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JP6988776B2 - Terminal welding equipment - Google Patents
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JP6988776B2 - Terminal welding equipment - Google Patents

Terminal welding equipment Download PDF

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JP6988776B2
JP6988776B2 JP2018221536A JP2018221536A JP6988776B2 JP 6988776 B2 JP6988776 B2 JP 6988776B2 JP 2018221536 A JP2018221536 A JP 2018221536A JP 2018221536 A JP2018221536 A JP 2018221536A JP 6988776 B2 JP6988776 B2 JP 6988776B2
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resistance
external terminal
battery
terminal
welding
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JP2020087751A (en
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優文 門井
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は、突出部及び周囲部を含む外部端子接続部を有する外部端子部材のうち、突出部の頂面を、電池の一方の電極端子部に当接させて、外部端子接続部を電極端子部に抵抗溶接する端子溶接装置に関する。 In the present invention, among the external terminal members having an external terminal connecting portion including a protruding portion and a peripheral portion, the top surface of the protruding portion is brought into contact with one of the electrode terminal portions of the battery, and the external terminal connecting portion is connected to the electrode terminal. The present invention relates to a terminal welding device that performs resistance welding to a portion.

外部端子部材の外部端子接続部を、電池の正または負の電極端子部に溶接した電池モジュールが知られている。例えば特許文献1に、このような電池モジュールが記載されている。この特許文献1では、バスバ(外部端子部材)の円板状の溶接部(外部端子接続部)と円筒型電池の一方の接続端子部(電極端子部)との溶接を、以下の手法により行っている。 A battery module in which an external terminal connection portion of an external terminal member is welded to a positive or negative electrode terminal portion of a battery is known. For example, Patent Document 1 describes such a battery module. In Patent Document 1, the disk-shaped welded portion (external terminal connection portion) of the bus bar (external terminal member) and one connection terminal portion (electrode terminal portion) of the cylindrical battery are welded by the following method. ing.

即ち、バスバ(外部端子部材)の円板状の溶接部(外部端子接続部)を、中央の突出部がその周囲を円環状に取り巻く周囲部よりも突出した形状に形成する。そして、端子溶接装置の一対の電極棒のうち、一方の電極棒を円筒型電池の接続端子部(電極端子部)に当接させると共に、他方の電極棒をバスバ(外部端子部材)の溶接部(外部端子接続部)に押し付け、溶接部(外部端子接続部)の突出部の頂面を円筒型電池の接続端子部(電極端子部)に当接させる(特許文献1の図10等を参照)。そして、一方の電極棒と他方の電極棒との間に溶接電流を流して、バスバ(外部端子部材)の溶接部(外部端子接続部)を円筒型電池の接続端子部(電極端子部)に抵抗溶接している。 That is, the disk-shaped welded portion (external terminal connecting portion) of the bus bar (external terminal member) is formed in a shape in which the central protruding portion protrudes from the peripheral portion surrounding the periphery thereof in an annular shape. Then, of the pair of electrode rods of the terminal welding device, one electrode rod is brought into contact with the connection terminal portion (electrode terminal portion) of the cylindrical battery, and the other electrode rod is brought into contact with the welded portion of the bus bar (external terminal member). It is pressed against (external terminal connection portion), and the top surface of the protruding portion of the welded portion (external terminal connection portion) is brought into contact with the connection terminal portion (electrode terminal portion) of the cylindrical battery (see FIG. 10 of Patent Document 1 and the like). ). Then, a welding current is passed between one electrode rod and the other electrode rod, and the welded portion (external terminal connection portion) of the bus bar (external terminal member) is used as the connection terminal portion (electrode terminal portion) of the cylindrical battery. It is resistance welded.

特開2017−174521号公報JP-A-2017-174521

しかしながら、溶接部(外部端子接続部)の突出部の形状バラツキや、この突出部を円筒型電池の接続端子部(電極端子部)に押圧する押圧力のバラツキによって、突出部の頂面と円筒型電池の接続端子部(電極端子部)との接触抵抗が異なってしまう。このため、この接触抵抗の大きさを考慮しないで抵抗溶接を行うと、溶接バラツキが生じる。即ち、この接触抵抗が小さすぎると、抵抗溶接の際に突出部の頂面と接続端子部(電極端子部)との接触部分で生じる熱量が少なすぎて十分な溶接ができない。一方、この接触抵抗が大きすぎると、抵抗溶接の際に接触部分で生じる熱量が多すぎて溶接部分が溶けて破断するなどの問題が生じ得る。 However, due to variations in the shape of the protruding portion of the welded portion (external terminal connection portion) and variations in the pressing force that presses this protruding portion against the connection terminal portion (electrode terminal portion) of the cylindrical battery, the top surface of the protruding portion and the cylinder The contact resistance with the connection terminal (electrode terminal) of the mold battery will be different. Therefore, if resistance welding is performed without considering the magnitude of this contact resistance, welding variation will occur. That is, if this contact resistance is too small, the amount of heat generated at the contact portion between the top surface of the protruding portion and the connection terminal portion (electrode terminal portion) during resistance welding is too small to perform sufficient welding. On the other hand, if this contact resistance is too large, the amount of heat generated at the contact portion during resistance welding is too large, and problems such as melting and breaking of the welded portion may occur.

本発明は、かかる現状に鑑みてなされたものであって、外部端子部材の外部端子接続部を電池の一方の電極端子部に抵抗溶接するのに先立ち、外部端子接続部の突出部の頂面と電池の電極端子部との接触抵抗Raに近い値を程度良く取得できる端子溶接装置を提供するものである。 The present invention has been made in view of the present situation, and prior to resistance welding the external terminal connection portion of the external terminal member to one electrode terminal portion of the battery, the top surface of the protruding portion of the external terminal connection portion. It is an object of the present invention to provide a terminal welding apparatus capable of acquiring a value close to the contact resistance Ra between the battery and the electrode terminal portion of the battery.

