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JP6963753B2 - Transfer device - Google Patents
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JP6963753B2 - Transfer device - Google Patents

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JP6963753B2
JP6963753B2 JP2018204641A JP2018204641A JP6963753B2 JP 6963753 B2 JP6963753 B2 JP 6963753B2 JP 2018204641 A JP2018204641 A JP 2018204641A JP 2018204641 A JP2018204641 A JP 2018204641A JP 6963753 B2 JP6963753 B2 JP 6963753B2
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JP2020070143A (en
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修三 西野
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Daifuku Co Ltd
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Description

本発明は、荷搬出対象のコンテナ内から荷搬入対象のコンテナ内に荷を移し変える移載装置に関するものである。 The present invention relates to a transfer device that transfers a load from the container to be carried out to the container to be carried in.

この種の移載装置には、互いに平行な2本の可動レール部材の両端部が、これら可動レール部材の長さ方向であるX方向に対して直交する2本のY方向の固定レール部材によって平行横動自在に支持され、前記2本の可動レール部材のそれぞれに、X方向に往復移動自在に可動体が支持され、各可動体に、荷を吊上げることが出来るピッキングヘッドが昇降自在に設けられて成る荷搬出搬入ユニットが利用される。特許文献1として引用した先行技術文献に記載のものは、前記荷搬出搬入ユニットに必要なピッキングヘッドに代えて、ワークに対する処理ユニットが使用されているが、荷をピッキングするためのピッキングヘッドに代えれば、荷を吊上げて他の場所に降ろすための荷搬出搬入ユニットとして利用出来る。この場合、前記荷搬出搬入ユニットの下側で、平面視における前記ピッキングヘッドの移動可能領域内に、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場が設定されることになる。 In this type of transfer device, both ends of two movable rail members parallel to each other are formed by two fixed rail members in the Y direction orthogonal to the X direction, which is the length direction of the movable rail members. It is supported so that it can move in parallel and laterally, and each of the two movable rail members supports a movable body that can reciprocate in the X direction, and a picking head that can lift a load can be raised and lowered on each movable body. The provided loading / unloading unit is used. In the prior art document cited as Patent Document 1, a processing unit for the work is used instead of the picking head required for the loading / unloading unit, but the picking head for picking the load is replaced. For example, it can be used as a loading / unloading unit for lifting and unloading loads. In this case, a container receiving place for loading and unloading and a container receiving place for loading and unloading are set in the movable area of the picking head in a plan view under the loading / unloading unit.

特開2003−305672号公報Japanese Unexamined Patent Publication No. 2003-305672

上記のように、仮に特許文献1に記載の構成を利用して、荷搬出対象のコンテナ内からピッキングヘッドで吊上げた荷を荷搬入対象のコンテナ内に移載する移載装置を構成することが当業者にとって容易に成し得る程度のことであるとしても、荷搬出搬入ユニットを利用せずに人手によって荷搬出対象のコンテナ内から荷搬入対象のコンテナ内に荷を移し変える移載作業も必要に応じて安全且つ容易に行えるようにするための構成など、実用化の面で必要になる問題点を解決しなければならない。 As described above, it is possible to construct a transfer device for transferring the load lifted by the picking head from the container to be unloaded into the container to be loaded by using the configuration described in Patent Document 1. Even if it can be easily done by a person skilled in the art, it is necessary to manually transfer the load from the container to be loaded into the container to be loaded without using the loading / unloading unit. It is necessary to solve the problems necessary for practical use, such as the configuration for making it safe and easy according to the situation.

本発明は、上記のような課題を解決することの出来る移載装置を提案するものであって、本発明に係る移載装置は、後述する実施例との関係を理解し易くするために、当該実施例の説明において使用した参照符号を括弧付きで付して示すと、互いに平行な2本の可動レール部材(17,18)の両端部が、これら可動レール部材(17,18)の長さ方向であるX方向に対して直交する2本のY方向の固定レール部材(15,16)によって平行横動自在に支持され、前記2本の可動レール部材(17,18)のそれぞれに、X方向に往復移動自在に可動体(19,21)が支持され、各可動体(19,21)に、荷を吊り上げることが出来るピッキングヘッド(23,25)が昇降自在に設けられて成る荷搬出搬入ユニット(1)を備えた移載装置において、
前記荷搬出搬入ユニット(1)は、前記固定レール部材(15,16)の一端側が他端側に対して下がるように全体が傾斜しており、この全体が傾斜した荷搬出搬入ユニット(1)の下側で、平面視における前記ピッキングヘッド(23,25)の移動可能領域内に、荷搬出対象のコンテナ受け入れ場(7)と荷搬入対象のコンテナ受け入れ場(8)がX方向に並列する荷移載作業空間が設けられ、前記荷搬出対象のコンテナ受け入れ場(7)と荷搬入対象のコンテナ受け入れ場(7)は、それぞれに搬入された荷搬出対象のコンテナ(Cy)と荷搬入対象のコンテナ(Cx)が、X方向から見て、全体が傾斜した前記荷搬出搬入ユニット(1)と平行になる向きに傾斜するように構成され、X方向に並列する2つの前記コンテナ受け入れ場(7,8)に対してコンテナ(Cy,Cx)の傾斜下端側の床面上には、作業者の荷移載作業エリア(27)が設定された構成になっている。
The present invention proposes a transfer device capable of solving the above problems, and the transfer device according to the present invention is used in order to make it easier to understand the relationship with the examples described later. When the reference numerals used in the description of the embodiment are shown in parentheses, both ends of two movable rail members (17,18) parallel to each other are the lengths of these movable rail members (17,18). It is supported in parallel and laterally by two fixed rail members (15, 16) in the Y direction orthogonal to the X direction, which is the vertical direction, and is supported by each of the two movable rail members (17, 18). A movable body (19,21) that can reciprocate in the X direction is supported, and each movable body (19,21) is provided with a picking head (23,25) that can lift the load. In the transfer device equipped with the carry-in / carry-out unit (1),
The entire loading / unloading unit (1) is inclined so that one end side of the fixed rail member (15, 16) is lowered with respect to the other end side, and the entire loading / unloading unit (1) is inclined. On the lower side, the container receiving area (7) to be unloaded and the container receiving area (8) to be loaded are arranged in parallel in the X direction within the movable area of the picking head (23, 25) in a plan view. A loading / unloading work space is provided, and the container receiving area (7) to be carried out and the container receiving area (7) to be carried in are the container (Cy) to be carried out and the container (Cy) to be carried in, respectively. The container (Cx) of the A worker's load transfer work area (27) is set on the floor surface on the lower end side of the inclination of the container (Cy, Cx) with respect to 7,8).

上記構成の本発明移載装置では、荷搬出対象のコンテナ受け入れ場に荷搬出対象のコンテナを搬入し、荷搬入対象のコンテナ受け入れ場に荷搬入対象のコンテナを搬入して、作業準備が整えば、荷搬出対象のコンテナ内の吊上げ対象荷を前記ピッキングヘッドによって吊り上げるように、荷搬出搬入ユニットを作動させる。具体的には、Y方向2つの可動レール部材をY方向に横動させると共に各可動レール部材上の可動体を各可動レール部材上でX方向に移動させて、各可動台が備えるピッキングヘッドを荷搬出対象のコンテナ内の吊上げ対象荷の真上に位置させ、この後、各可動体に対してピッキングヘッドを降下させて、吊上げ対象荷に対し吊り上げ可能状態にさせる。次に各可動体に対してピッキングヘッドを所定高さまで上昇させて、当該ピッキングヘッドにより吊上げ対象荷を吊り上げ、続いてY方向2つの可動レール部材のY方向横動と、各可動レール部材上の可動体のX方向の移動とにより、ピッキングヘッドにより吊り上げている荷を荷搬入対象のコンテナの上方所定高さに移動させ、続いて各可動体に対しピッキングヘッドを降下させて、吊り上げている荷を荷搬入対象のコンテナ内に降ろし、この降ろした荷から各ピッキングヘッドを切り離した後に各ピッキングヘッドを上昇させる。 In the transfer device of the present invention having the above configuration, if the container to be unloaded is carried into the container receiving place to be carried out, the container to be carried in is carried into the container receiving place to be carried in, and the work is ready. , The loading / unloading unit is operated so that the load to be lifted in the container to be loaded / unloaded is lifted by the picking head. Specifically, the two movable rail members in the Y direction are laterally moved in the Y direction, and the movable body on each movable rail member is moved in the X direction on each movable rail member, so that the picking head provided in each movable base is provided. It is positioned directly above the load to be lifted in the container to be unloaded, and then the picking head is lowered for each movable body so that the load to be lifted can be lifted. Next, the picking head is raised to a predetermined height for each movable body, the load to be lifted is lifted by the picking head, and then the two movable rail members in the Y direction laterally move in the Y direction and on each movable rail member. By moving the movable body in the X direction, the load lifted by the picking head is moved to a predetermined height above the container to be loaded, and then the picking head is lowered for each movable body to lift the load. Is unloaded into the container to be loaded, each picking head is separated from the unloaded load, and then each picking head is raised.

上記のように使用出来る本発明の移載装置において、ピッキングヘッドの故障など、何等かの理由によって手作業で上記の移載作業を行わなければならない場合がある。このような場合、X方向に並列する荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場とに対してY方向前後の片側に設定されている荷移載作業エリアに作業者が立って、当該作業者から見てX方向左右に隣り合う荷搬出対象のコンテナから荷搬入対象のコンテナへの荷の移し替えを手作業で行うことになるが、このとき、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場に搬入されているコンテナが、作業者の立つ荷移載作業エリア側が低くなるように傾斜しているので、作業者が上体を大きく前屈みにして各コンテナ内を覗き込まなくて済み、或いは覗き込むとしても上体の前屈みの度合いを小さくすることが出来る。換言すれば、荷搬出対象のコンテナ内で搬出対象の荷を特定し且つ取り上げる作業が楽な姿勢で容易に行える。 In the transfer device of the present invention that can be used as described above, the transfer operation described above may have to be performed manually for some reason such as a failure of the picking head. In such a case, a worker stands in the cargo transfer work area set on one side in the front and rear of the Y direction with respect to the container receiving area for loading and unloading and the container receiving area for loading in parallel in the X direction. , The load is manually transferred from the container to be unloaded to the container to be loaded in, which is adjacent to the left and right in the X direction when viewed from the worker. At this time, the container receiving area to be unloaded Since the container being carried into the container receiving area to be carried in is tilted so that the side of the loading transfer work area where the worker stands is low, the worker bends his upper body forward and moves inside each container. You do not have to look into it, or even if you look into it, you can reduce the degree of forward bending of your upper body. In other words, the work of identifying and picking up the load to be carried out in the container to be carried out can be easily performed in a comfortable posture.

又、取り上げた荷を荷搬入対象のコンテナ内に移し入れるときも、当該荷搬入対象のコンテナも前記同様に傾斜しているので、コンテナ内への収納位置を確認しながら作業を行えるだけでなく、コンテナの傾斜角度が、このコンテナ内に入れられた荷が自然に傾斜下方へ滑動する程度に設定されており、且つコンテナ内への荷収納位置が特定されていない場合には、取り上げた荷を荷搬入対象のコンテナ内の傾斜上端側の適当な場所に入れて手を離すだけで、その荷がコンテナの手前傾斜下端側へ滑動して順次詰められるので、荷搬入対象のコンテナ内への荷の搬入作業も能率良く行える。この効果は、荷搬出搬入ユニットを稼働して自動的に荷の移し替えを行うときも、荷搬入対象のコンテナ内への荷の搬入を、当該コンテナ内の傾斜上端側の定位置に対して行えば、各荷がコンテナの傾斜下端側へ滑動して順次詰められるので、荷搬入対象のコンテナ内への荷の搬入行程の制御が容易になる。 Also, when the picked-up load is transferred into the container to be loaded, the container to be loaded is also tilted in the same manner as described above, so that not only can the work be performed while checking the storage position in the container. , If the tilt angle of the container is set so that the load placed in this container naturally slides downward, and the load storage position in the container is not specified, the load picked up Simply put the load in an appropriate place on the upper end side of the slope in the container to be loaded and release it, and the load will slide toward the lower end side of the slope in front of the container and be packed in sequence. The loading work can also be done efficiently. This effect is that even when the loading / unloading unit is operated to automatically transfer the load, the loading into the container to be loaded is carried out with respect to the fixed position on the inclined upper end side in the container. If this is done, each load slides toward the lower end of the inclination of the container and is sequentially packed, so that it becomes easy to control the loading process of the load into the container to be loaded.

上記効果を得るために、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場に搬入されているコンテナが、作業者の立つ荷移載作業エリア側が低くなるように傾斜するように構成するだけで、荷搬出搬入ユニットは従前通り水平に架設したのでは、水平面上にあるピッキングヘッドとコンテナ底面との間の間隔がコンテナの傾斜上端側と傾斜下端側とで大きく異なることになる。従って、ピッキングヘッドによる荷の吊り上げや荷降ろしを安全確実に行うためには、仮に取り扱う荷の高さが一定であるとしても、コンテナ内に対するピッキングヘッドの作用位置に応じて当該ピッキングヘッドの昇降ストロークを変えるように制御しなければならず、大きなデメリットになる。然るに本発明の構成によれば、荷搬出搬入ユニット自体も全体がコンテナと同様に傾斜させているので、ピッキングヘッドの昇降制御に関しては、従来の荷搬出搬入ユニットが水平である場合と同様に行えば良いので、上記のようなデメリットを伴う恐れが無い。 In order to obtain the above effect, the container receiving area to be unloaded and the container being carried into the container receiving area to be loaded are configured to be inclined so that the loading transfer work area side where the worker stands is lowered. However, if the loading / unloading unit is erected horizontally as before, the distance between the picking head on the horizontal plane and the bottom surface of the container will be significantly different between the inclined upper end side and the inclined lower end side of the container. Therefore, in order to safely and reliably lift and unload the load by the picking head, even if the height of the load to be handled is constant, the lifting stroke of the picking head depends on the position of action of the picking head with respect to the inside of the container. It has to be controlled to change, which is a big disadvantage. However, according to the configuration of the present invention, since the entire loading / unloading unit itself is tilted in the same manner as the container, the picking head elevating control is performed in the same manner as when the conventional loading / unloading unit is horizontal. Therefore, there is no risk of having the above-mentioned disadvantages.

