JP7780385B2 - Existing pipe rehabilitation method - Google Patents
Existing pipe rehabilitation methodInfo
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- JP7780385B2 JP7780385B2 JP2022077117A JP2022077117A JP7780385B2 JP 7780385 B2 JP7780385 B2 JP 7780385B2 JP 2022077117 A JP2022077117 A JP 2022077117A JP 2022077117 A JP2022077117 A JP 2022077117A JP 7780385 B2 JP7780385 B2 JP 7780385B2
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Description
本発明は、老朽化した下水道管などの既設管の内面に更生管をライニングする更生方法に関し、特に、既設管と更生管との管間間隙に裏込め材を充填する既設管更生方法に関する。 The present invention relates to a rehabilitation method for lining the inner surface of an existing pipe, such as an aging sewer pipe, with a rehabilitation pipe, and in particular to a method for rehabilitating an existing pipe by filling the gap between the existing pipe and the rehabilitation pipe with a backfill material.
老朽化した管路の更生工法として、既設管内周に更生管をライニングし、更生管外周面と既設管の内周面の間にセメントミルクやモルタルなどの裏込め材を充填する方法が広く知られている。裏込め材を充填する際は更生管に浮力がかかるため、管が浮上しないように浮上防止工を行う。例えば、特許文献1~3の浮上防止工においては、更生管の底部に管軸方向へ延びる底部腹起しを設ける。底部腹起しの上には、複数の柱状の突張部材を互いに管軸方向へ間隔を置いて立設する、各突張部材の上端部を、更生管の頂部を貫通させて、既設管の頂部に突き当て、ジャッキによって突っ張らせる。これによって、更生管の底部が浮き上がるのを阻止できる。 A widely known method for rehabilitating aging pipelines involves lining the inside of the existing pipe with a rehabilitating pipe and filling the gap between the outer surface of the rehabilitating pipe and the inner surface of the existing pipe with backfill material such as cement milk or mortar. Because buoyancy is applied to the rehabilitating pipe when filling with backfill material, anti-floating measures are taken to prevent the pipe from floating up. For example, in the anti-floating measures described in Patent Documents 1 to 3, a bottom wale extending in the axial direction is installed at the bottom of the rehabilitating pipe. Multiple columnar support members are erected on the bottom wale, spaced apart from one another in the axial direction. The upper end of each support member penetrates the top of the rehabilitating pipe, abuts against the top of the existing pipe, and is braced with a jack. This prevents the bottom of the rehabilitating pipe from floating up.
前掲特許文献1~3に開示された浮上防止工は、構造が簡素であり短時間で容易に設置及び撤去でき、作業性が良好である。一方、構造が簡易化されているため、更生管の剛性や浮力の掛かり方によっては、更生管の底部より上側部分が変形され得る。特に、更生管がライニング部材の連結によって管状に成形された構造である場合、ライニング部材自体の剛性が高くても連結部分が伸び変形可能であるため、更生管の変位量が大きくなる。このため、更生管に既設管の取付管口(枝管との接続口)と連なる連通口が形成されている場合、連通口の形状ひいては更生管の美観が損なわれやすい。 The anti-floating works disclosed in the above-mentioned Patent Documents 1 to 3 are simple in structure, can be easily installed and removed in a short amount of time, and are easy to work with. However, because the structure is simplified, the section above the bottom of the rehabilitated pipe may be deformed depending on the rigidity of the rehabilitated pipe and the way in which buoyancy is applied. In particular, if the rehabilitated pipe is structured to be tubular by connecting lining members, even if the lining members themselves are highly rigid, the connecting sections can stretch and deform, resulting in a large amount of displacement of the rehabilitated pipe. For this reason, if the rehabilitated pipe has a connecting port formed that connects to the attachment port of the existing pipe (the port connecting to the branch pipe), the shape of the connecting port and, ultimately, the aesthetic appearance of the rehabilitated pipe, can be easily damaged.
詳しくは、既設管の取付管口(枝管との接続口)の周縁部と、更生管の連通口の周縁部との間の周縁間環状隙間には、充填時の裏込め材が連通口から更生管内へ漏洩しないように、粘土セメントや急結セメント等のシール材が設けられる。裏込め材の充填時には、更生管が全体的に浮力を受けて変形しようとするが、更生管における連通口の周縁部は、硬化したシール材によって拘束されて変位しない。これにより、更生管における連通口の周縁部と、更にその周辺部とで凹凸差が発生し、連通口の周縁部が局所的に更生管の内側へ向かって突出するように変形される。
本発明はかかる事情に鑑みて、浮上防止工の構造が簡易であっても、裏込め材の注入によって更生管の連通口の周縁部が局所的に大きく変形されるのを抑制することを目的とする。
Specifically, a sealing material such as clay cement or quick-setting cement is provided in the peripheral annular gap between the peripheral edge of the existing pipe's attachment pipe port (the port connecting to the branch pipe) and the peripheral edge of the rehabilitating pipe's communication port to prevent backfill material from leaking into the rehabilitating pipe through the communication port during filling. When the backfill material is filled, the rehabilitating pipe as a whole is subjected to buoyancy and attempts to deform, but the peripheral edge of the communication port in the rehabilitating pipe is restrained by the hardened sealing material and does not displace. This creates a difference in unevenness between the peripheral edge of the communication port in the rehabilitating pipe and the surrounding area, causing the peripheral edge of the communication port to deform so that it locally protrudes toward the inside of the rehabilitating pipe.
In consideration of such circumstances, the present invention aims to prevent the peripheral portion of the communication port of the rehabilitation pipe from being locally deformed significantly by the injection of backfill material, even if the structure of the anti-floating work is simple.
