JP7780893B2 - Windowed architectural panel, fittings device, and manufacturing method of windowed architectural panel - Google Patents
Windowed architectural panel, fittings device, and manufacturing method of windowed architectural panelInfo
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- JP7780893B2 JP7780893B2 JP2021144051A JP2021144051A JP7780893B2 JP 7780893 B2 JP7780893 B2 JP 7780893B2 JP 2021144051 A JP2021144051 A JP 2021144051A JP 2021144051 A JP2021144051 A JP 2021144051A JP 7780893 B2 JP7780893 B2 JP 7780893B2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
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Description
本発明は、建具(戸、扉、窓、障子等を含む)や、パーティション、シャッターカーテン等として用いられる建築用パネルであって、特に部分的な窓部により光を透過可能な窓付建築用パネル及び建具装置並びに窓付建築用パネルの製造方法に関するものである。 The present invention relates to architectural panels used as building materials (including doors, shutters, windows, shoji screens, etc.), partitions, shutter curtains, etc., and in particular to architectural panels with windows that allow light to pass through through partial window sections, building material devices, and methods for manufacturing architectural panels with windows.
従来、この種の発明には、例えば特許文献1に記載されるように、戸厚方向に間隔を置いた外板(框本体)と、両側の前記外板を貫通する貫通部と、前記貫通部の内縁に沿って設けられた框本体補強枠と、框本体補強枠の内側に支持された防音ガラスとを備えた防音扉がある。
この防音扉では、両側の前記外板間にわたって連続する前記框本体補強枠により、強固に防音ガラスを固定している。
Conventional inventions of this type include, for example, a soundproof door, as described in Patent Document 1, which comprises outer panels (frame bodies) spaced apart in the door thickness direction, penetrations that penetrate the outer panels on both sides, a frame body reinforcing frame provided along the inner edge of the penetrations, and soundproof glass supported on the inside of the frame body reinforcing frame.
In this soundproof door, the soundproof glass is firmly fixed by the frame body reinforcing frame that continues between the outer panels on both sides.
ところで、上記従来技術によれば、前記框本体補強枠が音を振動として伝達するサウンドブリッジとして機能するため、防音扉の外側又は内側の音が、前記框本体補強枠を介して戸厚方向へ伝達されてしまうおそれがある。 However, with the above-mentioned conventional technology, the stile body reinforcing frame functions as a sound bridge that transmits sound as vibrations, which means that sound from the outside or inside of the soundproof door may be transmitted through the stile body reinforcing frame in the door thickness direction.
このような課題に鑑みて、本発明は、以下の構成を具備するものである。
パネル厚方向に間隔を置いた二枚の外板と、前記二枚の外板を貫通する貫通部と、前記貫通部を囲んで一方の前記外板の内面に固定された第一中骨と、前記貫通部を囲んで他方の前記外板の内面に固定された第二中骨と、前記貫通部を塞ぐ透光性板材と、前記透光性板材の端部側を厚さ方向の両側から挟む受部および押縁とを備え、前記第一中骨と前記第二中骨の間に、隙間が設けられ、前記第一中骨と前記第二中骨は、それぞれ、パネル厚方向の内側へ突出する補強片を有し、前記第一中骨の補強片と前記第二中骨の補強片は、縦断面形状が異なり、前記第一中骨の前記補強片と前記第二中骨の前記補強片とは、パネル面方向に隙間を置いて並設され、前記第一中骨と前記第二中骨の前記各補強片は、パネル厚方向内側へ突出し、その突端を対向する前記外板の内面に近接していることを特徴とする窓付建築用パネル。
また、本発明は、以下の構成を具備するものである。
パネル厚方向に間隔を置いた二枚の外板と、前記二枚の外板を貫通する貫通部と、前記貫通部を囲んで一方の前記外板の内面に固定された第一中骨と、前記貫通部を囲んで他方の前記外板の内面に固定された第二中骨と、前記貫通部を塞ぐ透光性板材と、前記透光性板材の端部側を厚さ方向の両側から挟む受部および押縁とを備え、前記第一中骨と前記第二中骨の間に、隙間が設けられ、前記第一中骨と前記第二中骨の間に前記隙間を確保した状態で、これら第一中骨と第二中骨を部分的に接続する部分接続部が設けられていることを特徴とする窓付建築用パネル。
また、本発明は、以下の構成を具備するものである。
パネル厚方向に間隔を置いた二枚の外板と、前記二枚の外板を貫通する貫通部と、前記貫通部を囲んで一方の前記外板の内面に固定された第一中骨と、前記貫通部を囲んで他方の前記外板の内面に固定された第二中骨と、前記貫通部を塞ぐ透光性板材と、前記透光性板材の端部側を厚さ方向の両側から挟む受部および押縁とを備え、前記第一中骨と前記第二中骨の間に、隙間が設けられ、前記受部に、弾性材料からなる第一気密材を重ね合わせる第一の工程と、前記第一気密材に前記透光性板材を重ね合わせる第二の工程と、前記透光性板材に対し気密材充填代となる隙間を置いて前記押縁を設ける第三の工程と、前記気密材充填代に流動性の第二気密材を充填する第四の工程とを含むことを特徴とする窓付建築用パネルの製造方法。
In view of the above problems, the present invention has the following configuration .
