JP6928836B2 - Panel design system, door panel production method, panel design program and recording medium - Google Patents

Description

The present invention relates to a panel design system that uses a computer to generate at least core assembly information of a door panel and production information of constituent members, a door panel production method, a panel design program, and a recording medium on which the program is recorded.

Recently, various proposals have been made to generate core assembly information of a door panel by a computer system (see, for example, Patent Document 1). In the system of Patent Document 1, after deciding the design of the door panel, rough core assembly information is determined based on the design, and various rules are added from the rough core assembly information. , A panel design system that allows the number of core materials to be increased or decreased. Therefore, according to this system, as long as various rule data are registered, it is possible to respond to various customer requests, and it is possible to carry out automatic design regardless of the core assembly designer. Become.

Japanese Patent No. 4855828

However, since most of the customers' requests for door panels are modifications based on the existing basic design model, it is rather difficult to use a versatile system that can handle custom orders as in the above document. In addition, the rule data must be prepared corresponding to various patterns, which may take time to construct the system.

The present invention has been proposed in consideration of such circumstances, and an object of the present invention is to add core assembly rules based on the basic basic design, and to provide core assembly information and production information of the door panel. The purpose is to provide a panel design system capable of producing, a door panel production method, a panel design program and a recording medium. Furthermore, it is also an object to be able to generate production information including three-dimensional data based on the three-dimensional master model.

In order to achieve the above object, the panel design system of the present invention is a panel design system that generates at least core assembly information of a door panel and production information of constituent members by using a computer, and is a panel design system for core assembly design of a door panel. An input unit for inputting the basic design type of the base door panel and order information including at least dimension information regarding the vertical and horizontal dimensions and the thickness dimension, and core assembly source information based on three-dimensional master data regarding the basic design of the door panel. Based on the storage unit that stores the component data of the door panel and the core assembly rule data of the door panel, and the basic design type of the door panel input as order information, the core assembly corresponding to the three-dimensional master data is used. The original information was read, and the core assembly information was generated based on the read core assembly original information, the core assembly rule data, and the dimension information input as the order information, and the component member data and the input were input. Based on the order information, the panel data generation unit that generates the production information including the three-dimensional data of the constituent members and the panel data generation unit generate the three-dimensional master data of the basic design of the door panel. It is characterized by including the core assembly information and an output unit that outputs the production information generated by the production information generation unit.

The panel design method of the present invention is a door panel production method using the panel design system described above.

Further, the panel design program of the present invention causes a computer, a panel design program for generating production information of at least Shinkumi information and components of the door panel, the computer, three-dimensional on the basic design of prior Quito panel core set based on information from the master data, a procedure for processing the data is read from the storage unit to the core set rule data components data and door panels door panel is stored, based core set design door panel basic design type of the door panel to be, on the basis of at least accepts input of the order information including the size information about the vertical and horizontal dimensions and thickness, basic design type of the input door panel as the order information, the three-dimensional The corresponding core assembly source information is read from the master data, and the core assembly information is generated based on the read core assembly source information, the core assembly rule data, and the dimension information input as the order information. based on the component data and the inputted order information, this by using the three-dimensional master data of the basic design of the door panel, thereby the production information including three-dimensional data of the component to execute a procedure to generate It is characterized by.

Further, the recording medium of the present invention is capable of being read by a computer on which the panel design program is recorded.

According to the panel design system of the present invention, since it has the above-described configuration, the core assembly information and the production information of the door panel are generated based on the basic basic design and adding the core assembly rules. be able to. Moreover, since the three-dimensional master model is used, it is possible to generate data related to the thickness direction.

Further, according to the door panel production method of the present invention, since the procedure is as described above, it is possible to give an efficient and prompt production instruction to the production department.

Further, according to the panel design program of the present invention, since the procedure is as described above, the core assembly information and the production information of the door panel are obtained based on the basic basic design and adding the core assembly rules. Can be generated. Moreover, since the three-dimensional master model is used, it is possible to generate data related to the thickness direction.

