JP7717775B2 - Planting panel cleaning device - Google Patents
Planting panel cleaning deviceInfo
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- JP7717775B2 JP7717775B2 JP2023195313A JP2023195313A JP7717775B2 JP 7717775 B2 JP7717775 B2 JP 7717775B2 JP 2023195313 A JP2023195313 A JP 2023195313A JP 2023195313 A JP2023195313 A JP 2023195313A JP 7717775 B2 JP7717775 B2 JP 7717775B2
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- planting panel
- cleaning mechanism
- cleaning
- planting
- brush
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Hydroponics (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Description
本発明は、例えば、野菜などの植物の水耕栽培に用いられる四角板状の定植パネルを洗浄する際に用いられる定植パネル洗浄装置に関するものである。 The present invention relates to a planting panel cleaning device used to clean square planting panels used in hydroponic cultivation of plants such as vegetables.
従来、この種の定植パネル洗浄装置として、例えば、図11に示す如く、発泡合成樹脂製にして複数個の植物の植穴PH・・が形成された水耕栽培用の定植パネルP(以下、「発泡トレー」とも称する。)を水平搬送する搬送機構と、水平搬送途中の定植パネルPの上面部PU及び底面部PBをブラシ洗浄するブラシ洗浄機構及び水平搬送途中の定植パネルPの上面部PU及び底面部PBに高圧の洗浄水を噴射する噴射水洗浄機構とを備えてなる構造のものが知られている。 Conventionally, as shown in FIG. 11, a known example of this type of planting panel cleaning device is one that includes a transport mechanism for horizontally transporting a planting panel P (hereinafter also referred to as a "foam tray") for hydroponic cultivation made of foam synthetic resin and having a plurality of planting holes P H formed therein, a brush cleaning mechanism for brush-cleaning the top surface portion P U and bottom surface portion P B of the planting panel P during horizontal transport, and a water jet cleaning mechanism for spraying high-pressure cleaning water onto the top surface portion P U and bottom surface portion P B of the planting panel P during horizontal transport.
しかしながら上記従来構造の場合、上記定植パネルは発泡合成樹脂製にして複数個の植物の植穴が形成されており、硬質合成樹脂製の箱トレイ状の水稲用育苗箱や軟質合成樹脂製のセルトレイ状の野菜用育苗箱と違い、発泡合成樹脂の固有の特性から搬送やブラシ洗浄に伴う定植パネルの上面部及び底面部の摩損や植穴の穴縁部の欠損が生じ易く、定植パネルに付着している藻類や菌類などの汚れ物質の洗浄作業性の低下や定植パネルの再使用が困難となることがあるという不都合を有している。 However, in the case of the above-mentioned conventional structure, the planting panel is made of foamed synthetic resin and has multiple planting holes formed in it. Unlike box-tray-shaped seedling trays for paddy rice made of hard synthetic resin or cell-tray-shaped seedling trays for vegetables made of soft synthetic resin, the inherent properties of foamed synthetic resin make it prone to wear and tear on the top and bottom of the planting panel and damage to the edges of the planting holes when transported or cleaned with a brush. This can make it difficult to clean away contaminants such as algae and fungi that have adhered to the planting panel, and can make it difficult to reuse the planting panel.
本発明はこれらの不都合を解決することを目的とするもので、本発明のうちで、請求項1記載の発明は、発泡合成樹脂製にして複数個の植物の植穴が形成された水耕栽培用の定植パネルを洗浄する洗浄装置であって、上記定植パネルを水平搬送する搬送機構と、該水平搬送途中の定植パネルの上面部及び底面部をブラシ洗浄するブラシ洗浄機構及び該水平搬送途中の定植パネルの上面部及び底面部に高圧の洗浄水を噴射する噴射水洗浄機構とを備えてなり、上記搬送機構として、上記定植パネルの搬送方向の入口側位置及び出口側位置に該定植パネルの上面部及び底面部を挟装して該定植パネルを水平搬送可能な上下一対の上搬送ローラ及び下搬送ローラが設けられ、上記ブラシ洗浄機構として、上記定植パネルの搬送方向の入口側位置及び出口側位置に該定植パネルの上面部及び底面部をブラシ洗浄する入口側洗浄機構及び出口側洗浄機構がそれぞれ設けられ、上記噴射水洗浄機構は該入口側洗浄機構と該出口側洗浄機構との上記搬送方向の中間位置に配設され、上記定植パネルの上面部に対向する上記上搬送ローラを該定植パネルの上面部に弾圧可能な弾圧機構が設けられ、上記入口側洗浄機構及び出口側洗浄機構は、それぞれ、上記定植パネルの上面部を洗浄する上回転ブラシ及び上記定植パネルの底面部を洗浄する下回転ブラシからなり、該入口側洗浄機構の上回転ブラシの回転方向と該下回転ブラシの回転方向とは互いに同じ回転方向に設定され、該出口側洗浄機構の上回転ブラシの回転方向と該下回転ブラシの回転方向とは互いに同じ回転方向に設定されていることを特徴とする定植パネル洗浄装置にある。 The present invention aims to solve these inconveniences, and the invention described in claim 1 is a cleaning device for cleaning a planting panel for hydroponic cultivation made of foam synthetic resin and having a plurality of planting holes formed therein, the device comprising a transport mechanism for horizontally transporting the planting panel, a brush cleaning mechanism for brush-cleaning the top and bottom surfaces of the planting panel during the horizontal transport, and a water jet cleaning mechanism for jetting high-pressure cleaning water onto the top and bottom surfaces of the planting panel during the horizontal transport, the transport mechanism being provided with a pair of upper and lower transport rollers at an entrance side position and an exit side position in the transport direction of the planting panel, which are capable of sandwiching the top and bottom surfaces of the planting panel and transporting the planting panel horizontally, and the brush cleaning mechanism being provided with a pair of upper and lower transport rollers at an entrance side position and an exit side position in the transport direction of the planting panel, which are capable of sandwiching the top and bottom surfaces of the planting panel and transporting the planting panel horizontally, This planting panel cleaning device is characterized in that it is provided with an entrance side cleaning mechanism and an exit side cleaning mechanism for brush-cleaning the top and bottom surfaces of the panel, the water jet cleaning mechanism is arranged at an intermediate position between the entrance side cleaning mechanism and the exit side cleaning mechanism in the conveying direction, a pressure mechanism is provided that can press the upper conveying roller facing the top surface of the planting panel against the top surface of the planting panel, the entrance side cleaning mechanism and the exit side cleaning mechanism each consist of an upper rotating brush that cleans the top surface of the planting panel and a lower rotating brush that cleans the bottom surface of the planting panel, the rotation directions of the upper rotating brush of the entrance side cleaning mechanism and the lower rotating brush are set to the same rotation direction, and the rotation directions of the upper rotating brush of the outlet side cleaning mechanism and the lower rotating brush are set to the same rotation direction .
又、請求項2記載の発明は、上記弾圧機構は上記上搬送ローラを上記定植パネルの上面部に弾圧可能なバネ部材からなることを特徴とするものであり、又、請求項3記載の発明は、上記上下一対の上搬送ローラ及び下搬送ローラの材質はシリコンゴムからなることを特徴とするものであり、又、請求項4記載の発明は、上記シリコンゴムのゴム硬度は35°~45°であることを特徴とするものである。 The invention described in claim 2 is characterized in that the pressure mechanism comprises a spring member that can press the upper conveying roller against the upper surface of the planting panel. The invention described in claim 3 is characterized in that the pair of upper and lower conveying rollers are made of silicone rubber. The invention described in claim 4 is characterized in that the silicone rubber has a rubber hardness of 35° to 45°.