a first central rib fixed to the inner surface of one of the outer plates and surrounding the through-hole; a second central rib fixed to the inner surface of the other outer plate and surrounding the through-hole; a translucent plate covering the through-hole; and a receiving portion and a push edge sandwiching an end of the translucent plate from both sides in the thickness direction; a gap is provided between the first central rib and the second central rib; the first central rib and the second central rib each have a reinforcing piece that protrudes inward in the panel thickness direction; the reinforcing piece of the first central rib and the reinforcing piece of the second central rib have different longitudinal cross-sectional shapes; the reinforcing piece of the first central rib and the reinforcing piece of the second central rib are arranged side by side with a gap in the panel surface direction; and the reinforcing pieces of the first central rib and the second central rib protrude inward in the panel thickness direction with their tips close to the inner surface of the opposing outer plate.
The present invention also has the following configuration.
a first rib fixed to the inner surface of one of the outer panels and surrounding the through-hole; a second rib fixed to the inner surface of the other of the outer panels and surrounding the through-hole; a translucent plate material that closes the through-hole; and a receiving portion and a push edge that sandwich the end side of the translucent plate material from both sides in the thickness direction, wherein a gap is provided between the first rib and the second rib, and a partial connecting portion is provided that partially connects the first rib and the second rib while maintaining the gap between the first rib and the second rib.
The present invention also has the following configuration.
a first intermediate rib fixed to the inner surface of one of the outer panels and surrounding the through-hole; a second intermediate rib fixed to the inner surface of the other outer panel and surrounding the through-hole; a translucent panel covering the through-hole; and a receiving portion and a ledge that sandwich the end of the translucent panel from both sides in the thickness direction, wherein a gap is provided between the first intermediate rib and the second intermediate rib. The method for manufacturing a windowed architectural panel comprises the following steps: a first step of overlapping a first airtight material made of an elastic material onto the receiving portion; a second step of overlapping the translucent panel on the first airtight material; a third step of providing the ledge with a gap to the translucent panel to serve as an airtight material filling space; and a fourth step of filling the airtight material filling space with a fluid second airtight material.
本発明は、以上説明したように構成されているので、遮音性能を向上することができる。 The present invention is configured as described above, thereby improving sound insulation performance.
本実施の形態では、以下の特徴を開示している。
第一の特徴は、パネル厚方向に間隔を置いた二枚の外板と、前記二枚の外板を貫通する貫通部と、前記貫通部を囲んで一方の前記外板の内面に固定された第一中骨と、前記貫通部を囲んで他方の前記外板の内面に固定された第二中骨と、前記貫通部を塞ぐ透光性板材と、前記透光性板材の端部側を厚さ方向の両側から挟む受部および押縁とを備え、前記第一中骨と前記第二中骨の間に、隙間が設けられている(図1~図9参照)。
This embodiment discloses the following features.
The first feature is that the panel comprises two outer panels spaced apart in the panel thickness direction, a through hole penetrating the two outer panels, a first center rib surrounding the through hole and fixed to the inner surface of one of the outer panels, a second center rib surrounding the through hole and fixed to the inner surface of the other outer panel, a translucent plate material that closes the through hole, and a receiving portion and a push edge that sandwich the end side of the translucent plate material from both sides in the thickness direction, with a gap provided between the first center rib and the second center rib (see Figures 1 to 9).
第二の特徴として、前記第一中骨と前記第二中骨は、それぞれ、パネル厚方向の内側へ突出する補強片を有し、前記第一中骨の補強片と前記第二中骨の補強片は、縦断面形状が異なる(図1~図9参照)。 A second feature is that the first and second ribs each have a reinforcing piece that protrudes inward in the panel thickness direction, and the reinforcing piece of the first rib and the reinforcing piece of the second rib have different longitudinal cross-sectional shapes (see Figures 1 to 9).
第三の特徴として、前記第一中骨の前記補強片と、前記第二中骨の前記補強片は、パネル厚方向の内側へ突出する長さが異なる(図1~図9参照)。 A third feature is that the reinforcing pieces of the first rib and the second rib protrude inward in the panel thickness direction by different lengths (see Figures 1 to 9).
第四の特徴として、前記補強片の一部分が、前記受部として機能する(図2~図6参照)。 A fourth feature is that a portion of the reinforcing piece functions as the receiving portion (see Figures 2 to 6).
第五の特徴として、前記第一中骨の前記補強片と前記第二中骨の前記補強片とは、パネル面方向に隙間を置いて並設され、前記第一中骨と前記第二中骨の前記各補強片は、パネル厚方向内側へ突出し、その突端を対向する前記外板の内面に近接している(図7参照)。 A fifth feature is that the reinforcing piece of the first rib and the reinforcing piece of the second rib are arranged side by side with a gap in the panel surface direction, and the reinforcing pieces of the first rib and the second rib protrude inward in the panel thickness direction, with their tip close to the inner surface of the opposing outer plate (see Figure 7).
