JP6908069B2 - A method for analyzing an organic component in a metal material having an organic-inorganic composite film, and a method for producing a metal material having an organic-inorganic composite film. - Google Patents
A method for analyzing an organic component in a metal material having an organic-inorganic composite film, and a method for producing a metal material having an organic-inorganic composite film. Download PDFInfo
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本発明は、金属材料の表面に付与した有機−無機複合皮膜における、皮膜中の有機成分の分析方法であって、特に、有機成分である高分子化合物の含有量の分析方法に関する。また、本発明は、この分析方法を用いた有機−無機複合皮膜を有する金属材料の製造方法に関する。 The present invention relates to a method for analyzing an organic component in an organic-inorganic composite film applied to the surface of a metal material, and more particularly to a method for analyzing the content of a polymer compound which is an organic component. The present invention also relates to a method for producing a metal material having an organic-inorganic composite film using this analytical method.
金属材料には、耐食性、意匠性、耐摩耗性、絶縁性等の向上を目的として、金属めっき、陽極酸化処理、化成処理のような無機系化合物による表面処理が行われることが多い。近年、表面処理皮膜中に有機化合物(有機成分)を複合的に分散させて、上記の機能を更に高めるほか、潤滑性、撥水性、親水性、吸着性、耐薬品性など新たな機能を付与することを目的として、有機−無機表面処理皮膜(有機−無機複合皮膜と称する)を有する表面処理材料の開発が盛んに行われている。例えば、特許文献1や特許文献2には、亜鉛系めっき鋼板を、有機成分であるフッ素樹脂やポリエチレンを含む酸性溶液中に浸漬させることにより、めっき層表面にZn、フッ素樹脂、酸化物または水酸化物の皮膜を形成させた表面処理鋼板が開示されている。特許文献1、2では、固体潤滑剤であるフッ素樹脂を皮膜中に分散して存在させることにより、プレス成型時の潤滑性が大きく向上する。 Metal materials are often surface-treated with inorganic compounds such as metal plating, anodizing treatment, and chemical conversion treatment for the purpose of improving corrosion resistance, design property, wear resistance, and insulating property. In recent years, in addition to further enhancing the above functions by complexly dispersing organic compounds (organic components) in the surface treatment film, new functions such as lubricity, water repellency, hydrophilicity, adsorptivity, and chemical resistance have been added. For the purpose of this, surface treatment materials having an organic-inorganic surface treatment film (referred to as an organic-inorganic composite film) are being actively developed. For example, in Patent Document 1 and Patent Document 2, a zinc-based plated steel sheet is immersed in an acidic solution containing an organic component, fluororesin or polyethylene, so that Zn, fluororesin, oxide or water is formed on the surface of the plating layer. A surface-treated steel sheet on which an oxide film is formed is disclosed. In Patent Documents 1 and 2, by allowing the fluororesin, which is a solid lubricant, to be dispersed and present in the film, the lubricity at the time of press molding is greatly improved.
有機−無機複合皮膜を有する金属材料(表面処理材料)の開発において、機能性の効率的な発現のためには、皮膜組成の制御が重要である。そのためには皮膜中の有機成分の分布状況と含有量を正確に把握することが必要である。皮膜中の有機成分の分布状況は、加速電圧5kV以下の走査電子顕微鏡(SEM)とX線分析を併用した表面および断面からの観察により把握することが一般的に行われている。 In the development of metal materials (surface treatment materials) having an organic-inorganic composite film, it is important to control the film composition for the efficient expression of functionality. For that purpose, it is necessary to accurately grasp the distribution and content of organic components in the film. The distribution of organic components in the film is generally grasped by observing from the surface and cross section using a scanning electron microscope (SEM) having an acceleration voltage of 5 kV or less and X-ray analysis in combination.
一方、皮膜中の有機成分の含有量は、SEMの観察結果から有機成分の皮膜中での面積率を求めて算出し、有機成分が粒子状の場合は個数密度と平均粒径を求めて有機成分の含有量を算出する。また、蛍光X線分析(XRF)で炭素由来の特性X線強度を測定し、検量線法により有機成分の含有量を求める方法を用いることもある。 On the other hand, the content of the organic component in the film is calculated by obtaining the area ratio of the organic component in the film from the observation result of SEM, and when the organic component is in the form of particles, the number density and the average particle size are obtained and organic. Calculate the content of the ingredients. In addition, a method of measuring the characteristic X-ray intensity derived from carbon by fluorescent X-ray analysis (XRF) and determining the content of organic components by a calibration curve method may be used.
しかしながら、SEM観察結果から有機成分の含有量を求める場合、電子線照射による試料へのハイドロカーボン等の付着(コンタミネーション)の影響が出ないよう細心の注意を払う必要があるため、作業が煩雑で高度な熟練を要する。さらに、有機成分の仕込み量が少ない場合は、観察視野による定量結果のばらつきが大きいため、多量の視野を観察する必要がある。有機成分の仕込み量が多い場合は、皮膜厚さ方向に有機成分の分布ムラが存在すると、SEMによる表面観察では正しく定量できないという問題がある。また、XRFを用いた場合は、Cの特性X線の皮膜への吸収や、主成分以外のカーボンコンタミネーションに由来した特性X線の検出によって、誤差が発生しやすい傾向がある。 However, when determining the content of organic components from the SEM observation results, it is necessary to pay close attention so that the adhesion (contamination) of hydrocarbons, etc. to the sample due to electron beam irradiation does not occur, which complicates the work. Requires a high degree of skill. Further, when the amount of the organic component charged is small, the quantitative result varies greatly depending on the observation field of view, so it is necessary to observe a large number of fields of view. When the amount of the organic component charged is large, if there is uneven distribution of the organic component in the film thickness direction, there is a problem that it cannot be quantified correctly by surface observation by SEM. Further, when XRF is used, an error tends to occur due to absorption of characteristic X-rays of C into the film and detection of characteristic X-rays derived from carbon contamination other than the main component.
本発明はかかる事情を鑑みてなされたものであって、有機−無機複合皮膜を有する金属材料における、皮膜中の有機成分を定量することが可能な分析方法、および、有機−無機複合皮膜を有する金属材料の製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and has an analytical method capable of quantifying organic components in a metal material having an organic-inorganic composite film, and an organic-inorganic composite film. It is an object of the present invention to provide a method for producing a metal material.
