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JP6936588B2 - Gray-white oxynitride niobium powder and its manufacturing method - Google Patents
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JP6936588B2 - Gray-white oxynitride niobium powder and its manufacturing method - Google Patents

Gray-white oxynitride niobium powder and its manufacturing method Download PDF

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JP6936588B2
JP6936588B2 JP2017036019A JP2017036019A JP6936588B2 JP 6936588 B2 JP6936588 B2 JP 6936588B2 JP 2017036019 A JP2017036019 A JP 2017036019A JP 2017036019 A JP2017036019 A JP 2017036019A JP 6936588 B2 JP6936588 B2 JP 6936588B2
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謙介 影山
謙介 影山
真也 白石
真也 白石
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Mitsubishi Materials Electronic Chemicals Co Ltd
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Jemco Inc
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Description

本発明は、塗膜形成時の表面抵抗のばらつきが少ない灰白色の導電材を得ることができる、灰白色酸窒化ニオブ粉末及びその製造方法に関する。より詳しくは、灰白色酸窒化ニオブ粉末を分散した分散液及び導電塗料の製造方法、並びに導電膜の形成方法に関する。 The present invention relates to an off-white niobium nitride powder and a method for producing the same, which can obtain an off-white conductive material having little variation in surface resistance at the time of forming a coating film. More specifically, the present invention relates to a method for producing a dispersion liquid and a conductive coating material in which gray-white niobium nitride powder is dispersed, and a method for forming a conductive film.

導電性粉末は帯電防止、帯電制御、静電防止、防塵等の用途に現在広く用いられている。従来の導電性粉末として、白色導電性粉末が開示されている(例えば、特許文献1参照)。特許文献1の白色導電性粉末は、酸化チタン粒子と、前記酸化チタン粒子の表面を被覆する酸化錫粒子を具備し、前記酸化チタン粒子は、K、Mg、Nb、及びZrを、それぞれ0.01〜0.5質量%含有し、前記酸化チタン粒子の結晶構造がルチル構造であり、前記酸化チタン粒子の平均粒子径が100〜500nmであり、前記酸化錫粒子の平均粒子径が1〜50nmである。即ち、特許文献1の白色導電性粉末は、導電性を高めるために、酸化チタン等の白色粉末と、この白色粉末を被覆する酸化錫からなる。しかしながら、酸化錫を用いた白色導電粉末では、酸化チタンをコアとし、酸化錫系導電材をシェルとするコアシェル粒子であり、このコアシェル粒子では、分散体作製時において、より微粒化しようとして粉砕時に高い負荷をかけると、シェルである酸化錫系導電材が剥離することにより、導電性が低下して、ばらつくという問題が生じる。 Conductive powders are currently widely used in antistatic, antistatic, antistatic, dustproof and other applications. As a conventional conductive powder, a white conductive powder is disclosed (see, for example, Patent Document 1). The white conductive powder of Patent Document 1 includes titanium oxide particles and tin oxide particles that coat the surface of the titanium oxide particles, and the titanium oxide particles contain K, Mg, Nb, and Zr, respectively. It contains 01 to 0.5% by mass, the crystal structure of the titanium oxide particles is a rutile structure, the average particle size of the titanium oxide particles is 100 to 500 nm, and the average particle size of the tin oxide particles is 1 to 50 nm. Is. That is, the white conductive powder of Patent Document 1 is composed of a white powder such as titanium oxide and tin oxide coating the white powder in order to enhance the conductivity. However, the white conductive powder using tin oxide is a core-shell particle having titanium oxide as a core and a tin oxide-based conductive material as a shell. When a high load is applied, the tin oxide-based conductive material, which is the shell, is peeled off, resulting in a decrease in conductivity and a problem of variation.

このコアシェル粒子の分散体作製時の問題を解決するためには、単一粒子を用いるのが有効であり、単一粒子を得るために酸化チタンを還元する方法が開示されている(例えば、特許文献2参照)。この方法では、硫酸チタニル液を170℃以上の温度下、かつ、該温度の飽和水蒸気圧以上の圧力下に保持して硫酸チタニルを加水分解して球状形状を有する含水二酸化チタンを得た後、焼成し、得られた二酸化チタンの表面に緻密なシリカを被覆し、次いで500〜1200℃の温度で還元する一般式TiO(但し、Xは2未満の正の実数)で表される球状の導電性チタン化合物が得られる。また、還元剤、アルキルアミンやアンモニアを用いる。しかしながら、特許文献2の方法では、酸化チタンは還元すると導電性となるが、光触媒性により樹脂を劣化させるという問題がある。 In order to solve the problem in preparing the dispersion of the core-shell particles, it is effective to use a single particle, and a method of reducing titanium oxide to obtain the single particle is disclosed (for example, a patent). Reference 2). In this method, the titanyl sulfate solution is held at a temperature of 170 ° C. or higher and at a pressure equal to or higher than the saturated water vapor pressure at that temperature to hydrolyze the titanyl sulfate to obtain hydrated titanium dioxide having a spherical shape. Spherical represented by the general formula TiO X (where X is a positive real number less than 2), which is fired, the surface of the obtained titanium dioxide is coated with dense silica, and then reduced at a temperature of 500 to 1200 ° C. A conductive titanium compound is obtained. In addition, a reducing agent, alkylamine or ammonia is used. However, in the method of Patent Document 2, although titanium oxide becomes conductive when reduced, there is a problem that the resin is deteriorated due to photocatalytic property.

この光触媒性による問題を解決するために、酸化チタンより光触媒性が低く、かつ着色力を有する白色顔料を使用するという観点から、顔料として酸化ニオブ粉末を用いる方法が開示されている(特許文献3参照)。特許文献3では、第一成分になる酸化チタン粉末に、酸化バナジウム、酸化ニオブ、酸化マンガン、酸化モリブデン、酸化タングステン、酸化クロムの一種または二種以上の第二成分になる酸化物粉末を、第一成分と第二成分の重量比率が2:8〜8:2の範囲になるように混合し、該混合粉末を酸素含有量15%以下および窒素含有量10%以上になるように高温下でアンモニアガスを用いて還元することにより、黒色粉末を製造する。 In order to solve this problem due to photocatalytic property, a method of using niobium oxide powder as a pigment is disclosed from the viewpoint of using a white pigment having lower photocatalytic property and coloring power than titanium oxide (Patent Document 3). reference). In Patent Document 3, the titanium oxide powder as the first component is provided with an oxide powder containing vanadium oxide, niobium oxide, manganese oxide, molybdenum oxide, tungsten oxide, chromium oxide, or two or more kinds of second components. The first component and the second component are mixed so that the weight ratio is in the range of 2: 8 to 8: 2, and the mixed powder is mixed at a high temperature so that the oxygen content is 15% or less and the nitrogen content is 10% or more. A black powder is produced by reducing with ammonia gas.

