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JP7723635B2 - Tube end member for optical fiber-carrying resin tube, optical fiber-carrying resin tube with tube end member, and method for manufacturing optical fiber-carrying resin tube with tube end member - Google Patents
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JP7723635B2 - Tube end member for optical fiber-carrying resin tube, optical fiber-carrying resin tube with tube end member, and method for manufacturing optical fiber-carrying resin tube with tube end member - Google Patents

Tube end member for optical fiber-carrying resin tube, optical fiber-carrying resin tube with tube end member, and method for manufacturing optical fiber-carrying resin tube with tube end member

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JP7723635B2
JP7723635B2 JP2022054019A JP2022054019A JP7723635B2 JP 7723635 B2 JP7723635 B2 JP 7723635B2 JP 2022054019 A JP2022054019 A JP 2022054019A JP 2022054019 A JP2022054019 A JP 2022054019A JP 7723635 B2 JP7723635 B2 JP 7723635B2
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tube
optical fiber
resin
end member
resin tube
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JP2023146692A (en
Inventor
拓朗 山口
総介 東
悠介 太田
将男 井上
岳 石原
道男 今井
英基 永谷
淳一 川端
郁香 那須
拓巳 中島
保幸 宮嶋
紗季 黒川
雅子 石井
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Kajima Corp
Sekisui Chemical Co Ltd
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Kajima Corp
Sekisui Chemical Co Ltd
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Description

本発明は、光ファイバ担持樹脂管用の管端部材、管端部材付き光ファイバ担持樹脂管及び管端部材付き光ファイバ担持樹脂管の製造方法に関する。 The present invention relates to a tube end member for an optical fiber-supported resin tube, an optical fiber-supported resin tube with a tube end member, and a method for manufacturing an optical fiber-supported resin tube with a tube end member.

樹脂管に光ファイバが軸方向に延びるように直線状又は螺旋状に埋め込まれた光ファイバ担持樹脂管は、光ファイバのレイリー散乱の周波数変化又は位相変化から、樹脂管に生じた曲げ、伸び、ねじりの各ひずみ変化、圧力変化、温度変化を常時監視できる。
光ファイバ担持樹脂管に生じたゆがみをより精度高く検知するため、光ファイバ担持樹脂管は、2本以上の光ファイバを有する。しかし、光ファイバの数を単に増やすと、光ファイバ毎に操作することとなり、計測データの管理が煩雑となる。また、機器の計測チャンネル数には限りがあるため、計測の都度、光ファイバの接続を行う手間が増える。
例えば、図11(a)に示すように、光ファイバ担持樹脂管910は、樹脂管11の筒壁11A内に4本の光ファイバを有する。光ファイバ担持樹脂管910においては、4本の光ファイバ12のそれぞれを解析機器等に接続する必要がある。このため、図11(b)の光ファイバ担持樹脂管910Aのように、樹脂管11の周方向で隣り合う光ファイバの端部同士を融着して、折り返し部を形成することで、管理対象の光ファイバの数を削減できる。
例えば、特許文献1には、1本の光ファイバを折り返して樹脂管に接続することで、樹脂管の外周面に4本又は6本の光ファイバを沿わせた発明が記載されている。
また、特許文献2には、地中にケーシング管を埋め、光ファイバの折り返し部分を下方にして、光ファイバ担持樹脂管をケーシング管内に挿入する、施工方法が記載されている。
An optical fiber-supported resin tube, in which the optical fiber is embedded in the resin tube in a straight or spiral shape so that it extends axially, can constantly monitor the strain changes, pressure changes, and temperature changes caused by bending, stretching, and twisting in the resin tube from the frequency or phase changes of the Rayleigh scattering of the optical fiber.
In order to detect distortions in the optical fiber-supported resin pipe with higher accuracy, the optical fiber-supported resin pipe has two or more optical fibers. However, simply increasing the number of optical fibers requires separate operations for each optical fiber, making the management of measurement data more complicated. Furthermore, since the number of measurement channels in the device is limited, the effort of connecting the optical fibers each time a measurement is made increases.
For example, as shown in Fig. 11(a), an optical fiber-supported resin tube 910 has four optical fibers inside a cylindrical wall 11A of a resin tube 11. In the optical fiber-supported resin tube 910, it is necessary to connect each of the four optical fibers 12 to an analytical instrument or the like. For this reason, as in the optical fiber-supported resin tube 910A of Fig. 11(b), the ends of adjacent optical fibers in the circumferential direction of the resin tube 11 are fused together to form a folded portion, thereby reducing the number of optical fibers to be managed.
For example, Patent Document 1 describes an invention in which one optical fiber is folded back and connected to a resin pipe, so that four or six optical fibers are arranged along the outer circumferential surface of the resin pipe.
Furthermore, Patent Document 2 describes a construction method in which a casing pipe is buried underground, and an optical fiber-carrying resin pipe is inserted into the casing pipe with the folded-back portion of the optical fiber facing downward.

特開2004-61112号公報Japanese Patent Application Laid-Open No. 2004-61112 特開2006-242743号公報Japanese Patent Application Laid-Open No. 2006-242743

しかしながら、特許文献1~2の発明は、光ファイバを樹脂管に融着するため、その際の熱履歴に伴う樹脂管の応力緩和によって、光ファイバに変形を生じ、光伝送のロス(伝送損失)を生じること(マイクロベンディング)がある。加えて、ケーシング内に光ファイバ担持樹脂管を挿入する際、光ファイバの折り返し部が長いと、作業が煩雑になる。
そこで、本発明は、折り返し部の損傷を防止し、伝送損失を低減できる光ファイバ担持樹脂管用の管端部材を目的とする。
However, in the inventions of Patent Documents 1 and 2, the optical fiber is fused to the resin tube, and the stress relaxation of the resin tube due to the thermal history at that time can cause deformation of the optical fiber, resulting in loss of optical transmission (microbending).In addition, when inserting the optical fiber-carrying resin tube into the casing, if the folded-back portion of the optical fiber is long, the operation becomes complicated.
SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a tube end member for an optical fiber-carrying resin tube that can prevent damage to the folded-back portion and reduce transmission loss.

本発明は以下の態様を有する。
<1>
円筒状の樹脂管と、前記樹脂管の筒壁内に位置し、前記樹脂管の管軸方向に延びる2本以上の光ファイバと、を有し、前記樹脂管の管軸方向外方で、任意の光ファイバと、前記任意の光ファイバと前記樹脂管の周方向で隣り合う他の任意の光ファイバとが連なった折り返し部を有する光ファイバ担持樹脂管に用いられる、光ファイバ担持樹脂管用の管端部材であって、
内筒体と外筒体とを有し、
前記内筒体は、その一部又は全部を前記外筒体に挿入でき、
前記内筒体の一部又は全部を前記外筒体に挿入した際に、前記内筒体の外周面と前記外筒体の内周面との間に、前記折り返し部の光ファイバを受け入れる収容部を形成する、光ファイバ担持樹脂管用の管端部材。
<2>
前記内筒体の外周面には、前記内筒体の管軸方向に延びる1又は2以上の第一の凸条を有し、
前記外筒体を前記内筒体に被せた状態で、前記第一の凸条は、前記収容部を区画する、<1>に記載の光ファイバ担持樹脂管用の管端部材。
<3>
前記外筒体の内周面には、前記外筒体の管軸方向に延びる1又は2以上の第二の凸条を有し、
前記外筒体を前記内筒体に被せた状態で、前記第二の凸条は、前記収容部を区画する、<1>又は<2>に記載の光ファイバ担持樹脂管用の管端部材。
<4>
前記外筒体は、外筒壁と、前記外筒壁と離間し、前記外筒壁よりも管軸寄りの内筒壁とを有し、
前記外筒壁と前記内筒壁との間に、前記内筒体の筒壁を受け入れる、<1>~<3>のいずれかに記載の光ファイバ担持樹脂管用の管端部材。
The present invention has the following aspects.
<1>
A tube end member for an optical fiber-carrying resin tube, which is used for an optical fiber-carrying resin tube having a cylindrical resin tube and two or more optical fibers located within a cylindrical wall of the resin tube and extending in an axial direction of the resin tube, and which has a folded portion on the outer side of the axial direction of the resin tube, in which an arbitrary optical fiber and another arbitrary optical fiber adjacent to the arbitrary optical fiber in the circumferential direction of the resin tube are connected to each other,
It has an inner cylinder and an outer cylinder,
The inner cylinder can be inserted into the outer cylinder in part or in whole,
A tube end member for an optical fiber-supported resin tube, which, when part or all of the inner tube is inserted into the outer tube, forms a storage section between the outer surface of the inner tube and the inner surface of the outer tube to receive the optical fiber in the folded-back portion.
<2>
the outer peripheral surface of the inner cylindrical body has one or more first ridges extending in the axial direction of the inner cylindrical body;
The tube end member for an optical fiber-carrying resin tube according to <1>, wherein the first ridge defines the storage section when the outer tube is placed over the inner tube.
<3>
the inner peripheral surface of the outer cylindrical body has one or more second ridges extending in the tube axis direction of the outer cylindrical body,
The tube end member for an optical fiber-supported resin tube described in <1> or <2>, wherein the second ridge defines the storage section when the outer tube is placed over the inner tube.
<4>
the outer cylinder body has an outer cylinder wall and an inner cylinder wall spaced apart from the outer cylinder wall and closer to the tube axis than the outer cylinder wall,
The tube end member for an optical fiber-carrying resin tube according to any one of <1> to <3>, wherein the tube wall of the inner tube is received between the outer tube wall and the inner tube wall.

