JP6936050B2 - Work vehicle - Google Patents

Description

The present invention relates to a work vehicle such as a tractor, and more particularly to a front grille of a bonnet covering an engine room.

Conventionally, a tractor has been proposed in which the upper part of the engine room is covered with a top plate, the left and right side surfaces are covered with side covers, and the front part is covered with a front grill made of a resin material (see Patent Document 1). The top plate, side cover and front grille form a bonnet that covers the engine room. The front grille is formed with a ventilation window and a side window for taking in outside air, and a hole for attaching a headlight is formed above the ventilation window. The ventilation window is provided with vertical ribs and horizontal ribs, and punching metal is attached to the ventilation window.

Japanese Patent No. 3808221

By the way, in general, when designing the front grille, the appearance is set first, and then the arrangement of the headlights and the arrangement of the ventilation windows are set. Therefore, when changing the appearance of the front grill described in Patent Document 1, it is necessary to redo the design of the entire front grill, and it is necessary to design the front grill for various tractors having different appearances. For this reason, the cost has increased.

Therefore, an object of the present invention is to provide a work vehicle in which a cover member whose appearance image can be changed is attached to a front grill having a light attachment portion and a grill portion, thereby solving the above-mentioned problems.

In the present invention, the engine room (9) in which the engine (7) is housed is provided with a top plate (20) arranged above the engine (7), left and right side covers (21L, 21R), and a front front. In a work vehicle (1) having a grill (22) and a bonnet (10) covered by
The front grill (22) includes a light mounting portion (32) to which a light (40) is mounted and a grill portion (31) having a plurality of ventilation holes (31a) for taking in outside air into the engine room (9). Molded in one piece
Wherein the front grill (22), Ri Na said light attachment portion (32) with a cover member enclosing the front (60) is attached,
The front grille (22) is formed on a surface of the front grille (22) opposite to the surface on which the cover member (60) is attached, and the light attachment boss (41) to which the light (40) is attached. A resin member having a cover mounting boss (61) to which the cover member (60) is mounted.
The light mounting boss (41) and the cover mounting boss (61) are arranged within a range surrounded by the cover member (60) when viewed from the front.
It is characterized by that.

For example, referring to FIG. 7, the light mounting portion (32) includes a first light mounting portion (34L) arranged on one side in the left-right direction of the front grill (22) and the front grill (22). It has a second light mounting portion (34R) arranged on the other side in the left-right direction of the above, and is arranged above the grill portion (31).

For example, referring to FIGS. 5 and 6, the front grille (22) has a hole (35c) provided between the first light mounting portion (34L) and the second light mounting portion (34R). )
A horn (39) that emits a horn is provided behind the hole (35c).

The reference numerals in parentheses are for comparison with the drawings, but do not limit the configuration of the present invention.

In the present invention according to claim 1, since the cover member that surrounds the light mounting portion from the front is attached to the front grill having the light mounting portion and the grill portion, even if the front grill is shared by a plurality of models of work vehicles. By changing the design of only the cover member depending on the model, the appearance image can be changed depending on the model with an inexpensive configuration. Further, since the light mounting boss and the cover mounting boss formed on the front grille are arranged within the range surrounded by the cover member when viewed from the front, the light mounting boss and the cover mounting boss and the cover mounting boss caused by these are caused by the cover member. You can hide sink marks and the like. Therefore, the degree of freedom in designing the front grill and the degree of freedom in arranging peripheral parts can be improved.

In the present invention according to claim 2 , since the first light mounting portion and the second light mounting portion are provided on the left and right sides of the front grill and above the grill portion, the grill portion can be widely set in the lower part of the front grill. It is possible to improve the cooling efficiency of the engine room.

In the present invention according to claim 3 , since a hole is provided between the first light mounting portion and the second light mounting portion and a horn is provided behind the hole, the horn of the horn passes through the hole. It propagates well forward and the notification performance can be improved.