上記本発明を実施する場合、2本の前記可動レール部材(17,18)の待機エリアを、前記荷移載作業空間(9)に対してY方向の両外側上方に設定し、この待機エリアの内、作業者の荷移載作業エリア(27)に近い側の一方の待機エリアは、2本の前記可動レール部材(17,18)の内、荷搬出搬入ユニット(1)の傾斜下端側の1つの可動レール部材(17)のみが待機出来る狭幅待機エリア(Sa1)とし、反対側の他方の待機エリアは、2本の前記可動レール部材(17,18)をY方向に隣接する状態で待機させることが出来る広幅待機エリア(Sa2)とするのが望ましい。 When the present invention is carried out, the standby areas of the two movable rail members (17, 18) are set above both outer sides in the Y direction with respect to the load transfer work space (9), and the standby areas are set. Of the two movable rail members (17,18), one of the waiting areas on the side closer to the worker's load transfer work area (27) is the inclined lower end side of the load / unloading / loading unit (1). A narrow standby area (Sa1) in which only one movable rail member (17) can stand by, and the other standby area on the opposite side has two movable rail members (17, 18) adjacent to each other in the Y direction. It is desirable to have a wide standby area (Sa2) that can be made to stand by.

上記の構成によれば、荷搬出搬入ユニットを稼働させて上記の荷移載作業を行う場合、準備段階としてY方向2つの可動レール部材を、X方向に並列する荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場とに対して、Y方向両側の待機エリア、即ち、狭幅待機エリアと広幅待機エリアとに分けて待機させておくことが出来る。このとき各可動レール部材上の可動体は、作業開始の対象である荷搬出対象のコンテナ受け入れ場のY方向両側に隣接する位置に移動させておくことが望ましい。このように2つの可動レール部材を待機させておくことにより、各可動レール部材が備える可動体のピッキングヘッドを、荷搬出対象のコンテナ受け入れ場に搬入された荷搬出対象のコンテナのY方向前後に振り分け配置させることになるので、当該コンテナ内の吊上げ対象荷の内、Y方向の前側の荷は、荷搬出対象のコンテナのY方向前側で待機するピッキングヘッドによって吊り上げ、反対側、即ち、Y方向の後ろ側の荷は、荷搬出対象のコンテナのY方向後ろ側で待機するピッキングヘッドによって吊り上げるように吊上げ動作を行わせることが出来る。勿論、コンテナ内の吊上げ対象荷が当該コンテナのY方向前後又はX方向左右の何れかに偏っている場合など、種々の状況は考えられるが、全体としては、Y方向2つの可動レール部材を荷搬出対象のコンテナのY方向前後何れか片側に待機させておく場合と比較して、ピッキングヘッドによる荷の吊上げ動作を能率良く行わせることが出来る。 According to the above configuration, when the loading / unloading unit is operated to perform the above loading / unloading work, two movable rail members in the Y direction are arranged in parallel in the X direction as a container receiving place to be loaded / unloaded as a preparatory step. It is possible to divide the waiting area on both sides in the Y direction, that is, the narrow waiting area and the wide waiting area, from the container receiving area to be loaded. At this time, it is desirable that the movable body on each movable rail member be moved to a position adjacent to both sides in the Y direction of the container receiving place to be unloaded, which is the target for starting work. By making the two movable rail members stand by in this way, the picking head of the movable body provided by each movable rail member can be moved to the front and rear in the Y direction of the container to be unloaded, which has been carried into the container receiving area to be unloaded. Of the loads to be lifted in the container, the load on the front side in the Y direction is lifted by the picking head waiting on the front side in the Y direction of the container to be unloaded, and is lifted on the opposite side, that is, in the Y direction. The load on the back side of the can be lifted by a picking head that stands by on the back side in the Y direction of the container to be unloaded. Of course, various situations can be considered, such as when the load to be lifted in the container is biased to either the front or back in the Y direction or the left or right in the X direction of the container, but as a whole, two movable rail members in the Y direction are loaded. Compared with the case where the container to be carried out is made to stand by on either side in the front or rear of the Y direction, the picking head can lift the load more efficiently.

一方、上記のように手作業で荷の移載作業を行わなければならない場合には、2本の可動レール部材をY方向に隣接する状態で待機させることが出来る広幅待機エリアが、前記荷移載作業空間に対して前記荷移載作業エリアのある側とは反対側(奥側)に設けられているので、この広幅待機エリアに2本の可動レール部材の両方を移動待機させておくことが出来る。従って、荷移載作業エリアに立つ作業者とX方向に並列する2つのコンテナとの間に、2本の可動レール部材の一方が位置して手作業による移載作業の邪魔になることが無くなり、しかも奥側へ移動待機された可動レール部材がX方向に並列する2つのコンテナの奥側の上に被さって、手作業による移載作業の邪魔になることもない。即ち、手作業での上記荷移載作業を安全且つ容易に行うことが出来る。勿論、2本の可動レール部材のY方向の移動領域全体のY方向長さは必要最小限に抑えて、移載装置全体が大型化するのを抑制出来る。 On the other hand, when the load transfer work must be performed manually as described above, the wide standby area in which the two movable rail members can stand by adjacent to each other in the Y direction is the load transfer. Since it is provided on the side (back side) opposite to the side where the load transfer work area is located with respect to the loading work space, both of the two movable rail members should be made to stand by in this wide standby area. Can be done. Therefore, one of the two movable rail members is located between the worker standing in the load transfer work area and the two containers arranged in parallel in the X direction, and does not interfere with the manual transfer work. Moreover, the movable rail member that has been waiting to move to the back side does not cover the back side of the two containers parallel to each other in the X direction and does not interfere with the manual transfer work. That is, the manual load transfer work can be performed safely and easily. Of course, the length of the entire moving region of the two movable rail members in the Y direction in the Y direction can be suppressed to the minimum necessary, and the entire transfer device can be prevented from becoming large.

上記本発明を実施する場合、前記ピッキングヘッドが昇降自在に設けられた前記可動体は、2本の可動レール部材(17,18)のそれぞれに1つずつ設けておくことも可能であるが、2本の可動レール部材(17,18)のそれぞれに当該可動体(19,20及び21,22)を2つずつ設け、各可動レール部材(17,18)に設けられた2つの前記可動体(19,20及び21,22)は、当該可動レール部材(17,18)の両端何れ側でも互いに隣接する状態で位置し得るように、各可動レール部材(17,18)の両端部間で往復移動自在に設けることが出来る。この構成によれば、合計4つのピッキングヘッドをXY両方向に関して互いに隣接する状態で、前記コンテナ受け入れ場に搬入されたコンテナ内の全域に対応させることが出来る。従って、移載対象の荷が1つのピッキングヘッドで吊上げ降ろしが可能な小サイズの荷であれば、それぞれの荷の位置に関係なく4つの荷を同時に、X方向又はY方向に並ぶ2つのピッキングヘッドで吊上げ降ろしが可能な中サイズの荷であれば2つの荷を同時に、そして4つのピッキングヘッドで吊上げ降ろしを行わなければならないような大サイズの荷であれば1つの荷を、それぞれ自在に且つ効率良く取り扱うことが出来る。 When the present invention is carried out, the movable body provided with the picking head so as to be able to move up and down can be provided one by one for each of the two movable rail members (17, 18). Two movable bodies (19, 20 and 21, 22) are provided on each of the two movable rail members (17, 18), and the two movable bodies provided on each movable rail member (17, 18) are provided. (19,20 and 21,22) are located between both ends of each movable rail member (17,18) so that they can be positioned adjacent to each other on either side of both ends of the movable rail member (17,18). It can be provided so that it can move back and forth. According to this configuration, a total of four picking heads can be made to correspond to the entire area in the container carried into the container receiving place in a state of being adjacent to each other in both XY directions. Therefore, if the load to be transferred is a small-sized load that can be lifted and lowered by one picking head, four loads can be picked at the same time in the X or Y direction regardless of the position of each load. If it is a medium-sized load that can be lifted and lowered by the head, two loads can be lifted and lowered at the same time, and if it is a large-sized load that must be lifted and lowered by four picking heads, one load can be freely lifted and lowered. Moreover, it can be handled efficiently.

本発明の移載装置では、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場に対してコンテナを搬入搬出する作業を手作業で行うように構成することも出来るし、両コンテナ受け入れ場に対し、それぞれ1つのコンテナ搬入搬出兼用のコンベヤを設けて実施することも可能であるが、以下のように実施するのが望ましい。即ち、前記荷搬出対象のコンテナ受け入れ場(7)に対しコンテナ(Cy)の搬入搬出を行うコンベヤ(10)と、前記荷搬入対象のコンテナ受け入れ場(8)に対しコンテナ(Cx)の搬入搬出を行うコンベヤ(11)とを設け、これら両コンベヤ(10,11)のそれぞれは、上下二層の搬入用コンベヤユニット(12)と搬出用コンベヤユニット(13)、及び昇降移載手段(14A,14B)から構成し、これら昇降移載手段(14A,14B)には、前記コンテナ受け入れ場(7,8)を経由する前記両コンベヤユニット(12,13)間の昇降径路を移動するコンテナ支持搬送体(14a,14b)を設け、このコンテナ支持搬送体(14a,14b)が少なくとも前記両コンテナ受け入れ場(7,8)に位置しているときは、当該コンテナ支持搬送体(14a,14b)が傾斜して、支持されているコンテナ(Cy,Cx)が前記荷搬出搬入ユニット(1)と平行になる向きに傾斜するように構成することが出来る。この構成によれば、搬入用コンベヤユニットと搬出用コンベヤユニットは、コンテナを水平姿勢で搬送する一般的なものを採用しながら、搬入用コンベヤユニットと搬出用コンベヤユニットとが上下二層に設けられている以上、当然必要になる昇降移載手段のコンテナ支持搬送体を利用して、荷搬出対象のコンテナ受け入れ場及び荷搬入対象のコンテナ受け入れ場に搬入されたコンテナを自動的に傾斜させることが出来、コンテナを前記両コンテナ受け入れ場において傾斜させるための特別な手段が不要になる。 The transfer device of the present invention can be configured to manually carry in and out the container to the container receiving place to be carried out and the container receiving place to be carried in, or both container receiving places. On the other hand, it is possible to provide one conveyor for loading and unloading each container, but it is desirable to carry out as follows. That is, the conveyor (10) for loading and unloading the container (Cy) to the container receiving area (7) to be loaded and unloaded, and the container (Cx) to be loaded and unloaded to the container receiving area (8) to be loaded and unloaded. Conveyors (11) are provided, and each of these conveyors (10, 11) has two upper and lower layers of a carry-in conveyor unit (12), a carry-out conveyor unit (13), and an elevating transfer means (14A, 14B), and these elevating transfer means (14A, 14B) are container-supported and transported along the elevating path between the two conveyor units (12,13) via the container receiving area (7,8). When a body (14a, 14b) is provided and the container-supporting conveyor (14a, 14b) is located at least at both container receiving sites (7,8), the container-supporting conveyor (14a, 14b) is located. It can be tilted so that the supported container (Cy, Cx) is tilted in a direction parallel to the loading / unloading unit (1). According to this configuration, the carry-in conveyor unit and the carry-out conveyor unit are provided in two upper and lower layers, while adopting a general one that transports the container in a horizontal posture. As long as this is the case, it is possible to automatically incline the containers carried into the container receiving area to be unloaded and the container receiving area to be loaded by using the container-supported conveyor of the elevating transfer means, which is naturally necessary. It can be done, and no special means for tilting the container at both container receiving areas is required.