特開2012−151107号公報(請求項1、段落[0002])JP 2012-151107 (Claim 1, paragraph [0002]) 特開平07−89721号公報(請求項4、段落[0005]、[0013])JP-A-07-89721 (Claim 4, paragraphs [0005], [0013]) 特開2012−96946号公報(請求項7、段落[0021])JP 2012-96946 (Claim 7, paragraph [0021])

しかし、電子機器、家電製品の筐体、クリーンウエア、クリーン紙、医療機関の室内壁材など清潔感を持たせたい場合にその外観を純白色でなく、灰白色化したい要望がある。このため、灰白色の導電性粉末が求められているが、上記従来の特許文献3に示された方法では、得られた酸化ニオブ粉末は還元反応により黒色となると共に絶縁性であり、灰白色の導電材を得ることができないという問題がある。更に、酸化ニオブ粉末の還元反応が進み過ぎると、酸窒化ニオブ粉末の分散液を塗料化した塗料を成膜した塗膜において、表面抵抗のばらつきが多くなるという問題がある。 However, there is a demand to make the appearance grayish white instead of pure white when it is desired to give a feeling of cleanliness such as electronic devices, housings of home appliances, clean wear, clean paper, and interior wall materials of medical institutions. Therefore, a grayish-white conductive powder is required. However, in the method shown in the above-mentioned conventional patent document 3, the obtained niobium oxide powder turns black by a reduction reaction and is insulating, and is grayish-white conductive. There is a problem that the material cannot be obtained. Further, if the reduction reaction of the niobium oxide powder proceeds too much, there is a problem that the surface resistance of the coating film formed by forming a paint obtained by converting the dispersion liquid of the niobium nitride powder into a paint film has a large variation in surface resistance.

本発明の目的は、塗膜形成時の表面抵抗のばらつきが少ない灰白色の導電材を得ることができる、灰白色酸窒化ニオブ粉末及びその製造方法を提供することにある。 An object of the present invention is to provide an off-white niobium nitride powder and a method for producing the same, which can obtain an off-white conductive material having little variation in surface resistance at the time of forming a coating film.

本発明の第1の観点は、ニオブ、酸素、窒素を主成分とし、酸素濃度が15〜25質量%、窒素濃度が2〜10質量%である灰白色酸窒化ニオブ粉末であって、L値が14以上であり、b値が−0.5以下であり、粉体体積抵抗率が0.5×10Ω・cm以上1×10Ω・cm以下である灰白色酸窒化ニオブ粉末であることを特徴とする。 The first aspect of the present invention is an off-white niobium nitride powder containing niobium, oxygen, and nitrogen as main components, having an oxygen concentration of 15 to 25% by mass and a nitrogen concentration of 2 to 10% by mass, and having an L value of 2 to 10% by mass. A gray-white niobium nitride powder having a value of 14 or more, a b value of -0.5 or less, and a powder volume resistance of 0.5 × 10 2 Ω · cm or more and 1 × 10 5 Ω · cm or less. It is characterized by.

本発明の第2の観点は、酸化ニオブをアンモニアガスで加熱還元して第1の観点の灰白色酸窒化ニオブ粉末を製造する方法であることを特徴とする。 A second aspect of the present invention is a method for producing an off-white niobium oxynitride powder according to the first aspect by heating and reducing niobium oxide with ammonia gas.

本発明の第3の観点は、第1の観点の灰白色酸窒化ニオブ粉末又は第2の観点の方法で製造された灰白色酸窒化ニオブ粉末を溶媒に分散し分散液を製造する方法であることを特徴とする。 The third aspect of the present invention is a method for producing a dispersion liquid by dispersing the gray-white niobium nitride powder of the first aspect or the gray-white niobium nitride produced by the method of the second aspect in a solvent. It is characterized by.

本発明の第4の観点は、第3の観点の分散液をバインダーと混合して導電塗料を製造する方法であることを特徴とする。 A fourth aspect of the present invention is a method for producing a conductive coating material by mixing the dispersion liquid of the third aspect with a binder.

本発明の第5の観点は、第4の観点の導電塗料を塗布して導電膜を形成する方法であることを特徴とする。 A fifth aspect of the present invention is a method of applying the conductive coating material of the fourth aspect to form a conductive film.

本発明の第1の観点の酸窒化ニオブ粉末では、ニオブ、酸素、窒素を主成分とし、酸素濃度が15〜25質量%、窒素濃度が2〜10質量%であって、L値が14以上であり、b値が−0.5以下であり、粉体体積抵抗率が0.5×10Ω・cm以上1×10Ω・cm以下である。この結果、酸窒化ニオブ粉末はコアシェルではなく単一粒子であるため、粉砕強化時に導電性が低下しない。 The niobium nitride powder according to the first aspect of the present invention contains niobium, oxygen, and nitrogen as main components, has an oxygen concentration of 15 to 25% by mass, a nitrogen concentration of 2 to 10% by mass, and an L value of 14 or more. The b value is −0.5 or less, and the powder volume resistivity is 0.5 × 10 2 Ω · cm or more and 1 × 10 5 Ω · cm or less. As a result, since the niobium nitride powder is not a core shell but a single particle, the conductivity does not decrease during pulverization and strengthening.

本発明の第2の観点の酸窒化ニオブ粉末を製造する方法では、酸化ニオブをアンモニアガスで加熱還元して灰白色酸窒化ニオブ粉末を製造する。灰白色酸窒化ニオブ粉末が第1の観点のものであるため、コアシェル粒子におけるような、分散体作製時において、より微粒化しようとして粉砕時に高い負荷をかけると、シェルである酸化錫系導電材が剥離して、導電性が低下する、ばらつくという問題が生じない。 In the method for producing niobium nitride powder according to the second aspect of the present invention, niobium oxide is heated and reduced with ammonia gas to produce grayish white niobium nitride powder. Since the gray-white oxynitride niobium powder is the first aspect, when a high load is applied at the time of pulverization in an attempt to further atomize the dispersion during the production of the dispersion as in the case of core-shell particles, the tin oxide-based conductive material which is the shell becomes. There is no problem of peeling, deterioration of conductivity, and variation.

本発明の第3の観点の分散液の製造方法では、第1の観点の酸窒化ニオブ粉末又は第2の観点の方法で製造された酸窒化ニオブ粉末を溶媒に分散して製造されるため、灰白色を呈した導電膜を作製できる分散液を得ることができる。 In the method for producing a dispersion liquid according to the third aspect of the present invention, the niobium nitride powder according to the first aspect or the niobium nitride powder produced by the method according to the second aspect is dispersed in a solvent. , A dispersion liquid capable of producing a conductive film exhibiting grayish white color can be obtained.