The side view which shows the tractor which concerns on this embodiment. A perspective view showing a bonnet. A perspective view showing a state in which the bonnet is opened. An exploded perspective view showing each component of the bonnet. The front grille is shown, (a) is a perspective view, (b) is a plan view, (c) is a front view, and (d) is a side view. Rear view showing the front grill and the horn. A front perspective view showing a light holding portion and a cover member of the front grill. The rear perspective view which shows the light holding part and the cover member of a front grill. Sectional drawing which shows the light holding part. An exploded perspective view showing a center light.

Hereinafter, embodiments of the present invention will be described with reference to the drawings. As shown in FIGS. 1 and 2, the tractor 1 (working vehicle) according to the present embodiment is vertically connected to the traveling machine body 5 supported by the front wheels 2 and the rear wheels 3 and to the rear portion of the traveling machine body 5. A working machine (not shown) such as a rotary tillage device is provided, and various operations such as tilling work are performed by the working machine while the traveling machine body 5 is moved forward.

The traveling machine body 5 is provided with a metal chassis 6 extending in the front-rear direction, and an engine 7 (see FIG. 3) made of a diesel engine is mounted on the front portion of the chassis 6. The engine room 9 in which the radiator fan, the battery 8b, etc. (not shown) provided behind the engine 7, the radiator 8, and the radiator 8 are housed is covered with a bonnet 10, and a driving operation unit 11 is behind the bonnet 10. It is arranged. A machine frame 12 that stands in contact with the chassis 6 is arranged between the bonnet 10 and the operation operation unit 11, and the machine frame 12 is covered with an intake cover 13. The driving operation unit 11 is provided with a steering handle 15 for steering and a seat 17 arranged between the left and right fender frames 16 and 16 covering the rear wheels 3. A safety frame 19 is attached to the rear. In the following, the front-rear direction, the left-right direction, and the up-down direction are defined from the viewpoint of the operator seated on the seat 17.

As shown in FIGS. 3 and 4, the bonnet 10 includes a top plate 20 that covers the upper side of the engine 7, left and right side covers 21L and 21R, and a front grill 22 that covers the front side. Is pivotally supported by the machine frame 12 on the rear side so that it can be opened and closed and can be fixed in a closed state. Therefore, as shown in FIG. 3, the bonnet 10 is supported openly and closably with respect to the machine frame 12 in a state where the top plate 20, the left and right side covers 21L and 21R, and the front grill 22 are integrated. The grill is easy to maintain. An undercover 23 is arranged between the bonnet 10 and the chassis 6, and the undercover 23 supports the load on the front side of the bonnet 10.

The top plate 20 and the left and right side covers 21L and 21R are made of sheet metal, and as shown in FIG. 4, the side covers 21L and 21R discharge the cooling air of the engine taken in by the radiator fan, respectively. Exhaust ports 25L and 25R are formed. As described above, the bonnet 10 is configured to be openable and closable with the top plate 20, the left and right side covers 21L and 21R, and the front grill 22 integrated. Therefore, the lighter the bonnet 10, the easier the operability and maintainability. Is good. Therefore, in the present embodiment, the side covers 21L and 21R are made of thin sheet metal, and are reinforced by the front side reinforcing plates 26L and 26R and the rear side reinforcing plates 27L and 27R.

The central portion and the rear side of the side covers 21L and 21R in the front-rear direction are connected to the top plate 20 by the central plates 29L and 29R and the rear reinforcement plates 27L and 27R. The front sides of the side covers 21L and 21R are connected to the top plate 20 and the front grill 22 by the front reinforcing plates 26L and 26R. Further, a plurality of upper mounting ribs 30a and a plurality of side mounting ribs 30b extending rearward protrude from the back surface of the front grill 22. The plurality of upper mounting ribs 30a and side mounting ribs 30b are fixed to the top plate 20 and the side covers 21L and 21R with knob bolts (not shown), respectively, so that the front grill 22 has the top plate 20 and the side covers 21L, respectively. It is fixed to 21R.

As shown in FIG. 5, the front grill 22 has a grill portion 31 having a plurality of ventilation holes 31a for taking in outside air into the engine room 9 (see FIG. 3), and a plurality of lights arranged above the grill portion 31 and attached to the front grill 22. It has a light mounting portion 32, and these grill portions 31 and the light mounting portion 32 are integrally molded of polypropylene resin (PP resin).

