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JP7645269B2 - Method for purifying polar organic solvent, apparatus for purifying polar organic solvent, analysis method, and method for producing purified polar organic solvent - Google Patents
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JP7645269B2 - Method for purifying polar organic solvent, apparatus for purifying polar organic solvent, analysis method, and method for producing purified polar organic solvent - Google Patents

Method for purifying polar organic solvent, apparatus for purifying polar organic solvent, analysis method, and method for producing purified polar organic solvent Download PDF

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JP7645269B2
JP7645269B2 JP2022541501A JP2022541501A JP7645269B2 JP 7645269 B2 JP7645269 B2 JP 7645269B2 JP 2022541501 A JP2022541501 A JP 2022541501A JP 2022541501 A JP2022541501 A JP 2022541501A JP 7645269 B2 JP7645269 B2 JP 7645269B2
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智子 高田
広 菅原
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Description

本発明は、イオン性不純物含有量が低減された高純度の極性有機溶媒を得るための極性有機溶媒の精製方法及びそれを実施するための極性有機溶媒の精製装置に関する。また、精製極性有機溶媒を用いる分析方法及び精製極性有機溶媒の製造方法に関する。The present invention relates to a method for purifying a polar organic solvent to obtain a high-purity polar organic solvent with a reduced content of ionic impurities, and a polar organic solvent purification device for carrying out the method. The present invention also relates to an analytical method using the purified polar organic solvent, and a method for producing the purified polar organic solvent.

有機溶媒中の微量金属分析には、ICP-MSが用いられる。ICP-MSで、測定対象の有機溶媒中の金属を分析する場合、既知濃度で添加された標準液を、測定対象と同種の有機溶媒のブランク液で数段階に希釈し、検量線を作成する。ICP-MS is used to analyze trace metals in organic solvents. When using ICP-MS to analyze metals in the organic solvent to be measured, a standard solution containing a known concentration is diluted in several stages with a blank solution of the same type of organic solvent as the material to be measured, and a calibration curve is created.

この検量線の作成においては、測定対象の有機溶媒中の金属濃度が、検量線濃度範囲に含まれるように設定する。このような方法は、絶対検量線法と呼ばれ、ブランク液中に測定対象の金属が含まれないことが重要である。ブランク液中の金属濃度が高いと、バックグラウンド濃度が高くなってしまい、定量下限値が上がってしまうためである。 When creating this calibration curve, the metal concentration in the organic solvent to be measured is set to fall within the calibration curve concentration range. This type of method is called the absolute calibration curve method, and it is important that the blank solution does not contain the metal to be measured. If the metal concentration in the blank solution is high, the background concentration will be high, and the lower limit of quantification will rise.

このようなことから、ICP-MSによる有機溶媒中の微量金属分析に用いられるブランク液中の金属不純物含有量は、1ppt以下であることが求められる。For this reason, the metal impurity content in blank solutions used for trace metal analysis in organic solvents by ICP-MS is required to be 1 ppt or less.

また、半導体製造工程では、洗浄に使用されるイソプロピルアルコール(IPA)に含まれている金属不純物は、ウェハー上で悪影響を及ぼす可能性が高いため、IPA中の不純物含有量をpptレベル又は1ppt以下まで低減する必要がある。 In addition, in the semiconductor manufacturing process, metal impurities contained in isopropyl alcohol (IPA) used for cleaning are likely to have adverse effects on wafers, so it is necessary to reduce the impurity content in IPA to the ppt level or below 1 ppt.

有機溶媒を精製する方法としては、例えば、特許文献1に、加水分解性有機溶媒からイオン性汚染物質を除去するための方法であって、前記加水分解性有機溶媒を、陽イオン交換樹脂及び陰イオン交換樹脂を含むイオン交換樹脂の混床と接触させることを含み、前記陰イオン交換樹脂が、弱塩基性陰イオン交換樹脂から選択される方法が開示されている。As a method for purifying an organic solvent, for example, Patent Document 1 discloses a method for removing ionic contaminants from a hydrolyzable organic solvent, which comprises contacting the hydrolyzable organic solvent with a mixed bed of ion exchange resins including a cation exchange resin and an anion exchange resin, and the anion exchange resin is selected from weakly basic anion exchange resins.

また、特許文献2には、親水性有機溶媒からイオン性汚染物質を除去するための方法であって、前記方法が、前記親水性有機溶媒を、陽イオン性イオン交換樹脂及び陰イオン性イオン交換樹脂を含むイオン交換樹脂の混床と接触させることを含み、(a)前記陽イオン性イオン交換樹脂が、40~55重量%の保水力を有する水素(H)型強酸陽イオン性イオン交換樹脂であり、(b)前記陽イオン性イオン交換樹脂及び前記陰イオン性イオン交換樹脂の両方が、0.001~0.1cm/gの多孔性、0.001~1.7nmの平均孔径、及び0.001~10m/gのBET表面積を有する方法が開示されている。 Furthermore, Patent Document 2 discloses a method for removing ionic contaminants from a hydrophilic organic solvent, the method comprising contacting the hydrophilic organic solvent with a mixed bed of ion exchange resins containing a cationic ion exchange resin and an anionic ion exchange resin, in which (a) the cationic ion exchange resin is a hydrogen (H)-type strong acid cationic ion exchange resin having a water retention capacity of 40 to 55% by weight, and (b) both the cationic ion exchange resin and the anionic ion exchange resin have a porosity of 0.001 to 0.1 cm 3 /g, an average pore size of 0.001 to 1.7 nm, and a BET surface area of 0.001 to 10 m 2 /g.

特許文献1及び特許文献2では、有機溶媒を、陽イオン交換樹脂及び陰イオン交換樹脂を含むイオン交換樹脂の混床と接触させることにより、有機溶媒の精製が行われている。In Patent Documents 1 and 2, the organic solvent is purified by contacting the organic solvent with a mixed bed of ion exchange resins containing a cation exchange resin and an anion exchange resin.

特表2019-509165号公報Special table 2019-509165 publication 特表2019-509882号公報Special table 2019-509882 publication

ところが、特許文献1及び特許文献2に記載の方法では、有機溶媒中の金属不純物の除去が行えるものの、更なる高純度化が求められる場合がある。特に極性有機溶媒は、半導体製造工程におけるウェハーの洗浄剤や乾燥剤等に用いられることから、更なる高純度化が必要となってくる。そのため、更に、金属不純物の除去性に優れる極性有機溶媒の精製方法が求められている。However, although the methods described in Patent Documents 1 and 2 can remove metal impurities from organic solvents, there are cases where even higher purification is required. In particular, polar organic solvents are used as cleaning agents and drying agents for wafers in the semiconductor manufacturing process, and therefore even higher purification is required. Therefore, there is a demand for a purification method for polar organic solvents that has excellent metal impurity removal properties.

また、有機溶媒中ではイオン性不純物の拡散速度が小さく、また、イオン交換樹脂とのイオン交換反応の反応速度も小さいため、有機溶媒中のイオン性金属不純物の除去を、イオン交換樹脂を用いて行う場合は、水中のイオン性不純物を除去する場合に比べ、除去性が低くなってしまう。 In addition, the diffusion rate of ionic impurities is slow in organic solvents, and the reaction rate of the ion exchange reaction with ion exchange resins is also slow, so when ionic metal impurities are removed from organic solvents using ion exchange resins, the removal efficiency is lower than when ionic impurities are removed from water.

あるいは、有機溶媒中ではイオン性不純物の拡散速度が小さく、また、イオン交換樹脂とのイオン交換反応の反応速度も小さいために、有機溶媒中のイオン性金属不純物を除去する場合は、水中のイオン性金属不純物を除去する場合に比べ、イオン交換樹脂に対する通液速度を小さく設定する必要がある。例えば、強酸性カチオン交換樹脂を用いた処理の場合、水中と同じ流速で同じ金属除去率を得ることは難しい。そのため、有機溶剤中のイオン性金属不純物を、イオン交換樹脂を用いて精製するために、イオン交換樹脂への通液速度を小さく設定しなければならないので、精製効率が低いという問題があった。Alternatively, because the diffusion rate of ionic impurities is low in organic solvents and the reaction rate of the ion exchange reaction with ion exchange resins is also low, when removing ionic metal impurities in organic solvents, the flow rate through the ion exchange resin must be set lower than when removing ionic metal impurities in water. For example, when using a strongly acidic cation exchange resin, it is difficult to obtain the same metal removal rate at the same flow rate as in water. Therefore, in order to purify ionic metal impurities in organic solvents using ion exchange resins, the flow rate through the ion exchange resin must be set lower, resulting in a problem of low purification efficiency.

従って、本発明の第一の目的は、極性有機溶媒中のイオン性不純物の除去性に優れる極性有機溶媒の精製方法及び精製極性有機溶媒の製造方法を提供することにある。また、本発明の第二の目的は、極性有機溶媒中のイオン性不純物の除去性に優れ、且つ、精製効率が高い極性有機溶媒の精製方法及び精製極性有機溶媒の製造方法を提供することにある。Therefore, the first object of the present invention is to provide a method for purifying a polar organic solvent and a method for producing a purified polar organic solvent that are excellent in removing ionic impurities in a polar organic solvent. The second object of the present invention is to provide a method for purifying a polar organic solvent and a method for producing a purified polar organic solvent that are excellent in removing ionic impurities in a polar organic solvent and have high purification efficiency.

このような技術背景のもと、本発明者らは、鋭意検討を重ねた結果、極性有機溶媒に水を添加した後に、イオン交換樹脂に接触させることにより、水を添加しない場合に比べ、イオン性金属不純物の除去性が高まることを見出し、本発明を完成させるに至った。 Against this technical background, the inventors conducted extensive research and discovered that adding water to a polar organic solvent and then contacting it with an ion exchange resin improves the ability to remove ionic metal impurities compared to when water is not added, which led to the completion of the present invention.

すなわち、本発明(1)は、極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、イオン性金属不純物が低減された精製極性有機溶媒を得る精製工程と、
を有し、
該極性有機溶媒が、アルコール類またはエーテル化合物、あるいは、アルコール類及びエーテル化合物のうちの1種以上を含む混合溶媒であり、
該極性有機溶媒が、イオン性金属不純物として、Na、K、Li、Cr、As、Ca、Cu、Fe、Mg、Mn、Ni、Pb及びZnのうち少なくとも1つを含有し、
水を添加する前の該極性有機溶媒の水の含有量が200質量ppm以下であり、該水添加工程での該極性有機溶媒への水の添加量が、水を添加する前の該極性有機溶媒中の含水量に対する割合((極性有機溶媒に添加する水の量/水を添加する前の極性有機溶媒中の含水量)×100)で150質量%以上であること、
ことを特徴とする極性有機溶媒の精製方法を提供するものである。
That is, the present invention (1) includes a water addition step of adding water to a polar organic solvent;
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent in which ionic metal impurities have been reduced ;
having
the polar organic solvent is an alcohol or an ether compound, or a mixed solvent containing at least one of an alcohol and an ether compound;
The polar organic solvent contains at least one of Na, K, Li, Cr, As, Ca, Cu, Fe, Mg, Mn, Ni, Pb, and Zn as an ionic metal impurity,
the water content of the polar organic solvent before the addition of water is 200 ppm by mass or less, and the amount of water added to the polar organic solvent in the water addition step is 150 mass% or more as a ratio to the water content in the polar organic solvent before the addition of water ((amount of water added to the polar organic solvent/water content in the polar organic solvent before the addition of water)×100);
The present invention provides a method for purifying a polar organic solvent, comprising the steps of:

また、本発明()は、前記水添加工程において、前記水が添加された極性有機溶媒中の含水量が0.01~20.0質量%となる範囲で、前記極性有機溶媒に水を添加することを特徴とする(1)の極性有機溶媒の精製方法を提供するものである。 The present invention ( 2 ) also provides the method for purifying a polar organic solvent according to (1), characterized in that in the water addition step, water is added to the polar organic solvent in such a range that the water content in the polar organic solvent to which the water has been added is 0.01 to 20.0 mass %.

また、本発明()は、前記イオン交換体が、カチオン交換体、アニオン交換体及びH形キレート交換体のうちの1種以上であることを特徴とする(1)又は(2)の極性有機溶媒の精製方法を提供するものである。 The present invention ( 3 ) also provides a method for purifying a polar organic solvent according to (1) or (2) , characterized in that the ion exchanger is one or more of a cation exchanger, an anion exchanger and an H-type chelate exchanger.

また、本発明()は、前記極性有機溶媒が25℃で100.0g当たり1.0g以上の水を溶解できる溶媒であることを特徴とする(1)~()いずれかの極性有機溶媒の精製方法を提供するものである。 The present invention ( 4 ) also provides a method for purifying a polar organic solvent according to any one of (1) to ( 3 ), characterized in that the polar organic solvent is a solvent capable of dissolving 1.0 g or more of water per 100.0 g at 25° C.

また、本発明()は、前記精製極性有機溶媒が、ICP-MSを用いる金属濃度分析における希釈液として用いられる溶媒であることを特徴とする(1)~()いずれかの極性有機溶媒の精製方法を提供するものである。 The present invention ( 5 ) also provides a method for purifying a polar organic solvent according to any one of (1) to ( 4 ), characterized in that the purified polar organic solvent is a solvent used as a diluent in metal concentration analysis using ICP-MS.