上記の本発明による移載装置によって自動移載作業又は手作業による移載作業を行う場合、ピッキングヘッドや人手で吊り下げ状態にある荷がコンテナ内から完全に離れた状態でなければ、各コンテナ受け入れ場に対する荷搬出対象のコンテナ又は荷搬入対象のコンテナの搬入搬出作業を安全に行うことが出来ない。従って、荷搬出対象のコンテナ受け入れ場(7)と荷搬入対象のコンテナ受け入れ場(8)とに搬入されたコンテナ(Cy,Cx)の上側に存在する障害物を検出する障害物検出手段(31)を併設しておくのが望ましい。この構成によれば、前記障害物検出手段の障害物検出領域内に入り込む荷や人手が存在する状況でのコンテナの搬入搬出作業を、当該障害物検出手段の障害物検出信号に基づいて自動的に回避することが出来、安全性が向上する。この構成を実施する場合、X方向に並列する2つのコンテナ受け入れ場(7,8)に搬入されている2つのコンテナ(Cy,Cx)の上側に存在する障害物をX方向から監視する障害物検出手段(31)を使用すれば、1つの障害物検出手段によって荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場の両方に対してコンテナの搬入搬出時の安全を確保することが出来る。 When performing automatic transfer work or manual transfer work by the transfer device according to the present invention described above, each container is not in a state where the load suspended by the picking head or manually is completely separated from the inside of the container. It is not possible to safely carry out the loading / unloading work of the container to be loaded / unloaded or the container to be loaded / unloaded to the receiving place. Therefore, an obstacle detecting means (31) for detecting an obstacle existing above the container (Cy, Cx) carried into the container receiving place (7) to be carried out and the container receiving place (8) to be carried in. ) Is desirable. According to this configuration, the loading / unloading work of the container in the situation where there is a load or a man who enters the obstacle detection area of the obstacle detection means is automatically performed based on the obstacle detection signal of the obstacle detection means. It can be avoided and safety is improved. When implementing this configuration, obstacles existing above the two containers (Cy, Cx) being carried into the two container receiving areas (7, 8) parallel in the X direction are monitored from the X direction. If the detection means (31) is used, it is possible to ensure the safety at the time of loading and unloading the container for both the container receiving place to be carried out and the container receiving place to be carried in by one obstacle detecting means. ..

勿論、前記障害物検出手段は、荷搬出対象のコンテナ受け入れ場(7)に搬入されたコンテナ(Cy)の上側に存在する障害物を検出する障害物検出手段(33A)と、荷搬入対象のコンテナ受け入れ場(8)に搬入されたコンテナ(Cx)の上側に存在する障害物を検出する障害物検出手段(33B)の2つに分けて設けることも出来る。この構成によれば、両コンテナ受け入れ場に対するコンテナの搬入搬出時期が異なっても、各コンテナ受け入れ場に対するコンテナの搬入搬出時に確実に障害物検出を行うことが出来るので、両コンテナ受け入れ場に対するコンテナの搬入搬出時期を同一にしなければならない場合と比較して、作業効率を高めながら安全性も確保出来る。 Of course, the obstacle detecting means includes an obstacle detecting means (33A) for detecting an obstacle existing above the container (Cy) carried into the container receiving place (7) to be carried out, and an obstacle detecting means (33A) to be carried in. It can also be divided into two parts, an obstacle detecting means (33B) for detecting an obstacle existing above the container (Cx) carried into the container receiving place (8). According to this configuration, even if the container loading / unloading times for both container receiving areas are different, obstacles can be reliably detected when the containers are loaded / unloaded for each container receiving area. Compared to the case where the loading and unloading times must be the same, safety can be ensured while improving work efficiency.

前記のように、荷搬出対象のコンテナ受け入れ場(7)と荷搬入対象のコンテナ受け入れ場(8)に対しコンテナ(Cy,Cx)を搬入搬出するコンベヤ(10,11)がそれぞれ前記昇降移載手段(14A,14B)を備えた構成において、前記障害物検出手段(33A)と、荷搬入対象のコンテナ受け入れ場(8)用の前記障害物検出手段(33B)とを設ける場合には、2つの前記障害物検出手段(33A,33B)のそれぞれを投受光器(38a)と光線反射板(38b)とから構成し、前記光線反射板(38b)は、前記昇降移載手段(14A,14B)それぞれのコンテナ支持搬送体(14a,14b)に取り付け、前記投受光器(38a)は、各コンテナ支持搬送体(14a,14b)に支持されたコンテナ(Cy,Cx)が前記各コンテナ受け入れ部(7,8)に位置するときに、前記光線反射板(38b)に対応する固定位置に設けることが出来る。この構成によれば、運動体である各コンテナ支持搬送体に投光器や受光器のような通電が必要な機器を取り付ける必要がないので、簡単に実施することが出来るだけでなく、障害物検出用光線膜の長さを短く出来る効果も得られる。 As described above, the conveyors (10, 11) that carry in and out the container (Cy, Cx) to the container receiving area (7) to be loaded and unloaded and the container receiving area (8) to be loaded and unloaded are moved up and down, respectively. In the configuration provided with the means (14A, 14B), when the obstacle detecting means (33A) and the obstacle detecting means (33B) for the container receiving place (8) to be loaded are provided, 2 Each of the obstacle detecting means (33A, 33B) is composed of a light receiving receiver (38a) and a light reflecting plate (38b), and the light reflecting plate (38b) is the elevating transfer means (14A, 14B). ) Attached to each container support carrier (14a, 14b), the light receiving receiver (38a) has a container (Cy, Cx) supported by each container support carrier (14a, 14b) as the container receiving portion. When it is located at (7,8), it can be provided at a fixed position corresponding to the light reflector (38b). According to this configuration, it is not necessary to attach a device such as a floodlight or a receiver that requires energization to each container support carrier that is a moving body, so that it is not only easy to carry out, but also for obstacle detection. The effect of shortening the length of the ray film can also be obtained.

図1は、本発明の一実施例に係る移載装置の側面図である。FIG. 1 is a side view of a transfer device according to an embodiment of the present invention. 図2は、同上移載装置の正面図である。FIG. 2 is a front view of the transfer device of the same as above. 図3は、同上移載装置が人手での移載作業を行う状況にあるときの平面図である。FIG. 3 is a plan view when the transfer device is in a situation where the transfer device is manually transferred. 図4は、同上移載装置におけるピッキングヘッドのX方向の移動範囲を説明する平面図である。FIG. 4 is a plan view illustrating the movement range of the picking head in the X direction in the transfer device of the same as above. 図5は、同上移載装置におけるピッキングヘッドのY方向の移動範囲を説明する平面図である。FIG. 5 is a plan view illustrating a moving range of the picking head in the Y direction in the transfer device. 図6A〜図6Dは、同上移載装置における4つのピッキングヘッドが各々1つの小サイズ荷を取り扱う場合の移載作業における各段階を説明する概略平面図である。6A to 6D are schematic plan views illustrating each step in the transfer operation when each of the four picking heads in the transfer device handles one small size load. 図7A〜図7Dは、同上移載装置における4つのピッキングヘッドが1つの大サイズ荷を取り扱う場合の移載作業における各段階を説明する概略平面図である。7A to 7D are schematic plan views illustrating each step in the transfer operation when the four picking heads in the transfer device handle one large-sized load. 図8は、安全対策の別実施例を示す側面図である。FIG. 8 is a side view showing another embodiment of the safety measure. 図9は、図8の正面図である。FIG. 9 is a front view of FIG. 図10は、図8の実施例の変形例を示す側面図である。FIG. 10 is a side view showing a modified example of the embodiment of FIG. 図11は、安全対策の更なる別実施例を示す要部の側面図である。FIG. 11 is a side view of a main part showing another embodiment of the safety measure.

図1〜図3に示すように、図示する一実施例に係る本発明の移載装置が備える荷搬出搬入ユニット1は、架台2の上に補助架台2aを介して据え付けられている。架台2は、Y方向(前後方向)一対の支柱3a,3bとY方向連結部材4a,4bにより形成されたX方向(左右方向)一対の側枠5a,5bと、この側枠5a,5bどうしを、取り扱うコンテナや手作業を行う作業者と干渉しない位置で連結一体化するX方向連結部材5c,5dなどから構成されたものである。補助架台2aは、荷搬出搬入ユニット1を図1に示すように傾斜させて支持するものである。 As shown in FIGS. 1 to 3, the loading / unloading unit 1 included in the transfer device of the present invention according to the illustrated embodiment is installed on the gantry 2 via an auxiliary gantry 2a. The gantry 2 includes a pair of side frames 5a and 5b in the X direction (left and right direction) formed by a pair of columns 3a and 3b in the Y direction (front and rear direction) and connecting members 4a and 4b in the Y direction, and the side frames 5a and 5b. Is composed of X-direction connecting members 5c, 5d, etc., which are connected and integrated at a position where they do not interfere with the container to be handled or the operator who performs the manual work. The auxiliary pedestal 2a supports the loading / unloading unit 1 by inclining it as shown in FIG.

前記架台2は、荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8とがX方向に隣り合う荷移載作業空間9を跨ぐように設置され、荷搬出対象のコンテナ受け入れ場7には、荷搬出対象のコンテナCyの搬入搬出用コンベヤ10が接続され、荷搬入対象のコンテナ受け入れ場8には、荷搬入対象のコンテナCxの搬入搬出用コンベヤ11が接続されている。これら搬入搬出用コンベヤ10,11のそれぞれは、互いに並列する状態で、前記荷移載作業空間9のY方向後ろ側へY方向に沿って延びるように設置された、互いに同一構造のものであって、下側の搬入用コンベヤユニット12と上側の搬出用コンベヤユニット13、及び昇降移載手段14A/14Bから構成されている。 The gantry 2 is installed so that the container receiving place 7 to be carried out and the container receiving place 8 to be carried in straddle the cargo transfer work space 9 adjacent to each other in the X direction, and the container receiving place 7 to be carried out is provided. Is connected to the carry-in / carry-out conveyor 10 of the container Cy to be carried in and out, and the carry-in / carry-out conveyor 11 of the container Cx to be carried in is connected to the container receiving area 8 to be carried in. Each of the carry-in / carry-out conveyors 10 and 11 has the same structure as each other and is installed so as to extend in the Y direction to the rear side of the load transfer work space 9 in the Y direction in a state of being parallel to each other. It is composed of a lower carry-in conveyor unit 12, an upper carry-out conveyor unit 13, and an elevating / moving transfer means 14A / 14B.

前記昇降移載手段14A/14Bは同一構造のものであって、Y方向と平行な回転軸14cの周りに回転駆動される周方向3組のY方向一対のアーム14d間に、前記回転軸14cと平行な回転軸14eによって回転可能に支承された3つのコンテナ支持搬送体14a,14bを備えている。これら3つのコンテナ支持搬送体14a/14bは、回転軸14cの周りに回転駆動されるとき、各アーム14dに対しても回転軸14eの周りに前記回転軸14cとは逆方向に回転駆動されて、常に搬入搬出用コンベヤユニット12,13のある側とは反対側が低くなる一定角度に傾斜した姿勢を保つように構成されている。又、この3つのコンテナ支持搬送体14a/14bは、1つのコンテナCy/CxのX方向両側部を各別に支持するY方向一対の支持単体14f,14gから構成されている。 The elevating transfer means 14A / 14B has the same structure, and the rotation shaft 14c is located between a pair of arms 14d in the Y direction that are rotationally driven around a rotation shaft 14c parallel to the Y direction. It is provided with three container-supporting transport bodies 14a and 14b rotatably supported by a rotating shaft 14e parallel to the above. When these three container-supporting conveyors 14a / 14b are rotationally driven around the rotating shaft 14c, they are also rotationally driven around the rotating shaft 14e around the rotating shaft 14e in the direction opposite to that of the rotating shaft 14c. , The side opposite to the side of the carry-in / carry-out conveyor units 12 and 13 is always lowered so as to maintain an inclined posture at a certain angle. Further, the three container support carriers 14a / 14b are composed of a pair of support units 14f and 14g in the Y direction that separately support both sides of one container Cy / Cx in the X direction.

前記搬入用コンベヤユニット12と搬出用コンベヤユニット13の昇降移載手段14A/14B側の端部には、前記コンテナ支持搬送体14a/14bと同一角度で先端下がりに傾斜するコンテナ受け入れ用傾斜コンベヤ12aとコンテナ送り出し用傾斜コンベヤ13aが連設されている。これら両傾斜コンベヤ12a,13aは、前記コンテナ支持搬送体14a/14bにおけるY方向一対の支持単体14f,14g間を相対的に昇降移動出来る巾のものであり、空のコンテナ支持搬送体14a/14bがコンテナ受け入れ用傾斜コンベヤ12aに対し若干低いレベルで重なる状態で停止しているとき、搬入用コンベヤユニット12からコンテナ受け入れ用傾斜コンベヤ12a上にコンテナCy/Cxが搬出されることにより、当該コンテナCy/Cxがコンテナ支持搬送体14a/14b内に送り込まれる。又、搬出すべきコンテナCy/Cxを支持しているコンテナ支持搬送体14a/14bがコンテナ送り出し用傾斜コンベヤ13aに対し若干低いレベルで重なる状態で停止しているときは、当該コンテナ支持搬送体14a/14bに支持されていたコンテナCy/Cxがコンテナ送り出し用傾斜コンベヤ13aに支持されていることになるので、係る状態でコンテナ送り出し用傾斜コンベヤ13a及び搬出用コンベヤユニット13を稼働させることにより、コンテナ支持搬送体14a/14bに支持されていたコンテナCy/Cxが搬出用コンベヤユニット13上へ搬出されることになる。 At the end of the carry-in conveyor unit 12 and the carry-out conveyor unit 13 on the elevating and moving means 14A / 14B side, the container receiving inclined conveyor 12a is inclined downward at the same angle as the container supporting conveyor 14a / 14b. And the inclined conveyor 13a for feeding out the container are continuously provided. These two inclined conveyors 12a and 13a have a width capable of relatively moving up and down between the pair of support units 14f and 14g in the Y direction in the container support conveyor 14a / 14b, and are empty container support conveyors 14a / 14b. Is stopped at a slightly lower level than the container receiving inclined conveyor 12a, and the container Cy / Cx is carried out from the carrying-in conveyor unit 12 onto the container receiving inclined conveyor 12a, whereby the container Cy / Cx is carried out. / Cx is fed into the container support conveyor 14a / 14b. When the container support conveyor 14a / 14b supporting the container Cy / Cx to be carried out is stopped at a slightly lower level than the container delivery inclined conveyor 13a, the container support conveyor 14a Since the container Cy / Cx supported by / 14b is supported by the container feeding inclined conveyor 13a, the container can be operated by operating the container sending inclined conveyor 13a and the unloading conveyor unit 13 in such a state. The container Cy / Cx supported by the support transporters 14a / 14b will be carried out onto the carry-out conveyor unit 13.