本発明の第4の観点の導電塗料の製造方法では、第3の観点の分散液をバインダーと混合して導電塗料を作るため、この導電塗料から灰白色を呈した導電膜を作成できるとともに、比重が大きいため低粘度の導電塗料を得ることができる。 In the method for producing a conductive coating material according to the fourth aspect of the present invention, since the dispersion liquid of the third aspect is mixed with a binder to produce a conductive coating material, a conductive film having a grayish white color can be produced from the conductive coating material. Since the specific gravity is large, a low-viscosity conductive coating material can be obtained.

本発明の第5の観点の導電膜の形成方法では、第4の観点の導電塗料を成膜して作られるから、表面抵抗のばらつきが少なく、超高精度の塗膜抵抗制御が可能であり、膜厚を薄くした導電膜を形成することもできる。
In the method of forming a fifth aspect of the conductive film of the present invention, since is made by forming a conductive coating material of the fourth aspect, small variations in the surface resistance, can coating resistance control of the ultra-high-precision Therefore, it is possible to form a conductive film having a thin film thickness.

次に本発明を実施するための形態を説明する。本発明の酸窒化ニオブ粉末は、ニオブ、酸素、窒素を主成分とし、酸素濃度が15〜25質量%、窒素濃度が2〜10質量%である酸窒化ニオブ粉末であって、L値が14以上であり、b値が−0.5以下であり、粉体体積抵抗率が0.5×10Ω・cm以上1×10Ω・cm以下である。ここで、酸素濃度を15〜25質量%と限定したのは、15質量%未満ではL値が14未満となり黒色膜となるからであり、25質量%を超えると体積抵抗率が悪くなるからである。また、窒素濃度を2〜10質量%と限定したのは、2質量%未満では体積抵抗率が悪くなるからであり、10質量%を超えるとL値が14未満となり酸窒化ニオブ粉末が黒色となり、灰白色にならないからである。これは、窒化が進むと粒子が硬くなり、分散処理等により結晶構造が破壊されやすいこと、粒子が尖った形状になるため、粒子同士の接触点を増やすことができないため導電性がなくなるからであると考えられる。L値を14以上と限定したのは、14未満では酸窒化ニオブ粉末が黒色となるからである。b値を−0.5以下と限定したのは、−0.5より大きいと塗膜抵抗が絶縁性になるからである。 Next, a mode for carrying out the present invention will be described. The niobium nitride powder of the present invention is a niobium nitride powder containing niobium, oxygen, and nitrogen as main components, having an oxygen concentration of 15 to 25% by mass and a nitrogen concentration of 2 to 10% by mass, and has an L value of 14. As described above, the b value is −0.5 or less, and the powder volume resistance is 0.5 × 10 2 Ω · cm or more and 1 × 10 5 Ω · cm or less. Here, the oxygen concentration is limited to 15 to 25% by mass because the L value is less than 14 and a black film is formed when the oxygen concentration is less than 15% by mass, and the volume resistivity deteriorates when the oxygen concentration exceeds 25% by mass. be. Further, the nitrogen concentration was limited to 2 to 10% by mass because the volume resistivity deteriorates when it is less than 2% by mass, and when it exceeds 10% by mass, the L value becomes less than 14 and the niobium nitride powder becomes black. This is because it does not turn grayish white. This is because as nitriding progresses, the particles become hard and the crystal structure is easily destroyed by dispersion treatment, etc., and because the particles have a sharp shape, the contact points between the particles cannot be increased and the conductivity is lost. It is believed that there is. The reason why the L value is limited to 14 or more is that if it is less than 14, the niobium nitride powder becomes black. The b value is limited to -0.5 or less because the coating film resistance becomes insulating when it is larger than -0.5.

また灰白色酸窒化ニオブ粉末は、10MPaの圧力で固めた圧粉体の状態での体積抵抗率が0.5×10Ω・cm以上1×10Ω・cm以下、好ましくは1.1×10Ω・cm以上であって0.8×10Ω・cm以下である。また上記体積抵抗率は、例えば、横河電機社製のデジタルマルチメーター(型式:DM7561)を用いて、四端子四探針法により測定される。この四端子四探針法とは、試料(圧粉体)の表面に4本の針状電極を所定の間隔をあけて一直線上に置き、外側の2本の針状電極間に一定の電流を流し、内側の2本の針状電極間に生じる電位差を測定することにより体積抵抗率を求める方法である。また、灰白色酸窒化ニオブ粉末の圧粉体の状態での体積抵抗率を0.5×10Ω・cm以上に限定したのは、0.5×10Ω・cm未満では灰白色酸窒化ニオブの窒化が進行し過ぎ、十分な導電性を得ることができないからである。更に体積抵抗率を1.0×10Ω・cm以下に限定したのは、1.0×10Ω・cmより高いと目的とする導電性が消失してしまうからである。 The gray-white oxynitride niobium powder has a volume resistivity of 0.5 × 10 2 Ω · cm or more and 1 × 10 5 Ω · cm or less, preferably 1.1 ×, in the state of a green compact hardened at a pressure of 10 MPa. It is 10 Ω 2 cm or more and 0.8 × 10 4 Ω cm or less. The volume resistivity is measured by, for example, a four-terminal four-probe method using a digital multimeter (model: DM7561) manufactured by Yokogawa Electric Corporation. In this four-terminal four-probe method, four needle-shaped electrodes are placed on the surface of a sample (compact powder) in a straight line at predetermined intervals, and a constant current is applied between the two outer needle-shaped electrodes. This is a method of obtaining the volume resistance by measuring the potential difference between the two inner needle-shaped electrodes. In addition, the volume resistivity of the gray-white oxynitride niobium powder in the state of the green compact was limited to 0.5 × 10 2 Ω · cm or more because the gray-white oxynitride niobium was limited to less than 0.5 × 10 2 Ω · cm. This is because the nitriding of the material progresses too much and sufficient conductivity cannot be obtained. Further, the volume resistivity is limited to 1.0 × 10 5 Ω · cm or less because if it is higher than 1.0 × 10 5 Ω · cm, the desired conductivity disappears.

灰白色酸窒化ニオブ粉末の平均粒径は、50〜200nmの範囲内であることが好ましい。この灰白色酸窒化ニオブ粉末の平均粒径は、動的光散乱法を用いた粒度分布測定装置(堀場製作所社製、動的光散乱式粒子径分布測定装置LB−550)にて測定した体積累積中位径(Median径、D50)をいう。ここで、上記酸窒化ニオブ粉末の平均粒径の好ましい範囲を50nm〜200nmに限定したのは、50nm未満では着色力が落ち、200nmを超えると粒子が大き過ぎて、塗膜の均一性が不足するからである。 The average particle size of the gray-white oxynitride niobium powder is preferably in the range of 50 to 200 nm. The average particle size of this gray-white oxynitride niobium powder is a volume accumulation measured by a particle size distribution measuring device (manufactured by HORIBA, Ltd., dynamic light scattering type particle size distribution measuring device LB-550) using a dynamic light scattering method. Refers to the medium diameter (Median diameter, D 50). Here, the reason why the preferable range of the average particle size of the niobium nitride powder is limited to 50 nm to 200 nm is that the coloring power is lowered when the average particle size is less than 50 nm, and the particles are too large when the average particle size is more than 200 nm, resulting in insufficient uniformity of the coating film. Because it does.