また、本発明()は、イオン交換体が充填されているイオン交換体の充填部と、
極性有機溶媒に水を添加するための水添加部と、
該水添加部により水が添加された該極性有機溶媒を、該イオン交換体の充填部に供給するための極性有機溶媒供給部と、
を有することを特徴とする(1)~(5)いずれかの極性有機溶媒の精製方法を実施するための極性有機溶媒の精製装置を提供するものである。
The present invention ( 6 ) also provides a filter comprising an ion exchanger packed part packed with an ion exchanger,
a water adding section for adding water to the polar organic solvent;
a polar organic solvent supplying section for supplying the polar organic solvent to which water has been added by the water adding section to the section packed with the ion exchanger;
The present invention provides an apparatus for purifying a polar organic solvent for carrying out any one of the methods for purifying a polar organic solvent according to (1) to (5), comprising:

また、本発明()は、接液部がフッ素系樹脂で形成又はコーティングされていることを特徴とする()の極性有機溶媒の精製装置を提供するものである。 The present invention ( 7 ) also provides an apparatus for purifying a polar organic solvent as described in ( 6 ), characterized in that the liquid-contacting part is formed of or coated with a fluorine-based resin.

また、本発明()は、極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、精製極性有機溶媒を得る精製工程と、
希釈溶媒として、該精製極性有機溶媒を用いて、検量線を作成する検量線作成工程と、を有し、
該極性有機溶媒が、アルコール類またはエーテル化合物、あるいは、アルコール類及びエーテル化合物のうちの1種以上を含む混合溶媒であり、
該極性有機溶媒が、イオン性金属不純物として、Na、K、Li、Cr、As、Ca、Cu、Fe、Mg、Mn、Ni、Pb及びZnのうち少なくとも1つを含有すること
を特徴とするICP-MSを用いる金属濃度の分析方法を提供するものである。
The present invention ( 8 ) also provides a method for producing a polar organic solvent, comprising:
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent;
and creating a calibration curve by using the purified polar organic solvent as a dilution solvent ,
the polar organic solvent is an alcohol or an ether compound, or a mixed solvent containing at least one of an alcohol and an ether compound;
The present invention provides a method for analyzing a metal concentration using ICP-MS, wherein the polar organic solvent contains, as an ionic metal impurity, at least one of Na, K, Li, Cr, As, Ca, Cu, Fe, Mg, Mn, Ni, Pb, and Zn .

また、本発明()は、極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、イオン性金属不純物が低減された精製極性有機溶媒を得る精製工程と、
を有し、
該極性有機溶媒が、アルコール類またはエーテル化合物、あるいは、アルコール類及びエーテル化合物のうちの1種以上を含む混合溶媒であり、
該極性有機溶媒が、イオン性金属不純物として、Na、K、Li、Cr、As、Ca、Cu、Fe、Mg、Mn、Ni、Pb及びZnのうち少なくとも1つを含有し、
水を添加する前の該極性有機溶媒の水の含有量が200質量ppm以下であり、該水添加工程での該極性有機溶媒への水の添加量が、水を添加する前の該極性有機溶媒中の含水量に対する割合((極性有機溶媒に添加する水の量/水を添加する前の極性有機溶媒中の含水量)×100)で150質量%以上であること、
を特徴とする精製極性有機溶媒の製造方法を提供するものである。
The present invention ( 9 ) also provides a method for producing a polar organic solvent, comprising:
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent in which ionic metal impurities have been reduced ;
having
the polar organic solvent is an alcohol or an ether compound, or a mixed solvent containing at least one of an alcohol and an ether compound;
The polar organic solvent contains at least one of Na, K, Li, Cr, As, Ca, Cu, Fe, Mg, Mn, Ni, Pb, and Zn as an ionic metal impurity,
the water content of the polar organic solvent before the addition of water is 200 ppm by mass or less, and the amount of water added to the polar organic solvent in the water addition step is 150 mass% or more as a ratio to the water content in the polar organic solvent before the addition of water ((amount of water added to the polar organic solvent/water content in the polar organic solvent before the addition of water)×100);
The present invention provides a method for producing a purified polar organic solvent, comprising the steps of:

また、本発明(10)は、前記精製極性有機溶媒が、ICP-MSを用いる金属濃度分析用の希釈液であることを特徴とする()の精製極性有機溶媒の製造方法を提供するものである。 The present invention ( 10 ) also provides the method for producing a purified polar organic solvent according to ( 9 ), wherein the purified polar organic solvent is a diluent for metal concentration analysis using ICP-MS.

本発明によれば、極性有機溶媒中のイオン性不純物の除去性に優れる極性有機溶媒の精製方法及び精製極性有機溶媒の製造方法を提供することができる。また、本発明によれば、極性有機溶媒中の金属不純物の除去性に優れ、且つ、精製効率が高い極性有機溶媒の精製方法及び精製極性有機溶媒の製造方法を提供することができる。また、本発明によれば、測定精度が高い分析方法を提供することができる。According to the present invention, it is possible to provide a method for purifying a polar organic solvent and a method for producing a purified polar organic solvent, which are excellent in removing ionic impurities in the polar organic solvent. Furthermore, according to the present invention, it is possible to provide a method for purifying a polar organic solvent and a method for producing a purified polar organic solvent, which are excellent in removing metal impurities in the polar organic solvent and have high purification efficiency. Furthermore, according to the present invention, it is possible to provide an analysis method with high measurement accuracy.

本発明に係る極性有機溶媒の精製装置の形態例を示す図である。FIG. 1 is a diagram showing an example of an apparatus for purifying a polar organic solvent according to the present invention. 実施例7の各水含有量の場合のNa吸着量を示すグラフである。1 is a graph showing the amount of Na adsorption for each water content in Example 7.

本発明の極性有機溶媒の精製方法は、極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、精製極性有機溶媒を得る精製工程と、
を有することを特徴とする極性有機溶媒の精製方法である。
The method for purifying a polar organic solvent of the present invention includes a water addition step of adding water to a polar organic solvent;
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent;
The method for purifying a polar organic solvent is characterized by having the following:

本発明の極性有機溶媒の精製方法に係る水添加工程は、極性有機溶媒に水を添加する工程である。The water addition process in the polar organic solvent purification method of the present invention is a process of adding water to a polar organic solvent.

水添加工程において、水が添加される極性有機溶媒は、本発明の極性有機溶媒の精製方法において精製される被処理液である。In the water addition process, the polar organic solvent to which water is added is the treated liquid to be purified in the polar organic solvent purification method of the present invention.

本発明の極性有機溶媒の精製方法に係る極性有機溶媒は、極性を有しており、水を溶解することができる溶媒であれば、特に制限されず、例えば、イソプロピルアルコール、メタノール、エタノール、プロパノール等のアルコール類、プロピレングリコールモノメチルエーテルアセテート(PGMEA)等のエステル化合物、プロピレングリコールモノメチルエーテル(PGME)等のエーテル化合物、ポリエーテル化合物及びこれらのうち1種以上の混合溶媒が挙げられる。なお、これらのうち1種以上の混合溶媒としては、例えば、2種以上のアルコール類の混合溶媒、2種以上のエステル化合物の混合溶媒、2種以上のエーテル化合物の混合溶媒のように、同じカテゴリーの溶媒のうちの2種以上の混合溶媒;例えば、1種以上のアルコール類及び1種以上のエステル化合物の混合溶媒とのように、異なるカテゴリーの溶媒が少なくとも2種混合されている混合溶媒が挙げられる。極性有機溶媒としては、プロトン性の極性有機溶媒であって、非プロトン性の有機溶媒であってもよい。The polar organic solvent in the method for purifying a polar organic solvent of the present invention is not particularly limited as long as it has polarity and can dissolve water, and examples thereof include alcohols such as isopropyl alcohol, methanol, ethanol, and propanol, ester compounds such as propylene glycol monomethyl ether acetate (PGMEA), ether compounds such as propylene glycol monomethyl ether (PGME), polyether compounds, and mixed solvents of one or more of these. In addition, examples of mixed solvents of one or more of these include mixed solvents of two or more of the same category of solvents, such as mixed solvents of two or more alcohols, mixed solvents of two or more ester compounds, and mixed solvents of two or more ether compounds; and mixed solvents in which at least two types of solvents of different categories are mixed, such as mixed solvents of one or more alcohols and one or more ester compounds. The polar organic solvent may be a protic polar organic solvent or an aprotic organic solvent.

極性有機溶媒は、金属不純物として、Na、K、Li等の1価のイオン性金属不純物、Cr、As、Ca、Cu、Fe、Mg、Mn、Ni、Pb、Zn等の2価以上のイオン性金属不純物と、を含有する。The polar organic solvent contains metal impurities, including monovalent ionic metal impurities such as Na, K, and Li, and divalent or higher ionic metal impurities such as Cr, As, Ca, Cu, Fe, Mg, Mn, Ni, Pb, and Zn.

極性有機溶媒中の各金属不純物の含有量は、特に制限されないが、通常、100質量ppb~20質量ppt程度である。The content of each metal impurity in the polar organic solvent is not particularly limited, but is typically approximately 100 ppb to 20 ppt by mass.

本発明の極性有機溶媒の精製方法では、少量でも水を溶解することができる溶媒であれば、効果を奏するが、極性有機溶媒は、25℃で100.0g当たり1.0g以上の水を溶解できる溶媒であることが好ましい。The method for purifying a polar organic solvent of the present invention is effective as long as the solvent is capable of dissolving even a small amount of water, but it is preferable that the polar organic solvent be a solvent capable of dissolving 1.0 g or more of water per 100.0 g at 25°C.

本発明の極性有機溶媒の精製方法に係る水添加工程において、極性有機溶媒に添加する水としては、特に制限されないが、イオン性不純物の含有量が少ないほど、イオン交換体の負荷が少なくなるので好ましい。水添加工程において、極性有機溶媒に添加する水としては、金属不純物含有量が3ng/L以下の純水、金属不純物含有量が1ng/L以下の超純水が挙げられ、これらのうち、超純水が好ましい。In the water addition step of the method for purifying a polar organic solvent of the present invention, the water to be added to the polar organic solvent is not particularly limited, but the lower the content of ionic impurities, the less the load on the ion exchanger is, so it is preferable. In the water addition step, the water to be added to the polar organic solvent includes pure water having a metal impurity content of 3 ng/L or less, and ultrapure water having a metal impurity content of 1 ng/L or less, and of these, ultrapure water is preferred.

本発明の極性有機溶媒の精製方法では、水添加工程において、水を添加する前の極性有機溶媒の含水量は、特に制限されない。本発明の極性有機溶媒の精製方法は、高純度が要求される溶媒の精製に好適に用いられるので、このような高純度が要求される溶媒の精製においては、処理対象である極性有機溶媒は、水の含有量が少ないものが多く、この場合、水を添加する前の極性有機溶媒の含水量は、好ましくは200質量ppm以下である。また、本発明の極性有機溶媒の精製方法は、水の含有量が多い極性有機溶媒の精製に対しても、効果を奏するので、このような溶媒の精製においては、処理対象である、水を添加する前の極性有機溶媒の含水量は、例えば、200質量ppm~1.0質量%である。In the method for purifying a polar organic solvent of the present invention, the water content of the polar organic solvent before adding water in the water addition step is not particularly limited. The method for purifying a polar organic solvent of the present invention is preferably used for purifying a solvent that requires high purity, so in the purification of such a solvent that requires high purity, the polar organic solvent to be treated often has a low water content, and in this case, the water content of the polar organic solvent before adding water is preferably 200 mass ppm or less. In addition, the method for purifying a polar organic solvent of the present invention is also effective for the purification of a polar organic solvent with a high water content, so in the purification of such a solvent, the water content of the polar organic solvent to be treated before adding water is, for example, 200 mass ppm to 1.0 mass%.

本発明の極性有機溶媒の精製方法では、水添加工程において、処理対象である極性有機溶媒に水を添加することで、極性有機溶媒中で金属不純物がイオン化され易くなり、官能基が解離し易くなるため、イオン交換反応によって除去するイオン量が増すので、金属不純物のイオン交換体への吸着量が多くなる。そのため、水添加工程において、極性有機溶媒に水を添加すれば、効果を奏するので、極性有機溶媒に添加する水の量は、特に制限されないが、水添加工程において極性有機溶媒に添加する水の量については、水が添加された極性有機溶媒中の含水量が0.01~20.0質量%となる範囲で、極性有機溶媒に水を添加することが好ましく、水が添加された極性有機溶媒中の含水量が0.01~10.0質量%となる範囲で、極性有機溶媒に水を添加することがより好ましく、水が添加された極性有機溶媒中の含水量が0.10~5.0質量%となる範囲で、極性有機溶媒に水を添加することが特に好ましい。つまり、水添加工程では、水が添加された後の極性有機溶媒中の含水量が、0.01~20.0質量%であることが好ましく、0.01~10.0質量%であることがより好ましく、0.10~5.0質量%であることが特に好ましい。In the method for purifying a polar organic solvent of the present invention, in the water addition step, by adding water to the polar organic solvent to be treated, metal impurities are easily ionized in the polar organic solvent, and functional groups are easily dissociated, so the amount of ions removed by the ion exchange reaction increases, and the amount of metal impurities adsorbed to the ion exchanger increases. Therefore, if water is added to the polar organic solvent in the water addition step, the effect is achieved, so the amount of water added to the polar organic solvent is not particularly limited, but with regard to the amount of water added to the polar organic solvent in the water addition step, it is preferable to add water to the polar organic solvent in such a range that the water content in the polar organic solvent to which water has been added is 0.01 to 20.0% by mass, it is more preferable to add water to the polar organic solvent in such a range that the water content in the polar organic solvent to which water has been added is 0.01 to 10.0% by mass, and it is particularly preferable to add water to the polar organic solvent in such a range that the water content in the polar organic solvent to which water has been added is 0.10 to 5.0% by mass. That is, in the water addition step, the water content in the polar organic solvent after the water is added is preferably 0.01 to 20.0 mass%, more preferably 0.01 to 10.0 mass%, and particularly preferably 0.10 to 5.0 mass%.