<5>
<1>~<4>のいずれかに記載の光ファイバ担持樹脂管用の管端部材と、前記光ファイバ担持樹脂管とを有し、
前記光ファイバ担持樹脂管用の管端部材が、前記樹脂管の端部に設けられ、
前記折り返し部が、前記収容部内に位置する、管端部材付き光ファイバ担持樹脂管。
<6>
前記光ファイバ担持樹脂管用の管端部材は、前記樹脂管にネジで固定されている、<5>に記載の管端部材付き光ファイバ担持樹脂管。
<5>
<1> to <4>, and a tube end member for an optical fiber-supported resin tube according to any one of <1> to <4>,
a tube end member for the optical fiber-supporting resin tube is provided at an end of the resin tube;
The optical fiber-carrying resin tube with a tube end member is configured such that the folded portion is located within the housing portion.
<6>
The optical fiber-carrying resin tube with tube end member according to <5>, wherein the tube end member for the optical fiber-carrying resin tube is fixed to the resin tube with a screw.

<7>
<5>に記載の管端部材付き光ファイバ担持樹脂管の製造方法であって、
前記樹脂管の端部に前記内筒体を位置させ、
前記内筒体の外周面に前記折り返し部を沿わせ、
前記外筒体を前記内筒体に被せ、前記内筒体の外周面の一部又は全部を覆い、前記内筒体の外周面と前記外筒体の内周面との間の前記収容部に、前記折り返し部を位置させる、管端部材付き光ファイバ担持樹脂管の製造方法。
<8>
前記外筒体を前記樹脂管にネジで固定する、<7>に記載の管端部材付き光ファイバ担持樹脂管の製造方法。
<7>
<5> A method for manufacturing an optical fiber-supported resin tube with a tube end member according to the present invention,
The inner cylindrical body is positioned at the end of the resin pipe,
the folded portion is aligned with the outer peripheral surface of the inner cylindrical body,
A method for manufacturing an optical fiber-supported resin tube with a tube end member, in which the outer tube body is placed over the inner tube body to cover part or all of the outer peripheral surface of the inner tube body, and the folded portion is positioned in the accommodating portion between the outer peripheral surface of the inner tube body and the inner peripheral surface of the outer tube body.
<8>
The method for manufacturing a resin tube carrying an optical fiber with a tube end member according to <7>, wherein the outer tube body is fixed to the resin tube with a screw.

本発明の光ファイバ担持樹脂管用の管端部材によれば、折り返し部の損傷を防止し、伝送損失を低減できる。 The tube end member for an optical fiber-supported resin tube of the present invention prevents damage to the folded portion and reduces transmission loss.

本発明の第一の実施形態に係る管端部材付き光ファイバ担持樹脂管の分解斜視図である。1 is an exploded perspective view of an optical fiber-supported resin tube with a tube end member according to a first embodiment of the present invention; 本発明の第一の実施形態に係る管端部材付き光ファイバ担持樹脂管の縦断面図である。1 is a longitudinal cross-sectional view of an optical fiber-supported resin tube with a tube end member according to a first embodiment of the present invention. 図2のIII-III断面図である。FIG. 3 is a cross-sectional view taken along line III-III of FIG. 2. 本発明の第一の実施形態に係る内筒体の側面図である。FIG. 2 is a side view of an inner cylinder body according to the first embodiment of the present invention. 本発明の第一の実施形態に係る外筒体の縦断面図である。FIG. 2 is a longitudinal sectional view of an outer cylinder according to the first embodiment of the present invention. 本発明の第一の実施形態に係る管端部材付き光ファイバ担持樹脂管の工程図である。1 is a process diagram of a resin tube carrying an optical fiber with a tube end member according to a first embodiment of the present invention. 本発明の第一の実施形態に係る管端部材付き光ファイバ担持樹脂管の工程図である。1 is a process diagram of a resin tube carrying an optical fiber with a tube end member according to a first embodiment of the present invention. 他の実施形態に係る管端部材付き光ファイバ担持樹脂管の縦断面図である。FIG. 10 is a longitudinal cross-sectional view of an optical fiber-supported resin tube with a tube end member according to another embodiment. 図8のIX-IX断面図である。9 is a cross-sectional view taken along line IX-IX of FIG. 8. 他の実施形態に係る外筒体の縦断面図である。FIG. 10 is a longitudinal cross-sectional view of an outer cylinder according to another embodiment. 従来の光ファイバ担持樹脂管の斜視図である。FIG. 1 is a perspective view of a conventional optical fiber-supporting resin tube.

本発明の管端部材付き光ファイバ担持樹脂管は、光ファイバ担持樹脂管と、光ファイバ担持樹脂管用の管端部材(以下、単に「管端部材」ということがある)とを有する。
以下、実施形態を挙げて、本発明を説明する。
The optical fiber-carrying resin tube with a tube end member of the present invention comprises an optical fiber-carrying resin tube and a tube end member for the optical fiber-carrying resin tube (hereinafter, sometimes simply referred to as "tube end member").
The present invention will be described below with reference to embodiments.

[第一の実施形態]
本発明の第一の実施形態に係る管端部材付き光ファイバ担持樹脂管について、説明する。
図1~2の管端部材付き光ファイバ担持樹脂管1は、光ファイバ担持樹脂管10と、管端部材20とを有する。管端部材20は、光ファイバ担持樹脂管10の端部に位置している。
[First embodiment]
An optical fiber-carrying resin tube with a tube end member according to a first embodiment of the present invention will be described.
1 and 2 includes an optical fiber carrying resin tube 10 and a tube end member 20. The tube end member 20 is located at the end of the optical fiber carrying resin tube 10.

(光ファイバ担持樹脂管)
図1~2の光ファイバ担持樹脂管10は、円筒状の長尺の樹脂製の管である。光ファイバ担持樹脂管10は、円筒状の樹脂管11と、樹脂管11の筒壁11A内で樹脂管11の軸(管軸)O1方向に延びる光ファイバ12と、を有する。本実施形態において、光ファイバ12は、樹脂管11の一方の端部の外方で、2つの折り返し部12Aを形成している。折り返し部12Aは、輪状とされている。即ち、光ファイバ担持樹脂管10において、光ファイバ12の一部は筒壁11A内に埋め込まれ、光ファイバ12の一部は筒壁11Aから突出し、輪状の折り返し部12Aを形成する。
(Optical fiber-supporting resin tube)
The optical fiber-carrying resin tube 10 in Figures 1 and 2 is a long, cylindrical resin tube. The optical fiber-carrying resin tube 10 includes a cylindrical resin tube 11 and an optical fiber 12 extending in the axial direction (tube axis) O1 of the resin tube 11 within a cylindrical wall 11A of the resin tube 11. In this embodiment, the optical fiber 12 forms two folded portions 12A on the outside of one end of the resin tube 11. The folded portions 12A are ring-shaped. That is, in the optical fiber-carrying resin tube 10, a portion of the optical fiber 12 is embedded in the cylindrical wall 11A, and a portion of the optical fiber 12 protrudes from the cylindrical wall 11A, forming the ring-shaped folded portions 12A.

