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JP7547445B2 - Magnetoplumbite-type hexagonal ferrite magnetic powder for radio wave absorbers and its manufacturing method, and radio wave absorbers and its manufacturing method - Google Patents
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JP7547445B2 - Magnetoplumbite-type hexagonal ferrite magnetic powder for radio wave absorbers and its manufacturing method, and radio wave absorbers and its manufacturing method - Google Patents

Magnetoplumbite-type hexagonal ferrite magnetic powder for radio wave absorbers and its manufacturing method, and radio wave absorbers and its manufacturing method Download PDF

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JP7547445B2
JP7547445B2 JP2022199656A JP2022199656A JP7547445B2 JP 7547445 B2 JP7547445 B2 JP 7547445B2 JP 2022199656 A JP2022199656 A JP 2022199656A JP 2022199656 A JP2022199656 A JP 2022199656A JP 7547445 B2 JP7547445 B2 JP 7547445B2
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秀宜 山地
広海 鈴木
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    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
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Description

本発明は、マグネトプランバイト型六方晶フェライト磁性粉及びその製造方法に関し、また、マグネトプランバイト型六方晶フェライト磁性粉を含む電波吸収体及びその製造方法に関する。 The present invention relates to magnetoplumbite-type hexagonal ferrite magnetic powder and a manufacturing method thereof, and also to a radio wave absorber containing magnetoplumbite-type hexagonal ferrite magnetic powder and a manufacturing method thereof.

近年、情報通信技術の高度化に伴い、GHz帯域の電波が種々の用途で使用されるようになってきた。このような高周波技術を用いる用途としては、例えば携帯電話、無線LAN、衛星放送、高度道路交通システム、ノンストップ自動料金徴収システム(ETC)、自動車走行支援道路システム(AHS)などが挙げられる。このように高周波域での電波利用形態が多様化すると、電子部品同士の干渉による故障、誤動作、機能不全などが懸念され、その電磁両立性(EMC)対策が重要となってくる。その1つとして、電波吸収体を用いて不要な電波を吸収し、電波の反射及び侵入を防ぐ方法が有効である。 In recent years, with the advancement of information and communication technology, radio waves in the GHz band have come to be used for a variety of purposes. Examples of applications using such high-frequency technology include mobile phones, wireless LANs, satellite broadcasting, intelligent road transport systems, non-stop automatic toll collection systems (ETC), and automated highway systems (AHS). As the use of radio waves in the high-frequency range becomes more diverse, there are concerns about failures, malfunctions, and malfunctions due to interference between electronic components, and measures to ensure electromagnetic compatibility (EMC) become important. One effective method is to use a radio wave absorber to absorb unnecessary radio waves and prevent them from being reflected or entering.

このような電波吸収体用磁性粉体として、特許文献1には、組成式AFe(12-x)Al19(ただしAはSr、Ba、Ca及びPbの1種以上、x:1.0~2.2)で表されるマグネトプランバイト型六方晶フェライトの粉体であって、レーザー回折散乱粒度分布のピーク粒径が10μm以上であるストロンチウムフェライト粒子粉末が開示されており、76GHz付近の電波を吸収するための電波吸収体に使用することが開示されている。また、実施例には、前記組成式においてAがSrである、ストロンチウムフェライト粒子粉末が開示されている。また、ストロンチウムフェライト粒子粉末の製造方法として、ストロンチウムフェライト粒子粉末の原料となる粉末を混合し、焼成した後に粉砕する製造方法が開示されている。 As such a magnetic powder for a radio wave absorber, Patent Document 1 discloses a strontium ferrite particle powder which is a magnetoplumbite-type hexagonal ferrite powder represented by the composition formula AFe (12-x) Al x O 19 (where A is one or more of Sr, Ba, Ca and Pb, and x: 1.0 to 2.2) and has a peak particle size of 10 μm or more in a laser diffraction scattering particle size distribution, and discloses that the powder is used in a radio wave absorber for absorbing radio waves in the vicinity of 76 GHz. In addition, in the examples, a strontium ferrite particle powder in which A in the composition formula is Sr is disclosed. In addition, as a method for producing the strontium ferrite particle powder, a production method is disclosed in which raw material powders for the strontium ferrite particle powder are mixed, fired, and then pulverized.

特開2007-250823号公報JP 2007-250823 A

上述したように、様々な用途に応じて周波数帯が割り振られ、各周波数帯に対応する電波吸収体が開発されている。また、76GHz帯を含む60~90GHz帯域の電波(ミリ波)を吸収するための電波吸収体は車間距離などの情報を検知する車載レーダー用途での実用化が検討されている。しかしながら、電波吸収体の実用化にあたっては、常温から100℃以上の高温にわたる広い温度域において、安定して電波吸収能を発揮することが求められている。一般に、電波吸収能は、ある周波数域で極大値を取り、その周波数域から外れると徐々に吸収量が減衰する傾向がみられるため、広い温度範囲で安定した電波吸収能を発揮するには、温度に対する周波数の極大値の変化幅が小さいことが望ましい。 As mentioned above, frequency bands are assigned according to various applications, and radio wave absorbers corresponding to each frequency band are being developed. In addition, radio wave absorbers for absorbing radio waves (millimeter waves) in the 60 to 90 GHz band, including the 76 GHz band, are being considered for practical use in on-board radar applications that detect information such as vehicle distance. However, in order to put radio wave absorbers into practical use, they are required to exhibit stable radio wave absorption performance over a wide temperature range, from room temperature to high temperatures of 100°C or higher. In general, radio wave absorption performance has a tendency to reach a maximum value in a certain frequency range, and the amount of absorption gradually decreases when the frequency deviates from that frequency range. Therefore, in order to exhibit stable radio wave absorption performance over a wide temperature range, it is desirable for the change in the maximum frequency value with respect to temperature to be small.

この点において、特許文献1のマグネトプランバイト型六方晶フェライト磁性粉は、76GHz付近の電波吸収能を有する材料であるが、高温域においてピーク周波数が常温とは大きくずれてしまう問題点があった。本発明では、76GHz帯を含む60~90GHz帯域の電波吸収能を有し、広い温度域でピーク周波数の変化の小さいマグネトプランバイト型六方晶フェライト磁性粉及びその製造方法並びに当該磁性粉を用いた電波吸収体及びその製造方法を提供することを目的とする。 In this regard, the magnetoplumbite-type hexagonal ferrite magnetic powder of Patent Document 1 is a material that has radio wave absorption capacity around 76 GHz, but has a problem in that the peak frequency at high temperatures differs significantly from that at room temperature. The object of the present invention is to provide a magnetoplumbite-type hexagonal ferrite magnetic powder that has radio wave absorption capacity in the 60 to 90 GHz band, including the 76 GHz band, and has a small change in peak frequency over a wide temperature range, a manufacturing method thereof, and a radio wave absorber that uses the magnetic powder and a manufacturing method thereof.

上記課題を解決すべく本発明者らは鋭意検討した。そして、電波吸収体の共鳴周波数は組成に固有の値であり、マグネトプランバイト型六方晶フェライト磁性粉においても、各置換元素及び置換割合により異なる共鳴周波数を示すところ、マグネトプランバイト型六方晶フェライト磁性粉の単相の結晶構造の中に含まれる金属元素の原子比を示す一般式:A(1-x)LaFe(n-y-z)AlCo(式中、AはSr、Ba及びCaからなる群より選択される1種以上であり、0.01≦x≦0.70、1.00≦y≦2.20、11.00≦n≦12.50、0.00≦z≦1.00である)を満たすマグネトプランバイト型六方晶フェライト磁性粉において、広い温度域でピーク周波数の変化が小さいことを確認した。すなわち本発明の要旨構成は以下のとおりである。 In order to solve the above problems, the present inventors have conducted extensive research. The resonance frequency of a radio wave absorber is a value specific to the composition, and magnetoplumbite-type hexagonal ferrite magnetic powder also shows different resonance frequencies depending on the substitution elements and substitution ratios. It has been confirmed that magnetoplumbite-type hexagonal ferrite magnetic powder that satisfies the general formula A (1-x) La x Fe (ny-z) Al y Co z (wherein A is one or more selected from the group consisting of Sr, Ba, and Ca, and 0.01≦x≦0.70, 1.00≦y≦2.20, 11.00≦n≦12.50, and 0.00≦z≦1.00) showing the atomic ratio of metal elements contained in the single-phase crystal structure of magnetoplumbite-type hexagonal ferrite magnetic powder shows a small change in peak frequency over a wide temperature range. That is, the gist of the present invention is as follows.

(1)マグネトプランバイト型六方晶フェライト磁性粉であって、金属元素の原子比を示す一般式:A(1-x)LaFe(n-y-z)AlCo(ここで、Aは、Sr、Ba及びCaからなる群より選択される1種以上であり、0.01≦x≦0.70、1.00≦y≦2.20、11.00≦n≦12.50、0.00≦z≦1.00である)を満たす、マグネトプランバイト型六方晶フェライト磁性粉。 (1) A magnetoplumbite-type hexagonal ferrite magnetic powder, which satisfies the general formula showing the atomic ratio of metal elements: A (1-x) LaxFe (ny-z) AlyCoz (wherein A is one or more selected from the group consisting of Sr, Ba, and Ca, and 0.01≦x 0.70, 1.00≦y≦2.20, 11.00≦n≦12.50, and 0.00≦z≦1.00).

(2)前記xの範囲が、
0.03≦x≦0.70である、
前記(1)に記載のマグネトプランバイト型六方晶フェライト磁性粉。
(2) The range of x is
0.03≦x≦0.70;
The magnetoplumbite-type hexagonal ferrite magnetic powder according to (1) above.

(3)前記xの範囲が、
0.10≦x≦0.70である、
前記(1)に記載のマグネトプランバイト型六方晶フェライト磁性粉。
(3) The range of x is
0.10≦x≦0.70;
The magnetoplumbite-type hexagonal ferrite magnetic powder according to (1) above.

(4)レーザー回折式粒度分布測定装置で測定された体積基準での粒度分布において、累積50%粒径(D50)が、1.0μm以上10.0μm以下である、前記(1)~(3)のいずれかに記載の、マグネトプランバイト型六方晶フェライト磁性粉。 (4) The magnetoplumbite-type hexagonal ferrite magnetic powder according to any one of (1) to (3), wherein the cumulative 50% particle size (D 50 ) is 1.0 μm or more and 10.0 μm or less in a volume-based particle size distribution measured with a laser diffraction particle size distribution measuring device.

(5)レーザー回折式粒度分布測定装置で測定された体積基準での粒度分布において、累積50%粒径(D50)が、1.0μm以上5.0μm以下である、前記(4)に記載の、マグネトプランバイト型六方晶フェライト磁性粉。 (5) The magnetoplumbite-type hexagonal ferrite magnetic powder according to (4) above, having a cumulative 50% particle size (D 50 ) of 1.0 μm or more and 5.0 μm or less in a volume-based particle size distribution measured with a laser diffraction particle size distribution measuring device.