また、水添加工程において極性有機溶媒に添加する水の量は、水を添加する前の極性有機溶媒中の含水量に対する割合((極性有機溶媒に添加する水の量/水を添加する前の極性有機溶媒中の含水量)×100)で、好ましくは150質量%以上、より好ましくは200質量%以上、特に好ましくは200~500質量%である。例えば、水を添加する前の極性有機溶媒中の含水量が0.05質量%であり、水添加工程において、水を添加する前の極性有機溶媒に対する割合で0.05質量%に相当する量の水を添加した場合、水添加工程において、水を添加する前の極性有機溶媒中の含水量に対する極性有機溶媒に添加する水の量の割合は100質量%である。In addition, the amount of water added to the polar organic solvent in the water addition step is preferably 150% by mass or more, more preferably 200% by mass or more, and particularly preferably 200 to 500% by mass, as a ratio to the water content in the polar organic solvent before the addition of water ((amount of water added to polar organic solvent/water content in polar organic solvent before the addition of water) x 100). For example, if the water content in the polar organic solvent before the addition of water is 0.05% by mass, and an amount of water equivalent to 0.05% by mass relative to the polar organic solvent before the addition of water is added in the water addition step, the ratio of the amount of water added to the polar organic solvent in the water addition step to the water content in the polar organic solvent before the addition of water is 100% by mass.

水添加工程において、極性有機溶媒に水を添加する方法は、特に制限されず、例えば、イオン交換体に供給される極性有機溶媒が貯蔵されている貯蔵容器に、所定量の水を添加し、必要に応じて、貯蔵容器内の溶媒を撹拌する方法、イオン交換体に極性有機溶媒を供給するための極性有機溶媒の供給管に、水の供給管を繋げ、水の供給管より水を供給することにより、極性有機溶媒の供給管内で、極性有機溶媒に水を添加する方法等が挙げられる。In the water addition step, the method of adding water to the polar organic solvent is not particularly limited, and examples include a method of adding a predetermined amount of water to a storage container in which the polar organic solvent to be supplied to the ion exchanger is stored, and stirring the solvent in the storage container as necessary, and a method of connecting a water supply pipe to a polar organic solvent supply pipe for supplying the polar organic solvent to the ion exchanger, and supplying water from the water supply pipe, thereby adding water to the polar organic solvent in the polar organic solvent supply pipe.

精製工程は、水添加工程で水が添加された極性有機溶媒を、イオン交換体に接触させ、精製極性有機溶媒を得る工程である。The purification process involves contacting the polar organic solvent to which water has been added in the water addition process with an ion exchanger to obtain a purified polar organic solvent.

イオン交換体としては、カチオン交換体、アニオン交換体、H形キレート交換体、ホウ素選択形イオン交換樹体等が挙げられる。イオン交換体は、1種単独であってもよいし、2種以上の組み合わせであってもよい。イオン交換体は、カチオン交換体、アニオン交換体、H形キレート交換体、ホウ素選択形イオン交換樹体の単床で用いられてもよいし、上記イオン交換体のうちの2種以上の混床又は複床で用いられてもよい。Examples of ion exchangers include cation exchangers, anion exchangers, H-type chelate exchangers, and boron-selective ion exchangers. The ion exchangers may be one type alone or two or more types in combination. The ion exchangers may be used in a single bed of a cation exchanger, anion exchanger, H-type chelate exchanger, or boron-selective ion exchanger, or may be used in a mixed bed or multiple beds of two or more of the above ion exchangers.

カチオン交換体は、H形であることが、イオン性不純物の含有量を少なくできる点で好ましい。また、カチオン交換体は、金属元素を含まなければ、TMA形(テトラメチルアンモニウムイオン形)やTBA形(テトラブチルアンモニウムイオン形)のようなテトラアルキルアンモニウムイオン形でも良い。また、カチオン交換体は、強酸性カチオン交換基を有する強酸性カチオン交換体であっても、弱酸性カチオン交換基を有する弱酸性カチオン交換体であってもよい。It is preferable that the cation exchanger is in the H type, since the content of ionic impurities can be reduced. In addition, the cation exchanger may be in the tetraalkylammonium ion type, such as the TMA type (tetramethylammonium ion type) or the TBA type (tetrabutylammonium ion type), so long as it does not contain a metal element. In addition, the cation exchanger may be a strongly acidic cation exchanger having a strongly acidic cation exchange group, or a weakly acidic cation exchanger having a weakly acidic cation exchange group.

カチオン交換体としては、粒状のカチオン交換樹脂が挙げられる。カチオン交換樹脂の基体は、スチレン-ジビニルベンゼン共重合体である。カチオン交換樹脂は、ゲル形構造、マクロポーラス形構造、ポーラス形構造のいずれの構造でもよい。カチオン交換樹脂の湿潤状態のイオン交換容量は、好ましくは0.5(eq/L-R)以上、特に好ましくは1.0(eq/L-R)以上である。また、カチオン交換樹脂の湿潤状態のイオン交換容量は、高いほど好ましく、適宜選択される。カチオン交換樹脂の調和平均径は、好ましくは200~900μm、特に好ましくは300~600μmである。 The cation exchanger may be a granular cation exchange resin. The substrate of the cation exchange resin is a styrene-divinylbenzene copolymer. The cation exchange resin may have any of a gel structure, a macroporous structure, and a porous structure. The ion exchange capacity of the cation exchange resin in a wet state is preferably 0.5 (eq/L-R) or more, and particularly preferably 1.0 (eq/L-R) or more. The ion exchange capacity of the cation exchange resin in a wet state is preferably as high as possible, and is selected appropriately. The harmonic mean diameter of the cation exchange resin is preferably 200 to 900 μm, and particularly preferably 300 to 600 μm.

強酸性カチオン交換樹脂としては、例えば、ダウケミカル社製のアンバーライトIR120B、IR124、200CT252、アンバージェット1020、1024、1060、1220、三菱ケミカル社製のダイヤイオンSK104、SK1B、SK110、SK112、PK208、PK212L、PK216、PK218、PK220、PK228、UBK08、UBK10、UBK12、オルガノ製のDS-1、DS-4、ピュロライト社製のC100、C100E、C120E、C100x10、C100x12MB、C150、C160、SGC650、レバチット社製のモノプラスS108H、SP112、S1668等が挙げられる。また、弱酸性カチオン交換樹脂としては、オルガノ製のFPC3500、IRC76、三菱ケミカル社製のダイヤイオンWK10、WK11、WK100、WK40L、ピュロライト社製のC104、C106、C107E、C115E、SSTC104、レバチット社製のCNP80WS等が挙げられる。Examples of strong acid cation exchange resins include Amberlite IR120B, IR124, 200CT252, Amberjet 1020, 1024, 1060, and 1220 manufactured by The Dow Chemical Company, and Diaion SK104, SK1B, SK110, SK112, PK208, PK212L, PK216, and PK21 manufactured by Mitsubishi Chemical Corporation. Examples of the weakly acidic cation exchange resin include FPC3500 and IRC76 manufactured by Organo, Diaion WK10, WK11, WK100 and WK40L manufactured by Mitsubishi Chemical Corporation, C104, C106, C107E, C115E and SSTC104 manufactured by Purolite, and CNP80WS manufactured by Lewatit.

カチオン交換体としては、有機多孔質カチオン交換体が挙げられる。有機多孔質カチオン交換体は、カチオン交換基が導入されている有機多孔質体である。有機多孔質強酸性カチオン交換体中の交換容量は、好ましくは1~3mg当量/mL(乾燥状態)、特に好ましくは1.5~3mg当量/mL(乾燥状態)である。An example of the cation exchanger is an organic porous cation exchanger. The organic porous cation exchanger is an organic porous material into which a cation exchange group has been introduced. The exchange capacity in the organic porous strongly acidic cation exchanger is preferably 1 to 3 mg equivalents/mL (dry state), and particularly preferably 1.5 to 3 mg equivalents/mL (dry state).

カチオン交換体は、1種単独であっても、2種以上の組み合わせであってもよい。The cation exchanger may be a single type or a combination of two or more types.

アニオン交換体は、OH形であることが、イオン性不純物の含有量を少なくできる点で好ましい。アニオン交換体は、金属元素を含まないイオン形であれば良く、炭酸形、重炭酸形や有機酸形でも良い。アニオン交換体は、アニオン交換基として強塩基性アニオン交換基を有する強塩基性アニオン交換体であっても、アニオン交換基として弱塩基性アニオン交換基を有する弱塩基性アニオン交換体であってもよい。It is preferable that the anion exchanger is in the OH form, since the content of ionic impurities can be reduced. The anion exchanger may be in any ionic form that does not contain metal elements, and may be in the carbonate form, bicarbonate form, or organic acid form. The anion exchanger may be a strongly basic anion exchanger having a strongly basic anion exchange group as the anion exchange group, or a weakly basic anion exchanger having a weakly basic anion exchange group as the anion exchange group.

強塩基性アニオン交換体に係る強塩基性アニオン交換基としては、OH形の四級アンモニウム基等が挙げられる。また、弱塩基性アニオン交換体に係る弱塩基性アニオン交換基としては、三級アミノ基、二級アミノ基、一級アミノ基、ポリアミン基等が挙げられる。他にも塩基度の高いOH形のアニオン交換体では、分解又は化学反応が起こるような溶媒には、塩基度が低い炭酸塩形又は重炭酸塩形のアニオン交換体を用いても良い。 Strongly basic anion exchange groups related to strongly basic anion exchangers include OH-type quaternary ammonium groups. Weakly basic anion exchange groups related to weakly basic anion exchangers include tertiary amino groups, secondary amino groups, primary amino groups, polyamine groups, etc. In addition, for highly basic OH-type anion exchangers, carbonate or bicarbonate anion exchangers with low basicity may be used in solvents where decomposition or chemical reactions occur.

アニオン交換体としては、粒状のアニオン交換樹脂が挙げられる。アニオン交換樹脂の基体は、スチレン-ジビニルベンゼン共重合体である。アニオン交換樹脂は、ゲル形構造、マクロポーラス形構造、ポーラス形構造のいずれの構造でもよい。アニオン交換樹脂の湿潤状態のイオン交換容量は、好ましくは0.5~2(eq/L-R)、特に好ましくは0.9~2(eq/L-R)である。アニオン交換樹脂の調和平均径は、好ましくは200~900μm、特に好ましくは300~800μmである。An example of an anion exchanger is a granular anion exchange resin. The substrate of the anion exchange resin is a styrene-divinylbenzene copolymer. The anion exchange resin may have any of a gel structure, a macroporous structure, and a porous structure. The ion exchange capacity of the anion exchange resin in a wet state is preferably 0.5 to 2 (eq/L-R), and more preferably 0.9 to 2 (eq/L-R). The harmonic mean diameter of the anion exchange resin is preferably 200 to 900 μm, and more preferably 300 to 800 μm.

アニオン交換樹脂としては、例えば、ダウケミカル社製のアンバーライトIRA900、402、96SB、98、アンバージェット4400、4002、4010、三菱ケミカル社製のダイヤイオンUBA120、PA306S、PA308、PA312、PA316、PA318L、WA21J、WA30、オルガノ社製のDS-2、DS-5、DS-6、ピュロライト社製のA400、A600、SGA550、A500、A501P、A502PS、A503、A100、A103S、A110、A111S、A133S、レバチット社製のモノプラスM500、M800、MP62WS、MP64等が挙げられる。Examples of anion exchange resins include Amberlite IRA 900, 402, 96SB, 98, Amberjet 4400, 4002, and 4010 manufactured by The Dow Chemical Company; Diaion UBA120, PA306S, PA308, PA312, PA316, PA318L, WA21J, and WA30 manufactured by Mitsubishi Chemical Corporation; DS-2, DS-5, and DS-6 manufactured by Organo Corporation; A400, A600, SGA550, A500, A501P, A502PS, A503, A100, A103S, A110, A111S, and A133S manufactured by Purolite Corporation; and Monoplus M500, M800, MP62WS, and MP64 manufactured by Lewatit.

また、アニオン交換体としては、有機多孔質アニオン交換体が挙げられる。有機多孔質アニオン交換体は、アニオン交換基、例えば、上記に挙げられている強塩基性アニオン交換基や弱塩基性アニオン交換基が導入されている有機多孔質体である。有機多孔質アニオン交換体中の交換容量は、好ましくは1~6mg当量/mL(乾燥状態)、特に好ましくは2~5mg当量/mL(乾燥状態)である。 An example of an anion exchanger is an organic porous anion exchanger. The organic porous anion exchanger is an organic porous material into which an anion exchange group, such as the strongly basic anion exchange group or the weakly basic anion exchange group listed above, has been introduced. The exchange capacity of the organic porous anion exchanger is preferably 1 to 6 mg equivalents/mL (dry state), and particularly preferably 2 to 5 mg equivalents/mL (dry state).

アニオン交換体は、1種単独であっても、2種以上の組み合わせであってもよい。The anion exchanger may be a single type or a combination of two or more types.

