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JP7428883B2 - Method and device for estimating rubber flow characteristics - Google Patents
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JP7428883B2 - Method and device for estimating rubber flow characteristics - Google Patents

Method and device for estimating rubber flow characteristics Download PDF

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JP7428883B2
JP7428883B2 JP2020024238A JP2020024238A JP7428883B2 JP 7428883 B2 JP7428883 B2 JP 7428883B2 JP 2020024238 A JP2020024238 A JP 2020024238A JP 2020024238 A JP2020024238 A JP 2020024238A JP 7428883 B2 JP7428883 B2 JP 7428883B2
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誠 光真坊
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Yokohama Rubber Co Ltd
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本発明は、ゴムの流動特性推定方法および装置に関し、さらに詳しくは、加硫中のゴムの流動特性をより高い精度で推定できる方法および装置に関するものである。 The present invention relates to a method and apparatus for estimating the flow characteristics of rubber, and more particularly to a method and apparatus capable of estimating the flow characteristics of rubber during vulcanization with higher accuracy.

タイヤなどのゴム製品を製造する場合には、未加硫ゴムを用いて成形した成形体をモールドの中で加硫する。或いは、未加硫ゴムをモールドの中に射出してゴム製品を製造することもある。未加硫ゴムはモールドの中で流動して、モールドによって所定形状に型付けされる。未加硫ゴムが十分に流動しない場合は、所定形状に型付けできないことがあり、ゴム製品の品質に大きく影響する。この流動特性は加硫時間、即ち、ゴム製品の生産性にも影響する。 When manufacturing rubber products such as tires, a molded article made of unvulcanized rubber is vulcanized in a mold. Alternatively, unvulcanized rubber may be injected into a mold to produce rubber products. The unvulcanized rubber flows within the mold and is shaped into a predetermined shape by the mold. If unvulcanized rubber does not flow sufficiently, it may not be possible to mold it into a predetermined shape, which greatly affects the quality of the rubber product. This flow characteristic also affects the vulcanization time, ie, the productivity of the rubber product.

そこで、加硫中の未加硫ゴムの挙動がシミュレーションされている。このシミュレーションの際には、ゴムの流動特性を示す指標データが必要であり、代表的な指標データとして粘度が用いられている。ゴムの粘度の要素は、せん断速度や温度の影響を受ける基礎粘度要素と、熱履歴(加硫温度や加硫時間)の影響を受ける熱硬化要素に大別できる。基礎粘度要素を把握する一般的な方法としては、細管式粘度計(キャピラリーレオメータ)が知られている。熱硬化要素を把握する一般的な方法しては、平板型回転粘度計(キュラストメータ)が知られている。 Therefore, the behavior of unvulcanized rubber during vulcanization is simulated. In this simulation, index data indicating the flow characteristics of the rubber is required, and viscosity is used as a typical index data. Elements of rubber viscosity can be broadly divided into basic viscosity elements, which are affected by shear rate and temperature, and thermosetting elements, which are affected by thermal history (vulcanization temperature and vulcanization time). A capillary viscometer (capillary rheometer) is known as a general method for determining basic viscosity factors. A flat plate rotational viscometer (curastometer) is known as a general method for determining thermosetting elements.

上記のような方法で把握された基礎粘度要素と熱硬化要素とを併用し総合的な粘度を算出して、加硫ゴムの挙動シミュレーションに用いる場合、実際の未加硫ゴムの挙動とシミュレーション結果との整合性を十分に高くすることは難しい。何故ならば、基礎粘度要素と熱硬化要素とが別々の方法(異なる条件)で把握されていて、互いの方法の違いに起因するばらつき(不整合)が生じるためである。 When calculating the overall viscosity by combining the basic viscosity element and thermosetting element determined by the above method and using it for simulating the behavior of vulcanized rubber, the actual behavior of unvulcanized rubber and the simulation results It is difficult to achieve a sufficiently high level of consistency. This is because the basic viscosity element and the thermosetting element are determined using different methods (different conditions), and variations (inconsistency) occur due to the differences in the methods.

未加硫ゴムの粘度測定方法として、一定の断面形状の流路に未加硫ゴムを充填した状態で流動させて、流路における検知圧力と検知流量に基づいて、または、検知圧力と未加硫ゴムの先端位置および検知速度に基づいて、粘度を算出する方法が提案されている(特許文献1参照)。しかしながら、この方法では、未加硫ゴムの基礎粘度要素と熱硬化要素とを別々に把握していない。そのため、加硫中の未加硫ゴムの流動特性をより高い精度で推定するには改善の余地がある。 As a method for measuring the viscosity of unvulcanized rubber, it is possible to measure the viscosity of unvulcanized rubber by filling a flow channel with a certain cross-sectional shape with unvulcanized rubber, and measuring the detected pressure and flow rate in the flow channel. A method of calculating viscosity based on the tip position and detection speed of sulfur rubber has been proposed (see Patent Document 1). However, this method does not separately grasp the basic viscosity element and thermosetting element of the unvulcanized rubber. Therefore, there is room for improvement in estimating the flow characteristics of unvulcanized rubber during vulcanization with higher accuracy.

特開2019-27959号公報JP 2019-27959 Publication

本発明の目的は、加硫中のゴムの流動特性をより高い精度で推定できる方法および装置を提供することにある。 An object of the present invention is to provide a method and apparatus that can estimate the flow characteristics of rubber during vulcanization with higher accuracy.