上記課題を解決するための本発明の一態様は、中央の突出部がその周囲を環状に取り巻く周囲部よりも突出した外部端子接続部を有する外部端子部材のうち、上記突出部の頂面を、電池の一方の電極端子部に当接させて、上記外部端子接続部を上記電極端子部に抵抗溶接する端子溶接装置であって、上記電極端子部に当接して導通する第1電極棒と、上記外部端子接続部の上記周囲部に当接して導通すると共に、この周囲部を上記電極端子部側に押圧して、上記突出部の上記頂面を上記電極端子部に当接させる第2電極棒と、上記電極端子部に当接して導通する第1抵抗測定プローブと、上記外部端子接続部の上記突出部のうち、上記頂面とは反対側の基端面に当接して導通する第2抵抗測定プローブと、上記第1抵抗測定プローブと上記第2抵抗測定プローブとの間のプローブ間抵抗値Rkを検知する抵抗検知部と、を備える端子溶接装置である。 One aspect of the present invention for solving the above-mentioned problems is to provide a top surface of the protruding portion of an external terminal member having an external terminal connecting portion in which a central protruding portion protrudes from a peripheral portion that surrounds the periphery thereof in an annular shape. , A terminal welding device that abuts on one of the electrode terminals of a battery and resistance welds the external terminal connection to the electrode terminal, and a first electrode rod that abuts on the electrode terminal and conducts conduction. Second, the peripheral portion of the external terminal connection portion is brought into contact with the peripheral portion to conduct conduction, and the peripheral portion is pressed toward the electrode terminal portion so that the top surface of the protruding portion is brought into contact with the electrode terminal portion. The electrode rod, the first resistance measuring probe that abuts on the electrode terminal portion and conducts, and the protruding portion of the external terminal connection portion that abuts and conducts on the proximal end surface opposite to the top surface. It is a terminal welding apparatus including a two-resistance measuring probe and a resistance detecting unit for detecting an inter-probe resistance value Rk between the first resistance measuring probe and the second resistance measuring probe.

上述の端子溶接装置では、抵抗溶接を行う一対の電極棒(第1電極棒及び第2電極棒)のほか、上述の一対の抵抗測定プローブ(第1抵抗測定プローブ及び第2抵抗測定プローブ)と抵抗検知部とを備える。これらにより、外部端子部材の外部端子接続部を電池の電極端子部に抵抗溶接するのに先立ち、抵抗測定プローブ間のプローブ間抵抗値Rkを検知できるため、外部端子接続部の突出部の頂面と電池の電極端子部との接触抵抗Raに近い値を取得できる。特に、上述の端子溶接装置では、第2抵抗測定プローブを、外部端子接続部の突出部の頂面と電池の電極端子部との接触部分の直ぐ近く、具体的には、突出部のうち頂面とは反対側の基端面に当接させる。これにより、第2抵抗測定プローブから、突出部の頂面と電極端子部との接触部分までの距離を短く導体抵抗を小さくでき、また、第2抵抗測定プローブを安定して接触させ得るので、プローブ間抵抗値Rkとして、より接触抵抗Raに近い値を安定して取得できる。 In the terminal welding apparatus described above, in addition to the pair of electrode rods (first electrode rod and second electrode rod) for performing resistance welding, the above-mentioned pair of resistance measuring probes (first resistance measuring probe and second resistance measuring probe) are used. It is equipped with a resistance detection unit. As a result, the resistance value Rk between the probes between the resistance measurement probes can be detected prior to resistance welding the external terminal connection portion of the external terminal member to the electrode terminal portion of the battery, so that the top surface of the protruding portion of the external terminal connection portion can be detected. A value close to the contact resistance Ra between the battery and the electrode terminal portion of the battery can be obtained. In particular, in the terminal welding apparatus described above, the second resistance measuring probe is placed in the immediate vicinity of the contact portion between the top surface of the protrusion of the external terminal connection portion and the electrode terminal portion of the battery, specifically, the top of the protrusion. It is brought into contact with the base end surface on the opposite side of the surface. As a result, the distance from the second resistance measuring probe to the contact portion between the top surface of the protruding portion and the electrode terminal portion can be shortened to reduce the conductor resistance, and the second resistance measuring probe can be stably contacted. As the inter-probe resistance value Rk, a value closer to the contact resistance Ra can be stably obtained.

実施形態に係る電池モジュールの部分上面図である。It is a partial top view of the battery module which concerns on embodiment. 実施形態に係る電池モジュールの図1におけるA−A部分断面図である。FIG. 3 is a partial cross-sectional view taken along the line AA in FIG. 1 of the battery module according to the embodiment. 実施形態に係る端子溶接装置を示す説明図である。It is explanatory drawing which shows the terminal welding apparatus which concerns on embodiment. 実施形態に係る端子溶接装置を用いた抵抗溶接工程のフローチャートである。It is a flowchart of the resistance welding process using the terminal welding apparatus which concerns on embodiment. 実施形態に係り、一対の抵抗測定プローブ間のプローブ間抵抗値Rkを検知する様子を示す説明図である。It is explanatory drawing which shows the state of detecting the resistance value Rk between probes between a pair of resistance measurement probes which concerns on embodiment. 実施形態に係り、外部端子部材の外部端子接続部を電池の負極端子部に抵抗溶接する様子を示す説明図である。It is explanatory drawing which shows the state that the external terminal connection part of the external terminal member is resistance welded to the negative electrode terminal part of a battery according to an embodiment.

以下、本発明の実施形態を、図面を参照しつつ説明する。図1及び図2に本実施形態に係る電池モジュール1の部分上面図及び部分断面図を示す。なお、図2並びに後述する図5及び図6の円筒型電池10では、電池内部の図示を省略し、電池ケース11の断面のみを示してある。また、以下では、電池モジュール1の縦方向BH、横方向CH及び高さ方向DHを、図1及び図2に示す方向と定めて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 and 2 show a partial top view and a partial cross-sectional view of the battery module 1 according to the present embodiment. In addition, in FIG. 2 and the cylindrical battery 10 of FIGS. 5 and 6 described later, the inside of the battery is not shown, and only the cross section of the battery case 11 is shown. Further, in the following, the vertical direction BH, the horizontal direction CH and the height direction DH of the battery module 1 will be described as the directions shown in FIGS. 1 and 2.

この電池モジュール1は、ハイブリッドカーやプラグインハイブリッドカー、電気自動車等の車両に搭載される車載用の電池モジュールである。電池モジュール1は、複数の円筒型電池(以下、単に「電池」ともいう)10を互いに並列に接続したものであり、電池10のほか、電池10を保持する電池保持部材(不図示)、電池10の負極端子部(電極端子部)15同士を接続する負極側の外部端子部材20、電池10の正極端子部(電極端子部,不図示)同士を接続する正極側の外部端子部材(不図示)等から構成される。 The battery module 1 is an in-vehicle battery module mounted on a vehicle such as a hybrid car, a plug-in hybrid car, or an electric vehicle. The battery module 1 is formed by connecting a plurality of cylindrical batteries (hereinafter, also simply referred to as “batteries”) 10 in parallel to each other, and in addition to the battery 10, a battery holding member (not shown) for holding the battery 10 and a battery. The external terminal member 20 on the negative electrode side that connects the negative electrode terminal portions (electrode terminal portions) 15 of the 10 and the external terminal member on the positive electrode side that connects the positive electrode terminal portions (electrode terminal portion, not shown) of the battery 10 (not shown). ) Etc.