灰白色膜形成用混合粉末を作製するために用いられる酸化ニオブ粉末としては、例えば、Nb(三酸化ニオブ)、NbO(二酸化ニオブ)、Nb(五酸化ニオブ)粉末がいずれも使用可能であるが、白色度が高い点、酸窒化ニオブ粉末の生成率が高くなる観点から、斜方晶系五酸化ニオブ粉末が好ましい。この酸化ニオブ粉末は、比表面積の測定値から球形換算した平均一次粒径で300nm以下であることが、BET法により測定される比表面積が2〜20m/gの酸窒化ニオブ粉末を得るために好ましく、粉末の取扱い易さから、平均一次粒径20nm以上250nm以下であることが更に好ましい。 Examples of the niobium oxide powder used for producing the mixed powder for forming an off-white film include Nb 2 O 3 (niobium trioxide), NbO 2 (niobium dioxide), and Nb 2 O 5 (niobium pentoxide) powder. However, oblique crystal niobium pentoxide powder is preferable from the viewpoint of high whiteness and high production rate of niobium oxynitride powder. This niobium oxide powder has an average primary particle size of 300 nm or less in terms of sphere from the measured value of the specific surface area, in order to obtain a niobium oxynitride powder having a specific surface area of 2 to 20 m 2 / g measured by the BET method. It is preferable that the average primary particle size is 20 nm or more and 250 nm or less from the viewpoint of easy handling of the powder.

本発明での粉末色調は、ハンターの提唱しているL、a、b指数を用いる。また灰白色酸窒化ニオブ粉末の明度指数L値は、例えば日本分光社製のカラーコンピュータ(型式:SE7700)を用いて求める。ここで、灰白色酸窒化ニオブ粉末の明度指数L値を14以上に限定したのは、14未満では白色度が不足して灰白色顔料が得られないからである。 For the powder color tone in the present invention, the L, a, and b indices proposed by Hunter are used. The brightness index L value of the gray-white oxynitride niobium powder is determined by using, for example, a color computer (model: SE7700) manufactured by JASCO Corporation. Here, the reason why the lightness index L value of the gray-white oxynitride niobium powder is limited to 14 or more is that if it is less than 14, the whiteness is insufficient and the gray-white pigment cannot be obtained.

灰白色導電性粉末に、0.25mW/cmの強度の紫外線(UV)を、2J/cmの照射量(すなわち8000秒)まで、室温で照射した後のLab表色系におけるL値と、紫外線照射前のL値との差(ΔL)の絶対値が、3以下であることが好ましい。この場合、灰白色導電性粉末の白色度の変化が少ない。 The L value in the Lab color system after irradiating the grayish white conductive powder with ultraviolet rays (UV) having an intensity of 0.25 mW / cm 2 up to an irradiation amount of 2 J / cm 2 (that is, 8000 seconds) at room temperature. The absolute value of the difference (ΔL) from the L value before ultraviolet irradiation is preferably 3 or less. In this case, there is little change in the whiteness of the grayish white conductive powder.

このように構成された灰白色酸窒化ニオブ粉末の製造方法を説明する。先ず、平均粒子径100〜300nm、斜方晶構造である五酸化ニオブ粉末(Nb)を用意する。次に、この酸化ニオブ粉末をボールミルにより粉砕、造粒する。ここで、還元はアンモニアガスによるガス還元、金属チタン及びアルキルアミンを使用する方法が可能であるが、アンモニアガスを使用した方が組成を制御し易い。アンモニアガスを用いて還元すると、化学式:NbN(但し、X=0.1〜2.0,Y=0.1〜2.0)で表される灰白色酸窒化ニオブが生成される。上記灰白色酸化ニオブ粉末(NbN)の還元率は、反応温度を高くしたり、アンモニアガス流量を上げたり、或いは反応時間を延ばすことにより、コントロール可能であり、還元率が低いと窒化を進めず組成を制御することができ、粉末の白色度が向上する。即ち、L値が高くなる。ここで、還元反応温度を500〜850℃の範囲とし、還元反応時間(酸化ニオブ粉末のアンモニアガスへの接触時間)を60〜1500分の範囲とする。還元反応温度が500℃より低いと還元反応が進まず導電性が不十分であり850℃より高いと窒化反応が進み過ぎ黒色になるからであり、還元反応時間が60分より短いと反応が不均一となり1500分より長いと粉末が焼結するからである。更に、この酸窒化ニオブの粉末母体を粉砕することで、灰白色導電性粉末を得る。この粉砕は、ハンマーミルにより平均粒子径が50nm〜200nmの範囲内になるまで粉砕することにより行われる。 A method for producing the grayish white niobium nitride powder configured as described above will be described. First, niobium pentoxide powder (Nb 2 O 5 ) having an average particle size of 100 to 300 nm and an orthorhombic structure is prepared. Next, this niobium oxide powder is crushed and granulated by a ball mill. Here, the reduction can be carried out by gas reduction with ammonia gas or by using metallic titanium and alkylamine, but it is easier to control the composition by using ammonia gas. Reduction with ammonia gas, chemical formula: NbN X O Y (where, X = 0.1~2.0, Y = 0.1~2.0 ) off-white niobate nitride represented by is generated. Reduction ratio of the off-white niobium oxide powder (NbN X O Y) is or higher reaction temperature, or raising the ammonia gas flow rate, or by extending the reaction time can be controlled, and a low reduction rate nitride The composition can be controlled without proceeding, and the whiteness of the powder is improved. That is, the L value becomes high. Here, the reduction reaction temperature is in the range of 500 to 850 ° C., and the reduction reaction time (contact time of niobium oxide powder with ammonia gas) is in the range of 60 to 1500 minutes. This is because if the reduction reaction temperature is lower than 500 ° C., the reduction reaction does not proceed and the conductivity is insufficient. If the reduction reaction temperature is higher than 850 ° C., the nitriding reaction proceeds too much and the color becomes black. This is because the powder is sintered when it becomes uniform and is longer than 1500 minutes. Further, the powder base of this niobium nitride is pulverized to obtain a grayish white conductive powder. This pulverization is performed by pulverizing with a hammer mill until the average particle size is within the range of 50 nm to 200 nm.