上記目的を達成するため本発明のゴムの流動特性推定方法は、未加硫ゴムに加硫剤が配合された対象ゴムの加硫中の粘度の基礎粘度要素と熱硬化要素とを推定するゴムの流動特性推定装置であって、一定の断面形状の所定の流路と、前記流路を所定温度に加熱する流路加熱手段と、設定された規定温度で所定粘度の前記対象ゴムおよび前記対象ゴムから前記加硫剤が排除された配合にして前記規定温度で前記所定粘度と同等粘度に調製された比較ゴムをそれぞれ個別に、前記流路に同じ条件で注入して前記流路に充填させた状態で流動させる注入手段と、それぞれの前記ゴムの前記流路における流量データを取得する流量検知部と、それぞれの前記ゴムの前記流路における先端位置の経時変化データを取得する先端位置検知部と、それぞれの前記ゴムの前記流路の長手方向に離間した2つの検知位置の間での圧力差データを取得する圧力差検知部と、前記流量データ、前記経時変化データおよび前記圧力差データが入力される演算部とを備えて、前記流量データおよび前記圧力差データに基づいて、前記演算部により前記対象ゴムの前記基礎粘度要素として前記粘度のせん断速度依存性が算出され、かつ、前記流量データ、経時変化データおよび前記圧力差データに基づいて前記流路におけるそれぞれの前記ゴムの同じ先端位置での粘度が算出されて、算出されたそれぞれの前記ゴムの前記同じ先端位置での前記粘度の比較に基づいて、前記対象ゴムの前記熱硬化要素として前記粘度の熱履歴依存性が算出される構成にしたことを特徴とする。 In order to achieve the above object, the rubber flow characteristic estimation method of the present invention estimates the basic viscosity element and thermosetting element of the viscosity during vulcanization of a target rubber in which a vulcanizing agent is blended with unvulcanized rubber. A flow characteristic estimating device comprising a predetermined flow path having a constant cross-sectional shape, a flow path heating means for heating the flow path to a predetermined temperature, the target rubber having a predetermined viscosity at a set specified temperature, and the target rubber. Comparison rubbers prepared in a formulation in which the vulcanizing agent is excluded from the rubber and prepared to have a viscosity equivalent to the predetermined viscosity at the specified temperature are individually injected into the flow path under the same conditions to fill the flow path. an injection means for causing the rubber to flow in the flow path, a flow rate detection unit that acquires flow rate data in the flow path of each of the rubbers, and a tip position detection unit that acquires data on changes in the tip position of each of the rubbers in the flow path over time. a pressure difference detection unit that acquires pressure difference data between two detection positions spaced apart in the longitudinal direction of the flow path of each of the rubber; a calculation unit that receives input, and the calculation unit calculates the shear rate dependence of the viscosity as the basic viscosity element of the target rubber based on the flow rate data and the pressure difference data; The viscosity at the same tip position of each of the rubbers in the flow path is calculated based on the data, the temporal change data, and the pressure difference data, and the calculated viscosity at the same tip position of each of the rubbers is calculated. The present invention is characterized in that the thermal history dependence of the viscosity is calculated as the thermosetting element of the target rubber based on the comparison.

本発明のゴムの流動特性推定装置は、未加硫ゴムに加硫剤が配合された対象ゴムの加硫中の粘度の基礎粘度要素と熱硬化要素とを推定するゴムの流動特性推定装置であって、一定の断面形状の所定の流路と、前記流路を所定温度に加熱する流路加熱手段と、設定された規定温度で所定粘度の前記対象ゴムおよび前記対象ゴムから前記加硫剤が排除された配合にして前記規定温度で前記所定粘度と同等粘度に調製された比較ゴムをそれぞれ個別に、前記流路に同じ条件で注入して前記流路に充填させた状態で流動させる注入手段と、それぞれの前記ゴムの前記流路における流量データを取得する流量検知部と、それぞれの前記ゴムの前記流路における先端位置の経時変化データを取得する先端位置検知部と、それぞれの前記ゴムの前記流路の長手方向に離間した2つの検知位置の間での圧力差データを取得する圧力差検知部と、前記流量データ、前記経時変化データおよび前記圧力差データが入力される演算部とを備えて、前記流量データおよび前記圧力差データに基づいて、前記演算部により前記対象ゴムの前記基礎粘度要素として前記粘度のせん断速度依存性が算出され、かつ、前記流量データ、経時変化データおよび前記圧力差データに基づいて前記流路におけるそれぞれの前記ゴムの同じ先端位置での粘度が算出されて、算出されたそれぞれの前記粘度の比較に基づいて、前記対象ゴムの前記熱硬化要素として前記粘度の熱履歴依存性が算出される構成にしたことを特徴とする。 The rubber flow characteristic estimating device of the present invention is a rubber flow characteristic estimating device that estimates the basic viscosity factor and thermosetting factor of the viscosity during vulcanization of a target rubber in which a vulcanizing agent is blended with unvulcanized rubber. a predetermined flow path having a constant cross-sectional shape; a flow path heating means for heating the flow path to a predetermined temperature; Comparative rubbers prepared in a formulation in which the viscosity is the same as the predetermined viscosity at the specified temperature are individually injected into the flow path under the same conditions, and the flow paths are filled with the comparative rubbers, and the rubbers are flowed while being filled in the flow path. a flow rate detection unit that acquires flow rate data in the flow path of each of the rubbers; a tip position detection unit that acquires time-varying data of a tip position of each of the rubbers in the flow path; a pressure difference detection unit that acquires pressure difference data between two detection positions spaced apart in the longitudinal direction of the flow path; and a calculation unit to which the flow rate data, the temporal change data, and the pressure difference data are input. The calculation unit calculates the shear rate dependence of the viscosity as the basic viscosity element of the target rubber based on the flow rate data and the pressure difference data, and the flow rate data, the temporal change data, and The viscosity at the same tip position of each of the rubbers in the flow path is calculated based on the pressure difference data, and based on the comparison of the calculated viscosity, the viscosity of the thermosetting element of the target rubber is calculated. The present invention is characterized by a configuration in which the thermal history dependence of viscosity is calculated.

本発明によれば、前記対象ゴムおよび前記比較ゴムをそれぞれ個別に、加熱した前記流路に同じ条件で注入して充填させた状態で流動させることで取得したそれぞれの前記ゴムの前記流路における流量データおよび先端位置の経時変化データと、それぞれの前記ゴムの前記流路の長手方向に離間した2つの検知位置の間での圧力差データとを使用する。この流量データと圧力差データを用いて、前記対象ゴムの基礎粘度要素として粘度のせん断速度依存性を算出できる。また、この流量データ、経時変化データおよび圧力差データを使用して算出した前記流路におけるそれぞれの前記ゴムの同じ先端位置での粘度の比較に基づいて、前記対象ゴムの熱硬化要素として前記対象ゴムの粘度の熱履歴依存性を算出できる。このように、対象ゴムの粘度の基礎粘度要素と熱硬化要素とを同じ条件下の1つの方法によって把握できる。したがって、基礎粘度要素と熱硬化要素とを別々の方法によって把握する場合のように、それぞれの要素を把握する方法の違いに起因して算出結果がばらつく(整合しなくなる)という不具合を防止するには有利になる。そのため、本発明によって基礎粘度要素と熱硬化要素とを把握することで、加硫中の対象ゴムの流動特性をより高い精度で推定することが可能になる。 According to the present invention, each of the target rubber and the comparative rubber is individually injected into the heated flow channel under the same conditions, and the rubbers obtained by flowing the filled state are provided in the flow channel. Flow rate data and tip position change data over time, and pressure difference data between two detection positions spaced apart in the longitudinal direction of the flow path of each of the rubbers are used. Using this flow rate data and pressure difference data, the shear rate dependence of viscosity can be calculated as a basic viscosity element of the target rubber. Further, based on a comparison of the viscosity at the same tip position of each of the rubbers in the flow path calculated using the flow rate data, temporal change data, and pressure difference data, the target rubber is determined as a thermosetting element of the target rubber. The thermal history dependence of rubber viscosity can be calculated. In this way, the basic viscosity element and thermosetting element of the viscosity of the target rubber can be determined by one method under the same conditions. Therefore, in order to prevent the problem that the calculation results vary (inconsistency) due to the difference in the method of understanding each element, such as when the basic viscosity element and the thermosetting element are determined using different methods. becomes advantageous. Therefore, by understanding the basic viscosity element and thermosetting element according to the present invention, it becomes possible to estimate the flow characteristics of the target rubber during vulcanization with higher accuracy.