(6)前記マグネトプランバイト型六方晶フェライト磁性粉0.36gと微結晶セルロース0.84gとを混合して得られた混合粉を151MPaで加圧成形して直径13mmの圧粉体を作製し、得られた圧粉体についてテラヘルツ波時間領域分光法を用いて30℃、60℃、90℃及び120℃の各温度における透過減衰量を測定し、それぞれのピーク周波数をX30、X60、X90及びX120としたとき、X30、X60、X90及びX120の最大値と最小値の差である周波数範囲Rが2.5GHz以下である、前記(1)~(5)のいずれかに記載のマグネトプランバイト型六方晶フェライト磁性粉。 (6) The magnetoplumbite hexagonal ferrite magnetic powder according to any one of (1) to (5), wherein 0.36 g of the magnetoplumbite hexagonal ferrite magnetic powder and 0.84 g of microcrystalline cellulose are mixed to obtain a mixed powder, which is then pressure-molded at 151 MPa to produce a green compact having a diameter of 13 mm. The green compact thus obtained is subjected to measurement of transmission attenuation at temperatures of 30 ° C., 60 ° C., 90° C. and 120 ° C. using terahertz wave time domain spectroscopy, and the respective peak frequencies are X 30 , X 60 , X 90 and X 120. The frequency range R, which is the difference between the maximum and minimum values of X 30 , X 60 , X 90 and X 120, is 2.5 GHz or less.

(7)前記周波数範囲Rが、2.5GHz以下である、(6)に記載のマグネトプランバイト型六方晶フェライト磁性粉。 (7) The magnetoplumbite-type hexagonal ferrite magnetic powder according to (6), in which the frequency range R is 2.5 GHz or less.

(8)前記金属元素Aは、Sr、Baから選択される1種類以上である、前記(1)~(7)のいずれかに記載のマグネトプランバイト型六方晶フェライト磁性粉。 (8) The magnetoplumbite-type hexagonal ferrite magnetic powder according to any one of (1) to (7), wherein the metal element A is one or more selected from Sr and Ba.

(9)比表面積が0.5m/g以上8.0m/g以下である、請求項1~8のいずれか一項に記載のマグネトプランバイト型六方晶フェライト磁性粉。 (9) The magnetoplumbite-type hexagonal ferrite magnetic powder according to any one of claims 1 to 8, having a specific surface area of 0.5 m 2 /g or more and 8.0 m 2 /g or less.

(10)レーザー回折式粒度分布測定装置で測定された個数基準での粒度分布において、最頻径が1.0μm以下であり、かつ最頻径が累積50%粒径(d50)より小さい、請求項1~9のいずれか一項に記載のマグネトプランバイト型六方晶フェライト磁性粉。 (10) In a particle size distribution based on the number of particles measured by a laser diffraction particle size distribution measuring device, the most frequent diameter is 1.0 μm or less and the most frequent diameter is smaller than a cumulative 50% particle size (d 50 ). The magnetoplumbite hexagonal ferrite magnetic powder according to any one of claims 1 to 9.

(11)前記nの範囲が、
11.00≦n<12.00である、
請求項1~10のいずれか一項に記載のマグネトプランバイト型六方晶フェライト磁性粉。
(11) The range of n is
11.00≦n<12.00;
The magnetoplumbite type hexagonal ferrite magnetic powder according to any one of claims 1 to 10.

(12)前記(1)~(11)のいずれかに記載のマグネトプランバイト型六方晶フェライト磁性粉と樹脂とを含む、電波吸収体。 (12) A radio wave absorber comprising the magnetoplumbite-type hexagonal ferrite magnetic powder described in any one of (1) to (11) above and a resin.

(13)マグネトプランバイト型六方晶フェライト磁性粉の原料となる粉末を混合して原料混合物を得る原料混合工程と、前記原料混合物を焼成して焼成品を得る焼成工程と、前記焼成品を粉砕して前記マグネトプランバイト型六方晶フェライト磁性粉を得る粉砕工程と、を含み、前記マグネトプランバイト型六方晶フェライト磁性粉が、金属元素の原子比を示す一般式:A(1-x)LaFe(n-y-z)AlCo(ここで、AはSr、Ba及びCaからなる群より選択される1種以上であり、0.01≦x≦0.70、1.00≦y≦2.20、11.00≦n≦12.50、0.00≦z≦1.00である)を満たす、マグネトプランバイト型六方晶フェライト磁性粉の製造方法。 (13) A method for producing magnetoplumbite type hexagonal ferrite magnetic powder, comprising: a raw material mixing step of mixing powders that are raw materials for magnetoplumbite type hexagonal ferrite magnetic powder to obtain a raw material mixture; a firing step of firing the raw material mixture to obtain a fired product; and a pulverization step of pulverizing the fired product to obtain the magnetoplumbite type hexagonal ferrite magnetic powder, wherein the magnetoplumbite type hexagonal ferrite magnetic powder satisfies the general formula A (1-x) LaxFe (ny-y-z) AlyCoz ( wherein A is one or more selected from the group consisting of Sr, Ba, and Ca, and 0.01≦x≦0.70, 1.00≦y≦2.20, 11.00≦n≦12.50, and 0.00≦z≦1.00), which indicates the atomic ratio of metal elements.

(14)前記xの範囲が、0.03≦x≦0.70である、(13)に記載のマグネトプランバイト型六方晶フェライト磁性粉の製造方法。 (14) The method for producing magnetoplumbite-type hexagonal ferrite magnetic powder according to (13), wherein the range of x is 0.03≦x≦0.70.

(15)前記xの範囲が、0.10≦x≦0.70である、(13)に記載のマグネトプランバイト型六方晶フェライト磁性粉の製造方法。 (15) A method for producing magnetoplumbite-type hexagonal ferrite magnetic powder according to (13), in which the range of x is 0.10≦x≦0.70.

(16)前記粉砕工程において、前記マグネトプランバイト型六方晶フェライト磁性粉のレーザー回折式粒度分布測定装置で測定された体積基準での粒度分布において、累積50%粒径(D50)が、1.0μm以上10.0μm以下となるように粉砕する、前記(13)~(15)のいずれか一項に記載のマグネトプランバイト型六方晶フェライト磁性粉の製造方法。 (16) The method for producing magnetoplumbite-type hexagonal ferrite magnetic powder according to any one of (13) to (15), wherein in the pulverization step, the magnetoplumbite-type hexagonal ferrite magnetic powder is pulverized so that the cumulative 50% particle size (D 50 ) is 1.0 μm or more and 10.0 μm or less in a particle size distribution on a volume basis measured by a laser diffraction particle size distribution measuring device.

(17)前記粉砕工程の後に、さらに熱処理を含む、前記(13)~(16)のいずれか一項に記載のマグネトプランバイト型六方晶フェライト磁性粉の製造方法。 (17) A method for producing magnetoplumbite-type hexagonal ferrite magnetic powder according to any one of (13) to (16), further comprising a heat treatment after the grinding step.

(18)前記(13)~(17)に記載の製造方法により得られたマグネトプランバイト型六方晶フェライト磁性粉と樹脂とを混練した後に成形する工程を含む、電波吸収体の製造方法。 (18) A method for producing a radio wave absorber, comprising a step of kneading the magnetoplumbite-type hexagonal ferrite magnetic powder obtained by the method described in (13) to (17) above with a resin and then molding the mixture.

本発明によれば、76GHz帯を含む60~90GHz帯域の電波吸収能を有し、広い温度域でピーク周波数の変化の小さいマグネトプランバイト型六方晶フェライト磁性粉及びその製造方法、並びに当該磁性粉を用いた電波吸収体及びその製造方法を提供することができる。 The present invention provides magnetoplumbite-type hexagonal ferrite magnetic powder that has radio wave absorption capability in the 60 to 90 GHz band, including the 76 GHz band, and exhibits little change in peak frequency over a wide temperature range, a method for producing the same, and a radio wave absorber that uses the magnetic powder and a method for producing the same.

本発明の一実施形態による製造フローを説明する図である。FIG. 2 is a diagram illustrating a manufacturing flow according to an embodiment of the present invention. 比較例2、実施例7及び12の76GHz帯を含む周波数帯域における電波吸収を示したプロファイルである。1 is a profile showing radio wave absorption in a frequency band including the 76 GHz band for Comparative Example 2, Examples 7, and 12.

(マグネトプランバイト型六方晶フェライト磁性粉)
本発明のマグネトプランバイト型六方晶フェライト磁性粉は、金属元素の原子比を示す一般式:A(1-x)LaFe(n-y-z)AlCo(ここで、Aは、Sr、Ba及びCaからなる群より選択される1種以上であり、0.01≦x≦0.7、1.0≦y≦2.2、11.0≦n≦12.5、0.0≦z≦1.0であり、より具体的には0.01≦x≦0.70、1.00≦y≦2.20、11.00≦n≦12.50、0.00≦z≦1.00である)を満たす、複合酸化物としてのマグネトプランバイト型六方晶フェライト磁性粉である。以下で、本発明のマグネトプランバイト型六方晶フェライト磁性粉の組成、粒度分布等の態様について説明する。
(Magnetoplumbite type hexagonal ferrite magnetic powder)
The magnetoplumbite hexagonal ferrite magnetic powder of the present invention is a magnetoplumbite hexagonal ferrite magnetic powder as a composite oxide, which satisfies the general formula A (1-x) LaxFe (ny-z) AlyCoz (wherein A is at least one selected from the group consisting of Sr, Ba and Ca, and 0.01≦x≦0.7, 1.0≦y≦2.2, 11.0≦n≦12.5, 0.0≦z≦1.0, more specifically 0.01≦x≦0.70, 1.00≦y≦2.20, 11.00≦n≦12.50, 0.00≦z≦1.00). The composition, particle size distribution, and other aspects of the magnetoplumbite hexagonal ferrite magnetic powder of the present invention will be described below.

[原子比]
本発明のマグネトプランバイト型六方晶フェライト磁性粉は、金属元素の原子比を示す一般式:A(1-x)LaFe(n-y-z)AlCo(ここで、Aは、Sr、Ba及びCaからなる群より選択される1種以上であり、0.01≦x≦0.70、1.00≦y≦2.20、11.00≦n≦12.50、0.00≦z≦1.00である)である、マグネトプランバイト型の結晶構造を有する六方晶フェライト磁性粉である。
[Atomic ratio]
The magnetoplumbite-type hexagonal ferrite magnetic powder of the present invention is a hexagonal ferrite magnetic powder having a magnetoplumbite - type crystal structure represented by the general formula A (1-x) LaxFe (ny-y-z) AlyCoz (wherein A is one or more selected from the group consisting of Sr, Ba and Ca, and 0.01≦x≦0.70, 1.00≦y≦2.20, 11.00≦n≦12.50, and 0.00≦z≦1.00), which indicates the atomic ratio of metal elements.