なお、特許文献3では、酸化ニオブ粉末がアンモニアガスで加熱還元される際に黒色で絶縁性の酸窒化ニオブ粉末しか得られないのに対し、本発明では灰白色で導電性の酸窒化ニオブ粉末が得られるのは次の理由からであると推察される。特許文献3では第1成分である酸化チタンと第2成分である酸化ニオブ粉末をアンモニアガス雰囲気中で加熱還元するのに対し、本発明では酸化ニオブ粉末単体をアンモニアガス雰囲気中で加熱還元するという違いがあるからであると考えられる。第2に、特許文献3では反応温度が950℃であるのに対し、本発明では、反応温度範囲を550〜850℃にすることにより、窒化反応が進まず、黒色化せず灰白色化するからであると考えられる。 In Patent Document 3, when the niobium oxide powder is heated and reduced with ammonia gas, only black and insulating niobium nitride powder is obtained, whereas in the present invention, grayish white and conductive niobium nitride powder is obtained. It is presumed that it is obtained for the following reasons. In Patent Document 3, titanium oxide as the first component and niobium oxide powder as the second component are heat-reduced in an ammonia gas atmosphere, whereas in the present invention, niobium oxide powder alone is heat-reduced in an ammonia gas atmosphere. It is thought that this is because there is a difference. Secondly, while the reaction temperature is 950 ° C. in Patent Document 3, in the present invention, by setting the reaction temperature range to 550 to 850 ° C., the nitriding reaction does not proceed and the reaction becomes grayish white without blackening. Is considered to be.

〔分散液〕
本実施形態の分散液は、溶媒と、前記溶媒に分散された本実施形態の灰白色導電性粉末を含有する。溶媒としては、水、エタノール、メタノール、イソプロピルアルコール、トルエン、メチルエチルケトン、プロピレングリコールモノメチルエーテルなどが挙げられる。
[Dispersion]
The dispersion liquid of the present embodiment contains a solvent and the grayish white conductive powder of the present embodiment dispersed in the solvent. Examples of the solvent include water, ethanol, methanol, isopropyl alcohol, toluene, methyl ethyl ketone, propylene glycol monomethyl ether and the like.

上記分散液の固形分濃度は、質量基準で10〜70%であり、好ましくは20〜60%である。水分散液のpHは3〜10であり、好ましくは4〜9である。固形分濃度が10%より少ないと塗膜の厚みが不足し十分な着色が得られず、70%より多いと塗料の粘度が高くなり取り扱いが難しくなるからであり、水分散液のpHが3未満だと樹脂や雰囲気が酸化されるからであり、10より高いと増粘して取り扱いが難しくなるからである。ここで、固形分には、灰白色導電性粉末、無機分散剤及び有機分散剤が含まれる。 The solid content concentration of the dispersion liquid is 10 to 70%, preferably 20 to 60%, on a mass basis. The pH of the aqueous dispersion is 3-10, preferably 4-9. This is because if the solid content concentration is less than 10%, the thickness of the coating film is insufficient and sufficient coloring cannot be obtained, and if it is more than 70%, the viscosity of the paint becomes high and handling becomes difficult. If it is less than 10, the resin and atmosphere will be oxidized, and if it is more than 10, the viscosity will increase and it will be difficult to handle. Here, the solid content includes an off-white conductive powder, an inorganic dispersant, and an organic dispersant.

〔塗料〕
本実施形態の塗料は、上記分散液と、バインダーを含有する。分散液をバインダーと混合して塗料を製造する場合、塗料化の際の分散エネルギーを軽減できる。また、灰白色導電性粉末の製造工程における脱水や乾燥に係るエネルギーを軽減できる。ここで、バインダーとしては、樹脂、シリカゾルゲル、ソーダガラス等が挙げられる。樹脂、シリカゾルゲル、ソーダガラスは、単独で使用できるが、シリカゾルゲル、ソーダガラスを樹脂と共に使用しても良い。シリカゾルゲル又はソーダガラスを含有することによって、灰白色導電性粉末のパッキング(充填)効果が高められる。このため、塗料を基板に用いる場合、基板上での灰白色導電性粉末の充填効果が高められ、良好な導電性が得られる。また、シリカゾルゲルやソーダガラスは、耐熱性に優れる。このため、塗料を用いて形成された膜組成物が、デバイス化工程などの加熱処理を施される場合、熱による変質を防ぐことができる。樹脂としては、例えば、ポリビニルアルコール樹脂、塩ビ−酢ビ樹脂、アクリル樹脂、エポキシ樹脂、ウレタン樹脂、アルキッド樹脂、ポリエステル樹脂、エチレン酢酸ビニル共重合体、アクリル−スチレン共重合体、繊維素樹脂、フェノール樹脂、アミノ樹脂、フッ素樹脂、シリコーン樹脂、石油樹脂、セラック、ロジン誘導体、ゴム誘導体などの天然系樹脂などが挙げられる。
〔paint〕
The coating material of this embodiment contains the above dispersion liquid and a binder. When the dispersion liquid is mixed with the binder to produce the coating material, the dispersion energy at the time of forming the coating material can be reduced. In addition, energy related to dehydration and drying in the manufacturing process of the grayish white conductive powder can be reduced. Here, examples of the binder include resins, silica sol gels, soda glass and the like. The resin, silica sol gel, and soda glass can be used alone, but silica sol gel and soda glass may be used together with the resin. By containing silica sol gel or soda glass, the packing effect of the grayish white conductive powder is enhanced. Therefore, when the paint is used for the substrate, the filling effect of the grayish white conductive powder on the substrate is enhanced, and good conductivity can be obtained. Further, silica sol gel and soda glass are excellent in heat resistance. Therefore, when the film composition formed by using the paint is subjected to a heat treatment such as a device making step, deterioration due to heat can be prevented. Examples of the resin include polyvinyl alcohol resin, vinyl chloride resin, acrylic resin, epoxy resin, urethane resin, alkyd resin, polyester resin, ethylene vinyl acetate copolymer, acrylic-styrene copolymer, fibrous resin, and phenol. Examples thereof include natural resins such as resins, amino resins, fluororesins, silicone resins, petroleum resins, cellacs, rosin derivatives, and rubber derivatives.

灰白色導電性粉末の配合量は、樹脂100質量部に対して、10〜90質量部であり、好ましくは20〜80質量部である。配合量が10質量部より少ないと着色力が不足するからであり、90質量部より多いと密着性が不足するからである。 The blending amount of the grayish white conductive powder is 10 to 90 parts by mass, preferably 20 to 80 parts by mass with respect to 100 parts by mass of the resin. This is because if the blending amount is less than 10 parts by mass, the coloring power is insufficient, and if it is more than 90 parts by mass, the adhesion is insufficient.

〔膜組成物〕
本実施形態の膜組成物は、本実施形態の灰白色導電性粉末を含有する。本実施形態の塗料を導電性が要求される用途に使用する場合には、例えば塗料をプラスチック成形体、紙、高分子フィルムなどの絶縁性基体に塗布する。これにより、基体上に表面平滑性や密着性に優れた導電性の膜組成物を形成できる。
[Membrane composition]
The film composition of the present embodiment contains the grayish white conductive powder of the present embodiment. When the coating material of this embodiment is used in an application requiring conductivity, for example, the coating material is applied to an insulating substrate such as a plastic molded body, paper, or a polymer film. As a result, a conductive film composition having excellent surface smoothness and adhesion can be formed on the substrate.