前記課題を解決するため、本発明方法は、枝管との接続口を有する既設管の内面に更生管をライニングし、前記更生管には前記接続口との連通口を形成するとともに、底部腹起し及び突張部材を含む浮上防止工を設置して、前記更生管と前記既設管との間の管間間隙に裏込め材を注入する既設管更生方法において、
前記裏込め材の注入前に、前記管間間隙における前記接続口の周縁部と前記連通口の周縁部との間の周縁間環状隙間に弾性を有する閉塞部材を設置することにより、前記周縁間環状隙間を塞ぐ工程と、
前記裏込め材の注入後、前記閉塞部材を撤去する工程と、
前記撤去後の周縁間環状隙間に隙間充填材を充填する工程と
を備えたことを特徴とする。
In order to solve the above problems, the present invention provides a method for rehabilitating an existing pipe, which comprises lining the inner surface of an existing pipe having a connection port with a branch pipe, forming a communication port with the connection port in the rehabilitating pipe, installing anti-floating works including a bottom wale and a bracing member, and injecting backfill material into the gap between the rehabilitating pipe and the existing pipe,
a step of placing an elastic blocking member in a peripheral annular gap between a peripheral portion of the connection port and a peripheral portion of the communication port in the inter-pipe gap before injecting the backfilling material, thereby blocking the peripheral annular gap;
removing the blocking member after injecting the backfilling material;
and filling the peripheral annular gap with a gap filler after the removal.
前記閉塞部材により周縁間環状隙間を塞いでおくことによって、裏込め材が連通口から更生管内へ漏れるのが防止される。
前記閉塞部材は、弾性変形可能であり、連通口の周縁部を拘束せず、連通口の周縁部の変位を許容している。したがって、裏込め材の注入時の浮力によって更生管が変形された場合、閉塞部材の弾性変形によって、連通口の周縁部についても、更にその周辺部と共に変位される。これにより、更生管における連通口の周縁部と、更にその周辺部とで凹凸差が発生するのが抑えられ、連通口の周縁部が局所的に大きく変形されるのが抑制される。この結果、連通口の形状が損なわれるのを回避でき、更生管の美観を確保できる。
裏込め材の硬化後、閉塞部材を撤去し、周縁間環状隙間に隙間充填材を充填して仕上げることによって、下水などの流体が、枝管から更生管へスムーズに流れるようにできる。閉塞部材を撤去することで、閉塞部材が施工後の更生管の性能に影響を及ぼすことはない。
浮上防止工としては、底部腹起し及び突張部材からなる簡易な構造とすることによって、短時間で設置及び撤去でき、作業性が良好である。
By closing the peripheral annular gap with the blocking member, the backfill material is prevented from leaking from the communication opening into the rehabilitating pipe.
The blocking member is elastically deformable and does not restrict the peripheral edge of the communication port, allowing it to displace. Therefore, if the rehabilitating pipe is deformed by the buoyancy of the backfill material injected, the elastic deformation of the blocking member will also displace the peripheral edge of the communication port along with its surrounding area. This prevents unevenness from occurring between the peripheral edge of the communication port and its surrounding area in the rehabilitating pipe, and prevents large localized deformation of the peripheral edge of the communication port. As a result, damage to the shape of the communication port can be avoided, and the aesthetic appearance of the rehabilitating pipe can be maintained.
After the backfill material hardens, the blocking member is removed and the gap between the periphery is filled with gap filler to complete the work, allowing fluids such as sewage to flow smoothly from the branch pipe to the rehabilitated pipe. By removing the blocking member, it will not affect the performance of the rehabilitated pipe after construction.
The anti-floating work has a simple structure consisting of a bottom wale and bracing members, which allows it to be installed and removed in a short time, making it easy to work with.
好ましくは、前記閉塞部材として、低吸水性の弾性材を用いる。これによって、モルタル等の裏込め材の水分が閉塞部材内に染み入るのを抑制でき、ひいては、裏込め材と閉塞部材とが一体化されるのを防止できる。したがって、裏込め材の硬化後、閉塞部材を容易に撤去できる。
好ましくは、前記閉塞部材として、独立気泡の軟質発泡樹脂材を用いる。これによって、閉塞部材を低吸水性にできる。さらには、裏込め材に対する不透過性を確保できる。
Preferably, the blocking member is made of a low-water-absorbent elastic material. This prevents moisture from the backfill material, such as mortar, from seeping into the blocking member, and thus prevents the backfill material and the blocking member from becoming integrated. Therefore, the blocking member can be easily removed after the backfill material has hardened.
Preferably, the blocking member is made of a closed-cell soft foam resin material, which makes the blocking member less water-absorbent and also ensures impermeability to the backfill material.
好ましくは、前記閉塞部材として、前記周縁間環状隙間の周長以上の長さの四角形断面の長尺弾性部材を用い、前記設置の際に、前記長尺弾性部材を前記周縁間環状隙間の周方向に少なくとも一周巻く。これによって、周縁間環状隙間を全周にわたって確実に塞くことができ、裏込め材の漏れを防止できる。長尺弾性部材の断面形状を四角形とすることによって、長尺弾性部材の既設管又は更生管との接触面積を大きくでき、周縁間環状隙間に長尺弾性部材を安定的に設置できる。
好ましくは、前記長尺弾性部材の両端部が先細であり、前記周縁間環状隙間に沿って一周させた前記長尺弾性部材の両端部どうしを重ね合わせる。
好ましくは、前記長尺弾性部材の両端面が長手方向に対して斜めになっており、これら両端面どうしを重ね合わせる。
Preferably, the blocking member is a long elastic member with a rectangular cross section whose length is equal to or greater than the circumferential length of the annular gap, and the long elastic member is wrapped around the annular gap at least once during installation. This ensures that the entire periphery of the annular gap is blocked, preventing leakage of backfill material. By making the cross section of the long elastic member rectangular, the contact area of the long elastic member with the existing pipe or rehabilitated pipe can be increased, allowing the long elastic member to be stably installed in the annular gap.
Preferably, both ends of the elongated elastic member are tapered, and the both ends of the elongated elastic member that has been wound around the periphery of the annular gap are overlapped with each other.
Preferably, both end faces of the long elastic member are inclined relative to the longitudinal direction, and these end faces are overlapped with each other.