上記構成の昇降移載手段14A/14Bは、その3つのコンテナ支持搬送体14a/14bの平行回転径路中に、支持するコンテナCy/Cxを荷移載作業空間9内のコンテナ受け入れ場7/8に位置させる停止位置と、両傾斜コンベヤ12a,13aに対する各停止位置の合計3つの停止位置が120度間隔で設定されているので、回転軸14cを所要時間間隔で120度ごと回転させることにより、搬入用コンベヤユニット12から送り出される傾斜姿勢のコンテナCy/Cxを受け取って、その傾斜姿勢のままで荷移載作業空間9内のコンテナ受け入れ場7/8に送り込み、この荷移載作業空間9内の傾斜したコンテナCy/Cxに対する荷の吊上げ降ろし作業を行い、当該作業の済んだコンテナCy/Cxを傾斜姿勢のままで搬出用コンベヤユニット13に送り込むことが出来る。 The elevating transfer means 14A / 14B having the above configuration supports the container Cy / Cx in the parallel rotation path of the three container support carriers 14a / 14b, and the container receiving space 7/8 in the load transfer work space 9. Since a total of three stop positions, that is, the stop position to be positioned at the position and the stop position for each of the inclined conveyors 12a and 13a, are set at intervals of 120 degrees, by rotating the rotating shaft 14c at intervals of 120 degrees, the rotation shaft 14c can be rotated at intervals of 120 degrees. The container Cy / Cx in the inclined posture sent out from the carry-in conveyor unit 12 is received and sent to the container receiving place 7/8 in the load transfer work space 9 in the inclined posture, and in the load transfer work space 9. The load can be lifted and lowered with respect to the inclined container Cy / Cx, and the container Cy / Cx for which the work has been completed can be sent to the carry-out conveyor unit 13 in the inclined posture.

尚、荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8に対するコンテナCy,Cxの搬入搬出のための手段を簡単に説明したが、この荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8に対するコンテナCy,Cxの搬入搬出のための手段は如何なる構成のものであっても良い。場合によっては、荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8に対するコンテナCy,Cxの搬入搬出を手作業で行うことも可能である。 In addition, although the means for loading and unloading the containers Cy and Cx with respect to the container receiving place 7 to be carried out and the container receiving place 8 to be carried in is briefly explained, the container receiving place 7 to be carried out and the loading / unloading are briefly described. The means for loading and unloading the containers Cy and Cx to the target container receiving area 8 may have any configuration. In some cases, it is also possible to manually carry in and out the containers Cy and Cx to the container receiving place 7 to be carried out and the container receiving place 8 to be carried in.

荷搬出搬入ユニット1は、Y方向と平行でX方向一対の固定レール部材15,16、X方向と平行でY方向一対の可動レール部材17,18、これら各可動レール部材17,18のそれぞれに支持されたX方向一対の可動体19,20及び21,22、及びこれら合計4つの可動体19〜22のそれぞれにZ方向昇降自在に支持されたピッキングヘッド23〜26から構成されている。更に詳述すると、X方向一対の固定レール部材15,16の上側には、Y方向2つの可動支持台15a,15b及び16a,16bがそれぞれ固定レール部材15,16のY方向両端部間で往復移動自在に支持されている。Y方向一対の可動レール部材17,18は、そのX方向の両端が可動支持台15a,15b及び16a,16b上に固定支持されている。又、可動体19,20及び21,22は、可動レール部材17,18の互いに対面する側部に、これら各可動レール部材17,18のX方向両端部間でX方向に往復移動自在に支持されている。これら可動体19〜22には、Z方向(垂直上下方向)に平行な昇降用レール部材19a〜22aの下端近傍部が固着され、これら各昇降用レール部材19a〜22aには、そのZ方向の両端部間で昇降自在に支持された昇降支持台19b〜22bが設けられ、これら各昇降支持台19b〜22bに、下端に前記ピッキングヘッド23〜26を備えたZ方向に平行な昇降ロッド23a〜26aの上端部が固定支持されている。前記ピッキングヘッド23〜26は、負圧により荷の上面に対して吸着させることが出来るものや、荷の上面に磁性板が添着されている荷や磁性板から成形されたボックスタイプの荷に対しては、通電により磁気吸着するタイプのものが利用出来る。勿論、荷の上面に被把持部を設けておき、ピッキングヘッドには、前記被把持部を把持及び解放自在な把持具を備えたものも利用可能である。 The loading / unloading unit 1 is attached to a pair of fixed rail members 15 and 16 in the X direction parallel to the Y direction, a pair of movable rail members 17 and 18 in the Y direction parallel to the X direction, and each of these movable rail members 17 and 18. It is composed of a pair of movable bodies 19 and 20 and 21 and 22 in the X direction supported, and picking heads 23 to 26 supported so as to be able to move up and down in the Z direction to each of the four movable bodies 19 to 22 in total. More specifically, on the upper side of the pair of fixed rail members 15 and 16 in the X direction, two movable supports 15a, 15b and 16a, 16b in the Y direction reciprocate between both ends of the fixed rail members 15 and 16 in the Y direction, respectively. It is supported so that it can be moved. Both ends of the pair of movable rail members 17 and 18 in the Y direction in the X direction are fixedly supported on the movable support bases 15a and 15b and 16a and 16b. Further, the movable bodies 19, 20 and 21 and 22 are supported on the side portions of the movable rail members 17 and 18 facing each other so as to be reciprocally movable in the X direction between both ends of the movable rail members 17 and 18 in the X direction. Has been done. The elevating rail members 19a to 22a parallel to the Z direction (vertical vertical direction) are fixed to the movable bodies 19 to 22 near the lower ends, and the elevating rail members 19a to 22a are fixed to the elevating rail members 19a to 22a in the Z direction. Elevating support bases 19b to 22b that are vertically supported between both ends are provided, and each of these elevating support bases 19b to 22b is provided with the picking heads 23 to 26 at the lower ends and is parallel to the Z direction. The upper end of 26a is fixedly supported. The picking heads 23 to 26 are for a load that can be attracted to the upper surface of the load by negative pressure, a load in which a magnetic plate is attached to the upper surface of the load, or a box-type load formed from the magnetic plate. As a result, a type that magnetically attracts by energization can be used. Of course, it is also possible to use a picking head provided with a gripping tool capable of gripping and releasing the gripped portion by providing a gripped portion on the upper surface of the load.

以上のように構成された荷搬出搬入ユニット1は、図1に示すように、Y方向に平行な固定レール部材15,16が、側面視で荷移載作業空間9内に昇降移載手段14A,14Bのコンテナ支持搬送体14a,14bによって送り込まれたコンテナCy/Cxの傾斜角度と等しい角度で傾斜するように、全体がY方向に関して傾斜する状態で架台2上の補助架台2aに据え付けられている。この補助架台2aは、固定レール部材15,16の長さ方向両端部を支持する4本の傾斜支柱6aと、Y方向前後一対の傾斜支柱6aどうしを連結するX方向一対のY方向連結部材6bと、固定レール部材15,16の傾斜上端部を支持しているX方向一対の傾斜支柱6aの上端部どうしを連結するX方向連結部材6cから構成されている。 In the loading / unloading unit 1 configured as described above, as shown in FIG. 1, the fixed rail members 15 and 16 parallel to the Y direction are moved up / down and transferred into the loading / unloading work space 9 in a side view. , 14B, installed on the auxiliary pedestal 2a on the gantry 2 in a state of being inclined with respect to the Y direction so as to be inclined at an angle equal to the inclination angle of the containers Cy / Cx sent by the container support carriers 14a and 14b. There is. The auxiliary pedestal 2a is a pair of X-direction connecting members 6b that connect four inclined columns 6a that support both ends of the fixed rail members 15 and 16 in the length direction and a pair of inclined columns 6a in the front-rear direction in the Y direction. It is composed of an X-direction connecting member 6c that connects the upper ends of a pair of inclined columns 6a in the X direction that support the inclined upper ends of the fixed rail members 15 and 16.

図3などに示されるように、昇降支持台19b〜22b(昇降ロッド23a〜26a)は、同一可動レール部材17/18に支持されている昇降用レール部材19a,20a/21a,22aのX方向に対面する側部に配置されている。又、図4に示すように、可動レール部材17に支持されているX方向2つの可動体19,20と可動レール部材18に支持されているX方向2つの可動体21,22は、当該可動レール部材17/18のX方向両端部で昇降支持台19b,20b/21b,22b(昇降ロッド23a,24a/25a,26a)がX方向に隣接する状態が移動の行程端となるように、それぞれX方向移動範囲Wx内で可動レール部材17/18に沿って往復移動可能である。 As shown in FIG. 3 and the like, the elevating support bases 19b to 22b (elevating rods 23a to 26a) are the elevating rail members 19a, 20a / 21a, 22a supported by the same movable rail member 17/18 in the X direction. It is located on the side facing the. Further, as shown in FIG. 4, the two movable bodies 19 and 20 in the X direction supported by the movable rail member 17 and the two movable bodies 21 and 22 in the X direction supported by the movable rail member 18 are movable. The rail members 17/18 are adjacent to the elevating supports 19b, 20b / 21b, 22b (elevating rods 23a, 24a / 25a, 26a) in the X direction at both ends in the X direction so that the movement stroke ends, respectively. It can reciprocate along the movable rail member 17/18 within the movement range Wx in the X direction.

図4に示すように、平面視において前記荷移載作業空間9のY方向前側には、可動レール部材17のみを待機させる待機位置Sp1を備えた狭幅待機エリアSa1が設けられ、図3に示すように、平面視において前記荷移載作業空間9のY方向後ろ側には、2つの可動レール部材17,18をY方向に隣接する状態で待機させることが出来るY方向2つの待機位置Sp2,Sp3を備えた広幅待機エリアSa2が設けられている。従って、図5に示すように、可動レール部材17は、狭幅待機エリアSa1内の待機位置Sp1と、広幅待機エリアSa2内の荷移載作業空間9に隣接する側の待機位置Sp2との間のY方向移動範囲Wy内をY方向に往復移動可能であり、可動レール部材18は、図5に示すように、狭幅待機エリアSa1内の待機位置Sp1に位置する可動レール部材17に対してY方向後ろ側に隣接する行程限位置p4と、広幅待機エリアSa2内の荷移載作業空間9から離れた側の待機位置Sp3との間のY方向移動範囲Wy内をY方向に往復移動可能である。 As shown in FIG. 4, a narrow standby area Sa1 having a standby position Sp1 for waiting only the movable rail member 17 is provided on the front side of the load transfer work space 9 in the Y direction in a plan view, and FIG. As shown, two movable rail members 17 and 18 can stand by in a state of being adjacent to each other in the Y direction on the rear side of the load transfer work space 9 in the Y direction in a plan view. , Sp3 is provided in a wide standby area Sa2. Therefore, as shown in FIG. 5, the movable rail member 17 is located between the standby position Sp1 in the narrow standby area Sa1 and the standby position Sp2 on the side adjacent to the load transfer work space 9 in the wide standby area Sa2. The movable rail member 18 can reciprocate in the Y direction within the Y-direction movement range Wy, and the movable rail member 18 is relative to the movable rail member 17 located at the standby position Sp1 in the narrow standby area Sa1 as shown in FIG. It is possible to reciprocate in the Y direction within the Y direction movement range Wy between the stroke limit position p4 adjacent to the rear side in the Y direction and the standby position Sp3 on the side away from the load transfer work space 9 in the wide standby area Sa2. Is.

固定レール部材15,16に対して可動支持台15a,15b及び16a,16bをY方向に往復移動させる駆動手段、可動レール部材17,18に対して可動体19,20及び21,22をX方向に往復移動させる駆動手段、及び昇降用レール部材19a〜22aに対して昇降支持台19b〜22bを昇降駆動させる駆動手段については、具体構造を示していないが、何れも従来周知の駆動手段が利用出来る。例えば可動支持台15a,15b及び16a,16bや可動体19,20及び21,22を往復移動させる駆動手段としては、固定レール部材15,16(可動レール部材17,18)内の略全長に及ぶ長さの固定スクリューシャフトをY方向(X方向)と平行に架設し、可動支持台15a,15b及び16a,16b(可動体19,20及び21,22)の各々には、前記固定スクリューシャフトに螺嵌する雌ネジ体を自転のみ可能に支承すると共に当該雌ネジ体を正逆回転駆動するモーターを搭載し、この各可動支持台15a〜16b(可動体19〜22)が備える雌ネジ体を各々前記モーターにより正逆回転駆動することにより、昇降支持台19b〜22b(昇降ロッド23a〜26a)と共にピッキングヘッド23〜26を前記X方向移動範囲Wx内及びY方向移動範囲Wy内で自在に移動させることが出来る。 A driving means for reciprocating the movable support bases 15a, 15b and 16a, 16b with respect to the fixed rail members 15 and 16, and moving bodies 19, 20 and 21 and 22 with respect to the movable rail members 17 and 18 in the X direction. Although no specific structure is shown for the drive means for reciprocating the elevating support and the elevating support bases 19b to 22b with respect to the elevating rail members 19a to 22a, conventionally known drive means are used. You can. For example, the driving means for reciprocating the movable supports 15a, 15b and 16a, 16b and the movable bodies 19, 20 and 21 and 22 extends to substantially the entire length of the fixed rail members 15 and 16 (movable rail members 17 and 18). A fixed screw shaft of length is erected in parallel with the Y direction (X direction), and each of the movable supports 15a, 15b and 16a, 16b (movable bodies 19, 20 and 21, 22) is attached to the fixed screw shaft. A female screw body to be screwed is supported only by rotation, and a motor for driving the female screw body in forward and reverse rotation is mounted, and the female screw bodies provided in each of the movable support bases 15a to 16b (movable bodies 19 to 22) are provided. The picking heads 23 to 26 can be freely moved within the X-direction movement range Wx and the Y-direction movement range Wy together with the elevating support bases 19b to 22b (elevating rods 23a to 26a) by being driven by the motors in the forward and reverse rotations, respectively. Can be made to.