本発明のゴムの流動特性推定装置を、シリンダおよび流路を断面にして例示する説明図である。FIG. 2 is an explanatory diagram illustrating the rubber flow characteristic estimating device of the present invention with a cylinder and a flow path in cross section. 図1の流路にゴムを注入している状態を例示する説明図である。FIG. 2 is an explanatory diagram illustrating a state in which rubber is injected into the channel of FIG. 1; 流路に注入したゴムの先端位置の経時変化を例示するグラフ図である。FIG. 2 is a graph diagram illustrating changes over time in the position of the tip of rubber injected into a flow path. 流路に注入したゴムのせん断速度と粘度との関係を例示するグラフ図である。FIG. 2 is a graph diagram illustrating the relationship between the shear rate and viscosity of rubber injected into a flow path. 流路に注入したゴムの先端位置での粘度の経時変化を例示するグラフ図である。FIG. 3 is a graph diagram illustrating a change in viscosity over time at a tip position of rubber injected into a flow path. 流路に注入したゴムの先端位置と粘度との関係を例示するグラフ図である。FIG. 2 is a graph diagram illustrating the relationship between the tip position and viscosity of rubber injected into a flow path. 流路に注入したゴムの先端位置と粘度上昇比率との関係を例示するグラフ図である。FIG. 3 is a graph diagram illustrating the relationship between the tip position of the rubber injected into the flow path and the viscosity increase ratio. 流路に注入したゴムの先端位置での粘度上昇比率の経時変化を例示するグラフ図である。FIG. 2 is a graph diagram illustrating a change over time in the viscosity increase rate at the tip of the rubber injected into the flow path.

以下、本発明のゴムの流動特性推定方法および装置を、図に示した実施形態に基づいて説明する。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The method and apparatus for estimating rubber flow characteristics of the present invention will be described below based on the embodiments shown in the drawings.

本発明は、未加硫ゴムに加硫剤が配合された対象ゴムR1の加硫される過程における流動特性を推定する。流動特性を示す指標となる対象ゴムR1の粘度をより高い精度で推定するために、この粘度を上記した基礎粘度要素MA(せん断速度依存性)と熱硬化要素MB(熱履歴依存性)とに区別して把握する。本発明は、対象ゴムR1と、対象ゴムR1から加硫剤を排除した配合の未加硫ゴムR2(以下、比較ゴムR2という)とを用いることが特徴の1つである。 The present invention estimates the flow characteristics during the vulcanization process of target rubber R1, which is an unvulcanized rubber mixed with a vulcanizing agent. In order to estimate the viscosity of the target rubber R1, which is an index indicating the flow characteristics, with higher accuracy, this viscosity is calculated using the above-mentioned basic viscosity element MA (shear rate dependence) and thermosetting element MB (thermal history dependence). Differentiate and understand. One of the characteristics of the present invention is that it uses the target rubber R1 and an unvulcanized rubber R2 (hereinafter referred to as comparative rubber R2) that is a mixture of the target rubber R1 and excluding the vulcanizing agent.

準備作業として、設定された規定温度において同じ所定粘度の対象ゴムR1と比較ゴムR2を用意する。この規定温度は、対象ゴムR1の架橋反応が促進されない温度であり、例えば10℃~50℃程度、或いは常温に設定すればよい。 As a preparatory work, a target rubber R1 and a comparison rubber R2 having the same predetermined viscosity at a set specified temperature are prepared. This specified temperature is a temperature at which the crosslinking reaction of the target rubber R1 is not promoted, and may be set to, for example, about 10° C. to 50° C. or room temperature.

対象ゴムR1は、原料ゴムに加硫剤を含む各種配合剤を配合して混練りして製造し、所定粘度にする。比較ゴムR2は、対象ゴムR1の配合から加硫剤のみを除外した各種配合剤を配合して混練りして製造し、所定粘度にする。対象ゴムR1と比較ゴムR2とは厳密に一致した粘度にすることはできないため、同等粘度であればよい。同等粘度とは、比較ゴムR2の粘度(Pa・s)が対象ゴムR1の粘度(Pa・s)の±1%程度であることを意味する。この時の対象ゴムR1と比較ゴムR2の粘度の確認は、キャピラリーレオメータなどの一般的な粘度計を用いて行えばよい。 The target rubber R1 is manufactured by blending various compounding agents including a vulcanizing agent with raw rubber and kneading the mixture to obtain a predetermined viscosity. Comparative rubber R2 is produced by blending and kneading various compounding agents except for the vulcanizing agent from the compounding of target rubber R1 to give a predetermined viscosity. Since the target rubber R1 and the comparative rubber R2 cannot have exactly the same viscosity, it is sufficient that they have the same viscosity. Equivalent viscosity means that the viscosity (Pa·s) of the comparative rubber R2 is approximately ±1% of the viscosity (Pa·s) of the target rubber R1. At this time, the viscosity of the target rubber R1 and the comparative rubber R2 may be confirmed using a general viscometer such as a capillary rheometer.

対象ゴムR1における加硫剤の配合割合が小さくて、粘度に対する影響が無視できるならば、対象ゴムR1の配合から加硫剤のみを単純に除外した配合で比較ゴムR2を製造する。対象ゴムR1における加硫剤の配合割合が比較的大きくて、粘度に対する影響が無視できない場合は、対象ゴムR1の配合から加硫剤を除外したことによる粘度変化を補うために、例えば、加硫剤を除外した対象ゴムR1の残りの配合剤の配合量を調整する。これにより、対象ゴムR1と比較ゴムR2とを同等粘度にする。対象ゴムR1と比較ゴムR2との相違点は、実質的に加硫剤の有無のみである。 If the blending ratio of the vulcanizing agent in the target rubber R1 is small and the influence on the viscosity can be ignored, then the comparative rubber R2 is produced with a formulation in which only the vulcanizing agent is simply excluded from the formulation of the target rubber R1. If the blending ratio of the vulcanizing agent in target rubber R1 is relatively large and its influence on viscosity cannot be ignored, for example, vulcanization may be The amount of the remaining compounding ingredients of the target rubber R1 excluding the compounding agent is adjusted. This makes the target rubber R1 and the comparative rubber R2 have the same viscosity. The difference between the target rubber R1 and the comparative rubber R2 is essentially only the presence or absence of a vulcanizing agent.