このうち電池10は、円筒型(円柱状)で密閉型のリチウムイオン二次電池(具体的には18650型のリチウムイオン二次電池)である。この電池10は、円筒状で金属(本実施形態では炭素鋼)からなる電池ケース11の内部に、帯状の正極板と帯状の負極板とを一対の帯状のセパレータを介して互いに重ねて円筒状に捲回した電極体(不図示)が非水電解液(不図示)と共に収容されている。
電池10の軸線方向(図1中、紙面に直交する方向、図2中、上下方向)の一方端(図2中、下方)には、電池内部で電極体の正極板に接続して導通する凸状の正極端子部(不図示)が設けられている。一方、電池10の軸線方向の他方端(図2中、上方)に位置する電池ケース11の底面部は、電池内部で電極体の負極板に接続して導通する円板状の負極端子部15である。
Of these, the battery 10 is a cylindrical (cylindrical) and sealed lithium ion secondary battery (specifically, a 18650 type lithium ion secondary battery). The battery 10 has a cylindrical shape in which a band-shaped positive electrode plate and a band-shaped negative electrode plate are stacked on each other via a pair of band-shaped separators inside a battery case 11 which is cylindrical and made of metal (carbon steel in this embodiment). An electrode body (not shown) wound around the surface is housed together with a non-aqueous electrolyte solution (not shown).
At one end (lower in FIG. 2) of the battery 10 in the axial direction (direction orthogonal to the paper surface in FIG. 1, direction perpendicular to the paper surface, vertical direction in FIG. 2), the battery is connected to the positive electrode plate of the electrode body and conducts. A convex positive electrode terminal portion (not shown) is provided. On the other hand, the bottom surface portion of the battery case 11 located at the other end (upper side in FIG. 2) of the battery 10 in the axial direction is a disk-shaped negative electrode terminal portion 15 connected to the negative electrode plate of the electrode body and conducts inside the battery. Is.

電池モジュール1を構成する各電池10は、いずれも、負極端子部15を高さ方向DHの上方DSに向け、正極端子部(不図示)を高さ方向DHの下方DKに向け、互いに平行にかつ高さを揃えた状態で配置されている。そして、各電池10の負極端子部15は、後述する負極側の外部端子部材20に接続(溶接)されており、これにより負極端子部15同士が互いに導通している。一方、各電池10の正極端子部は、負極側の外部端子部材20とほぼ同様な形態の正極側の外部端子部材(不図示)に接続(溶接)されており、これにより正極端子部同士が互いに導通している。 In each of the batteries 10 constituting the battery module 1, the negative electrode terminal portion 15 is directed toward the upper DS in the height direction DH, and the positive electrode terminal portion (not shown) is directed toward the lower DK in the height direction DH, so that they are parallel to each other. Moreover, they are arranged in the same height. The negative electrode terminal portion 15 of each battery 10 is connected (welded) to an external terminal member 20 on the negative electrode side, which will be described later, whereby the negative electrode terminal portions 15 are electrically connected to each other. On the other hand, the positive electrode terminal portion of each battery 10 is connected (welded) to an external terminal member (not shown) on the positive electrode side having substantially the same shape as the external terminal member 20 on the negative electrode side, whereby the positive electrode terminal portions are connected to each other. They are conducting with each other.

次に、負極側の外部端子部材20について説明する。この外部端子部材20は、金属板材(本実施形態では銅板材)にプレス打ち抜き加工を行って形成したものであり、全体として見ると板状である。具体的には、外部端子部材20は、各電池10に対応した位置に円孔の貫通孔21hがそれぞれ設けられた板状の外部端子本体部21を有する。外部端子本体部21の各貫通孔21h内には、円板状の外部端子接続部23と、この外部端子接続部23と外部端子本体部21との間を結ぶ帯状の連結部25とがそれぞれ設けられている。 Next, the external terminal member 20 on the negative electrode side will be described. The external terminal member 20 is formed by performing a press punching process on a metal plate material (copper plate material in this embodiment), and has a plate shape as a whole. Specifically, the external terminal member 20 has a plate-shaped external terminal main body 21 in which a through hole 21h of a circular hole is provided at a position corresponding to each battery 10. In each through hole 21h of the external terminal main body 21, a disk-shaped external terminal connecting portion 23 and a band-shaped connecting portion 25 connecting the external terminal connecting portion 23 and the external terminal main body 21 are respectively. It is provided.

外部端子本体部21は、電池モジュール1を構成する各電池10を上方DSから覆うようにして、各電池10の負極端子部15の上方DSに配置されており、上方DSから外部端子部材20を平面視したとき(図1参照)、各貫通孔21hの径方向内側に各電池10の負極端子部15が位置する。
連結部25は、外部端子本体部21の貫通孔21hの周縁から径方向内側でかつ斜め下方DKに帯状に延出しており、連結部25の先端に外部端子接続部23が設けられている。
外部端子接続部23は、円板状で、中央の突出部23cがその周囲を円環状に取り巻く周囲部23dよりも下方DKに突出した形状を有する。外部端子接続部23の突出部23cと電池10の負極端子部15とは、後述するように抵抗溶接されており、突出部23cと負極端子部15との溶接部(溶接ナゲット)30が形成されている。
The external terminal main body 21 is arranged in the upper DS of the negative electrode terminal portion 15 of each battery 10 so as to cover each battery 10 constituting the battery module 1 from the upper DS, and the external terminal member 20 is provided from the upper DS. When viewed in a plan view (see FIG. 1), the negative electrode terminal portion 15 of each battery 10 is located inside the radial direction of each through hole 21h.
The connecting portion 25 extends radially inward from the peripheral edge of the through hole 21h of the external terminal main body portion 21 and diagonally downward to the DK in a band shape, and the external terminal connecting portion 23 is provided at the tip of the connecting portion 25.
The external terminal connection portion 23 has a disk shape, and has a shape in which a central protruding portion 23c projects downward from the peripheral portion 23d that surrounds the periphery thereof in an annular shape. The protruding portion 23c of the external terminal connecting portion 23 and the negative electrode terminal portion 15 of the battery 10 are resistance welded as described later, and a welded portion (welding nugget) 30 between the protruding portion 23c and the negative electrode terminal portion 15 is formed. ing.

次いで、上記電池モジュール1の製造方法について説明する(図3〜図6参照)。まず、複数の電池10を用意し、各電池10の負極端子部15を上方DSに、正極端子部を下方DKにそれぞれ向け、互いに平行にかつ高さを揃えた状態で、各電池10を電池保持部材(不図示)に保持させる。 Next, a method of manufacturing the battery module 1 will be described (see FIGS. 3 to 6). First, a plurality of batteries 10 are prepared, and the negative electrode terminal portion 15 of each battery 10 is directed toward the upper DS and the positive electrode terminal portion is directed toward the lower DK. It is held by a holding member (not shown).

