for 5 minutes, and heating by adding a gelling agent, trehalose and / or oligosaccharide and arbitrary water to the pretreated soymilk. A method for producing soymilk gelled food, which comprises a step of dissolving, then cooling and immobilizing (however, the nature of the pretreated soymilk is that the pretreated soymilk was centrifuged at 1400 G for 10 minutes. Except when the amount of precipitation is 1.2% by volume or less of the pretreated soymilk).
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