又、請求項5記載の発明は、上記入口側洗浄機構の上回転ブラシの回転方向と上記出口側洗浄機構の上回転ブラシの回転方向とは互いに異なる回転方向に設定され、上記入口側洗浄機構の下回転ブラシの回転方向と上記出口側洗浄機構の下回転ブラシの回転方向とは互いに異なる回転方向に設定されていることを特徴とするものであり、又、請求項6記載の発明は、上記入口側洗浄機構の上回転ブラシの両側部に上記定植パネルの両側面部を洗浄する側面ブラシが設けられ、上記出口側洗浄機構の下回転ブラシの両側部に上記定植パネルの両側面部を洗浄する側面ブラシが設けられ、又は、上記入口側洗浄機構の下回転ブラシの両側部に上記定植パネルの両側面部を洗浄する側面ブラシが設けられ、上記出口側洗浄機構の上回転ブラシの両側部に上記定植パネルの両側面部を洗浄する側面ブラシが設けられていることを特徴とするものである。 Furthermore, the invention described in claim 5 is characterized in that the rotation direction of the upper rotating brush of the entrance side cleaning mechanism and the rotation direction of the upper rotating brush of the exit side cleaning mechanism are set to be different from each other, and the rotation direction of the lower rotating brush of the entrance side cleaning mechanism and the rotation direction of the lower rotating brush of the exit side cleaning mechanism are set to be different from each other.Furthermore, the invention described in claim 6 is characterized in that side brushes for cleaning both side portions of the planting panel are provided on both sides of the upper rotating brush of the entrance side cleaning mechanism, and side brushes for cleaning both side portions of the planting panel are provided on both sides of the lower rotating brush of the exit side cleaning mechanism, or side brushes for cleaning both side portions of the planting panel are provided on both sides of the lower rotating brush of the entrance side cleaning mechanism, and side brushes for cleaning both side portions of the planting panel are provided on both sides of the upper rotating brush of the exit side cleaning mechanism.
又、請求項7記載の発明は、上記噴射水洗浄機構に上記水平搬送途中の定植パネルの上面部及び底面部に高圧の洗浄水を噴射する複数個の噴射ノズルが配設され、該噴射ノズルに高圧の洗浄水を供給可能な圧送ポンプが接続されてなることを特徴とするものであり、又、請求項8記載の発明は、上記噴射水洗浄機構の下方位置に上記洗浄水を回収する回収樋部が配設されていることを特徴とするものである。 The invention described in claim 7 is characterized in that the water jet cleaning mechanism is provided with a plurality of spray nozzles that spray high-pressure cleaning water onto the top and bottom surfaces of the planting panels during the horizontal transport, and a pressure pump that can supply high-pressure cleaning water is connected to the spray nozzles.The invention described in claim 8 is characterized in that a recovery gutter section that recovers the cleaning water is provided below the water jet cleaning mechanism.
本発明は上述の如く、請求項1記載の発明にあっては、発泡合成樹脂製にして複数個の植物の植穴が形成された水耕栽培用の定植パネルは上記搬送機構により水平搬送され、ブラシ洗浄機構により水平搬送途中の定植パネルの上面部及び底面部はブラシ洗浄され、かつ、噴射水洗浄機構により水平搬送途中の定植パネルの上面部及び底面部に高圧の洗浄水が噴射され、逐次、人為的又は自動的に定植パネルは給送され、定植パネルの洗浄が行われることになり、この際、上記搬送機構の上下一対の上搬送ローラ及び下搬送ローラにより上記定植パネルの搬送方向の入口側位置及び出口側位置に定植パネルの上面部及び底面部を挟装して定植パネルを水平搬送することができ、定植パネルを確実に水平搬送することができ、さらに、上記入口側洗浄機構及び出口側洗浄機構により上記定植パネルの搬送方向の入口側位置及び出口側位置において定植パネルの上面部及び底面部をブラシ洗浄することができ、定植パネルの上面部及び底面部を確実に洗浄することができ、さらに、上記噴射水洗浄機構は入口側洗浄機構と出口側洗浄機構との上記搬送方向の中間位置に配設されているから、入口側洗浄機構により定植パネルの上面部及び底面部を洗浄したのち、上記噴射水洗浄機構の高圧の洗浄水の噴射により定植パネルの上面部及び底面部が洗浄され、次いで、出口側洗浄機構により定植パネルの上面部及び底面部を洗浄することができ、それだけ、定植パネルの上面部及び底面部を確実に洗浄することができ、さらに、上記定植パネルの上面部に対向する上記上搬送ローラを定植パネルの上面部に弾圧可能な弾圧機構が設けられているから、発泡合成樹脂製にして複数個の植物の植穴が形成された水耕栽培用の定植パネルを確実に水平搬送することができ、定植パネルを順次確実に洗浄することができ、洗浄の円滑化及び洗浄作業性を向上することができ、かつ、上記入口側洗浄機構及び出口側洗浄機構は、それぞれ、上記定植パネルの上面部を洗浄する上回転ブラシ及び上記定植パネルの底面部を洗浄する下回転ブラシからなり、入口側洗浄機構の上回転ブラシの回転方向と下回転ブラシの回転方向とは互いに同じ回転方向に設定され、出口側洗浄機構の上回転ブラシの回転方向と下回転ブラシの回転方向とは互いに同じ回転方向に設定されているから、上記上下一対の上回転ブラシと下回転ブラシとの対向間隙を上記定植パネルが搬送されるので、上記定植パネルの上面部と上記上下一対の上回転ブラシとの接触回転方向及び上記定植パネルの底面部と下回転ブラシとの接触回転方向は互いに逆向きの回転方向となり、この互いに逆向きの接触回転方向により上記定植パネルの上面部及び底面部を確実に洗浄することができる。 As described above, in the invention of claim 1, a planting panel for hydroponic cultivation made of foam synthetic resin and having a plurality of planting holes formed therein is transported horizontally by the transport mechanism, and the top and bottom surfaces of the planting panel are brush-cleaned by the brush cleaning mechanism during the horizontal transport, and high-pressure cleaning water is sprayed onto the top and bottom surfaces of the planting panel during the horizontal transport by the water jet cleaning mechanism, so that the planting panel is sequentially fed and cleaned manually or automatically, and at this time, the top and bottom surfaces of the planting panel are sandwiched between a pair of upper and lower transport rollers of the transport mechanism at the entrance and exit positions in the transport direction of the planting panel. The planting panel can be transported horizontally by the inlet side cleaning mechanism and the outlet side cleaning mechanism, and the top and bottom surfaces of the planting panel can be brush-washed at the inlet side position and the outlet side position in the transport direction of the planting panel by the inlet side cleaning mechanism and the outlet side cleaning mechanism, and the top and bottom surfaces of the planting panel can be reliably cleaned. Furthermore, since the water jet cleaning mechanism is disposed at an intermediate position in the transport direction between the inlet side cleaning mechanism and the outlet side cleaning mechanism, after the top and bottom surfaces of the planting panel are cleaned by the inlet side cleaning mechanism, the top and bottom surfaces of the planting panel are cleaned by the high-pressure water jet from the water jet cleaning mechanism, and then the outlet side cleaning mechanism The cleaning mechanism can clean the top and bottom surfaces of the planting panel, which allows the top and bottom surfaces of the planting panel to be reliably cleaned. Furthermore, a pressing mechanism is provided that can press the upper transport roller facing the top surface of the planting panel against the top surface of the planting panel, so that planting panels for hydroponic cultivation made of foam synthetic resin and having multiple plant planting holes formed therein can be reliably transported horizontally, allowing the planting panels to be reliably cleaned one after another, making cleaning smoother and improving the cleaning workability . In addition, the entrance side cleaning mechanism and the exit side cleaning mechanism respectively include an upper rotating brush that cleans the top surface of the planting panel and a rotating brush that cleans the bottom surface of the planting panel. The system consists of a lower rotating brush that cleans the planting panel, and the rotation directions of the upper rotating brush of the entrance side cleaning mechanism and the lower rotating brush are set to the same rotation direction, and the rotation directions of the upper rotating brush of the exit side cleaning mechanism and the lower rotating brush are set to the same rotation direction.Therefore, as the planting panel is transported through the opposing gap between the pair of upper and lower rotating brushes, the contact rotation directions between the upper surface of the planting panel and the pair of upper and lower rotating brushes and the contact rotation direction between the bottom surface of the planting panel and the lower rotating brush are opposite to each other, and these opposite contact rotation directions can reliably clean the upper and bottom surfaces of the planting panel.