It is a system block diagram of the panel design system which concerns on one Embodiment of this invention. It is a basic schematic flowchart of this panel design system. It is a flowchart of core assembly information generation processing in this panel design system. It is a flowchart of the substantially equal differentiation processing in the core assembly information generation processing. It is a flowchart of production information generation processing in this panel design system. (A) to (c) are front views showing a plurality of examples of core assembly of a door panel. (A) and (b) are front views showing another plurality of other examples of the core assembly of the door panel. It is an example diagram of the core assembly instruction sheet based on the generated core assembly information. It is an example diagram of the production instruction sheet including the generated production information.

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. As shown in FIG. 1, an example of the panel design system described in the present specification is a system constructed in an environment in which a plurality of terminals and devices can send and receive data through a network 20 such as the Internet. First, the basic configuration of this panel design system will be described.

This panel design system is a system that generates at least core assembly information of a door panel by using a computer (a device having a CPU and executing a program such as a server 10 and a personal computer 21). Of course, the computer may be composed of a plurality of devices assigned to each role. In this case, each device may have a program corresponding to the role so that it can play a role.

In this panel design system (hereinafter referred to simply as a system), the basic design type of the door panel, which is the basis of the core assembly design of the door panel, and the order information including at least the dimensional information regarding the vertical and horizontal dimensions and the thickness dimension are input. It has an input section.

This system includes a storage unit that stores core assembly source information based on three-dimensional master data regarding the basic design of the door panel, component member data of the door panel, and core assembly rule data of the door panel.

In addition, the system is equipped with a panel data generator that performs the following steps: That is, the panel data generation unit reads the corresponding core assembly source information from the three-dimensional master data based on the basic design type of the door panel input as the order information, and the core assembly source information and the core assembly rule data. And the core assembly information is generated based on the input dimension information. Then, the panel data generation unit generates production information including the three-dimensional data of the constituent members by using the three-dimensional master data of the basic design of the door panel based on the constituent member data and the input order information.

In addition, this system includes an output unit that outputs core assembly information and production information generated by the panel data generation unit.

In this way, this system uses the underlying core assembly source information to generate core assembly information and production information according to the predetermined core assembly rule data, and the generated data is three-dimensional together with the original data. It is characterized by being the original data.

Here, the core assembly rules include various rules for core assembly design. For example, as in the example of the embodiment shown below, the cross rails are installed at substantially equal intervals in the mounting area. There are rules for this.

This system is configured as described above, and the panel design program executed by the server 10 is a program that generates at least core assembly information of the door panel and production information of the constituent members. In addition, this program stores core assembly source information based on three-dimensional master data (basic design 3D master data 12a) regarding the basic design of the door panel, component member data 12b of the door panel, and core assembly rule data 12c of the door panel. The procedure is as follows, in which data is read from the storage unit 12 and processed.
First, from the input unit 13, the basic design type of the door panel, which is the base of the core assembly design of the door panel, and the order information including at least the dimensional information regarding the vertical and horizontal dimensions and the thickness dimension are input.
Then, based on the basic design type of the door panel input as the order information, the corresponding core assembly source information is read from the basic design 3D master data 12a, and the read core assembly source information, the core assembly rule data 12c, and Core assembly information is generated based on the dimensional information input as order information.
Then, based on the component data 12b and the input order information, the production information including the three-dimensional data of the component is generated by using the basic design 3D master data 12a of the door panel.

In the following embodiment, as the order information regarding the installation of the cross rail, the presence / absence of the reference cross rail determined based on the mounting position of the specific member and the reference cross rail height position information in the case of having the reference cross rail are input. You may do so. The specific member is a member that, if the member is attached, can affect the installation position of the cross rail at the attachment position of the member. That is, the specific member and the reference cross rail are in an interdependent relationship, and their mounting positions are also in a dependent relationship. For example, when a part of the mounting base for mounting (fitting) the case latch 33 into which the handle is incorporated or a part of the puller member for forming the puller is also used as a cross rail, the cross rail is used. It is regarded as a standard cross rail.