次に、負極側の外部端子部材20を用意し、外部端子部材20の各外部端子接続部23の突出部23cを、保持された各電池10の負極端子部15にそれぞれ抵抗溶接する。この溶接は、図3に概略を示す端子溶接装置100を用いて行う。この端子溶接装置100は、溶接電流YAを流す一対の電極棒(第1電極棒110及び第2筒状電極棒115)、一対の抵抗測定プローブ(第1抵抗測定プローブ120及び第2抵抗測定プローブ125)、可変電流源130、定電流源140、電圧計145、パーソナルコンピュータ(PC)150等から構成される。なお、本実施形態では、定電流源140、電圧計145及びPC150によって前述の抵抗検知部160を構成する。 Next, the external terminal member 20 on the negative electrode side is prepared, and the protruding portion 23c of each external terminal connection portion 23 of the external terminal member 20 is resistance welded to the negative electrode terminal portion 15 of each held battery 10. This welding is performed using the terminal welding apparatus 100, which is outlined in FIG. In this terminal welding apparatus 100, a pair of electrode rods (first electrode rod 110 and a second tubular electrode rod 115) and a pair of resistance measuring probes (first resistance measuring probe 120 and second resistance measuring probe) for passing a welding current YA are provided. 125), variable current source 130, constant current source 140, voltmeter 145, personal computer (PC) 150 and the like. In this embodiment, the above-mentioned resistance detection unit 160 is configured by the constant current source 140, the voltmeter 145, and the PC 150.

このうち第1電極棒110は、高さ方向DHに延びる中実丸棒である。この第1電極棒110は、図示しない移動機構によって高さ方向DHに移動可能に構成されており、上方DSから外部端子部材20の貫通孔21h内に挿入されて、第1電極棒110の先端部110sが電池10の負極端子部15に当接して導通する。 Of these, the first electrode rod 110 is a solid round rod extending in the height direction DH. The first electrode rod 110 is configured to be movable in the height direction DH by a movement mechanism (not shown), is inserted into the through hole 21h of the external terminal member 20 from the upper DS, and is the tip of the first electrode rod 110. The portion 110s abuts on the negative electrode terminal portion 15 of the battery 10 and conducts conduction.

一方、第2筒状電極棒115は、高さ方向DHに延びる中空丸棒(円筒状)である。この第2筒状電極棒115は、図示しない移動機構によって高さ方向DHに移動可能に構成されており、上方DSから外部端子部材20の貫通孔21h内に挿入されて、第2筒状電極棒115の先端部115sが、外部端子部材20の外部端子接続部23のうち円環状をなす周囲部23dに全周にわたり当接して導通する。また、第2筒状電極棒115の先端部115sは、この周囲部23dを電池10の負極端子部15側(下方DK)に押圧して、外部端子接続部23の突出部23cの頂面23cnを負極端子部15に当接させる。 On the other hand, the second tubular electrode rod 115 is a hollow round rod (cylindrical shape) extending in the height direction DH. The second tubular electrode rod 115 is configured to be movable in the height direction DH by a moving mechanism (not shown), and is inserted into the through hole 21h of the external terminal member 20 from the upper DS to form the second tubular electrode rod 115. The tip end portion 115s of the rod 115 abuts on the peripheral portion 23d of the external terminal connection portion 23 of the external terminal member 20 and forms an annular shape over the entire circumference to conduct conduction. Further, the tip portion 115s of the second tubular electrode rod 115 presses the peripheral portion 23d toward the negative electrode terminal portion 15 side (lower DK) of the battery 10, and the top surface 23cn of the protruding portion 23c of the external terminal connection portion 23. Is in contact with the negative electrode terminal portion 15.

これら第1電極棒110及び第2筒状電極棒115は、電流値Iaを変更可能な可変電流源130に接続されている。一方で、この可変電流源130はPC150に接続されており、PC150からの指示により、第1電極棒110と第2筒状電極棒115との間の溶接電流経路EAに、後述する電流値Iaの溶接電流YAを流すことができるように構成されている。 The first electrode rod 110 and the second tubular electrode rod 115 are connected to a variable current source 130 whose current value Ia can be changed. On the other hand, the variable current source 130 is connected to the PC 150, and the current value Ia described later is set in the welding current path EA between the first electrode rod 110 and the second tubular electrode rod 115 according to the instruction from the PC 150. It is configured so that the welding current YA of the above can be passed.

第1抵抗測定プローブ120は、高さ方向DHに延びる針状である。この第1抵抗測定プローブ120は、横方向CHに並んだ第1電極棒110と第2筒状電極棒115との間(ほぼ中間)に配置されて、図示しない移動機構によって高さ方向DHに移動可能に構成されている。第1抵抗測定プローブ120は、上方DSから外部端子部材20の貫通孔21h内に挿入されて、先端部120sが電池10の負極端子部15に当接して導通する。 The first resistance measuring probe 120 has a needle shape extending in the height direction DH. The first resistance measuring probe 120 is arranged between the first electrode rod 110 arranged in the lateral CH and the second tubular electrode rod 115 (almost in the middle), and is arranged in the height direction DH by a moving mechanism (not shown). It is configured to be movable. The first resistance measuring probe 120 is inserted into the through hole 21h of the external terminal member 20 from the upper DS, and the tip portion 120s abuts on the negative electrode terminal portion 15 of the battery 10 to conduct conduction.

また、第2抵抗測定プローブ125は、第1抵抗測定プローブ120と同様な高さ方向DHに延びる針状である。この第2抵抗測定プローブ125は、筒状をなす第2筒状電極棒115の内部に同軸に挿通されており、図示しない移動機構によって高さ方向DHに移動可能に構成されている。第2抵抗測定プローブ125の先端部125sは、外部端子接続部23のうち突出部23cの基端面23cm(頂面23cnとは反対側の面)の中央に当接して導通する。 Further, the second resistance measuring probe 125 has a needle shape extending in the height direction DH similar to the first resistance measuring probe 120. The second resistance measuring probe 125 is coaxially inserted inside the cylindrical second tubular electrode rod 115, and is configured to be movable in the height direction DH by a moving mechanism (not shown). The tip portion 125s of the second resistance measuring probe 125 abuts on the center of the base end surface 23 cm (the surface opposite to the top surface 23cn) of the protruding portion 23c of the external terminal connecting portion 23 and conducts conduction.