又、請求項2記載の発明にあっては、上記弾圧機構は上記上搬送ローラを上記定植パネルの上面部に弾圧可能なバネ部材からなるので、上搬送ローラの上下動により上記定植パネルの厚さのばらつきを吸収することができ、上搬送ローラの定植パネルの蛇行等の搬送状態に応じて上搬送ローラが上下動し、上記定植パネルを円滑に水平搬送することができ、又、請求項3記載の発明にあっては、上記上下一対の上搬送ローラ及び下搬送ローラの材質はシリコンゴムからなるので、定植パネルの搬送時における定植パネルの摩損や植穴の開口周縁部等の欠損を抑制することができ、定植パネルの耐久性を向上することができ、又、請求項4記載の発明にあっては、上記シリコンゴムのゴム硬度は35°~45°とされているから、上搬送ローラと定植パネルの上面部及び下搬送ローラと定植パネルの底面部との摩擦接触状態が良好となり、定植パネルの搬送の円滑化を図ることができ、かつ、定植パネルの摩損や植穴の開口周縁部等の欠損を抑制することができる。 In the invention described in claim 2, the pressure mechanism is composed of a spring member that can press the upper conveying roller against the upper surface of the planting panel. Therefore, the up and down movement of the upper conveying roller can absorb variations in the thickness of the planting panel. The upper conveying roller moves up and down in response to the transport state of the planting panel, such as meandering, on the upper conveying roller, allowing for smooth horizontal transport of the planting panel. In the invention described in claim 3, the pair of upper and lower conveying rollers are made of silicone rubber. This reduces wear on the planting panel and damage to the planting hole opening periphery during transport, improving the durability of the planting panel. In the invention described in claim 4, the silicone rubber has a hardness of 35° to 45°. This improves frictional contact between the upper conveying roller and the upper surface of the planting panel, and between the lower conveying roller and the bottom surface of the planting panel. This allows for smooth transport of the planting panel and reduces wear on the planting panel and damage to the planting hole opening periphery.
又、請求項5記載の発明にあっては、上記入口側洗浄機構の上回転ブラシの回転方向と上記出口側洗浄機構の上回転ブラシの回転方向とは互いに異なる回転方向に設定され、上記入口側洗浄機構の下回転ブラシの回転方向と上記出口側洗浄機構の下回転ブラシの回転方向とは互いに異なる回転方向に設定されているから、上記噴射水洗浄機構から定植パネルの上面部及び底面部に噴射される高圧の洗浄水を搬送方向及び搬送方向と逆の方向に確実に拡散させることができ、高圧の洗浄水が拡散することにより洗浄水を攪拌させることができ、定植パネルの洗浄を確実に行うことができ、洗浄作業性を向上することができ、又、請求項6記載の発明にあっては、上記入口側洗浄機構の上回転ブラシの両側部に上記定植パネルの両側面部を洗浄する側面ブラシが設けられ、上記出口側洗浄機構の下回転ブラシの両側部に上記定植パネルの両側面部を洗浄する側面ブラシが設けられ、又は、上記入口側洗浄機構の下回転ブラシの両側部に上記定植パネルの両側面部を洗浄する側面ブラシが設けられ、上記出口側洗浄機構の上回転ブラシの両側部に上記定植パネルの両側面部を洗浄する側面ブラシが設けられているから、入口側洗浄機構の上回転ブラシの側面ブラシにより上記定植パネルの両側面部を洗浄することができると共に出口側洗浄機構の下回転ブラシの側面ブラシにより上記定植パネルの両側面部を洗浄することができ、又は、入口側洗浄機構の下回転ブラシの側面ブラシにより上記定植パネルの両側面部を洗浄することができると共に出口側洗浄機構の上回転ブラシの側面ブラシにより上記定植パネルの両側面部を洗浄することができ、上記定植パネルの両側面部を良好に洗浄することができる。 In the invention described in claim 5 , the rotation direction of the upper rotary brush of the inlet side cleaning mechanism and the rotation direction of the upper rotary brush of the outlet side cleaning mechanism are set to be mutually different rotation directions, and the rotation direction of the lower rotary brush of the inlet side cleaning mechanism and the rotation direction of the lower rotary brush of the outlet side cleaning mechanism are set to be mutually different rotation directions, so that the high-pressure cleaning water sprayed from the water jet cleaning mechanism onto the top and bottom parts of the planting panel can be reliably diffused in the conveying direction and in the direction opposite to the conveying direction, and the high-pressure cleaning water can be agitated by being diffused, so that the planting panel can be reliably cleaned and the cleaning workability can be improved.In addition, in the invention described in claim 6 , side brushes for cleaning both side parts of the planting panel are provided on both sides of the upper rotary brush of the inlet side cleaning mechanism, and the lower rotary brush of the outlet side cleaning mechanism can be Side brushes for cleaning both side portions of the planting panel are provided on both sides of the shroud, or side brushes for cleaning both side portions of the planting panel are provided on both sides of the lower rotating brush of the entrance side cleaning mechanism, and side brushes for cleaning both side portions of the planting panel are provided on both sides of the upper rotating brush of the exit side cleaning mechanism.Therefore, both side portions of the planting panel can be cleaned by the side brush of the upper rotating brush of the entrance side cleaning mechanism, and both side portions of the planting panel can be cleaned by the side brush of the lower rotating brush of the exit side cleaning mechanism, or both side portions of the planting panel can be cleaned by the side brush of the lower rotating brush of the entrance side cleaning mechanism, and both side portions of the planting panel can be cleaned by the side brush of the upper rotating brush of the exit side cleaning mechanism, so that both side portions of the planting panel can be cleaned well.
又、請求項7記載の発明にあっては、上記噴射水洗浄機構に上記水平搬送途中の定植パネルの上面部及び底面部に高圧の洗浄水を噴射する複数個の噴射ノズルが配設され、噴射ノズルに高圧の洗浄水を供給可能な圧送ポンプが接続されているから、定植パネルの洗浄作業性を向上することができると共に噴射水洗浄機構の構造を簡素化することができ、又、請求項8記載の発明にあっては、上記噴射水洗浄機構の下方位置に上記洗浄水を回収する回収樋部が配設されているから、洗浄作業後の洗浄水を回収して新たな定植パネルの洗浄作業に再利用することができ、洗浄水を繰り返して使用することができ、洗浄水を有効利用することができ、洗浄作業の場所に制約されることがなくなり、使用の融通性を図ることができる。 In addition, in the invention described in claim 7 , the water jet cleaning mechanism is provided with a plurality of spray nozzles that spray high-pressure cleaning water onto the top and bottom surfaces of the planting panels during the horizontal transport, and a pressure pump that can supply high-pressure cleaning water is connected to the spray nozzles, thereby improving the efficiency of the planting panel cleaning work and simplifying the structure of the water jet cleaning mechanism.In addition, in the invention described in claim 8 , a recovery trough section that recovers the cleaning water is provided below the water jet cleaning mechanism, so the cleaning water after the cleaning work can be recovered and reused for cleaning new planting panels, allowing the cleaning water to be used repeatedly and effectively, eliminating restrictions on the location of the cleaning work and providing flexibility in use.
図1乃至図11は本発明の実施の形態例を示し、大別して、発泡合成樹脂製にして複数個の植物の植穴PH・・が形成された水耕栽培用の定植パネルPを洗浄する洗浄装置であって、上記定植パネルPを水平搬送する搬送機構Tと、水平搬送途中の定植パネルPの上面部PU及び底面部PBをブラシ洗浄するブラシ洗浄機構B及び水平搬送途中の定植パネルPの上面部PU及び底面部PBに高圧の洗浄水WPを噴射する噴射水洗浄機構Wとを備えてなり、上記搬送機構Tとして、上記定植パネルPの搬送方向TDの入口側位置EN及び出口側位置EXに定植パネルPの上面部PU及び底面部PBを挟装して定植パネルPを水平搬送可能な上下一対の上搬送ローラTRU・TRU及び下搬送ローラTRB・TRBが設けられ、上記ブラシ洗浄機構Bとして、上記定植パネルPの搬送方向TDの入口側位置EN及び出口側位置EXに定植パネルPの上面部PU及び底面部PBをブラシ洗浄する入口側洗浄機構I及び出口側洗浄機構Dがそれぞれ設けられ、上記噴射水洗浄機構Wは入口側洗浄機構Iと出口側洗浄機構Dとの上記搬送方向TDの中間位置に配設され、上記定植パネルPの上面部PUに対向する上記上搬送ローラTRU・TRUを定植パネルPの上面部PUに弾圧可能な弾圧機構Fが設けられている。 1 to 11 show an embodiment of the present invention, which can be broadly classified as a cleaning device for cleaning a planting panel P for hydroponic cultivation made of foam synthetic resin and having a plurality of planting holes P H ... formed therein, the device comprising a transport mechanism T for horizontally transporting the planting panel P, a brush cleaning mechanism B for brush-cleaning the upper surface portion P U and the bottom surface portion P B of the planting panel P during horizontal transport, and a water jet cleaning mechanism W for jetting high-pressure cleaning water W P onto the upper surface portion P U and the bottom surface portion P B of the planting panel P during horizontal transport, the transport mechanism T comprising a pair of upper transport rollers T RU and T RU and a pair of lower transport rollers T RB and T RB that can sandwich the upper surface portion P U and the bottom surface portion P B of the planting panel P at an entrance side position E N and an exit side position E X in the transport direction T D of the planting panel P and can transport the planting panel P horizontally, and the brush cleaning mechanism B comprises a brush-cleaning mechanism B for brush-cleaning the upper surface portion P U and the bottom surface portion P B of the planting panel P during horizontal transport, the transport mechanism T comprising a pair of upper transport rollers T RU and T RU and a pair of lower transport rollers T RB and T RB that can sandwich the upper surface portion P U and the bottom surface portion P B of the planting panel P at an entrance side position E N and an exit side position E X in the transport direction T D of the planting panel P, and the brush cleaning mechanism B comprises a brush-cleaning mechanism W for brush-cleaning the upper surface portion P U and the bottom surface portion P B of the planting panel P during horizontal transport, the brush-cleaning mechanism W for spraying high-pressure cleaning water W P onto the upper surface portion P U and the bottom surface portion P B of the planting panel P during horizontal transport, the transport mechanism T comprising a pair of upper transport rollers T RU and T RU and a pair of lower transport rollers T RB and T RB that can horizontally transport the planting panel P An entrance side cleaning mechanism I and an exit side cleaning mechanism D are provided at the entrance side position EN and the exit side position EX of the planting panel P , respectively, for brush cleaning the upper surface portion PU and the bottom surface portion PB of the planting panel P, and the water jet cleaning mechanism W is arranged at an intermediate position between the entrance side cleaning mechanism I and the exit side cleaning mechanism D in the conveying direction TD, and a pressure mechanism F is provided that can pressure the upper conveying rollers TRU / TRU facing the upper surface portion PU of the planting panel P against the upper surface portion PU of the planting panel P.