In addition, the order information further includes information on the presence / absence of an open processing section and the height position range information of the open processing section when there is an open processing section. The opening processing part is an opening part where a cross rail cannot be installed in the height range. For example, a daylighting part 38 formed on the door panel shown in FIG. 6C, a pet through door, a louver, etc. Is included. Further, in the present embodiment, the order information includes the presence or absence of a mounting base for mounting the case latch 33 for the handle of the door panel (see FIG. 6A) and other mounting members, and the case where there is a mounting base. Further information on the installation position of the mounting base is included.

As shown in FIG. 6A, the reference cross rail 31 includes a cross rail 32 that can serve as a mounting base for mounting the member, for example, a case latch 33. That is, when there is a cross rail 32 whose height position can be regulated by attaching a member, the cross rail 32 can be a reference cross rail 31, and in that case, the presence of the reference cross rail is input. Just do it. When the basic design type described later is input, the presence or absence of the reference cross rail and the presence or absence of the mounting base are determined by the design. It should be noted that the presence or absence of the reference cross rail may be input regardless of the presence or absence of the cross rail that can be the mounting base.

The system of the present embodiment is configured to further include a storage unit 12 that stores dimensional data of the component parts of the door panel in association with each part. The dimensional information of the door panel input as the order information has specific information for specifying the type of the door panel. That is, this specific information is a basic design type (for example, a product number) that is a base for newly designing a panel. Then, the panel data generation unit 11 uses this specific information to acquire the basic design data of the specified door panel and the dimensional data of the constituent members from the storage unit 12, and based on these, the attachment area of the cross rail It is configured to specify.

Further, as described above, this system is configured to generate not only core assembly information but also production information of constituent members. That is, the panel data generation unit 11 has a configuration in which the storage unit 12 generates production information using the information on the specified component members of the door panel, and outputs the production information to the output unit 14 in combination with the core assembly information. ..

Next, the details of the system according to the present embodiment will be described with reference to FIGS. 1 to 9.

The server 10 is a computer that operates in the design department of a door panel manufacturing company. The panel data generation unit 11, which is the main operating unit of the server 10 in this system, is a component unit that executes a series of computer processes (see FIG. 2) operated by the CPU and various programs.

A storage unit 12 such as a magnetic disk is connected to the server 10. The storage unit 12 stores the basic design 3D master data 12a, the component member data 12b including the dimensional data of the component members, the core assembly rule data 12c, and the inspection item data 12d. The inspection item data 12d is classified for each basic design type. Further, in the present embodiment, the core assembly rule data 12c is provided in relation to the dimensions as described later, but may include data corresponding to each basic design type.

The basic design 3D master data 12a is a set of data relating to three-dimensional models relating to various basic designs of the door panel. The core assembly source information used as the source data of the core assembly information of the door panel, which is the design target of this system, is stored for a plurality of basic designs. As the design of the door panel of the master model, a plurality of ones are classified according to the type of door such as a hinged door and a sliding door. The position and orientation of the tacker are also included in the basic design 3D master data 12a.

The component data 12b is data relating to the types and dimensions of members constituting various door panels, such as the vertical frame 41, the horizontal frame 42, the vertical rail 43, the horizontal rail 32, the face material, the hinge, and the case latch 33. The dimensional data includes vertical and horizontal dimensions and thickness dimensions.

The core assembly rule data 12c is data in which the rules for core assembly are defined by numerical values or the like, and in this system, the cross rail interval permissible value range data and the cross rail number permissible table are stored. The cross rail interval permissible value range data is range data in which the permissible range of the cross rail spacing is defined, and a constant range such as 200 to 499 mm is stored. The table for allowing the number of cross rails is a table of an appropriate number of cross rails corresponding to the height dimension of the target area where the cross rails are installed. For example, 3 for less than 2000 mm and 4 for 2000 mm or more. , Etc. are defined. As described above, the core assembly rule data 12c may be provided for each basic design type.