第六の特徴として、一方の前記外板が、前記受部として機能する(図7~図9参照)。 The sixth feature is that one of the outer panels functions as the receiving part (see Figures 7 to 9).
第七の特徴として、前記押縁が、一方の前記外板の表面に重ね合わせられ止着されている(図4~図7参照)。 A seventh feature is that the batten is overlapped and fastened to the surface of one of the outer panels (see Figures 4 to 7).
第八の特徴として、前記第一中骨と前記第二中骨の間に前記隙間を確保した状態で、これら第一中骨と第二中骨を部分的に接続する部分接続部が設けられている(図7参照)。 An eighth feature is that a partial connection portion is provided that partially connects the first and second intervertebral bones while maintaining the gap between them (see Figure 7).
第九の特徴として、前記透光性板材が、複合ガラスである(図7,図8参照)。 A ninth feature is that the translucent plate material is composite glass (see Figures 7 and 8).
第十の特徴として、前記隙間には、パネル厚方向の隙間と、パネル面方向の隙間を含む(図3~図7参照)。 A tenth feature is that the gaps include gaps in the panel thickness direction and gaps in the panel surface direction (see Figures 3 to 7).
第十一の特徴として、上記窓付建築用パネルを具備して建具装置を構成した(図1参照)。 An eleventh feature is that a fitting device is constructed using the above-mentioned window-equipped architectural panel (see Figure 1).
第十二の特徴は、上記窓付建築用パネルの製造方法であって、前記受部に、弾性材料からなる第一気密材を重ね合わせる第一の工程と、前記第一気密材に前記透光性板材を重ね合わせる第二の工程と、前記透光性板材に対し気密材充填代となる隙間を置いて前記押縁を設ける第三の工程と、前記気密材充填代に流動性の第二気密材を充填する第四の工程とを含む(図1,図4,図5及び図6参照)。 A twelfth feature is a method for manufacturing the windowed architectural panel described above, which includes a first step of overlapping a first airtight material made of an elastic material onto the receiving portion; a second step of overlapping the light-transmitting plate onto the first airtight material; a third step of providing the ridge by leaving a gap to the light-transmitting plate to serve as an airtight material filling space; and a fourth step of filling the airtight material filling space with a fluid second airtight material (see Figures 1, 4, 5, and 6).
<第一の実施態様>
次に、上記特徴を有する具体的な実施態様について、図面に基づいて詳細に説明する。
本明細書中、パネル厚方向とは、当該窓付建築用パネルの厚みの方向を意味する。また、パネル面方向とは、当該窓付建築用パネルの表面又は裏面が延設される方向を意味する。このパネル面方向には、パネル上下方向やこのパネル上下方向に交差するパネル幅方向等を含む。
<First embodiment>
Next, specific embodiments having the above-mentioned features will be described in detail with reference to the drawings.
In this specification, the "panel thickness direction" refers to the thickness direction of the window-equipped architectural panel. The "panel surface direction" refers to the direction in which the front or back surface of the window-equipped architectural panel extends. The panel surface direction includes the panel's vertical direction and the panel's width direction, which intersects with the panel's vertical direction.
図1は本発明に係る窓付建築用パネルの一例を具備した建具装置1を示す。
この建具装置1は、矩形枠状の枠体10と、この枠体内の開口部を開閉する窓付建築用パネル20Aと、窓付建築用パネル20Aを戸尻側で開閉回動させるヒンジ15とを備える。
FIG. 1 shows a fitting device 1 equipped with an example of a window-equipped architectural panel according to the present invention.
This fitting device 1 comprises a rectangular frame body 10, a windowed architectural panel 20A that opens and closes an opening within the frame body, and a hinge 15 that rotates the windowed architectural panel 20A at the tail end to open and close.
枠体10は、上下に間隔を置いた水平状の横枠部材11,12と、左右に間隔を置いた垂直状の縦枠部材13,14とを具備して矩形枠状に構成され、建物等の躯体開口部に固定される。
横枠部材11,12及び縦枠部材13,14は、それぞれ、硬質金属材料から長尺直線状に形成される。これらは、溶接等によって一体化されている。
The frame body 10 is configured in a rectangular frame shape and comprises horizontal horizontal frame members 11, 12 spaced apart vertically and horizontally, and vertical vertical frame members 13, 14 spaced apart horizontally, and is fixed to an opening in the body of a building or the like.
The horizontal frame members 11, 12 and the vertical frame members 13, 14 are each formed of a hard metal material in a long, linear shape and are integrated together by welding or the like.
