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JP7616507B2 - Glass composition and sealing material - Google Patents
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JP7616507B2 - Glass composition and sealing material - Google Patents

Glass composition and sealing material Download PDF

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JP7616507B2
JP7616507B2 JP2020151020A JP2020151020A JP7616507B2 JP 7616507 B2 JP7616507 B2 JP 7616507B2 JP 2020151020 A JP2020151020 A JP 2020151020A JP 2020151020 A JP2020151020 A JP 2020151020A JP 7616507 B2 JP7616507 B2 JP 7616507B2
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glass
content
sealing material
sealing
softening point
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JP2022045422A (en
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翔一 佐野
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Priority to JP2020151020A priority Critical patent/JP7616507B2/en
Priority to CN202180054896.XA priority patent/CN116113608A/en
Priority to PCT/JP2021/030409 priority patent/WO2022054526A1/en
Priority to US18/020,277 priority patent/US20230303425A1/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/12Silica-free oxide glass compositions
    • C03C3/16Silica-free oxide glass compositions containing phosphorus
    • C03C3/21Silica-free oxide glass compositions containing phosphorus containing titanium, zirconium, vanadium, tungsten or molybdenum
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/12Silica-free oxide glass compositions
    • C03C3/122Silica-free oxide glass compositions containing oxides of As, Sb, Bi, Mo, W, V, Te as glass formers
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/12Silica-free oxide glass compositions
    • C03C3/14Silica-free oxide glass compositions containing boron
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/12Silica-free oxide glass compositions
    • C03C3/14Silica-free oxide glass compositions containing boron
    • C03C3/15Silica-free oxide glass compositions containing boron containing rare earths
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • C03C8/20Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing titanium compounds; containing zirconium compounds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/24Fusion seal compositions being frit compositions having non-frit additions, i.e. for use as seals between dissimilar materials, e.g. glass and metal; Glass solders

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Glass Compositions (AREA)

Description

本発明は、耐候性を有しつつ、低温で気密封着が可能なガラス組成物及び封着材料に関する。 The present invention relates to a glass composition and sealing material that are weather resistant and capable of hermetically sealing at low temperatures.

半導体集積回路、水晶振動子、金属部材、平面表示装置やLED用ガラス端子等には、封着材料が使用される。封着材料には、化学的耐久性や耐熱性が要求されるため、樹脂系の接着剤ではなくガラス系の封着材料が用いられている。封着材料には、更に機械的強度、流動性、耐候性等の特性が要求される。特に、熱に弱い素子を搭載する電子部品の封着には、封着温度をできる限り低くすることが要求される。具体的には、400℃以下の温度で封着可能であることが要求される。この特性を満足するガラスとして、軟化点を下げる効果が大きいPbOを多量に含む鉛硼酸系ガラスが広く用いられてきた(例えば、特許文献1参照)。 Sealing materials are used in semiconductor integrated circuits, quartz crystal oscillators, metal components, flat panel displays, glass terminals for LEDs, etc. Sealing materials are required to have chemical durability and heat resistance, so glass-based sealing materials are used instead of resin-based adhesives. Sealing materials are also required to have properties such as mechanical strength, fluidity, and weather resistance. In particular, sealing electronic components equipped with elements that are sensitive to heat requires that the sealing temperature be as low as possible. Specifically, it is required that sealing can be performed at temperatures of 400°C or less. Lead borate glass, which contains a large amount of PbO, which has a large effect of lowering the softening point, has been widely used as a glass that satisfies these properties (see, for example, Patent Document 1).

特開昭63-315536号公報Japanese Patent Application Publication No. 63-315536 特開2019-202921号公報JP 2019-202921 A

環境負荷を低減するために、鉛硼酸系ガラスからPbOを含まない無鉛ガラスに置き換えることが望まれており、様々な低軟化点の無鉛ガラスが開発されているに到っている。 In order to reduce the environmental impact, it is desirable to replace lead-borate glass with lead-free glass that does not contain PbO, and various lead-free glasses with low softening points have been developed.

しかし、ガラスは、一般的に、軟化点が低くなると、耐候性が低下する傾向がある。よって、低軟化点と高耐候性の両立は容易ではない。特許文献2に記載のCuO-TeO-MoO系ガラスは、鉛硼酸系ガラスの代替候補として有望であり、良好な耐候性を有するものの、軟化点が十分に低いとは言えない。 However, in general, when the softening point of glass is low, the weather resistance tends to decrease. Therefore, it is not easy to achieve both a low softening point and high weather resistance. The CuO-TeO 2 -MoO 3 glass described in Patent Document 2 is a promising alternative to lead borate glass, and although it has good weather resistance, it cannot be said that its softening point is sufficiently low.

以上に鑑み、本発明は、良好な耐候性を有しつつ、低温で封着可能なガラス組成物及び封着材料を提供することを目的とする。 In view of the above, the present invention aims to provide a glass composition and sealing material that have good weather resistance and can be sealed at low temperatures.

本発明者は鋭意検討の結果、所定のB-TeO-MoO系ガラスを用いることにより、上記課題を解決し得ることを見出し、本発明として提案するものである。すなわち、本発明のガラス組成物は、ガラス組成として、モル%で、B 1~20%、TeO 30~80%、MoO 5~30%を含有することを特徴とする。 As a result of extensive investigations, the present inventors have found that the above problems can be solved by using a specific B 2 O 3 -TeO 2 -MoO 3 based glass, and propose this as the present invention. That is, the glass composition of the present invention is characterized by containing, in mole percent, 1 to 20% B 2 O 3 , 30 to 80% TeO 2 , and 5 to 30% MoO 3 .

また、本発明のガラス組成物は、LiO+NaO+KOの含有量が0~30モル%であることが好ましい。なお、「A+B+C」とは、成分A、成分B及び成分Cの合量を指す。例えば、「LiO+NaO+KO」は、LiO、NaO及びKOの合量を指す。 In addition, the glass composition of the present invention preferably has a content of Li 2 O + Na 2 O + K 2 O of 0 to 30 mol %. Note that "A + B + C" refers to the total amount of component A, component B and component C. For example, "Li 2 O + Na 2 O + K 2 O" refers to the total amount of Li 2 O, Na 2 O and K 2 O.

また、本発明のガラス組成物は、MgO+CaO+SrO+BaO+ZnOの含有量が0~30モル%であることが好ましい。 In addition, the glass composition of the present invention preferably has a content of MgO + CaO + SrO + BaO + ZnO of 0 to 30 mol %.