本発明によれば、マグネトプランバイト型の結晶構造を骨格として、一般的に知られるストロンチウムフェライト(SrFe1219)を例とした場合に、上記一般式で示される各元素による置換の効果は以下のように説明できる。まず、FeサイトをAlで置換することにより吸収周波数を調整することができる。ここで、Al置換単独では温度上昇に伴い吸収周波数が高周波側へシフトしてしまうところ、さらにSrサイトをLaで置換することにより、調整した吸収周波数の温度依存性を小さくすることができる。また、SrサイトをLaで置換することと同時にFeサイトをCoで置換することでも、同様に温度依存性を小さくすることができる。このような原理により、76GHz帯を含む60~90GHz帯域の電波吸収能を有し、広い温度域でピーク周波数の変化の小さいマグネトプランバイト型六方晶フェライト磁性粉を得ることができる。
ピーク周波数の制御及びピーク周波数の温度依存性を小さくする効果を得るため、上記原子比を示す一般式において、La置換に関し、xの値を0.01以上とし、Al、Co置換に関し、yの値を1.0以上、zの値を0.0以上とし、より具体的にはLa置換に関し、xの値を0.01以上とし、Al、Co置換に関し、yの値を1.00以上、zの値を0.00以上とする。
一方、La、Al、Coの添加が過剰になると結晶構造の維持が困難となるため、上記原子比を示す一般式において、La置換に関し、xの値を0.7以下とし、Al、Co置換に関し、yの値を2.2以下、zの値を1.0以下とし、より具体的には、La置換に関し、xの値を0.70以下とし、Al、Co置換に関し、yの値を2.20以下、zの値を1.00以下とする。
xは0.03以上が好ましく、0.1以上がより好ましく、0.3以上がさらに好ましく、また、0.6以下が好ましく、0.5以下がさらに好ましく、より具体的には、0.03以上が好ましく、0.10以上がより好ましく、0.30以上がさらに好ましく、また、0.60以下が好ましく、0.50以下がさらに好ましい。ここで、La置換による効果は顕著であるため、xの値は0.01以上0.10以下の範囲であっても一定の効果を有する。
yの数値範囲は1.1以上1.9以下であることが好ましく、1.4以上1.7以下であることがさらに好ましく、より具体的には、1.10以上1.90以下であることが好ましく、1.40以上1.70以下であることがさらに好ましい。。
zの数値範囲は0.0以上0.5以下であることが好ましく、0.0以上0.4以下であることがさらに好ましく、より具体的には、0.00以上0.50以下であることが好ましく、0.00以上0.40以下であることがさらに好ましい。
According to the present invention, in the case of a commonly known strontium ferrite (SrFe 12 O 19 ) having a magnetoplumbite crystal structure as a skeleton, the effect of substitution by each element shown in the above general formula can be explained as follows. First, the absorption frequency can be adjusted by substituting Al for the Fe site. Here, while the absorption frequency shifts to the high frequency side with increasing temperature when only Al is substituted, the temperature dependency of the adjusted absorption frequency can be reduced by further substituting La for the Sr site. In addition, the temperature dependency can be reduced by substituting Co for the Fe site while substituting La for the Sr site. Based on this principle, it is possible to obtain a magnetoplumbite-type hexagonal ferrite magnetic powder having radio wave absorption capability in the 60 to 90 GHz band including the 76 GHz band and having a small change in peak frequency over a wide temperature range.
In order to obtain the effect of controlling the peak frequency and reducing the temperature dependency of the peak frequency, in the general formula showing the above atomic ratio, for La substitution, the value of x is 0.01 or more, for Al and Co substitution, the value of y is 1.0 or more, and the value of z is 0.0 or more, and more specifically, for La substitution, the value of x is 0.01 or more, and for Al and Co substitution, the value of y is 1.00 or more, and the value of z is 0.00 or more.
On the other hand, if La, Al, or Co is added in excess, it becomes difficult to maintain the crystal structure, so in the general formula showing the above atomic ratio, for La substitution, the value of x is 0.7 or less, for Al and Co substitution, the value of y is 2.2 or less, and the value of z is 1.0 or less, and more specifically, for La substitution, the value of x is 0.70 or less, for Al and Co substitution, the value of y is 2.20 or less, and the value of z is 1.00 or less.
x is preferably 0.03 or more, more preferably 0.1 or more, even more preferably 0.3 or more, and preferably 0.6 or less, and more preferably 0.5 or less, and more specifically, it is preferably 0.03 or more, more preferably 0.10 or more, even more preferably 0.30 or more, and preferably 0.60 or less, and more preferably 0.50 or less. Here, since the effect of La substitution is remarkable, even if the value of x is in the range of 0.01 to 0.10, a certain effect is obtained.
The numerical range of y is preferably 1.1 or more and 1.9 or less, more preferably 1.4 or more and 1.7 or less, and more specifically, it is preferably 1.10 or more and 1.90 or less, and more preferably 1.40 or more and 1.70 or less.
The numerical range of z is preferably 0.0 or more and 0.5 or less, more preferably 0.0 or more and 0.4 or less, and more specifically, it is preferably 0.00 or more and 0.50 or less, and more preferably 0.00 or more and 0.40 or less.

マグネトプランバイト型の結晶構造を有する六方晶フェライト磁性粉を得るため、上記原子比におけるnの値は、11.0以上12.5以下とし、より具体的には、11.00以上12.50以下とする。焼成後の未反応物の残量を抑制する点から、nの値は、11.00以上であることが好ましく、12.00未満であることが好ましく、nの値は、11.20以上12.30以下であってもよいし、11.40以上12.20以下であってもよい。 To obtain a hexagonal ferrite magnetic powder having a magnetoplumbite-type crystal structure, the value of n in the above atomic ratio is 11.0 or more and 12.5 or less, more specifically, 11.00 or more and 12.50 or less. In order to suppress the amount of unreacted material remaining after firing, the value of n is preferably 11.00 or more and less than 12.00, and may be 11.20 or more and 12.30 or less, or 11.40 or more and 12.20 or less.

電波吸収体の吸収周波数は、電波吸収体を構成する磁性粉の組成式に固有のものであり、組成式によって示される元素比は、混合物としての元素比を指すのではなく、単一の結晶構造によって決まる元素比をいう。本発明における金属元素の原子比の一般式において示される比は、マグネトプランバイト型六方晶フェライト磁性粉の単相の結晶構造の中に含まれる金属元素の原子比を指し、各金属元素はマグネトプランバイト型結晶構造を構成するものとして、Srサイト及びFeサイトに置換しているものである。なお、原料として混合した各金属元素がマグネトプランバイト型六方晶フェライトの各サイトに置換せずに、その外側に別の形態(例えばAlなど)として残存した場合、最終的に得られる磁性粉混合物は所望の吸収周波数の領域から大きく外れた周波数となる。 The absorption frequency of the radio wave absorber is specific to the composition formula of the magnetic powder constituting the radio wave absorber, and the element ratio indicated by the composition formula does not refer to the element ratio as a mixture, but refers to the element ratio determined by a single crystal structure. The ratio indicated in the general formula of the atomic ratio of metal elements in the present invention refers to the atomic ratio of metal elements contained in the single-phase crystal structure of magnetoplumbite-type hexagonal ferrite magnetic powder, and each metal element is substituted at the Sr site and the Fe site as a component of the magnetoplumbite-type crystal structure. Note that if each metal element mixed as a raw material is not substituted at each site of magnetoplumbite-type hexagonal ferrite but remains outside it in another form (for example, Al 2 O 3 , etc.), the frequency of the magnetic powder mixture finally obtained will be significantly outside the desired absorption frequency range.

本発明のマグネトプランバイト型六方晶フェライト磁性粉には、原料に含まれる不純物や製造設備に由来する不純物等の不可避的な成分が含まれ得る。このような成分としては、例えばMn等の各酸化物が挙げられる。これらの含有量は、0.40質量%以下に抑制することが好ましい。上記の金属元素の原子比は、不可避的な成分を除いた原子比である。 The magnetoplumbite-type hexagonal ferrite magnetic powder of the present invention may contain unavoidable components such as impurities contained in the raw materials and impurities derived from the manufacturing equipment. Examples of such components include oxides of Mn, etc. It is preferable to suppress the content of these to 0.40 mass% or less. The atomic ratios of the above metal elements are atomic ratios excluding unavoidable components.

[粒度分布]
本発明のマグネトプランバイト型六方晶フェライト磁性粉において、レーザー回折式粒度分布測定装置で測定された体積基準での累積50%粒径(D50)を粒度の指標として用いることができる。本発明のマグネトプランバイト型六方晶フェライト磁性粉は、その磁性粉を使用した電波吸収体シートの薄層化を図るため、この累積50%粒径(D50)が1μm以上10μm以下であることが好ましく、1μm以上5μm以下であることがより好ましく、2μm以上3μm未満であることがさらに好ましい。また本発明のマグネトプランバイト型六方晶フェライト磁性粉において、レーザー回折式粒度分布測定装置で測定された個数基準での最頻径および累積50%粒径(体積基準での累積50%粒径と区別するため、便宜上d50と示す。以下、小文字dを個数基準の粒径表示に用いる。)を粒度の指標として用いることもできる。本発明のマグネトプランバイト型六方晶フェライト磁性粉は、シート化した際の薄膜の厚さを均一化しやすくする観点から、この個数分布における最頻径を1.0μm以下とし、かつ累積50%粒径(d50)よりも最頻径を小さくすることが好ましい。ここで、比表面積(BET)は、0.5m/g以上8.0m/g以下であることが好ましい。また、比表面積(BET)は、0.6m/g以上3.0m/g以下であることがより好ましく、0.9m/g以上2.2m/g以下であることがさらに好ましい。粒子の粉砕が進む、または小粒形になると比表面積が高くなるが、比表面積が8.0m/g超になると、樹脂との混合時に粘度が高くなり混合しにくく、均一な分散も困難となりやすいため、好ましくない。また、比表面積が0.5m/g未満となることは、粗大な粒子が多くなることを意味しており、シート化した際に充填密度が疎になる部分が多くなってしまうため好ましくない。同様に、個数基準での粒度分布において、最頻径が1.0μm以上であり、又は最頻径が累積50%粒径(d50)より大きいと、小粒形の粒子が少なくなるが、逆にシート化した際の粒子の充填性を考慮すると、大きな粒子同士の空隙間を埋める粒子が少なくなるため、好ましくない。比表面積を測定することで、レーザー回折式粒度分布測定装置では確認しづらい微粉の焼結状況を確認することができ、比表面積を上記数値範囲とすることで電波吸収体を作製する際に樹脂やゴム中にマグネトプランバイト型六方晶フェライト磁性粉を均一に分散させる効果が期待できる。
[Particle size distribution]
In the magnetoplumbite hexagonal ferrite magnetic powder of the present invention, the cumulative 50% particle size (D 50 ) on a volume basis measured by a laser diffraction particle size distribution measuring device can be used as an index of particle size. In the magnetoplumbite hexagonal ferrite magnetic powder of the present invention, in order to make the electromagnetic wave absorber sheet using the magnetic powder thinner, the cumulative 50% particle size (D 50 ) is preferably 1 μm or more and 10 μm or less, more preferably 1 μm or more and 5 μm or less, and even more preferably 2 μm or more and less than 3 μm. In addition, in the magnetoplumbite hexagonal ferrite magnetic powder of the present invention, the most frequent diameter and cumulative 50% particle size on a number basis measured by a laser diffraction particle size distribution measuring device (for convenience, this is referred to as d 50 to distinguish it from the cumulative 50% particle size on a volume basis. Hereinafter, the lower case letter d is used to indicate the particle size on a number basis) can also be used as an index of particle size. In order to easily uniformize the thickness of the thin film when it is formed into a sheet, the magnetoplumbite-type hexagonal ferrite magnetic powder of the present invention preferably has a mode diameter in the number distribution of 1.0 μm or less and a mode diameter smaller than the cumulative 50% particle diameter (d 50 ). Here, the specific surface area (BET) is preferably 0.5 m 2 /g or more and 8.0 m 2 /g or less. The specific surface area (BET) is more preferably 0.6 m 2 /g or more and 3.0 m 2 /g or less, and even more preferably 0.9 m 2 /g or more and 2.2 m 2 /g or less. As the particles are crushed or become small, the specific surface area increases, but if the specific surface area exceeds 8.0 m 2 /g, the viscosity increases when mixed with the resin, making it difficult to mix and making it difficult to disperse uniformly, which is not preferable. Moreover, a specific surface area of less than 0.5 m 2 /g means that there are many coarse particles, and when the powder is made into a sheet, there are many areas where the packing density is low, which is not preferable. Similarly, in the particle size distribution based on the number of particles, if the mode diameter is 1.0 μm or more, or if the mode diameter is greater than the cumulative 50% particle diameter (d 50 ), there are fewer small particles, but conversely, considering the packing property of the particles when the powder is made into a sheet, there are fewer particles that fill the gaps between the larger particles, which is not preferable. By measuring the specific surface area, it is possible to confirm the sintering state of the fine powder, which is difficult to confirm with a laser diffraction type particle size distribution measuring device, and by setting the specific surface area within the above numerical range, it is expected to have the effect of uniformly dispersing the magnetoplumbite type hexagonal ferrite magnetic powder in resin or rubber when producing a radio wave absorber.