筒壁11A内の光ファイバ12は、2本以上であり、4本以上が好ましい。加えて、筒壁11A内の光ファイバ12は、偶数であることが好ましい。光ファイバ12が2本以上であれば、曲げ変位をより良好に検知できる。光ファイバ12が4本以上であれば、ねじりや扁平変位をより良好に検知できる。筒壁11A内の光ファイバ12は、20本以下が好ましい。光ファイバ12が上記上限値以下であれば、樹脂管11の機械的強度をより高められる。 The number of optical fibers 12 within the cylindrical wall 11A is two or more, and four or more is preferable. In addition, it is preferable that the number of optical fibers 12 within the cylindrical wall 11A is an even number. If there are two or more optical fibers 12, bending displacement can be detected more effectively. If there are four or more optical fibers 12, twisting and flattening displacement can be detected more effectively. It is preferable that there are 20 or fewer optical fibers 12 within the cylindrical wall 11A. If the number of optical fibers 12 is equal to or less than the above upper limit, the mechanical strength of the resin tube 11 can be further increased.

光ファイバ12は、筒壁11Aの厚さ方向の中心で二分する位置から表面に向かう25%以内にあることが好ましい。これにより、光ファイバ担持樹脂管10の設置施工時において樹脂管11の表面を削った際に、光ファイバ12が樹脂管11の外部に露出せず、光ファイバ12が損傷しにくい。 The optical fiber 12 is preferably located within 25% of the thickness of the cylindrical wall 11A from the position that divides it in half at the center toward the surface. This ensures that when the surface of the resin tube 11 is scraped during installation of the optical fiber-supported resin tube 10, the optical fiber 12 is not exposed to the outside of the resin tube 11, making it less likely to be damaged.

本実施形態において、筒壁11A内には、管軸O1に沿って4本の光ファイバ12が位置している。筒壁11A内の4本の光ファイバ12は、樹脂管11における管軸O1方向と垂直な断面において、互いに回転対称の位置に配置されている。本実施形態において、光ファイバ12は、樹脂管11の管軸O1方向と垂直な断面において90°間隔に配置されている。即ち、筒壁11A内には、4本の光ファイバ12が管軸O1回りに、等間隔で位置している。 In this embodiment, four optical fibers 12 are positioned within the cylindrical wall 11A along the tube axis O1. The four optical fibers 12 within the cylindrical wall 11A are arranged in rotationally symmetric positions relative to one another in a cross section perpendicular to the tube axis O1 direction of the resin tube 11. In this embodiment, the optical fibers 12 are arranged at 90° intervals in a cross section perpendicular to the tube axis O1 direction of the resin tube 11. In other words, the four optical fibers 12 are positioned at equal intervals around the tube axis O1 within the cylindrical wall 11A.

折り返し部12Aは、光ファイバ12が樹脂管11の端部から突出した部分である。本実施形態において、折り返し部12Aは、任意の光ファイバ12の端部と、管軸O1回り(樹脂管11の周方向)で前記任意の光ファイバ12と隣り合う他の任意の光ファイバ12の端部とが接合されて、形成されている。これにより、2つの折り返し部12Aは、管軸O1方向からみて、交差していない。 The folded portion 12A is the portion of the optical fiber 12 that protrudes from the end of the plastic tube 11. In this embodiment, the folded portion 12A is formed by joining the end of an optical fiber 12 to the end of another optical fiber 12 that is adjacent to the optical fiber 12 around the tube axis O1 (circumferential direction of the plastic tube 11). As a result, the two folded portions 12A do not intersect when viewed from the direction of the tube axis O1.

折り返し部12Aの長さL1は、特に限定されないが、例えば、150~400mmとされる。長さL1が上記下限値以上であれば、光ファイバ12の端部同士を接合しやすい。長さL2が上記上限値以下であれば、光ファイバ担持樹脂管10の全体の長さが過度に長くなるのを防げる。 The length L1 of the folded portion 12A is not particularly limited, but is, for example, 150 to 400 mm. If the length L1 is equal to or greater than the above-mentioned lower limit, it is easy to join the ends of the optical fibers 12 together. If the length L2 is equal to or less than the above-mentioned upper limit, it is possible to prevent the overall length of the optical fiber-supported resin tube 10 from becoming excessively long.

樹脂管11に沿う光ファイバ12が6本以上の場合でも、周方向に隣り合う光ファイバ12同士を接合することで、折り返し部12Aは、管軸O1方向から見て、互いに交差しない。 Even if there are six or more optical fibers 12 along the resin tube 11, by joining adjacent optical fibers 12 in the circumferential direction, the folded portions 12A do not intersect with each other when viewed from the tube axis O1 direction.

<樹脂管>
樹脂管11は、樹脂(A)を含む樹脂組成物(A)を筒状に成形し、硬化したものである。樹脂管11は、円筒状の筒壁11Aで構成されている。
<Resin pipe>
The resin pipe 11 is formed by molding a resin composition (A) containing a resin (A) into a cylindrical shape and curing the resin composition (A). The resin pipe 11 is composed of a cylindrical wall 11A.

樹脂管11の外径R1は、20mm以上50mm以下が好ましく、30mm以上40mm以下がより好ましい。外径R1が上記下限値以上であれば、光ファイバ12同士の信号干渉をより良好に抑制できる。外径R1が上記上限値以下であれば、樹脂管11が構造物の変位に追従しやすくなって、光ファイバ担持樹脂管10による測定の精度をより高められる。 The outer diameter R1 of the resin tube 11 is preferably 20 mm or more and 50 mm or less, and more preferably 30 mm or more and 40 mm or less. If the outer diameter R1 is equal to or greater than the above-mentioned lower limit, signal interference between the optical fibers 12 can be better suppressed. If the outer diameter R1 is equal to or less than the above-mentioned upper limit, the resin tube 11 can more easily follow the displacement of the structure, further improving the accuracy of measurements using the optical fiber-supported resin tube 10.

筒壁11Aの厚さは、2.5mm以上10mm以下が好ましく、3mm以上5mm以下がより好ましい。筒壁11Aの厚さが前記下限値以上であれば、設置施工時に筒壁11Aが傷ついた場合でも、光ファイバ12が筒壁11Aから露出せず、光ファイバ12の伝送損失をより低減できる。筒壁11Aの厚さが上記上限値以下であれば、樹脂管11が構造物の変位に追従しやすくなって、光ファイバ担持樹脂管10による測定の精度をより高められる。 The thickness of the cylindrical wall 11A is preferably 2.5 mm or more and 10 mm or less, and more preferably 3 mm or more and 5 mm or less. If the thickness of the cylindrical wall 11A is equal to or greater than the lower limit, even if the cylindrical wall 11A is damaged during installation, the optical fiber 12 will not be exposed from the cylindrical wall 11A, further reducing the transmission loss of the optical fiber 12. If the thickness of the cylindrical wall 11A is equal to or less than the upper limit, the resin tube 11 will be able to more easily follow the displacement of the structure, further improving the accuracy of measurements using the optical fiber-supported resin tube 10.

樹脂(A)としては、例えば、ポリエチレン、ポリプロピレン、ポリブテン、エチレン-酢酸ビニル共重合体、エチレン-α-オレフィン共重合体等のポリオレフィン樹脂が挙げられる。ポリエチレンとしては、低密度ポリエチレン(密度:910kg/m以上930kg/m未満)、中密度ポリエチレン(密度:930kg/m以上942kg/m未満)、高密度ポリエチレン(密度:942kg/m以上)が挙げられる。樹脂(A)は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 Examples of the resin (A) include polyolefin resins such as polyethylene, polypropylene, polybutene, ethylene-vinyl acetate copolymer, and ethylene-α-olefin copolymer. Examples of polyethylene include low-density polyethylene (density: 910 kg/m or more and less than 930 kg/ m ), medium-density polyethylene (density: 930 kg/m or more and less than 942 kg/ m ), and high-density polyethylene (density: 942 kg/m 3 or more). One type of resin (A) may be used alone, or two or more types may be used in combination.