キレート交換体は、H形であることが、イオン性不純物の含有量を少なくできる点で好ましい。また、キレート交換体は、金属元素を含まなければ、TMA形(テトラメチルアンモニウムイオン形)やTBA形(テトラブチルアンモニウムイオン形)のようなアンモニウム形でも良い。It is preferable that the chelate exchanger is in the H type, since this reduces the content of ionic impurities. In addition, the chelate exchanger may be in the ammonium type, such as the TMA type (tetramethylammonium ion type) or the TBA type (tetrabutylammonium ion type), as long as it does not contain metal elements.

H形キレート交換体は、Na形、Ca形、Mg形等の金属イオン形のキレート交換体を、鉱酸と接触させることにより、酸処理されて、H形に変換されたものである。つまり、H形キレート交換体は、金属イオン形のキレート交換体の鉱酸接触処理物である。 H-form chelate exchangers are chelate exchangers in metal ion form, such as Na-form, Ca-form, or Mg-form, that have been converted to H-form by contacting them with a mineral acid and treating them with an acid. In other words, H-form chelate exchangers are the product of contacting a metal ion-form chelate exchanger with a mineral acid.

H形キレート交換体が有する官能基は、金属イオンに配位してキレートを形成することができるものであれば、特に制限されず、例えば、イミノジ酢酸基、アミノメチルリン酸基、イミノプロピオン酸基等のアミノ基を有する官能基、チオール基等が挙げられる。これらのうち、キレート交換体の官能基としては、多数の多価金属イオンの除去性が高くなる点で、アミノ基を有する官能基が好ましく、イミノジ酢酸基、アミノメチルリン酸基、イミノプロピオン酸基が特に好ましい。The functional group possessed by the H-type chelate exchanger is not particularly limited as long as it can coordinate with a metal ion to form a chelate, and examples thereof include functional groups having an amino group such as an iminodiacetic acid group, an aminomethyl phosphate group, or an iminopropionic acid group, and a thiol group. Of these, functional groups having an amino group are preferred as the functional group of the chelate exchanger, in that they enhance the removal of many polyvalent metal ions, and iminodiacetic acid groups, aminomethyl phosphate groups, and iminopropionic acid groups are particularly preferred.

H形キレート交換体としては、粒状のH形キレート交換樹脂が挙げられる。H形キレート交換樹脂の基体としては、スチレン-ジビニルベンゼン共重合体が挙げられる。H形キレート交換樹脂は、ゲル形構造、マクロポーラス形構造、ポーラス形構造のいずれの構造でもよい。H形キレート交換樹脂の交換容量は、好ましくは0.5~2.5eq/L-R、特に好ましくは1.0~2.5eq/L-Rである。H形キレート交換樹脂の平均粒径(調和平均径)は、特に制限されないが、好ましくは300~1000μm、特に好ましくは500~800μmである。なお、H形キレート交換樹脂の平均粒径は、レーザ回折式粒度分布測定装置により測定される値である。An example of the H-type chelate exchanger is a granular H-type chelate exchange resin. An example of the substrate of the H-type chelate exchange resin is a styrene-divinylbenzene copolymer. The H-type chelate exchange resin may have any of a gel structure, a macroporous structure, and a porous structure. The exchange capacity of the H-type chelate exchange resin is preferably 0.5 to 2.5 eq/L-R, and more preferably 1.0 to 2.5 eq/L-R. The average particle size (harmonic mean diameter) of the H-type chelate exchange resin is not particularly limited, but is preferably 300 to 1000 μm, and more preferably 500 to 800 μm. The average particle size of the H-type chelate exchange resin is a value measured by a laser diffraction particle size distribution measuring device.

また、H形キレート交換体としては、H形の有機多孔質キレート交換体が挙げられる。H形の有機多孔質キレート交換体は、キレート能有する官能基、例えば、上記に挙げられているキレート能を有する官能基が導入されている有機多孔質体である。H形の有機多孔質キレート交換体中の交換容量は、好ましくは0.3~2mg当量/mL(水湿潤状態)、特に好ましくは1~2mg当量/mL(水湿潤状態)である。 Examples of H-type chelate exchangers include H-type organic porous chelate exchangers. H-type organic porous chelate exchangers are organic porous bodies into which functional groups having chelating ability, such as the functional groups having chelating ability listed above, have been introduced. The exchange capacity in the H-type organic porous chelate exchanger is preferably 0.3 to 2 mg equivalents/mL (in a water-wet state), and particularly preferably 1 to 2 mg equivalents/mL (in a water-wet state).

H形キレート交換体は、Na形、Ca形、Mg形等の金属イオン形のキレート交換体を鉱酸と接触させて酸処理することにより、得られる。金属イオン形のキレート交換体に接触させる鉱酸としては、塩酸、硫酸、硝酸が挙げられる。これらのうち、鉱酸としては、安全性の点で、塩酸、硫酸が好ましい。また、Ca形からの変換の場合は、硫酸カルシウムの析出の恐れがあるので塩酸が好ましい。鉱酸の濃度は、好ましくは0.1~6N、特に好ましくは1~4Nである。The H-type chelate exchanger can be obtained by contacting a metal ion type chelate exchanger, such as a Na-type, Ca-type, or Mg-type, with a mineral acid for acid treatment. Examples of mineral acids that can be contacted with the metal ion type chelate exchanger include hydrochloric acid, sulfuric acid, and nitric acid. Of these, hydrochloric acid and sulfuric acid are preferred from the standpoint of safety. Furthermore, in the case of conversion from the Ca-type, hydrochloric acid is preferred because of the risk of calcium sulfate precipitation. The concentration of the mineral acid is preferably 0.1 to 6N, and particularly preferably 1 to 4N.

金属イオン形のキレート交換体に鉱酸を接触させる方法としては、特に制限されず、接触様式、接触温度、接触時間等は適宜選択される。The method of contacting the mineral acid with the metal ion type chelate exchanger is not particularly limited, and the contact mode, contact temperature, contact time, etc. are selected as appropriate.

金属イオン形のキレート交換体に鉱酸を接触させた後、H形に変換されたH形キレート交換体を水洗し、余分な鉱酸の除去を行うが、キレート交換体中の官能基が、鉱酸との水素結合等により結合しているため、水洗では余分な鉱酸を完全に除去することができない。そのため、H形キレート交換体中には、酸処理に用いた鉱酸が残留している。After contacting the metal ion chelate exchanger with mineral acid, the H-type chelate exchanger that has been converted to H-type is washed with water to remove excess mineral acid. However, since the functional groups in the chelate exchanger are bonded to the mineral acid by hydrogen bonds, etc., the excess mineral acid cannot be completely removed by washing with water. Therefore, the mineral acid used in the acid treatment remains in the H-type chelate exchanger.

例えば、金属イオン形のキレート交換樹脂としては、三菱化学社製のCR-10、CR-11、住化ケムテックス社製のデュオライトC-467、住友化学社製のMC-700、ランクセス社製のレバチットTP207、レバチットTP208、レバチットTP260、ピュロライト社製のS930、S950、オルガノ製のDS-21、DS-22が挙げられる。For example, metal ion type chelate exchange resins include CR-10 and CR-11 manufactured by Mitsubishi Chemical Corporation, Duolite C-467 manufactured by Sumika Chemtex Corporation, MC-700 manufactured by Sumitomo Chemical Co., Ltd., Lewatit TP207, Lewatit TP208, and Lewatit TP260 manufactured by Lanxess AG, S930 and S950 manufactured by Purolite Corporation, and DS-21 and DS-22 manufactured by Organo.

キレート交換体は、1種単独であっても、2種以上の組み合わせであってもよい。The chelate exchanger may be a single type or a combination of two or more types.

有機多孔質カチオン交換体、有機多孔質アニオン交換体、有機多孔質キレート交換体等の有機多孔質イオン交換体としては、例えば、連続骨格相と連続空孔相からなり、連続骨格の厚みは1~100μm、連続空孔の平均直径は1~1000μm、全細孔容積は0.5~50mL/gであり、イオン交換基(キレート交換基、カチオン交換基又はアニオン交換基)が導入されており、乾燥状態での重量当たりのイオン交換容量が1~6mg当量/gであり、イオン交換基が有機多孔質イオン交換体中に均一に分布している有機多孔質イオン交換体(以下、第一の形態の有機多孔質イオン交換体とも記載する。)が挙げられる。Examples of organic porous ion exchangers, such as organic porous cation exchangers, organic porous anion exchangers, and organic porous chelate exchangers, include organic porous ion exchangers (hereinafter also referred to as a first form of organic porous ion exchanger) that are composed of a continuous skeleton phase and a continuous pore phase, in which the thickness of the continuous skeleton is 1 to 100 μm, the average diameter of the continuous pores is 1 to 1000 μm, the total pore volume is 0.5 to 50 mL/g, ion exchange groups (chelate exchange groups, cation exchange groups, or anion exchange groups) are introduced, the ion exchange capacity per weight in a dry state is 1 to 6 mg equivalents/g, and the ion exchange groups are uniformly distributed throughout the organic porous ion exchanger.

第一の形態の有機多孔質イオン交換体としては、気泡状のマクロポア同士が重なり合い、この重なる部分が平均直径1~1000μmの開口となる連続気泡構造を有し、全細孔容積が1~50mL/gであり、イオン交換基が導入されており、乾燥状態での重量当りのイオン交換容量が1~6mg当量/gであり、イオン交換基が有機多孔質イオン交換体中に均一に分布している有機多孔質イオン交換体が挙げられる。An example of a first type of organic porous ion exchanger is an organic porous ion exchanger having an open cell structure in which bubble-like macropores overlap each other and the overlapping portions form openings with an average diameter of 1 to 1000 μm, a total pore volume of 1 to 50 mL/g, ion exchange groups introduced therein, an ion exchange capacity per weight in a dry state of 1 to 6 mg equivalents/g, and the ion exchange groups uniformly distributed throughout the organic porous ion exchanger.

また、第一の形態の有機多孔質イオン交換体としては、気泡状のマクロポア同士が重なり合い、この重なる部分が平均直径30~300μmの開口となる連続マクロポア構造体であり、全細孔容積が0.5~10ml/g、カチオン交換基又はアニオン交換基が導入されており、乾燥状態での重量当りのイオン交換容量が1~6mg当量/gであり、イオン交換基が有機多孔質イオン交換体中に均一に分布しており、且つ、連続マクロポア構造体(乾燥体)の切断面のSEM画像において、断面に表れる骨格部面積が、画像領域中25~50%である有機多孔質イオン交換体が挙げられる。In addition, examples of the first type of organic porous ion exchanger include an organic porous ion exchanger that has a continuous macropore structure in which bubble-like macropores overlap each other and the overlapping portions form openings with an average diameter of 30 to 300 μm, has a total pore volume of 0.5 to 10 ml/g, has cation exchange groups or anion exchange groups introduced, has an ion exchange capacity per weight in a dry state of 1 to 6 mg equivalents/g, has ion exchange groups uniformly distributed throughout the organic porous ion exchanger, and in an SEM image of a cut surface of the continuous macropore structure (dried body), the area of the skeleton appearing on the cross section is 25 to 50% of the image area.

また、第一の形態の有機多孔質イオン交換体としては、前記有機多孔質イオン交換体が、イオン交換基(キレート交換基、カチオン交換基又はアニオン交換基)が導入された全構成単位中、架橋構造単位を0.1~5.0モル%含有する芳香族ビニルポリマーからなる平均太さが1~60μmの三次元的に連続した骨格と、その骨格間に平均直径が10~200μmの三次元的に連続した空孔とからなる共連続構造体であり、全細孔容積が0.5~10mL/gであり、カチオン交換基が導入されており、乾燥状態での重量当りのイオン交換容量が1~6mg当量/gであり、イオン交換基が有機多孔質イオン交換体中に均一に分布している有機多孔質イオン交換体が挙げられる。In addition, examples of the organic porous ion exchanger of the first embodiment include an organic porous ion exchanger in which the organic porous ion exchanger is a bicontinuous structure consisting of a three-dimensionally continuous skeleton having an average thickness of 1 to 60 μm and made of an aromatic vinyl polymer containing 0.1 to 5.0 mol % of crosslinked structural units among all structural units into which ion exchange groups (chelate exchange groups, cation exchange groups, or anion exchange groups) have been introduced, and three-dimensionally continuous pores having an average diameter of 10 to 200 μm between the skeletons, the total pore volume being 0.5 to 10 mL/g, cation exchange groups being introduced, an ion exchange capacity per weight in a dry state being 1 to 6 mg equivalents/g, and the ion exchange groups being uniformly distributed in the organic porous ion exchanger.

精製工程において、水が添加された極性有機溶媒を、イオン交換体に接触させる方法は、特に制限されず、例えば、イオン交換体を充填容器又は充填カラムに充填し、イオン交換体の充填容器又は充填カラムに、水が添加された極性有機溶媒を供給する方法が挙げられる。In the purification process, the method for contacting the polar organic solvent to which water has been added with the ion exchanger is not particularly limited, and examples include a method in which the ion exchanger is packed into a packed container or packed column, and the polar organic solvent to which water has been added is supplied to the packed container or packed column of the ion exchanger.

精製工程において、水が添加された極性有機溶媒を、イオン交換体に接触させるときの条件は、特に制限されないが、例えば、通液速度(SV)は、好ましくは1~30h-1、特に好ましくは2~10h-1である。 In the purification step, the conditions for contacting the polar organic solvent to which water has been added with the ion exchanger are not particularly limited. For example, the flow rate (SV) is preferably 1 to 30 h −1 , and particularly preferably 2 to 10 h −1 .