また、本発明のガラス組成物は、TiO+Alの含有量が0~10モル%であることが好ましい。 In addition, the glass composition of the present invention preferably has a TiO 2 +Al 2 O 3 content of 0 to 10 mol %.

また、本発明のガラス組成物は、ガラス組成として、モル%で、CuO 0~30%、WO 0~20%、P 0~10%、Fe 0~10%を含有することが好ましい。 The glass composition of the present invention preferably contains, in mol %, CuO 0-30%, WO 3 0-20%, P 2 O 5 0-10%, and Fe 2 O 3 0-10%.

本発明の封着材料は、上記のガラス組成物からなるガラス粉末 40~100体積%と、耐火性フィラー粉末 0~60体積%とを含有することが好ましい。 The sealing material of the present invention preferably contains 40 to 100% by volume of glass powder made of the above glass composition and 0 to 60% by volume of a fire-resistant filler powder.

また、本発明の封着材料は、耐火性フィラー粉末が略球状であることが好ましい。ここで、「略球状」とは、真球のみに限定されるものではなく、耐火性フィラー粉末において、耐火性フィラー粉末の重心を通る最も短い径を最も長い径で割った値が0.5以上、好ましくは0.7以上のものを指す。 In addition, in the sealing material of the present invention, it is preferable that the refractory filler powder is approximately spherical. Here, "approximately spherical" is not limited to a perfect sphere, but refers to a refractory filler powder in which the value obtained by dividing the shortest diameter passing through the center of gravity of the refractory filler powder by the longest diameter is 0.5 or more, preferably 0.7 or more.

また、本発明の封着材料は、耐火性フィラー粉末の全部又は一部がZrWO(POであることが好ましい。 In the sealing material of the present invention, all or a part of the refractory filler powder is preferably Zr 2 WO 4 (PO 4 ) 2 .

また、本発明の封着材料は、水晶振動子パッケージに用いることが好ましい。 The sealing material of the present invention is also preferably used in quartz crystal oscillator packages.

本発明の封着材料ペーストは、上記の封着材料とビークルとを含有することが好ましい。 The sealing material paste of the present invention preferably contains the above-mentioned sealing material and a vehicle.

本発明は、良好な耐候性を有しつつ、低温で封着可能なガラス組成物及び封着材料を提供することができる。 The present invention provides a glass composition and sealing material that have good weather resistance and can be sealed at low temperatures.

マクロ型示差熱分析装置により得られる測定曲線を示す模式図である。FIG. 2 is a schematic diagram showing a measurement curve obtained by a macro-type differential thermal analyzer.

本発明のガラス組成物は、モル%で、ガラス組成として、モル%で、B 1~20%、TeO 30~80%、MoO 5~30%を含有する。上記のようにガラス組成範囲を限定した理由を以下に示す。なお、各成分の含有量に関する説明において、特に断りのない限り、「%」は「モル%」を意味する。 The glass composition of the present invention contains, in mol %, 1-20% B 2 O 3 , 30-80% TeO 2 , and 5-30% MoO 3 as a glass composition. The reasons for limiting the glass composition range as described above are as follows. In the explanation of the content of each component, "%" means "mol %" unless otherwise specified.

は、ガラスネットワークを形成する成分である。Bの含有量は1~20%であり、好ましくは2~15%、更に好ましくは4~10%である。Bの含有量が少な過ぎると、耐候性が低下し易くなる。一方、Bの含有量が多過ぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になると共に、ガラスが分相し易くなる。またガラス化し難くなる。 B 2 O 3 is a component that forms a glass network. The content of B 2 O 3 is 1 to 20%, preferably 2 to 15%, and more preferably 4 to 10%. If the content of B 2 O 3 is too low, the weather resistance is likely to decrease. On the other hand, if the content of B 2 O 3 is too high, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult and making the glass more likely to undergo phase separation. Also, vitrification becomes difficult.

TeOは、ガラスネットワークを形成すると共に、耐候性を高める成分である。TeOの含有量は30~80%であり、好ましくは40~70%、更に好ましくは50~65%である。TeOの含有量が少な過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。一方、TeOの含有量が多過ぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になると共に、熱膨張係数が高くなり過ぎる傾向にある。 TeO2 is a component that forms a glass network and enhances weather resistance. The content of TeO2 is 30 to 80%, preferably 40 to 70%, and more preferably 50 to 65%. If the content of TeO2 is too small, the glass becomes thermally unstable and is prone to devitrification during melting or firing. On the other hand, if the content of TeO2 is too large, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult and tending to cause the thermal expansion coefficient to become too high.

MoOは、ガラスネットワークを形成する成分である。MoOの含有量は5~30%であり、好ましくは7~27%、より好ましくは10~25%、更に好ましくは12~22%、特に好ましくは15~20%である。MoOの含有量が少な過ぎると、ガラス化が困難になると共に、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になる。一方、MoOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 MoO3 is a component that forms a glass network. The content of MoO3 is 5 to 30%, preferably 7 to 27%, more preferably 10 to 25%, further preferably 12 to 22%, and particularly preferably 15 to 20%. If the content of MoO3 is too small, vitrification becomes difficult, and the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult. On the other hand, if the content of MoO3 is too large, the glass becomes thermally unstable, and the glass is easily devitrified during melting or firing, and the thermal expansion coefficient tends to become too high.

上記成分以外にも、以下の成分を導入してもよい。 In addition to the above ingredients, the following ingredients may also be added:

LiO、NaO及びKOは、ガラスの粘性(軟化点等)を低下させる成分である。LiO+NaO+KOの含有量は、好ましくは0~30%、より好ましくは5~25%、更に好ましくは10~20%である。LiO+NaO+KOの含有量が少な過ぎると、ガラスの粘性(軟化点等)が高くなって、低温での封着が困難になることがある。またガラス化し難くなる場合がある。一方、LiO+NaO+KOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 Li 2 O, Na 2 O and K 2 O are components that reduce the viscosity (softening point, etc.) of glass. The content of Li 2 O + Na 2 O + K 2 O is preferably 0 to 30%, more preferably 5 to 25%, and even more preferably 10 to 20%. If the content of Li 2 O + Na 2 O + K 2 O is too small, the viscosity (softening point, etc.) of the glass increases, and sealing at low temperatures may become difficult. In addition, vitrification may become difficult. On the other hand, if the content of Li 2 O + Na 2 O + K 2 O is too large, the glass becomes thermally unstable and is easily devitrified during melting or firing. In addition, the weather resistance tends to decrease and the thermal expansion coefficient tends to become too high.