本発明者らは、上記課題を解決するために鋭意研究を重ねた。その結果、有機成分が一般に酸に強いことに着目した。具体的には有機−無機複合皮膜を有する金属材料を酸性溶液で溶解し、残渣として存在する有機成分を濾過して全量回収した後に、質量分析することにより有機成分の種類と量を高い精度で定量できることを見出した。さらに有機成分が高分子化合物の場合、加熱パターンが同じであれば分解生成物であるフラグメントの組成比が再現することに着目し、回収した有機成分を加熱分解してガス化した後、ガスクロマトグラフィー質量分析法によって分析すると、有機成分が微量であっても高い精度で定量できることを見出した。 The present inventors have conducted intensive studies to solve the above problems. As a result, we focused on the fact that organic components are generally resistant to acids. Specifically, a metal material having an organic-inorganic composite film is dissolved in an acidic solution, the organic component existing as a residue is filtered to recover the entire amount, and then mass spectrometry is performed to accurately determine the type and amount of the organic component. We found that it can be quantified. Furthermore, when the organic component is a polymer compound, paying attention to the fact that the composition ratio of the fragment, which is a decomposition product, is reproduced if the heating pattern is the same, the recovered organic component is thermally decomposed and gasified, and then gas chromatography is performed. When analyzed by chromatographic mass spectrometry, it was found that even a small amount of organic components can be quantified with high accuracy.
本発明は、以上の知見に基づき完成されたものであり、その要旨は以下の通りである。
[1]有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法であって、
酸性溶液により前記金属材料を溶解する溶解工程と、
前記金属材料を溶解した酸性溶液を濾過して皮膜中の有機成分を抽出する抽出工程と、
前記抽出した有機成分を分析する分析工程と、
を備える有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[2]前記分析工程では、質量分析法を用いて前記抽出した有機成分を分析する[1]に記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[3]前記抽出工程で抽出した有機成分を加熱して分解しガス化する加熱気化工程をさらに備え、前記加熱気化工程により得られる分解ガスを前記分析工程で分析する[1]または[2]に記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[4]前記加熱気化工程において、前記有機成分の分解温度をT(℃)としたときに、加熱開始温度が、(T−100)℃もしくは30℃のうち、いずれか高い方の温度以下であり、加熱終了温度は、(T+150)℃以上である[3]に記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[5]前記加熱気化工程において、昇温速度が、5〜30℃/minである[3]または[4]に記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[6]前記分析工程では、ガスクロマトグラフィー質量分析法を用いて前記分解ガスを分析する[3]〜[5]のいずれか1つに記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[7]前記抽出工程において、吸引濾過により前記酸性溶液を濾過する[1]〜[6]のいずれか1つに記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[8]前記抽出工程において、無機系のガラスフィルターを用いて濾過する[1]〜[7]のいずれか1つに記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[9]前記溶解工程において、前記酸性溶液に腐食抑制剤を添加する[1]〜[8]のいずれか1つに記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[10]前記有機成分は、高分子化合物である[1]〜[9]のいずれか1つに記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[11]前記金属材料は、鋼板またはめっき鋼板である[1]〜[10]のいずれか1つに記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。
[12]有機−無機複合皮膜を有する金属材料の製造方法であって、金属材料表面に有機−無機複合皮膜を成膜後、成膜後の皮膜中の有機成分を[1]〜[11]のいずれか1つに記載の皮膜中の有機成分の分析方法で分析し、皮膜中における有機成分の含有量が所定範囲内であるとき、良と判定して出荷する有機−無機複合皮膜を有する金属材料の製造方法。
The present invention has been completed based on the above findings, and the gist thereof is as follows.
[1] A method for analyzing an organic component in a metal material having an organic-inorganic composite film.
A dissolution step of dissolving the metal material with an acidic solution,
An extraction step of filtering an acidic solution in which the metal material is dissolved to extract organic components in the film, and
An analysis process for analyzing the extracted organic components and
A method for analyzing an organic component in a film in a metal material having an organic-inorganic composite film.
[2] The method for analyzing an organic component in a film of a metal material having an organic-inorganic composite film according to [1], wherein the extracted organic component is analyzed by using a mass spectrometry method in the analysis step.
[3] Further provided with a heating vaporization step of heating the organic components extracted in the extraction step to decompose and gasify them, and analyzing the decomposition gas obtained by the heating vaporization step in the analysis step [1] or [2]. The method for analyzing an organic component in a film in a metal material having an organic-inorganic composite film according to.
[4] In the heating vaporization step, when the decomposition temperature of the organic component is T (° C.), the heating start temperature is (T-100) ° C. or 30 ° C., whichever is higher or lower. The method for analyzing an organic component in a film of a metal material having an organic-inorganic composite film according to [3], wherein the heating end temperature is (T + 150) ° C. or higher.
[5] The method for analyzing an organic component in a metal material having an organic-inorganic composite film according to [3] or [4], wherein the heating rate is 5 to 30 ° C./min in the heating vaporization step. ..
[6] In the analysis step, in the film of the metal material having the organic-inorganic composite film according to any one of [3] to [5], which analyzes the decomposed gas by using gas chromatography-mass spectrometry. Analytical method of organic components.
[7] The method for analyzing an organic component in a metal material having an organic-inorganic composite film according to any one of [1] to [6], wherein the acidic solution is filtered by suction filtration in the extraction step. ..
[8] Analysis of organic components in a metal material having an organic-inorganic composite film according to any one of [1] to [7], which is filtered using an inorganic glass filter in the extraction step. Method.
[9] Analysis of organic components in a metal material having an organic-inorganic composite film according to any one of [1] to [8], wherein a corrosion inhibitor is added to the acidic solution in the dissolution step. Method.
[10] The method for analyzing an organic component in a metal material having an organic-inorganic composite film according to any one of [1] to [9], wherein the organic component is a polymer compound.
[11] The method for analyzing an organic component in a metal material having an organic-inorganic composite film according to any one of [1] to [10], wherein the metal material is a steel plate or a plated steel sheet.