次に本発明の実施例を比較例とともに詳しく説明する。 Next, examples of the present invention will be described in detail together with comparative examples.

<実施例1>
まず、平均粒径250nm、斜方晶型構造である原料の五酸化ニオブ粉末を用意した。次に、この五酸化ニオブ粉末をボールミルにより粉砕、造粒した。この造粒粉を、石英製管状炉を用いて、アンモニアガス(還元ガス)雰囲気中で、温度750℃で還元して、灰白色の酸窒化ニオブの粉末母体とした。ここで、還元反応時間(酸化ニオブ粉末のアンモニアガスへの接触時間)を240分とした。更に、ハンマーミルを用いてこの粉末母体を粉砕することで、単一粒子の灰白色導電性粉末を得た。この灰白色酸窒化ニオブ粉末を実施例1とした。
<Example 1>
First, a raw material niobium pentoxide powder having an average particle size of 250 nm and an orthorhombic structure was prepared. Next, this niobium pentoxide powder was crushed and granulated by a ball mill. This granulated powder was reduced at a temperature of 750 ° C. in an ammonia gas (reducing gas) atmosphere using a quartz tube furnace to obtain a grayish white niobium nitride powder base. Here, the reduction reaction time (contact time of niobium oxide powder with ammonia gas) was set to 240 minutes. Further, the powder base was pulverized using a hammer mill to obtain a single particle grayish white conductive powder. This gray-white oxynitride niobium powder was designated as Example 1.

<実施例2>
還元温度を650℃とし、還元時間を480分としたこと以外は、実施例1と同様にして、単一粒子の灰白色酸窒化ニオブ粉末を得た。この灰白色酸窒化ニオブ粉末を実施例2とした。
<Example 2>
A single-particle gray-white niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 650 ° C. and the reduction time was 480 minutes. This gray-white oxynitride niobium powder was designated as Example 2.

<実施例3>
還元温度を800℃とし、還元時間を180分としたこと以外は、実施例1と同様にして、単一粒子の灰白色酸窒化ニオブ粉末を得た。この灰白色酸窒化ニオブ粉末を実施例3とした。
<Example 3>
A single-particle gray-white niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 800 ° C. and the reduction time was 180 minutes. This gray-white oxynitride niobium powder was designated as Example 3.

<実施例4>
還元温度を850℃とし、還元時間を240分としたこと以外は、実施例1と同様にして、単一粒子の灰白色酸窒化ニオブ粉末を得た。この灰白色酸窒化ニオブ粉末を実施例4とした。
<Example 4>
A single-particle gray-white niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 850 ° C. and the reduction time was 240 minutes. This gray-white oxynitride niobium powder was designated as Example 4.

<実施例5>
還元温度を550℃とし、還元時間を1200分としたこと以外は、実施例1と同様にして、単一粒子の灰白色酸窒化ニオブ粉末を得た。この灰白色酸窒化ニオブ粉末を実施例5とした。
<Example 5>
A single-particle gray-white niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 550 ° C. and the reduction time was 1200 minutes. This gray-white oxynitride niobium powder was designated as Example 5.

<比較例1>
還元温度を950℃とし、還元時間を120分としたこと以外は、実施例1と同様にして、単一粒子の黒色酸窒化ニオブ粉末を得た。この黒色酸窒化ニオブ粉末を比較例1とした。
<Comparative example 1>
A single particle niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 950 ° C. and the reduction time was 120 minutes. This black oxynitride niobium powder was designated as Comparative Example 1.

<比較例2>
特許文献1の実施例に準じた方法により、コアシェル粒子の酸窒化チタン粉末を作製した。即ち、平均粒子径:210nm、結晶構造:ルチル型構造、ルチル化度:97%、Mg含有量:0.06%、K含有量:0.07%、Zr含有量:0.02%、Nb含有量:0.10%である二酸化チタン粉末を用意した。この二酸化チタン粉末(100g)を、水(400g)に添加して、ビーズミルにて分散処理し、スラリーを作製した。次に、pHを1程度に維持し、かつ温度を90〜100℃に維持しながら、スラリー中に、SnCl(142g)とHPO(5.9g)の混合液と、苛性ソーダ水溶液とを同時に滴下し、中和反応を行った。反応後、得られた結晶物から副生塩及び金属不純物を除去するために、結晶物を洗浄し、次いで110℃で乾燥した。乾燥後の粉末を、0.04%のNHと99.96%のNの混合ガス雰囲気下、650℃で焼成した。ハンマーミルを用いて焼成物を粉砕することで、コアシェル構造の白色導電性粉末を得た。この白色酸窒化チタン粉末を比較例2とした。
<Comparative example 2>
Titanium oxynitride powder of core-shell particles was produced by a method according to an example of Patent Document 1. That is, average particle size: 210 nm, crystal structure: rutile type structure, rutileization degree: 97%, Mg content: 0.06%, K content: 0.07%, Zr content: 0.02%, Nb A titanium dioxide powder having a content of 0.10% was prepared. This titanium dioxide powder (100 g) was added to water (400 g) and dispersed by a bead mill to prepare a slurry. Next, while maintaining the pH at about 1 and the temperature at 90 to 100 ° C., a mixed solution of SnCl 4 (142 g) and H 3 PO 4 (5.9 g) and an aqueous solution of caustic soda were added to the slurry. Was added dropwise at the same time, and a neutralization reaction was carried out. After the reaction, the crystals were washed and then dried at 110 ° C. to remove by-products and metal impurities from the resulting crystals. The dried powder was calcined at 650 ° C. in a mixed gas atmosphere of 0.04% NH 3 and 99.96% N 2. By pulverizing the fired product using a hammer mill, a white conductive powder having a core-shell structure was obtained. This white titanium nitride powder was designated as Comparative Example 2.

<比較例3>
還元温度を530℃とし、還元時間を1400分としたこと以外は、実施例1と同様にして、単一粒子の灰白色酸窒化ニオブ粉末を得た。この灰白色酸窒化ニオブ粉末を比較例3とした。
<Comparative example 3>
A single-particle gray-white niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 530 ° C. and the reduction time was 1400 minutes. This gray-white oxynitride niobium powder was designated as Comparative Example 3.

<比較例4>
還元温度を500℃とし、還元時間を1400分としたこと以外は、実施例1と同様にして、単一粒子の灰白色酸窒化ニオブ粉末を得た。この灰白色酸窒化ニオブ粉末を比較例4とした。
<Comparative example 4>
A single-particle gray-white niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 500 ° C. and the reduction time was 1400 minutes. This gray-white oxynitride niobium powder was designated as Comparative Example 4.