The grille portion 31 includes a front grille 33 arranged in front of the engine 7 (see FIG. 3) and side grilles 35L and 35R provided along the side covers 21L and 21R in front of the left and right side covers 21L and 21R, respectively. And have. The front grill 33 and the side grills 35L and 35R are formed in a mesh shape by forming a plurality of ventilation holes, and a large amount of outside air can be taken into the engine room 9 while maintaining a predetermined strength. It is possible to improve the cooling performance of the engine room 9.

Support walls 36L and 36R extending in the vertical direction are formed in the bent portion between the front grill 33 and the left and right side grills 35L and 35R without vent holes, and the grill portion 31 has a support wall 36L and 36R. The strength in the vertical direction is improved. Further, as shown in FIG. 8, on the back side of the grill portion 31, a grill reinforcing plate 37 formed by being curved along the front grill 33 and the left and right side grills 35L and 35R is provided. The grill reinforcing plate 37 improves the strength of the grill portion 31 in the horizontal direction. As described above, in the grill portion 31, the front grill 33 and the side grills 35L and 35R that take in the outside air into the engine room 9 are formed over a wide area, but the grill portion 31 maintains sufficient strength.

The light mounting portion 32 includes a left light mounting portion 34L as a first light mounting portion provided on the left side, which is one side in the left-right direction, and a right light as a second light mounting portion provided on the right side, which is the other side. It has a mounting portion 34R and a central portion 35 arranged between the left side light mounting portion 34L and the right side light mounting portion 34R. The central portion 35 has an inclined surface 35a that inclines forward as it goes downward, and the inclined surface 35a is formed with an emblem mounting portion 35b to which an emblem can be attached and above and below the emblem mounting portion 35b. The holes 35c and 35c to be formed are formed. As shown in FIG. 6, a horn 39 for emitting a horn is provided behind the holes 35c and 35c, particularly below the holes. As a result, the horn 39 can be provided in the space between the left and right center lights, which will be described later, to save space, and since the hole 35c is arranged in front of the horn 39, the horn of the horn 39 is in front of the front grill 22. It is easy to propagate to, and the notification performance can be improved.

As shown in FIGS. 7 and 8, a headlight unit 40 having a plurality of lights (four in the present embodiment) is attached to the left side light mounting portion 34L and the right side light mounting portion 34R from the back side. Two lights (48, 49) are attached to the left light mounting portion 34L and the right light mounting portion 34R, respectively, and as shown in FIG. 8, these lights are attached to the left light mounting portion 34L and the right light mounting portion. It is attached to a plurality of light attachment bosses 41, 41, ... Extending rearward from the back side of the 34R (a total of eight in this embodiment).

In the following, since the four lights of the left side light mounting part 34L, the right side light mounting part 34R, and the headlight unit 40 are symmetrically configured, only the lights mounted on the left side light mounting part 34L and the left side light mounting part 34L Will be explained.

As shown in FIG. 9, the left light mounting portion 34L has a first step portion 42, a second step portion 43, and a third step portion 44, and the plurality of step portions 42, 43 and 44 are formed so as to project forward as they go downward. More specifically, the first step portion 42 is connected to a first inclined surface 42a that inclines forward as it goes downward and a lower end of the first inclined surface 42a, and is closer to horizontal than the first inclined surface 42a. It has a second inclined surface 42b that is inclined at an angle. The second step portion 43 is connected to the front end of the second inclined surface 42b and is connected to the third inclined surface 43a which is inclined forward as it goes downward and the lower end of the third inclined surface 43a and is connected to the third inclined surface 43a. It has a fourth inclined surface 43b that is inclined at an angle closer to horizontal. The third step portion 44 is connected to the front end of the fourth inclined surface 43b and is connected to the fifth inclined surface 44a which is inclined forward as it goes downward and the lower end of the fifth inclined surface 44a and is connected to the fifth inclined surface 44a. It has a sixth inclined surface 44b, which is inclined at an angle closer to horizontal.