[12] A method for producing a metal material having an organic-inorganic composite film. After forming an organic-inorganic composite film on the surface of the metal material, the organic components in the film after the film formation are [1] to [11]. It has an organic-inorganic composite film that is analyzed by the method for analyzing an organic component in a film according to any one of the above, and when the content of the organic component in the film is within a predetermined range, it is judged to be good and shipped. Method of manufacturing metal material.
本発明によれば、有機−無機複合皮膜を有する金属材料における、皮膜中に存在する有機成分の量を高い精度で定量することが可能である。 According to the present invention, in a metal material having an organic-inorganic composite film, the amount of organic components present in the film can be quantified with high accuracy.
以下、本発明の実施形態について説明する。本発明は、酸性溶液により金属材料(下地金属)を溶解する溶解工程と、溶解工程により得られる金属材料を溶解した酸性溶液を濾過して皮膜中の有機成分を抽出する抽出工程と、抽出した有機成分を分析する分析工程とを備えることを特徴とする。 Hereinafter, embodiments of the present invention will be described. The present invention comprises a dissolution step of dissolving a metal material (base metal) with an acidic solution, an extraction step of filtering an acidic solution obtained by dissolving the metal material obtained by the dissolution step, and extracting an organic component in a film. It is characterized by including an analysis step for analyzing an organic component.
金属材料については特に制限されないが、本発明は、鋼板またはめっき鋼板の表面に付与した有機−無機複合皮膜の有機成分の分析方法として好適である。また、有機−無機複合皮膜についても特に制限されないが、有機成分として耐酸性に優れた高分子化合物の分析方法として好適である。耐酸性に優れた有機化合物や高分子化合物であれば特に制限されないが、例えば、ポリエチレン、ポリプロピレン、ポリスチレン、ポリ塩化ビニル、ポリカーボネート、フェノール樹脂が挙げられる。特に本発明は、有機成分としてポリエチレン粒子の分析方法としてより好適である。 The metal material is not particularly limited, but the present invention is suitable as a method for analyzing an organic component of an organic-inorganic composite film applied to the surface of a steel sheet or a plated steel sheet. Further, the organic-inorganic composite film is not particularly limited, but is suitable as a method for analyzing a polymer compound having excellent acid resistance as an organic component. The organic compound and the polymer compound having excellent acid resistance are not particularly limited, and examples thereof include polyethylene, polypropylene, polystyrene, polyvinyl chloride, polycarbonate, and phenol resin. In particular, the present invention is more suitable as a method for analyzing polyethylene particles as an organic component.
溶解工程
溶解工程では、有機−無機複合皮膜を有する金属材料を酸性溶液に浸漬して、金属材料を溶解する。有機−無機複合皮膜中の有機成分として、例えば一般にポリエチレンのような有機成分は耐酸性に優れているので、酸性溶液に浸漬することにより皮膜中の無機成分と金属材料を溶解し、有機成分のみを酸性溶液中に残すことができる。
Dissolution step In the dissolution step, a metal material having an organic-inorganic composite film is immersed in an acidic solution to dissolve the metal material. As the organic component in the organic-inorganic composite film, for example, an organic component such as polyethylene is generally excellent in acid resistance. Therefore, the inorganic component and the metal material in the film are dissolved by immersing in an acidic solution, and only the organic component is used. Can be left in the acidic solution.
酸性溶液は、有機成分のみを残すことができればどのような酸を用いても構わない。汎用性等の観点から、硫酸、硝酸、フッ酸、塩酸の水溶液を用いることができる。また、酸性溶液の種類とpHは、下地金属と皮膜中の無機成分に応じて選択すればよい。例えば、鉄や亜鉛などの水酸化物を無機成分として付した鋼板であれば、pH<2となるように調製した塩酸を用いるとよい。 As the acidic solution, any acid may be used as long as only the organic component can be left. From the viewpoint of versatility and the like, aqueous solutions of sulfuric acid, nitric acid, hydrofluoric acid and hydrochloric acid can be used. Further, the type and pH of the acidic solution may be selected according to the base metal and the inorganic component in the film. For example, in the case of a steel sheet to which a hydroxide such as iron or zinc is attached as an inorganic component, hydrochloric acid prepared so that pH <2 may be used.
また、酸性溶液に腐食抑制剤(インヒビター)を添加することができる。特に、金属材料がめっき鋼板の場合は、酸性溶液にインヒビターを添加することにより、めっき層のみが選択的に溶解でき皮膜が下地から分離する。このため、反応の終点を知ることができる(鋼板の溶解を抑えることができる)ので、鋼板中の介在物等の溶出を抑えることができるといった点から、金属材料がめっき鋼板の場合は、酸性溶液にインヒビターを添加することがより好ましい。 Moreover, a corrosion inhibitor (inhibitor) can be added to the acidic solution. In particular, when the metal material is a plated steel sheet, by adding an inhibitor to the acidic solution, only the plated layer can be selectively dissolved and the film is separated from the base. Therefore, since the end point of the reaction can be known (melting of the steel sheet can be suppressed), elution of inclusions and the like in the steel sheet can be suppressed. Therefore, when the metal material is a plated steel sheet, it is acidic. It is more preferable to add the inhibitor to the solution.
なお、下地がZn系めっき鋼板の場合、酸性溶液を塩酸として、インヒビターを加えると下地鋼板の過度な溶解を抑え、めっきより上層部分を選択的に溶解させることができる。このときのインヒビターとしては、界面活性剤のような吸着皮膜型インヒビターが好適である。塩酸中で用いることが出来る吸着皮膜型インヒビターとしては、アミン類、イミダゾール類、第四アンモニウム塩、チオール類、スルフィド類などがある。 When the base is a Zn-based plated steel sheet, if the acidic solution is hydrochloric acid and an inhibitor is added, excessive dissolution of the base steel sheet can be suppressed and the upper layer portion can be selectively dissolved above the plating. As the inhibitor at this time, an adsorption film type inhibitor such as a surfactant is suitable. Examples of the adsorption film type inhibitor that can be used in hydrochloric acid include amines, imidazoles, quaternary ammonium salts, thiols, and sulfides.
また、試験片の大きさ(溶解面積)は、成膜時の場所ムラによる精度低下の影響を抑えるため、500mm2以上が好ましいが、分析方法や分析装置の検出感度に応じて適宜調整して構わない。 The size (dissolved area) of the test piece is preferably 500 mm 2 or more in order to suppress the influence of accuracy deterioration due to location unevenness during film formation, but it is appropriately adjusted according to the analysis method and the detection sensitivity of the analyzer. I do not care.