樹脂(A)としては、ポリエチレンが好ましく、中密度ポリエチレン(MDPE)、高密度ポリエチレン(HDPE)がより好ましく、MDPEとHDPEとの混合物がより好ましい。
樹脂(A)がMDPEとHDPEとの混合物である場合、HDPEに対するMDPE(MDPE/HDPE)の質量比(M/H比)は、40/60~90/10が好ましく、60/40~90/10がより好ましい。M/Hが上記下限値以上であれば、成形収縮が少なくなり、伝送損失をより低減できる。M/H比が上記上限値以下であれば、樹脂管11の寸法をより安定にできる。
Resin (A) is preferably polyethylene, more preferably medium density polyethylene (MDPE) or high density polyethylene (HDPE), and more preferably a mixture of MDPE and HDPE.
When the resin (A) is a mixture of MDPE and HDPE, the mass ratio (M/H ratio) of MDPE to HDPE (MDPE/HDPE) is preferably 40/60 to 90/10, more preferably 60/40 to 90/10. When the M/H ratio is equal to or greater than the lower limit, molding shrinkage is reduced, and transmission loss can be further reduced. When the M/H ratio is equal to or less than the upper limit, the dimensions of the resin pipe 11 can be more stable.

樹脂(A)がポリオレフィン以外の樹脂を含む場合、樹脂(A)の総質量(100質量%)に対するポリオレフィン以外の樹脂の含有量は、50質量%以下が好ましく、30質量%以下がより好ましく、0質量%でもよい。 When resin (A) contains a resin other than polyolefin, the content of the resin other than polyolefin relative to the total mass (100 mass%) of resin (A) is preferably 50 mass% or less, more preferably 30 mass% or less, and may be 0 mass%.

樹脂組成物(A)の総質量(100質量%)に対して、樹脂(A)の含有量は、80質量%以上が好ましく、90質量%以上がより好ましく、100質量%でもよい。 Relative to the total mass (100 mass%) of resin composition (A), the content of resin (A) is preferably 80 mass% or more, more preferably 90 mass% or more, and may be 100 mass%.

樹脂組成物(A)は、樹脂(A)以外の成分(任意成分(A))を含んでもよい。即ち、樹脂管11は、任意成分(A)を含んでもよい。任意成分(A)としては、可塑剤、着色料(顔料、染料)、滑沢剤、紫外線吸収剤、酸化防止剤等、ポリオレフィン樹脂に用いられる公知の添加剤が挙げられる。 The resin composition (A) may contain components other than the resin (A) (optional component (A)). That is, the resin pipe 11 may contain the optional component (A). Examples of the optional component (A) include known additives used in polyolefin resins, such as plasticizers, colorants (pigments, dyes), lubricants, UV absorbers, and antioxidants.

<光ファイバ>
光ファイバ12としては、特に限定されず、被覆樹脂層が被覆されていない光ファイバ素線でもよく、光ファイバ素線に被覆樹脂層が被覆された被覆ファイバでもよい。光ファイバ12として被覆ファイバを用いる場合、被覆樹脂層は1層であってもよく、2層以上であってもよい。
<Optical fiber>
The optical fiber 12 is not particularly limited, and may be an optical fiber strand not coated with a coating resin layer, or a coated fiber in which an optical fiber strand is coated with a coating resin layer. When a coated fiber is used as the optical fiber 12, the coating resin layer may be one layer or two or more layers.

光ファイバ素線としては、コアとクラッドとを有する光ファイバが挙げられる。本発明はこれに限定されず、光ファイバ素線がクラッドを有しなくてもよい。
光ファイバ素線の材質としては、例えば、塩化ビニル樹脂、アクリル樹脂等の樹脂、石英ガラス等が挙げられる。
The optical fiber may be an optical fiber having a core and a cladding, but the present invention is not limited to this, and the optical fiber may not have a cladding.
Examples of materials for the optical fiber include resins such as vinyl chloride resin and acrylic resin, and quartz glass.

被覆樹脂層は、樹脂(B)を含む樹脂組成物(B)の硬化物である。樹脂(B)としては、例えば、紫外線硬化型樹脂、ポリオレフィン、ポリエステル、ポリアミド、フッ素樹脂、ポリイミド等が挙げられる。これらの樹脂(B)は、ハードセグメントとソフトセグメントを含むエラストマーであってもよい。樹脂(B)はプロセス適性、耐環境性、耐熱性、経済性等の観点から適宜選択することができる。
樹脂(B)は、1種単独で用いられてもよいし、2種以上が併用されてもよい。また、被覆樹脂層は単層であってもよいし、多層であってもよい。
The coating resin layer is a cured product of a resin composition (B) containing a resin (B). Examples of the resin (B) include ultraviolet-curable resins, polyolefins, polyesters, polyamides, fluororesins, and polyimides. These resins (B) may be elastomers containing hard segments and soft segments. The resin (B) can be appropriately selected from the viewpoints of process suitability, environmental resistance, heat resistance, economic efficiency, etc.
The resin (B) may be used alone or in combination of two or more. The coating resin layer may be a single layer or a multilayer.

樹脂組成物(B)は、樹脂(B)以外の成分(任意成分(B))を含んでもよい。即ち、被覆層14は、任意成分(B)を含んでもよい。
任意成分(B)としては、可塑剤、着色料(顔料、染料)、滑沢剤、紫外線吸収剤、酸化防止剤等が挙げられる。
The resin composition (B) may contain a component (optional component (B)) other than the resin (B). That is, the coating layer 14 may contain the optional component (B).
Examples of the optional component (B) include plasticizers, colorants (pigments, dyes), lubricants, ultraviolet absorbers, and antioxidants.

光ファイバ12としては、シングルモード光ファイバ、マルチモード光ファイバ及び偏波保持光ファイバのいずれでもよい。本発明の測定には、シングルモード光ファイバが好ましい。 The optical fiber 12 may be a single-mode optical fiber, a multi-mode optical fiber, or a polarization-maintaining optical fiber. For measurements in the present invention, a single-mode optical fiber is preferred.

光ファイバ12の外径は、例えば、0.1~3mmが好ましく、0.15~2mmがより好ましい。外径が上記下限値以上であれば、光ファイバ12の機械強度をより高められる。外径が上記上限値以下であれば、被覆樹脂層をより除去しやすくできる。 The outer diameter of the optical fiber 12 is preferably, for example, 0.1 to 3 mm, and more preferably 0.15 to 2 mm. If the outer diameter is equal to or greater than the above-mentioned lower limit, the mechanical strength of the optical fiber 12 can be further increased. If the outer diameter is equal to or less than the above-mentioned upper limit, the coating resin layer can be more easily removed.