[透過減衰量]
本発明のマグネトプランバイト型六方晶フェライト磁性粉は、圧粉体として76GHz帯を含む60~90GHz帯域の電波吸収能を有し、広い温度域でピーク周波数の変化の小さい電波吸収体として用いられる。ここで電波吸収能は、マグネトプランバイト型六方晶フェライト磁性粉0.36gと微結晶セルロース0.84gとを混合して得られた混合粉を151MPaで加圧成形して直径13mmの圧粉体を作製し、テラヘルツ波時間領域分光法を用いて測定する。測定される30℃、60℃、90℃及び120℃における透過減衰量のピーク周波数をそれぞれ、X30、X60、X90及びX120としたとき、X30は60GHz以上90GHz以下であることが好ましい。また、X30、X60、X90及びX120の最大値と最小値の差を周波数範囲Rとして定義した場合に、周波数範囲Rは2.5GHz以下であることが好ましい。そして、X30、X60、X90及びX120の最大値と最小値の差を周波数範囲Rとして定義した場合に、周波数範囲Rは2.4GHz以下であることがより好ましく、2.0GHz以下であることがさらに好ましく、1.0GHz以下であることが特に好ましい。本発明のマグネトプランバイト型六方晶フェライト磁性粉からなる圧粉体は主に76GHz帯を含む60~90GHz帯域の電波吸収体として用いられるため、幅広い範囲において安定した電波吸収特性が要求される。また、電波吸収体として用いることから、全てのピーク周波数において透過減衰量は6dB以上であることが好ましい。
[Transmission attenuation]
The magnetoplumbite hexagonal ferrite magnetic powder of the present invention has radio wave absorption capacity in the 60-90 GHz band including the 76 GHz band as a compact, and is used as a radio wave absorber with small change in peak frequency over a wide temperature range. Here, the radio wave absorption capacity is measured by pressing a mixed powder obtained by mixing 0.36 g of magnetoplumbite hexagonal ferrite magnetic powder and 0.84 g of microcrystalline cellulose at 151 MPa to produce a compact with a diameter of 13 mm, using terahertz wave time domain spectroscopy. When the peak frequencies of the transmission attenuation measured at 30°C, 60°C, 90°C, and 120°C are X30 , X60 , X90 , and X120 , respectively, it is preferable that X30 is 60 GHz or more and 90 GHz or less. In addition, when the difference between the maximum and minimum values of X 30 , X 60 , X 90 and X 120 is defined as the frequency range R, the frequency range R is preferably 2.5 GHz or less. In addition, when the difference between the maximum and minimum values of X 30 , X 60 , X 90 and X 120 is defined as the frequency range R, the frequency range R is more preferably 2.4 GHz or less, even more preferably 2.0 GHz or less, and particularly preferably 1.0 GHz or less. The compact made of magnetoplumbite-type hexagonal ferrite magnetic powder of the present invention is used mainly as a radio wave absorber in the 60 to 90 GHz band including the 76 GHz band, so it is required to have stable radio wave absorption characteristics in a wide range. In addition, since it is used as a radio wave absorber, it is preferable that the transmission attenuation is 6 dB or more at all peak frequencies.

(電波吸収体の作製及び評価)
また、上述した実施の形態のマグネトプランバイト型六方晶フェライト磁性粉を樹脂と混練することにより、電波吸収体を製造することができる。この電波吸収体は、用途に応じて様々な形状にすることができるが、シート状の電波吸収体(電波吸収体シート)を作製する場合には、マグネトプランバイト型六方晶フェライト磁性粉を樹脂と混練して得られる電波吸収体素材(混練物)を圧延ロールなどにより所望の厚さ(好ましくは0.1~4.0mm、さらに好ましくは0.2~2.5mm)に圧延すればよい。また、電波吸収体素材(混練物)中のマグネトプランバイト型六方晶フェライト磁性粉の含有量は、76GHz帯を含む60~90GHz帯域の電波吸収能を有する電波吸収体を得るために、70~95質量%であるのが好ましい。また、電波吸収体素材(混練物)中の樹脂の含有量は、電波吸収体素材(混練物)中にマグネトプランバイト型六方晶フェライト磁性粉を十分に分散させるために、5~30質量%であるのが好ましい。また、電波吸収体素材(混練物)中のマグネトプランバイト型六方晶フェライト磁性粉と樹脂の合計の含有量は99質量%以上であるのが好ましい。
(Preparation and evaluation of radio wave absorbers)
Moreover, a radio wave absorber can be manufactured by kneading the magnetoplumbite hexagonal ferrite magnetic powder of the above-mentioned embodiment with a resin. This radio wave absorber can be formed into various shapes depending on the application, but when manufacturing a sheet-shaped radio wave absorber (radio wave absorber sheet), the radio wave absorber material (kneaded product) obtained by kneading the magnetoplumbite hexagonal ferrite magnetic powder with a resin may be rolled to a desired thickness (preferably 0.1 to 4.0 mm, more preferably 0.2 to 2.5 mm) using a rolling roll or the like. Moreover, the content of the magnetoplumbite hexagonal ferrite magnetic powder in the radio wave absorber material (kneaded product) is preferably 70 to 95% by mass in order to obtain a radio wave absorber having radio wave absorbing ability in the 60 to 90 GHz band including the 76 GHz band. Moreover, the content of the resin in the radio wave absorber material (kneaded product) is preferably 5 to 30% by mass in order to sufficiently disperse the magnetoplumbite hexagonal ferrite magnetic powder in the radio wave absorber material (kneaded product). The total content of the magnetoplumbite hexagonal ferrite magnetic powder and the resin in the radio wave absorber material (kneaded product) is preferably 99 mass % or more.

(マグネトプランバイト型六方晶フェライト磁性粉の製造方法)
本発明のマグネトプランバイト型六方晶フェライト磁性粉の製造方法は、原料となる粉末を混合して原料混合物を得る原料混合工程と、前記原料混合物を焼成して焼成品を得る焼成工程と、前記焼成品を粉砕して前記マグネトプランバイト型六方晶フェライト磁性粉を得る粉砕工程と、を少なくとも備え、前記マグネトプランバイト型六方晶フェライト磁性粉が、金属元素の原子比を示す一般式:A(1-x)LaFe(n-y-z)AlCo(ここで、AはSr、Ba及びCaからなる群より選択される1種以上であり、0.01≦x≦0.7、1.0≦y≦2.2、11.0≦n≦12.5、0.0≦z≦1.0であり、より具体的には、0.01≦x≦0.70、1.00≦y≦2.20、11.00≦n≦12.50、0.00≦z≦1.00であり、さらに、xは0.03以上が好ましく、0.10以上がより好ましい)を満たす。
(Method of manufacturing magnetoplumbite-type hexagonal ferrite magnetic powder)
The method for producing magnetoplumbite type hexagonal ferrite magnetic powder of the present invention includes at least a raw material mixing step of mixing raw material powders to obtain a raw material mixture, a sintering step of sintering the raw material mixture to obtain a sintered product, and a pulverizing step of pulverizing the sintered product to obtain the magnetoplumbite type hexagonal ferrite magnetic powder, wherein the magnetoplumbite type hexagonal ferrite magnetic powder has a general formula: A (1-x) La x Fe (ny-y-z) Al y Co z which indicates the atomic ratio of metal elements. (wherein A is one or more selected from the group consisting of Sr, Ba, and Ca, and satisfies 0.01≦x≦0.7, 1.0≦y≦2.2, 11.0≦n≦12.5, and 0.0≦z≦1.0, more specifically, 0.01≦x≦0.70, 1.00≦y≦2.20, 11.00≦n≦12.50, and 0.00≦z≦1.00, and further, x is preferably 0.03 or more, and more preferably 0.10 or more).

図1を参照しつつ、以下で、本発明に従うマグネトプランバイト型六方晶フェライト磁性粉の製造方法の各工程を詳細に説明する。 With reference to Figure 1, each step of the manufacturing method of magnetoplumbite-type hexagonal ferrite magnetic powder according to the present invention will be described in detail below.

[原料混合工程]
まず、原料混合工程としては、金属元素の原子比を示す一般式:A(1-x)LaFe(n-y-z)AlCo(ここで、Aは、Sr、Ba及びCaからなる群より選択される1種以上であり、0.01≦x≦0.70、1.00≦y≦2.20、11.00≦n≦12.50、0.00≦z≦1.00である)を満たす、マグネトプランバイト型六方晶フェライト磁性粉の原料となる粉末を混合して原料混合物を得る。また、このときxは0.03以上が好ましく、0.10以上がより好ましい。原料粉末は特に限定されないが、SrCO、BaCO、BaCl・2HO、CaCO、La(OH)、Fe、Al及びCo等の粉末を用いることができる。また、原料粉末を混合する方法は特に限定されず、ヘンシェルミキサー等の公知の混合装置により混合を実施することができる。
[Raw material mixing process]
First, in the raw material mixing step, powders that are raw materials for magnetoplumbite- type hexagonal ferrite magnetic powder and satisfy the general formula A (1-x) LaxFe (ny-z) AlyCoz (where A is at least one selected from the group consisting of Sr, Ba, and Ca, and 0.01≦x≦0.70, 1.00≦y≦2.20, 11.00≦n≦12.50, and 0.00≦z≦1.00) that indicates the atomic ratio of metal elements are mixed to obtain a raw material mixture. In addition, x is preferably 0.03 or more, and more preferably 0.10 or more. The raw material powder is not particularly limited, and powders such as SrCO 3 , BaCO 3 , BaCl 2.2H 2 O, CaCO 3 , La(OH) 3 , Fe 2 O 3 , Al 2 O 3 and Co 3 O 4 can be used. In addition, the method for mixing the raw material powder is not particularly limited, and mixing can be performed using a known mixing device such as a Henschel mixer.

また、得られた原料混合物を造粒して成形体を得る工程を設けても良い。造粒方法は特に限定されず、任意の方法によりペレット状に成形することができる。造粒した成形体が水分を含んでいる場合は、その後にさらに乾燥工程を設けても良い。 In addition, a process may be provided in which the obtained raw material mixture is granulated to obtain a molded body. The granulation method is not particularly limited, and any method may be used to mold the molded body into pellets. If the granulated molded body contains moisture, a drying process may be further provided after the process.

[焼成工程]
次いで、得られた原料混合物を焼成工程において焼成し、焼成品を得る。焼成は任意の焼成炉で1150℃以上1400℃以下の温度で実施することが好ましく、1170℃以上1350℃以下がより好ましく、1200℃以上1300℃以下がさらに好ましい。例えば箱型焼成炉を用いる場合においては、焼成用容器に原料を充填することができる。焼成時の雰囲気は、酸化性雰囲気とすることが好ましく、酸化性雰囲気としては、大気、酸素、酸素及び窒素の混合ガス、酸素及び希ガスの混合ガス等の雰囲気とすることが好ましい。
[Firing process]
The resulting raw material mixture is then fired in a firing step to obtain a fired product. The firing is preferably carried out in any firing furnace at a temperature of 1150°C to 1400°C, more preferably 1170°C to 1350°C, and even more preferably 1200°C to 1300°C. For example, when a box-type firing furnace is used, the raw materials can be filled into a firing container. The firing atmosphere is preferably an oxidizing atmosphere, and the oxidizing atmosphere is preferably an atmosphere such as air, oxygen, a mixed gas of oxygen and nitrogen, or a mixed gas of oxygen and a rare gas.