また、酸性溶液に金属材料が完全に溶解しない場合(たとえば、インヒビターを添加した酸性溶液に金属材料として鋼板を浸漬させた場合)、金属材料は適宜回収すればよい。 Further, when the metal material is not completely dissolved in the acidic solution (for example, when the steel sheet is immersed as the metal material in the acidic solution to which the inhibitor is added), the metal material may be appropriately recovered.
抽出工程
酸性溶液で下地金属である金属材料を溶解した後、下地金属から剥離した有機成分を含む酸性溶液を濾過することにより、有機成分を抽出する。濾過に用いるフィルターは、有機成分が粒子状の場合は粒子径と同等以下の穴径のフィルターを用いる。フィルターの材質は、被検試料である有機成分と異なる材質であれば特に限定はなく、一般的なポリカーボネート系のフィルターを用いることができる。後述するように、ガスクロマトグラフィー質量分析法により有機成分を定量する場合は、フィルターごと有機成分を加熱分解して気化させる必要があるので、有機成分より分解温度の高いフィルターを用いる。例えば、有機成分がポリエチレン粒子の場合は、一般的なポリエチレンの分解温度は(雰囲気にも依るが)300〜500℃程度であるので、無機系のガラスフィルター(分解温度:約680℃)を用いることが好ましい。なお、濾過の方法に関しては特に問わないが、濾過速度の観点からアスピレーターを用いた吸引濾過とすることが好ましい。
Extraction step After dissolving the metal material that is the base metal with an acidic solution, the organic component is extracted by filtering the acidic solution containing the organic component exfoliated from the base metal. When the organic component is in the form of particles, the filter used for filtration has a hole diameter equal to or smaller than the particle size. The material of the filter is not particularly limited as long as it is a material different from the organic component of the test sample, and a general polycarbonate-based filter can be used. As will be described later, when quantifying an organic component by gas chromatography-mass spectrometry, it is necessary to heat-decompose and vaporize the organic component together with the filter, so a filter having a higher decomposition temperature than the organic component is used. For example, when the organic component is polyethylene particles, the decomposition temperature of general polyethylene is about 300 to 500 ° C (depending on the atmosphere), so an inorganic glass filter (decomposition temperature: about 680 ° C) is used. Is preferable. The filtration method is not particularly limited, but suction filtration using an aspirator is preferable from the viewpoint of filtration rate.
分析工程
次に、抽出工程で抽出した有機成分を分析工程にて分析する。抽出した有機成分は、フィルターごと分析を行えばよい。有機成分の分析は有機物が検出できる方法であればよく、赤外吸収分光分析法(FT−IR)、核磁気共鳴法(NMR)、示差走査熱量分析法(DSC)、質量分析法などを用いることができる。これらの中でも、検出感度の高い質量分析法が好ましい。
Analysis step Next, the organic components extracted in the extraction step are analyzed in the analysis step. The extracted organic component may be analyzed together with the filter. The analysis of the organic component may be any method as long as it can detect the organic substance, and infrared absorption spectroscopy (FT-IR), nuclear magnetic resonance (NMR), differential scanning calorimetry (DSC), mass spectrometry, etc. are used. be able to. Among these, a mass spectrometry method having high detection sensitivity is preferable.
質量分析法の場合、被検試料の導入方法によって液体、気体、固体のいずれかを選択すればよいが、分解能および検出感度が高いガスクロマトグラフィー質量分析法(GC/MS)を用いることがより好ましい。ここで、前述の抽出工程で抽出した有機成分を加熱して分解しガス化する加熱気化工程をさらに備えることが好ましく、加熱気化工程により得られる分解ガスを分析工程でガスクロマトグラフィー質量分析法を用いて分析することが好ましい。加熱気化工程では、被検試料はフィルターごと加熱することにより、有機成分が熱分解して気化するので、気化して得られた分解ガスを分析カラムに導入して質量分析する。 In the case of mass spectrometry, liquid, gas, or solid may be selected depending on the method of introducing the test sample, but it is better to use gas chromatography-mass spectrometry (GC / MS) having high resolution and detection sensitivity. preferable. Here, it is preferable to further include a heating vaporization step of heating the organic components extracted in the above-mentioned extraction step to decompose and gasify them, and a gas chromatography mass analysis method is used in the analysis step to analyze the decomposed gas obtained by the heating vaporization step. It is preferable to use and analyze. In the heat vaporization step, the test sample is heated together with the filter to thermally decompose and vaporize the organic components. Therefore, the decomposed gas obtained by vaporization is introduced into an analysis column for mass spectrometry.
加熱気化工程において、有機成分、すなわちフィルター上に抽出した被検試料を加熱分解する際の加熱開始温度については、分析対象である有機成分の分解温度T(℃)に対して、(T−100)℃以下または30℃のうちいずれか高い方の温度以下とすることが好ましい。また、加熱終了温度は、(T+150)℃以上とすることが好ましい。 In the heat vaporization step, the heating start temperature when the organic component, that is, the test sample extracted on the filter is thermally decomposed, is (T-100) with respect to the decomposition temperature T (° C.) of the organic component to be analyzed. ) ° C or lower or 30 ° C, whichever is higher, is preferable. The heating end temperature is preferably (T + 150) ° C. or higher.
加熱開始温度を(T−100)℃以下とする理由は、測定を効率化させることに加えて、急激な有機成分の分解を抑え、分解生成するフラグメントの生成比率のばらつきを少なくし定量精度を上げるためである。ただし、(T−100)℃が30℃を下回る場合は、30℃から加熱すれば良い。一方、加熱終了温度は(T+150)℃以上とすることが好ましい。加熱終了温度が(T+150)℃以上であれば、注目する有機成分のほとんどが分解される。 The reason why the heating start temperature is set to (T-100) ° C. or lower is that, in addition to improving the efficiency of measurement, it suppresses rapid decomposition of organic components, reduces the variation in the generation ratio of decomposition-generated fragments, and improves quantification accuracy. This is to raise it. However, when (T-100) ° C. is lower than 30 ° C., heating may be performed from 30 ° C. On the other hand, the heating end temperature is preferably (T + 150) ° C. or higher. When the heating end temperature is (T + 150) ° C. or higher, most of the organic components of interest are decomposed.