窓付建築用パネル20Aは、戸尻側のヒンジ15を支点にして回動することで、枠体10内の開口部を開閉する扉体である。
この窓付建築用パネル20Aは、パネル厚方向に間隔を置いた二枚の外板21,22と、二枚の外板21,22を貫通する貫通部Aと、貫通部Aを囲んで一方の外板21の内面に固定された第一中骨30と、貫通部Aを囲んで他方の外板22の内面に固定された第二中骨40と、第一中骨30と第二中骨40に支持されて貫通部Aを覆い塞ぐ第一及び第二の透光性板材51,52と、第一の透光性板材51の端部側を厚さ方向の両側から挟む受部Bおよび一方の押縁61と、第二の透光性板材52の端部側を厚さ方向の両側から挟む受部C及び他方の押縁62とを備え、第一中骨30と第二中骨40が、隙間s1,s2を置いて離れている(図2参照)。
The windowed architectural panel 20A is a door body that opens and closes the opening in the frame body 10 by rotating around a hinge 15 on the door tail side as a fulcrum.
This window-equipped architectural panel 20A comprises two outer panels 21, 22 spaced apart in the panel thickness direction, a penetration A penetrating the two outer panels 21, 22, a first middle rib 30 surrounding the penetration A and fixed to the inner surface of one of the outer panels 21, a second middle rib 40 surrounding the penetration A and fixed to the inner surface of the other outer panel 22, first and second light-transmitting plates 51, 52 supported by the first middle rib 30 and the second middle rib 40 to cover and seal the penetration A, a receiving portion B and one ledge 61 that sandwich the end side of the first light-transmitting plate 51 from both sides in the thickness direction, and a receiving portion C and the other ledge 62 that sandwich the end side of the second light-transmitting plate 52 from both sides in the thickness direction, with the first middle rib 30 and the second middle rib 40 separated by gaps s1 and s2 (see Figure 2).
外板21,22は、それぞれ、硬質金属料から正面視略矩形板状に形成される。
各外板21(又は22)は、その上端側及び左右端部側が、後述する力骨23,24,25,26に沿って、他方の外板22(又は21)の方向へ折り曲げられている。
The outer plates 21 and 22 are each formed from a hard metal material into a generally rectangular plate shape when viewed from the front.
The upper end and left and right end sides of each outer plate 21 (or 22) are bent toward the other outer plate 22 (or 21) along reinforcing bars 23, 24, 25, and 26, which will be described later.
外板21,22の両内面間には、上端側、下端側、左端側、右端側に、それぞれ、力骨23,24,25,26が設けられる(図1参照)。 Struts 23, 24, 25, and 26 are provided between the inner surfaces of the outer panels 21 and 22 on the upper, lower, left, and right ends, respectively (see Figure 1).
上下左右の力骨23,24,25,26は、それぞれ、硬質金属材料から長尺な溝形鋼状に形成される。これら力骨23,24,25,26は、何れも、外板21,22の双方の内面に接して固定される。 The upper, lower, left, and right reinforcing bars 23, 24, 25, and 26 are each formed from a hard metal material in the shape of a long channel steel. These reinforcing bars 23, 24, 25, and 26 are each fixed in contact with the inner surfaces of both outer panels 21 and 22.
外板21,22の中央側には、それぞれ、上下方向へ長尺な矩形状の開口部21a,22aが設けられる。 Elongated rectangular openings 21a and 22a are provided in the center of the outer panels 21 and 22, respectively.
貫通部Aは、二枚の外板21,22を厚さ方向へ貫通しており、前述した両開口部21a,22a間にわたって形成される。 Penetration section A penetrates the two outer panels 21, 22 in the thickness direction and is formed between the openings 21a, 22a mentioned above.
第一中骨30は、開口部21aの上内縁に沿う長尺状の上側骨部30aと、開口部21aの下内縁に沿う長尺状の下側骨部30bと、開口部21aの左内縁に沿う長尺状の左側骨部30cと、開口部21aの右内縁に沿う長尺状の右側骨部30dとから構成される。 The first metacarpal bone 30 is composed of an elongated upper bone portion 30a that runs along the upper inner edge of the opening 21a, an elongated lower bone portion 30b that runs along the lower inner edge of the opening 21a, an elongated left bone portion 30c that runs along the left inner edge of the opening 21a, and an elongated right bone portion 30d that runs along the right inner edge of the opening 21a.
同様に、第二中骨40は、開口部22aの上内縁に沿う長尺状の上側骨部40aと、開口部22aの下内縁に沿う長尺状の下側骨部40bと、開口部22aの左内縁に沿う長尺状の左側骨部40cと、開口部22aの右内縁に沿う長尺状の右側骨部40dとから構成される。 Similarly, the second intercostal bone 40 is composed of an elongated upper bone portion 40a that runs along the upper inner edge of the opening 22a, an elongated lower bone portion 40b that runs along the lower inner edge of the opening 22a, an elongated left bone portion 40c that runs along the left inner edge of the opening 22a, and an elongated right bone portion 40d that runs along the right inner edge of the opening 22a.
上下左右の骨部30a,30b,30c,30dは、縦断面形状が同形状である。同様に、上下左右の骨部40a,40b,40c,40dも、縦断面形状が同形状である。 The vertical cross-sectional shapes of the upper, lower, left, and right bone portions 30a, 30b, 30c, and 30d are the same. Similarly, the vertical cross-sectional shapes of the upper, lower, left, and right bone portions 40a, 40b, 40c, and 40d are the same.