[粉砕工程]
次に、得られた焼成品を粉砕工程において焼成品を粉砕して、マグネトプランバイト型六方晶フェライト磁性粉を得る。粉砕工程では、粗粉砕及び微粉砕を行ってもよい。ここで粗粉砕とは焼成品を解砕することであり、ハンマーミルによる衝撃粉砕など任意の粉砕方法を用いることができる。また、微粉砕とは粗粉砕後の焼成品をさらに微細な状態にすることであり、アトライターによる湿式粉砕など任意の方法を用いることができる。湿式粉砕後のスラリーは任意の方法で固液分離及び乾燥をすることにより、マグネトプランバイト型六方晶フェライト磁性粉を得ることができる。
[Crushing process]
Next, the obtained sintered product is pulverized in a pulverization step to obtain magnetoplumbite-type hexagonal ferrite magnetic powder. In the pulverization step, coarse pulverization and fine pulverization may be performed. Here, coarse pulverization refers to disintegrating the sintered product, and any pulverization method such as impact pulverization using a hammer mill can be used. In addition, fine pulverization refers to further reducing the sintered product after coarse pulverization to a finer state, and any method such as wet pulverization using an attritor can be used. The slurry after wet pulverization is subjected to solid-liquid separation and drying by any method to obtain magnetoplumbite-type hexagonal ferrite magnetic powder.

また、粉砕工程で得られたマグネトプランバイト型六方晶フェライト磁性粉に対し、熱処理工程において、任意の熱処理方法で熱処理することができる。熱処理の温度は850℃以上1000℃以下が好ましく、870℃以上930℃以下がより好ましい。また、当該熱処理時の雰囲気は酸化性雰囲気が好ましく、大気雰囲気がより好ましい。熱処理を施すことにより、微小なマグネトプランバイト型六方晶フェライト磁性粉が焼結し比表面積が小さくなるため、電波吸収体を作製する際に樹脂やゴム中にマグネトプランバイト型六方晶フェライト磁性粉を均一に分散させる効果が期待できる。また、吸収周波数への直接の影響は分かっていないが、熱処理することにより粉砕工程で発生した結晶の歪みが除去されて、保磁力Hc等の磁気特性が回復する。 In addition, the magnetoplumbite-type hexagonal ferrite magnetic powder obtained in the pulverization process can be heat-treated by any heat treatment method in the heat treatment process. The heat treatment temperature is preferably 850°C or higher and 1000°C or lower, more preferably 870°C or higher and 930°C or lower. The atmosphere during the heat treatment is preferably an oxidizing atmosphere, more preferably an air atmosphere. By performing heat treatment, the fine magnetoplumbite-type hexagonal ferrite magnetic powder is sintered and the specific surface area is reduced, so that the magnetoplumbite-type hexagonal ferrite magnetic powder can be uniformly dispersed in resin or rubber when manufacturing a radio wave absorber. In addition, although the direct effect on the absorption frequency is unknown, the heat treatment removes the crystal distortion generated in the pulverization process, and magnetic properties such as coercive force Hc are restored.

(電波吸収体の作製)
また、得られたマグネトプランバイト型六方晶フェライト磁性粉は、樹脂と混練することにより電波吸収体を製造することができる。この電波吸収体は、用途に応じて様々な形状にすることができるが、シート状の電波吸収体(電波吸収体シート)を作製する場合には、マグネトプランバイト型六方晶フェライト磁性粉を樹脂と混練して得られる電波吸収体素材(混練物)を圧延ロールなどにより所望の厚さ(好ましくは0.1~4.0mm、さらに好ましくは0.2~2.5mm)に圧延すればよい。
(Fabrication of radio wave absorber)
Moreover, the obtained magnetoplumbite hexagonal ferrite magnetic powder can be kneaded with a resin to produce a radio wave absorber. This radio wave absorber can be formed into various shapes depending on the application, but when producing a sheet-shaped radio wave absorber (radio wave absorber sheet), the radio wave absorber material (kneaded product) obtained by kneading the magnetoplumbite hexagonal ferrite magnetic powder with a resin may be rolled to a desired thickness (preferably 0.1 to 4.0 mm, more preferably 0.2 to 2.5 mm) using a rolling roll or the like.

以下、実施例により、本発明によるマグネトプランバイト型六方晶フェライト磁性粉及びその製造方法について詳細に説明する。 The magnetoplumbite-type hexagonal ferrite magnetic powder and its manufacturing method according to the present invention will be described in detail below with reference to examples.

実施例における評価は以下のようにして行った。
[粒度分布及び累積50%粒径]
マグネトプランバイト型六方晶磁性粉の粒度分布は、レーザー回折式粒度分布測定装置(日本電子株式会社製のへロス粒度分布測定装置(HELOS&RODOS))を使用して、焦点距離200mm、分散圧1.7bar、吸引圧130mbarで乾式分散させて測定した。得られた測定結果から、体積基準の累積50%粒径(D50)及び個数基準の累積50%粒径(d50)を求めた。また、同様に累積10%粒径(D10及びd10)及び累積90%粒径(D90及びd90)を求め、併せて最頻径も確認した。
The evaluations in the examples were carried out as follows.
[Particle size distribution and cumulative 50% particle size]
The particle size distribution of the magnetoplumbite-type hexagonal magnetic powder was measured by dry dispersion using a laser diffraction particle size distribution measuring device (HELOS & RODOS, manufactured by JEOL Ltd.) at a focal length of 200 mm, a dispersion pressure of 1.7 bar, and a suction pressure of 130 mbar. From the measurement results obtained, the cumulative 50% particle size ( D50 ) based on volume and the cumulative 50% particle size ( d50 ) based on number were obtained. Similarly, the cumulative 10% particle size ( D10 and d10 ) and the cumulative 90% particle size ( D90 and d90 ) were obtained, and the most frequent diameter was also confirmed.

[比表面積測定]
マグネトプランバイト型六方晶磁性粉の比表面積は比表面積測定装置(株式会社マウンテック製のMacsorb model-1210)を用いて、BET1点法で測定した。
[Specific surface area measurement]
The specific surface area of the magnetoplumbite type hexagonal magnetic powder was measured by the BET single point method using a specific surface area measuring device (Macsorb model-1210 manufactured by Mountec Co., Ltd.).

[組成分析]
組成分析は、アジレントテクノロジー株式会社製の高周波誘導プラズマ発光分析装置ICP(720-ES)を使用して行った。測定波長としては、Sr;216.596nm、La;408.671nm、Fe;259.940nm、Al;396.152nm、Ba;233.527nm、Co;230.786nmにて行った。
[Composition Analysis]
The composition analysis was performed using a high-frequency induction plasma emission spectrometer ICP (720-ES) manufactured by Agilent Technologies, Inc. The measurement wavelengths were Sr: 216.596 nm, La: 408.671 nm, Fe: 259.940 nm, Al: 396.152 nm, Ba: 233.527 nm, and Co: 230.786 nm.

[磁気特性]
マグネトプランバイト型六方晶磁性粉の磁気特性として、振動試料型磁力計(VSM)(東英工業株式会社製のVSM-P7)を使用して、印加磁場1193kA/m(15kOe)でM-H曲線を測定し、保磁力Hc、飽和磁化σs、角形比SQ、保磁力分布SFDを求めた。
[Magnetic properties]
As the magnetic properties of the magnetoplumbite-type hexagonal magnetic powder, a vibrating sample magnetometer (VSM) (VSM-P7 manufactured by Toei Kogyo Co., Ltd.) was used to measure the M-H curve at an applied magnetic field of 1193 kA/m (15 kOe), and the coercive force Hc, saturation magnetization σs, squareness ratio SQ, and coercive force distribution SFD were obtained.

[結晶構造]
マグネトプランバイト型六方晶磁性粉のX線回折測定は、粉末X線回折装置(株式会社リガク製の水平型多目的X線回折装置Ultima IV)を使用して、線源をCuKα線、管電圧を40kV、管電流を40mA、測定範囲を2θ=20°~50°として、粉末X線回折法(XRD)により行った。
[Crystal structure]
The X-ray diffraction measurement of the magnetoplumbite-type hexagonal magnetic powder was performed by powder X-ray diffraction (XRD) using a powder X-ray diffractometer (horizontal multipurpose X-ray diffractometer Ultima IV manufactured by Rigaku Corporation) with a CuKα ray source, a tube voltage of 40 kV, a tube current of 40 mA, and a measurement range of 2θ = 20° to 50°.

[電波吸収特性測定]
マグネトプランバイト型六方晶磁性粉0.36gと微結晶セルロース0.84gとを混合して得られた混合粉を151MPaで加圧成形して直径13mmの圧粉体を得た。得られた圧粉体に対して、テラヘルツ波時間領域分光法にて透過減衰量測定を行い、圧粉体のピーク周波数を求めた。具体的には、アドバンテスト社製のテラヘルツ分光システムTAS7400SLを用い、圧粉体をサンプルホルダーに置いた場合とブランクの場合との測定をおこなった。アドバンテスト社製の温度制御モジュールTAS1030を用い、圧粉体を30℃、60℃、90℃、120℃に加熱し、各温度での透過減衰量測定を行い、50~100GHzで最大の透過減衰量を示す周波数(周波数ピーク値、単位:GHz)を求めた。用いた条件を以下に列挙する。
・サンプルホルダー径:φ10mm
・MeasurementMode:Transmission
・FrequencyResolution:1.9GHz
・VerticalAxis:Absorbance
・HorizontalAxis:Frequency[THz]
・CumulatedNumber(Sample):2048
・CumulatedNumber(Background):2048
[Measurement of radio wave absorption characteristics]
0.36 g of magnetoplumbite-type hexagonal magnetic powder and 0.84 g of microcrystalline cellulose were mixed and the resulting mixed powder was pressed at 151 MPa to obtain a compact with a diameter of 13 mm. The resulting compact was subjected to transmission attenuation measurement by terahertz wave time domain spectroscopy to obtain the peak frequency of the compact. Specifically, a terahertz spectroscopy system TAS7400SL manufactured by Advantest Corporation was used to perform measurements when the compact was placed on a sample holder and when it was blank. Using a temperature control module TAS1030 manufactured by Advantest Corporation, the compact was heated to 30°C, 60°C, 90°C, and 120°C, and the transmission attenuation was measured at each temperature to obtain the frequency (frequency peak value, unit: GHz) showing the maximum transmission attenuation at 50 to 100 GHz. The conditions used are listed below.
Sample holder diameter: φ10mm
・MeasurementMode:Transmission
・Frequency Resolution: 1.9GHz
・Vertical Axis: Absorption
・Horizontal Axis: Frequency [THz]
・Cumulated Number (Sample): 2048
・Cumulated Number (Background): 2048

観測されたサンプルの信号波形及びブランクの参照波形を8448psまで拡張してフーリエ変換し、得られたフーリエスペクトル(各々、Ssig、Srefとする。)の比(Ssig/Sref)を求め、サンプルホルダーに置かれた圧粉体の透過減衰量を算定した。主な測定結果の例として、実施例7、12及び比較例2の76GHz帯を含む周波数帯域における電波吸収を示したプロファイルを図2に示す。 The observed signal waveform of the sample and the blank reference waveform were expanded to 8448 ps and Fourier transformed, and the ratio (Ssig/Sref) of the obtained Fourier spectra (referred to as Ssig and Sref, respectively) was obtained, and the transmission attenuation of the powder compact placed in the sample holder was calculated. As an example of the main measurement results, the profiles showing the radio wave absorption in the frequency band including the 76 GHz band for Examples 7, 12, and Comparative Example 2 are shown in Figure 2.