塑性体である対象ゴムR1は加硫剤が配合されているので、加熱することで架橋反応が生じて弾性体に変質する。比較ゴムR2は、加硫剤が配合されていないので、加熱しても架橋反応が生じることがなく塑性体のままである。 Since the target rubber R1, which is a plastic body, contains a vulcanizing agent, heating causes a crosslinking reaction and transforms it into an elastic body. Comparative rubber R2 does not contain a vulcanizing agent, so even when heated, no crosslinking reaction occurs and it remains a plastic body.

図1、図2に例示する本発明の未加硫ゴムの流動特性推定装置1(以下、推定装置1という)は、一定の断面形状の所定の流路2と、流路加熱手段2aと、ゴムR(対象ゴムR1および比較ゴムR2)を流路2に注入させる注入手段3と、流路2におけるゴムの流量Qデータを取得する流量検知部9と、圧力センサ7と、演算部10とを備えている。この実施形態では推定装置1はさらに、2つの温度センサ8a、8bを有している。演算部10には、流量検知部9、圧力センサ7および温度センサ8a、8bによる検知データが入力される。 The unvulcanized rubber flow characteristic estimating device 1 (hereinafter referred to as estimating device 1) of the present invention illustrated in FIGS. 1 and 2 includes a predetermined flow path 2 having a constant cross-sectional shape, a flow path heating means 2a, An injection means 3 for injecting the rubber R (target rubber R1 and comparison rubber R2) into the flow path 2, a flow rate detection section 9 for acquiring rubber flow rate Q data in the flow path 2, a pressure sensor 7, and a calculation section 10. It is equipped with In this embodiment, the estimation device 1 further includes two temperature sensors 8a and 8b. Detection data from the flow rate detection section 9, the pressure sensor 7, and the temperature sensors 8a and 8b is input to the calculation section 10.

流路2は管体でもモールドのような金属片に形成されたものでもよい。流路2の断面形状は円形、楕円形、三角、四角、五角形等の多角形でもよいが、実際の製造工程で一般に使用されている円形断面がよい。この流路2の断面積は全長に渡って実質的に不変で真っ直ぐに延在している。流路2は屈曲して延在していてもよいが直線状であることが好ましい。 The flow path 2 may be formed in a pipe or a metal piece such as a mold. The cross-sectional shape of the flow path 2 may be a polygon such as a circle, an ellipse, a triangle, a square, or a pentagon, but a circular cross-section that is generally used in actual manufacturing processes is preferable. The cross-sectional area of this channel 2 is substantially constant and extends straight over its entire length. Although the channel 2 may extend in a curved manner, it is preferably straight.

流路加熱手段2aは、流路2を所定温度に加熱する。例えば、流路2をカバーするヒータなどを流路加熱手段2aとして用いる。流路加熱手段2aによって流路2は、対象ゴムR1の架橋反応が促進される所定温度に加熱され、この所定温度は例えば100℃~250℃の任意の温度である。 The channel heating means 2a heats the channel 2 to a predetermined temperature. For example, a heater that covers the flow path 2 is used as the flow path heating means 2a. The flow path 2 is heated by the flow path heating means 2a to a predetermined temperature at which the crosslinking reaction of the target rubber R1 is promoted, and this predetermined temperature is, for example, an arbitrary temperature between 100° C. and 250° C.

注入手段3は、流路2にゴムRを注入して充満させた状態で流動させる。注入手段3として、例えばゴム用の押出機や射出機を用いることができる。この実施形態では注入手段3として、ゴムRが収容される筒状のシリンダ4と、シリンダ4の内部に配置されるプランジャー5aと、プランジャー5aをゴムRの注入方向に移動させる駆動機構5cとを有する押出機が用いられている。シリンダ4の一定内径の円筒部の内周面と、プランジャー5aの一定外径の円筒部の外周面とは、ほとんど隙間なく対向している。注入手段3はさらに、ゴムRの温度を調整する温度調整部5bと、温度調整部5bおよび駆動機構5cの作動を制御する制御部6とを有している。流路加熱手段2aによる加熱具合も制御部6によって制御される。 The injection means 3 injects the rubber R into the channel 2 and causes it to flow in a filled state. As the injection means 3, for example, a rubber extruder or injection machine can be used. In this embodiment, the injection means 3 includes a cylindrical cylinder 4 in which the rubber R is accommodated, a plunger 5a disposed inside the cylinder 4, and a drive mechanism 5c that moves the plunger 5a in the injection direction of the rubber R. An extruder is used. The inner circumferential surface of the cylindrical portion of the cylinder 4 having a constant inner diameter and the outer circumferential surface of the cylindrical portion having a constant outer diameter of the plunger 5a face each other with almost no gap. The injection means 3 further includes a temperature adjustment section 5b that adjusts the temperature of the rubber R, and a control section 6 that controls the operation of the temperature adjustment section 5b and the drive mechanism 5c. The degree of heating by the channel heating means 2a is also controlled by the control unit 6.

この実施形態では、プランジャー5aがゴムRの注入方向に移動してゴムRを流路2に注入させる注入移動部になっている。ゴムRの注入方向へのプランジャー5aの単位時間当たりの移動量が流量検知部9により検知されて、この検知データが演算部10に入力される。 In this embodiment, the plunger 5a serves as an injection moving part that moves in the injection direction of the rubber R and injects the rubber R into the flow path 2. The amount of movement of the plunger 5a per unit time in the injection direction of the rubber R is detected by the flow rate detection section 9, and this detection data is input to the calculation section 10.

圧力センサ7は、流路2に配置された検知位置での圧力を検知する。圧力センサ7の検知位置は、ゴムRが安定して流れる位置にする。 The pressure sensor 7 detects pressure at a detection position arranged in the flow path 2 . The detection position of the pressure sensor 7 is set at a position where the rubber R flows stably.

温度センサ8a、8bはそれぞれの検知位置でのゴムRの温度を検知する。この実施形態では、シリンダ4の内部のゴムRの温度を検知する温度センサ8aと、流路2の温度(流路2におけるゴムRの温度)を検知する温度センサ8bとを有している。 The temperature sensors 8a and 8b detect the temperature of the rubber R at their respective detection positions. This embodiment includes a temperature sensor 8a that detects the temperature of the rubber R inside the cylinder 4, and a temperature sensor 8b that detects the temperature of the flow path 2 (the temperature of the rubber R in the flow path 2).