また、昇温速度は、5〜30℃/minとすることが好ましい。昇温速度を5〜30℃/minが好適である理由は、分解生成物のピークを検出しやすくし、測定系内の温度ムラによるフラグメントの生成比率のばらつきを抑えるためである。 The rate of temperature rise is preferably 5 to 30 ° C./min. The reason why the temperature rising rate is preferably 5 to 30 ° C./min is that it is easy to detect the peak of the decomposition product and the variation in the fragment formation ratio due to the temperature unevenness in the measurement system is suppressed.
次に、抽出した有機成分の定量方法について、具体的に説明する。一例として、Zn系めっき鋼板上のZnを含む酸化皮膜中に有機成分としてポリエチレン粒子(平均粒径:500nm)を分散させた有機−無機複合皮膜を有するZn系めっき鋼板における、皮膜中のポリエチレン粒子の定量方法について説明する。 Next, a method for quantifying the extracted organic component will be specifically described. As an example, polyethylene particles in a Zn-based galvanized steel sheet having an organic-inorganic composite film in which polyethylene particles (average particle size: 500 nm) are dispersed as organic components in an oxide film containing Zn on a Zn-based galvanized steel sheet. The quantification method of
まずはじめに、定量に用いる検量線について検討した。ポリエチレン当量で0.16mgとなるように、ポリエチレンの水分散体(三井化学社製:ケミパールW4005原液)を秤量し、無機系ガラスフィルター(孔径:300nm)で抽出し、ポリエチレン粒子を載せた無機系ガラスフィルターを50℃から10℃/minの昇温速度で650℃まで加熱した。このときに発生する分解ガスをGC−MSの分析カラムに導入して分析した。図1に温度−全MSプロファイルを示す。ここで温度(Temp.)とは、熱分解装置(パイロライザー)温度のことをいう。図1から、パイロライザー温度が約480℃をピークとして、400〜550℃付近にかけてポリエチレンが熱分解することがわかる。また、このポリエチレン粒子について、熱重量−示差熱分析(TG−DTA)により分解温度を求めたところ、約450℃であった。このことからも図1のピークがポリエチレンの分解生成物に起因したものであると言える。そこで、図1のピーク位置におけるMSスペクトルを解析した結果、ポリエチレンの熱分解生成物(フラグメント)は、炭素鎖数が3〜7に由来する質量電荷比m/z(ここで、mは統一原子質量単位に対する比で表したイオンの相対質量、zはイオンの電荷数を示す)が41、55、69、83、97および111の分子イオンが主であることがわかった。次に、m/z=41、55、69、83、97および111の各フラグメントごとの温度−MSプロファイルについて調べた。結果を図2に示す。 First, the calibration curve used for quantification was examined. An aqueous dispersion of polyethylene (manufactured by Mitsui Kagaku Co., Ltd .: Chemipearl W4005 stock solution) was weighed so that the equivalent amount of polyethylene was 0.16 mg, extracted with an inorganic glass filter (pore size: 300 nm), and the inorganic type on which polyethylene particles were placed. The glass filter was heated from 50 ° C. to 650 ° C. at a heating rate of 10 ° C./min. The decomposition gas generated at this time was introduced into the analysis column of GC-MS and analyzed. FIG. 1 shows the temperature-total MS profile. Here, the temperature (Temp.) Refers to the temperature of the pyrolyzer (pyrolyzer). From FIG. 1, it can be seen that polyethylene is thermally decomposed from around 400 to 550 ° C with the pyrolyzer temperature peaking at about 480 ° C. The decomposition temperature of the polyethylene particles was determined by thermogravimetric-differential thermal analysis (TG-DTA) and found to be about 450 ° C. From this, it can be said that the peak in FIG. 1 is caused by the decomposition product of polyethylene. Therefore, as a result of analyzing the MS spectrum at the peak position in FIG. 1, the thermal decomposition product (fragment) of polyethylene has a mass-to-charge ratio m / z derived from 3 to 7 carbon chains (where m is a unified atom). It was found that the relative mass of the ion expressed as a ratio to the mass unit, z indicates the number of charges of the ion) is mainly molecular ions of 41, 55, 69, 83, 97 and 111. Next, the temperature-MS profile for each fragment of m / z = 41, 55, 69, 83, 97 and 111 was examined. The results are shown in FIG.
図2の各フラグメントのピーク強度(ピーク高さ)を求め、m/z=41のピーク強度で規格化して規格化強度を求めた。さらにポリエチレン当量で0.04mg、0.08mgとなるように上記のポリエチレンの水分散体を秤量し、これらの試料についても、同様にGC/MSにより温度−全MSプロファイルを測定し、各フラグメントごとの温度−MSプロファイルから、規格化強度を求めた。結果を表1に示す。 The peak intensity (peak height) of each fragment in FIG. 2 was determined, and the standardized intensity was determined by standardizing with a peak intensity of m / z = 41. Further, the aqueous dispersion of polyethylene was weighed so that the polyethylene equivalent was 0.04 mg and 0.08 mg, and the temperature-total MS profile of these samples was also measured by GC / MS in the same manner for each fragment. The normalized strength was determined from the temperature-MS profile of. The results are shown in Table 1.
いずれの試料においてもm/z=41に対する規格化強度はほぼ一定であった。よって昇温過程が同じであれば、ポリエチレンの熱分解で発生するフラグメントの組成比は一定であり、再現性の良い熱分解挙動を示すことがわかった。 The normalized strength with respect to m / z = 41 was almost constant in all the samples. Therefore, it was found that if the heating process is the same, the composition ratio of the fragments generated by the thermal decomposition of polyethylene is constant, and the thermal decomposition behavior with good reproducibility is exhibited.
以上より、ポリエチレンの熱分解温度を含む温度範囲でGC/MSスペクトルを測定し、各フラグメントのいずれか1つ以上についてその温度−MSプロファイルから、ポリエチレンの検量線を作成することができる。したがって、得られた検量線に基づいて有機成分の含有量を定量することができる。 From the above, the GC / MS spectrum can be measured in a temperature range including the thermal decomposition temperature of polyethylene, and a polyethylene calibration curve can be prepared from the temperature-MS profile of any one or more of each fragment. Therefore, the content of the organic component can be quantified based on the obtained calibration curve.