前記更生管の外周に凹凸が形成されている場合、好ましくは、前記連通口の周縁部における凹の部分に平坦化充填材を充填した後、前記閉塞部材の設置を行なう。したがって、連通口の周縁部を平坦化したうえで、その平坦化された連通口の周縁部に閉塞部材を重ねることができる。これによって、閉塞部材と連通口の周縁部との間に隙間が出来るのを防止でき、裏込め材が漏れるリスクを抑制することができる。
平坦化充填材としては、セメント系材料等が挙げられる。
前記更生管の外周の凹凸構造として、例えば、前記更生管を構成するライニング部材が外周へ突出する複数条のリブを有する異形断面に形成されており、各リブが、前記凹凸における凸の部分を構成し、隣接するリブ間の溝が、前記凹凸における凹の部分を構成する。
If the outer periphery of the rehabilitation pipe is uneven, it is preferable to fill the recessed portion of the periphery of the communication port with a flattening filler before installing the blocking member. Therefore, the periphery of the communication port can be flattened, and then the blocking member can be placed on the flattened periphery of the communication port. This prevents gaps from forming between the blocking member and the periphery of the communication port, thereby reducing the risk of backfill material leaking.
The planarizing filler may be a cement-based material or the like.
As an example of the uneven structure on the outer periphery of the rehabilitation pipe, the lining material constituting the rehabilitation pipe is formed with an irregular cross section having multiple ribs protruding to the outer periphery, each rib constituting a convex portion of the unevenness, and the grooves between adjacent ribs constituting a concave portion of the unevenness.
好ましくは、前記裏込め材の注入に際して、前記更生管内に第2突張部材を架け渡し、前記第2突張部材の先端部の押え部材を、前記更生管の内側から前記連通口の周縁部に宛がう。第2突張部材によって、更生管の連通口の周縁部を介して、閉塞部材を管径方向の外側へ押圧することで、閉塞部材を既設管の接続口の周縁部と更生管の連通口の周縁部とによって挟み付ける。これによって、裏込め材の充填時の圧力が閉塞部材にかかっても、閉塞部材が周縁間環状隙間から抜け出るのを防止でき、裏込め材が漏れ出るリスクを抑制することができる。 Preferably, when injecting the backfill material, a second tension member is placed within the rehabilitation pipe, and a retaining member at the tip of the second tension member is placed against the periphery of the communication port from inside the rehabilitation pipe. The second tension member presses the blocking member radially outward via the periphery of the rehabilitation pipe's communication port, thereby clamping the blocking member between the periphery of the connection port of the existing pipe and the periphery of the rehabilitation pipe's communication port. This prevents the blocking member from slipping out of the annular gap between the peripheries, even if pressure is applied to the blocking member when filling the backfill material, thereby reducing the risk of backfill material leaking.
好ましくは、前記裏込め材の注入に際して、前記周縁間環状隙間の内周に沿って中空環状のパッカーを設ける。これにより、前記周縁間環状隙間内に設置された前記閉塞部材を、内側から前記パッカーによって押えることができ、裏込め材の充填時の圧力が閉塞部材にかかっても、閉塞部材が周縁間環状隙間から抜け出るのを防止でき、裏込め材が漏れ出るリスクを抑制することができる。 Preferably, a hollow annular packer is provided along the inner circumference of the annular gap when the backfill material is injected. This allows the packer to press down on the blocking member placed in the annular gap from the inside, preventing the blocking member from slipping out of the annular gap even if pressure is applied to the blocking member when the backfill material is filled, thereby reducing the risk of backfill material leaking.
本発明によれば、浮上防止工の構造が簡易であっても、裏込め材の注入によって更生管の連通口の周縁部が局所的に大きく変形されるのを抑制することができる。 According to the present invention, even if the structure of the anti-floating work is simple, it is possible to prevent large localized deformation of the peripheral edge of the communication opening of the rehabilitation pipe due to the injection of backfill material.
以下、本発明の実施形態を図面にしたがって説明する。
<第1実施形態(図1~図4)>
図1に示すように、本発明の第1実施形態に係る更生対象の既設管1は、老朽化した下水道管の特に本管である。なお、更生対象は、下水道管に限らず、上水道管、農業用水管、水力発電導水管、ガス管等であってもよい。図2に示すように、下水道本管からなる既設管1の上半部には取付管2(枝管)が接続されている。図4(a)に示すように、取付管2の端部の取付管口2a(枝管との接続口)が、既設管1の内部に連なっている。取付管2の端面2e(接続口の周縁部)は、既設管1の内面と面一をなしている。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
First Embodiment (FIGS. 1 to 4)
As shown in Fig. 1 , the existing pipe 1 to be rehabilitated in accordance with the first embodiment of the present invention is an aging sewer pipe, particularly a main pipe. The rehabilitation target is not limited to sewer pipes, but may also be a water supply pipe, an agricultural water pipe, a hydroelectric power generation water pipe, a gas pipe, etc. As shown in Fig. 2 , an attachment pipe 2 (branch pipe) is connected to the upper half of the existing pipe 1, which is a sewer main pipe. As shown in Fig. 4( a), an attachment pipe opening 2a (a connection opening with the branch pipe) at the end of the attachment pipe 2 is connected to the interior of the existing pipe 1. An end face 2e (a peripheral portion of the connection opening) of the attachment pipe 2 is flush with the inner surface of the existing pipe 1.
既設管1は、次のようにして更生される。
<ライニング工程>
図1及び図2に示すように、既設管1の内面に沿って合成樹脂製の更生管3がライニングされる。既設管1と更生管3と間には、環状の管間間隙4が形成される。
The existing pipe 1 is rehabilitated as follows.
<Lining process>
1 and 2, a rehabilitation pipe 3 made of synthetic resin is lined along the inner surface of an existing pipe 1. An annular inter-pipe gap 4 is formed between the existing pipe 1 and the rehabilitation pipe 3.