演算部10としてはコンピュータ等を用いることができる。演算部10は、温度センサ8a、8bによる検知データ(検知温度)と予め設定されている目標温度とを比較してその比較結果を制御部6に伝達する。制御部6は、検知温度と目標温度との差がなくなるように温度調整部5b、流路加熱手段2aによる加熱具合を制御する。演算部10には、上述した種々のデータの他に、プランジャー5aの断面積(シリンダ4の内側断面積)、流路2の断面積、流路2の長さ、流路2における圧力センサ7および温度センサ8b、8cの検知位置などの既知データが入力されている。 A computer or the like can be used as the calculation unit 10. The calculation unit 10 compares the detection data (sensed temperature) by the temperature sensors 8a and 8b with a preset target temperature, and transmits the comparison result to the control unit 6. The control unit 6 controls the heating by the temperature adjustment unit 5b and the flow path heating means 2a so that there is no difference between the detected temperature and the target temperature. In addition to the various data described above, the calculation unit 10 includes the cross-sectional area of the plunger 5a (inner cross-sectional area of the cylinder 4), the cross-sectional area of the flow path 2, the length of the flow path 2, and the pressure sensor in the flow path 2. Known data such as detection positions of temperature sensors 7 and temperature sensors 8b and 8c are input.

演算部10がゴムRの粘度μを算出する際には、下記(1)式が使用される。この(1)式は、円管流路でのニュートン流体の圧力損失の計算式である。
圧力損失△P=(8・μ・Q・L)/(πr4)・・・(1)
ここで、△Pは流路2の離間距離Lでの圧力差であり、Qは流路2でのゴムRの流量、rは流路2の半径である。流路2におけるゴムRの先端位置の圧力はゼロになるので圧力センサ7の検知位置とゴムRの先端位置との間の圧力差△Pは、圧力センサ7による検知データ(検知圧力)となり、ゴムRの先端位置と圧力センサ7の検知位置との離間距離をLとすることができる。
尚、(1)式は円管流路に適用される計算式であるが、流路2の断面形状が円形以外の場合は(1)式をアレンジして使用する。
When the calculation unit 10 calculates the viscosity μ of the rubber R, the following equation (1) is used. This equation (1) is a calculation equation for the pressure loss of Newtonian fluid in a circular pipe flow path.
Pressure loss △P=(8・μ・Q・L)/(πr 4 )...(1)
Here, ΔP is the pressure difference at the distance L between the channels 2, Q is the flow rate of the rubber R in the channels 2, and r is the radius of the channels 2. Since the pressure at the tip position of the rubber R in the flow path 2 becomes zero, the pressure difference ΔP between the detection position of the pressure sensor 7 and the tip position of the rubber R becomes detection data (detected pressure) by the pressure sensor 7, The separation distance between the tip position of the rubber R and the detection position of the pressure sensor 7 can be set to L.
Note that equation (1) is a calculation equation that is applied to a circular pipe flow path, but if the cross-sectional shape of the flow path 2 is other than circular, equation (1) is used with an arrangement.

次に、対象ゴムR1の基礎粘度要素MA(粘度のせん断速度依存性)および熱硬化要MB(粘度の熱履歴依存性)を把握する手順を説明する。 Next, a procedure for grasping the basic viscosity element MA (viscosity dependence on shear rate) and thermosetting requirement MB (viscosity dependence on thermal history) of the target rubber R1 will be explained.

対象ゴムR1と比較ゴムR2のそれぞれに対して個別に以下の測定を同じ条件で行う。どちらのゴムR1、R2を先に測定してもよいので、この実施形態では、対象ゴムR1と比較ゴムR2をそれぞれゴムRとして説明する。 The following measurements are performed individually on each of the target rubber R1 and the comparative rubber R2 under the same conditions. Since either rubber R1 or R2 may be measured first, in this embodiment, the target rubber R1 and the comparative rubber R2 will be described as rubber R, respectively.

図1に例示するように、注入手段3のシリンダ4にゴムRを収容しておく。この時、ゴムRを温度調節部5bにより加温する。流路2は流路加熱手段2aによって所定温度に加熱しておく。 As illustrated in FIG. 1, rubber R is stored in the cylinder 4 of the injection means 3. At this time, the rubber R is heated by the temperature control section 5b. The flow path 2 is heated to a predetermined temperature by the flow path heating means 2a.

次いで、図2に例示するように、プランジャー5aを前方移動させてゴムRをシリンダ4から流路2に注入する。シリンダ4と流路2とは連続していて、ゴムRはシリンダ4および流路2で途切れることなく、流路2に充満された状態で流動する。即ち、ゴムR1、R2はそれぞれ同じ条件下で流路2に注入されて圧力センサ7の検知位置を通過する。流動するゴムRの検知位置での圧力が圧力センサ7より検知される。 Next, as illustrated in FIG. 2, the plunger 5a is moved forward to inject the rubber R from the cylinder 4 into the flow path 2. The cylinder 4 and the flow path 2 are continuous, and the rubber R flows without interruption between the cylinder 4 and the flow path 2, filling the flow path 2. That is, the rubbers R1 and R2 are each injected into the flow path 2 under the same conditions and pass through the detection position of the pressure sensor 7. The pressure at the detection position of the flowing rubber R is detected by the pressure sensor 7.

演算部10には、流量検知部9により検知されたプランジャー5aの単位時間当たりの移動量が入力される。また、圧力センサ7よる検知データが演算部10に入力される。演算部10は入力されたデータと、予め入力されている既知のデータを用いて演算処理を行う。 The amount of movement of the plunger 5a per unit time detected by the flow rate detection section 9 is input to the calculation section 10. Further, detection data from the pressure sensor 7 is input to the calculation section 10 . The calculation unit 10 performs calculation processing using input data and known data input in advance.

対象ゴムR1の基礎粘度要素MA(粘度のせん断速度依存性)は、以下の演算によって算出される。 The basic viscosity element MA (shear rate dependence of viscosity) of the target rubber R1 is calculated by the following calculation.

ゴムRは非圧縮性流体と見なせるので、ゴムRの流量Qは、プランジャー5aがシリンダ4の内部で単位時間に移動した区間の体積になる。プランジャー5aの断面積は既知であるので、演算部10によって、プランジャー5aの単位時間当たりの移動量とプランジャー5aの断面積とに基づいて、流路2におけるゴムRの流量Qが算出される。即ち、流量検知部9によって流量Qデータが取得される。 Since the rubber R can be regarded as an incompressible fluid, the flow rate Q of the rubber R is the volume of the section in which the plunger 5a moves within the cylinder 4 per unit time. Since the cross-sectional area of the plunger 5a is known, the calculation unit 10 calculates the flow rate Q of the rubber R in the flow path 2 based on the amount of movement of the plunger 5a per unit time and the cross-sectional area of the plunger 5a. be done. That is, the flow rate detection section 9 acquires the flow rate Q data.