なお、骨部30a,30b,30c,30dは、それぞれ別体の部材とすればよいが、予め連結された一体状の部材としてもよい。同様に、骨部40a,40b,40c,40dも、それぞれ別体の部材とすればよいが、予め連結された一体状の部材としてもよい。 Note that bones 30a, 30b, 30c, and 30d may each be separate members, but they may also be pre-connected, integrated members. Similarly, bones 40a, 40b, 40c, and 40d may each be separate members, but they may also be pre-connected, integrated members.
第一中骨30及び第二中骨40の前記骨部は、硬質金属材料から貫通部A内縁に沿う長尺状に形成される。
第一中骨30の前記各骨部は、外板21の内面に固定された基片31と、基片31からパネル厚方向の内側へ突出する補強片32とを一体に有する。
同様に、第二中骨40の前記各骨部は、外板22の内面に固定された基片41と、基片41からパネル厚方向の内側へ突出する補強片42とを一体に有する。
The bone portions of the first and second intermediate bones 30, 40 are formed from a hard metal material in an elongated shape along the inner edge of the through-hole A.
Each of the rib portions of the first central rib 30 integrally includes a base piece 31 fixed to the inner surface of the outer panel 21 and a reinforcing piece 32 protruding inward from the base piece 31 in the panel thickness direction.
Similarly, each of the bone portions of the second center rib 40 integrally includes a base piece 41 fixed to the inner surface of the outer panel 22 and a reinforcing piece 42 protruding inward from the base piece 41 in the panel thickness direction.
各基片31,41は、外板21(又は22)の内面に沿う平板状に形成され、溶接等の固定手段によって、外板21(又は22)の内面に不動に止着される。 Each base piece 31, 41 is formed as a flat plate that fits along the inner surface of the outer plate 21 (or 22) and is fixedly attached to the inner surface of the outer plate 21 (or 22) by a fixing means such as welding.
第一中骨30の補強片32と第二中骨40の補強片42は、縦断面形状が異なる(図2及び図3参照)。 The reinforcing piece 32 of the first rib 30 and the reinforcing piece 42 of the second rib 40 have different cross-sectional shapes (see Figures 2 and 3).
第一中骨30の補強片32は、複数の曲げ部分を有する縦断面形状である。
詳細に説明すれば、この補強片32は、パネル厚方向内側へ突出する第一片部32aと、この第一片部32aから貫通部A側へ曲げられた第二片部32bと、この第二片部32bから他方の外板22側へ曲げられた第三片部32cと、この第三片部32cから反貫通部A側へ曲げられた第四片部32dと、この第四片部32dから他方の外板22側へ曲げられた第五片部32eとを一体に有する(図2参照)。
これら片部のうち、第二片部32bは、第一の透光性板材51の端部側を受ける受部Bとして機能する。
The reinforcing piece 32 of the first intermediate rib 30 has a longitudinal cross-sectional shape with a plurality of bent portions.
In more detail, this reinforcing piece 32 integrally comprises a first piece 32a protruding inward in the panel thickness direction, a second piece 32b bent from this first piece 32a toward the penetration portion A, a third piece 32c bent from this second piece 32b toward the other outer panel 22, a fourth piece 32d bent from this third piece 32c toward the opposite side of the penetration portion A, and a fifth piece 32e bent from this fourth piece 32d toward the other outer panel 22 (see Figure 2).
Of these pieces, the second piece 32 b functions as a receiving part B that receives the end side of the first light-transmitting plate 51 .
また、第二中骨40の補強片42は、パネル厚方向内側へ突出する第一片部42aと、この第一片部42aから貫通部A側へ突出する第二片部42bとを一体に有する縦断面形状である(図2参照)。
これら片部のうち、第二片部42bは、第二の透光性板材52の端部側を受ける受部Cとして機能する。
In addition, the reinforcing piece 42 of the second middle bone 40 has a longitudinal cross-sectional shape that integrally has a first piece portion 42a that protrudes inward in the panel thickness direction and a second piece portion 42b that protrudes from this first piece portion 42a toward the through-hole A side (see Figure 2).
Of these pieces, the second piece 42 b functions as a receiving portion C that receives the end side of the second light-transmitting plate 52 .
第一中骨30の補強片32と、第二中骨40の補強片42とは、パネル厚方向の内側へ突出する長さが異なる。すなわち、図2に示す一例によれば、補強片32がパネル厚方向内側へ突出する突出量は、第二中骨40の補強片42がパネル厚方向内側へ突出する突出量よりも大きい。 The reinforcing piece 32 of the first rib 30 and the reinforcing piece 42 of the second rib 40 have different lengths of inward protrusion in the panel thickness direction. That is, in the example shown in Figure 2, the reinforcing piece 32 protrudes inward in the panel thickness direction by a greater amount than the reinforcing piece 42 of the second rib 40 protrudes inward in the panel thickness direction.