これら搬送機構T、ブラシ洗浄機構B及び噴射水洗浄機構Wは、装置機体1に配設され、この場合、図1、図2の如く、装置機体1は一対の側枠板1a・1a、上枠板1b、底枠板1c、前枠板1d及び後枠板1eからなり、前枠板1dに入口穴部IHが形成され、後枠板1eに出口穴部DHが形成され、入口穴部IH及び出口穴部DHにそれぞれ受台G・Gが設けられている。 The transport mechanism T, brush cleaning mechanism B, and water jet cleaning mechanism W are arranged in an apparatus body 1, and in this case, as shown in Figures 1 and 2, the apparatus body 1 is made up of a pair of side frame plates 1a, 1a, an upper frame plate 1b, a bottom frame plate 1c, a front frame plate 1d, and a rear frame plate 1e, with an inlet hole IH formed in the front frame plate 1d and an outlet hole DH formed in the rear frame plate 1e, and receiving stands G, G are provided at the inlet hole IH and the outlet hole DH, respectively.
この場合、図1、図2、図3の如く、上記入口側洗浄機構I及び出口側洗浄機構Dは、それぞれ、上記定植パネルPの上面部PUを洗浄する上回転ブラシIU・DU及び上記定植パネルPの底面部PBを洗浄する下回転ブラシIB・DBからなり、入口側洗浄機構Iの上回転ブラシIUの回転方向IURと下回転ブラシIBの回転方向IBRとは互いに同じ回転方向に設定され、出口側洗浄機構Dの上回転ブラシDUの回転方向DURと下回転ブラシDBの回転方向DBRとは互いに同じ回転方向に設定され、すなわち、図1を参照すると、上記入口側洗浄機構Iの上回転ブラシIUの回転方向IUR及び下回転ブラシIBの回転方向IBRはいずれも反時計回りとされ、又、出口側洗浄機構Dの上回転ブラシDUの回転方向DURと下回転ブラシDBの回転方向DBRはいずれも時計回りとされている。 In this case, as shown in Figures 1, 2 and 3, the inlet side cleaning mechanism I and the outlet side cleaning mechanism D respectively comprise upper rotating brushes IU and D U for cleaning the upper surface portion P U of the planting panel P and lower rotating brushes IB and D B for cleaning the bottom surface portion P B of the planting panel P, and the rotation direction IUR of the upper rotating brush IU of the inlet side cleaning mechanism I and the rotation direction IBR of the lower rotating brush IB are set to the same rotation direction, and the rotation direction DUR of the upper rotating brush D U of the outlet side cleaning mechanism D and the rotation direction DBR of the lower rotating brush D B are set to the same rotation direction. That is, referring to Figure 1, the rotation direction IUR of the upper rotating brush IU of the inlet side cleaning mechanism I and the rotation direction IBR of the lower rotating brush IB are both counterclockwise, and the rotation direction DUR of the upper rotating brush D U of the outlet side cleaning mechanism D and the rotation direction D All BRs are clockwise.
又、この場合、図1の如く、上記入口側洗浄機構Iの上回転ブラシIUの回転方向IURと上記出口側洗浄機構Dの上回転ブラシDUの回転方向DURとは互いに異なる回転方向に設定され、すなわち、図1を参照すると、上記入口側洗浄機構Iの上回転ブラシIUの回転方向IURは反時計回りとされ、上記出口側洗浄機構Dの上回転ブラシDUの回転方向DURは時計回りとされ、又、上記入口側洗浄機構Iの下回転ブラシIBの回転方向IBRと上記出口側洗浄機構Dの下回転ブラシDBの回転方向DBRとは互いに異なる回転方向に設定され、すなわち、同じく図1を参照すると、上記入口側洗浄機構Iの下回転ブラシIBの回転方向IBRは反時計回りとされ、上記出口側洗浄機構Dの下回転ブラシDBの回転方向DBRは時計回りとされている。 In this case, as shown in FIG. 1, the rotation direction IUR of the upper rotating brush IU of the inlet side cleaning mechanism I and the rotation direction DUR of the upper rotating brush DU of the outlet side cleaning mechanism D are set to be mutually different rotation directions. That is, referring to FIG. 1, the rotation direction IUR of the upper rotating brush IU of the inlet side cleaning mechanism I is counterclockwise, and the rotation direction DUR of the upper rotating brush DU of the outlet side cleaning mechanism D is clockwise. Also, the rotation direction IBR of the lower rotating brush IB of the inlet side cleaning mechanism I and the rotation direction DBR of the lower rotating brush DB of the outlet side cleaning mechanism D are set to be mutually different rotation directions. That is, also referring to FIG. 1, the rotation direction IBR of the lower rotating brush IB of the inlet side cleaning mechanism I is counterclockwise, and the rotation direction DBR of the lower rotating brush DB of the outlet side cleaning mechanism D is clockwise.
又、この場合、図1、図2の如く、上記入口側洗浄機構Iの上回転ブラシIUの両側部に上記定植パネルPの両側面部PS・PSを洗浄する側面ブラシIUB・IUBが設けられ、上記出口側洗浄機構Dの下回転ブラシDBの両側部に上記定植パネルPの両側面部PS・PSを洗浄する側面ブラシDBB・DBBが設けられている。尚、図示省略しているが、この構成に代えて、上記入口側洗浄機構Iの下回転ブラシIBの両側部に上記定植パネルPの両側面部PS・PSを洗浄する上記側面ブラシIUB・IUBと同様な側面ブラシが設けられ、上記出口側洗浄機構Dの上回転ブラシDUの両側部に上記定植パネルPの両側面部PS・PSを洗浄する上記側面ブラシDBB・DBBと同様な側面ブラシを設けた構成とすることもある。 1 and 2, side brushes IUB and IUB for cleaning both side portions PS and PS of the planting panel P are provided on both sides of the upper rotary brush IU of the entrance side cleaning mechanism I, and side brushes DBB and DBB for cleaning both side portions PS and PS of the planting panel P are provided on both sides of the lower rotary brush DB of the exit side cleaning mechanism D. Although not shown, instead of this configuration, side brushes similar to the side brushes IUB and IUB for cleaning both side portions PS and PS of the planting panel P may be provided on both sides of the lower rotary brush IB of the entrance side cleaning mechanism I, and side brushes similar to the side brushes DBB and DBB for cleaning both side portions PS and PS of the planting panel P may be provided on both sides of the upper rotary brush DU of the exit side cleaning mechanism D.
又、この場合、図1、図3、図8の如く、上記噴射水洗浄機構Wに上記水平搬送途中の定植パネルPの上面部PU及び底面部PBに高圧の洗浄水WPを噴射する複数個の噴射ノズルN・・が配設され、噴射ノズルN・・に高圧の洗浄水WPを供給可能な圧送ポンプPMが接続されている。 In this case, as shown in Figures 1, 3 and 8, the spray water cleaning mechanism W is provided with a plurality of spray nozzles N... that spray high-pressure cleaning water WP onto the upper surface PU and bottom surface PB of the planted panel P during the horizontal transport, and a pressure pump PM capable of supplying high-pressure cleaning water WP is connected to the spray nozzles N...