The core assembly rule data 12c may be another rule regarding the installation of the cross rail 32. Of course, not only the rules regarding the horizontal rail 32 but also the rules regarding the core material such as the vertical frame 41, the horizontal frame 42, and the vertical rail 43 may be defined as the core assembly rule data 12c. Further, it may be determined that the rules regarding the thickness direction are included in the core assembly rule data 12c.

The inspection item data 12d is ancillary information included in the production instruction sheet 60 (see FIG. 9). In the present embodiment, the inspection item data is unique to each basic design type and can be accessed using the basic design type as a key. It is saved as. In this system, this ancillary information is included as production information, but it is not limited to this.

Further, the server 10 is connected to an output unit 14 including a magnetic disk that outputs (stores) the generated core assembly information and the generated production information. The output unit 14 may be another printer, a display device, another personal computer 21, or the like.

The personal computer 21 that can access the server 10 via the network 20 is an input unit 13 that instructs execution of both core assembly information generation and production information generation processing and inputs order information required at that time. In addition, various data generated by the server 10 are displayed and output on the screen of the personal computer 21. That is, the personal computer 21 is a device that constitutes another output unit 14 together with the output unit 14 by the magnetic disk. As shown in FIG. 1, a plurality of personal computers constituting such an input unit 13 and an output unit 14 may be connected via a network 20, and for example, a general customer can give an execution instruction to the server 10. May be good.

Further, the production department terminal 22 is connected to the server 10 via the network 20. Not limited to the production department terminal 22, various other department terminals may be connected. The core assembly information and production information generated by the server 10 are transmitted to the production department terminal 22.

Next, a detailed flow of the system according to the present embodiment will be described. This system generates core assembly information that generates core assembly information when a predetermined operation instruction accompanied by order information is received from the input unit 13, and production information that generates three-dimensional data of the constituent members of the door panel. The panel data generation unit 11 executes both generation processes.

The server 10 (panel data generation unit 11) acquires the order information input from the personal computer 21 when the execution instruction is received. The order information of the present embodiment includes dimensional information of the door panel, presence / absence of a reference cross rail determined based on the mounting position of the specific member, and reference cross rail height position information in the case of having a reference cross rail.

As the dimensional information of the door panel, the basic design type of the door panel (specific information for specifying the design type of the door panel) which is the basis of the design, and the vertical and horizontal dimensions and the thickness dimension of the door panel are input so as to be input. do it. This dimensional information is information for determining what size the core material should be based on the specified basic design.

The basic design type input as order information can be substituted for the presence or absence of the reference cross rail, which is determined based on the mounting position of the specific member. That is, when the basic design is determined, the presence or absence of the reference cross rail 31 (see FIG. 6 (a)) as the mounting base for the case latch 33 (see FIG. 6 (a)) can be determined from the core assembly source information. Therefore, if the core assembly source information includes the reference cross rail 31, it can be determined that there is a specific member, and if it is not included, it can be determined that there is no specific member.

For the reference cross rail height position information when there is a reference cross rail, the data directly input as the order information is adopted, or the dimensions of the door panel input as the order information are applied to the core assembly source information. The one obtained by calculating the reference cross rail height position may be adopted.

2 to 5 are flowcharts showing the basic operation of the panel data generation unit 11 of this system. It should be noted that this system can also execute the process of generating the core assembly information in the simulation. In that case, as order information, the dimensional data (actual dimensions) of the door panel, the presence or absence of the reference cross rail determined based on the mounting position of the specific member, and the reference cross rail height position information when there is the reference cross rail. Is included, and it is not necessary to input the basic design type for extracting the core assembly source information.

When the basic design type is input as the order information, the core assembly source information of the basic basic design such as FIGS. 6 (a) to 6 (c) and FIGS. 7 (a) and 7 (b) is determined based on the basic design type. Will be done. The desired core assembly information is generated from the core assembly source information and the dimensional data of the door panel input as the order information.