前記した縦断面形状の違いや長さの違いにより、第一中骨30を含む外板21側の部材と、第二中骨40を含む他方の外板22側の部材とは、固有振動数が異なる。 Due to the differences in longitudinal cross-sectional shape and length described above, the natural frequencies of the member on the outer panel 21 side, including the first center rib 30, and the member on the other outer panel 22 side, including the second center rib 40, are different.
また、第一中骨30の第四片部32dと、第二中骨40の第二片部42bの間には、パネル厚方向の隙間s1が確保され、第一中骨30の第五片部32eと、第二中骨40の第一片部42aの間には、パネル面方向の隙間s2が確保される。
第一中骨30と第二中骨40は、これら隙間s1,s2により分離している。
In addition, a gap s1 in the panel thickness direction is secured between the fourth piece 32d of the first rib 30 and the second piece 42b of the second rib 40, and a gap s2 in the panel surface direction is secured between the fifth piece 32e of the first rib 30 and the first piece 42a of the second rib 40.
The first interbody 30 and the second interbody 40 are separated by these gaps s1 and s2.
第一の透光性板材51は、矩形状のガラス板である。
この第一の透光性板材51の端部側は、第一気密材53及び第二気密材54等を介在するようにして、一方の押縁61と受部B(第二片部32b)の間に挟持される。
The first light-transmitting plate 51 is a rectangular glass plate.
The end side of this first translucent plate material 51 is clamped between one of the pressing edges 61 and the receiving portion B (second piece portion 32b) with the first airtight material 53 and the second airtight material 54, etc. interposed therebetween.
第二の透光性板材52は、第一の透光性板材51よりも薄い矩形状のガラス板であり、第一の透光性板材51に対し空間S(中空層)を置いて略平行に設けられる。
この第二の透光性板材52の端部側は、第一気密材53及び第二気密材54等を介在するようにして、他方の押縁62と受部C(第二片部42b)の間に挟持される。
The second light-transmitting plate 52 is a rectangular glass plate that is thinner than the first light-transmitting plate 51, and is disposed substantially parallel to the first light-transmitting plate 51 with a space S (hollow layer) therebetween.
The end side of this second translucent plate 52 is clamped between the other pressing edge 62 and the receiving portion C (second piece 42b) with the first airtight material 53 and the second airtight material 54, etc. interposed therebetween.
一方の押縁61は、一方の外板21の開口部21a内縁を覆う正面視矩形枠状の部材である(図1参照)。この押縁61は、ネジやボルト、リベット等の止着具71によって、外板21の表面に着脱可能に止着されている。
この一方の押縁61の枠内側の空間は、第一の透光性板材51を外部に露出させている。
One of the flanges 61 is a member having a rectangular frame shape in a front view (see FIG. 1 ) that covers the inner edge of the opening 21 a of one of the outer plates 21. This flange 61 is detachably fastened to the surface of the outer plate 21 by fasteners 71 such as screws, bolts, or rivets.
The space inside the frame of this one of the flanges 61 exposes the first light-transmitting plate 51 to the outside.
他方の押縁62は、他方の外板22の開口部22a内縁を覆う正面視矩形枠状の部材である。この押縁62は、止着具71によって、外板22の表面に着脱可能に止着されている。
この他方の押縁62の枠内側の空間は、第二の透光性板材52を外部に露出させている。
The other ridge 62 is a member having a rectangular frame shape in a front view that covers the inner edge of the opening 22a of the other outer panel 22. This ridge 62 is detachably fastened to the surface of the outer panel 22 by fasteners 71.
The space inside the frame of the other ledge 62 exposes the second light-transmitting plate 52 to the outside.
なお、各押縁61(又は62)は、一体の正面視矩形枠状の部材とすればよいが、他例としては、別体の四つの辺部からなる構成とすることも可能である。 Each ridge 61 (or 62) may be a single, rectangular frame-shaped member when viewed from the front, but as an alternative, it may be configured with four separate sides.
第一気密材53は、長尺板状の弾性部材(例えば、ゴムやエラストマー樹脂等)であり、第一の透光性板材51の各辺側に沿うようにして、第一の透光性板材51の裏面と受部Bの間に挟まれている。
この第一気密材53は、第一の透光性板材51の上端側、下端側、左端側、右端側に対応して四つ設けられる。これら四つの第一気密材53は、別体であってもよいし、予め枠状に連結されていてもよい。
The first airtight material 53 is a long, plate-shaped elastic material (e.g., rubber, elastomer resin, etc.) and is sandwiched between the back surface of the first translucent plate 51 and the receiving portion B, along each side of the first translucent plate 51.
Four first airtight materials 53 are provided corresponding to the upper end side, lower end side, left end side, and right end side of the first light-transmitting plate 51. These four first airtight materials 53 may be separate bodies or may be connected in advance in a frame shape.