<光ファイバ担持樹脂管の製造方法>
本実施形態の光ファイバ担持樹脂管の製造方法について説明する。
溶融した樹脂組成物(A)と光ファイバ12とを金型に供給し、樹脂管11と光ファイバ12とが一体成形された押出成形体を押出成形機の金型から押し出す。押出成形体を金型の下流側に設置された引取機で引き取りつつ冷却して、押出成形体の樹脂組成物(A)を硬化する。次いで、押出成形体を所望の長さに切断する。切断した押出成形体の端部の樹脂管11を切削し、任意の長さの光ファイバ12を露出する。
樹脂管11の周方向で隣り合う2本の光ファイバ12の端部同士を接合して、折り返し部12Aとし、光ファイバ担持樹脂管10とする。光ファイバ12の端部同士の接合方法としては、例えば、レーザーでの熱融着が挙げられる。
光ファイバ担持樹脂管10における折り返し部12Aと反対側の端部に対して、樹脂管11を切削し、光ファイバ12の端部を露出する。この露出した光ファイバ12の端部(接続用端部)は、解析機器等に接続される。
また、光ファイバ担持樹脂管は以下のような方法で製造することも可能である。予め樹脂管11を用意し、この樹脂管11の外面から内面に向かう凹条を形成する。次いで、光ファイバ12を嵌め込んだ後、凹条の開口部から凹部内に樹脂組成物を充填し硬化することで、光ファイバ担持樹脂管が製造される。光ファイバの露出や端部の処理については、押出成形体の場合と同様にして行うことができる。
<Method of manufacturing optical fiber-supported resin tube>
A method for manufacturing the optical fiber-supported resin tube of this embodiment will be described.
The molten resin composition (A) and the optical fiber 12 are fed into a mold, and an extrusion molded body in which the resin tube 11 and the optical fiber 12 are integrally molded is extruded from the mold of the extrusion molding machine. The extrusion molded body is cooled while being taken up by a take-up machine installed downstream of the mold, and the resin composition (A) in the extrusion molded body is hardened. The extrusion molded body is then cut to a desired length. The resin tube 11 at the end of the cut extrusion molded body is cut to expose the optical fiber 12 of the desired length.
The ends of two optical fibers 12 adjacent to each other in the circumferential direction of the resin tube 11 are joined together to form a folded portion 12A, thereby forming the optical fiber-supported resin tube 10. Examples of methods for joining the ends of the optical fibers 12 include thermal fusion with a laser.
The resin tube 11 is cut at the end opposite to the folded portion 12A of the optical fiber-supported resin tube 10 to expose the end of the optical fiber 12. This exposed end (connection end) of the optical fiber 12 is connected to an analytical instrument or the like.
Alternatively, the optical fiber-supported resin tube can be manufactured by the following method. A resin tube 11 is prepared in advance, and grooves are formed in the resin tube 11 from the outer surface to the inner surface. Next, the optical fiber 12 is inserted, and then a resin composition is filled into the recess through the opening of the groove and cured, thereby manufacturing the optical fiber-supported resin tube. The exposure of the optical fiber and the treatment of the end can be performed in the same manner as in the case of an extrusion-molded product.

(管端部材)
管端部材20は、内筒体20Aと外筒体20Bとを有する。図2~3に示すように、管端部材20が光ファイバ担持樹脂管10に装着された状態(装着状態)で、内筒体20Aは外筒体20B内に位置している。
装着状態において、内筒体20Aの外面と外筒体20Bの内面とは離間しており、内筒体20Aの外面と外筒体20Bの内面との間の空間は、収容部21となっている。装着状態において、収容部21には光ファイバ12の折り返し部12Aが位置している。これにより、光ファイバ12に外力が加わりにくくなり、光ファイバ12の損傷を防止できる。
(Pipe end member)
The tube end member 20 has an inner tube body 20A and an outer tube body 20B. As shown in Figures 2 and 3, when the tube end member 20 is attached to the optical fiber-supported resin tube 10 (attached state), the inner tube body 20A is located inside the outer tube body 20B.
In the mounted state, the outer surface of the inner cylinder 20A is spaced apart from the inner surface of the outer cylinder 20B, and the space between the outer surface of the inner cylinder 20A and the inner surface of the outer cylinder 20B forms a housing section 21. In the mounted state, the folded-back section 12A of the optical fiber 12 is located in the housing section 21. This makes it difficult for external force to be applied to the optical fiber 12, and damage to the optical fiber 12 can be prevented.

<内筒体>
図1~4に示すように、内筒体20Aは、円筒状の本体部24と、フランジ部23と、2つの凸条(第一の凸条)22とを有する。フランジ部23は、本体部24の一方の端部に位置し、本体部24の径方向に張り出す。凸条22は、本体部24の外周面に位置し、管軸O1方向に延びている。本実施形態において、本体部24、フランジ部23及び凸条22で内筒体20Aの筒壁を構成している。
<Inner cylinder>
1 to 4, the inner cylindrical body 20A has a cylindrical main body 24, a flange 23, and two ridges (first ridges) 22. The flange 23 is located at one end of the main body 24 and protrudes radially from the main body 24. The ridges 22 are located on the outer peripheral surface of the main body 24 and extend in the direction of the tube axis O1. In this embodiment, the main body 24, the flange 23, and the ridges 22 form the cylindrical wall of the inner cylindrical body 20A.

フランジ部23は、本体部24の一方の端部において、開口部の周縁を周回している。フランジ部23は、断続的であってもよい。 The flange portion 23 surrounds the periphery of the opening at one end of the main body portion 24. The flange portion 23 may be discontinuous.

凸条22は、フランジ部23から、本体部24の他方の端部にかけて延びている。本実施形態において凸条22は、フランジ部23から他方の端部にかけて連なっているが、凸条22は、断続的でもよい。
本実施形態において、内筒体20Aは、2本の凸条22を有する。2本の凸条22は、管軸O1に対して点対称の位置関係となっている。この2本の凸条22は、装着状態において、収容部21内を2つの空間に区画している。なお、凸条22の数は2本に限定されず、1本でもよいし、3本以上でもよい。凸条22の数は、折り返し部12Aの数に応じて適宜決定できる。
The ridges 22 extend from the flange portion 23 to the other end of the main body portion 24. In this embodiment, the ridges 22 are continuous from the flange portion 23 to the other end, but the ridges 22 may be discontinuous.
In this embodiment, the inner cylindrical body 20A has two ridges 22. The two ridges 22 are positioned point-symmetrically with respect to the tube axis O1. In the installed state, the two ridges 22 divide the interior of the housing portion 21 into two spaces. The number of ridges 22 is not limited to two, and may be one, or three or more. The number of ridges 22 can be determined appropriately depending on the number of folded-back portions 12A.

内筒体20Aは、樹脂(C)を含む樹脂組成物の硬化物である。
樹脂(C)は、樹脂(A)と同様である。樹脂(C)は、樹脂(A)と同じでもよいし、異なってもよい。
樹脂組成物(C)は、樹脂組成物(A)と同様の任意成分を有してもよい。
The inner cylindrical body 20A is a cured product of a resin composition containing the resin (C).
Resin (C) is the same as resin (A). Resin (C) may be the same as or different from resin (A).
The resin composition (C) may contain the same optional components as the resin composition (A).

内筒体20Aの外径r1(フランジ部23における外径)は、光ファイバ担持樹脂管10の外径R1と同等が好ましい。
内筒体20Aの内径r2は、光ファイバ担持樹脂管10の内径R2と同等が好ましい。
本明細書において、長さが「同等」とは、その差が±5%未満であることをいう。
The outer diameter r1 of the inner cylindrical body 20A (the outer diameter of the flange portion 23) is preferably equal to the outer diameter R1 of the optical fiber-carrying resin tube 10.
The inner diameter r2 of the inner cylindrical body 20A is preferably equal to the inner diameter R2 of the optical fiber carrying resin tube 10.
In this specification, "equivalent" length means that the difference therebetween is less than ±5%.

内筒体20Aの長さL2は、折り返し部12Aの長さL1を勘案して決定され、例えば、長さL1と同等以上とされる。長さL2が長さL1と同等以上であれば、内筒体20Aと外筒体20Bとで形成された収容部21内に折り返し部12Aを容易に収容できる。長さL2からフランジ部23を減じた長さは、長さL1と同等以上がより好ましい。 The length L2 of the inner cylindrical body 20A is determined taking into account the length L1 of the folded portion 12A, and is, for example, set to be equal to or greater than length L1. If length L2 is equal to or greater than length L1, the folded portion 12A can be easily accommodated within the accommodation portion 21 formed by the inner cylindrical body 20A and the outer cylindrical body 20B. It is more preferable that the length obtained by subtracting the flange portion 23 from length L2 be equal to or greater than length L1.

フランジ部23の高さ(本体部24の表面から突端までの長さ)は、後述する外筒体20Bの内径r3と外径r2との差と同等以下とされる。
本実施形態において、凸条22の高さhは、収容部21を区画できる高さであればよく、フランジ部23の高さと同等以下が好ましい。
凸条22の幅Wは、特に限定されず、外径r1等を勘案して適宜決定される。
The height of the flange portion 23 (the length from the surface of the main body portion 24 to the tip) is set to be equal to or less than the difference between the inner diameter r3 and the outer diameter r2 of the outer cylinder body 20B described later.
In this embodiment, the height h of the ridge 22 may be any height that can define the storage section 21, and is preferably equal to or less than the height of the flange section 23.
The width W of the ridge 22 is not particularly limited and is determined appropriately taking into consideration the outer diameter r1 and the like.