図1に示すように、更生管3は、合成樹脂製の帯状のライニング部材30(プロファイル)によって構成されている。図3(a)に示すように、ライニング部材30は、帯板部31と、帯板部31から外周側(図3(a)において上側)へ突出された複数条のリブ32と、帯板部31の両縁の雌雄の嵌合部33,34とを有する異形断面形状に形成されている。図1及び図3(a)に示すように、ライニング部材30が既設管1の内面に沿って螺旋状に巻回されるとともに一周違いの隣接する嵌合部33,34どうしが凹凸嵌合にて連結されることによって、螺旋管状の更生管3が製管される。更生管3の外周には、凹凸が螺旋状に形成されている。リブ32と、嵌合部33,34どうしの連結部分36とが、前記凹凸における凸の部分を構成している。隣接するリブ32どうし間又はリブと連結部分36どうし間の溝35が、前記凹凸における凹の部分を構成している。
なお、図3以外の図面においては、リブ32の図示ひいては前記凹凸の図示を省略する。
As shown in Fig. 1, the rehabilitating pipe 3 is composed of a strip-shaped lining member 30 (profile) made of synthetic resin. As shown in Fig. 3(a), the lining member 30 is formed into a modified cross-sectional shape having a strip portion 31, multiple ribs 32 protruding from the strip portion 31 toward the outer periphery (upward in Fig. 3(a)), and male and female mating portions 33, 34 on both edges of the strip portion 31. As shown in Figs. 1 and 3(a), the lining member 30 is spirally wound around the inner surface of the existing pipe 1, and adjacent mating portions 33, 34, which are offset from each other, are connected by a concave-convex mating, thereby producing the helical rehabilitating pipe 3. The outer periphery of the rehabilitating pipe 3 has a spirally formed concave-convex shape. The ribs 32 and the connecting portions 36 between the mating portions 33, 34 form the convex portions of the concave-convex shape. The grooves 35 between adjacent ribs 32 or between ribs and connecting portions 36 form the concave portions of the unevenness.
In the drawings other than FIG. 3, the ribs 32 and the irregularities are omitted.
<連通口形成工程>
図1及び図2に示すように、更生管3における、取付管口2aと対面する箇所には、削孔によって連通口3bを形成する。これによって、取付管口2aが、連通口3bを介して更生管3の内部と連通される。管間間隙4における連通口3bの周りを囲む環状部分は、周縁間環状隙間4cを構成している。周縁間環状隙間4cは、取付管2の端面2e(接続口の周縁部)と、更生管3における連通口3bの周縁部3cとの間に画成されている。周縁間環状隙間4cの大きさ(取付管端面2eと連通口周縁部3cとの間隔)は、例えば10mm~100mm程度であるが、本発明はこれに限らない。
<Communication port formation process>
1 and 2, a communication port 3b is formed by drilling at a location of the rehabilitating pipe 3 facing the attachment pipe port 2a. This places the attachment pipe port 2a in communication with the interior of the rehabilitating pipe 3 via the communication port 3b. The annular portion of the inter-pipe gap 4 surrounding the communication port 3b constitutes a peripheral annular gap 4c. The peripheral annular gap 4c is defined between the end face 2e of the attachment pipe 2 (the peripheral portion of the connection port) and the peripheral portion 3c of the communication port 3b in the rehabilitating pipe 3. The size of the peripheral annular gap 4c (the distance between the attachment pipe end face 2e and the peripheral portion 3c of the communication port) is, for example, approximately 10 mm to 100 mm, although the present invention is not limited to this.
<平坦化工程>
続いて、図3(a)に示すように、更生管3の連通口周縁部3cにおける溝35(凹の部分)内に平坦化充填材38を充填する。これによって、連通口周縁部3cの外周を平坦化する。平坦化充填材38としては、例えばセメント系材料等を用いる。
<Flattening process>
3A, a flattening filler 38 is filled into the groove 35 (recessed portion) in the peripheral portion 3c of the communication opening of the rehabilitation pipe 3. This flattens the outer periphery of the peripheral portion 3c of the communication opening. The flattening filler 38 may be, for example, a cement-based material.
<閉塞工程>
その後、図3(b)及び図4(a)に示すように、周縁間環状隙間4cに閉塞部材20を設置する。環状の閉塞部材20を連通口3bから周縁間環状隙間4cの全域に詰め込むことによって、周縁間環状隙間4cを塞ぐ。更生管3の外面は凸凹であっても、予め平坦化工程を施しておくことによって、閉塞部材20と連通口周縁部3cとの間に大きな隙間が出来るのを防止できる。
<Closing process>
3(b) and 4(a), a blocking member 20 is installed in the circumferential annular gap 4c. The annular blocking member 20 is inserted from the communication opening 3b into the entire circumferential annular gap 4c, thereby blocking the circumferential annular gap 4c. Even if the outer surface of the rehabilitation pipe 3 is uneven, a flattening process performed in advance can prevent a large gap from forming between the blocking member 20 and the circumferential edge of the communication opening 3c.
好ましくは、図4(a)に示すように、閉塞部材20の内周側部分22を連通口3bの内周より少しはみ出させておく。連通口3bの内周からの内周側部分22の突出量は、好ましくは数mm~十数mm程度、より好ましくは10mm程度である。 Preferably, as shown in Figure 4(a), the inner peripheral portion 22 of the blocking member 20 protrudes slightly beyond the inner periphery of the communication opening 3b. The amount of protrusion of the inner peripheral portion 22 from the inner periphery of the communication opening 3b is preferably several to several dozen mm, and more preferably approximately 10 mm.
閉塞部材20としては、後記裏込め材6(図3(c))に対して不透過性を有する弾性材ないしは低吸水性の弾性材が用いられる。好ましくは、閉塞部材20として、例えばEPDM(エチレンプロピレンジエンゴム)スポンジ等の独立気泡の軟質発泡樹脂材が用いられる。閉塞部材20の硬度は、好ましくは20±5程度である。 The blocking member 20 is made of an elastic material that is impermeable to the backfill material 6 (see Figure 3(c)), which will be described later, or a low-water-absorbent elastic material. Preferably, the blocking member 20 is made of a closed-cell soft foam resin material, such as EPDM (ethylene propylene diene rubber) sponge. The hardness of the blocking member 20 is preferably approximately 20±5.
図5に示すように、閉塞部材20は、例えば四角形断面の長尺弾性部材21からなる。四角形断面とすることによって、閉塞部材20の上面と既設管1との接触面積及び閉塞部材20の下面と更生管3との接触面積を大きくできる。したがって、閉塞部材20を周縁間環状隙間4cに安定的に設置できる。 As shown in Figure 5, the blocking member 20 is made of a long elastic member 21 with a rectangular cross section, for example. The rectangular cross section increases the contact area between the upper surface of the blocking member 20 and the existing pipe 1, and the contact area between the lower surface of the blocking member 20 and the rehabilitating pipe 3. Therefore, the blocking member 20 can be stably installed in the peripheral annular gap 4c.