<比較例5>
還元温度を860℃とし、還元時間を180分としたこと以外は、実施例1と同様にして、単一粒子の灰白色酸窒化ニオブ粉末を得た。この灰白色酸窒化ニオブ粉末を比較例5とした。
<Comparative example 5>
A single-particle gray-white niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 860 ° C. and the reduction time was 180 minutes. This gray-white oxynitride niobium powder was designated as Comparative Example 5.

<比較例6>
還元温度を540℃とし、還元時間を1200分としたこと以外は、実施例1と同様にして、単一粒子の灰白色酸窒化ニオブ粉末を得た。この灰白色酸窒化ニオブ粉末を比較例6とした。
<Comparative Example 6>
A single-particle gray-white niobium nitride powder was obtained in the same manner as in Example 1 except that the reduction temperature was 540 ° C. and the reduction time was 1200 minutes. This gray-white oxynitride niobium powder was designated as Comparative Example 6.

<比較試験1及び評価>
実施例1〜5及び比較例1〜6の単一粒子の酸窒化ニオブ粉末又はコアシェル粒子の酸窒化チタン粉末について、酸素濃度、窒素濃度、明度指数L値、b値、体積抵抗率を、以下に示す方法で、それぞれ評価した。これらの結果を表1に示す。
<Comparative test 1 and evaluation>
The oxygen concentration, nitrogen concentration, lightness index L value, b value, and volume resistance of the single particle niobium nitride powder of Examples 1 to 5 and Comparative Examples 1 to 6 or the titanium oxynitride powder of the core shell particles are as follows. Each was evaluated by the method shown in. These results are shown in Table 1.

Figure 0006936588
Figure 0006936588

(1)酸素濃度及び窒素濃度
LECO社製酸素・窒素分析装置(型番:ON736)を用いて測定した。
(1) Oxygen concentration and nitrogen concentration The measurement was performed using an oxygen / nitrogen analyzer (model number: ON736) manufactured by LECO.

(2)L値
L値は、日本分光社製のカラーコンピューター(型式:SE7700)を用いて測定し、L値が14以上であったものを良好とし、14未満のものを不足とした。
(2) L value The L value was measured using a color computer (model: SE7700) manufactured by JASCO Corporation, and those having an L value of 14 or more were considered to be good, and those having an L value of less than 14 were regarded as insufficient.

(3)b値
b値は、日本分光社製のカラーコンピューター(型番:SE7700)を用いて測定し、b値が−0.5以下のものを良好とした。
(3) b value The b value was measured using a color computer (model number: SE7700) manufactured by JASCO Corporation, and those having a b value of −0.5 or less were considered to be good.

(4)体積抵抗率
体積抵抗率は、酸窒化チタン粉末又はコアシェル粉末を10MPaの圧力で固めた圧粉体の状態で、横河電機製のデジタルマルチメーター(型式:DM7561)を用いて、四端子四探針法により測定し、0.5x10〜1x10Ω・cmの範囲のものを良好とした。
(4) Volume resistivity The volume resistivity is determined by using a digital multimeter (model: DM7561) manufactured by Yokogawa Electric Co., Ltd. in the state of a green compact obtained by solidifying titanium oxynitride powder or core shell powder at a pressure of 10 MPa. measured by the terminal four-probe method was as good in the range of 0.5x10 2 ~1x10 5 Ω · cm.

表1から明らかなように、比較例1では、窒素濃度は12質量%、L値は10でb値は10で黒色となった。また、粉末体積抵抗率は1.0x10Ω・cmで低かった。これは、還元反応が進み過ぎて粉末中の窒素濃度が高くなったことによると考えられる。 As is clear from Table 1, in Comparative Example 1, the nitrogen concentration was 12% by mass, the L value was 10, and the b value was 10, which was black. Moreover, the powder volume resistivity was low at 1.0x10 0 Ω · cm. It is considered that this is because the reduction reaction proceeded too much and the nitrogen concentration in the powder became high.

比較例2では、コアシェル粉末のL値は75でb値は2.6であり白色となった。 In Comparative Example 2, the L value of the core-shell powder was 75 and the b value was 2.6, which were white.

比較例3では、窒素濃度は2質量%、粉末体積抵抗率は2.5x10Ω・cmであった。これは、還元温度が低かったため還元反応が進まなかったことによると考えられる。 In Comparative Example 3, the nitrogen concentration is 2% by mass, the powder volume resistivity was 2.5x10 5 Ω · cm. It is considered that this is because the reduction reaction did not proceed because the reduction temperature was low.

比較例4では、酸素濃度は26質量%、窒素濃度は1質量%、粉末体積抵抗率は8.0x10Ω・cmであった。これは、還元温度が低かったため還元反応が進まなかったことによると考えられる。 In Comparative Example 4, the oxygen concentration was 26% by mass, the nitrogen concentration was 1% by mass, and the powder resistivity was 8.0 × 10 5 Ω · cm. It is considered that this is because the reduction reaction did not proceed because the reduction temperature was low.

比較例5では、窒素濃度は11質量%、粉末体積抵抗率は2.0x10Ω・cmであった。これは、還元温度が高かったため還元反応が進み過ぎたことによると考えられる。 In Comparative Example 5, the nitrogen concentration is 11% by mass, the powder volume resistivity was 2.0x10 0 Ω · cm. It is considered that this is because the reduction reaction proceeded too much because the reduction temperature was high.

比較例6では、窒素濃度は1質量%、粉末体積抵抗率は1.5x10Ω・cmであった。これは、還元温度が低かったため還元反応が進まなかったことによると考えられる。 In Comparative Example 6, the nitrogen concentration is 1 mass%, the powder volume resistivity was 1.5x10 5 Ω · cm. It is considered that this is because the reduction reaction did not proceed because the reduction temperature was low.

これに対して、実施例1〜5では、適正な処理温度で還元反応を実施したため、粉末中の酸素濃度が15〜25質量%、窒素濃度が2〜10質量%となり、灰白色となった。また、粉末体積抵抗率が0.5x10〜1x10Ω・cmの範囲内の酸窒化ニオブ粉末が得られた。 On the other hand, in Examples 1 to 5, since the reduction reaction was carried out at an appropriate treatment temperature, the oxygen concentration in the powder was 15 to 25% by mass, the nitrogen concentration was 2 to 10% by mass, and the powder became grayish white. Further, niobium nitride powder having a powder volume resistivity in the range of 0.5 × 10 2 to 1 × 10 5 Ω · cm was obtained.