As shown in FIG. 7, a cylindrical center light holding portion 46 extends forward from the fifth inclined surface 44a of the third step portion 44, and the side light holding portion 46 is lateral to the center light holding portion 46. A portion 47 is formed. Light insertion holes 46a and 47a into which the center light 48 and the side light 49 are inserted are formed in the center light holding portion 46 and the side light holding portion 47, respectively. As shown in FIGS. 8 and 9, two light mounting bosses 41 and 41 extend from the back surface side around the light insertion holes 46a and 47a, respectively.

Since the center light 48 and the side light 49 have the same configuration, only the center light 48 will be described. As shown in FIG. 10, the center light 48 (light) is rotatably supported by a fixing bracket 50 fixed to the light mounting bosses 41, 41 by screws 41a, 41a and the fixing bracket 50 in the vertical direction. The light source body 51, the light cover 53 attached to the glass surface 51a of the light source body 51 via the packing 52, and the rubber as an elastic body covering the outer periphery of the connection portion between the light source body 51 including the packing 52 and the light cover 53. It has a cover 55 and. The rubber cover 55 may cover not only the connecting portion but also the entire outer circumference of the light cover 53 and may be sandwiched between the outer circumference of the light cover 53 and the light insertion hole 46a.

When assembling the center light 48 to the center light holding portion 46, the operator first rotatably attaches the light source body 51 to the fixing bracket 50 by the screw 50a. Then, the light cover 53 is attached to the glass surface 51a of the light source body 51 via the packing 52, and the outer periphery of the connection portion between the light source body 51 including the packing 52 and the light cover 53 is covered with the rubber cover 55. In this state, the light source body 51, the packing 52, and the light cover 53 are temporarily assembled by the rubber cover 55. Then, the light cover 53 of the center light 48 temporarily assembled in this way is inserted into the light insertion hole 46a of the center light holding portion 46.

The light insertion hole 46a of the center light holding portion 46 is formed in advance so as to be at a predetermined optical axis position, and the light source body 51 and the light cover 53 that are rotatable with respect to the fixing bracket 50 are provided in the light insertion hole 46a. By aligning the position, the optical axis is automatically aligned so that the position of the optical axis becomes a predetermined position. Further, at this time, since the light source body 51, the packing 52, and the light cover 53 are temporarily assembled by the rubber cover 55, the packing 52 and the light cover 53 are inserted when the light cover 53 is inserted into the light insertion hole 46a. There is no deviation with respect to the light source body 51.

As a result, the assembling property of the center light 48 can be improved, the misalignment of the packing 52 can be suppressed, and water can be prevented from entering between the light source body 51 and the light cover 53. Therefore, the water that has entered between the light source body 51 and the light cover 53 does not evaporate and fog the inner surface of the light cover 53, and the light irradiation performance of the center light 48 can be maintained. Further, the rubber cover 55 is formed in a thin film-like cylindrical shape, and for example, the center light holding is limited to a narrow space as compared with the structure in which a bracket or the like is separately provided to connect the light source body 51 and the light cover 53. Even on the back side of the portion 46, the mounting of the center light 48 is not hindered, and the cost can be reduced.

The center light 48 mounted on the center light holding portion 46 is fixed by screwing the fixing bracket 50 to the light mounting bosses 41 and 41 of the front grill 22 by screws 41a and 41a. As a result, the mounting of the center light 48 on the center light holding portion 46 is completed.

The center light 48 attached to the center light holding portion 46 is located at a height where a person can touch it, but only the light cover 53 protrudes outward from the light insertion hole 46a. The light cover 53 is made of a transparent resin or the like to prevent the light source body 51 from being damaged by a flying stone or the like. The packing 52 not only enhances the waterproof performance of the center light 48, but also plays a role of heat insulation between the light source body 51 and the light cover 53, and transfers heat from the glass surface 51a of the light source body 51, which becomes hot, to the light cover 53. To reduce. The rubber cover 55 also has a predetermined heat insulating performance. Therefore, the light cover 53 is maintained at a temperature within a predetermined range to prevent a person from touching the light cover 53 and causing burns, etc., and the heat of the light cover 53 melts or deforms the front grill 22. It is possible to prevent it from happening.