長尺弾性部材21の長さは、周縁間環状隙間4cの周長以上である。図1に示すように、長尺弾性部材21を周縁間環状隙間4cの周方向に少なくとも一周巻く。これによって、周縁間環状隙間4cを全周にわたって確実に塞くことができる。長尺弾性部材21の厚さ(高さ寸法)は、例えば30mm~50mm程度である。長尺弾性部材21の厚さよりも周縁間環状隙間4cが大きい場合には、長尺弾性部材21を2巻き以上巻き重ねることによって周縁間環状隙間4cを埋めることが好ましい。1本の長尺弾性部材21の長さを周縁間環状隙間4cの周長の数倍にすることで、2巻き以上巻き重ねてもよく、複数本の長尺弾性部材21を互いに巻き重ねてもよい。設置時(後記裏込め前)の閉塞部材20は、圧縮変形される余裕を持った状態、すなわち非圧縮状態ないし弱圧縮状態ないし未圧縮限界状態であることが好ましい。 The length of the elongated elastic member 21 is equal to or greater than the circumferential length of the annular gap 4c. As shown in FIG. 1, the elongated elastic member 21 is wrapped around the annular gap 4c at least once. This ensures that the entire annular gap 4c is completely sealed. The thickness (height) of the elongated elastic member 21 is, for example, approximately 30 mm to 50 mm. If the annular gap 4c is larger than the thickness of the elongated elastic member 21, it is preferable to fill the annular gap 4c by wrapping the elongated elastic member 21 two or more times. By making the length of a single elongated elastic member 21 several times the circumferential length of the annular gap 4c, two or more wraps may be wrapped around the gap, or multiple elongated elastic members 21 may be wrapped around each other. When installed (before backfilling, as described below), the blocking member 20 is preferably in a state that allows for some degree of compressive deformation, i.e., in an uncompressed, weakly compressed, or fully compressed state.
<浮上防止工工程>
続いて、図2に示すように、更生管3内に浮上防止工10を設置する。
浮上防止工10は、底部腹起し11及び複数の突張部材12を含む。底部腹起し11を更生管3の底部に設置する。底部腹起し11の長手方向は更生管3の管軸方向へ向ける。底部腹起し11の上には、複数の柱状の突張部材12を互いに管軸方向へ間隔を置いて鉛直に立設する。各突張部材12の底部のジャッキ13を底部腹起し11と係合させる。各突張部材12の上端部を、更生管3の頂部を貫通させて、既設管1の頂部に突き当てる。さらに、ジャッキ13によって、突張部材12を突っ張らせる。
浮上防止工10は、構造が簡素であり短時間で容易に設置でき、作業性が良好である。
<Floating prevention process>
Next, as shown in FIG. 2, anti-floating works 10 are installed in the rehabilitation pipe 3.
The anti-floating structure 10 includes a bottom wale 11 and multiple tension members 12. The bottom wale 11 is installed at the bottom of the rehabilitating pipe 3. The longitudinal direction of the bottom wale 11 is oriented in the axial direction of the rehabilitating pipe 3. Multiple columnar tension members 12 are erected vertically on top of the bottom wale 11, spaced apart from one another in the axial direction. Jacks 13 at the bottom of each tension member 12 are engaged with the bottom wale 11. The upper end of each tension member 12 is passed through the top of the rehabilitating pipe 3 and abuts against the top of the existing pipe 1. The tension members 12 are then tensioned by the jacks 13.
The anti-floating structure 10 has a simple structure, can be easily installed in a short time, and is easy to work with.
<裏込め工程>
図3(c)及び図4(b)に示すように、その後、管間間隙4に裏込め材6を注入、充填する。
このとき、更生管3は裏込め材6から浮力を受ける。これに対し、浮上防止工10の抗力によって、更生管3の少なくとも底部が浮上するのを防止できる。一方、浮上防止工10が簡易な構造であるため、更生管3の剛性や浮力の掛かり方によっては、更生管3の底部より上側の部分3aの変形が起き得る。更生管3においては、ライニング部材30自体の剛性が高かったとしても、連結部分36が伸び変形可能であるため、裏込め材6からの浮力による変形量が大きくなる。これによって、図2の二点鎖線にて示すように、更生管3の底部より上側の部分3aが全体的に上方へ変位されようとする。
<Backfilling process>
As shown in FIG. 3( c ) and FIG. 4( b ), the backfilling material 6 is then injected and filled into the gaps 4 between the pipes.
At this time, the rehabilitating pipe 3 is subjected to buoyancy from the backfill material 6. In response to this, the resistance of the anti-floating work 10 can prevent at least the bottom of the rehabilitating pipe 3 from floating up. On the other hand, because the anti-floating work 10 has a simple structure, deformation of the portion 3a above the bottom of the rehabilitating pipe 3 may occur depending on the rigidity of the rehabilitating pipe 3 and the manner in which the buoyancy is applied. In the rehabilitating pipe 3, even if the rigidity of the lining member 30 itself is high, the connecting portion 36 is capable of elongation and deformation, so the amount of deformation due to buoyancy from the backfill material 6 becomes large. As a result, as shown by the two-dot chain line in Figure 2, the portion 3a above the bottom of the rehabilitating pipe 3 tends to be displaced upward as a whole.
図2及び図4(b)に示すように、更生管上側部分3aは、連通口周縁部3cを含み、更にその周辺部3dを含む。周辺部3dは、閉塞部材20の外側に在り、閉塞部材20によって直接的に拘束されていないため、更生管上側部分3aの他の部分と一体に上方へ変位され得る。 As shown in Figures 2 and 4(b), the rehabilitating pipe upper portion 3a includes the communication port peripheral portion 3c and further includes the surrounding portion 3d. The surrounding portion 3d is located outside the blocking member 20 and is not directly restrained by the blocking member 20, so it can be displaced upward together with the rest of the rehabilitating pipe upper portion 3a.