又、昇降用レール部材19a〜22aに対して昇降支持台19b〜22bを昇降駆動させる駆動手段としては、各昇降用レール部材19a〜22aに対して1つの昇降支持台19b〜22bを昇降駆動させれば良いので、例えば各昇降用レール部材19a〜22a内にその略全長に及ぶ長さの自転可能なスクリューシャフトをZ方向に沿って支承すると共に、例えば各昇降用レール部材19a〜22aの上端に前記スクリューシャフトを正逆回転駆動するモーターを取り付け、各昇降支持台19b〜22bには、前記スクリューシャフトに螺嵌する固定の雌ネジ体を取り付けて構成することが出来る。この構成によれば、前記モーターによりスクリューシャフトを正逆回転駆動することにより、各昇降支持台19b〜22bを自在に昇降移動させることが出来る。 Further, as a driving means for driving the elevating support bases 19b to 22b up and down with respect to the elevating rail members 19a to 22a, one elevating support base 19b to 22b is driven up and down with respect to the elevating rail members 19a to 22a. Therefore, for example, a rotatable screw shaft having a length substantially the entire length thereof is supported in each of the elevating rail members 19a to 22a along the Z direction, and for example, the upper ends of the elevating rail members 19a to 22a are supported. A motor for driving the screw shaft in forward and reverse rotation is attached to each of the elevating support bases 19b to 22b, and a fixed female screw body screwed into the screw shaft can be attached to each of the elevating supports 19b to 22b. According to this configuration, the lifting supports 19b to 22b can be freely moved up and down by driving the screw shaft to rotate in the forward and reverse directions by the motor.

更に、図1〜図3に示すように、前記荷移載作業空間9のY方向前側の床面側、換言すれば荷搬出搬入ユニット1の傾斜下端部の下方の床面側には、荷移載作業空間9のX方向の全巾をカバー出来る巾の作業者の荷移載作業エリア27が設けられている。又、前記荷移載作業空間9の上方には、荷搬出対象のコンテナ受け入れ場7の上方一定高さと荷搬入対象のコンテナ受け入れ場8の上方一定高さに、荷搬出対象のコンテナ受け入れ場7に位置する荷搬出対象のコンテナCyの内部の荷の位置情報などを画像から読み取る撮像装置(カメラ)28と、荷搬入対象のコンテナ受け入れ場8に位置する荷搬入対象のコンテナCxの内部の荷載置可能なエリアなどを画像から読み取る撮像装置(カメラ)29とが配設されている。これら撮像装置28,29は、補助架台2aのX方向一対のY方向連結部材2cにY方向両側の脚部が支持された門形フレーム30の上端水平部に取り付けられる。 Further, as shown in FIGS. 1 to 3, a load is placed on the floor surface side of the load transfer work space 9 on the front side in the Y direction, in other words, on the floor surface side below the inclined lower end portion of the load loading / unloading unit 1. A load transfer work area 27 for workers having a width capable of covering the entire width of the transfer work space 9 in the X direction is provided. Further, above the load transfer work space 9, a constant height above the container receiving area 7 to be loaded and a constant height above the container receiving area 8 to be loaded in, and a container receiving area 7 to be loaded out. An image pickup device (camera) 28 that reads the position information of the load inside the container Cy to be carried out from the image, and loading inside the container Cx to be carried in located at the container receiving place 8 to be carried in. An image pickup device (camera) 29 that reads an area or the like that can be placed from an image is arranged. These image pickup devices 28 and 29 are attached to the upper end horizontal portion of the portal frame 30 in which the legs on both sides in the Y direction are supported by the pair of Y direction connecting members 2c in the X direction of the auxiliary frame 2a.

以下、以上のように構成された移載装置の使用方法について説明すると、この移載装置は、荷搬出搬入ユニット1を稼働させる自動運転と、荷搬出搬入ユニット1を使用しない手作業とが可能なものである。何れの場合も荷搬出対象のコンテナCyは、搬入搬出用コンベヤ10の搬入用コンベヤユニット12と昇降移載手段14Aのコンテナ支持搬送体14aにより荷搬出対象のコンテナ受け入れ場7に傾斜姿勢で送り込まれる。又、荷搬入対象のコンテナCxは、搬入搬出用コンベヤ11の搬入用コンベヤユニット12と昇降移載手段14Bのコンテナ支持搬送体14bにより荷搬入対象のコンテナ受け入れ場8に傾斜姿勢で送り込まれる。而して自動運転の場合は、図4に実線で示すように荷搬出搬入ユニット1の4つのピッキングヘッド23〜26は、荷搬出対象のコンテナ受け入れ場7に送り込まれた荷搬出対象のコンテナCyの平面視における四隅外側に隣り合う位置で且つ上昇限高さで待機している。即ち、可動レール部材17は、狭幅待機エリアSa1内の待機位置Sp1に位置すると共に、可動レール部材18は、広幅待機エリアSa2内の待機位置Sp2に位置し、可動レール部材17,18の可動体19,20及び21,22は、荷搬出対象のコンテナ受け入れ場7に搬入された荷搬出対象のコンテナCyの平面視で四隅外側に隣り合う位置にあって、それぞれが備える昇降ロッド23a〜26aは、昇降用レール部材19a〜22aの上昇限高さで待機している。 Hereinafter, how to use the transfer device configured as described above will be described. This transfer device can perform automatic operation for operating the load / unload unit 1 and manual operation without using the load / unload unit 1. It is a thing. In either case, the container Cy to be loaded and unloaded is sent to the container receiving area 7 to be loaded and unloaded in an inclined posture by the loading conveyor unit 12 of the loading and unloading conveyor 10 and the container support carrier 14a of the elevating and transferring means 14A. .. Further, the container Cx to be loaded is fed to the container receiving area 8 to be loaded in an inclined posture by the loading conveyor unit 12 of the loading / unloading conveyor 11 and the container support carrier 14b of the elevating / moving transfer means 14B. Therefore, in the case of automatic operation, as shown by the solid line in FIG. 4, the four picking heads 23 to 26 of the loading / unloading unit 1 are the container Cy of the loading / unloading target sent to the container receiving area 7 to be loaded / unloaded. It stands by at a position adjacent to the outside of the four corners in the plan view of the above and at the ascending limit height. That is, the movable rail member 17 is located at the standby position Sp1 in the narrow standby area Sa1, and the movable rail member 18 is located at the standby position Sp2 in the wide standby area Sa2, and the movable rail members 17 and 18 are movable. The bodies 19, 20 and 21 and 22 are located adjacent to the outside of the four corners in the plan view of the container Cy to be unloaded, which has been carried into the container receiving area 7 to be unloaded, and the elevating rods 23a to 26a provided therein. Stands by at the ascending limit height of the elevating rail members 19a to 22a.

荷搬出対象のコンテナ受け入れ場7に搬入された荷搬出対象のコンテナCy内には、例えば図6Aに示すように、複数の小サイズ荷Bsが収納されているとし、荷搬入対象のコンテナ受け入れ場8に搬入された荷搬入対象のコンテナCxには、当該小サイズ荷Bsを4つ移載しなければならない場合、図6Aに示すように荷搬出対象のコンテナCyの四隅外側で且つ上昇限位置で待機している4つのピッキングヘッド23〜26を、図6Bに示すように、可動レール部材17,18のY方向の移動と、各可動レール部材17,18上の可動体19,20及び21,22のX方向の移動を組み合わせて、搬出対象の4つの小サイズ荷Bsの真上位置に移動させ、続いて昇降用レール部材19a〜22aに対して昇降支持台19b〜22b(昇降ロッド23a〜26a)を下降させて、4つのピッキングヘッド23〜26を搬出対象の4つの小サイズ荷Bsの上面に当接吸着させる。勿論、ピッキングヘッド23〜26が負圧吸着タイプか磁気吸着タイプのものを仮定してのことであるが、取り扱う荷の上部に被把持部が設けられ、ピッキングヘッド23〜26がその被把持部を把持する把持具を備えた把持タイプのものであれば、各ピッキングヘッド23〜26の把持具により搬出対象の4つの小サイズ荷Bsの上部の被把持部を把持させることになる。上記の動作は、荷搬出対象のコンテナ受け入れ場7の真上に位置する撮像装置28が取得した画像に基づいて自動的に行わせることが出来る。 As shown in FIG. 6A, for example, it is assumed that a plurality of small-sized cargo Bs are stored in the container Cy to be carried in to the container receiving place 7 to be carried in, and the container receiving place to be carried in. When four small-sized cargo Bs must be transferred to the container Cx to be loaded into the container Cx to be loaded into 8, as shown in FIG. 6A, the outer four corners of the container Cy to be loaded and the ascending limit position As shown in FIG. 6B, the four picking heads 23 to 26 waiting at the above are moved in the Y direction of the movable rail members 17 and 18, and the movable bodies 19, 20 and 21 on the movable rail members 17 and 18 are moved. , 22 are combined to move in the X direction to move to a position directly above the four small-sized loads Bs to be carried out, and then the elevating support bases 19b to 22b (elevating rod 23a) with respect to the elevating rail members 19a to 22a. ~ 26a) is lowered so that the four picking heads 23 to 26 are brought into contact with and attracted to the upper surfaces of the four small size loads Bs to be carried out. Of course, it is assumed that the picking heads 23 to 26 are of the negative pressure suction type or the magnetic suction type, but a gripped portion is provided on the upper part of the load to be handled, and the picking heads 23 to 26 are the gripped portion. If it is a gripping type equipped with a gripping tool for gripping the above, the gripping tools of the picking heads 23 to 26 will grip the gripped portion on the upper part of the four small-sized loads Bs to be carried out. The above operation can be automatically performed based on the image acquired by the image pickup device 28 located directly above the container receiving place 7 to be unloaded.

各ピッキングヘッド23〜26が荷搬出対象のコンテナCy内の所定位置にある搬出対象の4つの小サイズ荷Bsを吊り上げ可能な状態になれば、各ピッキングヘッド23〜26を搬出対象の小サイズ荷Bsと共に上昇限高さまで吊り上げる。具体的には、昇降用レール部材19a〜22aに対して昇降支持台19b〜22b(昇降ロッド23a〜26a)を上昇限高さまで上昇させる。この後、吊り上げた小サイズ荷Bsを荷搬入対象のコンテナ受け入れ場8に搬入されている荷搬入対象のコンテナCx内の所定位置(例えば図6Bに示す位置)に移載するのであるが、具体的には、図6Cに示すように、可動レール部材17,18のY方向の移動と、各可動レール部材17,18上での可動体19,20及び21,22のX方向の移動とを組み合わせて、吊り上げた小サイズ荷Bsを荷搬入対象のコンテナCx内の所定位置の真上迄移動させ、続いて各昇降用レール部材19a〜22aに対し昇降ロッド23a〜26aを下降させて、ピッキングヘッド23〜26が吊上げていた各小サイズ荷Bsを荷搬入対象のコンテナCx内の所定位置に降ろすことが出来る(図6D参照)。荷搬入対象のコンテナCx内への小サイズ荷Bsの降ろし場所の選定や、降ろし終わったことの確認などは、荷搬入対象のコンテナ受け入れ場8の真上に位置する撮像装置29が取得した画像に基づいて自動的に行わせることが出来る。 When the picking heads 23 to 26 are in a state where the four small size loads Bs to be carried out at predetermined positions in the container Cy to be carried out can be lifted, the picking heads 23 to 26 can be lifted from the small size loads to be carried out. Lift up to the ascending limit height with Bs. Specifically, the elevating support bases 19b to 22b (elevating rods 23a to 26a) are raised to the ascending limit height with respect to the elevating rail members 19a to 22a. After that, the lifted small-sized cargo Bs is transferred to a predetermined position (for example, the position shown in FIG. 6B) in the container Cx to be loaded, which is being carried into the container receiving place 8 to be loaded. Specifically, as shown in FIG. 6C, the movement of the movable rail members 17 and 18 in the Y direction and the movement of the movable bodies 19, 20 and 21 and 22 on the movable rail members 17 and 18 in the X direction are performed. In combination, the lifted small-sized load Bs is moved to just above a predetermined position in the container Cx to be loaded, and then the lifting rods 23a to 26a are lowered with respect to the lifting rail members 19a to 22a for picking. Each small-sized load Bs lifted by the heads 23 to 26 can be lowered to a predetermined position in the container Cx to be loaded (see FIG. 6D). The image acquired by the imaging device 29 located directly above the container receiving area 8 to be loaded, such as the selection of the unloading place of the small-sized load Bs into the container Cx to be loaded and the confirmation that the unloading has been completed, etc. It can be done automatically based on.