(実施例1)
まず、原料粉末として純度99質量%のSrCOを636gと、純度99.9質量%のAlを392gと、純度99質量%のFeを3880gと、純度99.99質量%のLa(OH)を90g秤量した。この原料粉末をヘンシェルミキサーにより混合した後、さらに振動ミルにより乾式法で混合した。なお、この原料粉末中のSrとLaとFeとAlのモル比は、Sr:La:Fe:Al=0.90:0.10:10.15:1.62である。このようにして得られた混合粉末をペレット状に造粒成形して成形体を得た後、成形体2kgを焼成サヤに充填し、この焼成サヤを箱型焼成炉内に入れ、大気中において1279℃で4時間保持して焼成した。この焼成により得られた焼成体をハンマーミルで粗粉砕した後、得られた粗粉を、溶媒として水を使用したアトライターにより70分間湿式粉砕し、得られたスラリーを固液分離し、得られたケーキを乾燥させ、解砕してマグネトプランバイト型六方晶フェライト磁性粉(以下、単に「磁性粉」という)を得た。
Example 1
First, 636 g of SrCO3 with a purity of 99% by mass, 392 g of Al2O3 with a purity of 99.9% by mass, 3880 g of Fe2O3 with a purity of 99% by mass, and 90 g of La(OH) 3 with a purity of 99.99% by mass were weighed as raw material powders. The raw material powders were mixed using a Henschel mixer, and then further mixed using a vibrating mill by a dry method. The molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Fe:Al = 0.90:0.10:10.15:1.62. The mixed powder thus obtained was granulated into pellets to obtain a molded body, and then 2 kg of the molded body was filled into a sintering sheath, which was then placed in a box-shaped sintering furnace and sintered at 1279 ° C. for 4 hours in the atmosphere. The sintered body obtained by this sintering was coarsely pulverized in a hammer mill, and the resulting coarse powder was then wet-pulverized for 70 minutes in an attritor using water as a solvent, the resulting slurry was subjected to solid-liquid separation, and the resulting cake was dried and crushed to obtain magnetoplumbite-type hexagonal ferrite magnetic powder (hereinafter simply referred to as "magnetic powder").

このようにして得られた磁性粉について、まず物性値の評価として組成分析を行い、BET比表面積及び粒度分布を求めるとともに、X線回折(XRD)測定を行った。そして、磁気特性の測定及び圧粉体の透過減衰量を測定した後、周波数範囲Rを求めた。XRD測定の結果、本実施例で得られた磁性粉はマグネトプランバイト型の結晶構造を持つことが確認され、マグネトプランバイト型結晶以外の結晶相は確認されなかった。また、この結果は実施例2~32についても同様の結果が得られた。 The magnetic powder obtained in this manner was first subjected to composition analysis to evaluate the physical properties, determining the BET specific surface area and particle size distribution, and then subjected to X-ray diffraction (XRD) measurement. After measuring the magnetic properties and the transmission attenuation of the powder compact, the frequency range R was determined. As a result of the XRD measurement, it was confirmed that the magnetic powder obtained in this example has a magnetoplumbite-type crystal structure, and no crystal phases other than magnetoplumbite-type crystals were confirmed. Similar results were also obtained for Examples 2 to 32.

(実施例2)
実施例1で得られた磁性粉をさらに電気マッフル炉(アドバンテック東洋株式会社製のFUW253PB)により大気雰囲気中において900℃で20分間し、熱処理後の磁性粉を得た。このようにして得られた磁性粉について、実施例1と同様に組成分析を行い、BET比表面積及び粒度分布を求めるとともに、X線回折(XRD)測定を行った。そして、磁気特性の測定及び圧粉体の透過減衰量を測定した後、周波数範囲Rを求めた。
Example 2
The magnetic powder obtained in Example 1 was further heated in an electric muffle furnace (FUW253PB manufactured by Advantec Toyo Co., Ltd.) at 900°C for 20 minutes in an air atmosphere to obtain a heat-treated magnetic powder. The magnetic powder thus obtained was subjected to composition analysis in the same manner as in Example 1 to determine the BET specific surface area and particle size distribution, and was also subjected to X-ray diffraction (XRD) measurement. Then, the magnetic properties were measured and the transmission attenuation of the compact was measured, and the frequency range R was then obtained.

(実施例3)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.80:0.20:10.15:1.62とし、焼成後の湿式粉砕の時間を60分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
Example 3
A magnetic powder was prepared under the same conditions as in Example 1, except that the molar ratio of Sr, La, Fe, and Al in the raw powder was Sr:La:Fe:Al = 0.80:0.20:10.15:1.62, and the wet grinding time after sintering was 60 minutes. The magnetic powder was prepared under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(実施例4)
実施例3で得られた磁性粉をさらに900℃で20分間熱処理し、熱処理後の磁性粉を得た。得られた磁性粉は、実施例1と同じ条件で評価した。
Example 4
The magnetic powder obtained in Example 3 was further heat-treated at 900° C. for 20 minutes to obtain a heat-treated magnetic powder. The obtained magnetic powder was evaluated under the same conditions as in Example 1.

(実施例5)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.71:0.29:10.15:1.62とし、焼成後の湿式粉砕の時間を35分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
Example 5
A magnetic powder was prepared under the same conditions as in Example 1, except that the molar ratio of Sr, La, Fe, and Al in the raw powder was Sr:La:Fe:Al = 0.71:0.29:10.15:1.62, and the wet grinding time after sintering was 35 minutes. The magnetic powder was prepared under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(実施例6)
実施例5で得られた磁性粉をさらに900℃で20分間熱処理し、熱処理後の磁性粉を得た。得られた磁性粉は、実施例1と同じ条件で評価した。
Example 6
The magnetic powder obtained in Example 5 was further heat-treated at 900° C. for 20 minutes to obtain a heat-treated magnetic powder. The obtained magnetic powder was evaluated under the same conditions as in Example 1.

(実施例7)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.61:0.39:10.15:1.62とし、焼成後の湿式粉砕の時間を50分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 7)
A magnetic powder was prepared under the same conditions as in Example 1, except that the molar ratio of Sr, La, Fe, and Al in the raw powder was Sr:La:Fe:Al = 0.61:0.39:10.15:1.62, and the wet grinding time after sintering was 50 minutes. The magnetic powder was prepared under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(実施例8)
実施例7で得られた磁性粉をさらに900℃で20分間熱処理し、熱処理後の磁性粉を得た。得られた磁性粉は、実施例1と同じ条件で評価した。
(Example 8)
The magnetic powder obtained in Example 7 was further heat-treated at 900° C. for 20 minutes to obtain a heat-treated magnetic powder. The obtained magnetic powder was evaluated under the same conditions as in Example 1.

(実施例9)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.61:0.39:9.45:1.56とし、La原料として、La(OH)に代えてLaを用い、焼成後の湿式粉砕の時間を50分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
Example 9
The molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Fe:Al=0.61:0.39:9.45:1.56, La2O3 was used as the La raw material instead of La(OH) 3 , and the wet grinding time after firing was 50 minutes. Except for this, the magnetic powder was produced under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(実施例10)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.51:0.49:10.15:1.62とし、焼成温度を1270℃、焼成後の湿式粉砕の時間を55分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
Example 10
A magnetic powder was produced under the same conditions as in Example 1, except that the molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Fe:Al = 0.51:0.49:10.15:1.62, the sintering temperature was 1270°C, and the wet-pulverizing time after sintering was 55 minutes, and the magnetic powder was evaluated under the same conditions as in Example 1.

(実施例11)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.41:0.59:10.15:1.62とし、焼成温度を1270℃、焼成後の湿式粉砕の時間を60分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 11)
A magnetic powder was produced under the same conditions as in Example 1, except that the molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Fe:Al = 0.41:0.59:10.15:1.62, the sintering temperature was 1270°C, and the wet-pulverizing time after sintering was 60 minutes. The magnetic powder was produced under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(実施例12)
原料粉末として純度99質量%のSrCOを595gと、純度99.9質量%のAlを469gと、純度99質量%のFeを4487gと、純度99.99質量%のLa(OH)を316gと、純度99.99質量%のCoを133g秤量した。この原料粉末をヘンシェルミキサーにより混合した後、さらに振動ミルにより乾式法で混合した。なお、この原料粉末中のSrとLaとFeとAlのモル比は、Sr:La:Fe:Al:Co=0.71:0.29:9.84:1.63:0.29である。その他は焼成後の湿式粉砕の時間を60分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
Example 12
As raw material powders, 595 g of SrCO3 with a purity of 99% by mass, 469 g of Al2O3 with a purity of 99.9% by mass, 4487 g of Fe2O3 with a purity of 99% by mass, 316 g of La(OH) 3 with a purity of 99.99% by mass, and 133 g of Co3O4 with a purity of 99.99% by mass were weighed. After mixing the raw material powders with a Henschel mixer, they were further mixed by a dry method with a vibration mill. The molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Fe:Al:Co=0.71:0.29:9.84:1.63:0.29. Except for the time of wet grinding after firing being 60 minutes, magnetic powders were produced under the same conditions as in Example 1 and evaluated under the same conditions as in Example 1.

(実施例13)
実施例12で得られた磁性粉をさらに900℃で20分間熱処理し、熱処理後の磁性粉を得た。得られた磁性粉は、実施例1と同じ条件で評価した。
(Example 13)
The magnetic powder obtained in Example 12 was further heat-treated at 900° C. for 20 minutes to obtain a heat-treated magnetic powder. The obtained magnetic powder was evaluated under the same conditions as in Example 1.

(実施例14)
原料粉末として純度99質量%のSrCOを467gと、純度99.9質量%のAlを454gと、純度99質量%のFeを4508gと、純度99.99質量%のLa(OH)を410gと、純度99質量%のBaCl・2HOを160g秤量した。この原料粉末をヘンシェルミキサーにより混合した後、さらに振動ミルにより乾式法で混合した。なお、この原料粉末中のSrとLaとFeとAlのモル比は、Sr:La:Ba:Fe:Al=0.53:0.36:0.11:9.41:1.50である。その他は焼成後の湿式粉砕の時間を55分とし、焼成温度を1270℃とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 14)
As raw material powders, 467 g of SrCO 3 with a purity of 99% by mass, 454 g of Al 2 O 3 with a purity of 99.9% by mass, 4508 g of Fe 2 O 3 with a purity of 99% by mass, 410 g of La(OH) 3 with a purity of 99.99% by mass, and 160 g of BaCl 2.2H 2 O with a purity of 99% by mass were weighed. After mixing these raw material powders with a Henschel mixer, they were further mixed by a dry method with a vibration mill. The molar ratio of Sr, La, Fe, and Al in this raw material powder was Sr:La:Ba:Fe:Al=0.53:0.36:0.11:9.41:1.50. Other than that, the time of wet grinding after firing was 55 minutes and the firing temperature was 1270° C., and the magnetic powder was produced under the same conditions as in Example 1 and evaluated under the same conditions as in Example 1.

(実施例15)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.71:0.29:10.59:1.18とし、焼成温度を1270℃、焼成後の湿式粉砕の時間を10分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 15)
A magnetic powder was produced under the same conditions as in Example 1, except that the molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Fe:Al = 0.71:0.29:10.59:1.18, the sintering temperature was 1270°C, and the wet grinding time after sintering was 10 minutes. The magnetic powder was produced under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(実施例16)
焼成後の湿式粉砕の時間を20分とした以外は、実施例15と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 16)
A magnetic powder was produced under the same conditions as in Example 15, except that the time for wet pulverization after firing was 20 minutes, and evaluated under the same conditions as in Example 1.