連通口周縁部3cには閉塞部材20が被さっているものの、閉塞部材20は弾性変形(特に圧縮変形)可能である。したがって、閉塞部材20は、連通口周縁部3cを変形出来ないように拘束してはいない。このため、連通口周縁部3cについても、更にその周辺部3dと共に上方へ変位するのが許容される。これにより、更生管3における連通口周縁部3cと、更にその周辺部3dとで凹凸差が発生するのが抑えられ、連通口周縁部3cが局所的に大きく変形されるのを抑制することができる。 Although the blocking member 20 covers the communication port peripheral edge 3c, the blocking member 20 is capable of elastic deformation (particularly compressive deformation). Therefore, the blocking member 20 does not restrict the communication port peripheral edge 3c from deforming. This allows the communication port peripheral edge 3c, along with its surrounding area 3d, to displace upward. This prevents unevenness between the communication port peripheral edge 3c and its surrounding area 3d in the rehabilitation pipe 3, and prevents large localized deformation of the communication port peripheral edge 3c.
この結果、連通口3bの形状が損なわれるのを回避でき、更生管3の美観を確保できる。
仮に、閉塞部材が弾性変形不能であったとしたら、図4(b)の仮想線(二点鎖線)で示すように、更生管上側部分3aの上方への変位に伴い、相対的に連通口周縁部3cが更生管3の径方向内側へ突出するように変形されてしまい、連通口3bの形状が損なわれる。ひいては更生管3の美観が損なわれる。
図3(c)及び図4(b)に示すように、閉塞部材20は、連通口周縁部3cの変位に伴って圧縮される。
As a result, it is possible to avoid damaging the shape of the communication opening 3b, and the aesthetic appearance of the rehabilitation pipe 3 can be ensured.
If the blocking member were not elastically deformable, as shown by the imaginary line (two-dot chain line) in Figure 4(b), the upward displacement of the rehabilitating pipe upper portion 3a would relatively deform the peripheral edge 3c of the communication opening so that it protrudes radially inward of the rehabilitating pipe 3, damaging the shape of the communication opening 3b and ultimately damaging the aesthetic appearance of the rehabilitating pipe 3.
As shown in FIGS. 3(c) and 4(b), the blocking member 20 is compressed in accordance with the displacement of the communication port peripheral edge portion 3c.
図4(b)に示すように、閉塞部材20により周縁間環状隙間4cを塞いでおくことによって、裏込め材6が連通口3bから更生管3内へ漏れるのが防止される。特に、前記平坦化工程により連通口周縁部3cの外周を平坦化しておくことによって、閉塞部材20と連通口周縁部3cとの間から裏込め材6が漏れるリスクを抑制することができる。 As shown in Figure 4(b), by blocking the peripheral annular gap 4c with the blocking member 20, the backfill material 6 is prevented from leaking from the communication port 3b into the rehabilitation pipe 3. In particular, by flattening the outer periphery of the communication port peripheral portion 3c through the flattening process, the risk of backfill material 6 leaking between the blocking member 20 and the communication port peripheral portion 3c can be reduced.
閉塞部材20として、裏込め材6に対して不透過性の弾性材を用いることによって、裏込め材6の漏洩を確実に防止できる。閉塞部材20として、低吸水性の弾性材を用いることによって、裏込め材6の水分が閉塞部材20内に染み入るのを防止できる。閉塞部材20として、独立気泡の発泡樹脂材を用いることによって、低吸水性ひいては裏込め材6に対する不透過性を確保できる。 By using an elastic material that is impermeable to the backfill material 6 as the blocking member 20, leakage of the backfill material 6 can be reliably prevented. By using an elastic material with low water absorption as the blocking member 20, moisture in the backfill material 6 can be prevented from seeping into the blocking member 20. By using a closed-cell foam resin material as the blocking member 20, low water absorption and therefore impermeability to the backfill material 6 can be ensured.
<撤去工程>
裏込め材6の養生、硬化後、図6(a)に示すように、浮上防止工10及び閉塞部材20を撤去する。前記閉塞工程(図4(a))の際に、閉塞部材20の内周側部分22を連通口3bの内周より突出させておくことによって、該内周側部分22を摘まんで引き取ることによって、閉塞部材20を周縁間環状隙間4cから簡単に引く抜くことができる。
浮上防止工10は、構造が簡素であり短時間で容易に撤去でき、作業性が良好である。
閉塞部材20は低吸水性であり、裏込め材6の水分が殆ど染み込んでいないから、閉塞部材20が硬化した裏込め材6と一体化されるのを防止できる。したがって、閉塞部材20を容易に撤去できる。
<Removal process>
After the backfill material 6 has cured and hardened, the anti-floating structure 10 and the blocking member 20 are removed as shown in Fig. 6(a). During the blocking step (Fig. 4(a)), the inner peripheral portion 22 of the blocking member 20 is left protruding from the inner periphery of the communication opening 3b, so that the blocking member 20 can be easily pulled out of the peripheral annular gap 4c by pinching and pulling out the inner peripheral portion 22.
The anti-floating structure 10 has a simple structure and can be easily removed in a short time, making it easy to work with.
The blocking member 20 has low water absorption and hardly absorbs the moisture of the backfilling material 6, so that the blocking member 20 can be prevented from being integrated with the hardened backfilling material 6. Therefore, the blocking member 20 can be easily removed.
<仕上げ工程>
図6(b)に示すように、撤去後の周縁間環状隙間4cにモルタル等の隙間充填材8(仕上げ材)を充填して仕上げる。これによって、取付管2からの下水等の流体が、更生管3へスムーズに流れるようにできる。閉塞部材20は撤去されているため、閉塞部材20が施工後の更生管3の性能に影響を及ぼすことはない。
<Finishing process>
As shown in Figure 6(b), the removed peripheral annular gap 4c is filled with a gap filler 8 (finishing material) such as mortar to finish the gap. This allows fluids such as sewage from the bay pipe 2 to flow smoothly into the rehabilitating pipe 3. Because the blocking member 20 has been removed, the blocking member 20 does not affect the performance of the rehabilitating pipe 3 after construction.