そして、精製工程では、水が添加される極性有機溶媒を、イオン交換体に接触させることにより、極性有機溶媒中のイオン性不純物を、イオン交換体に吸着させて、除去する。このようにして、精製工程を行うことにより、イオン性不純物が低減された精製極性有機溶媒を得ることができる。In the purification process, the polar organic solvent to which water has been added is brought into contact with an ion exchanger, so that ionic impurities in the polar organic solvent are adsorbed onto the ion exchanger and removed. By carrying out the purification process in this manner, a purified polar organic solvent with reduced ionic impurities can be obtained.

精製工程において、極性有機溶媒中の不純物を除去するために、イオン交換体に、微粒子除去フィルターを組み合わせても良い。本発明の極性有機溶媒の精製方法では、水添加工程前に、微粒子除去フィルターを用いて、被処理対象の極性有機溶媒を処理しても良いし、水添加工程後に、微粒子除去フィルターを用いて、被処理対象の極性有機溶媒を処理しても良い。微粒子除去フィルターは、イオン交換体の前段又は後段のいずれか、あるいは、イオン交換体の前段と後段の両方に配置しても良い。水中では微粒子は荷電を持つ場合があることが知られているため、微粒子除去フィルターを用いる極性有機溶媒の処理を、水添加前に行うか、あるいは、水添加後にイオン交換体の前段に配置することで、イオン交換体への不純物負荷量を減らす効果が期待できる。In the purification step, a particulate removal filter may be combined with the ion exchanger to remove impurities from the polar organic solvent. In the purification method of the polar organic solvent of the present invention, the polar organic solvent to be treated may be treated using a particulate removal filter before the water addition step, or the polar organic solvent to be treated may be treated using a particulate removal filter after the water addition step. The particulate removal filter may be placed either before or after the ion exchanger, or both before and after the ion exchanger. Since it is known that particulates may be charged in water, the particulate removal filter may be used to treat the polar organic solvent before the water addition step, or may be placed before the ion exchanger after the water addition step, thereby reducing the amount of impurities loaded on the ion exchanger.

本発明の極性有機溶媒の精製方法を行い得られる精製極性有機溶媒は、処理前から含有していた水及び水添加工程で添加された水を含有しているものの、イオン性不純物が非常に低減されているので、1質量ppt以下の不純物レベルまでの精製が可能となる。そのため、本発明の極性有機溶媒の精製方法を行い得られる精製極性有機溶媒は、微量金属分析のためのICP-MSを用いる金属濃度分析における希釈用溶媒(検量線用ブランク液)用の溶媒、サンプルの希釈用溶媒、器具や分析装置の洗浄用溶媒として、好適である。つまり、本発明の極性有機溶媒の精製方法は、ICP-MSを用いる金属濃度分析に用いられる溶媒の製造方法として、好適である。The purified polar organic solvent obtained by carrying out the polar organic solvent purification method of the present invention contains water that was present before the treatment and water added in the water addition step, but since ionic impurities are greatly reduced, purification to an impurity level of 1 mass ppt or less is possible. Therefore, the purified polar organic solvent obtained by carrying out the polar organic solvent purification method of the present invention is suitable as a solvent for dilution (blank solution for calibration curve) in metal concentration analysis using ICP-MS for trace metal analysis, a solvent for diluting samples, and a solvent for cleaning instruments and analytical equipment. In other words, the polar organic solvent purification method of the present invention is suitable as a method for producing a solvent used in metal concentration analysis using ICP-MS.

本発明の極性有機溶媒の精製方法を行い得られる精製極性有機溶媒を、水と混合し難い低極性又は非極性の有機溶媒の希釈液として、ICP-MS分析に用いることができる。特にICP-MSの混合標準液は水溶液が一般的であるため、低極性又は非極性の有機溶媒に、ICP-MSの混合標準液(水溶液)を添加しても、十分に混合されず、分析精度が落ちることがある。そこで、本発明の極性有機溶媒の精製方法を行い得られる精製極性有機溶媒に、ICP-MSの混合標準液(水溶液)を添加し、混合標準液を含有する精製極性有機溶媒を、分析対象となる低極性又は非極性の有機溶媒に添加して、検量線を作成することができる。また、本発明の極性有機溶媒の精製方法を行い得られる精製極性有機溶媒を用いて、低極性又は非極性の有機溶媒を希釈することで、測定精度を上げることができる。よって、本発明の極性有機溶媒の精製方法を行い得られる精製極性有機溶媒により、極性、低極性及び非極性のいずれの有機溶媒も分析することが可能となる。The purified polar organic solvent obtained by carrying out the purification method of the polar organic solvent of the present invention can be used in ICP-MS analysis as a dilution solution for low-polarity or non-polar organic solvents that are difficult to mix with water. In particular, since the mixed standard solution of ICP-MS is generally an aqueous solution, even if the mixed standard solution (aqueous solution) of ICP-MS is added to a low-polarity or non-polar organic solvent, it may not be mixed sufficiently, and the analytical accuracy may decrease. Therefore, the mixed standard solution (aqueous solution) of ICP-MS can be added to the purified polar organic solvent obtained by carrying out the purification method of the polar organic solvent of the present invention, and the purified polar organic solvent containing the mixed standard solution can be added to the low-polarity or non-polar organic solvent to be analyzed, to create a calibration curve. In addition, the measurement accuracy can be improved by diluting the low-polarity or non-polar organic solvent with the purified polar organic solvent obtained by carrying out the purification method of the polar organic solvent of the present invention. Therefore, it is possible to analyze any organic solvent, polar, low-polarity, or non-polar, by using the purified polar organic solvent obtained by carrying out the purification method of the polar organic solvent of the present invention.

また、本発明の極性有機溶媒の精製方法は、少量であれば水の含有が許容される極性有機溶媒を用いた電子部品や機械洗浄等の用途の溶媒の製造方法、回収方法としても用いられる。また、本発明の極性有機溶媒の精製方法は、溶媒中のイオン性不純物の量が非常に低減されていることが必要な用途において、後段の水除去方法と組み合わせることにより、イオン性不純物が非常に低く且つ含水量が少ないことが求められる半導体製造工程向けの電子部品や材料の洗浄や希釈液等の用途の溶媒の製造方法にも用いられる。The method for purifying a polar organic solvent of the present invention can also be used as a method for producing and recovering a solvent for applications such as cleaning electronic components and machines using a polar organic solvent that is tolerant of containing a small amount of water. The method for purifying a polar organic solvent of the present invention can also be used as a method for producing a solvent for applications such as cleaning and diluting solutions for electronic components and materials for semiconductor manufacturing processes that require very low levels of ionic impurities and low water content by combining it with a subsequent water removal method in applications that require a very low amount of ionic impurities in the solvent.

本発明の精製極性有機溶媒の製造方法は、極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、精製極性有機溶媒を得る精製工程と、
を有することを特徴とする精製極性有機溶媒の製造方法である。
The method for producing a purified polar organic solvent of the present invention includes a water addition step of adding water to a polar organic solvent;
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent;
The present invention relates to a method for producing a purified polar organic solvent, the method comprising the steps of:

本発明の精製極性有機溶媒の製造方法に係る水添加工程及び精製工程は、本発明の極性有機溶媒の精製方法に係る水添加工程及び精製工程と同様である。The water addition step and purification step in the method for producing a purified polar organic solvent of the present invention are the same as the water addition step and purification step in the method for purifying a polar organic solvent of the present invention.

本発明の精製極性有機溶媒の製造方法を行い得られる精製極性有機溶媒の用途としては、ICP-MSを用いる金属濃度分析用の希釈液が挙げられる。つまり、本発明の精製極性有機溶媒の製造方法を行い得られる精製極性有機溶媒を、水と混合し難い低極性又は非極性の有機溶媒の希釈液として、ICP-MS分析に用いることができる。特にICP-MSの混合標準液は水溶液が一般的であるため、低極性又は非極性の有機溶媒に、ICP-MSの混合標準液(水溶液)を添加しても、十分に混合されず、分析精度が落ちることがある。そこで、本発明の精製極性有機溶媒の製造方法を行い得られる精製極性有機溶媒に、ICP-MSの混合標準液(水溶液)を添加し、混合標準液を含有する精製極性有機溶媒を、分析対象となる低極性又は非極性の有機溶媒に添加して、検量線を作成することができる。また、本発明の精製極性有機溶媒の製造方法を行い得られる精製極性有機溶媒を用いて、低極性又は非極性の有機溶媒を希釈することで、測定精度を上げることができる。よって、本発明の精製極性有機溶媒の製造方法を行い得られる精製極性有機溶媒により、極性、低極性及び非極性のいずれの有機溶媒も分析することが可能となる。The use of the purified polar organic solvent obtained by carrying out the method for producing a purified polar organic solvent of the present invention includes a dilution solution for metal concentration analysis using ICP-MS. In other words, the purified polar organic solvent obtained by carrying out the method for producing a purified polar organic solvent of the present invention can be used in ICP-MS analysis as a dilution solution for a low-polarity or non-polar organic solvent that is difficult to mix with water. In particular, since the mixed standard solution for ICP-MS is generally an aqueous solution, even if the mixed standard solution (aqueous solution) for ICP-MS is added to a low-polarity or non-polar organic solvent, it may not be mixed sufficiently, and the analytical accuracy may decrease. Therefore, a calibration curve can be created by adding a mixed standard solution (aqueous solution) for ICP-MS to the purified polar organic solvent obtained by carrying out the method for producing a purified polar organic solvent of the present invention, and adding the purified polar organic solvent containing the mixed standard solution to the low-polarity or non-polar organic solvent to be analyzed. In addition, the measurement accuracy can be improved by diluting a low-polarity or non-polar organic solvent using the purified polar organic solvent obtained by carrying out the method for producing a purified polar organic solvent of the present invention. Therefore, it is possible to analyze any organic solvent, polar, low-polarity, or non-polar, using the purified polar organic solvent obtained by carrying out the method for producing a purified polar organic solvent of the present invention.

言い換えると、本発明の精製極性有機溶媒の製造方法の形態例としては、ICP-MSを用いる金属濃度分析用の希釈液として用いられる精製極性有機溶媒の製造方法が挙げられる。つまり、本発明の希釈液の製造方法は、極性有機溶媒に水を添加する水添加工程と、水が添加された極性有機溶媒を、イオン交換体に接触させ、ICP-MSを用いる金属濃度分析用の希釈液として用いられる精製極性有機溶媒を得る精製工程と、を有するICP-MSを用いる金属濃度分析用の希釈液の製造方法である。本発明の希釈液の製造方法に係る水添加工程及び精製工程は、本発明の極性有機溶媒の精製方法に係る水添加工程及び精製工程と同様である。In other words, an example of the method for producing a purified polar organic solvent of the present invention is a method for producing a purified polar organic solvent used as a diluent for metal concentration analysis using ICP-MS. In other words, the method for producing a diluent of the present invention is a method for producing a diluent for metal concentration analysis using ICP-MS, which includes a water addition step of adding water to a polar organic solvent, and a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent used as a diluent for metal concentration analysis using ICP-MS. The water addition step and purification step in the method for producing a diluent of the present invention are the same as the water addition step and purification step in the method for purifying a polar organic solvent of the present invention.

本発明の極性有機溶媒の精製装置は、イオン交換体が充填されているイオン交換体の充填部と、
極性有機溶媒に水を添加するための水添加部と、
該水添加部により水が添加された該極性有機溶媒を、該イオン交換体の充填部に供給するための極性有機溶媒供給部と、
を有することを特徴とする極性有機溶媒の精製装置である。
The apparatus for purifying a polar organic solvent of the present invention comprises: an ion exchanger packed section packed with an ion exchanger;
a water adding section for adding water to the polar organic solvent;
a polar organic solvent supplying section for supplying the polar organic solvent to which water has been added by the water adding section to the section packed with the ion exchanger;
The purification apparatus for a polar organic solvent is characterized by comprising:

本発明の極性有機溶媒の精製装置について、図1を参照して説明する。図1は、本発明に係る極性有機溶媒の精製装置の形態例を示す図である。図1中、極性有機溶媒の精製装置1は、イオン交換体が充填されているイオン交換体充填カラム7と、処理対象である極性有機溶媒2を、イオン交換体充填カラム7に供給するための極性有機溶媒供給管4と、イオン交換体充填カラム7内のイオン交換体で処理された処理液、すなわち、精製極性有機溶媒9を排出するための精製極性有機溶媒排出管8と、を有する。極性有機溶媒供給管4には、極性有機溶媒供給管4に、超純水3を供給するための水添加管10が繋がっている。極性有機溶媒供給管4には、極性有機溶媒2の供給量を調節するためのポンプ5が設置されており、また、水添加管10には、超純水3の供給量を調節するためのポンプ6が設置されている。The polar organic solvent purification apparatus of the present invention will be described with reference to FIG. 1. FIG. 1 is a diagram showing an example of the form of the polar organic solvent purification apparatus of the present invention. In FIG. 1, the polar organic solvent purification apparatus 1 has an ion exchanger-packed column 7 packed with an ion exchanger, a polar organic solvent supply pipe 4 for supplying the polar organic solvent 2 to be treated to the ion exchanger-packed column 7, and a purified polar organic solvent discharge pipe 8 for discharging the treatment liquid treated with the ion exchanger in the ion exchanger-packed column 7, i.e., the purified polar organic solvent 9. The polar organic solvent supply pipe 4 is connected to a water addition pipe 10 for supplying ultrapure water 3. The polar organic solvent supply pipe 4 is provided with a pump 5 for adjusting the supply amount of the polar organic solvent 2, and the water addition pipe 10 is provided with a pump 6 for adjusting the supply amount of the ultrapure water 3.