これら第1抵抗測定プローブ120及び第2抵抗測定プローブ125は、定電流源140及び電圧計145に接続されている。一方で、定電流源140及び電圧計145はPC150に接続されており、PC150からの指示により、定電流源140から、第1抵抗測定プローブ120と第2抵抗測定プローブ125との間の検査電流経路EKに、一定の大きさ(電流値Ik)の検査電流YKを流すことができる共に、電圧計145で検知した第1抵抗測定プローブ120と第2抵抗測定プローブ125との間の電圧値Vkを、PC150に出力できるように構成されている。 The first resistance measuring probe 120 and the second resistance measuring probe 125 are connected to the constant current source 140 and the voltmeter 145. On the other hand, the constant current source 140 and the voltmeter 145 are connected to the PC 150, and the inspection current between the first resistance measuring probe 120 and the second resistance measuring probe 125 from the constant current source 140 according to the instruction from the PC 150. An inspection current YK of a certain magnitude (current value Ik) can be passed through the path EK, and a voltage value Vk between the first resistance measurement probe 120 and the second resistance measurement probe 125 detected by the voltmeter 145. Is configured to be output to the PC 150.

また、PC150は、上述の検査電流YKの電流値Ikと電圧値Vkから、一対の抵抗測定プローブ120,125間のプローブ間抵抗値Rkを、プローブ間抵抗値Rk=(電圧値Vk)/(電流値Ik)により算出する。なお、第1抵抗測定プローブ120及び第2抵抗測定プローブ125を含む端子溶接装置100の回路抵抗は極めて小さいので、本実施形態では無視している。 Further, the PC 150 obtains the inter-probe resistance value Rk between the pair of resistance measurement probes 120 and 125 from the current value Ik and the voltage value Vk of the above-mentioned inspection current YK, and the inter-probe resistance value Rk = (voltage value Vk) / (. Calculated by the current value Ik). Since the circuit resistance of the terminal welding apparatus 100 including the first resistance measuring probe 120 and the second resistance measuring probe 125 is extremely small, it is ignored in this embodiment.

更に、PC150では、プローブ間抵抗値Rkから、外部端子接続部23の突出部23cの頂面23cnと電池10の負極端子部15との接触抵抗Raを求める。本実施形態では、検査電流経路EKをなす外部端子接続部23の突出部23c及び電池10の負極端子部15の導体抵抗Rbはほぼ一定であるため、予め実験により得た所定値を用いて、接触抵抗Ra=プローブ間抵抗値Rk(取得値)−導体抵抗Rb(所定値)により、接触抵抗Raを算出する。
なお、本実施形態では、導体抵抗Rbの大きさは、接触抵抗Raの平均値の1/100程度しかないため、導体抵抗Rbを無視し、接触抵抗Ra=プローブ間抵抗値Rkとして、プローブ間抵抗値Rkをそのまま接触抵抗Raとして用いることもできる。
Further, in the PC 150, the contact resistance Ra between the top surface 23cn of the protruding portion 23c of the external terminal connecting portion 23 and the negative electrode terminal portion 15 of the battery 10 is obtained from the inter-probe resistance value Rk. In the present embodiment, since the conductor resistance Rb of the protruding portion 23c of the external terminal connecting portion 23 forming the inspection current path EK and the negative electrode terminal portion 15 of the battery 10 are substantially constant, predetermined values obtained in advance by experiments are used. The contact resistance Ra is calculated from the contact resistance Ra = the inter-probe resistance value Rk (acquired value) − the conductor resistance Rb (predetermined value).
In this embodiment, since the magnitude of the conductor resistance Rb is only about 1/100 of the average value of the contact resistance Ra, the conductor resistance Rb is ignored and the contact resistance Ra = the resistance value between probes Rk is set between the probes. The resistance value Rk can be used as it is as the contact resistance Ra.

更に、PC150では、抵抗溶接において外部端子接続部23の突出部23cの頂面23cnと電池10の負極端子部15との接触部分で生じる発熱量Qが所定発熱量となるように、接触抵抗Raに基づいて、一対の電極棒110,115間の溶接電流経路EAに流す溶接電流YAの電流値Iaを決定する。発熱量Qは、通電時間をtとして、以下の式で表すことができる。
発熱量Q=(接触抵抗Ra)×(電流値Ia)2×(通電時間t)
発熱量Q及び通電時間tには所定値を用いて、この式により、溶接電流YAの電流値Iaを算出する。更に、PC150は、この電流値Iaの溶接電流YAが、一対の電極棒110,115間の溶接電流経路EAに流れるように、可変電流源130を制御する。
Further, in the PC 150, the contact resistance Ra is set so that the calorific value Q generated at the contact portion between the top surface 23cn of the protruding portion 23c of the external terminal connecting portion 23 and the negative electrode terminal portion 15 of the battery 10 in resistance welding becomes a predetermined calorific value. Based on the above, the current value Ia of the welding current YA flowing through the welding current path EA between the pair of electrode rods 110 and 115 is determined. The calorific value Q can be expressed by the following equation, where t is the energization time.
Calorific value Q = (contact resistance Ra) × (current value Ia) 2 × (energization time t)
Using predetermined values for the calorific value Q and the energization time t, the current value Ia of the welding current YA is calculated by this equation. Further, the PC 150 controls the variable current source 130 so that the welding current YA having the current value Ia flows in the welding current path EA between the pair of electrode rods 110 and 115.

次に、この端子溶接装置100を用いて外部端子部材20の外部端子接続部23と電池10の負極端子部15とを抵抗溶接する抵抗溶接工程について説明する(図3〜図6参照)。まず、電池保持部材(不図示)に保持させた各電池10の上方DSに、外部端子部材20を位置合わせをして配置する。 Next, a resistance welding process of resistance welding the external terminal connection portion 23 of the external terminal member 20 and the negative electrode terminal portion 15 of the battery 10 using this terminal welding device 100 will be described (see FIGS. 3 to 6). First, the external terminal member 20 is aligned and arranged on the upper DS of each battery 10 held by the battery holding member (not shown).