次に、本発明の他の実施形態を説明する。以下の実施形態において既述の形態と重複する構成に関しては、図面に同一符号を付して説明を省略する。
<第2実施形態(図7~図8)>
図7に示すように、本発明の第2実施形態においては、閉塞部材20を構成する長尺弾性部材21Bの両端面21e,21fが長手方向に対して斜めになっている。したがって、長尺弾性部材21Bの両端部が先細になっている。
Next, another embodiment of the present invention will be described. In the following embodiments, the same components as those already described will be denoted by the same reference numerals in the drawings and the description thereof will be omitted.
Second Embodiment (FIGS. 7 and 8)
7, in the second embodiment of the present invention, both end surfaces 21e, 21f of the elongated elastic member 21B constituting the blocking member 20 are inclined with respect to the longitudinal direction, so that both end portions of the elongated elastic member 21B are tapered.
図8(a)に示すように、第2実施形態の閉塞工程においては、長尺弾性部材21Bの一端面21eを連通口3b側へ向けて周縁間環状隙間4c内に収容するとともに、長尺弾性部材21Bを長手方向に沿って順次、周縁間環状隙間4cに挿し入れていく。 As shown in Figure 8(a), in the closing process of the second embodiment, one end surface 21e of the elongated elastic member 21B is placed in the peripheral annular gap 4c with the end surface 21e facing the communication opening 3b, and the elongated elastic member 21B is inserted into the peripheral annular gap 4c sequentially along the longitudinal direction.
長尺弾性部材21Bを周縁間環状隙間4cに沿って一周させたら、反対側の端面21fを一端面21eへ向けて押し込むことで、これら端面21e,21fどうしを重ね合わせる。これによって、長尺弾性部材21Bの両端部どうしをぴったりと重ね合わせることができ、これら両端部どうし間から裏込め材6が漏れるのを抑制できる。 After the elongated elastic member 21B has been wound around the peripheral annular gap 4c, the opposite end face 21f is pressed toward the one end face 21e, overlapping these end faces 21e and 21f. This allows both ends of the elongated elastic member 21B to fit snugly together, preventing the backfill material 6 from leaking between these ends.
<第3実施形態(図9)>
図9に示すように、本発明の第3実施形態においては、裏込め材6の注入に際して、第2突張部材40を用意する。第2突張部材40は、突張棒41と、ジャッキ42と、押え部材43を含む。単管状の突張棒41の先端部に、ジャッキ42を介して押え部材43が設けられている。押え部材43は、更生管3の内周に沿うように湾曲された板状に形成されている。押え部材43の面積は、連通口3bの面積より大きい。
Third Embodiment (FIG. 9)
As shown in Figure 9, in the third embodiment of the present invention, a second tension member 40 is prepared when injecting the backfill material 6. The second tension member 40 includes a tension rod 41, a jack 42, and a pressing member 43. The pressing member 43 is attached to the tip of the single-tube tension rod 41 via the jack 42. The pressing member 43 is formed in a curved plate shape so as to fit along the inner periphery of the rehabilitation pipe 3. The area of the pressing member 43 is larger than the area of the communication opening 3b.
更生管3内に第2突張部材40を架け渡し、押え部材43を更生管3の内側から連通口周縁部3cに宛がう。突張棒41の基端部は、更生管3における連通口3bの180度反対側の部分に突き当てるか、又は該部分を貫通させて既設管1に突き当てる。さらに、ジャッキ42によって、連通口周縁部3cを介して、閉塞部材20を管径方向の外側へ押圧する。これにより、閉塞部材20が、取付管2の端面2e(接続口の周縁部)と更生管3の連通口周縁部5cとによって挟み付けられ、裏込め材6の充填時の圧力が閉塞部材20にかかっても、閉塞部材20が周縁間環状隙間4cから抜け出るのを防止できる。したがって、裏込め材6が漏れ出るリスクを抑制することができる。
裏込め材6からの浮力によって更生管3の上側部分3aが上方へ変位するときは、それに追随してジャッキ42を伸ばし、押え部材43が常時、連通口周縁部3cに適度な押圧力で当たるようにすることが好ましい。
A second tension member 40 is placed within the rehabilitating pipe 3, and a pressure member 43 is placed against the communication port periphery 3c from inside the rehabilitating pipe 3. The base end of the tension rod 41 abuts against a portion of the rehabilitating pipe 3 180 degrees opposite the communication port 3b, or penetrates that portion and abuts against the existing pipe 1. Furthermore, a jack 42 presses the blocking member 20 radially outward through the communication port periphery 3c. This clamps the blocking member 20 between the end face 2e (periphery of the connection port) of the attachment pipe 2 and the communication port periphery 5c of the rehabilitating pipe 3. This prevents the blocking member 20 from slipping out of the peripheral annular gap 4c even when pressure is applied to the blocking member 20 during filling with the backfill material 6. This reduces the risk of backfill material 6 leaking.
When the upper part 3a of the rehabilitation pipe 3 is displaced upward due to the buoyancy from the backfill material 6, it is preferable to extend the jack 42 accordingly so that the pressing member 43 always presses against the peripheral edge 3c of the communication port with an appropriate pressing force.
<第4実施形態(図10~図11)>
図10及び図11に示すように、本発明の第4実施形態においては、裏込め材6の注入に際して、周縁間環状隙間4cの内周に沿ってパッカー50を設ける。パッカー50は、中心穴51を有する中空環状に形成されている。パッカー50の外周面が、環状の閉塞部材20の内周面に押し当てられる。これにより、閉塞部材20を径方向の内側から押えることができる。したがって、裏込め材6の充填時の圧力が閉塞部材20にかかっても、閉塞部材20が周縁間環状隙間4cから抜け出るのを防止できる。これによって、裏込め材6が漏れ出るリスクを抑制することができる。
下水道の供用中であっても、取付管2からの下水などの流体が、パッカー50の中心穴51を通して更生管3内へ流入することができる。
<Fourth embodiment (FIGS. 10 and 11)>
As shown in Figures 10 and 11, in the fourth embodiment of the present invention, a packer 50 is provided along the inner periphery of the peripheral annular gap 4c when injecting the backfilling material 6. The packer 50 is formed in a hollow ring shape with a center hole 51. The outer circumferential surface of the packer 50 is pressed against the inner circumferential surface of the annular blocking member 20. This allows the blocking member 20 to be pressed from the radially inner side. Therefore, even if pressure is applied to the blocking member 20 when the backfilling material 6 is filled, the blocking member 20 can be prevented from slipping out of the peripheral annular gap 4c. This reduces the risk of leakage of the backfilling material 6.