On the other hand, it is also possible to generate core assembly information by simulation when there is no input of the basic design type as the base. In that case, depending on the dimensional information of the door panel input as order information, the presence or absence of the reference cross rail determined based on the mounting position of the specific member, and the reference cross rail height position information when there is the reference cross rail, the lateral rail is used. Core assembly information is generated for the purpose of confirming the installation height position of the crosspiece.

This will be described with reference to the flowchart of FIG. Note that FIG. 3 is a flowchart on the premise that there is a basic design.

The panel data generation unit 11 acquires order information as described above (S101 in FIG. 2). Next, the core assembly source information, the component member data 12b, and the inspection item data 12c corresponding to the basic design type of the door panel included in the order information are read from the storage unit 12, and the core assembly rule data 12c is further acquired ( S102 in FIG. 2).

The panel data generation unit 11 executes the core assembly information generation process and the production information generation process based on the acquired data and the order information (S103 and S104 in FIG. 2). The generated core assembly information and production information are output to the output unit 14 (S105 in FIG. 2).

As shown in FIGS. 6 and 7, the core assembly information is used for mounting core materials such as the vertical frame 41, the horizontal frame 42, the vertical rail 43, and the horizontal rail 32, and mounting members such as the case latch 33. These are the dimensions and position information required to assemble the mounting base into a door shape. Based on the core assembly information, it is possible to create a front view of the core assembly with dimensions as illustrated in FIGS. 6 and 7 (dimensions are not shown in these figures).

In the core assembly information generation process (see FIG. 3), first, the attachment areas 30, 30a, and 30b of the cross rail are specified (S201 in FIG. 3). The attachment areas 30, 30a, and 30b of the cross rail are specified based on the design, the dimensional information, and the reference cross rail height position information when the core assembly source information is acquired in the basic design type. As illustrated in FIG. 7A, when the upper cross rail 32 is provided below the upper horizontal frame 42 (upper frame) by a predetermined dimension, the cross rail is located in the area below the horizontal frame 42. Mounting areas 30, 30a, 30b are specified. Further, the attachment areas 30, 30a, and 30b of the cross rail in the case of the simulation are specified based on the reference cross rail height position information and the dimensional information included in the order information.

Next, the presence or absence of the reference cross rail 31 is determined (S202 in FIG. 3). As described above, the presence or absence of the reference cross rail 31 is determined by the presence or absence of the reference cross rail included in the order information.

When it is determined that there is no reference cross rail (No in S202 in FIG. 3), the area in the height direction is not divided into upper and lower parts by the reference cross rail 31, so that the entire mounting area 30 in the height direction is set as the target area and is predetermined. Approximately equal differentiation processing based on the rules is executed (S203 and 204 in FIG. 3). When there is a reference cross rail, substantially equal differentiation processing is executed for each of the mounting areas 30a and 30b divided by the reference cross rail 31 with that area as the target area (S205 to S208 in FIG. 3). Although FIG. 3 shows a process assuming a case where the upper and lower sections are divided into two, the reference cross rail 31 may be two or more, and in that case, substantially equal differentiation processing is executed for three or more target areas. Will be done. Further, when the regions are separated to the left and right by the vertical crosspiece 43 as shown in FIG. 7B, a substantially equal differentiation process may be executed for each region. The specific processing contents of the substantially equal differentiation processing will be described later in FIG.

In this way, the height position of the cross rail 32 is determined by the substantially equal differentiation process, and the core assembly information is generated based on the height position (S209 in FIG. 3). This core assembly information is dimensional and position information necessary for assembling the core material and the mounting base into a door shape as described above, and also includes the above-mentioned information on the mounting base. As shown in the front view shown in FIGS. 6 and 7, the core assembly information may be any information on the coordinates so that the dimensions and the installation position of the individual core materials can be discriminated. It is desirable that these dimensions and position information be three-dimensional information including information in the thickness direction, as in the production information described later.