そして、ステップS1(図4参照)において、端子溶接装置100のうち、一対の電極棒110,115及び一対の抵抗測定プローブ120,125を下方DKに移動させて、それぞれ所定位置に当接させる。具体的には、一対の電極棒110,115及び一対の抵抗測定プローブ120,125を下方DKに移動させて、外部端子部材20の貫通孔21h内に挿入する。このうち第1電極棒110の先端部110sは、電池10の負極端子部15に当接させる。また、第2筒状電極棒115の先端部115sは、外部端子部材20の外部端子接続部23の周囲部23dに全周にわたり当接させ、更に、この周囲部23dを下方DKに押圧して、外部端子接続部23の突出部23cの頂面23cnを負極端子部15に当接させる。 Then, in step S1 (see FIG. 4), the pair of electrode rods 110 and 115 and the pair of resistance measurement probes 120 and 125 of the terminal welding apparatus 100 are moved to the lower DK and brought into contact with each other at predetermined positions. Specifically, the pair of electrode rods 110, 115 and the pair of resistance measuring probes 120, 125 are moved to the lower DK and inserted into the through hole 21h of the external terminal member 20. Of these, the tip portion 110s of the first electrode rod 110 is brought into contact with the negative electrode terminal portion 15 of the battery 10. Further, the tip portion 115s of the second tubular electrode rod 115 is brought into contact with the peripheral portion 23d of the external terminal connection portion 23 of the external terminal member 20 over the entire circumference, and further, the peripheral portion 23d is pressed downward by the DK. , The top surface 23cn of the protruding portion 23c of the external terminal connecting portion 23 is brought into contact with the negative electrode terminal portion 15.

また、第1抵抗測定プローブ120の先端部120sは、一対の電極棒110,115のほぼ中間において、電池10の負極端子部15に当接させる。また、第2筒状電極棒115内に挿通された第2抵抗測定プローブ125の先端部125sは、外部端子接続部23のうち突出部23cの基端面23cmの中央に当接させる。
なお、抵抗溶接が終了するまで、一対の電極棒110,115及び一対の抵抗測定プローブ120,125の上述の当接状態を維持する。
Further, the tip portion 120s of the first resistance measuring probe 120 is brought into contact with the negative electrode terminal portion 15 of the battery 10 approximately in the middle of the pair of electrode rods 110 and 115. Further, the tip portion 125s of the second resistance measuring probe 125 inserted into the second tubular electrode rod 115 is brought into contact with the center of the base end surface 23 cm of the protruding portion 23c of the external terminal connecting portion 23.
The above-mentioned contact state of the pair of electrode rods 110 and 115 and the pair of resistance measuring probes 120 and 125 is maintained until the resistance welding is completed.

その後、ステップS2において、一対の抵抗測定プローブ120,125間のプローブ間抵抗値Rkを検知する。具体的には、定電流源140から一対の抵抗測定プローブ120,125間に一定の大きさ(電流値Ik)の検査電流YKを流す(図5参照)。その一方で、一対の抵抗測定プローブ120,125間に生じる電圧値Vkを電圧計145で測定し、PC150に出力する。PC150では、プローブ間抵抗値Rk=(電圧値Vk)/(電流値Ik)により、プローブ間抵抗値Rkを算出する。 Then, in step S2, the resistance value Rk between the probes between the pair of resistance measurement probes 120 and 125 is detected. Specifically, an inspection current YK having a constant magnitude (current value Ik) is passed between the constant current source 140 and the pair of resistance measurement probes 120 and 125 (see FIG. 5). On the other hand, the voltage value Vk generated between the pair of resistance measuring probes 120 and 125 is measured by the voltmeter 145 and output to the PC 150. In the PC 150, the inter-probe resistance value Rk is calculated by the inter-probe resistance value Rk = (voltage value Vk) / (current value Ik).

その後、ステップS3において、外部端子接続部23の突出部23cの頂面23cnと電池10の負極端子部15との接触抵抗Raを算出する。具体的には、PC150において、接触抵抗Ra=プローブ間抵抗値Rk−導体抵抗Rb(所定値)により、突出部23cの頂面23cnと負極端子部15との接触抵抗Raを算出する。
その後、ステップS4において、溶接電流YAの電流値Iaを決定する。具体的には、PC150において、抵抗溶接の際に突出部23cの頂面23cnと負極端子部15との接触部分で生じる発熱量Qが所定発熱量となるように、発熱量Q=(接触抵抗Ra)×(電流値Ia)2×(通電時間t)により、溶接電流YAの電流値Iaを算出する。
After that, in step S3, the contact resistance Ra between the top surface 23cn of the protruding portion 23c of the external terminal connecting portion 23 and the negative electrode terminal portion 15 of the battery 10 is calculated. Specifically, in the PC 150, the contact resistance Ra between the top surface 23cn of the protrusion 23c and the negative electrode terminal portion 15 is calculated from the contact resistance Ra = the inter-probe resistance value Rk-conductor resistance Rb (predetermined value).
Then, in step S4, the current value Ia of the welding current YA is determined. Specifically, in the PC 150, the calorific value Q = (contact resistance) so that the calorific value Q generated at the contact portion between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15 during resistance welding becomes a predetermined calorific value. The current value Ia of the welding current YA is calculated by Ra) × (current value Ia) 2 × (energization time t).

次に、ステップS5において、決定した電流値Iaで抵抗溶接を行う。具体的には、PC150は、可変電流源130を制御して、一対の電極棒110,115間の溶接電流経路EA(負極端子部15及びこれに接触した外部端子接続部23のうち、第1電極棒110が当接した部位から、第2筒状電極棒115が当接した部位に至るまでの電流経路)に、決定した電流値Iaの溶接電流YAを流して、外部端子接続部23の突出部23cを電池10の負極端子部15に抵抗溶接し、突出部23cと負極端子部15との溶接部30を形成する。このように溶接電流YAの電流値Iaを適切な大きさにして抵抗溶接を行うことにより、抵抗溶接の際に突出部23cの頂面23cnと負極端子部15との接触部分で生じる発熱量Qを一定にすることができるので、突出部23cの頂面23cnと負極端子部15との接触抵抗Raにバラツキがあっても、溶接バラツキを抑制できる。 Next, in step S5, resistance welding is performed with the determined current value Ia. Specifically, the PC 150 controls the variable current source 130 to control the welding current path EA between the pair of electrode rods 110 and 115 (the first of the negative electrode terminal portion 15 and the external terminal connection portion 23 in contact with the negative electrode terminal portion 15). A welding current YA having a determined current value Ia is passed through the current path from the portion where the electrode rod 110 abuts to the portion where the second tubular electrode rod 115 abuts, and the external terminal connection portion 23 The protruding portion 23c is resistance-welded to the negative electrode terminal portion 15 of the battery 10 to form a welded portion 30 between the protruding portion 23c and the negative electrode terminal portion 15. By performing resistance welding with the current value Ia of the welding current YA set to an appropriate size in this way, the calorific value Q generated at the contact portion between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15 during resistance welding. Therefore, even if there is a variation in the contact resistance Ra between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15, welding variation can be suppressed.