又、この場合、図1、図4、図8の如く、上記噴射水洗浄機構Wの下方位置に上記洗浄水WPを回収する回収樋部Kが配設され、回収樋部Kに排水口部K1が形成され、噴射ノズルNから噴射された洗浄水WPを回収樋部Kを介して排水口部K1から排出するように構成している。 In this case, as shown in Figures 1, 4 and 8, a recovery trough section K for recovering the cleaning water WP is provided below the water jet cleaning mechanism W, and a drain outlet section K1 is formed in the recovery trough section K, so that the cleaning water WP sprayed from the spray nozzle N is discharged from the drain outlet section K1 via the recovery trough section K.
又、この場合、図2、図3、図4、図5の如く、ブラシ洗浄機構Bの入口側洗浄機構Iの上回転ブラシIUと下回転ブラシIB並びに出口側洗浄機構Dの上回転ブラシDUと下回転ブラシDBを回転させるブラシ駆動系統SB及び上記定植パネルPの搬送方向TDの入口側位置EN及び出口側位置EXの上下一対の上搬送ローラTRU・TRU及び下搬送ローラTRB・TRBを回転させるローラー駆動系統STが配設されている。 In this case, as shown in Figures 2, 3, 4 and 5, a brush drive system S B is provided to rotate the upper rotating brush IU and lower rotating brush IB of the entrance side cleaning mechanism I of the brush cleaning mechanism B, and the upper rotating brush D U and lower rotating brush D B of the exit side cleaning mechanism D, and a roller drive system S T is provided to rotate a pair of upper conveying rollers T RU /T RU and lower conveying rollers T RB /T RB at the entrance side position E N and the exit side position E X in the conveying direction T D of the planted panel P.
この場合、図2、図3、図4の如く、上記ブラシ駆動系統SBにあっては、上記一方の側枠板1a側において、駆動モータMの主軸MSの回転を共用駆動軸Sに伝導するための駆動プーリMP、緊張プーリTP、従動プーリDP及び駆動ベルトTBからなるベルト伝導機構MEと、共用駆動軸Sの回転を共用中間軸MT及び上記出口側洗浄機構Dの上回転ブラシDUの上回転ブラシ軸DUSに伝導するためのスプロケットASP1・ASP2・ASP3及び無端チェーンCAからなるチェーン伝導機構MAと、この場合、上記共用駆動軸Sは上記出口側洗浄機構Dの下回転ブラシDBの下回転ブラシ軸DBSと共用されており、上記共用中間軸MTの回転を入口側洗浄機構Iの上回転ブラシIUの上回転ブラシ軸IUSと下回転ブラシIBの下回転ブラシ軸IBSに伝導するためのスプロケットBSP1・BSP2・BSP3、緊張スプロケットBSP4及び無端チェーンCBからなるチェーン伝導機構MBとから構成されている。 In this case, as shown in Figures 2, 3 and 4, in the brush drive system S B , on the side of the one side frame plate 1 a, there is a belt transmission mechanism ME consisting of a drive pulley M P , a tension pulley T P , a driven pulley D P and a drive belt T B for transmitting the rotation of the main shaft MS of the drive motor M to the shared drive shaft S, a chain transmission mechanism M A consisting of sprockets AS P1 , AS P2 , AS P3 and an endless chain C A for transmitting the rotation of the shared drive shaft S to the shared intermediate shaft M T and the upper rotary brush shaft D US of the upper rotary brush DU of the outlet side cleaning mechanism D, and in this case, the shared drive shaft S is also used as the lower rotary brush shaft D BS of the lower rotary brush DB of the outlet side cleaning mechanism D , and a sprocket BS The chain transmission mechanism MB is made up of P1 , BS, P2 , BS, P3 , tension sprockets BS, P4 , and an endless chain CB .
又、この場合、図2、図3、図5の如く、上記ローラー駆動系統STにあっては、他方の側枠板1a側において、上記共用駆動軸Sの回転を上記出口側位置EXの上記上下一対の上搬送ローラTRU・TRU及び下搬送ローラTRB・TRBのうちの下搬送ローラTRB・TRBの下搬送ローラ軸TRBS・TRBSに伝導するためのスプロケットCSP1・CSP2及び無端チェーンCCからなるチェーン伝導機構Mcと、出口側位置EXの下搬送ローラ軸TRBSの回転を出口側位置EXの上搬送ローラTRUの上搬送ローラ軸TRUS、上記入口側位置EXの上搬送ローラTRUの上搬送ローラ軸TRUS及び下搬送ローラTRBの下搬送ローラ軸TRBSに伝導するためのスプロケットDSP1・DSP3・DSP4・DSP5、緊張スプロケットDSP2・DSP6・DSP7及び無端チェーンCDからなるチェーン伝導機構MDとを備えてなり、側枠板1aの外面に支点軸HPにより揺動レバーHRを揺動自在に設け、揺動レバーHRに緊張スプロケットDSP2を取り付け、揺動レバーHRとバネ掛け片HBとの間にバネ部材HSを掛架して構成している。 2, 3 and 5, in the roller drive system ST , on the other side of the side frame plate 1a, there are provided a chain transmission mechanism Mc consisting of sprockets CS P1 and CS P2 and an endless chain CC for transmitting the rotation of the shared drive shaft S to the lower conveying roller shafts TRBS and TRBS of the lower conveying rollers TRB and TRB of the pair of upper and lower conveying rollers TRU and TRU and the pair of lower conveying rollers TRB and TRB at the exit side position EX , and sprockets DS P1 , DS P3 , DS P4 and DS P5 for transmitting the rotation of the lower conveying roller shaft TRBS at the exit side position EX to the upper conveying roller shaft TRUS of the upper conveying roller TRU at the exit side position EX , the upper conveying roller shaft TRUS of the upper conveying roller TRU at the entrance side position EX and the lower conveying roller shaft TRBS of the lower conveying roller TRB. P5 , tensioning sprockets DS P2 , DS P6 , DS P7 , and a chain transmission mechanism MD consisting of an endless chain CD , and a swing lever HR is provided on the outer surface of the side frame plate 1a so that it can swing freely using a fulcrum shaft HP , a tensioning sprocket DS P2 is attached to the swing lever HR, and a spring member HS is hung between the swing lever HR and a spring hook piece HB .
又、この場合、図2、図4、図5、図6、図10の如く、上記弾圧機構Fは上記上搬送ローラTRU・TRUを上記定植パネルPの上面部PUに弾圧可能なバネ部材FS・FSからなり、この場合、両側枠板1a・1aに上記入口側位置ENの上搬送ローラTRU・TRUの上搬送ローラ軸TRUS及び上記出口側位置EXの上搬送ローラTRU・TRUの上搬送ローラ軸TRUSを上下動可能とするスライド長穴FN・FNを形成し、上記両側枠板1a・1aの入口側位置ENの各外面に支点軸FP・FPにより二個の揺動レバーFR・FRを揺動自在に設け、上記両側枠板1a・1aの出口側位置EXの各外面に支点軸FP・FPにより二個の揺動レバーFR・FRを揺動自在に設け、上記入口側位置EN及び上記出口側位置EXの計四個の揺動レバーFR・・に上記入口側位置ENの上搬送ローラ軸TRUS及び上記出口側位置EXの上搬送ローラ軸TRUSを嵌装し、上記各揺動レバーFR・・とバネ掛け片FB・・との間にバネ部材FS・・を掛架し、両側枠板1a・1aに揺動レバーFR・・のストッパー片FT・・を設け、このバネ部材FS・・により上搬送ローラTRU・TRUを上記定植パネルPの上面部PUに弾圧可能に構成している。 2, 4, 5, 6 and 10, the elastic pressure mechanism F comprises spring members F S and F S that can elastically press the upper transport rollers T RU and T RU against the upper surface portion PU of the planting panel P, and in this case, slide slots F N and F N are formed in the both side frame plates 1 a and 1 a to allow the upper transport roller shafts T RUS of the upper transport rollers T RU and T RU at the entrance side position EN and the upper transport roller shafts T RUS of the upper transport rollers T RU and T RU at the exit side position EX to move up and down, and two swing levers F R and F R are swingably provided by fulcrum shafts F P and F P on each outer surface of the both side frame plates 1 a and 1 a at the entrance side position EN , and two swing levers F R and F R are swingably provided by fulcrum shafts F P and F P on each outer surface of the both side frame plates 1 a and 1 a at the exit side position EX The upper conveying roller shaft TRUS at the entrance side position EN and the upper conveying roller shaft TRUS at the exit side position EX are fitted onto a total of four swing levers FR ... at the entrance side position EN and the exit side position EX , spring members FS ... are hung between each of the swing levers FR ... and the spring hook pieces FB... , stopper pieces FT ... for the swing levers FR ... are provided on both side frame plates 1a..., and these spring members FS ... are configured to be able to elastically press the upper conveying rollers TRU ... against the upper surface PU of the planting panel P.