Next, the substantially equal differentiation process will be described with reference to FIG. In the substantially equal differentiation process, it is first determined whether or not there is an open processing section such as the lighting section shown in FIG. 6 (c) (S301 in FIG. 4), and if there is, an exception process for determining the position of the cross rail (FIG. 4). S304) of 4 is executed. When there is no open processing portion, the target area designated as a parameter is equally differentiated in consideration of the core assembly rule data 12c (S302 in FIG. 4). Further, for example, the position of the cross rails excluding the reference cross rail 31 is adjusted in consideration of the dimensions of the mounting bases 34 and 36 in the height direction (S303 in FIG. 4). Such adjustment of the horizontal rail position may not be performed if the mounting base is retrofitted so as to depend on the positions of the horizontal rails 31 and 32.

In the present embodiment, the height position is determined with reference to the cross rail spacing permissible value range data and the cross rail number permissible table of the core assembly rule data 12c defined as the rule for equal differentiation as described above. Although these two types of rules are stored in the storage unit 12 as core assembly rule data 12c, they may be constants used in the discrimination in the present differentiation process (program).

The cross rail position determination process when it is determined that there is an open processing section is to roughly differentiate the target area according to a special rule. In the door panel with the daylighting section 38 (see FIG. 6C) handled in the present embodiment, the three daylighting section 38s are formed at fixed positions, and the cross rail 32 is also attached to the daylighting section 38. On the other hand, it can be installed in a fixed position. For example, in the example of this figure, the position of the cross rail 32 is determined at a fixed position so as to be arranged between the first and second lighting units 38 from the top, and the fixed position below the third lighting unit 38 from the top. The position of the second cross rail 32 from the top is determined. The second cross rail 32 from the top is a reference cross rail 31 instead of the reference cross rail 31 (indicated by the alternate long and short dash line) whose position is determined by the puller member 37. For the region below the second cross rail 32 (reference cross rail 31) from the top, the cross rail 32 intervals may be determined by equal differentiation within the region.

It should be noted that the exception processing for such an opening processing portion does not have to be processed by the substantially equal differentiation processing for each of the mounting areas 30a and 30b, and may be processed by either one. Further, the core assembly information generation process (see FIG. 3) may be performed separately. Further, even if there is an open processing unit, the usual substantially equal differentiation processing (S302, S303 in FIG. 4) may be executed instead of the above exception processing. That is, in the horizontal rail position adjustment (S303 in FIG. 4), the horizontal rail 31 arranged within the height range of the opening processing portion may be adjusted so as to be out of the range. In such a case, there is no change in the reference cross rail 31. It should be noted that the above exception processing is performed only for the daylighting section 38 among the open processing sections, and the positions of the other open processing sections are determined by equal differentiation and horizontal rail position adjustment (S302 and S303 in FIG. 4). good.

The core assembly shown in FIGS. 6 (a) and 7 (a) is an example in which the position of the reference cross rail 31 is determined by the position of the handle which is a specific member. That is, a part (upper part) of the mounting base 34 of the case latch 33 is a cross rail 32 (reference cross rail 31). The core assembly shown in FIG. 6B is an example in which the position of the reference cross rail 31 is determined by the position of the case latch 33, and the mounting base 36 of the lock 35 is added as the core material. In the case of FIG. 7A, the position of the cross rail 32 on the upper end side is fixed, and the position of the cross rail 32 below the cross rail 32 is determined by a substantially equal differentiation process. There is.

The core assembly shown in FIG. 6C is an example in which the puller member 37 and the mounting base 34 surrounding the puller member 37 are provided, and a plurality of daylighting portions 38 (open processing portions) are provided. The puller member 37 is a specific member for determining the reference cross rail 31 shown by the broken line, but when the exception handling (S304 in FIG. 4) is performed in the substantially equal differentiation process described above in FIG. The position of the reference cross rail 31 is changed so as to move upward. On the other hand, when the normal processing (S302, S303 in FIG. 4) is performed in the substantially equal differentiation processing, the position of the reference cross rail 31 does not change.