荷搬出対象のコンテナCy内から吊り上げられる小サイズ荷Bsの全体が当該荷搬出対象のコンテナCy内から上方に移動したならば、その時点で荷搬出対象のコンテナCyを荷搬出対象のコンテナ受け入れ場7から搬出させることが出来る。具体的には、荷搬出対象のコンテナCyを支持している昇降移載手段14Aのコンテナ支持搬送体14aを下降させて搬出用コンベヤユニット13に接続させた後、コンテナ支持搬送体14a上から搬出用コンベヤユニット13上へ荷搬出対象のコンテナCyを搬出させることになる。このことによって、荷搬入対象のコンテナCxへの小サイズ荷Bsの移載完了を待たないで、次の荷搬出対象のコンテナCyを荷搬出対象のコンテナ受け入れ場7に搬入する作業を直ちに開始出来る。 If the entire small-sized load Bs lifted from the container Cy to be unloaded moves upward from the container Cy to be unloaded, then the container Cy to be unloaded is moved to the container receiving area to be unloaded at that time. It can be carried out from 7. Specifically, after lowering the container support transport body 14a of the elevating transfer means 14A supporting the container Cy to be unloaded and connecting it to the carry-out conveyor unit 13, the container support transport body 14a is carried out. The container Cy to be unloaded is to be unloaded onto the conveyor unit 13. As a result, the work of loading the next container Cy to be unloaded into the container receiving area 7 to be unloaded can be started immediately without waiting for the completion of the transfer of the small-sized cargo Bs to the container Cx to be loaded. ..

一方、上記のように荷搬入対象のコンテナCx内への小サイズ荷Bsの移載が完了すれば、全てのピッキングヘッド23〜26を上昇限高さまで上昇させた後、図6Aに示す待機位置に復帰させる。この場合も、荷搬入対象のコンテナCx内から上昇する昇降ロッド23a〜26a及びピッキングヘッド23〜26が当該荷搬入対象のコンテナCx内から上方に移動したならば、その時点で荷搬入対象のコンテナCxを荷搬入対象のコンテナ受け入れ場8から搬出させることが出来る。具体的には、荷搬入対象のコンテナCxを支持している昇降移載手段14Bのコンテナ支持搬送体14bを下降させて搬出用コンベヤユニット13に接続させた後、コンテナ支持搬送体14b上から搬出用コンベヤユニット13上へ荷搬入対象のコンテナCxを搬出させることになる。このことによって、ピッキングヘッド23〜26が図6Aに示す待機位置に復帰するのを待たないで、次の荷搬入対象のコンテナCxを荷搬入対象のコンテナ受け入れ場8に搬入する作業を直ちに開始出来る。 On the other hand, when the transfer of the small-sized load Bs into the container Cx to be loaded is completed as described above, after raising all the picking heads 23 to 26 to the ascending limit height, the standby position shown in FIG. 6A is shown. Return to. In this case as well, if the lifting rods 23a to 26a and the picking heads 23 to 26 that rise from the container Cx to be loaded move upward from the container Cx to be loaded, the container to be loaded at that time. Cx can be carried out from the container receiving place 8 to be carried in. Specifically, after lowering the container support transport body 14b of the elevating transfer means 14B that supports the container Cx to be loaded and connecting it to the carry-out conveyor unit 13, the container support transport body 14b is carried out. The container Cx to be loaded is to be carried out onto the conveyor unit 13. As a result, the work of loading the next container Cx to be loaded into the container receiving area 8 to be loaded can be started immediately without waiting for the picking heads 23 to 26 to return to the standby position shown in FIG. 6A. ..

上記の小サイズ荷Bsの移載作業に際して、全てのピッキングヘッド23〜26で4つの小サイズ荷Bsを同時に移載するように説明したが、これは各ピッキングヘッド23〜26の各々が小サイズ荷Bsの吊上げ降ろしが可能であり且つ同時に4つの小サイズ荷Bsの移載が行える状況にあるからであって、1回の移載作業に際して、小サイズ荷Bsは1つ〜4つの範囲内で移載作業を行うことが出来る。移載作業対象の小サイズ荷Bsの個数が3つ以下であれば、ピッキングヘッド23〜26の内、1つ〜3つのピッキングヘッドを使用しないことになるが、可動体19〜22の内、使用しないことになるピッキングヘッドを備えた可動体が他のピッキングヘッドのX−Y方向の移動に邪魔にならないように、例えば図6Aに示す待機位置がにあるピッキングヘッド23〜26の内、荷搬入対象のコンテナ受け入れ場8にある荷搬入対象のコンテナCxに近い位置にあるピッキングヘッドから使用するように選定することが出来る。 In the above-mentioned transfer work of the small size load Bs, it was explained that all the picking heads 23 to 26 transfer the four small size load Bs at the same time, but this is because each of the picking heads 23 to 26 has a small size. This is because the load Bs can be lifted and lowered and four small size loads Bs can be transferred at the same time, and the small size loads Bs are within the range of 1 to 4 in one transfer operation. You can perform the transfer work at. If the number of small-sized load Bs to be transferred is three or less, one to three picking heads among the picking heads 23 to 26 will not be used, but among the movable bodies 19 to 22, To prevent a movable body having a picking head that will not be used from interfering with the movement of other picking heads in the XY directions, for example, among the picking heads 23 to 26 having the standby position shown in FIG. 6A, the load is loaded. It can be selected to be used from the picking head located near the container Cx to be carried in at the container receiving place 8 to be carried in.

勿論、取り扱う荷のサイズが、ピッキングヘッド23〜26の内、Y方向に隣り合うことが出来る2つのピッキングヘッド23,25/24,26によって吊上げることが出来るY方向に長い縦長中サイズ荷や、X方向に隣り合うことが出来る2つのピッキングヘッド23,24/25,26によって吊上げることが出来るX方向に長い横長中サイズ荷なども、2つのピッキングヘッドを使用して1つ又は2つを取り扱うことも出来る。更に、4つ全てのピッキングヘッド23〜26で吊上げなければならない大サイズ荷の取り扱いも可能である。図7A〜図7Dは、4つ全てのピッキングヘッド23〜26で1つの大サイズ荷Bbを移載するときの状況を説明している。手順は図6に基づいて説明した小サイズ荷Bsの移載作業と基本的に同一であって、違いは常に4つ全てのピッキングヘッド23〜26で1つの大サイズ荷Bbの吊り上げとX−Y方向の搬送、及び降ろしが行われる点である。この場合、4つのピッキングヘッド23〜26は、1つの大サイズ荷Bbの上面の四隅近傍位置を吊り上げるように位置させるのが望ましい。 Of course, the size of the load to be handled is a vertically long medium size load that is long in the Y direction and can be lifted by two picking heads 23, 25/24, 26 that can be adjacent to each other in the Y direction among the picking heads 23 to 26. , Two picking heads 23, 24/25, 26 that can be adjacent in the X direction, one or two horizontally long medium-sized loads that can be lifted by the X direction, using two picking heads Can also be handled. Furthermore, it is possible to handle a large-sized load that must be lifted by all four picking heads 23 to 26. 7A to 7D describe a situation when one large size load Bb is transferred by all four picking heads 23 to 26. The procedure is basically the same as the transfer work of the small size load Bs described based on FIG. 6, and the difference is always that all four picking heads 23 to 26 lift one large size load Bb and X-. This is the point where transportation and unloading in the Y direction are performed. In this case, it is desirable that the four picking heads 23 to 26 are positioned so as to lift the positions near the four corners of the upper surface of one large-sized load Bb.

以上のように荷搬出搬入ユニット1を作動させて、荷搬出対象のコンテナ受け入れ場7に搬入された荷搬出対象のコンテナCy内の各種サイズの荷を荷搬入対象のコンテナ受け入れ場8に搬入された荷搬入対象のコンテナCxへ移載させることが出来るのであるが、
先に説明したように、荷搬出搬入ユニット1はその全体がY方向に関して一定角度傾斜しており、各コンテナ受け入れ場7,8内に昇降移載手段14A,14Bのコンテナ支持搬送体14a,14bによって搬入されるコンテナCy,Cxも、Y方向に関して荷搬出搬入ユニット1の傾斜角度と同一の傾斜角度で傾斜しており、各可動体19,20及び21,22も上記一定角度で傾斜したX−Y二次元平面上を移動し、ピッキングヘッド23〜26も一定角度で傾斜したX−Y二次元平面に対して垂直なZ方向に昇降することになる。換言すれば、ピッキングヘッド23〜26は、コンテナCy,Cxの傾斜底面と平行に傾斜したX−Y二次元平面上を移動させると共に当該コンテナCy,Cxの傾斜底面に対して垂直に傾斜したZ方向に昇降させることが出来るので、コンテナ受け入れ場7にある荷搬出対象のコンテナCyからの荷の吊上げと、吊り上げた荷をコンテナ受け入れ場8にある荷搬入対象のコンテナCx内へ降ろす作用は、荷搬出搬入ユニット1の全体とコンテナCy,Cxが水平になっている場合と変わりなく行わせることが出来る。
By operating the loading / unloading unit 1 as described above, loads of various sizes in the container Cy to be loaded into the container receiving area 7 to be loaded are carried into the container receiving area 8 to be loaded. It is possible to transfer it to the container Cx to be loaded.
As described above, the entire loading / unloading / loading / unloading unit 1 is inclined at a constant angle with respect to the Y direction, and the container support carriers 14a and 14b of the lifting / moving transfer means 14A and 14B are provided in the container receiving areas 7 and 8. The containers Cy and Cx carried in by the above are also tilted at the same tilt angle as the tilt angle of the loading / unloading unit 1 in the Y direction, and the movable bodies 19, 20 and 21 and 22 are also tilted at the above constant angle X. Moving on the −Y two-dimensional plane, the picking heads 23 to 26 also move up and down in the Z direction perpendicular to the XY two-dimensional plane inclined at a constant angle. In other words, the picking heads 23 to 26 move on the XY two-dimensional plane inclined parallel to the inclined bottom surface of the containers Cy and Cx, and Z inclined perpendicularly to the inclined bottom surface of the containers Cy and Cx. Since it can be raised and lowered in the direction, the action of lifting the load from the container Cy to be unloaded at the container receiving area 7 and unloading the lifted load into the container Cx to be loaded at the container receiving area 8 can be performed. It can be performed in the same way as when the entire loading / unloading unit 1 and the containers Cy and Cx are horizontal.

例えばピッキングヘッド23〜26の故障や、何らかの理由によって手作業で上記の作業を行う必要が生じたときは、図1及び図3に示すように、Y方向2つの可動レール部材17,18を広幅待機エリアSa2内に移動させる。即ち、可動レール部材18は、Y方向後ろ側へ限界位置まで移動させて待機位置Sp3で停止させると共に、可動レール部材17は、Y方向後ろ側へ前記可動レール部材18に隣接する位置まで移動させて待機位置Sp2で停止させる。この広幅待機エリアSa2内で2つの可動レール部材17,18をY方向に隣接する状態で待機させることは、荷搬出搬入ユニット1を利用する一連の移載作業が終了した段階ごとに行わせても良い。 For example, when the picking heads 23 to 26 fail or when it becomes necessary to manually perform the above work for some reason, as shown in FIGS. 1 and 3, the two movable rail members 17 and 18 in the Y direction are widened. Move into the standby area Sa2. That is, the movable rail member 18 is moved to the rear side in the Y direction to the limit position and stopped at the standby position Sp3, and the movable rail member 17 is moved to the rear side in the Y direction to a position adjacent to the movable rail member 18. And stop at the standby position Sp2. The two movable rail members 17 and 18 are made to stand by in the wide standby area Sa2 in a state of being adjacent to each other in the Y direction at each stage when a series of transfer operations using the loading / unloading unit 1 are completed. Is also good.

上記の手作業のための準備が完了すると、荷移載作業空間9の上方とY方向前側が解放され、荷移載作業エリア27の床面上に作業者が立って、可動レール部材17,18やこれらに支持されている昇降用レール部材19a〜22a、昇降ロッド23a〜26a、及びピッキングヘッド23〜26に邪魔されることなく、荷搬出対象のコンテナ受け入れ場7に搬入されたコンテナCy内の各種サイズの荷を荷搬入対象のコンテナ受け入れ場8に搬入されたコンテナCx内へ手作業で移載させることが出来る。この手作業で荷移載作業を行う場合も、撮像装置28,29が取得した画像に基づいて作業内容を管理することが出来る。 When the preparation for the above manual work is completed, the upper part of the load transfer work space 9 and the front side in the Y direction are released, and the worker stands on the floor surface of the load transfer work area 27, and the movable rail member 17, Inside the container Cy carried into the container receiving area 7 to be unloaded without being disturbed by 18 and the lifting rail members 19a to 22a, the lifting rods 23a to 26a, and the picking heads 23 to 26 supported by these. Loads of various sizes can be manually transferred into the container Cx carried into the container receiving area 8 to be carried in. Even when the load transfer work is performed manually, the work content can be managed based on the images acquired by the image pickup devices 28 and 29.