第二気密材54は、シリコーン等を主成分とする流動性の充填剤である。この第二気密材54は、第一の透光性板材51表面の各辺側に沿うようにして、第一の透光性板材51の表面と、一方の押縁61の内面との間に充填される。この第二気密材54は、自然硬化した後に弾性を保持する。 The second airtight material 54 is a fluid filler whose main component is silicone or the like. This second airtight material 54 is filled between the surface of the first translucent plate 51 and the inner surface of one of the ridges 61, along each side of the surface of the first translucent plate 51. This second airtight material 54 retains its elasticity after natural hardening.
なお、図中、符号55は、発泡樹脂等の弾性材料からなるバックアップ材である。このパックアップ材55は、第二気密材54の充填量が適量となるように、押縁61と第一の透光性板材51の間、及び他方の押縁62と第二の透光性板材52の間において、第二気密材54よりも奥側に挟み込まれている。 In the figure, reference numeral 55 denotes a backup material made of an elastic material such as foamed resin. This backup material 55 is sandwiched between the flange 61 and the first translucent plate 51, and between the other flange 62 and the second translucent plate 52, on the farther side of the second airtight material 54, so that the filling amount of the second airtight material 54 is appropriate.
また、図中、符号56は、第一中骨30の下側骨部30b上で、第一の透光性板材51を下方から受ける台座である。この台座56は、ゴムや合成樹脂材料からなり、パネル幅方向に間隔を置いて複数設けられる。この台座56は、セッティングブロックと呼称される場合もある。 In the figure, reference numeral 56 denotes a base that supports the first translucent plate 51 from below on the lower rib portion 30b of the first backbone 30. These bases 56 are made of rubber or synthetic resin, and multiple bases 56 are provided at intervals across the width of the panel. These bases 56 are sometimes called setting blocks.
次に、上記構成の窓付建築用パネル20Aについて、製造方法上の特徴を詳細に説明する。
第一中骨30に対し第一の透光性板材51を組み付ける手順(図4参照)は、先ず、第一中骨30の下側骨部30b上に、パネル幅方向に間隔を置いて複数の台座56が載置される。そして、受部Bには接着材(例えば、接着剤や両面粘着テープ等)を介して、第一気密材53が重ね合わせられる。
Next, the characteristics of the manufacturing method for the windowed architectural panel 20A having the above-described configuration will be described in detail.
The procedure for assembling the first light-transmitting plate 51 to the first middle rib 30 (see FIG. 4) is as follows: first, a plurality of pedestals 56 are placed at intervals in the panel width direction on the lower rib portion 30b of the first middle rib 30. Then, the first airtight material 53 is superimposed on the receiving portion B via an adhesive (for example, adhesive or double-sided adhesive tape).
次に、第一の透光性板材51が、第一気密材53に接するようにして台座56上に載置される。
そして、第一の透光性板材51の周縁側を覆うとともに、第一の透光性板材51に対し気密材充填代となる隙間s3を置いて、一方の押縁61が、止着具71によって外板21表面に止着される(図5参照)。
Next, the first light-transmitting plate 51 is placed on the base 56 so as to be in contact with the first airtight material 53 .
Then, one of the press edges 61 is attached to the surface of the outer panel 21 by a fastening device 71, covering the peripheral side of the first translucent plate 51 and leaving a gap s3 in the first translucent plate 51 to serve as an allowance for filling with airtight material (see Figure 5).
この後、図5に示すように、前記気密材充填代(隙間s3)に、パックアップ材55が押し込まれ、第二気密材54が充填される。 After this, as shown in Figure 5, back-up material 55 is pushed into the airtight material filling space (gap s3), and the second airtight material 54 is filled in.
また、他方の外板22においても、略同様に、先ず、第二中骨40の下側骨部40b上に、パネル幅方向に間隔を置いて複数の台座56が載置され、受部Cに第一気密材53が重ね合わせられ止着され、第二の透光性板材52が、第一気密材53に接するようにして台座56上に載置され、他方の押縁62が、気密材充填代を確保して、外板21表面に止着される(図6参照)。
そして、この後、押縁62の内面と第二の透光性板材52の表面との間(前記気密材充填代)に、パックアップ材55が押し込まれ、第二気密材54が充填される。
Similarly, for the other outer panel 22, first, a plurality of bases 56 are placed on the lower rib portion 40b of the second middle rib 40 at intervals in the width direction of the panel, a first airtight material 53 is superimposed on and fastened to the receiving portion C, a second translucent plate material 52 is placed on the base 56 so as to be in contact with the first airtight material 53, and the other flange 62 is fastened to the surface of the outer panel 21, ensuring a filling space for the airtight material (see Figure 6).
Then, the back-up material 55 is pressed into the gap between the inner surface of the ledge 62 and the surface of the second light-transmitting plate 52 (the gap for filling the airtight material), and the second airtight material 54 is filled in.