As described above, the mounting position of the constituent members of the daylighting section 38 (opening processing section) can affect the mounting positions of the cross rails 31 and 32, similarly to the specific member. In particular, in the present embodiment, as shown in the example of FIG. 6C, when the opening processing section and the specific member coexist, the opening processing section is prioritized and the cross rail 32 including the reference cross rail 31 is provided. The panel is designed to determine the position.

Further, the core assembly shown in FIG. 7B is an example having a light window 39. Similarly, in the case of FIG. 7B, the installation height position of the cross rail 32 is determined by the position of the mounting base, but the installation height of the cross rail 32 may be determined individually on the left and right sides.

As described above, since this system is configured to execute a substantially equal differentiation process for equalizing the cross rail spacing according to the core assembly rule data 12c, the installation position of the cross rail 32 can be regulated. The cross rails 32 can be arranged at more uniform intervals in consideration of the installation position of the members. The core assembly rule data 12c is not limited to the above-mentioned two types, and various types may be included, or individual rules may be used for each basic design type.

On the other hand, in the production information generation process (see FIG. 5), the production information regarding the constituent members of the door panel is generated based on the acquired constituent member data 12b, the order information and the basic design 3D master data 12a (FIG. 5). S401). In the present embodiment, the acquired inspection item data 12d is further included as ancillary information as the production information (S402 in FIG. 5).

The core assembly information and the production information generated in this way may be output to the output unit 14 as described above, and at the same time, may be transmitted to the production department terminal 22 as well. The information to be transmitted may be data in any format, but it is desirable to use the format of the instruction sheet as shown in FIGS. 8 and 9 because the burden on the production department is reduced. Of course, the basic data of the production information may be transmitted and edited by the production department in the form of the instruction sheet as shown in FIGS. 8 and 9.

FIG. 8 is an example of the core assembly instruction sheet 50 relating to the core assembly of the door panel shown in FIG. 7A, which has been edited based on the core assembly information. As shown in FIG. 8, the core assembly instruction sheet 50 includes an external view of core assembly 51 (front view), specifications 52 of members for core assembly, and custom-made information 53 of the door panel. In the core assembly external view 51, various dimensions including the dimension of the cross rail spacing whose position is determined by the core assembly design described above are added. The distance between the cross rails based on the installation position of the cross rails determined by the core assembly information generation process is also added. The member specification 52 includes a material type, width, length, thickness, number of members, and quantity. The custom-made information 53 indicates a part of the overall specifications of the door panel, and may include information on the mounting base that affects the core assembly. Further, when the simulation is executed, for example, the appearance of the core assembly with the height position information added so that only the height position of the cross rail can be known may be output to the personal computer 21.

Further, FIG. 9 is an example of the production instruction 60 relating to the door panel showing the core assembly in FIG. 7 (a) corresponding to the core assembly instruction sheet 50 of FIG. 8, based on the core assembly information and the production information. It was edited. As shown in FIG. 9, the production instruction sheet 60 includes an external view 61 including front, left and right side surface, flat surface, and bottom views of the door panel, an inspection item list 62, custom-made information 63 of the door panel, and bundled parts information. 64 is included. In the external view 61, the processing positions of the case latch 33, the hinge, and the like are also shown, and the overall dimensions and the processing positions are also added. The added numerical information also includes information on depth (thickness dimension, position information in the thickness direction). The inspection item list 62 is edited from the acquired inspection item data 12d, and is edited so that the inspector can check the pass / fail. The custom-made information 63 is the same as that of the core assembly instruction sheet 50.

In this way, since the core assembly information and the production information are transmitted to the production department terminal 22, the production department can easily perform production and processing based on the information. In particular, if the instructions are transmitted in the instruction form as shown in FIGS. 8 and 9, in the production department, the instructions can be output in a timely manner at the site, and efficient work can be performed while observing the instructions. Inspection can also be performed with production instructions.