(実施例17)
焼成後の湿式粉砕の時間を30分とした以外は、実施例15と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 17)
A magnetic powder was produced under the same conditions as in Example 15, except that the time for wet pulverization after firing was 30 minutes, and evaluated under the same conditions as in Example 1.

(実施例18)
焼成後の湿式粉砕の時間を40分とした以外は、実施例15と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 18)
A magnetic powder was produced under the same conditions as in Example 15, except that the time for wet pulverization after firing was 40 minutes, and evaluated under the same conditions as in Example 1.

(実施例19)
焼成後の湿式粉砕の時間を55分とした以外は、実施例15と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 19)
A magnetic powder was produced under the same conditions as in Example 15, except that the time for wet pulverization after firing was 55 minutes, and evaluated under the same conditions as in Example 1.

(実施例20)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.53:0.47:9.80:1.96とし、焼成温度を1270℃、焼成後の湿式粉砕の時間を10分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 20)
A magnetic powder was prepared under the same conditions as in Example 1, except that the molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Fe:Al = 0.53:0.47:9.80:1.96, the sintering temperature was 1270°C, and the wet grinding time after sintering was 10 minutes. The magnetic powder was prepared under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(実施例21)
焼成後の湿式粉砕の時間を20分とした以外は、実施例20と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 21)
A magnetic powder was produced under the same conditions as in Example 20, except that the time for wet pulverization after firing was 20 minutes, and evaluated under the same conditions as in Example 1.

(実施例22)
焼成後の湿式粉砕の時間を30分とした以外は、実施例20と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 22)
A magnetic powder was produced under the same conditions as in Example 20, except that the time for wet pulverization after firing was 30 minutes, and evaluated under the same conditions as in Example 1.

(実施例23)
焼成後の湿式粉砕の時間を40分とした以外は、実施例20と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 23)
A magnetic powder was produced under the same conditions as in Example 20, except that the time for wet pulverization after firing was 40 minutes, and evaluated under the same conditions as in Example 1.

(実施例24)
焼成後の湿式粉砕の時間を50分とした以外は、実施例20と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 24)
A magnetic powder was produced under the same conditions as in Example 20, except that the time for wet pulverization after firing was 50 minutes, and evaluated under the same conditions as in Example 1.

さらに、次の実施例25から実施例32の実施例について試験を実施し、評価を行った。 Furthermore, tests were conducted and evaluations were performed on the following Examples 25 to 32.

(実施例25)
焼成後の湿式粉砕を実施しなかった以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 25)
A magnetic powder was produced under the same conditions as in Example 1, except that wet pulverization after firing was not carried out, and the magnetic powder was evaluated under the same conditions as in Example 1.

(実施例26)
原料粉末として純度99質量%のSrCOを595gと、純度99.9質量%のAlを469gと、純度99質量%のFeを4596gと、純度99.99質量%のLa(OH)を316gと、純度99.99質量%のCoを22g秤量した。この原料粉末をヘンシェルミキサーにより混合した後、さらに振動ミルにより乾式法で混合した。なお、この原料粉末中のSrとLaとFeとAlのモル比は、Sr:La:Fe:Al:Co=0.71:0.29:10.08:1.63:0.05である。その他は焼成後の湿式粉砕の時間を60分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 26)
As raw material powders, 595 g of SrCO3 with a purity of 99% by mass, 469 g of Al2O3 with a purity of 99.9% by mass, 4596 g of Fe2O3 with a purity of 99% by mass, 316 g of La(OH) 3 with a purity of 99.99% by mass, and 22 g of Co3O4 with a purity of 99.99% by mass were weighed. After mixing the raw material powders with a Henschel mixer, they were further mixed by a dry method with a vibration mill. The molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Fe:Al:Co=0.71:0.29:10.08:1.63:0.05. A magnetic powder was produced under the same conditions as in Example 1, except that the time of wet grinding after firing was 60 minutes, and evaluated under the same conditions as in Example 1.

(実施例27)
原料粉末として純度99質量%のSrCOを507gと、純度99.9質量%のAlを454gと、純度99質量%のFeを4508gと、純度99.99質量%のLa(OH)を410gと、純度99質量%のBaCl・2HOを84g秤量した。この原料粉末をヘンシェルミキサーにより混合した後、さらに振動ミルにより乾式法で混合した。なお、この原料粉末中のSrとLaとFeとAlのモル比は、Sr:La:Ba:Fe:Al=0.58:0.37:0.06:9.47:1.51である。その他は焼成後の湿式粉砕の時間を55分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 27)
As raw material powders, 507 g of SrCO 3 with a purity of 99% by mass, 454 g of Al 2 O 3 with a purity of 99.9% by mass, 4508 g of Fe 2 O 3 with a purity of 99% by mass, 410 g of La(OH) 3 with a purity of 99.99% by mass, and 84 g of BaCl 2.2H 2 O with a purity of 99% by mass were weighed. After mixing these raw material powders with a Henschel mixer, they were further mixed by a dry method with a vibration mill. The molar ratio of Sr, La, Fe, and Al in this raw material powder was Sr:La:Ba:Fe:Al=0.58:0.37:0.06:9.47:1.51. Other than that, the time of wet grinding after firing was set to 55 minutes, and magnetic powders were produced under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(実施例28)
原料粉末として純度99質量%のSrCOを378gと、純度99.9質量%のAlを454gと、純度99質量%のFeを4508gと、純度99.99質量%のLa(OH)を410gと、純度99質量%のBaCl・2HOを299g秤量した。この原料粉末をヘンシェルミキサーにより混合した後、さらに振動ミルにより乾式法で混合した。なお、この原料粉末中のSrとLaとFeとAlのモル比は、Sr:La:Ba:Fe:Al=0.43:0.37:0.21:9.47:1.51である。その他は焼成後の湿式粉砕の時間を55分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 28)
As raw material powders, 378 g of SrCO 3 with a purity of 99% by mass, 454 g of Al 2 O 3 with a purity of 99.9% by mass, 4508 g of Fe 2 O 3 with a purity of 99% by mass, 410 g of La(OH) 3 with a purity of 99.99% by mass, and 299 g of BaCl 2.2H 2 O with a purity of 99% by mass were weighed. After mixing the raw material powders with a Henschel mixer, they were further mixed by a dry method with a vibration mill. The molar ratio of Sr, La, Fe, and Al in the raw material powder was Sr:La:Ba:Fe:Al=0.43:0.37:0.21:9.47:1.51. A magnetic powder was produced under the same conditions as in Example 1, except that the time of wet grinding after firing was 55 minutes, and evaluated under the same conditions as in Example 1.

(実施例29)
焼成後の湿式粉砕を実施しなかった以外は、実施例15と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 29)
A magnetic powder was produced under the same conditions as in Example 15, except that wet pulverization after firing was not carried out, and was evaluated under the same conditions as in Example 1.

(実施例30)
焼成後の湿式粉砕の時間を120分とした以外は、実施例15と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 30)
A magnetic powder was produced under the same conditions as in Example 15, except that the time for wet pulverization after firing was 120 minutes, and evaluated under the same conditions as in Example 1.

(実施例31)
焼成後の湿式粉砕を実施しなかった以外は、実施例20と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 31)
A magnetic powder was produced under the same conditions as in Example 20, except that wet pulverization after firing was not carried out, and evaluated under the same conditions as in Example 1.

(実施例32)
原料粉末中のSrとLaとFeとAlのモル比を、Sr:La:Fe:Al=0.95:0.05:10.14:1.62とし、焼成温度を1270℃、焼成後の湿式粉砕の時間を60分とした以外は、実施例1と同じ条件で磁性粉を作製し、実施例1と同じ条件で評価した。
(Example 32)
A magnetic powder was prepared under the same conditions as in Example 1, except that the molar ratio of Sr, La, Fe, and Al in the raw powder was Sr:La:Fe:Al = 0.95:0.05:10.14:1.62, the sintering temperature was 1270°C, and the wet grinding time after sintering was 60 minutes. The magnetic powder was prepared under the same conditions as in Example 1, and evaluated under the same conditions as in Example 1.

(比較例1)
まず、原料粉末として純度99質量%のSrCOを515gと、純度99.9質量%のAlを284gと、純度99質量%のFeを2701gとを秤量した。この原料粉末をヘンシェルミキサーにより混合した後、さらに振動ミルにより乾式法で混合した。なお、この原料粉末中のSrとFeとAlのモル比は、Sr:Fe:Al=1.00:9.71:1.61である。このようにして得られた混合粉末を、焼成温度を1260℃としたこと以外は、実施例1と同様の方法により磁性粉を作製し、実施例1と同じ条件で評価した。
(Comparative Example 1)
First, 515 g of SrCO3 with a purity of 99% by mass, 284 g of Al2O3 with a purity of 99.9% by mass, and 2701 g of Fe2O3 with a purity of 99% by mass were weighed as raw material powders. After mixing these raw material powders with a Henschel mixer, they were further mixed by a dry method with a vibration mill. The molar ratio of Sr, Fe, and Al in this raw material powder was Sr:Fe:Al=1.00:9.71:1.61. The mixed powder thus obtained was used to prepare magnetic powders in the same manner as in Example 1, except that the firing temperature was set to 1260° C., and the magnetic powders were evaluated under the same conditions as in Example 1.

(比較例2)
まず、原料粉末として純度99質量%のSrCOを470gと、純度99.9質量%のAlを290gと、純度99質量%のFeを2646gと、純度99質量%のBaCl・2HOを93gとを秤量した。この原料粉末をヘンシェルミキサーにより混合した後、さらに振動ミルにより乾式法で混合した。なお、この原料粉末中のSrとBaとFeとAlのモル比は、Sr:Ba:Fe:Al=0.89:0.11:9.30:1.61である。このようにして得られた混合粉末を、湿式粉砕を60分としたこと以外は、実施例1と同様の方法により磁性粉を作製し、実施例1と同じ条件で評価した。
(Comparative Example 2)
First, 470 g of SrCO3 with a purity of 99% by mass, 290 g of Al2O3 with a purity of 99.9% by mass, 2646 g of Fe2O3 with a purity of 99% by mass, and 93 g of BaCl2.2H2O with a purity of 99 % by mass were weighed as raw material powder. After mixing the raw material powder with a Henschel mixer, the raw material powder was further mixed by a dry method with a vibration mill. The molar ratio of Sr, Ba, Fe, and Al in the raw material powder was Sr:Ba:Fe:Al = 0.89:0.11:9.30:1.61. The mixed powder thus obtained was used to prepare a magnetic powder by the same method as in Example 1, except that the wet grinding was performed for 60 minutes, and the magnetic powder was evaluated under the same conditions as in Example 1.

以上の実施例及び比較例における製造条件、磁性粉の評価結果及び電波吸収特性測定結果を表1に示す。また、表1では体積基準の粒度分布D50のみを示したが、体積基準のD10、D90及び最頻径と、個数基準でのd10、d50、d90及び最頻径の各測定結果について実施例29、15~19、30の測定結果を代表例として表2に示す。なお、各実施例及び比較例において示される原料粉末中のモル比と、表1の磁性粉の評価結果において示される組成式中のモル比に若干のずれが生じるのは、製造工程中の不純物の不可避的な混入によるものであり、これらは実質同じものである。 The manufacturing conditions, evaluation results of the magnetic powder, and measurement results of the radio wave absorption characteristics in the above examples and comparative examples are shown in Table 1. In addition, while Table 1 shows only the volume-based particle size distribution D 50 , the measurement results of volume-based D 10 , D 90 and most frequent diameter, and number-based d 10 , d 50 , d 90 and most frequent diameter for Examples 29, 15 to 19, and 30 are shown in Table 2 as representative examples. Note that there is a slight discrepancy between the molar ratio in the raw material powder shown in each example and comparative example and the molar ratio in the composition formula shown in the evaluation results of the magnetic powder in Table 1, due to the unavoidable mixing of impurities during the manufacturing process, and these are essentially the same.