LiOは、NaO及びKOに比べ、ガラスの粘性(軟化点等)を顕著に低下させる成分である。LiOの含有量は、好ましくは0~30%、より好ましくは1~20%、更に好ましくは3~15%、特に好ましくは5~13%である。LiOの含有量が少な過ぎると、ガラスの粘性(軟化点等)が高くなって、低温での封着が困難になることがある。またガラス化し難くなる場合がある。一方、LiOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 Li 2 O is a component that significantly reduces the viscosity (softening point, etc.) of glass compared with Na 2 O and K 2 O. The content of Li 2 O is preferably 0 to 30%, more preferably 1 to 20%, further preferably 3 to 15%, and particularly preferably 5 to 13%. If the content of Li 2 O is too small, the viscosity (softening point, etc.) of the glass becomes high, and sealing at low temperatures may become difficult. In addition, vitrification may become difficult. On the other hand, if the content of Li 2 O is too large, the glass becomes thermally unstable and the glass is easily devitrified during melting or firing. In addition, the weather resistance is easily reduced and the thermal expansion coefficient tends to become too high.

NaOは、KOに比べ、ガラスの粘性(軟化点等)を低下させる成分である。NaOの含有量は、好ましくは0~20%、より好ましくは0~15%、更に好ましくは0~10%、特に好ましくは1~7%である。NaOの含有量が少な過ぎると、ガラスの粘性(軟化点等)が高くなって、低温での封着が困難になることがある。またガラス化し難くなる場合がある。一方、NaOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 Na 2 O is a component that reduces the viscosity (softening point, etc.) of glass compared with K 2 O. The content of Na 2 O is preferably 0 to 20%, more preferably 0 to 15%, further preferably 0 to 10%, and particularly preferably 1 to 7%. If the content of Na 2 O is too small, the viscosity (softening point, etc.) of the glass becomes high, and sealing at low temperatures may become difficult. In addition, vitrification may become difficult. On the other hand, if the content of Na 2 O is too large, the glass becomes thermally unstable and the glass is easily devitrified during melting or firing. In addition, the weather resistance is easily reduced and the thermal expansion coefficient tends to become too high.

Oは、ガラスの粘性(軟化点等)を低下させる成分である。KOの含有量は、好ましくは0~30%、より好ましくは1~20%、更に好ましくは3~15%、特に好ましくは5~13%である。KOの含有量が少な過ぎると、ガラスの粘性(軟化点等)が高くなって、低温での封着が困難になることがある。またガラス化し難くなる場合がある。一方、KOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 K 2 O is a component that reduces the viscosity (softening point, etc.) of glass. The content of K 2 O is preferably 0 to 30%, more preferably 1 to 20%, further preferably 3 to 15%, and particularly preferably 5 to 13%. If the content of K 2 O is too small, the viscosity (softening point, etc.) of the glass increases, which may make sealing at low temperatures difficult. Also, vitrification may become difficult. On the other hand, if the content of K 2 O is too large, the glass becomes thermally unstable and is easily devitrified during melting or firing. Also, the weather resistance is easily reduced and the thermal expansion coefficient tends to become too high.

モル比LiO/KOは、アルカリ混合効果により軟化点を低下させるために、好ましくは0.3~5、より好ましくは0.4~4、0.5~3、更に好ましくは0.6~2、特に好ましくは0.7~1.5である。モル比LiO/KOが上記範囲外になると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなることがある。なお、「LiO/KO」は、LiOの含有量をKOの含有量で除した値を指す。 The molar ratio Li 2 O/K 2 O is preferably 0.3 to 5, more preferably 0.4 to 4, 0.5 to 3, further preferably 0.6 to 2, and particularly preferably 0.7 to 1.5, in order to lower the softening point by the alkali mixing effect. If the molar ratio Li 2 O/K 2 O is outside the above range, the glass may become thermally unstable and may be easily devitrified during melting or firing. Note that "Li 2 O/K 2 O" refers to the value obtained by dividing the Li 2 O content by the K 2 O content.

MgO、CaO、SrO、BaO及びZnOは、ガラス化範囲を広げると共に、耐候性を改善する成分である。MgO+CaO+SrO+BaO+ZnOは、好ましくは1~30%、より好ましくは3~20%、更に好ましくは5~15%である。MgO+CaO+SrO+BaO+ZnOの含有量が少な過ぎると、ガラスの粘性(軟化点等)が高くなって、低温での封着が困難になることがある。またガラス化し難くなる場合がある。一方、MgO+CaO+SrO+BaO+ZnOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 MgO, CaO, SrO, BaO and ZnO are components that expand the vitrification range and improve weather resistance. MgO + CaO + SrO + BaO + ZnO is preferably 1 to 30%, more preferably 3 to 20%, and even more preferably 5 to 15%. If the content of MgO + CaO + SrO + BaO + ZnO is too low, the viscosity (softening point, etc.) of the glass increases, making it difficult to seal at low temperatures. It may also be difficult to vitrify. On the other hand, if the content of MgO + CaO + SrO + BaO + ZnO is too high, the glass becomes thermally unstable and is prone to devitrification during melting or firing. In addition, the weather resistance tends to decrease and the thermal expansion coefficient tends to become too high.

MgOは、ガラス化範囲を広げると共に、耐候性を改善する成分である。MgOの含有量は、好ましくは0~25%、より好ましくは0~20%、更に好ましくは0~10%、特に好ましくは1~7%である。MgOの含有量が少ないと、ガラス化が困難になることがある。またガラスの粘性(軟化点等)が高くなって、低温での封着が困難になる場合がある。一方、MgOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 MgO is a component that broadens the vitrification range and improves weather resistance. The content of MgO is preferably 0 to 25%, more preferably 0 to 20%, even more preferably 0 to 10%, and particularly preferably 1 to 7%. If the MgO content is low, vitrification may be difficult. Furthermore, the viscosity (softening point, etc.) of the glass may increase, making sealing at low temperatures difficult. On the other hand, if the MgO content is too high, the glass becomes thermally unstable and is prone to devitrification during melting or firing. Furthermore, the weather resistance is likely to decrease and the thermal expansion coefficient tends to become too high.

CaOは、ガラス化範囲を広げると共に、耐候性を改善する成分である。CaOの含有量は、好ましくは0~25%、より好ましくは0~20%、更に好ましくは0~10%、特に好ましくは1~7%である。CaOの含有量が少ないと、ガラス化が困難になることがある。またガラスの粘性(軟化点等)が高くなって、低温での封着が困難になる場合がある。一方、CaOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 CaO is a component that broadens the vitrification range and improves weather resistance. The CaO content is preferably 0-25%, more preferably 0-20%, even more preferably 0-10%, and particularly preferably 1-7%. If the CaO content is low, vitrification may be difficult. Furthermore, the viscosity (softening point, etc.) of the glass may increase, making sealing at low temperatures difficult. On the other hand, if the CaO content is too high, the glass becomes thermally unstable and is prone to devitrification during melting or firing. Furthermore, the weather resistance is likely to decrease and the thermal expansion coefficient tends to become too high.