Here, as shown in FIG. 10, a gourd-shaped elongated hole 50b is formed in the fixing bracket 50. Similar to the center light holding portion 46 described above, the side light holding portion 47 is configured to automatically align the optical axis of the side light 49 by the light insertion hole 47a, but is attached to the side light holding portion 47. The side light 49 in the closed state has an optical axis slightly outward and downward in the left-right direction as compared with the center light 48.

Therefore, in the center light 48, the light source body 51 is attached to the hole 50c on the rear side of the gourd-shaped elongated hole 50b, and in the side light 49, the light source body 51 is attached to the hole 50d on the front side of the elongated hole 50b. As a result, the plurality of light mounting bosses 41, 41, ... Extend parallel to the rear regardless of any of the center light holding portion 46 and the side light holding portion 47, but the center light 48 and the side light 49 The center light 48 and the side light 49 can be mounted in a state where the optical axes of the center light 48 and the side light 49 are shifted from each other in a state where the above parts are shared. As a result, it becomes easy to process the light mounting bosses 41, 41, ... When integrally molding the front grill 22, and the cost can be reduced by standardizing the light parts.

On the other hand, as shown in FIGS. 7 and 8, a cover member 60 separate from the front grill 22 is attached to the front grill 22 so as to surround the light mounting portion 32 from the front. A plurality of cover mounting bosses 61, 61, ... Are formed around the left side light mounting portion 34L and the right side light mounting portion 34R of the front grill 22 so as to project forward, and on the back side of the cover member 60. , A plurality of engaging bosses 62, 62, ... That engage with the plurality of cover mounting bosses 61, 61, ... Are formed. By engaging the boss 61 and the engaging boss 62, the cover member 60 is fixed to the front grill 22.

The cover member 60 includes a left exposed hole 63L that exposes the left light mounting portion 34L, a right exposed hole 63R that exposes the right light mounting portion 34R, and a central portion in a state where the cover member 60 is attached to the front grill 22. A central exposed hole 65 for exposing 35 is formed, and is formed in a shape protruding forward as a whole. Each light attached to the light mounting portion 32 can irradiate light forward through the left exposed hole 63L and the right exposed hole 63R, and propagates the horn of the horn 39 forward through the central exposed hole 65. be able to.

Since the cover member 60 is formed separately from the front grill 22, even if the front grill 22 is shared by a plurality of models of tractors, the design of only the cover member 60 can be changed depending on the model, so that the configuration is inexpensive. You can change the appearance image depending on the model. Further, although the front grill 22 is integrally molded with polypropylene resin as described above, the cover member 60 can be made of a material different from polypropylene resin depending on the purpose.

For example, by forming the cover member 60 with ABS resin, it is possible to express a high-quality texture with excellent surface gloss. On the other hand, since the front grill 22 is formed of polypropylene resin, it is lightweight, has excellent mechanical strength, has good workability, and can be integrally molded even in a shape having many irregularities such as a light mounting portion 32. Further, since the polypropylene resin has good color development but not much gloss, it is possible to express a better design property by contrasting with the glossy cover member 60.

Further, the cover member 60 is formed with a plurality of light mounting bosses 41, 41, ... And a plurality of cover mounting bosses 61, 61, .... These light mounting bosses 41, 41, ... And the cover mounting boss 61 are formed. , 61, ... Are arranged within the range surrounded by the cover member 60 when viewed from the front. Specifically, the peripheral portion 66 of the cover member 60, the left pillar portion 67L between the left exposed hole 63L and the central exposed hole 65, and the right pillar portion 67R between the right exposed hole 63R and the central exposed hole 65. Light mounting bosses 41, 41, ... And cover mounting bosses 61, 61, ... Are arranged at the rear.

As a result, when the front grill 22 is integrally molded with polypropylene resin, sink marks are likely to occur on the opposite surface side of the light mounting bosses 41, 41, ..., That is, the front side (front side) of the front grill 22 due to the shrinkage of the convex portion. Even if sink marks occur, they can be covered and hidden by the cover member 60. Further, when the cover member 60 is attached to the front grill 22, the cover attachment bosses 61, 61, ... Are hidden. Therefore, the degree of freedom in designing the front grill 22 and the degree of freedom in arranging peripheral parts can be improved.