そして、極性有機溶媒の精製装置1では、ポンプ5で供給量を調節しながら、極性有機溶媒供給管4より、極性有機溶媒2をイオン交換体充填カラム7に向けて供給しつつ、ポンプ6で供給量を調節しながら、水添加管10より、超純水3を極性有機溶媒供給管4内に供給する。このとき、水添加管10が繋がっている位置11で、極性有機溶媒2に超純水3が添加され、位置11より後段の極性有機溶媒供給管4内で、極性有機溶媒2に超純水3が混合されて、極性有機溶媒に水が溶解する。次いで、水が添加された極性有機溶媒12が、イオン交換体充填カラム7内に供給されて、イオン交換体に、水が添加された極性有機溶媒12が接触する。そして、イオン交換体に接触することにより処理された処理液、すなわち、精製極性有機溶媒9が、精製極性有機溶媒排出管8より排出される。 In the polar organic solvent purification device 1, the polar organic solvent 2 is supplied from the polar organic solvent supply pipe 4 toward the ion exchanger packed column 7 while adjusting the supply amount with the pump 5, and ultrapure water 3 is supplied from the water addition pipe 10 into the polar organic solvent supply pipe 4 while adjusting the supply amount with the pump 6. At this time, the ultrapure water 3 is added to the polar organic solvent 2 at the position 11 where the water addition pipe 10 is connected, and the polar organic solvent 2 is mixed with the ultrapure water 3 in the polar organic solvent supply pipe 4 downstream of the position 11, and water is dissolved in the polar organic solvent. Next, the polar organic solvent 12 to which water has been added is supplied into the ion exchanger packed column 7, and the polar organic solvent 12 to which water has been added comes into contact with the ion exchanger. Then, the treated liquid that has been treated by contacting with the ion exchanger, i.e., the purified polar organic solvent 9, is discharged from the purified polar organic solvent discharge pipe 8.

本発明の極性有機溶媒の精製装置は、上記本発明の極性有機溶媒の精製方法を実施するために好適である。The polar organic solvent purification apparatus of the present invention is suitable for carrying out the above-mentioned polar organic solvent purification method of the present invention.

本発明の極性有機溶媒の精製装置に係るイオン交換体の充填部は、イオン交換体が充填されている部位であり、水が添加された極性有機溶媒をイオン交換体に接触させるための部位である。イオン交換体の充填部に充填されているイオン交換体は、本発明の極性有機溶媒の精製方法に係るイオン交換体と同様である。イオン交換体の充填部の形態としては、特に制限されず、例えば、イオン交換体が充填されている充填容器、イオン交換体が充填されている充填カラム、カートリッジ状充填容器、樹脂塔等が挙げられる。The ion exchanger-filled section of the polar organic solvent purification apparatus of the present invention is a section filled with an ion exchanger, and is a section for contacting the polar organic solvent to which water has been added with the ion exchanger. The ion exchanger filled in the ion exchanger-filled section is the same as the ion exchanger in the polar organic solvent purification method of the present invention. The form of the ion exchanger-filled section is not particularly limited, and examples thereof include a packed vessel filled with an ion exchanger, a packed column filled with an ion exchanger, a cartridge-shaped packed vessel, a resin tower, and the like.

本発明の極性有機溶媒の精製装置に係る水添加部は、極性有機溶媒に水を添加するための部位である。水添加部の形態としては、特に制限されず、例えば、図1に示す形態例のような、極性有機溶媒をイオン交換体に供給するための極性有機溶媒の供給管に繋がっている水添加管と、極性有機溶媒の供給管への水の供給量を調節するためのポンプ、ポンプと連動したマスフローコントローラー、電動流量調整弁等の供給装置と、からなる水添加部が挙げられる。水添加部としては、他に、低流量添加するためのシリンジポンプ等が挙げられる。The water addition section of the polar organic solvent purification apparatus of the present invention is a section for adding water to the polar organic solvent. The form of the water addition section is not particularly limited, and examples thereof include a water addition section consisting of a water addition tube connected to a polar organic solvent supply tube for supplying the polar organic solvent to an ion exchanger, a pump for adjusting the amount of water supplied to the polar organic solvent supply tube, a mass flow controller linked to the pump, an electric flow control valve, and the like, as shown in the form example in FIG. 1. Other examples of the water addition section include a syringe pump for low flow rate addition.

本発明の極性有機溶媒の精製装置に係る極性有機溶媒供給部は、水添加部により水が添加された極性有機溶媒を、イオン交換体の充填部に供給するための部位である。極性有機溶媒供給部としては、図1に示す形態例のように、極性有機溶媒をイオン交換体の充填部に供給するための極性有機溶媒の供給管と、イオン交換体の充填部への極性有機溶媒の供給量を調節するためのポンプ、圧力制御のための逃し弁等の供給装置と、からなる極性有機溶媒供給部が挙げられる。極性有機溶媒供給部としては、他に、圧量送液用容器に入れた極性有機溶媒を不活性ガスによって圧力送液する供給装置と、圧力制御のための逃し弁を用いた供給部等が挙げられる。The polar organic solvent supply unit of the polar organic solvent purification apparatus of the present invention is a portion for supplying the polar organic solvent to which water has been added by the water addition unit to the packed section of the ion exchanger. As an example of the polar organic solvent supply unit shown in FIG. 1, a polar organic solvent supply unit consisting of a polar organic solvent supply pipe for supplying the polar organic solvent to the packed section of the ion exchanger, a pump for adjusting the amount of polar organic solvent supplied to the packed section of the ion exchanger, and a supply device such as a relief valve for pressure control can be mentioned. Other examples of the polar organic solvent supply unit include a supply device that pressure-feeds the polar organic solvent contained in a pressure-feeding container by an inert gas, and a supply unit using a relief valve for pressure control.

また、本発明の極性有機溶媒の精製装置では、イオン交換体の充填部に供給され精製された極性有機溶媒を、使用時直前、使用直後又は未使用時は、精製装置内部で循環通液してもよい。そこで、本発明の極性有機溶媒の精製装置は、イオン交換体の充填部に供給され精製された極性有機溶媒を、精製装置内部で循環させる循環管、例えば、一端がイオン交換体の充填部の排出側にある精製極性有機溶媒排出管のいずれかの位置に繋がり、且つ、他端がイオン交換体の充填部の供給側にある極性有機溶媒供給管のいずれかの位置に繋がる循環管を、有することができる。In addition, in the polar organic solvent purification apparatus of the present invention, the polar organic solvent supplied to the ion exchanger packing section and purified may be circulated inside the purification apparatus immediately before use, immediately after use, or when unused. Therefore, the polar organic solvent purification apparatus of the present invention may have a circulation pipe that circulates the polar organic solvent supplied to the ion exchanger packing section and purified inside the purification apparatus, for example, a circulation pipe having one end connected to any position of the purified polar organic solvent discharge pipe on the discharge side of the ion exchanger packing section and the other end connected to any position of the polar organic solvent supply pipe on the supply side of the ion exchanger packing section.

本発明の極性有機溶媒の精製装置では、各部材の接液部は、金属溶出がない点で、テトラフルオロエチレンとパーフルオロアルコキシエチレンとの共重合体(PFA)、ポリテトラフルオロエチレン(PTFE)等のフッ素樹脂で形成又はコーティングされていることが好ましい。除去又は測定対象への金属溶出が無ければ、接液部の材質は石英等の鉱物で形成又はコーティングされても良い。In the polar organic solvent purification device of the present invention, the liquid-contacting parts of each component are preferably formed or coated with a fluororesin such as a copolymer of tetrafluoroethylene and perfluoroalkoxyethylene (PFA) or polytetrafluoroethylene (PTFE) in order to prevent metal elution. If there is no metal elution into the object to be removed or measured, the material of the liquid-contacting parts may be formed or coated with a mineral such as quartz.

本発明の極性有機溶媒の精製方法及び本発明の精製極性有機溶媒の製造方法は、水添加工程で、処理対象である極性有機溶媒に水を添加するので、水を添加しない場合に比べ、極性有機溶媒中で金属不純物がイオン化し易くなり、官能基が解離しやすくなるため、イオン交換反応によって除去するイオン量が増す。言い換えれば、本発明の極性有機溶媒の精製方法及び本発明の精製極性有機溶媒の製造方法では、水添加工程で、処理対象である極性有機溶媒に水を添加することにより、有効に使用出来る官能基量が増えるため、水添加前よりもイオン交換体のライフが長くなり、交換時期を遅らせることができる。なお、極性有機溶媒の含水割合が高ければ高いほどイオン交換し易くなるが、極性有機溶媒の濃度が低下すると極性有機溶媒を使う上での効果が低下するため、水添加工程で水を添加した後の極性有機溶媒の水含有量は、0.01~20.0質量%が好ましく、0.01~10.0質量%であることがより好ましく、0.10~5.0質量%であることが特に好ましい。In the method for purifying a polar organic solvent of the present invention and the method for producing a purified polar organic solvent of the present invention, water is added to the polar organic solvent to be treated in the water addition step, so that metal impurities are more easily ionized in the polar organic solvent and functional groups are more easily dissociated than in the case where water is not added, and the amount of ions removed by the ion exchange reaction is increased. In other words, in the method for purifying a polar organic solvent of the present invention and the method for producing a purified polar organic solvent of the present invention, by adding water to the polar organic solvent to be treated in the water addition step, the amount of functional groups that can be effectively used is increased, so that the life of the ion exchanger is longer than before the addition of water, and the replacement time can be delayed. Note that the higher the water content of the polar organic solvent, the easier it is to perform ion exchange, but as the concentration of the polar organic solvent decreases, the effect of using the polar organic solvent decreases, so the water content of the polar organic solvent after adding water in the water addition step is preferably 0.01 to 20.0 mass%, more preferably 0.01 to 10.0 mass%, and particularly preferably 0.10 to 5.0 mass%.

本発明の分析方法は、極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、精製極性有機溶媒を得る精製工程と、
希釈溶媒として、該精製極性有機溶媒を用いて、検量線を作成する検量線作成工程と、を有することを特徴とする分析方法である。つまり、本発明の分析方法は、極性有機溶媒中の金属含有量の定量分析を行うための分析方法であり、少なくとも、水添加工程と、精製工程と、検量線作成工程と、を有する。
The analytical method of the present invention includes a water addition step of adding water to a polar organic solvent;
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent;
and a calibration curve preparation step of preparing a calibration curve using the purified polar organic solvent as a dilution solvent. That is, the analytical method of the present invention is an analytical method for quantitatively analyzing the metal content in a polar organic solvent, and includes at least a water addition step, a purification step, and a calibration curve preparation step.

本発明の分析方法に係る水添加工程及び精製工程は、本発明の極性有機溶媒の精製方法に係る水添加工程及び精製工程と同様である。The water addition step and purification step in the analytical method of the present invention are similar to the water addition step and purification step in the purification method of a polar organic solvent of the present invention.

本発明の分析方法に係る検量線作成工程は、希釈溶媒として、精製工程を行い得られる精製極性有機溶媒を用いて、検量線を作成する工程であるThe calibration curve preparation step in the analytical method of the present invention is a step of preparing a calibration curve using a purified polar organic solvent obtained by a purification step as a dilution solvent.

検量線作成工程では、精製工程を行い得られる精製極性有機溶媒を、検量線作成用の希釈溶媒として用いる。そして、検量線作成工程において、希釈溶媒として、精製極性有機溶媒を用いて、検量線を作成するとは、標準液を精製極性有機溶媒で希釈して、金属の含有量が異なる複数の希釈試料を作成し、次いで、各金属の含有量の把握が必要な有機溶媒の定量分析を行う方法と同じ分析方法で、作成した各希釈試料を分析し、得られる分析結果に基づいて、検量線を作成する。例えば、X分析方法で、各金属の含有量の把握が必要な有機溶媒の定量分析を行う場合、先ず、精製極性有機溶媒に既知濃度の標準液を混合して、標準液を精製極性有機溶媒で、それぞれ、a倍に希釈した試料1、a倍に希釈した試料2、a倍に希釈した試料3、a倍に希釈した試料4、a倍に希釈した試料5を作成する。次いで、試料1~試料5をそれぞれ、X分析方法で分析し、試料1~試料5の既知濃度と信号強度の関係式を求めることで検量線を作成する。信号強度は分析方法毎に異なるが、例えば、ICP-MSの場合は、各イオンの質量電荷比ごとの信号強度が一度の測定で得られる。各質量の金属イオンと既知濃度の試料と信号強度の関係式が検量線である。得られた検量線に、未知濃度サンプルの信号強度を当てはめることで、濃度を求めることができる。 In the calibration curve preparation step, the purified polar organic solvent obtained by the purification step is used as a dilution solvent for preparing the calibration curve. In the calibration curve preparation step, the purified polar organic solvent is used as a dilution solvent to prepare a calibration curve. The standard solution is diluted with the purified polar organic solvent to prepare a plurality of diluted samples with different metal contents, and then each of the diluted samples is analyzed by the same analysis method as the method for performing quantitative analysis of an organic solvent whose content of each metal needs to be understood, and a calibration curve is prepared based on the obtained analysis results. For example, when performing quantitative analysis of an organic solvent whose content of each metal needs to be understood by the X analysis method, first, a standard solution of a known concentration is mixed with the purified polar organic solvent, and the standard solution is diluted with the purified polar organic solvent to prepare sample 1 diluted by a 1 times, sample 2 diluted by a 2 times, sample 3 diluted by a 3 times, sample 4 diluted by a 4 times, and sample 5 diluted by a 5 times. Next, each of samples 1 to 5 is analyzed by the X analysis method, and a calibration curve is prepared by determining the relationship between the known concentration and the signal intensity of samples 1 to 5. The signal intensity differs depending on the analytical method, but in the case of ICP-MS, for example, the signal intensity for each mass-to-charge ratio of each ion can be obtained in a single measurement. The relationship between each mass of metal ion, a sample of known concentration, and the signal intensity is the calibration curve. The concentration can be calculated by applying the signal intensity of a sample of unknown concentration to the obtained calibration curve.