流路2におけるゴムRの先端位置は、流量Qに基づいて算出することができる。プランジャー5aがシリンダ4の内部で単位時間に移動した区間の体積(流量Q)と、ゴムRが流路2で単位時間に移動した体積は同じである。流路2の断面積は既知であるので、演算部10によって、流量Qと流路2の断面積に基づいて、流路2におけるゴムRの先端位置が算出される。 The position of the tip of the rubber R in the flow path 2 can be calculated based on the flow rate Q. The volume of the section in which the plunger 5a moves per unit time inside the cylinder 4 (flow rate Q) is the same as the volume that the rubber R moves in the flow path 2 per unit time. Since the cross-sectional area of the flow path 2 is known, the calculation unit 10 calculates the tip position of the rubber R in the flow path 2 based on the flow rate Q and the cross-sectional area of the flow path 2.

その結果、図3に例示するそれぞれのゴムR1、R2の流路2における先端位置の経時変化データが取得される。実線は対象ゴムR1、破線は比較ゴムR2のデータを示している。それぞれのゴムR1、R2の先端位置は当初は同じであるが、対象ゴムR1は加硫されることで流動性が低下する。経過時間tの時点で対象ゴムR1の先端位置はX1でほぼ不変になり、比較ゴムの先端位置はX1よりも先に進んだX2になる。 As a result, data on changes over time in the tip positions of the respective rubbers R1 and R2 in the flow path 2 illustrated in FIG. 3 is obtained. The solid line shows the data for the target rubber R1, and the broken line shows the data for the comparison rubber R2. Although the tip positions of the respective rubbers R1 and R2 are initially the same, the fluidity of the target rubber R1 decreases as it is vulcanized. At the time of elapsed time t, the tip position of the target rubber R1 becomes almost unchanged at X1, and the tip position of the comparison rubber becomes X2, which is advanced from X1.

それぞれのゴムR1、R2の流路2における先端位置の経時変化データを取得するには、圧力センサ7および流量検知部9の検知データが使用されている。したがって、圧力センサ7および流量検知部9が、ゴムRの先端位置の経時変化データ取得する先端位置検知部として機能している。 Detection data from the pressure sensor 7 and the flow rate detection section 9 is used to obtain data on changes over time in the tip positions of the respective rubbers R1 and R2 in the flow path 2. Therefore, the pressure sensor 7 and the flow rate detection section 9 function as a tip position detection section that obtains data on changes in the tip position of the rubber R over time.

また、流路2を流動しているゴムRの先端位置が判明し、流路2における圧力センサ7の検知位置は既知なので、ゴムRの先端位置と圧力センサ7の検知位置との離間距離Lも判明する。ゴムRの先端位置の圧力はゼロなので、演算部10では、圧力センサ7の検知データ(検知圧力)がこの離間距離Lの間での圧力差データとして取得される。 Furthermore, since the tip position of the rubber R flowing in the flow path 2 is known and the detection position of the pressure sensor 7 in the flow path 2 is known, the separation distance L between the tip position of the rubber R and the detection position of the pressure sensor 7 is known. It also becomes clear. Since the pressure at the tip of the rubber R is zero, the calculation unit 10 acquires the detection data (detected pressure) of the pressure sensor 7 as pressure difference data between this separation distance L.

それぞれのゴムR1、R2の流路2の長手方向に離間した2つの検知位置の間での圧力差データを取得するには、圧力センサ7および流量検知部9の検知データが使用されている。したがって、圧力センサ7および流量検知部9が、ゴムRの圧力差データを取得する圧力差検知部としても機能している。 Detection data from the pressure sensor 7 and the flow rate detection section 9 is used to obtain pressure difference data between two detection positions spaced apart in the longitudinal direction of the flow path 2 of each rubber R1, R2. Therefore, the pressure sensor 7 and the flow rate detection section 9 also function as a pressure difference detection section that acquires pressure difference data of the rubber R.

この取得された圧力差データが(1)式の△Pとして代入され、算出された流量Q、離間距離L、流路2の半径rが(1)式に代入されることで、粘度μが算出される。この際に流路2に対するゴムRのせん断速度yはy=4Q/(πr3)になるので、図4に例示する粘度μとせん断速度yとの関係を把握することができる。 This acquired pressure difference data is substituted as △P in equation (1), and the calculated flow rate Q, separation distance L, and radius r of flow path 2 are substituted into equation (1), so that the viscosity μ is Calculated. At this time, the shear rate y of the rubber R relative to the flow path 2 is y=4Q/(πr 3 ), so the relationship between the viscosity μ and the shear rate y illustrated in FIG. 4 can be understood.

粘度μのせん断速度y(せん断応力)に対する依存性は、同じ粘度であれば加硫の有無に拘わらず同じになるので、対象ゴムR1と比較ゴムR2とは同じ線分で表せる。即ち、比較ゴムR2を用いて測定したデータを対象ゴムR1のデータとして見なすことができる。このようにして対象ゴムR1の基礎粘度要素MAとして、粘度のせん断速度依存性を示す図4に記載された対象ゴムR1のせん断速度yに依存する粘度変化割合が算出される。図4に記載された関係は、温度によって変化するので、ゴムRの温度を複数に異ならせて取得するとよい。 The dependence of the viscosity μ on the shear rate y (shear stress) is the same regardless of the presence or absence of vulcanization if the viscosity is the same, so the target rubber R1 and the comparative rubber R2 can be represented by the same line segment. That is, the data measured using the comparative rubber R2 can be regarded as the data of the target rubber R1. In this way, as the basic viscosity element MA of the target rubber R1, the viscosity change rate depending on the shear rate y of the target rubber R1, which is shown in FIG. 4 showing the shear rate dependence of viscosity, is calculated. Since the relationship shown in FIG. 4 changes depending on the temperature, it is preferable to obtain the relationship at a plurality of different temperatures of the rubber R.

熱硬化要素MB(粘度の熱履歴依存性)は以下の演算によって算出される。 The thermosetting element MB (thermal history dependence of viscosity) is calculated by the following calculation.

図3に例示する先端位置の経時変化データと、上述のとおり算出された粘度μとを用いて、それぞれのゴムR1、R2の粘度μの経時変化データを算出すると図5に例示する結果になる。実線は対象ゴムR1、破線は比較ゴムR2のデータを示している。それぞれのゴムR1、R2の粘度μは当初は同じであるが、対象ゴムR1は加硫されることで経過時間のある時点で急激に上昇する。経過時間tの時点で対象ゴムR1の粘度はμ1、比較ゴムR2の粘度はμ1よりも低いμ2になる。 Using the data on changes over time of the tip position illustrated in FIG. 3 and the viscosity μ calculated as described above, calculating the data on changes over time in the viscosity μ of each rubber R1 and R2 results in the results illustrated in FIG. 5. . The solid line shows the data for the target rubber R1, and the broken line shows the data for the comparison rubber R2. The viscosity μ of each of the rubbers R1 and R2 is initially the same, but as the target rubber R1 is vulcanized, it increases rapidly at a certain point in time. At the time of elapsed time t, the viscosity of the target rubber R1 becomes μ1, and the viscosity of the comparative rubber R2 becomes μ2, which is lower than μ1.