SrOは、ガラス化範囲を広げると共に、耐候性を改善する成分である。SrOの含有量は、好ましくは0~25%、より好ましくは0~20%、更に好ましくは0~10%、特に好ましくは1~7%である。SrOの含有量が少ないと、ガラス化が困難になることがある。またガラスの粘性(軟化点等)が高くなって、低温での封着が困難になる場合がある。一方、SrOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 SrO is a component that broadens the vitrification range and improves weather resistance. The SrO content is preferably 0-25%, more preferably 0-20%, even more preferably 0-10%, and particularly preferably 1-7%. If the SrO content is low, vitrification may be difficult. Furthermore, the viscosity (softening point, etc.) of the glass may increase, making sealing at low temperatures difficult. On the other hand, if the SrO content is too high, the glass becomes thermally unstable and is prone to devitrification during melting or firing. Furthermore, the weather resistance is likely to decrease and the thermal expansion coefficient tends to become too high.

BaOは、ガラス化範囲を広げると共に、耐候性を改善する成分である。BaOの含有量は、好ましくは0~25%、より好ましくは0~20%、更に好ましくは0~10%、特に好ましくは1~7%である。BaOの含有量が少ないと、ガラス化が困難になることがある。またガラスの粘性(軟化点等)が高くなって、低温での封着が困難になる場合がある。一方、BaOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 BaO is a component that broadens the vitrification range and improves weather resistance. The BaO content is preferably 0-25%, more preferably 0-20%, even more preferably 0-10%, and particularly preferably 1-7%. If the BaO content is low, vitrification may be difficult. Furthermore, the viscosity (softening point, etc.) of the glass may increase, making sealing at low temperatures difficult. On the other hand, if the BaO content is too high, the glass becomes thermally unstable and is prone to devitrification during melting or firing. Furthermore, the weather resistance is likely to decrease and the thermal expansion coefficient tends to become too high.

ZnOは、ガラス化範囲を広げると共に、耐候性を改善する成分である。ZnOの含有量は、好ましくは0~25%、より好ましくは0~20%、更に好ましくは0~10%、特に好ましくは1~7%である。ZnOの含有量が少な過ぎると、ガラス化が困難になる。またガラスの粘性(軟化点等)が高くなり、低温封着が困難になる。一方、ZnOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また耐候性が低下し易くなると共に、熱膨張係数が高くなり過ぎる傾向にある。 ZnO is a component that broadens the vitrification range and improves weather resistance. The ZnO content is preferably 0-25%, more preferably 0-20%, even more preferably 0-10%, and particularly preferably 1-7%. If the ZnO content is too low, vitrification becomes difficult. In addition, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult. On the other hand, if the ZnO content is too high, the glass becomes thermally unstable and is prone to devitrification during melting or firing. In addition, the weather resistance tends to decrease and the thermal expansion coefficient tends to become too high.

TiOとAlは、耐候性を向上させる成分である。TiO+Alの含有量は、好ましくは0~10%、より好ましくは0.1~8%、更に好ましくは1~6%、特に好ましくは2~5%である。TiO+Alの含有量が多過ぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になる。 TiO2 and Al2O3 are components that improve weather resistance. The content of TiO2 + Al2O3 is preferably 0 to 10 % , more preferably 0.1 to 8%, further preferably 1 to 6%, and particularly preferably 2 to 5 % . If the content of TiO2 + Al2O3 is too high, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult.

Alは、耐候性を向上させる成分である。Alの含有量は、好ましくは0~10%、より好ましくは0.1~8%、更に好ましくは1~6%、特に好ましくは2~5%である。Alの含有量が多過ぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になる。 Al 2 O 3 is a component that improves weather resistance. The content of Al 2 O 3 is preferably 0 to 10%, more preferably 0.1 to 8%, further preferably 1 to 6%, and particularly preferably 2 to 5%. If the content of Al 2 O 3 is too high, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult.

TiOは、耐候性を向上させる成分である。TiOの含有量は、好ましくは0~8%、より好ましくは0.1~6%、更に好ましくは1~5%、特に好ましくは2~4%である。TiOの含有量が多過ぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になる。 TiO2 is a component that improves weather resistance. The content of TiO2 is preferably 0 to 8%, more preferably 0.1 to 6%, further preferably 1 to 5 %, and particularly preferably 2 to 4%. If the content of TiO2 is too high, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult.

CuOは、ガラスの粘性(軟化点等)を低下させると共に、熱膨張係数を低下させる成分である。また金属を封着する場合、ガラスと金属の接着強度を高める成分である。接着強度を高めるメカニズムは、現時点で詳細不明であるが、Cu原子は拡散性が高いため、金属の表層から内部に向かってCu原子が拡散することで、ガラスと金属が一体化し易くなるものと考えられる。なお、被封着物である金属の種類に特に制限はないが、例として、鉄、鉄合金、ニッケル、ニッケル合金、銅、銅合金、アルミニウム、アルミニウム合金等が挙げられる。CuOの含有量は、好ましくは0~30%、より好ましくは0~10%、更に好ましくは0.1~5%、特に好ましくは0.5~3%である。また金属を封着する場合のCuOの含有量は、好ましくは1~30%、より好ましくは1~20%、更に好ましくは3~15%、特に好ましくは5~10%である。CuOの含有量が多過ぎると、ガラスが熱的に不安定になり、封着工程において、ガラス表面から金属Cuが析出し、封着強度や電気特性に悪影響を与える虞がある。また溶融時又は焼成時にガラスが失透し易くなる。 CuO is a component that reduces the viscosity (softening point, etc.) of glass and also reduces the thermal expansion coefficient. It is also a component that increases the adhesive strength between glass and metal when sealing metal. The mechanism for increasing adhesive strength is currently unclear, but since Cu atoms have high diffusivity, it is thought that Cu atoms diffuse from the surface layer of the metal to the inside, making it easier for glass and metal to be integrated. There is no particular restriction on the type of metal to be sealed, but examples include iron, iron alloys, nickel, nickel alloys, copper, copper alloys, aluminum, and aluminum alloys. The content of CuO is preferably 0 to 30%, more preferably 0 to 10%, even more preferably 0.1 to 5%, and particularly preferably 0.5 to 3%. The content of CuO when sealing metal is preferably 1 to 30%, more preferably 1 to 20%, even more preferably 3 to 15%, and particularly preferably 5 to 10%. If the CuO content is too high, the glass becomes thermally unstable, and metallic Cu may precipitate from the glass surface during the sealing process, adversely affecting the sealing strength and electrical properties. In addition, the glass is prone to devitrification during melting or firing.