上記実施例では、搬入搬出用コンベヤ11の搬入用コンベヤユニット12と搬出用コンベヤユニット13との間で荷搬出対象のコンテナCy及び荷搬入対象のコンテナCxを、各コンテナ受け入れ場7,8を経由して昇降移載させるための昇降移載手段14A,14Bとして、垂直な回転径路上を一定角度の傾斜姿勢でコンテナCy,Cxを支持することが出来るコンテナ支持搬送体14a,14bを平行回転移動出来るように構成されたものを使用しているが、搬入用コンベヤユニット12の終端から搬出用コンベヤユニット13の始端へ各コンテナ受け入れ場7,8を経由してコンテナCy,Cxを移載させる手段は、如何なる構成のものであっても良い。例えば図8〜図10に示す実施例のコンテナ支持搬送体14a,14bは、上下二層の搬入用コンベヤユニット12と搬出用コンベヤユニット13に接続する上昇限位置と下降限位置との間で平行昇降自在なもので、先の実施例におけるコンテナ支持搬送体14a,14bと同様に、全体が傾斜している荷搬出搬入ユニット1と平行になるようにY方向において一定角度傾斜しており、コンテナ支持搬送体14a,14b上には、搬入用コンベヤユニット12から送り出されるコンテナCy/Cxをこのコンテナ支持搬送体14a,14b上の定位置まで引き込む動作と、前記定位置にあるコンテナCy/Cxを搬出用コンベヤユニット13上へ送り出す動作を、選択的に行える引込み送り出し手段(回転方向切り換え自在なコンベヤやコンテナ押し引き用往復移動体など)を備えたものである。このコンテナ支持搬送体14a,14bは、その平行昇降経路の中間に位置する各コンテナ受け入れ場7/8において停止することにより、支持しているコンテナCy/Cxを各コンテナ受け入れ場7/8に搬入することが出来る。尚、両コンベヤ10,11が備える昇降移載手段14A,14Bは、搬入搬出用コンベヤ10,11が両コンテナ受け入れ場7,8に対して同時にコンテナCy/Cxの搬入搬出を行うものであるときは、それぞれが備えるコンテナ支持搬送体14a,14bを一体化して、両コンテナ受け入れ場7,8の全体(荷移載作業空間9)のX方向の巾とほぼ等しい横巾を有する1つのコンテナ支持搬送体とすることも出来る。 In the above embodiment, the container Cy to be carried out and the container Cx to be carried in are passed between the carry-in conveyor unit 12 and the carry-out conveyor unit 13 of the carry-in / carry-out conveyor 11 via the container receiving areas 7 and 8, respectively. As the elevating and transferring means 14A and 14B for elevating and transferring, the container support conveyors 14a and 14b capable of supporting the containers Cy and Cx in an inclined posture at a constant angle on a vertical rotation path are rotationally moved in parallel. A means for transferring the containers Cy and Cx from the end of the carry-in conveyor unit 12 to the start end of the carry-out conveyor unit 13 via the container receiving areas 7 and 8 though the one is configured so as to be able to do so. May have any configuration. For example, the container-supported transport bodies 14a and 14b of the embodiments shown in FIGS. 8 to 10 are parallel between the ascending limit position and the descending limit position connected to the upper and lower two-layer loading conveyor unit 12 and the unloading conveyor unit 13. It can be raised and lowered, and like the container-supported transport bodies 14a and 14b in the previous embodiment, it is tilted at a certain angle in the Y direction so as to be parallel to the loading / unloading / loading unit 1 which is tilted as a whole. On the support transport bodies 14a and 14b, an operation of pulling the container Cy / Cx sent out from the carry-in conveyor unit 12 to a fixed position on the container support transport bodies 14a and 14b and a container Cy / Cx at the fixed position are performed. It is provided with a pull-in / delivery means (a conveyor whose rotation direction can be switched, a reciprocating moving body for pushing / pulling a container, etc.) that can selectively perform an operation of feeding onto the carry-out conveyor unit 13. The container support carriers 14a and 14b stop at each container receiving place 7/8 located in the middle of the parallel ascending / descending path, so that the supporting container Cy / Cx is carried into each container receiving place 7/8. Can be done. The lifting / moving transfer means 14A and 14B provided on both conveyors 10 and 11 are for carrying in / out of containers Cy / Cx to both container receiving areas 7 and 8 at the same time. Integrates the container support conveyors 14a and 14b provided for each, and has one container support having a width substantially equal to the width in the X direction of the entire container receiving areas 7 and 8 (load transfer work space 9). It can also be a carrier.

上記のようにコンテナ支持搬送体14a,14bによって、荷移載作業空間9に対するコンテナCy,Cxの搬入搬出行程が実行されるとき、コンテナ支持搬送体14a,14bに支持されているコンテナCy,Cxの上側に、人手による作業時の人手や吊り上げ途中又は降ろし途中の荷が入り込んでいたりすると非常に危険であり、荷搬出搬入ユニット1による自動作業時といえども、コンテナCy,Cxの搬入搬出行程が実行されるときにピッキングヘッド23〜26を下端に備えた昇降ロッド23a〜26aなどがコンテナCy,Cxの上側に入り込んでいると、機器の破損を伴う故障を誘発することになる。このような事態が生じないように安全対策を講じる必要があるが、この安全対策の実施例を以下に説明する。 When the container support transport bodies 14a and 14b execute the loading and unloading strokes of the containers Cy and Cx for the load transfer work space 9 as described above, the containers Cy and Cx supported by the container support transport bodies 14a and 14b It is extremely dangerous if there is a manual load during lifting or unloading on the upper side of the container, and even during automatic work by the loading / unloading unit 1, the container Cy and Cx loading / unloading process. If the elevating rods 23a to 26a having the picking heads 23 to 26 at the lower ends enter the upper side of the containers Cy and Cx when the above is executed, a failure accompanied by damage to the equipment will be induced. It is necessary to take safety measures to prevent such a situation from occurring, and an example of this safety measure will be described below.

図1及び図2に示すように、荷移載作業空間9における荷搬出対象のコンテナ受け入れ場7に搬入されている荷搬出対象のコンテナCyと、荷搬入対象のコンテナ受け入れ場8に搬入されている荷搬入対象のコンテナCxの上側を、荷移載作業空間9の一端外側から他端外側へX方向に横断する平面状の障害物検出用光線膜31aを発生させる障害物検出手段31を設けることが出来る。この障害物検出手段31は、発生させる平面状の障害物検出用光線膜31aが、X方向からの側面視において、Y方向に傾斜しているコンテナCy,Cxと平行に傾斜するように取り付けられている。而して障害物検出手段31は、荷移載作業空間9のY方向一端外側に配設した投光器32aと荷移載作業空間9のY方向他端外側に配設した受光器32bから成る光線透過型のものが利用出来るが、投光器32aを投受光器とし、受光器32bに代えて光線反射板を使用する反射型のもので良い。前記投光器(投受光器)32aと受光器32b(光線反射板)は、架台2を構成するX方向両側の側枠5a,5bに取り付けることが出来る。この障害物検出手段31は、昇降移載手段14A,14Bを稼働させる直前から一定時間だけ作動させればよい。而して、障害物検出手段31が作動中に前記障害物検出用光線膜31aと交差する人手などが存在すると、当該障害物検出手段31より障害物検出信号が出力されるので、この障害物検出信号に基づいて昇降移載手段14A,14Bの動作を緊急停止させると共に緊急停止を報知する警報やランプを作動させることが出来る。 As shown in FIGS. 1 and 2, the container Cy to be carried out to the container receiving place 7 to be carried out in the loading work space 9 and the container receiving place 8 to be carried in are carried in. An obstacle detecting means 31 for generating a planar obstacle detecting light film 31a that crosses the upper side of the container Cx to be loaded in the X direction from the outside of one end to the outside of the other end of the loading work space 9 is provided. Can be done. The obstacle detecting means 31 is attached so that the planar obstacle detecting light film 31a to be generated is inclined in parallel with the containers Cy and Cx inclined in the Y direction in the side view from the X direction. ing. Thus, the obstacle detecting means 31 is a light beam composed of a floodlight 32a arranged outside one end in the Y direction of the load transfer work space 9 and a light receiver 32b arranged outside the other end in the Y direction of the load transfer work space 9. A transmissive type can be used, but a reflective type may be used in which the light projector 32a is used as a light emitting and receiving device and a light reflecting plate is used instead of the light receiving device 32b. The floodlight (projector / receiver) 32a and the receiver 32b (light reflector) can be attached to the side frames 5a and 5b on both sides in the X direction constituting the gantry 2. The obstacle detecting means 31 may be operated for a certain period of time immediately before the raising / lowering transfer means 14A and 14B are operated. Therefore, if there is a human or the like that intersects the obstacle detecting light film 31a while the obstacle detecting means 31 is operating, the obstacle detecting means 31 outputs an obstacle detecting signal, so that the obstacle is detected. Based on the detection signal, the operation of the elevating transfer means 14A and 14B can be urgently stopped, and an alarm or a lamp for notifying the urgent stop can be activated.

又、図8に示すように、前記障害物検出用光線膜33aを、荷移載作業空間9における荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8とに搬入されているコンテナCy,Cxの上側を前後Y方向に横断する向きに形成させる障害物検出手段33を使用することも可能である。この場合の投光器(又は投受光器)34aと受光器(又は光線反射板)34bは、架台2を構成する側枠5a,5bのY方向前側のX方向一対の支柱3a間と後ろ側の支柱3b間とに架設されたX方向と平行な支持フレーム35a,35bに振り分けて取り付けることが出来る。図では、荷移載作業空間9のY方向前側に受光器(又は光線反射板)34bを配置したが、前後逆に配置しても良い。しかし、前側の支持フレーム35aとこれに取り付けられる障害物検出用機器(受光器(又は光線反射板)34bや投光器(又は投受光器)34a)は、作業者の手作業空間内に入り込まない高さに取り付けることが必要である。 Further, as shown in FIG. 8, the container in which the obstacle detection light film 33a is carried into the container receiving place 7 to be carried out and the container receiving place 8 to be carried in in the loading work space 9. It is also possible to use the obstacle detecting means 33 that forms the upper side of Cy and Cx in a direction that crosses the front-back Y direction. In this case, the floodlight (or light-emitting receiver) 34a and the receiver (or light-reflecting plate) 34b are located between the pair of columns 3a in the X direction on the front side in the Y direction of the side frames 5a and 5b constituting the gantry 2 and the columns on the rear side. It can be distributed and attached to the support frames 35a and 35b erected between 3b and parallel to the X direction. In the figure, the receiver (or light reflector) 34b is arranged on the front side in the Y direction of the load transfer work space 9, but it may be arranged upside down. However, the support frame 35a on the front side and the obstacle detection device (receiver (or light reflector) 34b or floodlight (or light emitter) 34a) attached to the support frame 35a do not enter the manual work space of the operator. It is necessary to attach it to the wall.

上記の図8に示す障害物検出手段33を使用する場合は、図9に示すように、荷搬出対象のコンテナ受け入れ場7に搬入された荷搬出対象のコンテナCyの上側を監視する障害物検出手段33Aと、荷搬入対象のコンテナ受け入れ場8に搬入された荷搬入対象のコンテナCxの上側を監視する障害物検出手段33Bとに分けて設置することが出来る。この場合、昇降移載手段14A,14Bを含む搬入搬出用コンベヤ10と搬入搬出用コンベヤ11とを各別に作動させることが出来るように構成しておけば、搬入側の昇降移載手段14Aと搬出側の昇降移載手段14Bを任意のタイミングで各別に作動させながら、それぞれの作動時に障害物検出手段33Aと障害物検出手段33Bを働かせ、それぞれの障害物検出用光線膜33a,33bによって荷搬出対象のコンテナCy側の障害物と荷搬入対象のコンテナCx側の障害物とを各別に検出して、常に安全を図ることが出来る。 When the obstacle detection means 33 shown in FIG. 8 is used, as shown in FIG. 9, an obstacle detection that monitors the upper side of the container Cy to be unloaded carried into the container receiving place 7 to be unloaded is monitored. The means 33A and the obstacle detecting means 33B for monitoring the upper side of the container Cx to be carried in to the container receiving place 8 to be carried in can be separately installed. In this case, if the carry-in / carry-out conveyor 10 including the up-and-down transfer means 14A and 14B and the carry-in / carry-out conveyor 11 are configured to be operated separately, the carry-in side up / down transfer means 14A and carry-out are carried out. While operating the up / down transfer means 14B on the side separately at an arbitrary timing, the obstacle detection means 33A and the obstacle detection means 33B are operated at the time of each operation, and the load is carried out by the respective obstacle detection light films 33a and 33b. Obstacles on the target container Cy side and obstacles on the target container Cx side can be detected separately to ensure safety at all times.

尚、図10に示すように、荷移載作業空間9のY方向前側に手作業時に使用出来るテーブル36が架設されているときは、荷移載作業空間9のY方向前側に配設される受光器(又は光線反射板)34b又は投光器(又は投受光器)34aをテーブル36の荷移載作業空間9側の端縁又はその下側に取り付けることが出来る。図では、投受光器34aに対する光線反射板34bがテーブル36の荷移載作業空間9側の端縁に取り付けられている。 As shown in FIG. 10, when a table 36 that can be used for manual work is erected on the front side of the load transfer work space 9 in the Y direction, it is arranged on the front side of the load transfer work space 9 in the Y direction. The light receiver (or light reflector) 34b or the light projector (or light projector) 34a can be attached to the edge of the table 36 on the load transfer work space 9 side or the lower side thereof. In the figure, the light reflector 34b with respect to the light emitting / receiving device 34a is attached to the edge of the table 36 on the load transfer work space 9 side.