In particular, in the present embodiment, the light mounting portions 32 are centrally arranged on the upper portion of the front grill 22 to form a large grill portion 31 on the lower portion of the front grill 22, and the cooling performance of the engine room 9 is improved. A plurality of step portions 42, 43, 44 are formed on the left and right sides of the light mounting portion 31, and a center light holding portion 46 and a side light holding portion 47 are individually formed. Therefore, the light mounting portion 32 of the front grill 22 has a shape having many irregularities and bent shapes, and this shape improves the strength of the light mounting portion 32.

As shown in FIG. 1, the light mounting portion 32 having such unevenness is arranged between the front end portion 20a of the top plate 20 and the front end portions 21a of the side covers 21L and 21R in the vertical direction when viewed from the left and right directions. Has been done. Therefore, the front grill 22 including the light mounting portion 32 functions as a strength member, and the top plate 20 and the left and right side covers 21L and 21R can be firmly fixed. Therefore, even if the plate thicknesses of the side covers 21L and 21R are reduced, the strength of the entire bonnet 10 can be maintained, the bonnet 10 becomes lightweight, and the open / closeability and maintainability of the bonnet 10 can be improved. Further, it is not necessary to give strength to the bonnet 10 depending on the plate thickness and fixing method of the top plate 20 and the side covers 21L and 21R. It is possible to reduce the number of fixed points with, and it is possible to improve the degree of freedom in design and the degree of freedom in design.

In the present embodiment, the front grill 22 is made of polypropylene resin (PP resin) and the cover member 60 is made of ABS resin, but the present invention is not limited to this, and mechanical strength, workability, surface properties, and materials are not limited to this. The material may be selected according to various conditions such as cost and abrasion resistance. Further, the light source of the light source body 51 may be appropriately selected from incandescent lamps, fluorescent lamps, LEDs and the like.

Further, in the present embodiment, the light mounting portion 32 of the front grill 22 is formed so as to form a plurality of step portions 42, 43, 44, but the shape is not limited to this, and a large number of bent portions are provided for strength. Any shape may be used as long as it is a shape that improves the above. Further, the present invention is applicable not only to tractors but also to other work vehicles such as rice transplanters.

1 Work vehicle (tractor)
7 Engine 9 Engine room 10 Bonnet 20 Top plate 20a Front end of top plate 21a Front end of side cover 21L, 21R Left and right side covers 22 Front grill 31 Grill part 31a Vent 32 Light mounting part 33 Front grill 34L First light Mounting part 34R Second light mounting part 35c Hole part 35L, 35R Side grill 39 Horn 40 Light (headlight unit)
41 Light mounting boss 42, 43, 44 Multiple steps (1st step, 2nd step, 3rd step)
51 Light source body 52 Packing 53 Light cover 55 Elastic body (rubber cover)
60 Cover member 61 Cover mounting boss

Claims (3)

In a work vehicle having a bonnet that covers the engine room in which the engine is installed by a top plate arranged above the engine, left and right side covers, and a front grille in front.
The front grille is integrally formed with a light mounting portion on which a light is mounted and a grille portion having a plurality of vents for taking in outside air into the engine room.
The front grill, Ri na the light attachment portion is attached a cover member for surrounding the front,
The front grille is formed on a surface of the front grille opposite to the surface on which the cover member is attached, and has a light attachment boss to which the light is attached and a cover attachment boss to which the cover member is attached. It is a member
The light mounting boss and the cover mounting boss are arranged within a range surrounded by the cover member when viewed from the front.
A work vehicle characterized by that. The light mounting portion includes a first light mounting portion arranged on one side of the front grill in the left-right direction and a second light mounting portion arranged on the other side of the front grill in the left-right direction. At the same time, it is arranged above the grill portion.
The work vehicle according to claim 1. The front grill has a hole provided between the first light mounting portion and the second light mounting portion.
A horn that emits a horn is provided behind the hole.
The work vehicle according to claim 2.

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