例えば、図3は、ポリエチレンの分解生成物の一つであるm/z=41の温度−MSプロファイルから作成したポリエチレンの検量線である。被検試料に含まれるポリエチレンをフィルター上に抽出し、この検量線と同じヒートパターンでフィルターごと加熱して分解し、GC/MSスペクトルを測定して、m/z=41のフラグメントの温度−MSプロファイルのピーク強度(ピーク高さ)を測定する。このピーク強度に対応する図3の横軸を読み取ることにより、この被検試料に含まれるポリエチレンの量を定量することができる。定量に用いるフラグメントのm/zは、妨害ピークが存在しなければ低いほうが検出感度は高いので好ましい。有機成分がポリエチレンの場合は、炭素鎖数3に由来するm/z=41ないし炭素鎖数4に由来するm/z=55の温度−MSプロファイルのピーク強度(ピーク高さまたは積分強度)を用いることが好ましい。 For example, FIG. 3 is a calibration curve of polyethylene prepared from a temperature-MS profile of m / z = 41, which is one of the decomposition products of polyethylene. The polyethylene contained in the test sample is extracted on a filter, and the filter is heated and decomposed with the same heat pattern as this calibration curve, and the GC / MS spectrum is measured to measure the temperature of the fragment of m / z = 41-MS. Measure the peak intensity (peak height) of the profile. By reading the horizontal axis of FIG. 3 corresponding to this peak intensity, the amount of polyethylene contained in this test sample can be quantified. The m / z of the fragment used for quantification is preferably low if there is no interfering peak because the detection sensitivity is high. When the organic component is polyethylene, the peak intensity (peak height or integrated intensity) of the temperature-MS profile of m / z = 41 derived from the number of carbon chains 3 or m / z = 55 derived from the number of carbon chains 4 is determined. It is preferable to use it.
以上より、本発明の分析方法によれば、有機−無機複合皮膜を有する金属材料における、皮膜中に存在する有機成分の量を高い精度で定量することが可能である。 From the above, according to the analysis method of the present invention, it is possible to quantify the amount of the organic component present in the film in the metal material having the organic-inorganic composite film with high accuracy.
また、本発明の分析方法を用いて有機−無機複合皮膜を有する金属材料を製造することもできる。例えば、金属材料表面に有機−無機複合皮膜を成膜後、成膜後の皮膜中の有機成分を本発明の分析方法で分析し、皮膜中における有機成分の含有量が所定の範囲であるとき、良と判定して出荷すればよい。つまり、金属材料の特性値(機械特性や皮膜の特性等)と有機成分の含有量の閾値(有機成分の含有量の所定の範囲)を予め調べておき、有機成分の含有量が所定の範囲を満たす場合、良として出荷することができる。例えば、有機成分がポリエチレンの場合、皮膜中におけるポリエチレンの含有量が30mg/m2以上であれば、摺動特性に優れるという知見がある。したがって、皮膜中におけるポリエチレンの含有量が30mg/m2以上であるとき、摺動特性が良(合格)として、出荷すればよい。このように、本発明の分析方法により求めた有機成分の含有量を製造方法にフィードバックすることで、所望の特性を有する金属材料を得ることができる。 Further, a metal material having an organic-inorganic composite film can also be produced by using the analysis method of the present invention. For example, when an organic-inorganic composite film is formed on the surface of a metal material, the organic components in the film after film formation are analyzed by the analysis method of the present invention, and the content of the organic components in the film is within a predetermined range. , It should be judged as good and shipped. That is, the characteristic values of the metal material (mechanical characteristics, film characteristics, etc.) and the threshold value of the content of the organic component (predetermined range of the content of the organic component) are examined in advance, and the content of the organic component is within the predetermined range. If it meets the requirements, it can be shipped as good. For example, when the organic component is polyethylene, it is known that if the content of polyethylene in the film is 30 mg / m 2 or more, the sliding characteristics are excellent. Therefore, when the content of polyethylene in the film is 30 mg / m 2 or more, the sliding characteristics may be good (passed) and the product may be shipped. As described above, by feeding back the content of the organic component obtained by the analysis method of the present invention to the production method, a metal material having desired properties can be obtained.
以下、実施例により本発明の効果を説明する。ただし、本発明の効果はこの実施例の限りではない。
(発明例1〜3)
平均粒径500nmのポリエチレン(三井化学社製:ケミパールW4005)を、仕込み量として10mg/m2(発明例1)、50mg/m2(発明例2)、250mg/m2(発明例3)となるよう含有させた硫酸亜鉛・7水和物の酸性溶液と電気亜鉛めっき鋼板を接触させることにより、有機−無機複合皮膜を片面に成膜した。このポリエチレン粒子の(窒素雰囲気下における)分解温度を熱重量示差熱分析から求めたところ、約450℃であった。
Hereinafter, the effects of the present invention will be described with reference to Examples. However, the effect of the present invention is not limited to this example.
(Invention Examples 1 to 3)
Polyethylene having an average particle size of 500 nm (manufactured by Mitsui Chemicals, Inc .: Chemipearl W4005) was charged in an amount of 10 mg / m 2 (Invention Example 1), 50 mg / m 2 (Invention Example 2), and 250 mg / m 2 (Invention Example 3). An organic-inorganic composite film was formed on one side by contacting an acidic solution of zinc sulfate heptahydrate containing zinc sulfate with an electrogalvanized steel sheet. The decomposition temperature of the polyethylene particles (in a nitrogen atmosphere) was determined by thermogravimetric differential thermal analysis and found to be about 450 ° C.