<比較試験2及び評価>
実施例1〜5及び比較例1〜6の単一粒子の酸窒化ニオブ粉末又はコアシェル粒子の酸窒化チタン粉末について、平均粒径、塗膜表面抵抗のばらつき(振れ幅)、及び紫外線照射前後のL値の変化を測定し、以下に示す方法で、それぞれ評価した。これらの結果を表2に示す。
<Comparative test 2 and evaluation>
With respect to the single particle niobium nitride powder of Examples 1 to 5 and Comparative Examples 1 to 6 or the titanium oxynitride powder of core shell particles, the average particle size, the variation in coating surface resistance (fluctuation width), and before and after irradiation with ultraviolet rays. The change in L value was measured and evaluated by the methods shown below. These results are shown in Table 2.

Figure 0006936588
Figure 0006936588

(1)平均粒径
粉末の平均粒径は、動的光散乱法を用いた粒度分布測定装置(堀場製作所社製、動的光散乱式粒子径分布測定装置LB−550)にて測定した体積累積中位径(Median径、D50)により求めた。上記酸窒化チタン粉末の平均粒径の好ましい範囲を50〜200nmにした。
(1) Average particle size The average particle size of the powder is the volume measured by a particle size distribution measuring device (manufactured by HORIBA, Ltd., dynamic light scattering type particle size distribution measuring device LB-550) using a dynamic light scattering method. cumulative median diameter (median diameter, D 50) was determined by. The preferred range of the average particle size of the titanium oxynitride powder was set to 50 to 200 nm.

(2)塗膜表面抵抗のばらつき
塗膜表面抵抗は、酸窒化ニオブ粉末又はコアシェル粉末をビーズミルで30時間分散し、アクリル樹脂を添加し、100μm厚の塗膜を形成し、300x300mmのシートを形成した後、三菱化学アナリテック社製の抵抗率計(ハイレスタ(商標名)、型番MCP−HT450)を用いて30箇所で測定し、そのばらつきを求めた。
(2) Variation in coating film surface resistance For coating film surface resistance, niobium oxynitride powder or core shell powder is dispersed in a bead mill for 30 hours, acrylic resin is added to form a coating film having a thickness of 100 μm, and a sheet having a thickness of 300 × 300 mm is formed. After that, measurement was performed at 30 points using a resistance meter (Hiresta (trade name), model number MCP-HT450) manufactured by Mitsubishi Chemical Analytech Co., Ltd., and the variation was determined.

(3)紫外線照射前後のL値の変化
紫外線照射前のL値及び紫外線照射後のL値を、日本分光社製のカラーコンピューター(型式:SE7700)を用いて測定し、紫外線照射前と後でのL値の差を求めた。
(3) Changes in L value before and after UV irradiation The L value before and after UV irradiation was measured using a color computer (model: SE7700) manufactured by JASCO Corporation, and before and after UV irradiation. The difference in the L value of was obtained.

比較例1では、塗膜表面抵抗の振れ幅は±10%以上であった。これは、比較例1では窒化反応が進みすぎたため抵抗値が不安定になったからであると考えられる。 In Comparative Example 1, the fluctuation width of the coating film surface resistance was ± 10% or more. It is considered that this is because the resistance value became unstable in Comparative Example 1 because the nitriding reaction proceeded too much.

比較例2では、塗膜表面抵抗の振れ幅は±5%以上であった。これは、比較例1では分散処理によりコーティングしたコアとシェルとが剥離しているからであると考えられる。なお、酸化チタンの変色が観察された。 In Comparative Example 2, the fluctuation width of the coating film surface resistance was ± 5% or more. It is considered that this is because the core and the shell coated by the dispersion treatment are peeled off in Comparative Example 1. Discoloration of titanium oxide was observed.

比較例3では、塗膜表面抵抗の振れ幅は±3%以内であった。 In Comparative Example 3, the fluctuation width of the coating film surface resistance was within ± 3%.

比較例4では、塗膜表面抵抗の振れ幅は±3%以内であった。 In Comparative Example 4, the fluctuation width of the coating film surface resistance was within ± 3%.

比較例5では、塗膜表面抵抗の振れ幅は±5%以上であった。これは、比較例5では窒化が進みすぎたため抵抗値が不安定になったからであると考えられる。 In Comparative Example 5, the fluctuation width of the coating film surface resistance was ± 5% or more. It is considered that this is because the resistance value became unstable in Comparative Example 5 because the nitriding proceeded too much.

比較例6では、塗膜表面抵抗の振れ幅は±3%以内であった。 In Comparative Example 6, the fluctuation width of the coating film surface resistance was within ± 3%.

これに対して、実施例1〜5では、塗膜表面抵抗のばらつきが±3%以内であり、紫外線照射前後の粉末のL値の変化が3以内である導電膜が得られた。 On the other hand, in Examples 1 to 5, a conductive film having a variation in the surface resistance of the coating film within ± 3% and a change in the L value of the powder before and after irradiation with ultraviolet rays within 3 was obtained.

本発明の灰白酸窒化ニオブ粉末は、導電性及び導電性の高精度なコントロール、並びに塗膜の長期安定性が求められる帯電防止塗料、帯電防止服、帯電防止ローラー等として利用できる。 The niobium nitride powder of the present invention can be used as an antistatic paint, an antistatic clothing, an antistatic roller, etc., which are required to have high-precision control of conductivity and conductivity and long-term stability of a coating film.

Claims (5)

ニオブ、酸素、窒素を主成分とし、酸素濃度が15〜25質量%、窒素濃度が2〜10質量%である酸窒化ニオブ粉末であって、L値が14以上であり、b値が−0.5以下であり、粉体体積抵抗率が0.5×102Ω・cm以上1×105Ω・cm以下である灰白色酸窒化ニオブ粉末。 Niobium nitride powder containing niobium, oxygen, and nitrogen as main components, with an oxygen concentration of 15 to 25% by mass and a nitrogen concentration of 2 to 10% by mass, having an L value of 14 or more and a b value of −0. A grayish white niobium nitride powder having a powder volume resistance of 0.5 × 10 2 Ω · cm or more and 1 × 10 5 Ω · cm or less. 酸化ニオブをアンモニアガスで加熱還元して請求項1に記載された灰白色酸窒化ニオブ粉末を製造する方法。 The method for producing the grayish white niobium nitride powder according to claim 1, wherein niobium oxide is heated and reduced with ammonia gas. 請求項1記載の酸窒化ニオブ粉末又は請求項2記載の方法で製造された酸窒化ニオブ粉末を溶媒に分散し分散液を製造する方法。 A method for producing a dispersion liquid by dispersing the niobium nitride powder according to claim 1 or the niobium nitride powder produced by the method according to claim 2 in a solvent. 請求項3記載の分散液をバインダーと混合して導電塗料を製造する方法。 A method for producing a conductive coating material by mixing the dispersion liquid according to claim 3 with a binder. 請求項4記載の導電塗料を塗布して導電膜を形成する方法。 A method for forming a conductive film by applying the conductive coating material according to claim 4.
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