図5のデータは同じ経過時間でのそれぞれのゴムR1、R2の粘度μの比較になっている。しかし、同じ経過時間では、それぞれのゴムR1、R2の先端位置は異なる。そこで、図3に例示する先端位置の経時変化データと、上述のとおり算出された粘度μとを用いて、それぞれのゴムR1、R2の先端位置での粘度μを算出すると図6の結果になる。実線は対象ゴムR1、破線は比較ゴムR2のデータを示している。それぞれのゴムR1、R2の先端位置の粘度μは当初は同じであるが、対象ゴムR1は加硫されることで先端位置がある位置に到達すると急激に上昇する。それぞれのゴムR1、R2が同じ先端位置Xでは対象ゴムR1の粘度はμ1、比較ゴムR2の粘度はμ1よりも低いμ2になる。 The data in FIG. 5 is a comparison of the viscosity μ of the respective rubbers R1 and R2 over the same elapsed time. However, at the same elapsed time, the tip positions of the respective rubbers R1 and R2 are different. Therefore, when the viscosity μ at the tip position of each rubber R1 and R2 is calculated using the data on changes over time of the tip position illustrated in FIG. 3 and the viscosity μ calculated as described above, the result shown in FIG. 6 is obtained. . The solid line shows the data for the target rubber R1, and the broken line shows the data for the comparison rubber R2. The viscosity μ at the tip of each of the rubbers R1 and R2 is initially the same, but when the target rubber R1 is vulcanized and the tip reaches a certain position, it increases rapidly. When the respective rubbers R1 and R2 are at the same tip position X, the viscosity of the target rubber R1 is μ1, and the viscosity of the comparative rubber R2 is μ2, which is lower than μ1.

ここで、比較ゴムR2は加硫の影響によって粘度μが経時変化することはない、即ち熱硬化しないので、図6の比較ゴムR2のデータを基準にして、図6のそれぞれのゴムR1、R2のデータを書き換えると図7に例示する結果になる。図7では、比較ゴムR2の粘度μのデータを基準の1として、縦軸を比較ゴムR1の粘度に対する粘度上昇比率にして記載されている。それぞれのゴムR1、R2が同じ先端位置Xでは対象ゴムR1の粘度上昇比率はμ1/μ2、比較ゴムR2の粘度上昇比率はμ2/μ2なので常に1になる。 Here, the viscosity μ of the comparative rubber R2 does not change over time due to the influence of vulcanization, that is, it does not harden due to heat. Therefore, based on the data of the comparative rubber R2 in FIG. Rewriting the data results in the result illustrated in FIG. In FIG. 7, the data of the viscosity μ of the comparative rubber R2 is set as 1, and the vertical axis is expressed as the viscosity increase ratio with respect to the viscosity of the comparative rubber R1. When the respective rubbers R1 and R2 are at the same tip position X, the viscosity increase ratio of the target rubber R1 is μ1/μ2, and the viscosity increase ratio of the comparison rubber R2 is μ2/μ2, so it is always 1.

図7のデータを、横軸を経過時間として書き換えると図8に示すデータになる。図8では、対象ゴムR1の粘度上昇比率は経過時間のある時点で急激に上昇し、比較ゴムR2の粘度上昇比率は経時変化がなく1倍のままになる。このようにして対象ゴムR1の粘度μにおける熱硬化要素MBとして、粘度の熱履歴依存性を示す図8に記載された対象ゴムR1の熱履歴に依存する粘度変化割合が算出される。図8に記載された関係は、加硫温度によって変化するので、ゴムRの温度(流路2の温度)を複数に異ならせて取得するとよい。 If the data in FIG. 7 is rewritten with the horizontal axis as the elapsed time, it becomes the data shown in FIG. 8. In FIG. 8, the viscosity increase rate of the target rubber R1 increases rapidly at a certain point in time, and the viscosity increase rate of the comparative rubber R2 remains 1 times without changing over time. In this way, as the thermosetting element MB at the viscosity μ of the target rubber R1, the viscosity change rate depending on the thermal history of the target rubber R1, which is shown in FIG. 8 showing the thermal history dependence of viscosity, is calculated. Since the relationship shown in FIG. 8 changes depending on the vulcanization temperature, it is preferable to obtain the relationship at a plurality of different temperatures of the rubber R (temperature of the flow path 2).

上述のとおり本発明では、対象ゴムR1の粘度の基礎粘度要素MAと熱硬化要素MBとを同じ条件下の1つの方法によって把握できる。基礎粘度要素MAと熱硬化要素MBとを別々の方法によって把握するのではないので、それぞれの要素MA、MBを把握する方法の違いに起因して算出結果がばらつく(整合しなくなる)という不具合が防止される。そのため、基礎粘度要素MAと熱硬化要素MBと把握することで、加硫中の対象ゴムR1の流動特性をより高い精度で推定することができる。 As described above, in the present invention, the basic viscosity element MA and thermosetting element MB of the viscosity of the target rubber R1 can be determined by one method under the same conditions. Since the basic viscosity element MA and thermosetting element MB are not determined using separate methods, there is a problem that the calculation results vary (inconsistency) due to the difference in the method of determining the respective elements MA and MB. Prevented. Therefore, by understanding the basic viscosity element MA and the thermosetting element MB, the flow characteristics of the target rubber R1 during vulcanization can be estimated with higher accuracy.

対象ゴムR1の加硫過程での挙動シミュレーションをする際には、対象ゴムR1の流動特性を示す指標データ(粘度)として、上述の算出した基礎粘度要素MA、熱硬化要素MBを用いる。これら基礎粘度要素MA、熱硬化要素MBをシミュレーションモデルに適用し、コンピュータによってシミュレーションモデルをモールド内で流動させてその挙動を確認する。基礎粘度要素MA、熱硬化要素MBは、例えばタイヤ、ホース、防舷材、コンベヤベルト等の様々なゴム製品、これらゴム製品を構成するゴム部材、ブラダ等のゴム製の製造設備部材などを製造する際の未加硫ゴムの挙動シミュレーションに利用することができる。 When simulating the behavior of the target rubber R1 during the vulcanization process, the above-described calculated basic viscosity element MA and thermosetting element MB are used as index data (viscosity) indicating the flow characteristics of the target rubber R1. These basic viscosity element MA and thermosetting element MB are applied to a simulation model, and the simulation model is caused to flow in a mold using a computer to confirm its behavior. The basic viscosity element MA and thermosetting element MB are used to manufacture various rubber products such as tires, hoses, fenders, and conveyor belts, rubber members that make up these rubber products, and rubber manufacturing equipment members such as bladders. It can be used to simulate the behavior of unvulcanized rubber during processing.