検量線作成工程に係る標準液は、分析対象の各金属を含有し、各金属の含有量が正確に知られている液であり、高純度の有機溶媒中の不純物の定量分析の検量線の作成において、標準液として用いられるものであれば、特に制限されない。 The standard solution used in the calibration curve creation process is a liquid that contains each metal to be analyzed and in which the content of each metal is accurately known, and is not particularly limited as long as it is a solution that can be used as a standard solution in creating a calibration curve for the quantitative analysis of impurities in a high-purity organic solvent.

本発明の分析方法では、検量線作成工程を行った後は、各金属の含有量の把握が必要な有機溶媒、例えば、精製後のレジスト、ポリマー、顔料などを含む低極性又は非極性の有機溶媒を希釈するための高純度の極性有機溶媒、精製後のウェハーなどの乾燥用の極性有機溶媒等の有機溶媒を分析し、作成した検量線を用いて、有機溶媒中の各金属の含有量を求める。In the analytical method of the present invention, after the calibration curve creation process, organic solvents in which the content of each metal needs to be determined, such as high-purity polar organic solvents for diluting low-polarity or non-polar organic solvents containing purified resists, polymers, pigments, etc., and polar organic solvents for drying purified wafers, etc., are analyzed, and the content of each metal in the organic solvent is determined using the created calibration curve.

有機溶媒の定量分析及び検量線の作成に用いる分析には、ガスクロマトグラフィー法、液体クロマトグラフィー法、ICP-MS(誘導結合プラズマ質量分析装法)、ICP発光分光分析法、原子吸収分光光度法が用いられる。 Gas chromatography, liquid chromatography, ICP-MS (inductively coupled plasma mass spectrometry), ICP optical emission spectrometry, and atomic absorption spectrophotometry are used for quantitative analysis of organic solvents and for creating calibration curves.

以下、本発明を実施例に基づき詳細に説明する。ただし、本発明は、以下の実施例に制限されるものではない。The present invention will be described in detail below with reference to examples. However, the present invention is not limited to the following examples.

<処理対象の極性有機溶媒1>
半導体グレードのイソプロピルアルコール(トクソーIPA SEグレード、トクヤマ社製)に、オイルベース標準液Conoatanを加え、各金属濃度1ppbの処理対象の極性有機溶媒1を調製した。極性有機溶媒1の含水量は53質量ppmであった。
<Polar organic solvent 1 to be treated>
The oil-based standard solution Conoatan was added to semiconductor grade isopropyl alcohol (Tokuso IPA SE grade, manufactured by Tokuyama Corporation) to prepare polar organic solvent 1 to be treated, each of which had a metal concentration of 1 ppb. The water content of polar organic solvent 1 was 53 ppm by mass.

(実施例1)
極性有機溶媒1に超純水を添加して、95質量ppmの含水量の極性有機溶媒を調製した。
次いで、水を添加した極性有機溶媒を、H形強酸性カチオン交換樹脂(オルライトDS-1)に、SV=5h-1で4時間通液し、通液4時間後の精製極性有機溶媒を得た。
次いで、精製極性有機溶媒の各金属濃度を、ICP-MS Agilent 8900で測定し、処理前後の分析値より各金属元素の除去率(除去率(%)=((精製前の金属元素濃度-精製後の金属元素濃度)/精製前の金属元素濃度)×100)を求めた。その結果を表1に示す。
・H形強酸性カチオン交換樹脂(DS-1):オルガノ社製、カチオン交換容量2.0eq/L-樹脂
Example 1
Ultrapure water was added to polar organic solvent 1 to prepare a polar organic solvent having a water content of 95 ppm by mass.
Next, the polar organic solvent to which water had been added was passed through an H-type strongly acidic cation exchange resin (Orlite DS-1) at SV=5 h −1 for 4 hours to obtain a purified polar organic solvent after 4 hours of passing the liquid.
Next, the concentration of each metal in the purified polar organic solvent was measured using an ICP-MS Agilent 8900, and the removal rate of each metal element (removal rate (%)=((metal element concentration before purification−metal element concentration after purification)/metal element concentration before purification)×100) was calculated from the analytical values before and after the treatment. The results are shown in Table 1.
H-type strong acid cation exchange resin (DS-1): manufactured by Organo Corporation, cation exchange capacity 2.0 eq/L-resin

(実施例2)
極性有機溶媒1に超純水を添加して、193質量ppmの含水量の極性有機溶媒を調製すること以外は、実施例1と同様に行い、精製極性有機溶媒を得た。その結果を表1に示す。
Example 2
A purified polar organic solvent was obtained in the same manner as in Example 1, except that ultrapure water was added to the polar organic solvent 1 to prepare a polar organic solvent having a water content of 193 ppm by mass. The results are shown in Table 1.

(比較例1)
処理対象の極性有機溶媒1に水を添加しないこと、すなわち、H形強酸性カチオン交換樹脂(オルライトDS-1)に通液する極性有機溶媒を、処理対象の極性有機溶媒1とすること以外は実施例1と同様に行い、精製極性有機溶媒を得た。その結果を表1に示す。
(Comparative Example 1)
The procedure of Example 1 was repeated except that water was not added to the polar organic solvent 1 to be treated, that is, the polar organic solvent passed through the H-type strongly acidic cation exchange resin (Orlite DS-1) was the polar organic solvent 1 to be treated, to obtain a purified polar organic solvent. The results are shown in Table 1.

Figure 0007645269000001
Figure 0007645269000001

<処理対象の極性有機溶媒2>
半導体グレードのイソプロピルアルコール(トクソーIPA SEグレード、トクヤマ社製)を、処理対象の極性有機溶媒2として用意した。極性有機溶媒2の含水量は31質量ppmであった。
<Polar organic solvent 2 to be treated>
Semiconductor grade isopropyl alcohol (Tokuso IPA SE grade, manufactured by Tokuyama Corporation) was prepared as the polar organic solvent 2 to be treated. The water content of the polar organic solvent 2 was 31 ppm by mass.

(実施例3)
極性有機溶媒2に超純水を添加して、70質量ppmの含水量の極性有機溶媒を調製した。
次いで、水を添加した極性有機溶媒を、H形強酸性カチオン交換樹脂とOH形アニオン交換樹脂の混床(オルライトDS-7)に、SV=4h-1で2時間通液し、通液2時間後の精製極性有機溶媒を得た。
次いで、精製極性有機溶媒の各金属濃度を、ICP-MS Agilent 8900で測定し、各金属元素の濃度を求めた。その結果を表2に示す。
・H形強酸性カチオン交換樹脂とOH形アニオン交換樹脂の混床(DS-7):オルガノ社製、カチオン交換樹脂の交換容量1.8eq/L-樹脂、アニオン交換樹脂の交換容量1.0eq/L-樹脂
Example 3
Ultrapure water was added to the polar organic solvent 2 to prepare a polar organic solvent having a water content of 70 ppm by mass.
Next, the polar organic solvent to which water had been added was passed through a mixed bed of H-type strongly acidic cation exchange resin and OH-type anion exchange resin (Orlite DS-7) at SV=4 h −1 for 2 hours, and a purified polar organic solvent was obtained after 2 hours of passing the liquid.
Next, the concentration of each metal element in the purified polar organic solvent was measured using an ICP-MS Agilent 8900. The results are shown in Table 2.
Mixed bed of H-type strong acid cation exchange resin and OH-type anion exchange resin (DS-7): Organo Corporation, cation exchange resin exchange capacity 1.8 eq/L-resin, anion exchange resin exchange capacity 1.0 eq/L-resin

(実施例4)
極性有機溶媒2に超純水を添加して、170質量ppmの含水量の極性有機溶媒を調製し、SV=8h-1で1時間通液すること以外は、実施例3と同様に行い、精製極性有機溶媒を得た。その結果を表2に示す。
Example 4
A purified polar organic solvent was obtained in the same manner as in Example 3, except that ultrapure water was added to the polar organic solvent 2 to prepare a polar organic solvent having a water content of 170 ppm by mass, and the solution was passed through the polar organic solvent at SV = 8 h -1 for 1 hour. The results are shown in Table 2.

Figure 0007645269000002
Figure 0007645269000002

<処理対象の極性有機溶媒3>
各金属元素濃度が表3に示す通りである高濃度Naを含有するプロピレングリコールモノメチルエーテル(PGME)を、処理対象の極性有機溶媒3として用意した。極性有機溶媒3の含水量は154質量ppmであった。
<Polar organic solvent 3 to be treated>
Propylene glycol monomethyl ether (PGME) containing high concentration of Na, with the respective metal element concentrations as shown in Table 3, was prepared as the polar organic solvent 3 to be treated. The water content of the polar organic solvent 3 was 154 ppm by mass.

(実施例5)
極性有機溶媒3に超純水を添加して、320質量ppmの含水量の極性有機溶媒を調製した。
次いで、水を添加した極性有機溶媒を、H形強酸性カチオン交換樹脂(オルライトDS-1)を上層に、H形強酸性カチオン交換樹脂とOH形強アニオン交換樹脂の混床(DS-3)を下層に積層した複床のイオン交換体に、SV=5h-1で4時間通液し、通液4時間後の精製極性有機溶媒を得た。
次いで、精製極性有機溶媒の各金属濃度を、ICP-MS Agilent 8900で測定し、各金属元素の濃度を求めた。その結果を表3に示す。
・H形強酸性カチオン交換樹脂とOH形アニオン交換樹脂の混床(DS-3):オルガノ社製、カチオン交換樹脂の交換容量2.0eq/L-樹脂、アニオン交換樹脂の交換容量1.0eq/L-樹脂
Example 5
Ultrapure water was added to the polar organic solvent 3 to prepare a polar organic solvent having a water content of 320 ppm by mass.
Next, the polar organic solvent to which water had been added was passed through a double-bed ion exchanger having an upper layer of H-type strongly acidic cation exchange resin (Orlite DS-1) and a lower layer of a mixed bed of H-type strongly acidic cation exchange resin and OH-type strong anion exchange resin (DS-3) at SV=5 h −1 for 4 hours, and a purified polar organic solvent was obtained after 4 hours of passing the liquid.
Next, the concentration of each metal element in the purified polar organic solvent was measured using an ICP-MS Agilent 8900. The results are shown in Table 3.
Mixed bed of H-type strong acid cation exchange resin and OH-type anion exchange resin (DS-3): Organo Corporation, cation exchange resin exchange capacity 2.0 eq/L-resin, anion exchange resin exchange capacity 1.0 eq/L-resin

<処理対象の極性有機溶媒4>
各金属元素濃度が表3に示す通りである高濃度Naを含有するプロピレングリコールモノメチルエーテル(PGME)を、処理対象の極性有機溶媒4として用意した。極性有機溶媒4の含水量は141質量ppmであった。
<Polar organic solvent 4 to be treated>
Propylene glycol monomethyl ether (PGME) containing high concentration of Na, with the respective metal element concentrations as shown in Table 3, was prepared as the polar organic solvent 4 to be treated. The water content of the polar organic solvent 4 was 141 ppm by mass.

(比較例2)
処理対象である極性有機溶媒4に水を添加せずに、極性有機溶媒4を、H形強酸性カチオン交換樹脂(オルライトDS-1)を上層に、H形強酸性カチオン交換樹脂とOH形強アニオン交換樹脂の混床(DS-3)を下層に積層した複床のイオン交換体に、SV=5h-1で4時間通液し、通液4時間後の精製極性有機溶媒を得た。
次いで、実施例5と同様にして、精製極性有機溶媒の各金属濃度を求めた。その結果を表3に示す。
(Comparative Example 2)
Without adding water to the polar organic solvent 4 to be treated, the polar organic solvent 4 was passed through a double-bed ion exchanger having an H-type strongly acidic cation exchange resin (Orlite DS-1) in an upper layer and a mixed bed of an H-type strongly acidic cation exchange resin and an OH-type strong anion exchange resin (DS-3) in a lower layer at SV = 5 h -1 for 4 hours, and a purified polar organic solvent was obtained after 4 hours of passing the liquid.
Next, the metal concentrations in the purified polar organic solvent were determined in the same manner as in Example 5. The results are shown in Table 3.

Figure 0007645269000003
Figure 0007645269000003

<処理対象の極性有機溶媒5>
半導体グレードのプロピレングリコールモノメチルエーテルアセテート(PGMEA)に、オイルベース標準液Conoatanを加え、各金属濃度が表4に示す通りである処理対象の極性有機溶媒5を調製した。極性有機溶媒5の含水量は51質量ppmであった。
<Polar organic solvent 5 to be treated>
The oil-based standard solution Conoatan was added to semiconductor grade propylene glycol monomethyl ether acetate (PGMEA) to prepare polar organic solvent 5 to be treated, the metal concentrations of which were as shown in Table 4. The water content of polar organic solvent 5 was 51 ppm by mass.