又、この場合、上記上下一対の上搬送ローラTRU・TRU及び下搬送ローラTRB・TRBの材質はシリコンゴムからなり、かつ、この場合、例えば、上搬送ローラTRU・TRU及び下搬送ローラTRB・TRBの材質をウレタンゴムとした場合に比べ、定植パネルPの搬送時における定植パネルPの摩損や植穴PH・・の開口周縁部等の欠損を抑制することができ、定植パネルPの耐久性を向上することができる。 Furthermore, in this case, the pair of upper and lower conveying rollers TRU and TRU and the lower conveying rollers TRB and TRB are made of silicone rubber, and in this case, compared to when the upper conveying rollers TRU and TRU and the lower conveying rollers TRB and TRB are made of urethane rubber, wear on the planting panels P during transport and damage to the opening edges of the planting holes P H can be suppressed, thereby improving the durability of the planting panels P.
又、この場合、上記上下一対の上搬送ローラTRU・TRUは、上記上搬送ローラ軸TRUSに左右2個設けられ、又、上記上下一対の下搬送ローラTRB・TRBは、j上記下搬送ローラ軸TRBSに左右2個設けられ、かつ、上搬送ローラTRU・TRU及び下搬送ローラTRB・TRBは外周面に凹凸のない滑らかな平滑面とされた円筒ロール状に形成されている。すなわち、外周面を凹凸のない滑らかな平滑面とすることにより定植パネルPの搬送時における定植パネルPの摩損や植穴PH・・の開口周縁部等の欠損を抑制することができ、定植パネルPの耐久性を向上することができる。 In this case, the pair of upper and lower conveying rollers TRU and TRU are provided on the left and right sides of the upper conveying roller shaft TRUS , and the pair of lower conveying rollers TRB and TRB are provided on the left and right sides of the lower conveying roller shaft TRBS , and the upper conveying rollers TRU and TRU and the lower conveying rollers TRB and TRB are formed in the shape of cylindrical rolls with smooth, even outer surfaces. In other words, by providing smooth, even outer surfaces, it is possible to suppress wear of the planting panels P during transport and damage to the opening peripheries of the planting holes PH , etc., and improve the durability of the planting panels P.
又、この場合、上記シリコンゴムのゴム硬度は35°~45°とされている。この場合、ゴム硬度はJIS K 6253に準拠したデュロメータータイプA(ショアA)が用いられ、例えば、ゴム硬度35°~45°はA35~A45を指している。このゴム硬度の範囲を35°~45°と定めた理由としては、ゴム硬度が35°未満の場合、上搬送ローラTRU・TRUと定植パネルPの上面部PU及び下搬送ローラTRB・TRBと定植パネルPの底面部PBとの摩擦接触状態が弱くなり過ぎて定植パネルPの搬送の円滑化が低下することがあり、又、ゴム硬度が45°を超えた場合、上搬送ローラTRU・TRUと定植パネルPの上面部PU及び下搬送ローラTRB・TRBと定植パネルPの底面部PBとの摩擦接触状態が強くなり過ぎて定植パネルPの摩損や植穴PH・・の開口周縁部等の欠損が生ずることがあり、望ましくは、シリコンゴムのゴム硬度は40°程度とされる。 In this case, the rubber hardness of the silicone rubber is 35° to 45°. In this case, the rubber hardness is measured using durometer type A (Shore A) in accordance with JIS K 6253, and for example, a rubber hardness of 35° to 45° indicates A35 to A45. The reason for setting the rubber hardness range to 35° to 45° is that if the rubber hardness is less than 35°, the frictional contact between the upper conveying rollers TRU / TRU and the upper surface portion PU of the planting panel P, and between the lower conveying rollers TRB / TRB and the bottom surface portion PB of the planting panel P, becomes too weak, which may reduce the smoothness of the transport of the planting panel P; on the other hand, if the rubber hardness exceeds 45°, the frictional contact between the upper conveying rollers TRU / TRU and the upper surface portion PU of the planting panel P, and between the lower conveying rollers TRB / TRB and the bottom surface portion PB of the planting panel P, may become too strong, which may result in wear of the planting panel P or damage to the opening periphery of the planting holes PH , etc.; therefore, it is desirable for the rubber hardness of the silicone rubber to be around 40°.
この実施の形態例は上記構成であるから、図1、図7、図8、図9、図11の如く、発泡合成樹脂製にして複数個の植物の植穴PH・・が形成された水耕栽培用の定植パネルPは上記搬送機構Tにより水平搬送され、ブラシ洗浄機構Bにより水平搬送途中の定植パネルPの上面部PU及び底面部PBはブラシ洗浄され、かつ、噴射水洗浄機構Wにより水平搬送途中の定植パネルPの上面部PU及び底面部PBに高圧の洗浄水WPが噴射され、逐次、人為的又は自動的に定植パネルPは給送され、定植パネルPの洗浄が行われることになる。 Since this embodiment has the above-mentioned configuration, as shown in Figures 1, 7, 8, 9 and 11, a planting panel P for hydroponic cultivation made of foam synthetic resin and having a plurality of planting holes P H ... formed therein is transported horizontally by the transport mechanism T, and the top surface PU and bottom surface PB of the planting panel P during the horizontal transport are brush-cleaned by the brush cleaning mechanism B , and high-pressure cleaning water WP is sprayed onto the top surface PU and bottom surface PB of the planting panel P during the horizontal transport by the water jet cleaning mechanism W, and the planting panel P is sequentially fed and cleaned either manually or automatically.
この場合、図1、図2の如く、上記搬送機構Tの上下一対の上搬送ローラTRU・TRU及び下搬送ローラTRB・TRBにより上記定植パネルPの搬送方向TDの入口側位置EN及び出口側位置EXに定植パネルPの上面部PU及び底面部PBを挟装して定植パネルPを水平搬送することができ、定植パネルPを確実に水平搬送することができ、さらに、上記入口側洗浄機構I及び出口側洗浄機構Dにより上記定植パネルPの搬送方向TDの入口側位置EN及び出口側位置EXにおいて定植パネルPの上面部PU及び底面部PBをブラシ洗浄することができ、定植パネルPの上面部PU及び底面部PBを確実に洗浄することができ、さらに、上記噴射水洗浄機構Wは入口側洗浄機構Iと出口側洗浄機構Dとの上記搬送方向TDの中間位置に配設されているから、入口側洗浄機構Iにより定植パネルPの上面部PU及び底面部PBを洗浄したのち、上記噴射水洗浄機構Wの高圧の洗浄水WPの噴射により定植パネルPの上面部PU及び底面部PBが洗浄され、次いで、出口側洗浄機構Dにより定植パネルPの上面部PU及び底面部PBを洗浄することができ、それだけ、定植パネルPの上面部PU及び底面部PBを確実に洗浄することができ、さらに、上記定植パネルPの上面部PUに対向する上記上搬送ローラTRU・TRUを定植パネルPの上面部PUに弾圧可能な弾圧機構Fが設けられているから、発泡合成樹脂製にして複数個の植物の植穴PH・・が形成された水耕栽培用の定植パネルPを確実に水平搬送することができ、定植パネルPを順次確実に洗浄することができ、洗浄の円滑化及び洗浄作業性を向上することができる。 In this case, as shown in Figures 1 and 2, the upper and lower pairs of upper conveying rollers TRU and TRU and lower conveying rollers TRB and TRB of the conveying mechanism T sandwich the upper surface portion PU and the bottom surface portion PB of the planted panel P at the entrance side position EN and the exit side position EX in the conveying direction TD of the planted panel P, thereby allowing the planted panel P to be conveyed horizontally, and the planted panel P can be reliably conveyed horizontally. Furthermore, the entrance side cleaning mechanism I and the exit side cleaning mechanism D can brush clean the upper surface portion PU and the bottom surface portion PB of the planted panel P at the entrance side position EN and the exit side position EX in the conveying direction TD of the planted panel P , allowing the upper surface portion PU and the bottom surface portion PB of the planted panel P to be reliably cleaned. Furthermore, since the jet water cleaning mechanism W is arranged at an intermediate position between the entrance side cleaning mechanism I and the exit side cleaning mechanism D in the conveying direction TD , the entrance side cleaning mechanism I can brush clean the upper surface portion PU and the bottom surface portion PB of the planted panel P. After cleaning the upper surface PU and bottom surface PB of the planting panel P, the upper surface PU and bottom surface PB of the planting panel P are cleaned by spraying high-pressure cleaning water WP from the water jet cleaning mechanism W, and then the upper surface PU and bottom surface PB of the planting panel P can be cleaned by the outlet-side cleaning mechanism D, so that the upper surface PU and bottom surface PB of the planting panel P can be reliably cleaned. Furthermore, since a pressure mechanism F is provided that can elastically press the upper conveying rollers TRU , TRU facing the upper surface PU of the planting panel P against the upper surface PU of the planting panel P, the planting panel P for hydroponic cultivation, which is made of foam synthetic resin and has a plurality of planting holes PH ... formed therein, can be reliably transported horizontally, and the planting panels P can be reliably cleaned one after another, making cleaning smoother and improving the cleaning workability.