<外筒体>
図5に示すように、外筒体20Bは、内部に空間26を有する円筒状の部材である。
装着状態において、外筒体20Bは、内筒体20Aの全部と光ファイバ担持樹脂管10の一部を覆っている。装着状態において、外筒体20Bは、光ファイバ担持樹脂管10を覆う部分で、樹脂管11と接合されている。
<Outer cylinder>
As shown in FIG. 5, the outer cylinder body 20B is a cylindrical member having a space 26 therein.
In the attached state, the outer cylinder 20B covers the entire inner cylinder 20A and a part of the optical fiber carrying resin tube 10. In the attached state, the outer cylinder 20B is joined to the resin tube 11 at the part covering the optical fiber carrying resin tube 10.

外筒体20Bを形成する筒壁の厚さtは、例えば、2~5mmとされる。 The thickness t of the cylindrical wall forming the outer cylindrical body 20B is, for example, 2 to 5 mm.

外筒体20Bの内径r3は、内筒体20A及び光ファイバ担持樹脂管10を受け入れられる大きさであればよい。即ち、内径r3は、光ファイバ担持樹脂管10の外径R1と同等以上とされる。また、内径r3は、内筒体20Aの外径r2と同等以上とされる。 The inner diameter r3 of the outer cylinder 20B needs only to be large enough to accommodate the inner cylinder 20A and the optical fiber-carrying resin tube 10. In other words, the inner diameter r3 is equal to or greater than the outer diameter R1 of the optical fiber-carrying resin tube 10. The inner diameter r3 is also equal to or greater than the outer diameter r2 of the inner cylinder 20A.

本実施形態において、外筒体20Bの長さL3は、内筒体20Aを覆い、かつ樹脂管11の一部を覆える長さとされる。長さL3は、内筒体20Aのみを覆える長さでもよいが、光ファイバ担持樹脂管10に管端部材20をより確実に接合する観点から、長さL3は樹脂管11の一部を覆える長さが好ましい。 In this embodiment, the length L3 of the outer tube 20B is set to a length that covers the inner tube 20A and also covers a portion of the resin tube 11. While the length L3 may be a length that covers only the inner tube 20A, from the perspective of more reliably joining the tube end member 20 to the optical fiber-carrying resin tube 10, it is preferable that the length L3 be a length that covers a portion of the resin tube 11.

外筒体20Bは、樹脂(D)を含む樹脂組成物(D)の硬化物である。
樹脂(D)は、樹脂(C)と同様である。樹脂(D)は、樹脂(C)と同じでもよいし、異なってもよい。
樹脂組成物(D)は、樹脂組成物(C)と同様の任意成分を有してもよい。
The outer cylinder body 20B is a cured product of a resin composition (D) containing a resin (D).
Resin (D) is the same as resin (C). Resin (D) may be the same as or different from resin (C).
The resin composition (D) may contain the same optional components as the resin composition (C).

<管端部材の製造方法>
管端部材20の製造方法としては、内筒体20A及び外筒体20Bをそれぞれ射出成形で製造する方法が挙げられる。
<Method of manufacturing tube end member>
The method for manufacturing the tube end member 20 includes a method in which the inner cylindrical body 20A and the outer cylindrical body 20B are each manufactured by injection molding.

(管端部材付き光ファイバ担持樹脂管の製造方法)
以下に、管端部材付き光ファイバ担持樹脂管の製造方法(施工方法)の一例について、説明する。
本発明の製造方法は、樹脂管11の端部に内筒体20Aを位置させ(工程1)、内筒体20Aの外周面に折り返し部12Aを沿わせ(工程2)、外筒体20Bを内筒体20Aに被せて、内筒体20Aの外周面の一部又は全部を覆い、内筒体20Aの外周面と外筒体20Bの内周面との間の収容部21に、折り返し部12Aを位置させる(工程3)。
(Method for manufacturing an optical fiber-supporting resin tube with tube end members)
An example of a method for manufacturing (constructing) an optical fiber-carrying resin tube with tube end members will be described below.
The manufacturing method of the present invention involves positioning the inner cylinder 20A at the end of the resin tube 11 (step 1), aligning the folded portion 12A along the outer peripheral surface of the inner cylinder 20A (step 2), placing the outer cylinder 20B over the inner cylinder 20A to cover part or all of the outer peripheral surface of the inner cylinder 20A, and positioning the folded portion 12A in the storage section 21 between the outer peripheral surface of the inner cylinder 20A and the inner peripheral surface of the outer cylinder 20B (step 3).

工程1は、樹脂管11の端部(折り返し部12Aを有する端部)に内筒体20Aを位置させる。光ファイバ担持樹脂管10が折り返し部12Aを有しない場合、光ファイバ担持樹脂管10における樹脂管11の端部を切削して光ファイバ12を露出させ、露出した光ファイバ12の端部同士を接合して、折り返し部12Aを形成する。折り返し部12Aの長さL1に応じて、内筒体20Aを切断し、内筒体20Aの長さL2を調節する。長さL2を調節することにより、管端部材20が過剰に長くなるのを防止する。
内筒体20Aにおける端部(フランジ部23を有しない端部)を樹脂管11の端部(折り返し部12A方向の端部)に当接する(工程1)。この際、折り返し部12Aを内筒体20Aの外周面に沿わせる。加えて、内筒体20Aの外周面における凸条22同士の間の一方の領域に、任意の1つの折り返し部12Aを位置させ、凸条22同士の間の他方の領域に、他方の折り返し部12Aを位置させる(工程2)。折り返し部12Aを凸条22で区画された収容部21の各領域に収容することで、折り返し部12A同士が接触することを防止できる。
樹脂管11と内筒体20Aとを熱融着等により接合してもよいし、接合しなくてもよい。
こうして、内筒体20Aが光ファイバ担持樹脂管10の端部に接合された内筒体付き光ファイバ担持樹脂管110を得る(図6)。
In step 1, the inner tube 20A is positioned at the end (the end having the folded portion 12A) of the resin tube 11. If the optical fiber-carrying resin tube 10 does not have the folded portion 12A, the end of the resin tube 11 in the optical fiber-carrying resin tube 10 is cut to expose the optical fiber 12, and the ends of the exposed optical fiber 12 are joined together to form the folded portion 12A. The inner tube 20A is cut according to the length L1 of the folded portion 12A, and the length L2 of the inner tube 20A is adjusted. Adjusting the length L2 prevents the tube end member 20 from becoming excessively long.
The end of the inner cylindrical body 20A (the end without the flange 23) is brought into contact with the end of the resin tube 11 (the end toward the folded-back portion 12A) (Step 1). At this time, the folded-back portion 12A is aligned with the outer peripheral surface of the inner cylindrical body 20A. In addition, any one folded-back portion 12A is positioned in one region between the ridges 22 on the outer peripheral surface of the inner cylindrical body 20A, and the other folded-back portion 12A is positioned in the other region between the ridges 22 (Step 2). By accommodating the folded-back portions 12A in each region of the accommodation section 21 partitioned by the ridges 22, contact between the folded-back portions 12A can be prevented.
The resin pipe 11 and the inner cylindrical body 20A may be joined by heat fusion or the like, or may not be joined at all.
In this way, an optical fiber-carrying resin tube 110 with an inner tube is obtained, in which the inner tube 20A is joined to the end of the optical fiber-carrying resin tube 10 (FIG. 6).