(実施例6)
極性有機溶媒5に超純水を添加して、92質量ppmの水含有量の極性有機溶媒を調製した。
次いで、水を添加した極性有機溶媒を、H形キレート交換樹脂(オルライトDS-21)に、SV=5h-1で4時間通液し、通液4時間後の精製極性有機溶媒を得た。
次いで、精製極性有機溶媒の各金属濃度を、ICP-MS Agilent 8900で測定し、各金属元素の濃度を求めた。その結果を表4に示す。
・H形キレート交換樹脂:H形のアミノリン酸形キレート樹脂(オルガノ社製、オルライトDS-21(カチオン交換容量1.8eq/L-樹脂、調和平均径500μm))
Example 6
Ultrapure water was added to the polar organic solvent 5 to prepare a polar organic solvent having a water content of 92 ppm by mass.
Next, the polar organic solvent to which water had been added was passed through an H-type chelating exchange resin (Orlite DS-21) at SV=5 h −1 for 4 hours to obtain a purified polar organic solvent after 4 hours of passing the liquid.
Next, the concentration of each metal element in the purified polar organic solvent was measured using an ICP-MS Agilent 8900. The results are shown in Table 4.
H-type chelating exchange resin: H-type aminophosphate chelating resin (Organo Corporation, Orlite DS-21 (cation exchange capacity 1.8 eq/L-resin, harmonic mean diameter 500 μm))

(比較例3)
処理対象である極性有機溶媒5に水を添加しないこと、すなわち、H形キレート交換樹脂(オルライトDS-21)に通液する極性有機溶媒を、極性有機溶媒5とすること以外は実施例6と同様に行い、精製極性有機溶媒を得た。その結果を表4に示す。
(Comparative Example 3)
A purified polar organic solvent was obtained in the same manner as in Example 6, except that water was not added to the polar organic solvent 5 to be treated, that is, the polar organic solvent passed through the H-type chelating exchange resin (Orlite DS-21) was the polar organic solvent 5. The results are shown in Table 4.

Figure 0007645269000004
Figure 0007645269000004

(実施例7)
半導体グレードのイソプロピルアルコール(トクソーIPA SEグレード、トクヤマ社製)に、水を添加して、水含有量が、0.1質量%、1.0質量%、5.0質量%、10.0質量%のイソプロピルアルコールを調製し、次いで、各水含有量のイソプロピルアルコールに、金属不純物としてNaが1ppbとなるように金属標準液を添加した。金属標準液にはSPEX社製のXSTC-13(汎用混合標準液)を用いた。
次いで、H形強酸性カチオン交換樹脂(DS-1)と、各含水量のイソプロピルアルコールを、質量比で1:10となるように、PFA(テトラフルオロエチレンとパーフルオロアルコキシエチレンとの共重合体)製のビーカーに、入れ、各水含有量のイソプロピルアルコールに、H形強酸性カチオン交換樹脂を、1時間以上浸漬させて、金属吸着バッチ試験を行った。次いで、バッチ試験後の上澄み液中の金属濃度を測定した。
バッチ試験前のイソプロピルアルコール中のNa濃度と、バッチ試験後の上澄み液中のNa濃度から、H形強酸性カチオン交換樹脂へのNaの吸着量を算出した。なお、イソプロピルアルコールの水含有量の違いによる吸着量変化を示すため、水含有量が10.0質量%のときのNa吸着量を100とした場合の、それぞれの水含水量におけるNa吸着量を表5及び図2に示す。
(Example 7)
Water was added to semiconductor grade isopropyl alcohol (Tokuso IPA SE grade, manufactured by Tokuyama Corporation) to prepare isopropyl alcohol with water contents of 0.1 mass%, 1.0 mass%, 5.0 mass%, and 10.0 mass%, and then a metal standard solution was added to the isopropyl alcohol with each water content so that the metal impurity Na was 1 ppb. XSTC-13 (general-purpose mixed standard solution) manufactured by SPEX was used as the metal standard solution.
Next, the H-type strongly acidic cation exchange resin (DS-1) and isopropyl alcohol with each water content were placed in a beaker made of PFA (a copolymer of tetrafluoroethylene and perfluoroalkoxyethylene) in a mass ratio of 1:10, and the H-type strongly acidic cation exchange resin was immersed in the isopropyl alcohol with each water content for 1 hour or more to perform a metal adsorption batch test. Next, the metal concentration in the supernatant after the batch test was measured.
The amount of Na adsorption to the H-type strongly acidic cation exchange resin was calculated from the Na concentration in isopropyl alcohol before the batch test and the Na concentration in the supernatant after the batch test. In order to show the change in the amount of adsorption due to the difference in the water content of isopropyl alcohol, the amount of Na adsorption at each water content is shown in Table 5 and Figure 2, where the amount of Na adsorption at a water content of 10.0% by mass is taken as 100.

Figure 0007645269000005
Figure 0007645269000005

バッチ試験の結果により、水含有量が1.0質量%から5.0質量%に増加すると、急激にNa吸着量が増加することが確認できた。また、水含有量が5.0質量%の場合と10.0質量%の場合とを比べると、Na吸着量はやや増加したものの増加幅は少なかった。なお、極性有機溶媒中の水含有量が多いと、分析時の精度への影響が大きくなる可能性があるため、極性有機溶媒の濃度は、80.0質量%以上を保つことが好ましい。よって、水を添加した後の極性有機溶媒の水含有量は、20.0質量%までが好ましく、10.0質量%までがより好ましい。 The results of the batch test confirmed that the amount of Na adsorption increased rapidly when the water content increased from 1.0% by mass to 5.0% by mass. In addition, when the water content was 5.0% by mass and 10.0% by mass, the amount of Na adsorption increased slightly, but the increase was small. In addition, since a large water content in the polar organic solvent may have a large effect on the accuracy of the analysis, it is preferable to maintain the concentration of the polar organic solvent at 80.0% by mass or more. Therefore, the water content of the polar organic solvent after adding water is preferably up to 20.0% by mass, and more preferably up to 10.0% by mass.

Claims (10)

極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、イオン性金属不純物が低減された精製極性有機溶媒を得る精製工程と、
を有し、
該極性有機溶媒が、アルコール類またはエーテル化合物、あるいは、アルコール類及びエーテル化合物のうちの1種以上を含む混合溶媒であり、
該極性有機溶媒が、イオン性金属不純物として、Na、K、Li、Cr、As、Ca、Cu、Fe、Mg、Mn、Ni、Pb及びZnのうち少なくとも1つを含有し、
水を添加する前の該極性有機溶媒の水の含有量が200質量ppm以下であり、該水添加工程での該極性有機溶媒への水の添加量が、水を添加する前の該極性有機溶媒中の含水量に対する割合((極性有機溶媒に添加する水の量/水を添加する前の極性有機溶媒中の含水量)×100)で150質量%以上であること、
ことを特徴とする極性有機溶媒の精製方法。
a water addition step of adding water to the polar organic solvent;
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent in which ionic metal impurities have been reduced ;
having
the polar organic solvent is an alcohol or an ether compound, or a mixed solvent containing at least one of an alcohol and an ether compound;
The polar organic solvent contains at least one of Na, K, Li, Cr, As, Ca, Cu, Fe, Mg, Mn, Ni, Pb, and Zn as an ionic metal impurity,
the water content of the polar organic solvent before the addition of water is 200 ppm by mass or less, and the amount of water added to the polar organic solvent in the water addition step is 150 mass% or more as a ratio to the water content in the polar organic solvent before the addition of water ((amount of water added to the polar organic solvent/water content in the polar organic solvent before the addition of water)×100);
1. A method for purifying a polar organic solvent comprising the steps of:
前記水添加工程において、前記水が添加された極性有機溶媒中の含水量が0.01~20.0質量%となる範囲で、前記極性有機溶媒に水を添加することを特徴とする請求項1記載の極性有機溶媒の精製方法。 The method for purifying a polar organic solvent according to claim 1, characterized in that in the water addition step, water is added to the polar organic solvent in such a range that the water content in the polar organic solvent to which the water has been added is 0.01 to 20.0 mass%. 前記イオン交換体が、カチオン交換体、アニオン交換体及びH形キレート交換体のうちの1種以上であることを特徴とする請求項1又は2記載の極性有機溶媒の精製方法。 3. The method for purifying a polar organic solvent according to claim 1, wherein the ion exchanger is at least one of a cation exchanger, an anion exchanger and an H-type chelate exchanger. 前記極性有機溶媒が25℃で100.0g当たり1.0g以上の水を溶解できる溶媒であることを特徴とする請求項1~いずれか1項記載の極性有機溶媒の精製方法。 4. The method for purifying a polar organic solvent according to claim 1, wherein the polar organic solvent is a solvent capable of dissolving 1.0 g or more of water per 100.0 g at 25° C. 前記精製極性有機溶媒が、ICP-MSを用いる金属濃度分析における希釈液として用いられる溶媒であることを特徴とする請求項1~いずれか1項記載の極性有機溶媒の精製方法。 The method for purifying a polar organic solvent according to any one of claims 1 to 4 , wherein the purified polar organic solvent is a solvent used as a diluent in metal concentration analysis using ICP-MS. イオン交換体が充填されているイオン交換体の充填部と、
極性有機溶媒に水を添加するための水添加部と、
該水添加部により水が添加された該極性有機溶媒を、該イオン交換体の充填部に供給するための極性有機溶媒供給部と、
を有することを特徴とする請求項1~5いずれか1項記載の極性有機溶媒の精製方法を実施するための極性有機溶媒の精製装置。
an ion exchanger packed section packed with an ion exchanger;
a water adding section for adding water to the polar organic solvent;
a polar organic solvent supplying section for supplying the polar organic solvent to which water has been added by the water adding section to the section packed with the ion exchanger;
6. An apparatus for purifying a polar organic solvent for carrying out the method for purifying a polar organic solvent according to any one of claims 1 to 5, comprising :
接液部がフッ素系樹脂で形成又はコーティングされていることを特徴とする請求項記載の極性有機溶媒の精製装置。 7. The apparatus for purifying a polar organic solvent according to claim 6 , wherein the liquid-contacting parts are formed of or coated with a fluorine-based resin. 極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、精製極性有機溶媒を得る精製工程と、
希釈溶媒として、該精製極性有機溶媒を用いて、検量線を作成する検量線作成工程と、を有し、
該極性有機溶媒が、アルコール類またはエーテル化合物、あるいは、アルコール類及びエーテル化合物のうちの1種以上を含む混合溶媒であり、
該極性有機溶媒が、イオン性金属不純物として、Na、K、Li、Cr、As、Ca、Cu、Fe、Mg、Mn、Ni、Pb及びZnのうち少なくとも1つを含有すること
を特徴とするICP-MSを用いる金属濃度の分析方法。
a water addition step of adding water to the polar organic solvent;
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent;
and creating a calibration curve by using the purified polar organic solvent as a dilution solvent ,
the polar organic solvent is an alcohol or an ether compound, or a mixed solvent containing at least one of an alcohol and an ether compound;
The method for analyzing a metal concentration using ICP-MS is characterized in that the polar organic solvent contains at least one of Na, K, Li, Cr, As, Ca, Cu, Fe, Mg, Mn, Ni, Pb, and Zn as an ionic metal impurity .
極性有機溶媒に水を添加する水添加工程と、
水が添加された極性有機溶媒を、イオン交換体に接触させ、イオン性金属不純物が低減された精製極性有機溶媒を得る精製工程と、
を有し、
該極性有機溶媒が、アルコール類またはエーテル化合物、あるいは、アルコール類及びエーテル化合物のうちの1種以上を含む混合溶媒であり、
該極性有機溶媒が、イオン性金属不純物として、Na、K、Li、Cr、As、Ca、Cu、Fe、Mg、Mn、Ni、Pb及びZnのうち少なくとも1つを含有し、
水を添加する前の該極性有機溶媒の水の含有量が200質量ppm以下であり、該水添加工程での該極性有機溶媒への水の添加量が、水を添加する前の該極性有機溶媒中の含水量に対する割合((極性有機溶媒に添加する水の量/水を添加する前の極性有機溶媒中の含水量)×100)で150質量%以上であること、
を特徴とする精製極性有機溶媒の製造方法。
a water addition step of adding water to the polar organic solvent;
a purification step of contacting the polar organic solvent to which water has been added with an ion exchanger to obtain a purified polar organic solvent in which ionic metal impurities have been reduced ;
having
the polar organic solvent is an alcohol or an ether compound, or a mixed solvent containing at least one of an alcohol and an ether compound;
The polar organic solvent contains at least one of Na, K, Li, Cr, As, Ca, Cu, Fe, Mg, Mn, Ni, Pb, and Zn as an ionic metal impurity,
the water content of the polar organic solvent before the addition of water is 200 ppm by mass or less, and the amount of water added to the polar organic solvent in the water addition step is 150 mass% or more as a ratio to the water content in the polar organic solvent before the addition of water ((amount of water added to the polar organic solvent/water content in the polar organic solvent before the addition of water)×100);
A method for producing a purified polar organic solvent, comprising:
前記精製極性有機溶媒が、ICP-MSを用いる金属濃度分析用の希釈液であることを特徴とする請求項記載の精製極性有機溶媒の製造方法。 10. The method for producing a purified polar organic solvent according to claim 9 , wherein the purified polar organic solvent is a diluent for metal concentration analysis using ICP-MS.
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