各サンプルを30mm角の大きさに切断し、塩酸(1+1)水溶液30mlに、インヒビターとしてヘキサメチレンテトラミンを3.5g/l加えた酸性溶液に浸漬し、亜鉛めっき層および有機−無機複合皮膜中の無機成分を溶解した。有機−無機複合皮膜中のポリエチレン粒子を含む塩酸水溶液を、孔径300nmのガラスフィルターを用いて吸引濾過し、皮膜中のポリエチレン粒子を全てガラスフィルター内に回収した。 Each sample was cut into a size of 30 mm square and immersed in an acidic solution containing 3.5 g / l of hexamethylenetetramine as an inhibitor in 30 ml of an aqueous solution of hydrochloric acid (1 + 1), and contained in a zinc plating layer and an organic-inorganic composite film. Inorganic components were dissolved. The aqueous hydrochloric acid solution containing the polyethylene particles in the organic-inorganic composite film was suction-filtered using a glass filter having a pore size of 300 nm, and all the polyethylene particles in the film were recovered in the glass filter.
また、分析検量線用の試料として、ポリエチレン当量で0.04mg、0.08mg、0.16mgとなるように、ポリエチレンの水分散体であるケミパールW4005原液を秤量し、実測定と同様の孔径300nmのガラスフィルターへ捕集し乾燥させた。 Further, as a sample for the analytical calibration curve, the chemipearl W4005 stock solution, which is an aqueous dispersion of polyethylene, was weighed so that the polyethylene equivalent was 0.04 mg, 0.08 mg, and 0.16 mg, and the pore size was 300 nm, which was the same as the actual measurement. It was collected in a glass filter and dried.
ポリエチレン粒子の含有量の分析には、ガス導入部にパイロライザー(FRONTIER LAB社製マルチスポットパイロライザ)を備えたガスクロマトグラフ質量分析装置(Agilent社製6890N)を用いた。50℃に保持したパイロライザーにガラスフィルターごと導入し、10℃/minの速度で50℃から650℃まで昇温し、ポリエチレンを熱分解した。発生した分解ガスを流量1ml/minのヘリウム(キャリアガス)とともに、カラム温度を300℃としたガスクロマトグラフ質量分析装置へ導入し、温度−全MSプロファイルを測定した。次いで、m/z=41の温度−MSプロファイルを求めた。 For the analysis of the content of polyethylene particles, a gas chromatograph mass spectrometer (6890N manufactured by Agilent) equipped with a pyrolyzer (multi-spot pyrolizer manufactured by FRONTIER LAB) was used in the gas introduction section. The glass filter was introduced into a pyrolyzer maintained at 50 ° C., and the temperature was raised from 50 ° C. to 650 ° C. at a rate of 10 ° C./min to thermally decompose polyethylene. The generated decomposition gas was introduced into a gas chromatograph mass spectrometer having a column temperature of 300 ° C. together with helium (carrier gas) having a flow rate of 1 ml / min, and the temperature-total MS profile was measured. Next, a temperature-MS profile with m / z = 41 was determined.
検量線用のサンプルについても同様に、m/z=41の温度−MSプロファイルを求め、図3に示す検量線を作成した。図3の検量線を用いて電気亜鉛めっき鋼板上の有機−無機複合皮膜中のポリエチレン粒子の含有量を定量した。
(比較例1〜3)
比較例として、上記発明例1〜3の各サンプルを別途15mm角の大きさに切断し、SEM(Carl Zeiss社製 LEO1530)を用いて皮膜中のポリエチレンを観察し、含有量を算出した。観察条件は、加速電圧:3kV、作動距離(対物レンズと試料との距離):8.5mm、ポラロイド(登録商標)写真の倍率で5000倍とし、ランダムに抽出した5視野を観察した。1視野中におけるポリエチレン粒子の個数と粒子径(長径)を目視で数えてポリエチレンの合計体積を求め、これにポリエチレンの密度を掛けて観察視野中のポリエチレン付着量(単位面積当たりの重量)に換算し、5視野の平均値を算出した。
Similarly, for the sample for the calibration curve, the temperature-MS profile of m / z = 41 was obtained, and the calibration curve shown in FIG. 3 was prepared. The content of polyethylene particles in the organic-inorganic composite film on the galvanized steel sheet was quantified using the calibration curve shown in FIG.
(Comparative Examples 1 to 3)
As a comparative example, each sample of Invention Examples 1 to 3 was separately cut into a size of 15 mm square, polyethylene in the film was observed using SEM (LEO1530 manufactured by Carl Zeiss), and the content was calculated. The observation conditions were an acceleration voltage of 3 kV, an operating distance (distance between the objective lens and the sample): 8.5 mm, and a magnification of Polaroid (registered trademark) photograph of 5000 times, and 5 randomly selected visual fields were observed. The number of polyethylene particles in one field of view and the particle size (major axis) are visually counted to obtain the total volume of polyethylene, which is multiplied by the density of polyethylene and converted into the amount of polyethylene adhered (weight per unit area) in the observation field of view. Then, the average value of the five fields of view was calculated.
本発明の分析方法により求めたポリエチレン粒子の含有量と、比較例としてSEMにより求めたポリエチレン粒子の含有量について、結果を表2に示す。 Table 2 shows the results of the polyethylene particle content determined by the analysis method of the present invention and the polyethylene particle content determined by SEM as a comparative example.
本発明の分析方法により求めたポリエチレン粒子の含有量は、仕込み量とほぼ同等の値であった。これに対し、SEMにより求めたポリエチレン粒子の含有量は、仕込み量50mg/m2を除き、仕込み量より少ない定量結果となった。仕込み量が10mg/m2のとき、比較例では、ポリエチレン粒子の分布ムラの影響が大きく、観察視野数(n数)のn数増しを行う必要があり膨大な労力を要すると考えられる。また、仕込み量が250mg/m2のとき、比較例では、最表面に存在するポリエチレン粒子しか計測できないため、厚さ方向に重なったポリエチレン粒子の分布ムラの存在によって、少なめに評価されてしまったと考えられる。
(発明例4、5)
板厚0.8mmの電気亜鉛めっき鋼板上に、平均粒径200nmのポリテトラフルオロエチレン(PTFE、奥野製薬工業株式会社製:トップディスパーNTF、分解温度:350℃)を、仕込み量として40mg/m2(発明例4)および110mg/m2(発明例5)となるよう含有させた硫酸亜鉛・7水和物の酸性溶液と電気亜鉛めっき鋼板を接触させることにより、有機−無機複合皮膜を片面に成膜した。
The content of the polyethylene particles determined by the analysis method of the present invention was almost the same as the charged amount. On the other hand, the content of polyethylene particles determined by SEM was less than the charged amount, except for the charged amount of 50 mg / m 2. When the amount charged is 10 mg / m 2 , in the comparative example, the influence of the uneven distribution of the polyethylene particles is large, and it is considered necessary to increase the number of observation fields (n) by n, which requires enormous labor. In addition, when the charge amount was 250 mg / m 2 , only the polyethylene particles existing on the outermost surface could be measured in the comparative example, so that the evaluation was underestimated due to the presence of uneven distribution of polyethylene particles overlapping in the thickness direction. Conceivable.