As described above, since this system also generates production information (production instruction sheet 60), it is possible to efficiently and appropriately issue production instructions to the production department. In addition, according to this system, after order information is input and execution instructions are given, production instructions can be quickly output by computer processing, so even in the case of individual order, manufacturing setup can be done quickly. .. Since the type and dimensions of parts are described in the production instruction, parts can be ordered from the supplier with this production instruction.

In addition, since the production information is generated based on the three-dimensional information, there is no need to additionally edit the information regarding the thickness or create the information regarding the thickness as another instruction sheet, and it is possible to improve efficiency. can. Since the three-dimensional information is used, it is possible to output processing information such as processing information of the side surface portion of the door panel and processing information such as hole processing in the thickness direction as a production instruction. In this way, the three-dimensional information has good reusability and can be effectively used as product information.

The system shown above operates between the server 10 and the personal computer 21 via the network 20, but all the input, processing, and output processing may be completed by one personal computer 21. ..

10 Server 11 Panel data generation unit 12 Storage unit 12a Basic design 3D master data 12b Component member data 12c Core assembly rule data 12d Inspection item data 13 Input unit 14 Output unit 21 Personal computer 22 Production department terminal 30, 30a, 30b Mounting area 31 Reference Horizontal rail 32 Horizontal rail 33 Case latch (specific member)
34 Mounting base 35 locks 36 Mounting base 37 Puller member (specific member)
38 Daylighting Department (Opening Processing Department)
39 Light window 41 Vertical frame 42 Horizontal frame 43 Vertical rail

Claims (7)

A panel design system that uses a computer to generate at least core assembly information for door panels and production information for components.
An input unit for inputting the basic design type of the door panel, which is the base of the core design of the door panel, and order information including at least dimensional information regarding the vertical and horizontal dimensions and the thickness dimension.
A storage unit that stores core assembly source information based on three-dimensional master data regarding the basic design of the door panel, component member data of the door panel, and core assembly rule data of the door panel.
Based on the basic design type of the door panel input as the order information, the corresponding core assembly source information is read from the three-dimensional master data, the read core assembly source information, the core assembly rule data, and the order information. The core assembly information is generated based on the dimension information input as
A panel data generation unit that generates the production information including the three-dimensional data of the constituent members by using the three-dimensional master data of the basic design of the door panel based on the constituent member data and the input order information.
A panel design system including the core assembly information generated by the panel data generation unit and an output unit for outputting the production information. In claim 1,
A panel design system characterized in that the production information of the constituent members includes information in the thickness direction of the door panel. In claim 1 or 2,
A panel design system characterized in that the core assembly information and the production information are further output to a production department terminal. In any one of claims 1 to 3,
The storage unit further stores inspection item data required for producing the door panel.
The panel data generation unit is a panel design system characterized in that inspection item data is read from the storage unit and included in the production information. A method for producing a door panel using the core assembly information and the production information generated by the panel design system according to any one of claims 1 to 4. The computer, the production information of at least Shinkumi information and components of door panel a panel design program which generated and
The computer processing before core set based information by the three-dimensional master data on the basic design of Quito panel, reads the data from the storage unit to the core set rule data components data and door panels door panel is stored It ’s a procedure to make
Basic design type of the underlying door panel core set design door panel, receives an input of the order information including the size information for at least length and width and thickness,
Based on the basic design type of the door panel input as the order information, the corresponding core assembly source information is read from the three-dimensional master data, the read core assembly source information, the core assembly rule data, and the order. The core assembly information is generated based on the dimension information input as information, and the core assembly information is generated.
Based on the component data and the inputted order information, this by using the three-dimensional master data of the basic design of the door panel, to execute the steps that generates the production information including three-dimensional data of the component panel design program, wherein the door. A computer-readable recording medium on which the panel design program according to claim 6 is recorded.

Images