Even when the sewer system is in service, fluids such as sewage from the bay pipe 2 can flow into the rehabilitation pipe 3 through the central hole 51 of the packer 50.
本発明は、前記実施形態に限定されるものではなく、その趣旨を逸脱しない範囲において種々の改変をなすことができる。
例えば、更生管3は、異形断面の帯状のライニング部材30で構成されるのに限らず、外周面及び内周面が滑らかなチューブ状部材によって構成されていてもよい。この場合、平坦化工程を省略できる。
浮上防止工10の設置工程を、連通口3bの形成工程の前に行ってもよく、連通口3bの形成工程と併行して行ってもよい。
閉塞部材20の設置工程は、連通口3bの形成後、裏込め工程の前に行えばよく、浮上防止工10の設置工程と併行して行ってもよく、浮上防止工10の設置工程の後に行ってもよい。
閉塞部材として、長尺弾性部材に代えて、継ぎ目の無い閉環状の弾性部材を用いてもよい。
The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the invention.
For example, the rehabilitation pipe 3 is not limited to being made of a strip-shaped lining member 30 with an irregular cross section, but may be made of a tubular member with smooth outer and inner peripheral surfaces. In this case, the flattening step can be omitted.
The step of installing the anti-floating structure 10 may be carried out before the step of forming the communication opening 3b, or may be carried out in parallel with the step of forming the communication opening 3b.
The installation process of the blocking member 20 may be carried out after the formation of the communication opening 3b and before the backfilling process, and may be carried out in parallel with the installation process of the anti-floating work 10, or may be carried out after the installation process of the anti-floating work 10.
Instead of the long elastic member, a seamless closed loop elastic member may be used as the blocking member.
本発明は、例えば老朽化した下水道管の補修に適用できる。 The present invention can be applied, for example, to repairing aging sewer pipes.
1 下水道本管(既設管)
2 取付管(枝管)
2a 取付管口(接続口)
2e 端面(接続口の周縁部)
3 更生管
3a 底部より上側部分
3b 連通口
3c 連通口周縁部
3d 更にその周辺部
4 管間間隙
4c 周縁間環状隙間
6 裏込め材
8 隙間充填材(仕上げ材)
10 浮上防止工
11 底部腹起し
12 突張部材
13 ジャッキ
20 閉塞部材
21,21B 長尺弾性部材
30 ライニング部材
31 帯板部
32 リブ(凸の部分)
33 雌嵌合部
34 雄嵌合部
35 溝(凹の部分)
36 連結部分
38 平坦化充填材
40 第2突張部材
41 突張棒
42 ジャッキ
43 押え部材
50 パッカー
51 中心穴
1. Sewer main (existing pipe)
2. Attachment pipe (branch pipe)
2a Mounting pipe port (connection port)
2e End face (periphery of connection port)
3 Rehabilitation pipe 3a Bottom upper portion 3b Communication port 3c Communication port peripheral portion 3d Further surrounding portion 4 Pipe gap 4c Peripheral annular gap 6 Backfill material 8 Gap filling material (finishing material)
10 Floating prevention structure 11 Bottom wale 12 Brace member 13 Jack 20 Closure member 21, 21B Long elastic member 30 Lining member 31 Band plate portion 32 Rib (convex portion)
33 Female fitting portion 34 Male fitting portion 35 Groove (recessed portion)
36 Connecting portion 38 Flattening filler 40 Second tension member 41 Tension rod 42 Jack 43 Pressing member 50 Packer 51 Center hole
Claims (8)
前記裏込め材の注入前に、前記管間間隙における前記接続口の周縁部と前記連通口の周縁部との間の周縁間環状隙間に弾性を有する閉塞部材を設置することにより、前記周縁間環状隙間を塞ぐ工程と、
前記裏込め材の注入後、前記閉塞部材を撤去する工程と、
前記撤去後の周縁間環状隙間に隙間充填材を充填する工程と
を備えたことを特徴とする既設管更生方法。 In a method for rehabilitating an existing pipe, the inner surface of an existing pipe having a connection port with a branch pipe is lined with a rehabilitation pipe, a communication port with the connection port is formed in the rehabilitation pipe, and anti-floating works including a bottom wale and a bracing member are installed, and backfill material is injected into the gap between the rehabilitation pipe and the existing pipe.
a step of placing an elastic blocking member in a peripheral annular gap between a peripheral portion of the connection port and a peripheral portion of the communication port in the inter-pipe gap before injecting the backfilling material, thereby blocking the peripheral annular gap;
removing the blocking member after injecting the backfilling material;
and filling the peripheral annular gap with a gap filler after the removal.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017203738A (en) | 2016-05-13 | 2017-11-16 | 積水化学工業株式会社 | Rehabilitation method of existing pipe and connection port position measuring device |
| JP2018185039A (en) | 2017-04-21 | 2018-11-22 | 積水化学工業株式会社 | Existing pipe regeneration method, sealing receiver frame and sealing receiver member |
| JP2020090878A (en) | 2018-12-07 | 2020-06-11 | 積水化学工業株式会社 | Method of correcting rehabilitation pipe and timbering device for rehabilitation pipe |
| JP2021080959A (en) | 2019-11-15 | 2021-05-27 | 積水化学工業株式会社 | Repair method of branch pipe connection part and packer |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017203738A (en) | 2016-05-13 | 2017-11-16 | 積水化学工業株式会社 | Rehabilitation method of existing pipe and connection port position measuring device |
| JP2018185039A (en) | 2017-04-21 | 2018-11-22 | 積水化学工業株式会社 | Existing pipe regeneration method, sealing receiver frame and sealing receiver member |
| JP2020090878A (en) | 2018-12-07 | 2020-06-11 | 積水化学工業株式会社 | Method of correcting rehabilitation pipe and timbering device for rehabilitation pipe |
| JP2021080959A (en) | 2019-11-15 | 2021-05-27 | 積水化学工業株式会社 | Repair method of branch pipe connection part and packer |
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