WOは、熱膨張係数を低下させる成分である。WOの含有量は0~20%、0.1~10%、特に1~5%であることが好ましい。WOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなると共に、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になる。 WO3 is a component that reduces the thermal expansion coefficient. The content of WO3 is preferably 0 to 20%, 0.1 to 10%, and particularly preferably 1 to 5%. If the content of WO3 is too high, the glass becomes thermally unstable, the glass becomes more likely to devitrify during melting or firing, and the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult.

は、ガラスネットワークを形成すると共に、ガラスを熱的に安定化させる成分である。Pの含有量は、好ましくは0~10%、より好ましくは0.1~5%、更に好ましくは0.2~2%、特に好ましくは0.5~1%である。Pの含有量が多過ぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になると共に、耐候性が低下し易くなる。 P 2 O 5 is a component that forms a glass network and thermally stabilizes the glass. The content of P 2 O 5 is preferably 0 to 10%, more preferably 0.1 to 5%, further preferably 0.2 to 2%, and particularly preferably 0.5 to 1%. If the content of P 2 O 5 is too high, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult and weather resistance easily decreases.

Feは、被封着物との反応性を高める成分である。Feの含有量は、好ましくは0~25%、より好ましくは0~20%、更に好ましくは0~10%、特に好ましくは1~7%である。Feの含有量が多過ぎると、ガラス化が困難になると共に、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になる。 Fe2O3 is a component that enhances the reactivity with the material to be sealed. The content of Fe2O3 is preferably 0 to 25%, more preferably 0 to 20%, further preferably 0 to 10%, and particularly preferably 1 to 7%. If the content of Fe2O3 is too high, vitrification becomes difficult and the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult.

AgOは、ガラスの粘性(軟化点等)を低下させる成分である。AgOの含有量は、好ましくは0~10%、より好ましくは0~5%、更に好ましくは0~3%、特に好ましくは0~2%である。AgOの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また、焼成雰囲気により、ガラス中から金属Agが析出する虞がある。 Ag 2 O is a component that reduces the viscosity (softening point, etc.) of glass. The content of Ag 2 O is preferably 0 to 10%, more preferably 0 to 5%, further preferably 0 to 3%, and particularly preferably 0 to 2%. If the content of Ag 2 O is too high, the glass becomes thermally unstable and is prone to devitrification during melting or firing. In addition, there is a risk that metallic Ag will precipitate from the glass depending on the firing atmosphere.

AgIは、ガラスの粘性(軟化点等)を低下させる成分である。AgIの含有量は、好ましくは0~10%、より好ましくは0~5%、更に好ましくは0~2%、特に好ましくは0~1%である。AgIの含有量が多過ぎると、熱膨張係数が高くなり過ぎる傾向にある。 AgI is a component that reduces the viscosity (softening point, etc.) of glass. The AgI content is preferably 0-10%, more preferably 0-5%, even more preferably 0-2%, and particularly preferably 0-1%. If the AgI content is too high, the thermal expansion coefficient tends to be too high.

Nbは、ガラスを熱的に安定化させると共に、耐候性を高める成分である。Nbの含有量は、好ましくは0~10%、より好ましくは0~5%、更に好ましくは0~2%、特に好ましくは0~1%である。Nbの含有量が多過ぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になり易い。 Nb 2 O 5 is a component that thermally stabilizes glass and enhances weather resistance. The content of Nb 2 O 5 is preferably 0 to 10%, more preferably 0 to 5%, further preferably 0 to 2%, and particularly preferably 0 to 1%. If the content of Nb 2 O 5 is too high, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult.

は、ガラスネットワークを形成すると共に、ガラスの粘性(軟化点等)を低下させる成分である。Vの含有量は、好ましくは0~10%、より好ましくは0~5%、更に好ましくは0~3%、更に好ましくは0~2%である。Vの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなると共に、耐候性が低下し易くなる。 V 2 O 5 is a component that forms a glass network and reduces the viscosity (softening point, etc.) of the glass. The content of V 2 O 5 is preferably 0 to 10%, more preferably 0 to 5%, even more preferably 0 to 3%, and still more preferably 0 to 2%. If the content of V 2 O 5 is too high, the glass becomes thermally unstable, and the glass is likely to devitrify during melting or firing, and the weather resistance is likely to decrease.

Gaは、ガラスを熱的に安定化させると共に、耐候性を高める成分であるが、非常に高価であるため、その含有量は0.01%未満であることが好ましい。 Ga 2 O 3 is a component that thermally stabilizes the glass and enhances the weather resistance, but is very expensive, so its content is preferably less than 0.01%.

GeO、Nb、CeO、Sb、Laはガラスを熱的に安定化させて、失透を抑制する成分であり、各々5%未満まで添加可能である。これらの含有量が多過ぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。 GeO2 , Nb2O5 , CeO2 , Sb2O3 , and La2O3 are components that thermally stabilize the glass and suppress devitrification, and each can be added up to less than 5%. If the content of these is too high , the glass becomes thermally unstable and is prone to devitrification during melting or firing.

本発明のガラス組成物は、環境上の理由から、実質的にPbOを含有しないことが好ましい。ここで、「実質的にPbOを含有しない」とは、ガラス組成中のPbOの含有量が0.1%未満の場合を指す。 For environmental reasons, it is preferable that the glass composition of the present invention contains substantially no PbO. Here, "substantially no PbO" refers to the case where the content of PbO in the glass composition is less than 0.1%.

本発明の封着材料は、上記のガラス組成物からなるガラス粉末を含有する。本発明の封着材料は、機械的強度を向上、或いは熱膨張係数を調整するために、耐火性フィラー粉末を含有してもよい。その混合割合は、好ましくはガラス粉末40~100体積%、耐火性フィラー粉末0~60体積%であり、より好ましくはガラス粉末50~99体積%、耐火性フィラー粉末1~50体積%であり、更に好ましくはガラス粉末60~95体積%、耐火性フィラー粉末5~40体積%であり、特に好ましくはガラス粉末70~90体積%、耐火性フィラー粉末10~30体積%である。耐火性フィラー粉末の含有量が多過ぎると、ガラス粉末の割合が相対的に少なくなるため、所望の流動性を確保し難くなる。 The sealing material of the present invention contains glass powder made of the above glass composition. The sealing material of the present invention may contain a refractory filler powder in order to improve the mechanical strength or adjust the thermal expansion coefficient. The mixing ratio is preferably 40 to 100 volume % of glass powder and 0 to 60 volume % of refractory filler powder, more preferably 50 to 99 volume % of glass powder and 1 to 50 volume % of refractory filler powder, even more preferably 60 to 95 volume % of glass powder and 5 to 40 volume % of refractory filler powder, and particularly preferably 70 to 90 volume % of glass powder and 10 to 30 volume % of refractory filler powder. If the content of the refractory filler powder is too high, the proportion of the glass powder becomes relatively small, making it difficult to ensure the desired fluidity.