この場合、図4、図6の如く、上記弾圧機構Fは上記上搬送ローラTRU・TRUを上記定植パネルPの上面部PUに弾圧可能なバネ部材FS・FSからなるので、上搬送ローラTRU・TRUの上下動により上記定植パネルPの厚さのばらつきを吸収することができ、上搬送ローラTRU・TRUの定植パネルPの蛇行等の搬送状態に応じて上搬送ローラTRU・TRUが上下動し、上記定植パネルPを円滑に水平搬送することができ、又、この場合、上記上下一対の上搬送ローラTRU・TRU及び下搬送ローラTRB・TRBの材質はシリコンゴムからなるので、定植パネルPの搬送時における定植パネルPの摩損や植穴PH・・の開口周縁部等の欠損を抑制することができ、定植パネルPの耐久性を向上することができ、又、この場合、上記シリコンゴムのゴム硬度は35°~45°とされているから、上搬送ローラTRU・TRUと定植パネルPの上面部PU及び下搬送ローラTRB・TRBと定植パネルPの底面部PBとの摩擦接触状態が良好となり、定植パネルPの搬送の円滑化を図ることができ、かつ、定植パネルPの摩損や植穴PH・・の開口周縁部等の欠損を抑制することができる。 In this case, as shown in Figures 4 and 6, the elastic pressure mechanism F is made up of spring members FS and FS that can elastically press the upper transport rollers TRU and TRU against the upper surface portion PU of the planting panel P, so that the up and down movement of the upper transport rollers TRU and TRU can absorb variations in the thickness of the planting panel P, and the upper transport rollers TRU and TRU move up and down in accordance with the transport state of the planting panel P, such as meandering, of the upper transport rollers TRU and TRU , so that the planting panel P can be transported smoothly and horizontally.In this case, the material of the pair of upper transport rollers TRU and TRU and the lower transport rollers TRB and TRB is made of silicone rubber, so that wear of the planting panel P and damage to the planting hole P during transport of the planting panel P can be prevented. This can prevent damage to the opening edges of the planting holes P H ..., etc., and improve the durability of the planting panel P. In addition, in this case, since the rubber hardness of the silicone rubber is set to 35° to 45°, the frictional contact between the upper conveying rollers T RU /T RU and the upper surface PU of the planting panel P, and between the lower conveying rollers T RB /T RB and the bottom surface PB of the planting panel P, improves the frictional contact, allowing for smooth transport of the planting panel P and preventing wear and tear on the planting panel P and damage to the opening edges of the planting holes P H ..., etc.
又、この場合、図1、図2、図3の如く、上記入口側洗浄機構I及び出口側洗浄機構Dは、それぞれ、上記定植パネルPの上面部PUを洗浄する上回転ブラシIU・DU及び上記定植パネルPの底面部PBを洗浄する下回転ブラシIB・DBからなり、入口側洗浄機構Iの上回転ブラシIUの回転方向IURと下回転ブラシIBの回転方向IBRとは互いに同じ回転方向に設定され、出口側洗浄機構Dの上回転ブラシDUの回転方向DURと下回転ブラシDBの回転方向DBRとは互いに同じ回転方向に設定されているから、上記上下一対の上回転ブラシIU・DUと下回転ブラシIB・DBとの対向間隙を上記定植パネルPが搬送されるので、上記定植パネルPの上面部PUと上記上下一対の上回転ブラシIU・DUとの接触回転方向及び上記定植パネルPの底面部PBと下回転ブラシIB・DBとの接触回転方向は互いに逆向きの回転方向となり、この互いに逆向きの接触回転方向により上記定植パネルPの上面部PU及び底面部PBを確実に洗浄することができ、又、この場合、図1の如く、上記入口側洗浄機構Iの上回転ブラシIUの回転方向IURと上記出口側洗浄機構Dの上回転ブラシDUの回転方向DURとは互いに異なる回転方向に設定され、上記入口側洗浄機構Iの下回転ブラシIBの回転方向IBRと上記出口側洗浄機構Dの下回転ブラシDBの回転方向DBRとは互いに異なる回転方向に設定されているから、上記噴射水洗浄機構Wから定植パネルPの上面部PU及び底面部PBに噴射される高圧の洗浄水WPを搬送方向TD及び搬送方向TDと逆の方向に確実に拡散させることができ、高圧の洗浄水WPが拡散することにより洗浄水WPを攪拌させることができ、定植パネルPの洗浄を確実に行うことができ、洗浄作業性を向上することができ、又、この場合、図1、図2の如く、上記入口側洗浄機構Iの上回転ブラシIUの両側部に上記定植パネルPの両側面部PS・PSを洗浄する側面ブラシIUB・IUBが設けられ、上記出口側洗浄機構Dの下回転ブラシDBの両側部に上記定植パネルPの両側面部PS・PSを洗浄する側面ブラシDBB・DBBが設けられ、又は、上記入口側洗浄機構Iの下回転ブラシIBの両側部に上記定植パネルPの両側面部PS・PSを洗浄する側面ブラシIUB・IUBが設けられ、上記出口側洗浄機構Dの上回転ブラシDUの両側部に上記定植パネルPの両側面部PS・PSを洗浄する側面ブラシDBB・DBBが設けられているから、入口側洗浄機構Iの上回転ブラシIUの側面ブラシIUB・IUBにより上記定植パネルPの両側面部PS・PSを洗浄することができると共に出口側洗浄機構Dの下回転ブラシDBの側面ブラシDBB・DBBにより上記定植パネルPの両側面部PS・PSを洗浄することができ、又は、入口側洗浄機構Iの下回転ブラシIBの側面ブラシIUB・IUBにより上記定植パネルPの両側面部PS・PSを洗浄することができると共に出口側洗浄機構Dの上回転ブラシDUの側面ブラシDBB・DBBにより上記定植パネルPの両側面部PS・PSを洗浄することができ、上記定植パネルPの両側面部PS・PSを良好に洗浄することができる。 1, 2 and 3, the inlet-side cleaning mechanism I and the outlet-side cleaning mechanism D each comprise an upper rotating brush IU / DU for cleaning the upper surface PU of the planting panel P and a lower rotating brush IB / DB for cleaning the bottom surface PB of the planting panel P. The rotation direction IUR of the upper rotating brush IU of the inlet-side cleaning mechanism I and the rotation direction IBR of the lower rotating brush IB are set to the same rotation direction, and the rotation direction DUR of the upper rotating brush DU of the outlet-side cleaning mechanism D and the rotation direction DBR of the lower rotating brush DB are set to the same rotation direction. Therefore, the planting panel P is transported through the opposing gap between the pair of upper and lower rotating brushes IU / DU and the pair of upper and lower rotating brushes IB / DB. The contact and rotation directions of the upper rotary brush IU of the inlet-side cleaning mechanism I and the lower rotary brush IB and DB are opposite to each other, and these opposite contact and rotation directions ensure that the top surface portion PU and the bottom surface portion PB of the planting panel P are cleaned reliably. In this case, as shown in FIG. 1, the rotation direction IUR of the upper rotary brush IU of the inlet-side cleaning mechanism I and the rotation direction DUR of the upper rotary brush DU of the outlet-side cleaning mechanism D are set to be different rotation directions, and the rotation direction IBR of the lower rotary brush IB of the inlet-side cleaning mechanism I and the rotation direction DBR of the lower rotary brush DB of the outlet-side cleaning mechanism D are set to be different rotation directions. Therefore, the high-pressure cleaning water W P sprayed from the water jet cleaning mechanism W onto the top surface portion PU and the bottom surface portion PB of the planting panel P can be reliably diffused in the transport direction T D and in the direction opposite to the transport direction T D. The diffusion of the high-pressure cleaning water W P ensures that the cleaning water W 1 and 2, side brushes IUB and IUB for cleaning both side surfaces Ps and Ps of the planting panel P are provided on both sides of the upper rotary brush IU of the entrance-side cleaning mechanism I, and side brushes DBB and DBB for cleaning both side surfaces Ps and Ps of the planting panel P are provided on both sides of the lower rotary brush D B of the exit-side cleaning mechanism D, or side brushes IUB and IUB for cleaning both side surfaces Ps and Ps of the planting panel P are provided on both sides of the lower rotary brush IB of the entrance-side cleaning mechanism I, and side brushes DBB and DBB for cleaning both side surfaces Ps and Ps of the planting panel P are provided on both sides of the upper rotary brush D U of the exit-side cleaning mechanism D , The side brushes D BB and D BB of the lower rotating brush D B of the exit side cleaning mechanism D can clean both side portions P S and P S of the planting panel P, or the side brushes I UB and I UB of the lower rotating brush I B of the entrance side cleaning mechanism I can clean both side portions P S and P S of the planting panel P, and the side brushes D BB and D BB of the upper rotating brush D U of the exit side cleaning mechanism D can clean both side portions P S and P S of the planting panel P, so that both side portions P S and P S of the planting panel P can be cleaned well.