(Invention Examples 4 and 5)
Polytetrafluoroethylene (PTFE, manufactured by Okuno Pharmaceutical Co., Ltd .: Top Disper NTF, decomposition temperature: 350 ° C.) with an average particle size of 200 nm is charged on an electrogalvanized steel sheet with a thickness of 0.8 mm at a charge rate of 40 mg / m. 2 (Invention Example 4) and 110 mg / m 2 (Invention Example 5) are contained so that an acidic solution of zinc sulfate / heptahydrate is brought into contact with an electrogalvanized steel sheet to form an organic-inorganic composite film on one side. The film was formed on.
各サンプルを30mm角の大きさに切断し、塩酸(1+1)水溶液30mlに、インヒビターとしてヘキサメチレンテトラミンを3.5g/l加えた酸性溶液に浸漬し、亜鉛めっき層を溶解した。有機−無機複合皮膜中のPTFEを含む塩酸水溶液を、孔径100nmのポリカーボネート製メンブレンフィルターを用いて吸引濾過し、皮膜中のPTFEを全てメンブレンフィルター内に回収した。 Each sample was cut into a size of 30 mm square and immersed in an acidic solution containing 3.5 g / l of hexamethylenetetramine as an inhibitor in 30 ml of an aqueous hydrochloric acid (1 + 1) solution to dissolve the galvanized layer. The aqueous hydrochloric acid solution containing PTFE in the organic-inorganic composite film was suction-filtered using a polycarbonate membrane filter having a pore size of 100 nm, and all the PTFE in the film was recovered in the membrane filter.
また、分析検量線用の試料として、PTFE当量で0.05mg、0.25mg、0.50mgとなるように、粒径200nmのPTFEを懸濁させた原液を秤量し、実測定と同様の孔径100nmのメンブレンフィルターへ捕集し乾燥させた。 Further, as a sample for an analytical calibration curve, a stock solution in which PTFE having a particle size of 200 nm was suspended was weighed so that the PTFE equivalent was 0.05 mg, 0.25 mg, or 0.50 mg, and the pore size was the same as that of the actual measurement. It was collected on a 100 nm membrane filter and dried.
PTFEの含有量の分析にはガス導入部にパイロライザー(FRONTIER LAB社製マルチスポットパイロライザ)を備えたガスクロマトグラフ質量分析装置(Agilent社製6890N)を用いた。300℃に保持したパイロライザーにメンブレンフィルターごとPTFEを導入し、10℃/minの速度で200℃から600℃まで昇温し、PTFEを熱分解した。発生した分解ガスを流量1ml/minのヘリウム(キャリアガス)とともに、カラム温度を300℃としたガスクロマトグラフ質量分析装置へ導入し、温度−全MSプロファイルを測定した。次いで、PTFEのモノマーであるm/z=100の温度−MSプロファイルを求めた。検量線用のサンプルについても同様に、m/z=100の温度−MSプロファイルを求め、図4に示す検量線を作成した。 A gas chromatograph mass spectrometer (6890N manufactured by Agilent) equipped with a pyrolyzer (multi-spot pyrolizer manufactured by FRONTIER LAB) was used for the analysis of the content of PTFE. PTFE was introduced together with the membrane filter into a pyrolyzer maintained at 300 ° C., and the temperature was raised from 200 ° C. to 600 ° C. at a rate of 10 ° C./min to thermally decompose the PTFE. The generated decomposition gas was introduced into a gas chromatograph mass spectrometer having a column temperature of 300 ° C. together with helium (carrier gas) having a flow rate of 1 ml / min, and the temperature-total MS profile was measured. Next, a temperature-MS profile of m / z = 100, which is a monomer of PTFE, was determined. Similarly, for the sample for the calibration curve, the temperature-MS profile of m / z = 100 was obtained, and the calibration curve shown in FIG. 4 was prepared.
図4の検量線を用いて電気亜鉛めっき鋼板上の有機−無機複合皮膜中のPTFEの含有量を定量した。その結果、仕込み量が40mg/m2および110mg/m2のPTFEである各サンプルについて、PTFEの含有量として、それぞれ38mg/m2および107mg/m2を得た。 The content of PTFE in the organic-inorganic composite film on the galvanized steel sheet was quantified using the calibration curve shown in FIG. As a result, 38 mg / m 2 and 107 mg / m 2 were obtained as the content of PTFE for each sample having the charged amounts of 40 mg / m 2 and 110 mg / m 2 of PTFE, respectively.
Claims (11)
酸性溶液により前記金属材料を溶解する溶解工程と、
前記金属材料を溶解した酸性溶液を濾過して皮膜中の有機成分を抽出する抽出工程と、
前記抽出した有機成分を分析する分析工程と、
を備え、
前記分析工程では、質量分析法を用いて前記抽出した有機成分を分析する有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。 A method for analyzing organic components in a metal material having an organic-inorganic composite film.
A dissolution step of dissolving the metal material with an acidic solution,
An extraction step of filtering an acidic solution in which the metal material is dissolved to extract organic components in the film, and
An analysis process for analyzing the extracted organic components and
Equipped with a,
In the analysis step, a method for analyzing an organic component in a film of a metal material having an organic-inorganic composite film for analyzing the extracted organic component using a mass spectrometry method.
加熱終了温度は、(T+150)℃以上である請求項2に記載の有機−無機複合皮膜を有する金属材料における皮膜中の有機成分の分析方法。 In the heating vaporization step, when the decomposition temperature of the organic component is T (° C.), the heating start temperature is (T-100) ° C. or 30 ° C., whichever is higher or lower.
The method for analyzing an organic component in a film of a metal material having an organic-inorganic composite film according to claim 2 , wherein the heating end temperature is (T + 150) ° C. or higher.
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