耐火性フィラー粉末は、ZrWO(POを含有することが好ましい。ZrWO(POは、本発明に係るガラス粉末と反応し難く、更に封着材料の熱膨張係数を大幅に低下させる性質を有している。 The refractory filler powder preferably contains Zr 2 WO 4 (PO 4 ) 2. Zr 2 WO 4 (PO 4 ) 2 is unlikely to react with the glass powder according to the present invention, and has the property of significantly reducing the thermal expansion coefficient of the sealing material.

また本発明の封着材料は、耐火性フィラー粉末として、ZrWO(PO以外の耐火性フィラー粉末を使用することもできる。その他の耐火性フィラー粉末としては、NbZr(PO、ZrMoO(PO、HfWO(PO、HfMoO(PO、リン酸ジルコニウム、ジルコン、ジルコニア、酸化錫、チタン酸アルミニウム、石英、β-スポジュメン、ムライト、チタニア、石英ガラス、β-ユークリプタイト、β-石英、ウィレマイト、コーディエライト、Sr0.5Zr(PO等からなる粉末を、単独で又は2種以上を混合して使用することができる。 In addition, the sealing material of the present invention may use a refractory filler powder other than Zr 2 WO 4 (PO 4 ) 2 as the refractory filler powder. As the other refractory filler powder, powders consisting of NbZr (PO 4 ) 3 , Zr 2 MoO 4 (PO 4 ) 2 , Hf 2 WO 4 (PO 4 ) 2 , Hf 2 MoO 4 (PO 4 ) 2 , zirconium phosphate, zircon, zirconia, tin oxide, aluminum titanate, quartz, β-spodumene, mullite, titania, quartz glass, β-eucryptite, β-quartz, willemite, cordierite, Sr 0.5 Zr 2 (PO 4 ) 3 , etc. may be used alone or in combination of two or more.

耐火性フィラー粉末は、略球状であることが好ましい。このようにすれば、ガラス粉末が軟化する際に、ガラス粉末の流動性が耐火性フィラー粉末によって阻害され難くなり、結果として、封着材料の流動性が向上する。また平滑なグレーズ層を得易くなる。更に、仮にグレーズ層の表面に耐火性フィラー粉末の一部が露出しても、耐火性フィラー粉末が略球状であるため、この部分の応力が分散される。これにより、封着に際し、被封着物をグレーズ層に当接しても、被封着物に不当な応力がかかり難く、気密性を確保し易くなる。 It is preferable that the refractory filler powder is approximately spherical. In this way, when the glass powder softens, the fluidity of the glass powder is less likely to be hindered by the refractory filler powder, and as a result, the fluidity of the sealing material is improved. It also makes it easier to obtain a smooth glaze layer. Furthermore, even if a part of the refractory filler powder is exposed on the surface of the glaze layer, the stress of this part is dispersed because the refractory filler powder is approximately spherical. As a result, even if the sealed object comes into contact with the glaze layer during sealing, undue stress is less likely to be applied to the sealed object, making it easier to ensure airtightness.

耐火性フィラー粉末の平均粒子径D50は0.2~20μm、特に2~15μmが好ましい。平均粒子径D50が大き過ぎると、封着層が厚くなり易い。一方、平均粒子径D50が小さすぎると、封着時に耐火性フィラー粉末がガラス中に溶出して、ガラスが失透し易くなる。 The average particle diameter D50 of the refractory filler powder is preferably 0.2 to 20 μm, particularly preferably 2 to 15 μm. If the average particle diameter D50 is too large, the sealing layer tends to be thick. On the other hand, if the average particle diameter D50 is too small, the refractory filler powder dissolves into the glass during sealing, and the glass tends to devitrify.

本発明の封着材料において、軟化点は、好ましくは350℃以下、特に好ましくは340℃以下である。軟化点が高過ぎると、ガラスの粘性が高くなるため、封着温度が上昇して、封着時の熱により素子を劣化させる虞がある。なお、軟化点の下限は特に限定されないが、現実的には180℃以上である。ここで、「軟化点」とは、平均粒子径D50が0.5~20μmの封着材料を測定試料として、マクロ型示差熱分析装置で測定した値を指す。測定条件としては、室温から測定を開始し、昇温速度は10℃/分とする。なお、マクロ型示差熱分析装置で測定した軟化点は、図1に示す測定曲線における第四屈曲点の温度(Ts)を指す。 In the sealing material of the present invention, the softening point is preferably 350°C or less, particularly preferably 340°C or less. If the softening point is too high, the viscosity of the glass increases, and the sealing temperature rises, which may cause deterioration of the element due to the heat during sealing. The lower limit of the softening point is not particularly limited, but is practically 180°C or more. Here, the "softening point" refers to a value measured by a macro-type differential thermal analyzer using a sealing material having an average particle size D50 of 0.5 to 20 μm as a measurement sample. The measurement conditions are that the measurement is started from room temperature and the heating rate is 10°C/min. The softening point measured by the macro-type differential thermal analyzer refers to the temperature (Ts) of the fourth bending point in the measurement curve shown in FIG. 1.

本発明の封着材料において、30~150℃の温度範囲での熱膨張係数は、好ましくは20×10-7/℃~200×10-7/℃、より好ましくは30×10-7/℃~160×10-7/℃、更に好ましくは40×10-7/℃~140×10-7/℃、特に好ましくは50×10-7/℃~120×10-7/℃である。熱膨張係数が上記範囲外になると、被封着材料との熱膨張差により、封着時や封着後に封着部が破損し易くなる。 In the sealing material of the present invention, the thermal expansion coefficient in the temperature range of 30 to 150° C. is preferably 20×10 −7 /° C. to 200×10 −7 /° C., more preferably 30×10 −7 /° C. to 160×10 −7 /° C., even more preferably 40×10 −7 /° C. to 140×10 −7 /° C., and particularly preferably 50×10 −7 /° C. to 120×10 −7 /° C. If the thermal expansion coefficient is outside the above range, the sealed portion becomes prone to damage during or after sealing due to the difference in thermal expansion with the sealed material.