溶接が終了した後は、ステップS6において、一対の電極棒110,115及び一対の抵抗測定プローブ120,125を上方DSに移動させて、それぞれ元の位置に戻す。
その後は、以上で説明した抵抗溶接工程を繰り返し行って、電池モジュール1を構成するすべての電池10の負極端子部15に、外部端子部材20の各外部端子接続部23の突出部23cをそれぞれ抵抗溶接する。これにより、各電池10の負極端子部15同士が外部端子部材20を介して互いに導通する。
After the welding is completed, in step S6, the pair of electrode rods 110 and 115 and the pair of resistance measuring probes 120 and 125 are moved to the upper DS and returned to their original positions.
After that, the resistance welding process described above is repeated to resist the negative electrode terminal portions 15 of all the batteries 10 constituting the battery module 1 with the protruding portions 23c of the external terminal connection portions 23 of the external terminal member 20. Weld. As a result, the negative electrode terminal portions 15 of each battery 10 are electrically connected to each other via the external terminal member 20.

次に、正極側の外部端子部材(不図示)を用意し、外部端子部材と各電池10の正極端子部(不図示)とを接続(溶接)する。かくして、各電池10が互いに並列に接続された電池モジュール1が完成する。 Next, an external terminal member (not shown) on the positive electrode side is prepared, and the external terminal member and the positive electrode terminal portion (not shown) of each battery 10 are connected (welded). Thus, the battery module 1 in which the batteries 10 are connected in parallel to each other is completed.

上述の端子溶接装置100では、抵抗溶接を行う一対の電極棒(第1電極棒110及び第2筒状電極棒115)のほか、一対の抵抗測定プローブ(第1抵抗測定プローブ120及び第2抵抗測定プローブ125)と抵抗検知部160とを備える。これらにより、外部端子部材20の外部端子接続部23を電池10の負極端子部15に抵抗溶接するのに先立ち、抵抗測定プローブ120,125間のプローブ間抵抗値Rkを検知できるため、外部端子接続部23の突出部23cの頂面23cnと電池10の負極端子部15との接触抵抗Raに近い値を取得できる。 In the terminal welding apparatus 100 described above, in addition to the pair of electrode rods (first electrode rod 110 and the second tubular electrode rod 115) for performing resistance welding, a pair of resistance measuring probes (first resistance measuring probe 120 and second resistance). It includes a measurement probe 125) and a resistance detection unit 160. As a result, the resistance value Rk between the probes between the resistance measuring probes 120 and 125 can be detected prior to resistance welding the external terminal connection portion 23 of the external terminal member 20 to the negative electrode terminal portion 15 of the battery 10, so that the external terminal connection can be performed. It is possible to obtain a value close to the contact resistance Ra between the top surface 23cn of the protruding portion 23c of the portion 23 and the negative electrode terminal portion 15 of the battery 10.

特に、端子溶接装置100では、第2抵抗測定プローブ125を、外部端子接続部23の突出部23cの頂面23cnと電池10の負極端子部15との接触部分の直ぐ近く、具体的には、突出部23cの基端面23cmに当接させている。これにより、第2抵抗測定プローブ125の先端部125sから、突出部23cの頂面23cnと負極端子部15との接触部分までの距離を短く導体抵抗を小さくでき、また、第2抵抗測定プローブ125の先端部125sを安定して接触させ得るので、プローブ間抵抗値Rkとして、より接触抵抗Raに近い値を安定して取得できる。 In particular, in the terminal welding apparatus 100, the second resistance measuring probe 125 is placed in the immediate vicinity of the contact portion between the top surface 23cn of the protruding portion 23c of the external terminal connecting portion 23 and the negative electrode terminal portion 15 of the battery 10, specifically. It is in contact with the base end surface 23 cm of the protruding portion 23c. As a result, the distance from the tip portion 125s of the second resistance measuring probe 125 to the contact portion between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15 can be shortened to reduce the conductor resistance, and the second resistance measuring probe 125 can be reduced. Since the tip portion 125s of the above can be stably contacted, a value closer to the contact resistance Ra can be stably obtained as the inter-probe resistance value Rk.

また、本実施形態では、第1抵抗測定プローブ120も、突出部23cの頂面23cnと負極端子部15との接触部分に近づけている。具体的には、第1抵抗測定プローブ120を一対の電極棒110,115の間に配置している。これにより、第1抵抗測定プローブ120の先端部120sから、突出部23cの頂面23cnと負極端子部15との接触部分までの距離も短く導体抵抗を小さくできるため、プローブ間抵抗値Rkとして、更に接触抵抗Raに近い値を取得できる。 Further, in the present embodiment, the first resistance measuring probe 120 is also brought close to the contact portion between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15. Specifically, the first resistance measuring probe 120 is arranged between the pair of electrode rods 110 and 115. As a result, the distance from the tip portion 120s of the first resistance measuring probe 120 to the contact portion between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15 is short, and the conductor resistance can be reduced. Further, a value close to the contact resistance Ra can be obtained.

更に、端子溶接装置100では、抵抗溶接において外部端子接続部23の突出部23cの頂面23cnと電池10の負極端子部15との接触部分で生じる発熱量Qが所定発熱量となるように、接触抵抗Raの大きさに基づいて、溶接電流YAの電流値Iaを変更している。このように溶接電流YAの電流値Iaを適切な値にして抵抗溶接を行うことにより、抵抗溶接の際に突出部23cの頂面23cnと負極端子部15との接触部分で生じる発熱量Qを一定にすることができるので、突出部23cの頂面23cnと負極端子部15との接触抵抗Raにバラツキがあっても、溶接バラツキを抑制できる。 Further, in the terminal welding apparatus 100, the calorific value Q generated at the contact portion between the top surface 23cn of the protruding portion 23c of the external terminal connecting portion 23 and the negative electrode terminal portion 15 of the battery 10 in resistance welding is set to a predetermined calorific value. The current value Ia of the welding current YA is changed based on the magnitude of the contact resistance Ra. By performing resistance welding with the current value Ia of the welding current YA set to an appropriate value in this way, the calorific value Q generated at the contact portion between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15 during resistance welding can be obtained. Since it can be made constant, even if there is a variation in the contact resistance Ra between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15, welding variation can be suppressed.

以上において、本発明を実施形態に即して説明したが、本発明は実施形態に限定されるものではなく、その要旨を逸脱しない範囲で、適宜変更して適用できることは言うまでもない。
例えば、実施形態では、電池10の負極端子部15に外部端子部材20の外部端子接続部23を抵抗溶接する工程において、本発明の端子溶接装置100を用いることを例示したが、これに限られない。電池10の正極端子部に外部端子部材の外部端子接続部を抵抗溶接する工程において、端子溶接装置100を用いてもよい。
Although the present invention has been described above in accordance with the embodiments, it is needless to say that the present invention is not limited to the embodiments and can be appropriately modified and applied without departing from the gist thereof.
For example, in the embodiment, it is exemplified that the terminal welding apparatus 100 of the present invention is used in the step of resistance welding the external terminal connecting portion 23 of the external terminal member 20 to the negative electrode terminal portion 15 of the battery 10, but the present invention is limited to this. No. The terminal welding apparatus 100 may be used in the step of resistance welding the external terminal connection portion of the external terminal member to the positive electrode terminal portion of the battery 10.