Figure 0007547445000001
Figure 0007547445000001

Figure 0007547445000002
Figure 0007547445000002

表1の結果から、Srの系における実施例32と比較例1とを比較すると、SrからLaに僅かでも置換することにより、圧粉体の周波数範囲Rを小さくすることができ、Laの置換量xが0.05のとき、周波数範囲Rを2.5GHzとすることができることが分かる。
また、Srの系における実施例1と比較例1とを比較すれば、Laの置換量xが0.10のとき、周波数範囲Rを2.0GHzとすることができることが分かる。
さらに、Srの系における実施例1と比較例1との比較及びBaをさらに有する実施例1と比較例2との比較において、Laを置換することにより、圧粉体の周波数範囲Rを2.0GHz以下とすることができることが分かる。
また、実施例1~8の結果から、同じ仕込み組成であれば、粉砕工程まで同じ処理をした磁性粉において熱処理を施しても周波数範囲Rを2.0GHz以下とすることができることが分かった。
From the results in Table 1, when comparing Example 32 and Comparative Example 1 in the Sr system, it is seen that by substituting even a small amount of Sr with La, the frequency range R of the compact can be narrowed, and when the substitution amount x of La is 0.05, the frequency range R can be set to 2.5 GHz.
Furthermore, by comparing Example 1 and Comparative Example 1 in the Sr system, it is found that when the La substitution amount x is 0.10, the frequency range R can be set to 2.0 GHz.
Furthermore, in a comparison between Example 1 and Comparative Example 1 in the Sr system and in a comparison between Example 1 and Comparative Example 2 which further contains Ba, it is found that by substituting La, the frequency range R of the compact can be set to 2.0 GHz or less.
Furthermore, from the results of Examples 1 to 8, it was found that if the same feed composition was used, the frequency range R could be made 2.0 GHz or less even if heat treatment was performed on magnetic powder that had been treated in the same way up to the pulverization step.

こうして、実施例1~32の結果からは、Alの置換量によって周波数ピークを制御しつつ、かつ圧粉体の周波数範囲Rを2.5GHz以下に抑えることができることが分かる。
また、Laの置換量を限定することにより、圧粉体の周波数範囲Rを2.4GHz以下に抑えることができ、Laの置換量をさらに限定することにより、圧粉体の周波数範囲Rを2.0GHz以下に抑えることができることが分かる。
Thus, it can be seen from the results of Examples 1 to 32 that the frequency peak can be controlled by the amount of Al substitution, while the frequency range R of the powder compact can be suppressed to 2.5 GHz or less.
It is also understood that by limiting the substitution amount of La, the frequency range R of the powder compact can be suppressed to 2.4 GHz or less, and by further limiting the substitution amount of La, the frequency range R of the powder compact can be suppressed to 2.0 GHz or less.

また、表2の結果からは、個数基準での粒度分布において、最頻径が1.0μm以下であり、かつ最頻径が累積50%粒径(d50)より小さいときに、良好な電波吸収体シートを得ることができ、圧粉体の周波数範囲Rを小さくすることができることが分かる。 Furthermore, from the results in Table 2, it is evident that when the mode diameter in the particle size distribution on a number basis is 1.0 μm or less and is smaller than the cumulative 50% particle diameter (d 50 ), a good radio wave absorber sheet can be obtained and the frequency range R of the compressed powder can be made small.

本発明によれば、La、Al、Coの置換量を調整することで、76GHz帯を含む60~90GHz帯域の電波吸収能を有し、広い温度域でピーク周波数の変化の小さいマグネトプランバイト型六方晶フェライト磁性粉及びその製造方法並びに当該磁性粉を用いた電波吸収体及びその製造方法を提供することができる。 According to the present invention, by adjusting the substitution amounts of La, Al, and Co, it is possible to provide magnetoplumbite-type hexagonal ferrite magnetic powder that has radio wave absorption capacity in the 60 to 90 GHz band, including the 76 GHz band, and has small changes in peak frequency over a wide temperature range, a manufacturing method thereof, and a radio wave absorber using the magnetic powder and a manufacturing method thereof.

Claims (14)

マグネトプランバイト型六方晶フェライト磁性粉であって、
金属元素の原子比を示す一般式:A(1-x)LaFe(n-y)Al
(ここで、
Aは、Sr、Ba及びCaからなる群より選択される1種以上であり、
0.28≦x≦0.70、
1.00≦y≦2.20、
11.00≦n≦12.50である)を満たす、
電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。
A magnetoplumbite-type hexagonal ferrite magnetic powder,
General formula showing the atomic ratio of metal elements: A (1-x) La x Fe (ny) Al y
(where:
A is one or more selected from the group consisting of Sr, Ba, and Ca;
0.28 ≦x≦0.70,
1.00≦y≦2.20,
11.00≦n≦12.50)
Magnetoplumbite type hexagonal ferrite magnetic powder for radio wave absorbers.
レーザー回折式粒度分布測定装置で測定された体積基準での粒度分布において、累積50%粒径(D50)が、1.0μm以上10.0μm以下である、請求項1に記載の、電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。 2. The magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to claim 1 , wherein the cumulative 50% particle size ( D50 ) is 1.0 μm or more and 10.0 μm or less in a volume-based particle size distribution measured by a laser diffraction particle size distribution measuring device. レーザー回折式粒度分布測定装置で測定された体積基準での粒度分布において、累積50%粒径(D50)が、1.0μm以上5.0μm以下である、請求項に記載の、電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。 3. The magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to claim 2 , wherein a cumulative 50% particle size ( D50 ) is 1.0 μm or more and 5.0 μm or less in a volume-based particle size distribution measured with a laser diffraction particle size distribution measuring device. 前記マグネトプランバイト型六方晶フェライト磁性粉0.36gと微結晶セルロース0.84gとを混合して得られた混合粉を151MPaで加圧成形して直径13mmの圧粉体を作製し、得られた圧粉体についてテラヘルツ波時間領域分光法を用いて30℃、60℃、90℃及び120℃の各温度における透過減衰量を測定し、それぞれのピーク周波数をX30、X60、X90、及びX120としたとき、X30、X60、X90、及びX120の最大値と最小値の差である周波数範囲Rが2.5GHz以下である、請求項1~のいずれか一項に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。 The magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to any one of claims 1 to 3, wherein 0.36 g of the magnetoplumbite-type hexagonal ferrite magnetic powder and 0.84 g of microcrystalline cellulose are mixed to obtain a mixed powder, which is then pressure-molded at 151 MPa to produce a green compact having a diameter of 13 mm. The green compact thus obtained is subjected to measurement of transmission attenuation at each of temperatures of 30°C, 60 °C, 90° C and 120 °C using terahertz wave time domain spectroscopy, and the respective peak frequencies are X30 , X60, X90 and X120. The magnetoplumbite -type hexagonal ferrite magnetic powder for a radio wave absorber according to any one of claims 1 to 3 , wherein, when the respective peak frequencies are X30 , X60, X90 and X120, a frequency range R which is a difference between the maximum and minimum values of X30, X60, X90 and X120 is 2.5 GHz or less. 前記周波数範囲Rが、2.4GHz以下である、請求項に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。 5. The magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to claim 4 , wherein the frequency range R is 2.4 GHz or less. 前記金属元素Aは、Sr、Baから選択される1種類以上である、請求項1~のいずれか一項に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。 6. The magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to claim 1 , wherein the metal element A is at least one element selected from the group consisting of Sr and Ba. 比表面積が0.5m/g以上8.0m/g以下である、請求項1~のいずれか一項に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。 The magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to any one of claims 1 to 6 , having a specific surface area of 0.5 m 2 /g or more and 8.0 m 2 /g or less. レーザー回折式粒度分布測定装置で測定された個数基準での粒度分布において、最頻径が1.0μm以下であり、かつ最頻径が累積50%粒径(d50)より小さい、請求項1~のいずれか一項に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。 The magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to any one of claims 1 to 7, wherein in a particle size distribution on a number basis measured with a laser diffraction particle size distribution measuring device, the mode diameter is 1.0 µm or less and the mode diameter is smaller than a cumulative 50% particle diameter (d 50 ) . 前記nの範囲が、
11.00≦n<12.00である、
請求項1~のいずれか一項に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉。
The range of n is
11.00≦n<12.00;
The magnetoplumbite-type hexagonal ferrite magnetic powder for use in a radio wave absorber according to any one of claims 1 to 8 .
請求項1~のいずれか一項に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉と樹脂とを含む、電波吸収体。 A radio wave absorber comprising the magnetoplumbite hexagonal ferrite magnetic powder for radio wave absorbers according to any one of claims 1 to 9 and a resin. マグネトプランバイト型六方晶フェライト磁性粉の原料となる粉末を混合して原料混合物を得る原料混合工程と、
前記原料混合物を焼成して焼成品を得る焼成工程と、
前記焼成品を粉砕して前記マグネトプランバイト型六方晶フェライト磁性粉を得る粉砕工程と、を含み、
前記マグネトプランバイト型六方晶フェライト磁性粉が、金属元素の原子比を示す一般式:A(1-x)LaFe(n-y)Al
(ここで、
AはSr、Ba及びCaからなる群より選択される1種以上であり、
0.28≦x≦0.70、
1.00≦y≦2.20、
11.00≦n≦12.50である)を満たす、
電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉の製造方法。
a raw material mixing step of mixing powders that are raw materials for the magnetoplumbite-type hexagonal ferrite magnetic powder to obtain a raw material mixture;
A firing step of firing the raw material mixture to obtain a fired product;
A pulverization step of pulverizing the sintered product to obtain the magnetoplumbite-type hexagonal ferrite magnetic powder,
The magnetoplumbite type hexagonal ferrite magnetic powder has a general formula showing the atomic ratio of metal elements: A (1-x) La x Fe (ny) Al y
(where:
A is at least one selected from the group consisting of Sr, Ba, and Ca;
0.28 ≦x≦0.70,
1.00≦y≦2.20,
11.00≦n≦12.50)
A manufacturing method for magnetoplumbite-type hexagonal ferrite magnetic powder for radio wave absorbers.
前記粉砕工程において、前記マグネトプランバイト型六方晶フェライト磁性粉のレーザー回折式粒度分布測定装置で測定された体積基準での粒度分布において、累積50%粒径(D50)が、1.0μm以上10.0μm以下となるように粉砕する、請求項11に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉の製造方法。 12. The method for producing a magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to claim 11, wherein in the pulverization step, the magnetoplumbite-type hexagonal ferrite magnetic powder is pulverized so that a cumulative 50% particle size ( D50 ) in a volume-based particle size distribution measured by a laser diffraction particle size distribution measuring device is 1.0 μm or more and 10.0 μm or less. 前記粉砕工程の後に、さらに熱処理工程を含む、請求項11又は12に記載の電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉の製造方法。 The method for producing magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber according to claim 11 or 12 , further comprising a heat treatment step after the pulverization step. 請求項11~13に記載の製造方法により得られた電波吸収体用のマグネトプランバイト型六方晶フェライト磁性粉と樹脂とを混練した後に成形する工程を含む、電波吸収体の製造方法。
A method for producing a radio wave absorber, comprising a step of kneading the magnetoplumbite-type hexagonal ferrite magnetic powder for a radio wave absorber obtained by the method according to any one of claims 11 to 13 with a resin, and then molding the mixture.
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