次に、本発明に係るガラス粉末、封着材料の製造方法、使用方法の一例を説明する。 Next, we will explain an example of a method for producing and using the glass powder and sealing material according to the present invention.

まず、所望のガラス組成となるように調合した原料粉末を800~1000℃で1~2時間、均質なガラスが得られるまで溶融する。次いで、得られた溶融ガラスをフィルム状等に成形した後、粉砕し、分級することにより、ガラス粉末を作製する。なお、ガラス粉末の平均粒子径D50は1~20μm程度であることが好ましい。必要に応じて、ガラス粉末に各種耐火性フィラー粉末を添加、混合して、封着材料とする。 First, raw material powders prepared to obtain a desired glass composition are melted at 800 to 1000°C for 1 to 2 hours until a homogeneous glass is obtained. Next, the obtained molten glass is formed into a film or the like, and then crushed and classified to produce glass powder. The average particle size D50 of the glass powder is preferably about 1 to 20 μm. If necessary, various fire-resistant filler powders are added to and mixed with the glass powder to prepare a sealing material.

次いで、封着材料にビークルを添加して混練することにより封着材料ペーストを調製する。ビークルは、主に有機溶剤と樹脂とからなり、樹脂はペーストの粘性を調整する目的で添加される。また、必要に応じて、界面活性剤、増粘剤等を添加することもできる。 Next, a vehicle is added to the sealing material and kneaded to prepare a sealing material paste. The vehicle mainly consists of an organic solvent and a resin, and the resin is added to adjust the viscosity of the paste. If necessary, surfactants, thickeners, etc. can also be added.

有機溶剤は、沸点が低く(例えば、沸点が300℃以下)、且つ焼成後の残渣が少ないことに加えて、ガラスを変質させないものが好ましく、その含有量は10~40質量%であることが好ましい。有機溶剤としては、プロピレンカーボネート、トルエン、N,N’-ジメチルホルムアミド(DMF)、1,3-ジメチル-2-イミダゾリジノン(DMI)、炭酸ジメチル、ブチルカルビトールアセテート(BCA)、酢酸イソアミル、ジメチルスルホキシド、アセトン、メチルエチルケトン等を使用することが好ましい。また、有機溶剤として、高級アルコールを使用することが更に好ましい。高級アルコールは、それ自身が粘性を有しているために、ビークルに樹脂を添加しなくても、ペースト化することができる。また、ペンタンジオールとその誘導体、具体的にはジエチルペンタンジオール(C20)も粘性に優れるため、溶剤に使用することができる。 The organic solvent is preferably one that has a low boiling point (for example, a boiling point of 300° C. or less), leaves little residue after firing, and does not alter the glass, and the content is preferably 10 to 40% by mass. As the organic solvent, it is preferable to use propylene carbonate, toluene, N,N'-dimethylformamide (DMF), 1,3-dimethyl-2-imidazolidinone (DMI), dimethyl carbonate, butyl carbitol acetate (BCA), isoamyl acetate, dimethyl sulfoxide, acetone, methyl ethyl ketone, etc. Furthermore, it is more preferable to use a higher alcohol as the organic solvent. Since higher alcohols themselves have viscosity, they can be made into a paste without adding a resin to the vehicle. Furthermore, pentanediol and its derivatives, specifically diethylpentanediol (C 9 H 20 O 2 ), also have excellent viscosity and can be used as a solvent.

樹脂は、分解温度が低く、焼成後の残渣が少ないことに加えて、ガラスを変質させ難いものが好ましく、その含有量は0.1~20質量%であることが好ましい。樹脂として、ニトロセルロース、ポリエチレングリコール誘導体、ポリエチレンカーボネート、アクリル酸エステル(アクリル樹脂)等を使用することが好ましい。 The resin preferably has a low decomposition temperature, leaves little residue after firing, and is not likely to alter the glass, and its content is preferably 0.1 to 20% by mass. The resin preferably used is nitrocellulose, polyethylene glycol derivatives, polyethylene carbonate, acrylic esters (acrylic resins), etc.

続いて、封着材料ペーストを金属、セラミック、または、ガラスからなる被封着物の封着箇所にディスペンサーやスクリーン印刷機等の塗布機を用いて塗布し、乾燥させ、300~350℃でグレーズ処理する。その後、別の被封着物を接触させて、350~400℃で熱処理することにより、ガラス粉末が軟化流動して両者が封着される。 Then, the sealing material paste is applied to the sealing points of the objects to be sealed, which are made of metal, ceramic, or glass, using an applicator such as a dispenser or screen printer, dried, and glazed at 300 to 350°C. After that, another object to be sealed is brought into contact with the object and heat-treated at 350 to 400°C, causing the glass powder to soften and flow, sealing the two objects.

本発明に係るガラス粉末は、封着用途以外にも被覆、充填等の目的で使用できる。また、ペースト以外の形態、具体的には粉末、グリーンシート、タブレット(粉末材料を所定形状の焼結させたもの)等の状態で使用することもできる。 The glass powder according to the present invention can be used for purposes other than sealing, such as coating and filling. It can also be used in forms other than paste, such as powder, green sheets, tablets (powder material sintered into a specified shape), etc.

実施例に基づいて、本発明を詳細に説明する。表1は、本発明の実施例(試料No.1~10)及び比較例(試料No.11、12)を示している。 The present invention will be described in detail based on examples. Table 1 shows examples of the present invention (samples No. 1 to 10) and comparative examples (samples No. 11 and 12).

まず、表中に示したガラス組成となるように調合した原料粉末を白金坩堝に入れ、大気中にて800~1000℃で1~2時間溶融した。その後、溶融ガラスを水冷ローラーでフィルム状に成形し、フィルム状のガラスをボールミルで粉砕した後、目開き75μmの篩を通過させて、平均粒子径D50が約10μmのガラス粉末を得た。 First, raw material powders prepared to obtain the glass compositions shown in the table were placed in a platinum crucible and melted in air at 800 to 1000° C. for 1 to 2 hours. The molten glass was then formed into a film using a water-cooled roller, and the film-like glass was pulverized using a ball mill and then passed through a sieve with 75 μm openings to obtain glass powder with an average particle size D 50 of about 10 μm.

その後、表中に示した通りに、得られたガラス粉末と耐火性フィラー粉末を混合し、混合粉末を得た。 Then, the obtained glass powder and the refractory filler powder were mixed as shown in the table to obtain a mixed powder.