次いで、外筒体20Bを内筒体20A側から内筒体付き光ファイバ担持樹脂管110に被せる(図7)。この際、フランジ部23が形成されている内筒体20Aの端部と、外筒体20Bの端部とが面一になるように、外筒体20B内に内筒体付き光ファイバ担持樹脂管110を挿入する。加えて、外筒体20Bの一部が樹脂管11を覆うようにする(工程3)。
なお、必要に応じて、外筒体20Bを切断し、長さを調節してもよい。
Next, the outer tube 20B is placed over the inner tube-attached optical fiber-carrying resin tube 110 from the inner tube 20A side (FIG. 7). At this time, the inner tube-attached optical fiber-carrying resin tube 110 is inserted into the outer tube 20B so that the end of the inner tube 20A where the flange portion 23 is formed is flush with the end of the outer tube 20B. In addition, a part of the outer tube 20B is made to cover the resin tube 11 (step 3).
If necessary, the outer cylinder body 20B may be cut to adjust the length.

工程3において、外筒体20Bが樹脂管11を覆う領域で、外筒体20Bと樹脂管11とを接合する(接合操作)。外筒体20Bと樹脂管11との接合方法は、例えば、電気融着、熱融着、ネジ止め等が挙げられる。ネジ止め(ネジによる固定)を採用する場合、ネジ部(螺旋条を有する部分)の径と、ネジ頭部の径とが同等で、ネジ頭部の天面が外筒体20Bと面一になるネジが好ましい。このようなネジとしては、いわゆるイモネジが挙げられる。
電気融着又は熱融着により外筒体20Bと樹脂管11とを接合する場合、光ファイバ12の位置を避けて接合することが好ましい。
なお、外筒体20Bと樹脂管11との嵌合力が充分な場合には、接合操作を省略してもよい。
こうして、凸条22で2つに区画された収容部21のそれぞれの領域に、折り返し部12Aが1つずつ位置した管端部材付き光ファイバ担持樹脂管1(図2)を製造できる。
管端部材付き光ファイバ担持樹脂管1は、接続用端部が解析機器等に接続され、ゆがみ測定、温度測定等に供される。
In step 3, the outer cylinder 20B and the resin pipe 11 are joined in the area where the outer cylinder 20B covers the resin pipe 11 (joining operation). Examples of methods for joining the outer cylinder 20B and the resin pipe 11 include electrical fusion, thermal fusion, and screw fastening. When screw fastening (fixing with a screw) is used, it is preferable to use a screw in which the diameter of the threaded portion (the portion having the helical thread) and the diameter of the screw head are equal and the top surface of the screw head is flush with the outer cylinder 20B. An example of such a screw is a so-called set screw.
When the outer tube 20B and the resin tube 11 are joined by electrical fusion or thermal fusion, it is preferable to perform the joining in a manner that avoids the position of the optical fiber 12.
If the fitting force between the outer cylindrical body 20B and the resin pipe 11 is sufficient, the joining operation may be omitted.
In this way, an optical fiber-carrying resin tube 1 (FIG. 2) with tube end members can be manufactured, in which one folded portion 12A is located in each of the two regions of the storage section 21 divided by the ridge 22.
The connecting end of the optical fiber-carrying resin tube 1 with the tube end member is connected to an analytical instrument or the like, and is used for distortion measurement, temperature measurement, and the like.

本実施形態の管端部材は、光ファイバ担持樹脂管に装着することで、光ファイバの折り返し部の損傷を防止できる。
加えて、本実施形態の管端部材は、光ファイバ担持樹脂管に装着する際に、光ファイバ及びその近傍での加熱を要しないため、光ファイバの伝送損失を低減できる。
さらに、本実施形態の管端部材は、内筒体を切断して長さを調節して、管端部材が過剰に長くなるのを防止できる。このため、施工現場において、折り返し部の長さに応じて、管端部材の長さを容易に調節できる。
The tube end member of this embodiment can prevent damage to the folded-back portion of the optical fiber by being attached to the optical fiber-supporting resin tube.
In addition, the tube end member of this embodiment does not require heating of the optical fiber or its vicinity when it is attached to the optical fiber-supported resin tube, so transmission loss of the optical fiber can be reduced.
Furthermore, the length of the pipe end member of this embodiment can be adjusted by cutting the inner tube, preventing the pipe end member from becoming excessively long. Therefore, the length of the pipe end member can be easily adjusted at the construction site according to the length of the folded-back portion.

[第二の実施形態]
本発明の第二の実施形態について、図面を参照して説明する。なお、第一の実施形態と同じ構成には同じ符号を付してその説明を省略し、主に第一の実施形態と異なる点について説明する。
図8の管端部材付き光ファイバ担持樹脂管100は、光ファイバ担持樹脂管10と管端部材120とを有する。
[Second embodiment]
A second embodiment of the present invention will be described with reference to the drawings. Note that the same components as those in the first embodiment are designated by the same reference numerals and their description will be omitted, and the following mainly describes the differences from the first embodiment.
The optical fiber-carrying resin tube 100 with a tube end member shown in FIG. 8 includes an optical fiber-carrying resin tube 10 and a tube end member 120 .

図8~9に示すように、管端部材120は、内筒体20Aと外筒体120Bとを有する。
図8~10に示すように、外筒体120Bは、外周面を形成する外筒壁122と、外筒壁122と離間し、外筒壁122よりも管軸O2寄りに位置する内筒壁124とを有する。外筒壁122と内筒壁124とは、管軸O2方向から見て、同心円状に位置している。外筒壁122と内筒壁124との間には、空間123が形成されている。この空間123は、内筒体20Aの筒壁(本体、フランジ部及び凸条を含む)を受け入れ、かつ樹脂管11の筒壁11Aを受け入れる大きさである。
As shown in FIGS. 8 and 9, the pipe end member 120 has an inner cylindrical body 20A and an outer cylindrical body 120B.
8 to 10 , the outer tube body 120B has an outer tube wall 122 that forms the outer peripheral surface, and an inner tube wall 124 that is spaced apart from the outer tube wall 122 and is positioned closer to the tube axis O2 than the outer tube wall 122. The outer tube wall 122 and the inner tube wall 124 are positioned concentrically when viewed from the direction of the tube axis O2. A space 123 is formed between the outer tube wall 122 and the inner tube wall 124. This space 123 is large enough to accommodate the tube wall (including the main body, flange portion, and ridges) of the inner tube body 20A and the tube wall 11A of the resin tube 11.

装着状態において、内筒体20Aの周壁は、空間123内に位置している。装着状態において、管端部材120は、内筒体20Aの周壁の外面(内筒体20Aの外周面)と、外筒体120Bの外筒壁122の内面(外筒体120Bの内周面)との間に、収容部121を有する。折り返し部12Aは、収容部121に位置している。これにより、光ファイバ12に外力が加わりにくくなり、光ファイバ12の損傷を防止できる。 In the attached state, the peripheral wall of the inner cylinder 20A is located within the space 123. In the attached state, the tube end member 120 has a storage section 121 between the outer surface of the peripheral wall of the inner cylinder 20A (the outer surface of the inner cylinder 20A) and the inner surface of the outer cylinder wall 122 of the outer cylinder 120B (the inner surface of the outer cylinder 120B). The folded-back section 12A is located in the storage section 121. This makes it less likely that external forces will be applied to the optical fiber 12, preventing damage to the optical fiber 12.

本実施形態の管端部材付き光ファイバ担持樹脂管100の製造方法は、空間123内に、内筒体20Aの筒壁を挿入する点において、第一の実施形態の製造方法と相違する。 The manufacturing method for the optical fiber-supported resin tube 100 with tube end members of this embodiment differs from the manufacturing method of the first embodiment in that the cylindrical wall of the inner cylindrical body 20A is inserted into the space 123.

本実施形態によれば、管端部材が外筒壁と内筒壁とを有し、外筒壁と内筒壁との間に空間を有し、この空間に内筒体の筒壁を受け入れる構造であるため、作業性により優れる。 In this embodiment, the pipe end member has an outer tube wall and an inner tube wall, with a space between the outer and inner tube walls, and the tube wall of the inner tube is received in this space, resulting in superior workability.