また、実施形態の端子溶接装置100の使用方法では、ステップS3で求めた接触抵抗Raの大きさに基づいて、ステップS4で溶接電流YAの電流値Iaを決定し、ステップS5においてこの電流値Iaで抵抗溶接を行うことによって、溶接バラツキを抑制したが、これに限定されない。端子溶接装置100の別の使用方法として、例えば、ステップS3で求めた接触抵抗Raが所定範囲よりも大きい場合や小さい場合には、一旦、電極棒110,115を上方DSに移動させた後に、再度、電極棒110,115を下方DKに移動させて、負極端子部15及び外部端子接続部23に当接し直す。その後、再度ステップS2,S3を行って接触抵抗Raを求め、接触抵抗Raが所定範囲に収まったのを確認した後に、予め決めた所定の電流値による抵抗溶接を行うこともできる。このように突出部23cの頂面23cnと負極端子部15との接触抵抗Raを同程度の大きさに揃えることによっても、溶接バラツキを抑制できる。 Further, in the method of using the terminal welding apparatus 100 of the embodiment, the current value Ia of the welding current YA is determined in step S4 based on the magnitude of the contact resistance Ra obtained in step S3, and this current value Ia is determined in step S5. Welding variation was suppressed by performing resistance welding in, but the present invention is not limited to this. As another method of using the terminal welding apparatus 100, for example, when the contact resistance Ra obtained in step S3 is larger or smaller than the predetermined range, the electrode rods 110 and 115 are once moved to the upper DS, and then the electrode rods 110 and 115 are moved upward DS. The electrode rods 110 and 115 are moved to the lower DK again to re-contact the negative electrode terminal portion 15 and the external terminal connection portion 23. After that, steps S2 and S3 are performed again to obtain the contact resistance Ra, and after confirming that the contact resistance Ra is within a predetermined range, resistance welding can be performed with a predetermined current value determined in advance. By aligning the contact resistance Ra between the top surface 23cn of the protruding portion 23c and the negative electrode terminal portion 15 to the same size in this way, welding variation can be suppressed.

1 電池モジュール
10 円筒型電池(電池)
15 負極端子部(電極端子部)
20 外部端子部材
23 外部端子接続部
23c 突出部
23cn (突出部の)頂面
23cm (突出部の)基端面
23d 周囲部
25 連結部
30 溶接部(溶接ナゲット)
100 端子溶接装置
110 第1電極棒(電極棒)
115 第2筒状電極棒(電極棒)
120 第1抵抗測定プローブ(抵抗測定プローブ)
125 第2抵抗測定プローブ(抵抗測定プローブ)
130 可変電流源
140 定電流源
145 電圧計
150 パーソナルコンピュータ(PC)
160 抵抗検知部
YK 検査電流
YA 溶接電流
Ik (検査電流の)電流値
Ia (溶接電流の)電流値
Vk (抵抗測定プローブ間の)電圧値
EK 検査電流経路
EA 溶接電流経路
Rk (検査電流経路の)プローブ間抵抗値
Ra (外部端子接続部の突出部の頂面と電池の負極端子部との)接触抵抗
Rb (検査電流経路の)導体抵抗
Q 発熱量
t 通電時間
1 Battery module 10 Cylindrical battery (battery)
15 Negative electrode terminal (electrode terminal)
20 External terminal member 23 External terminal connection part 23c Protruding part 23cn Top surface 23cm (protruding part) Base end surface 23d Peripheral part 25 Connecting part 30 Welding part (welding nugget)
100 Terminal welding device 110 1st electrode rod (electrode rod)
115 Second tubular electrode rod (electrode rod)
120 First resistance measurement probe (resistance measurement probe)
125 Second resistance measurement probe (resistance measurement probe)
130 Variable current source 140 Constant current source 145 Voltmeter 150 Personal computer (PC)
160 Resistance detector YK Inspection current YA Welding current Ik (Inspection current) Current value Ia (Welding current) Current value Vk (Between resistance measurement probes) Voltage value EK Inspection current path EA Welding current path Rk (Inspection current path) ) Inter-probe resistance value Ra (the top surface of the protruding part of the external terminal connection part and the negative side terminal part of the battery) Contact resistance Rb (inspection current path) Conductor resistance Q Calorific value t Energization time

Claims (1)

中央の突出部がその周囲を環状に取り巻く周囲部よりも突出した外部端子接続部を有する外部端子部材のうち、上記突出部の頂面を、電池の一方の電極端子部に当接させて、上記外部端子接続部を上記電極端子部に抵抗溶接する
端子溶接装置であって、
上記電極端子部に当接して導通する第1電極棒と、
上記外部端子接続部の上記周囲部に当接して導通すると共に、この周囲部を上記電極端子部側に押圧して、上記突出部の上記頂面を上記電極端子部に当接させる第2電極棒と、
上記電極端子部に当接して導通する第1抵抗測定プローブと、
上記外部端子接続部の上記突出部のうち、上記頂面とは反対側の基端面に当接して導通する第2抵抗測定プローブと、
上記第1抵抗測定プローブと上記第2抵抗測定プローブとの間のプローブ間抵抗値Rkを検知する抵抗検知部と、を備える
端子溶接装置。
Among the external terminal members having an external terminal connection portion in which the central protruding portion protrudes from the peripheral portion that surrounds the periphery thereof in an annular shape, the top surface of the protruding portion is brought into contact with one of the electrode terminal portions of the battery. A terminal welding device that resistance welds the external terminal connection portion to the electrode terminal portion.
The first electrode rod that abuts on the electrode terminal and conducts conduction,
A second electrode that abuts on the peripheral portion of the external terminal connection portion to conduct conduction, and presses the peripheral portion toward the electrode terminal portion to bring the top surface of the protruding portion into contact with the electrode terminal portion. With a stick,
The first resistance measuring probe that abuts on the electrode terminal and conducts,
Among the protruding portions of the external terminal connecting portion, the second resistance measuring probe that abuts on the proximal end surface on the side opposite to the top surface and conducts conduction, and the
A terminal welding apparatus including a resistance detecting unit for detecting a resistance value Rk between probes between the first resistance measuring probe and the second resistance measuring probe.
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