1 流動特性推定装置
2 流路
2a 流路加熱手段
3 注入手段
4 シリンダ
5a プランジャー
5b 温度調節部
5c 駆動機構
6 制御部
7 圧力センサ
8a、8b 温度センサ
9 流量検知部
10 演算部
R1 対象ゴム
R2 比較ゴム
1 Flow characteristic estimation device 2 Flow path 2a Flow path heating means 3 Injection means 4 Cylinder 5a Plunger 5b Temperature adjustment section 5c Drive mechanism 6 Control section 7 Pressure sensors 8a, 8b Temperature sensor 9 Flow rate detection section 10 Calculation section R1 Target rubber R2 comparison rubber

Claims (3)

未加硫ゴムに加硫剤が配合された対象ゴムの加硫中の粘度の基礎粘度要素と熱硬化要素とを推定するゴムの流動特性推定方法であって、
設定された規定温度で所定粘度の前記対象ゴムと、前記対象ゴムから前記加硫剤を排除した配合にして前記規定温度で前記所定粘度と同等粘度に調製した比較ゴムとを用意して、前記対象ゴムおよび前記比較ゴムをそれぞれ個別に、加熱された一定の断面形状の所定の流路に同じ条件で注入して充填させた状態で流動させて、それぞれの前記ゴムの前記流路における流量データおよび先端位置の経時変化データと、それぞれの前記ゴムの前記流路の長手方向に離間した2つの検知位置の間での圧力差データとを取得し、前記流量データおよび前記圧力差データを使用することで、前記対象ゴムの前記基礎粘度要素として前記粘度のせん断速度依存性を算出し、かつ、前記流量データ、前記経時変化データおよび前記圧力差データを使用することで、前記流路におけるそれぞれの前記ゴムの同じ先端位置での粘度を算出し、算出したそれぞれの前記粘度の比較に基づいて、前記対象ゴムの前記熱硬化要素として前記粘度の熱履歴依存性を算出することを特徴とするゴムの流動特性推定方法。
A rubber flow characteristic estimation method for estimating the basic viscosity element and thermosetting element of the viscosity during vulcanization of a target rubber in which a vulcanizing agent is blended with unvulcanized rubber, the method comprising:
Prepare the target rubber having a predetermined viscosity at a predetermined temperature, and a comparative rubber prepared by excluding the vulcanizing agent from the target rubber to have a viscosity equivalent to the predetermined viscosity at the predetermined temperature. The target rubber and the comparison rubber are each individually injected into a predetermined heated flow path with a constant cross-sectional shape under the same conditions, and the filled state is made to flow, and the flow rate data of each of the rubbers in the flow path is obtained. and time-dependent change data of the tip position, and pressure difference data between two detection positions spaced apart in the longitudinal direction of the flow path of each of the rubbers, and use the flow rate data and the pressure difference data. By calculating the shear rate dependence of the viscosity as the basic viscosity element of the target rubber, and using the flow rate data, the temporal change data, and the pressure difference data, each in the flow path can be calculated. A rubber characterized in that the viscosity at the same tip position of the rubber is calculated, and the thermal history dependence of the viscosity as the thermosetting element of the target rubber is calculated based on a comparison of the calculated viscosity. A method for estimating flow characteristics.
それぞれの前記ゴムの前記圧力差データを、前記流路に配置されたそれぞれの前記ゴムが通過した1つの検知位置での圧力センサによる検知データと、この検知データ取得時のそれぞれの前記ゴムの前記流路における先端位置での圧力とを用いて取得する請求項1に記載のゴムの流動性推定方法。 The pressure difference data of each of the rubbers is determined by the detection data of a pressure sensor at one detection position through which each of the rubbers arranged in the flow path passes, and the pressure difference data of each of the rubbers at the time of acquisition of this detection data. 2. The rubber fluidity estimation method according to claim 1, wherein the rubber fluidity estimation method is obtained using a pressure at a tip position in a flow path. 未加硫ゴムに加硫剤が配合された対象ゴムの加硫中の粘度の基礎粘度要素と熱硬化要素とを推定するゴムの流動特性推定装置であって、
一定の断面形状の所定の流路と、前記流路を所定温度に加熱する流路加熱手段と、設定された規定温度で所定粘度の前記対象ゴムおよび前記対象ゴムから前記加硫剤が排除された配合にして前記規定温度で前記所定粘度と同等粘度に調製された比較ゴムをそれぞれ個別に、前記流路に同じ条件で注入して前記流路に充填させた状態で流動させる注入手段と、それぞれの前記ゴムの前記流路における流量データを取得する流量検知部と、それぞれの前記ゴムの前記流路における先端位置の経時変化データを取得する先端位置検知部と、それぞれの前記ゴムの前記流路の長手方向に離間した2つの検知位置の間での圧力差データを取得する圧力差検知部と、前記流量データ、前記経時変化データおよび前記圧力差データが入力される演算部とを備えて、
前記流量データおよび前記圧力差データに基づいて、前記演算部により前記対象ゴムの前記基礎粘度要素として前記粘度のせん断速度依存性が算出され、かつ、前記流量データ、経時変化データおよび前記圧力差データに基づいて前記流路におけるそれぞれの前記ゴムの同じ先端位置での粘度が算出されて、算出されたそれぞれの前記粘度の比較に基づいて、前記対象ゴムの前記熱硬化要素として前記粘度の熱履歴依存性が算出される構成にしたことを特徴とするゴムの流動特性推定装置。
A rubber flow characteristic estimating device for estimating the basic viscosity element and thermosetting element of the viscosity during vulcanization of a target rubber in which a vulcanizing agent is blended with unvulcanized rubber,
A predetermined flow path having a constant cross-sectional shape, a flow path heating means for heating the flow path to a predetermined temperature, the target rubber having a predetermined viscosity at the set specified temperature, and the vulcanizing agent being removed from the target rubber. Injecting means for individually injecting comparative rubbers prepared to have a viscosity equivalent to the predetermined viscosity at the specified temperature into the flow path under the same conditions and flowing while filling the flow path; a flow rate detection unit that acquires flow rate data in the flow path of each of the rubbers; a tip position detection unit that acquires data on changes over time in the tip position of each of the rubbers in the flow path; A pressure difference detection section that acquires pressure difference data between two detection positions spaced apart in the longitudinal direction of the path, and a calculation section into which the flow rate data, the temporal change data, and the pressure difference data are input. ,
Based on the flow rate data and the pressure difference data, the calculation unit calculates the shear rate dependence of the viscosity as the basic viscosity element of the target rubber, and the flow rate data, the temporal change data, and the pressure difference data. The viscosity at the same tip position of each of the rubbers in the flow path is calculated based on, and based on the comparison of the calculated viscosity, the thermal history of the viscosity as the thermosetting element of the target rubber is calculated. A rubber flow characteristic estimating device characterized by having a configuration in which dependence is calculated.
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