更に、図11に示すように、昇降移載手段14A,14Bが備える各コンテナ支持搬送体14a,14bのY方向の後ろ側に、内側をコンテナCy,CxがY方向に通過移動出来る門形支持フレーム37を付設し、この門形支持フレーム37の上端のX方向に沿った水平フレーム部37aに、図8に示した前側の支持フレーム35a(前記テーブル36であっても良い)に取り付けられた投受光器38aに対する光線反射板38bを取り付けて、障害物検出手段33A,33Bを構成することも出来る。この構成によれば、コンテナ支持搬送体14a,14bが荷移載作業空間9内の定位置から昇降を開始するときに前記投受光器38aをONに切り換えて障害物検出を行わせることが出来る。勿論この実施例においても、投光器と受光器との組み合わせから成る障害物検出手段を利用することも可能であるし、図11に示す投受光器38aと光線反射板38bとを互いに逆位置に配設することも可能であるが、図11に示す実施例によれば、運動体であるコンテナ支持搬送体14a,14bと固定位置との間に通電経路を設ける必要が無くなり、簡単容易に障害物検出手段を構成することが出来る。 Further, as shown in FIG. 11, a portal support that allows the containers Cy and Cx to pass and move in the Y direction behind the container support and transport bodies 14a and 14b provided by the elevating transfer means 14A and 14B in the Y direction. A frame 37 was attached, and the portal support frame 37 was attached to the horizontal frame portion 37a along the X direction at the upper end of the portal support frame 37 to the front support frame 35a (which may be the table 36) shown in FIG. Obstacle detecting means 33A and 33B can also be configured by attaching a light reflecting plate 38b to the light emitting / receiving device 38a. According to this configuration, when the container support carriers 14a and 14b start ascending and descending from a fixed position in the load transfer work space 9, the light emitting and receiving receiver 38a can be switched ON to detect obstacles. .. Of course, also in this embodiment, it is possible to use an obstacle detecting means composed of a combination of a projector and a receiver, and the projector 38a and the light reflector 38b shown in FIG. 11 are arranged at opposite positions with each other. Although it is possible to install it, according to the embodiment shown in FIG. 11, it is not necessary to provide an energizing path between the container support and transporting bodies 14a and 14b which are moving bodies and the fixed position, and an obstacle can be easily and easily installed. The detection means can be configured.

尚、障害物検出手段31,33,33A,33Bが投受光器間の障害物検出用光線膜31a,33a,33bを利用するものであるとき、その障害物検出用光線膜31a,33a,33bは、投光器のスリット状の開口から投射される平面状の光線膜の他、適当間隔おきに並列させた多数の投光器から個別に投射される多数の光線の集合体を意味するものである。勿論、障害物検出手段としては、投受光器間の障害物検出用光線膜を利用しない、例えば撮像装置(カメラ)を使用するタイプのものも利用出来る。 When the obstacle detecting means 31, 33, 33A, 33B uses the obstacle detecting light films 31a, 33a, 33b between the light emitting and receiving receivers, the obstacle detecting light films 31a, 33a, 33b. Means an aggregate of a large number of light rays individually projected from a large number of floodlights arranged in parallel at appropriate intervals, in addition to a flat ray film projected from a slit-shaped opening of the floodlight. Of course, as the obstacle detecting means, a type that does not use the light film for detecting obstacles between the light emitting and receiving devices, for example, using an imaging device (camera) can also be used.

本発明の移載装置は、荷搬出対象のコンテナ内の荷を荷搬入対象のコンテナ内に移す作業を、自動装置によって行う自動作業と作業者によって行う手作業とに必要に応じて切り換えて行える移載装置をして活用出来る。 The transfer device of the present invention can switch the work of transferring the load in the container to be carried out into the container to be carried in by switching between the automatic work performed by the automatic device and the manual work performed by the operator as necessary. It can be used as a transfer device.

1 荷搬出搬入ユニット
2 架台
2a 補助架台
5a,5b X方向(左右方向)一対の側枠
7 荷搬出対象のコンテナ受け入れ場
8 荷搬入対象のコンテナ受け入れ場
9 荷移載作業空間
10,11 搬入搬出用コンベヤ
12 搬入用コンベヤユニット
13 搬出用コンベヤユニット
14A,14B 昇降移載手段
14a,14b コンテナ支持搬送体
15,16 固定レール部材
15a〜16b 可動支持台
17,18 Y方向(前後方向)一対の可動レール部材
19〜22 可動体
19a〜22a 昇降用レール部材
19b〜22b 昇降支持台
23〜26 ピッキングヘッド
23a〜26a 昇降ロッド
27 荷移載作業エリア
28,29 撮像装置
31,33,33A,33B 障害物検出手段
31a,33a,33b 障害物検出用光線膜
32a,34a,38a 投光器又は投受光器
32b,34b,38b 受光器又は光線反射板
35a,35b 支持フレーム
36 テーブル
37 門形支持フレーム
Bs 小サイズ荷
Bb 大サイズ荷
Cy 荷搬出対象のコンテナ
Cx 荷搬入対象のコンテナ
Sp1〜Sp3 待機位置
Sa1 狭幅待機エリア
Sa2 広幅待機エリア
Wx X方向移動範囲
Wy Y方向移動範囲

1 Loading / unloading unit 2 Stand 2a Auxiliary stand 5a, 5b X direction (horizontal direction) Pair of side frames 7 Container receiving area for loading / unloading 8 Container receiving area for loading 9 Loading / unloading work space 10, 11 Loading / unloading Conveyor 12 Carry-in conveyor unit 13 Carry-out conveyor unit 14A, 14B Lifting and moving means 14a, 14b Container support carrier 15,16 Fixed rail member 15a to 16b Movable support base 17,18 Y direction (front-back direction) Pair of movable Rail member 19-22 Movable body 19a-22a Lifting rail member 19b-22b Lifting support stand 23-26 Picking head 23a-26a Lifting rod 27 Load transfer work area 28,29 Imaging device 31, 33, 33A, 33B Obstacles Detection means 31a, 33a, 33b Obstacle detection light film 32a, 34a, 38a Floodlight or light projector 32b, 34b, 38b Light receiver or light reflector 35a, 35b Support frame 36 Table 37 Gate-shaped support frame Bs Small size load Bb Large size load Cy Container to be loaded Cx Container to be loaded Sp1 to Sp3 Standby position Sa1 Narrow waiting area Sa2 Wide waiting area Wx X direction Moving range Wy Y direction moving range

Claims (7)

互いに平行な2本の可動レール部材の両端部が、これら可動レール部材の長さ方向であるX方向に対して直交する2本のY方向の固定レール部材によって平行横動自在に支持され、前記2本の可動レール部材のそれぞれに、X方向に往復移動自在に可動体が支持され、各可動体に、荷を吊り上げることが出来るピッキングヘッドが昇降自在に設けられて成る荷搬出搬入ユニットを備えた移載装置において、
前記荷搬出搬入ユニットは、前記固定レール部材の一端側が他端側に対して下がるように全体が傾斜しており、この全体が傾斜した荷搬出搬入ユニットの下側で、平面視における前記ピッキングヘッドの移動可能領域内に、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場がX方向に並列する荷移載作業空間が設けられ、前記荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場は、それぞれに搬入された荷搬出対象のコンテナと荷搬入対象のコンテナが、X方向から見て、全体が傾斜した前記荷搬出搬入ユニットと平行になる向きに傾斜するように構成され、X方向に並列する2つの前記コンテナ受け入れ場に対してコンテナの傾斜下端側の床面上には、作業者の荷移載作業エリアが設定されている、移載装置。
Both ends of the two movable rail members parallel to each other are supported in parallel and laterally by two fixed rail members in the Y direction orthogonal to the X direction, which is the length direction of the movable rail members. Each of the two movable rail members is provided with a load-loading / unloading unit in which a movable body is supported so as to be reciprocally movable in the X direction, and a picking head capable of lifting a load is provided on each movable body so as to be able to move up and down. In the transfer device
The entire loading / unloading unit is inclined so that one end side of the fixed rail member is lowered with respect to the other end side, and the picking head in a plan view is below the totally inclined loading / unloading unit. In the movable area of the above, a cargo transfer work space is provided in which the container receiving area to be unloaded and the container receiving area to be loaded are parallel in the X direction, and the container receiving area to be unloaded and the container receiving area to be loaded are to be loaded. The container receiving area is configured so that the container to be loaded and unloaded and the container to be loaded in are tilted in a direction parallel to the loading and unloading unit, which is tilted as a whole when viewed from the X direction. , A transfer device in which a worker's load transfer work area is set on the floor surface on the lower end side of the inclination of the container with respect to the two container receiving sites parallel to each other in the X direction.
2本の前記可動レール部材の待機エリアが、X方向に並列する2つの前記コンテナ受け入れ場に対してY方向の両外側上方に設定され、この待機エリアの内、前記作業者の荷移載作業エリアに近い側の一方の待機エリアは、2本の前記可動レール部材の内、荷搬出搬入ユニットの傾斜下端側の1つの可動レール部材のみが待機出来る狭幅待機エリアとし、反対側の他方の待機エリアは、2本の前記可動レール部材をY方向に隣接する状態で待機させることが出来る広幅待機エリアとしている、請求項1に記載の移載装置。 The waiting areas of the two movable rail members are set above both outer sides in the Y direction with respect to the two container receiving areas parallel to each other in the X direction. One standby area on the side close to the area is a narrow standby area in which only one movable rail member on the lower end side of the inclination of the loading / unloading unit can stand by among the two movable rail members, and the other on the opposite side. The transfer device according to claim 1, wherein the standby area is a wide standby area in which the two movable rail members can be made to stand by in a state of being adjacent to each other in the Y direction. 前記ピッキングヘッドが昇降自在に設けられた前記可動体は、2本の可動レール部材のそれぞれに2つずつ設けられ、各可動レール部材に設けられた2つの前記可動体は、当該可動レール部材の両端何れ側でも互いに隣接する状態で位置し得るように、各可動レール部材の両端部間で往復移動自在に設けられている、請求項2に記載の移載装置。 The movable body provided with the picking head so as to be able to move up and down is provided with two each of the two movable rail members, and the two movable bodies provided with each movable rail member are of the movable rail member. The transfer device according to claim 2, wherein the transfer device is provided so as to be reciprocally movable between both ends of each movable rail member so that both ends can be positioned adjacent to each other. 前記荷搬出対象のコンテナ受け入れ場に対しコンテナの搬入搬出を行うコンベヤと、前記荷搬入対象のコンテナ受け入れ場に対しコンテナの搬入搬出を行うコンベヤとが設けられ、これら両コンベヤのそれぞれは、上下二層の搬入用コンベヤユニットと搬出用コンベヤユニット、及び昇降移載手段を備え、この昇降移載手段は、前記コンテナ受け入れ場を経由する前記両コンベヤユニット間の昇降径路を移動するコンテナ支持搬送体を備え、このコンテナ支持搬送体が少なくとも前記両コンテナ受け入れ場に位置しているときは、当該コンテナ支持搬送体が傾斜して、支持されているコンテナが前記荷搬出搬入ユニットと平行になる向きに傾斜するように構成されている、請求項1〜3の何れか1項に記載の移載装置。 A conveyor for loading and unloading containers to the container receiving area to be loaded and unloaded and a conveyor for loading and unloading containers to the container receiving area to be loaded and unloaded are provided. It is provided with a layer loading conveyor unit, a loading conveyor unit, and an elevating transfer means, and the elevating transfer means provides a container support conveyor that moves along an elevating path between the two conveyor units via the container receiving area. When the container-supported conveyor is located at least in both container receiving areas, the container-supported conveyor is inclined so that the supported container is parallel to the loading / unloading unit. The transfer device according to any one of claims 1 to 3, which is configured to be used. 前記荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場とに搬入されたコンテナの上側に存在する障害物を検出する障害物検出手段が併設されている、請求項1〜4の何れか1項に記載の移載装置。 Any of claims 1 to 4, wherein an obstacle detecting means for detecting an obstacle existing above the container carried into the container receiving place to be carried out and the container receiving place to be carried in is provided. The transfer device according to item 1. 前記荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場とに搬入されたコンテナの上側に存在する障害物を検出する障害物検出手段が併設され、この障害物検出手段は、投受光器と光線反射板とから構成され、前記光線反射板は、昇降移載手段の前記コンテナ支持搬送体に取り付けられ、前記投受光器は、前記コンテナ支持搬送体が支持搬送するコンテナが前記コンテナ受け入れ場に位置するときに、前記光線反射板に対応する固定位置に設けられている、請求項4に記載の移載装置。 An obstacle detecting means for detecting an obstacle existing above the container carried into the container receiving place to be carried out and the container receiving place to be carried in is provided, and the obstacle detecting means is a light receiving receiver. The light-reflecting plate is attached to the container-supporting and transporting body of the elevating and transferring means, and the light-receiving receiver is a container receiving place where the container supported and transported by the container-supporting and transporting body is used. The transfer device according to claim 4, wherein the transfer device is provided at a fixed position corresponding to the light reflector when it is located at. 前記障害物検出手段は、前記荷搬出対象のコンテナ受け入れ場に搬入されたコンテナの上側に存在する障害物を検出する障害物検出手段と、荷搬入対象のコンテナ受け入れ場に搬入されたコンテナの上側に存在する障害物を検出する障害物検出手段の2つに分けられている、請求項5又は6に記載の移載装置。

The obstacle detecting means includes an obstacle detecting means for detecting an obstacle existing above the container carried into the container receiving place to be carried out and an upper side of the container carried into the container receiving place to be carried in. The transfer device according to claim 5 or 6, which is divided into two obstacle detecting means for detecting an obstacle existing in the above.

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