耐火性フィラー粉末には、略球状のZrWO(PO(表中ではZWPと表記)、NbZr(PO(表中ではNZPと表記)を用いた。なお、耐火性フィラー粉末の平均粒子径D50は約10μmであった。 The refractory filler powder used was roughly spherical Zr2WO4 ( PO4 ) 2 (referred to as ZWP in the table) and NbZr( PO4 ) 3 (referred to as NZP in the table). The average particle size D50 of the refractory filler powder was about 10 μm.

試料No.1~12について、ガラス転移点、熱膨張係数、軟化点、流動性、耐候性を評価した。 Samples No. 1 to 12 were evaluated for glass transition point, thermal expansion coefficient, softening point, fluidity, and weather resistance.

ガラス転移点及び温度範囲30~150℃での熱膨張係数は、次のようにして評価したものである。まず混合粉末を棒状の金型に入れて、プレス成型した後に、離型剤を塗ったアルミナ基板上で380℃にて10分間焼成した。その後、焼成体を所定の形状に加工し、TMA装置により測定した。 The glass transition point and the thermal expansion coefficient in the temperature range of 30 to 150°C were evaluated as follows. First, the mixed powder was placed in a rod-shaped mold and press-molded, and then sintered at 380°C for 10 minutes on an alumina substrate coated with a release agent. The sintered body was then processed into a specified shape and measured using a TMA device.

軟化点は、マクロ型示差熱分析装置により測定し、第四屈曲点を以て軟化点とした。なお、測定雰囲気は大気中、昇温速度は10℃/分とし、室温から測定を開始した。 The softening point was measured using a macro differential thermal analyzer, and the fourth bending point was taken as the softening point. The measurement was performed in air, the heating rate was 10°C/min, and the measurement was started from room temperature.

流動性は次のようにして評価したものである。混合粉末の合成密度分の質量を、直径20mmの金型に入れプレス成型した後に、ガラス基板上で380℃にて10分間焼成した。焼成体の流動径が19mm以上であるものを「○」、19mm未満のものを「×」とした。 The fluidity was evaluated as follows: A mass of the mixed powder corresponding to the composite density was placed in a mold with a diameter of 20 mm, press molded, and then fired on a glass substrate at 380°C for 10 minutes. Fired bodies with a flow diameter of 19 mm or more were rated as "○", and those with a flow diameter of less than 19 mm were rated as "×".

耐候性は、PCT(Pressure Cooker Test)による加速劣化試験で評価したものである。具体的には、上記で作製した焼成体を、121℃、2気圧、相対湿度100%の環境下で24時間保持した後、目視観察で、焼成体表面から析出物がないものを「〇」、それ以外を「×」とした。 Weather resistance was evaluated by an accelerated deterioration test using the PCT (Pressure Cooker Test). Specifically, the fired bodies prepared above were kept in an environment of 121°C, 2 atm, and 100% relative humidity for 24 hours, and then visually observed to determine whether there was any precipitate on the surface of the fired bodies, and whether there was an "O" or "X" rating otherwise.

表から明らかなように、試料No.1~10の試料は、流動性と耐候性の評価が良好であった。一方、試料No.11は、ガラス組成中のBの含有量が多いため、ガラス化しなかった。試料No.12の試料は、ガラス組成中にBを含んでいないため、耐候性が不良であった。 As is clear from the table, samples No. 1 to No. 10 were evaluated as having good fluidity and weather resistance. On the other hand, sample No. 11 did not vitrify because the content of B 2 O 3 in the glass composition was high. Sample No. 12 had poor weather resistance because it did not contain B 2 O 3 in the glass composition.

本発明のガラス組成物は、水晶振動子パッケージの封着に好適であり、それ以外にも、半導体集積回路、平面表示装置、LED用ガラス端子、窒化アルミニウム基板等の気密パッケージの封着に好適である。また金属の封着材料としても使用可能である。
The glass composition of the present invention is suitable for sealing quartz crystal oscillator packages, and is also suitable for sealing airtight packages of semiconductor integrated circuits, flat panel displays, glass terminals for LEDs, aluminum nitride substrates, etc. It can also be used as a sealing material for metals.

Claims (8)

ガラス組成として、モル%で、B 1~20%、TeO 40~80%、MoO 5~30%、Li O+Na O+K O 10~30%を含有し、実質的にPbOを含有しないガラス組成物からなるガラス粉末 40~100体積%と、耐火性フィラー粉末 0~60体積%とを含有することを特徴とする封着材料。 A sealing material comprising: 40 to 100 volume % of glass powder made of a glass composition containing, in mole percent, 1 to 20% B 2 O 3 , 40 to 80% TeO 2 , 5 to 30% MoO 3 , and 10 to 30% Li 2 O + Na 2 O + K 2 O , and substantially no PbO ; and 0 to 60 volume % of a fire-resistant filler powder. ガラス組成物のMgO+CaO+SrO+BaO+ZnOの含有量が0~30モル%であることを特徴とする請求項1に記載の封着材料。 2. The sealing material according to claim 1 , wherein the content of MgO+CaO+SrO+BaO+ZnO in the glass composition is 0 to 30 mol %. ガラス組成物のTiO+Alの含有量が0~10モル%であることを特徴とする請求項1又は2に記載の封着材料。 3. The sealing material according to claim 1 , wherein the content of TiO 2 +Al 2 O 3 in the glass composition is 0 to 10 mol %. ガラス組成物が、ガラス組成として、モル%で、CuO 0~30%、WO 0~20%、P 0~10%、Fe 0~10%を含有することを特徴とする請求項1~の何れかに記載の封着材料。 4. The sealing material according to claim 1, wherein the glass composition contains, in mole percent, CuO 0-30%, WO 3 0-20%, P 2 O 5 0-10%, and Fe 2 O 3 0-10%. 耐火性フィラー粉末が略球状であることを特徴とする請求項1~の何れかに記載の封着材料。 5. The sealing material according to claim 1, wherein the refractory filler powder is substantially spherical. 耐火性フィラー粉末の全部又は一部がZrWO(POであることを特徴とする請求項1~の何れかに記載の封着材料。 The sealing material according to any one of claims 1 to 5 , characterized in that all or a part of the refractory filler powder is Zr 2 WO 4 (PO 4 ) 2 . 水晶振動子パッケージに用いることを特徴とする請求項1~の何れかに記載の封着材料。 The sealing material according to any one of claims 1 to 6 , which is used for a quartz crystal oscillator package. 請求項1~の何れかに記載の封着材料とビークルとを含有することを特徴とする封着材料ペースト。 A sealing material paste comprising the sealing material according to any one of claims 1 to 7 and a vehicle.
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