[他の実施形態]
第一~第二の実施形態では、内筒体が凸条を有しているが、本発明はこれに限定されず、凸条を有しなくてもよい。あるいは、内筒体が凸条を有さず、外筒体が凸条(第二の凸条)を有してもよい。
収容部内で、折り返し部同士の接触を防止する観点から、内筒体及び外筒体の少なくとも一方は、収容部を区画する凸条を有することが好ましい。外筒体が凸条を有する場合、外筒体は、内周面(内筒体の外周面と対向する面)に凸条を有する。
Other Embodiments
In the first and second embodiments, the inner cylinder has a ridge, but the present invention is not limited to this, and the inner cylinder may not have a ridge. Alternatively, the inner cylinder may not have a ridge, and the outer cylinder may have a ridge (second ridge).
In order to prevent the folded-back portions from contacting each other within the storage portion, it is preferable that at least one of the inner and outer cylindrical bodies has a ridge that defines the storage portion. When the outer cylindrical body has a ridge, the outer cylindrical body has a ridge on its inner peripheral surface (the surface facing the outer peripheral surface of the inner cylindrical body).

第一~第二の実施形態では、折り返し部が2本の光ファイバの端部同士を接合したものであるが、本発明はこれに限定されない。折り返し部は、1本の光ファイバを屈曲させたものでもよい。 In the first and second embodiments, the folded portion is formed by joining the ends of two optical fibers, but the present invention is not limited to this. The folded portion may also be formed by bending a single optical fiber.

第一~第二の実施形態では、装着状態において、内筒体の全部が外筒体に挿入されている。しかしながら、本発明はこれに限定されず、収容部が形成できれば、内筒体の一部が外筒体に挿入されていてもよい。 In the first and second embodiments, the entire inner cylinder is inserted into the outer cylinder when the device is attached. However, the present invention is not limited to this, and only a portion of the inner cylinder may be inserted into the outer cylinder as long as a storage section can be formed.

1、100 管端部材付き光ファイバ担持樹脂管
10、910、910A 光ファイバ担持樹脂管
11 樹脂管
11A 筒壁
12 光ファイバ
12A 折り返し部
20、120 管端部材
20A 内筒体
20B、120B 外筒体
21、121 収容部
22 凸条
122 外筒壁
124 内筒壁
O1、O2 管軸
1, 100 Optical fiber-carrying resin tube with tube end member 10, 910, 910A Optical fiber-carrying resin tube 11 Resin tube 11A Tube wall 12 Optical fiber 12A Folded portion 20, 120 Tube end member 20A Inner tube body 20B, 120B Outer tube body 21, 121 Storage portion 22 Convex rib 122 Outer tube wall 124 Inner tube wall O1, O2 Tube axis

Claims (8)

円筒状の樹脂管と、前記樹脂管の筒壁内に位置し、前記樹脂管の管軸方向に延びる2本以上の光ファイバと、を有し、前記樹脂管の管軸方向外方で、任意の光ファイバと、前記任意の光ファイバと前記樹脂管の周方向で隣り合う他の任意の光ファイバとが連なった折り返し部を有する光ファイバ担持樹脂管に用いられる、光ファイバ担持樹脂管用の管端部材であって、
内筒体と外筒体とを有し、
前記内筒体は、その一部又は全部を前記外筒体に挿入でき、
前記内筒体の一部又は全部を前記外筒体に挿入した際に、前記内筒体の外周面と前記外筒体の内周面との間に、前記折り返し部の光ファイバを受け入れる収容部を形成する、光ファイバ担持樹脂管用の管端部材。
A tube end member for an optical fiber-carrying resin tube, which is used for an optical fiber-carrying resin tube having a cylindrical resin tube and two or more optical fibers located within a cylindrical wall of the resin tube and extending in an axial direction of the resin tube, and which has a folded portion on the outer side of the axial direction of the resin tube, in which an arbitrary optical fiber and another arbitrary optical fiber adjacent to the arbitrary optical fiber in the circumferential direction of the resin tube are connected to each other,
It has an inner cylinder and an outer cylinder,
The inner cylinder can be inserted into the outer cylinder in part or in whole,
A tube end member for an optical fiber-supported resin tube, which, when part or all of the inner tube is inserted into the outer tube, forms a storage section between the outer surface of the inner tube and the inner surface of the outer tube to receive the optical fiber in the folded-back portion.
前記内筒体の外周面には、前記内筒体の管軸方向に延びる1又は2以上の第一の凸条を有し、
前記外筒体を前記内筒体に被せた状態で、前記第一の凸条は、前記収容部を区画する、請求項1に記載の光ファイバ担持樹脂管用の管端部材。
the outer peripheral surface of the inner cylindrical body has one or more first ridges extending in the axial direction of the inner cylindrical body;
2. The tube end member for an optical fiber-carrying resin tube according to claim 1, wherein the first ridge defines the housing portion when the outer tube is placed over the inner tube.
前記外筒体の内周面には、前記外筒体の管軸方向に延びる1又は2以上の第二の凸条を有し、
前記外筒体を前記内筒体に被せた状態で、前記第二の凸条は、前記収容部を区画する、請求項1又は2に記載の光ファイバ担持樹脂管用の管端部材。
the inner peripheral surface of the outer cylindrical body has one or more second ridges extending in the tube axis direction of the outer cylindrical body;
3. The tube end member for an optical fiber-carrying resin tube according to claim 1, wherein the second ridge defines the housing portion when the outer tube is placed over the inner tube.
前記外筒体は、外筒壁と、前記外筒壁と離間し、前記外筒壁よりも管軸寄りの内筒壁とを有し、
前記外筒壁と前記内筒壁との間に、前記内筒体の筒壁を受け入れる、請求項1~3のいずれか一項に記載の光ファイバ担持樹脂管用の管端部材。
the outer cylinder body has an outer cylinder wall and an inner cylinder wall spaced apart from the outer cylinder wall and closer to the tube axis than the outer cylinder wall,
4. The tube end member for an optical fiber-carrying resin tube according to claim 1, wherein the tube wall of the inner tube is received between the outer tube wall and the inner tube wall.
請求項1~4のいずれか一項に記載の光ファイバ担持樹脂管用の管端部材と、前記光ファイバ担持樹脂管とを有し、
前記光ファイバ担持樹脂管用の管端部材が、前記樹脂管の端部に設けられ、
前記折り返し部が、前記収容部内に位置する、管端部材付き光ファイバ担持樹脂管。
A tube end member for an optical fiber-supported resin tube according to any one of claims 1 to 4, and the optical fiber-supported resin tube,
a tube end member for the optical fiber-supporting resin tube is provided at an end of the resin tube;
The optical fiber-carrying resin tube with a tube end member is configured such that the folded portion is located within the housing portion.
前記光ファイバ担持樹脂管用の管端部材は、前記樹脂管にネジで固定されている、請求項5に記載の管端部材付き光ファイバ担持樹脂管。 The optical fiber-carrying resin tube with tube end member described in claim 5, wherein the tube end member for the optical fiber-carrying resin tube is fixed to the resin tube with screws. 請求項5に記載の管端部材付き光ファイバ担持樹脂管の製造方法であって、
前記樹脂管の端部に前記内筒体を位置させ、
前記内筒体の外周面に前記折り返し部を沿わせ、
前記外筒体を前記内筒体に被せ、前記内筒体の外周面の一部又は全部を覆い、前記内筒体の外周面と前記外筒体の内周面との間の前記収容部に、前記折り返し部を位置させる、管端部材付き光ファイバ担持樹脂管の製造方法。
6. A method for manufacturing an optical fiber-supported resin tube with a tube end member according to claim 5,
The inner cylindrical body is positioned at the end of the resin pipe,
the folded portion is aligned with the outer peripheral surface of the inner cylindrical body,
A method for manufacturing an optical fiber-supported resin tube with a tube end member, in which the outer tube body is placed over the inner tube body to cover part or all of the outer peripheral surface of the inner tube body, and the folded portion is positioned in the accommodating portion between the outer peripheral surface of the inner tube body and the inner peripheral surface of the outer tube body.
前記外筒体を前記樹脂管にネジで固定する、請求項7に記載の管端部材付き光ファイバ担持樹脂管の製造方法。 The method for manufacturing a resin tube carrying an optical fiber with a tube end member according to claim 7, wherein the outer tube is fixed to the resin tube with screws.
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JP2015194522A (en) 2014-03-31 2015-11-05 株式会社オーシーシー Optical fiber cable and optical signal change detection sensor system

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