又、この場合、図1、図3、図8の如く、上記噴射水洗浄機構Wに上記水平搬送途中の定植パネルPの上面部PU及び底面部PBに高圧の洗浄水WPを噴射する複数個の噴射ノズルN・・が配設され、噴射ノズルN・・に高圧の洗浄水WPを供給可能な圧送ポンプPMが接続されているから、定植パネルPの洗浄作業性を向上することができると共に噴射水洗浄機構Wの構造を簡素化することができ、又、この場合、図1、図4、図8の如く、上記噴射水洗浄機構Wの下方位置に上記洗浄水WPを回収する回収樋部Kが配設されているから、洗浄作業後の洗浄水WPを回収して新たな定植パネルPの洗浄作業に再利用することができ、洗浄水WPを繰り返して使用することができ、洗浄水WPを有効利用することができ、洗浄作業の場所に制約されることがなくなり、使用の融通性を図ることができる。 1, 3 and 8, the water jet cleaning mechanism W is provided with a plurality of spray nozzles N... which spray high-pressure cleaning water WP onto the top surface PU and bottom surface PB of the planted panel P during the horizontal transport, and a pressure pump PM capable of supplying high-pressure cleaning water WP is connected to the spray nozzles N..., thereby improving the efficiency of the planted panel P cleaning work and simplifying the structure of the water jet cleaning mechanism W. In addition, in this case, as shown in FIGS. 1, 4 and 8, a recovery trough section K for recovering the cleaning water WP is provided below the water jet cleaning mechanism W, so that the cleaning water WP after the cleaning work can be recovered and reused for cleaning new planted panels P. This allows the cleaning water WP to be used repeatedly, making effective use of the cleaning water WP , eliminating restrictions on the location of the cleaning work and improving flexibility of use.
尚、本発明は上記実施の形態例に限られるものではなく、定植パネルP、植穴PH、上面部PU、底面部PB、側面部PS・PS、搬送機構T、上搬送ローラTRU・TRU、下搬送ローラTRB・TRB、噴射水洗浄機構W、噴射ノズルN、回収樋部K、入口側洗浄機構I、上回転ブラシIU、下回転ブラシIB、側面ブラシIUB・IUB、ブラシ洗浄機構B、出口側洗浄機構D、上回転ブラシDU、下回転ブラシDB、側面ブラシDBB・DBB、圧送ポンプPM、弾圧機構F、バネ部材FSの構造や形状、数等は適宜変更して設計されるものである。 Incidentally, the present invention is not limited to the above-described embodiment, and the structure, shape, number, etc. of the planting panel P, planting hole P H , upper surface portion P U , bottom surface portion P B , side portions P S /P S , conveying mechanism T, upper conveying rollers T RU /T RU , lower conveying rollers T RB /T RB , spray water cleaning mechanism W, spray nozzle N, recovery gutter portion K, inlet side cleaning mechanism I, upper rotating brush I U , lower rotating brush I B , side brushes I UB /I UB , brush cleaning mechanism B, outlet side cleaning mechanism D, upper rotating brush D U , lower rotating brush D B , side brushes D BB /D BB , pressure pump P M , pressure mechanism F, and spring member FS can be designed and modified as appropriate.
以上、所期の目的を充分達成することができる。 The above fully achieves the intended purpose.
P 定植パネル
PH 植穴
PU 上面部
PB 底面部
PS 側面部
T 搬送機構
TD 搬送方向
TRU 上搬送ローラ
TRB 下搬送ローラ
W 噴射水洗浄機構
WP 洗浄水
EN 入口側位置
EX 出口側位置
N 噴射ノズル
K 回収樋部
I 入口側洗浄機構
IU 上回転ブラシ
IUR 回転方向
IB 下回転ブラシ
IBR 回転方向
IUB 側面ブラシ
B ブラシ洗浄機構
D 出口側洗浄機構
DU 上回転ブラシ
DUR 回転方向
DB 下回転ブラシ
DBR 回転方向
DBB 側面ブラシ
PM 圧送ポンプ
F 弾圧機構
FS バネ部材
P Planting panel P H planting hole P U upper surface P B bottom surface P S side surface T Conveying mechanism T D conveying direction T RU upper conveying roller T RB lower conveying roller W Jet water cleaning mechanism W P cleaning water E N inlet side position E X outlet side position N Spray nozzle K Recovery gutter I Inlet side cleaning mechanism I U upper rotating brush I UR rotation direction I B lower rotating brush I BR rotation direction I UB side brush B Brush cleaning mechanism D Outlet side cleaning mechanism D U upper rotating brush D UR rotation direction D B lower rotating brush D BR rotation direction D BB side brush P M pressure pump F Pressure mechanism F S spring member
Claims (8)
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| JP2023195313A JP7717775B2 (en) | 2023-11-16 | 2023-11-16 | Planting panel cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2023195313A JP7717775B2 (en) | 2023-11-16 | 2023-11-16 | Planting panel cleaning device |
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| JP2025082080A JP2025082080A (en) | 2025-05-28 |
| JP7717775B2 true JP7717775B2 (en) | 2025-08-04 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003266026A (en) | 2002-01-11 | 2003-09-24 | Tsunoda Brush Seisakusho:Kk | Cleaning roller device provided with vertical movement mechanism and automatic operation method thereof |
| JP2008277479A (en) | 2007-04-27 | 2008-11-13 | Sharp Corp | Substrate processing equipment |
| JP6434472B2 (en) | 2016-10-18 | 2018-12-05 | オギハラ工業株式会社 | Nursery box washing machine |
| JP3225709U (en) | 2020-01-17 | 2020-03-26 | Agc株式会社 | Glass plate transfer device and glass plate cleaning device |
| JP2021097633A (en) | 2019-12-23 | 2021-07-01 | 日本山村硝子株式会社 | Hydroponic panel cleaning device and brush for hydroponic panel cleaning device |
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2023
- 2023-11-16 JP JP2023195313A patent/JP7717775B2/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003266026A (en) | 2002-01-11 | 2003-09-24 | Tsunoda Brush Seisakusho:Kk | Cleaning roller device provided with vertical movement mechanism and automatic operation method thereof |
| JP2008277479A (en) | 2007-04-27 | 2008-11-13 | Sharp Corp | Substrate processing equipment |
| JP6434472B2 (en) | 2016-10-18 | 2018-12-05 | オギハラ工業株式会社 | Nursery box washing machine |
| JP2021097633A (en) | 2019-12-23 | 2021-07-01 | 日本山村硝子株式会社 | Hydroponic panel cleaning device and brush for hydroponic panel cleaning device |
| JP3225709U (en) | 2020-01-17 | 2020-03-26 | Agc株式会社 | Glass plate transfer device and glass plate cleaning device |
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| JP2025082080A (en) | 2025-05-28 |
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