よって、上記構成の窓付建築用パネル20Aを具備した建具装置1によれば、第一中骨30と第二中骨40をパネル厚方向に離して設けたため、これら中骨30,40が媒質となる振動や音の伝達を防ぐことができる。
詳細に説明すれば、例えば、外部側から第一の透光性板材51に対し音や振動が伝わった場合、これら音や振動は、第一気密材53及び第二気密材54等により減衰されて、第一中骨30に伝達するが、隙間s1,s2及び空間Sによって、第二の透光性板材52及び第二中骨40には伝達し難い。
Therefore, according to the building fixture device 1 equipped with the window-equipped architectural panel 20A of the above configuration, the first rib 30 and the second rib 40 are arranged at a distance in the panel thickness direction, so that these ribs 30, 40 act as a medium to prevent the transmission of vibrations and sound.
To explain in more detail, for example, when sound or vibration is transmitted from the outside to the first translucent plate material 51, the sound or vibration is attenuated by the first airtight material 53 and the second airtight material 54, etc., and transmitted to the first middle rib 30, but due to the gaps s1, s2 and the space S, it is difficult for the sound or vibration to be transmitted to the second translucent plate material 52 and the second middle rib 40.
特に本実施態様の好ましい一例では、第一中骨30と第二中骨40の形状を異ならせるとともに、補強片32と補強片42の突出量を異ならせることで、第一中骨30を含む一方側部材の固有振動数と、第二中骨40を含む他方側部材の固有振動数とを異ならせているため、前記一方側部材と前記他方側部材の共振による振動及び音の増大を効果的に防ぐことができる。 In a particularly preferred example of this embodiment, the first and second ribs 30 and 40 have different shapes, and the reinforcing pieces 32 and 42 have different protrusion amounts. This causes the natural frequency of the member on one side including the first rib 30 to differ from the natural frequency of the member on the other side including the second rib 40, thereby effectively preventing an increase in vibration and sound due to resonance between the member on one side and the member on the other side.
また、上記製造方法によれば、第一の透光性板材51及び第二の透光性板材52の振動を抑制した支持構造を、作業性よく短時間に制作することがきる。
すなわち、第一の透光性板材51の裏側へ流動性のパックアップ材55を充填するのは困難であるが、本実施態様によれば、第一の透光性板材51の裏側に固形状の第一気密材53を設けるようにしているため、その作業性が良好である。
Furthermore, according to the above manufacturing method, a support structure that suppresses vibration of the first light-transmitting plate 51 and the second light-transmitting plate 52 can be produced with good workability in a short time.
That is, it is difficult to fill the back side of the first translucent plate material 51 with the fluid back-up material 55, but according to this embodiment, a solid first airtight material 53 is provided on the back side of the first translucent plate material 51, so that the workability is good.
<第二の実施態様>
以下に示す実施態様は、上述した建具装置1について、窓付建築用パネル20Aを、他の態様の窓付建築用パネル20B,20C,20Dに置換したものであるため、主にその変更部分について詳述し、略同様の部分については同一の符号を付けて重複する詳細説明を省略する。
<Second embodiment>
In the embodiment shown below, the windowed architectural panel 20A of the above-mentioned building fixture device 1 is replaced with other types of windowed architectural panels 20B, 20C, and 20D, so the details will mainly focus on the changed parts, and parts that are approximately similar will be given the same symbols and redundant detailed explanations will be omitted.
図7に示す窓付建築用パネル20Bは、パネル厚方向に間隔を置いた二枚の外板21,22と、二枚の外板21,22を貫通する貫通部Aと、貫通部Aを囲んで一方の外板21の内面に固定された第一中骨130と、貫通部Aを囲んで他方の外板22の内面に固定された第二中骨140と、貫通部Aを塞ぐ透光性板材150と、透光性板材150の端部側を厚さ方向の両側から挟む受部Bおよび押縁62とを備える。
この窓付建築用パネル20Bには、第一中骨130と第二中骨140の間に隙間s1,s2を確保した状態で、これら第一中骨130と第二中骨140を部分的に接続する部分接続部160が設けられている。
The window-equipped architectural panel 20B shown in Figure 7 comprises two outer panels 21, 22 spaced apart in the panel thickness direction, a penetration portion A that passes through the two outer panels 21, 22, a first middle rib 130 that surrounds the penetration portion A and is fixed to the inner surface of one of the outer panels 21, a second middle rib 140 that surrounds the penetration portion A and is fixed to the inner surface of the other outer panel 22, a translucent plate 150 that closes the penetration portion A, and a receiving portion B and a push edge 62 that sandwich the end side of the translucent plate 150 from both sides in the thickness direction.
This window-equipped architectural panel 20B is provided with a partial connection portion 160 that partially connects the first rib 130 and the second rib 140 while maintaining gaps s1 and s2 between the first rib 130 and the second rib 140.
一方の外板21の内面における開口部21a寄り部分は、押縁62との間に透光性板材150を挟む受部Bとして機能する。 The portion of the inner surface of one of the outer panels 21 near the opening 21a functions as a receiving portion B that sandwiches the translucent plate 150 between it and the ledge 62.
第一中骨130は、上述した第一中骨30等と同様に、上下左右の骨部により貫通部Aを囲むように構成される。上下左右の前記骨部は、予め連結された一体状の部材であってもよいし、それぞれ分離した別体の部材であってもよい。 The first rib 130, like the first rib 30 described above, is configured so that the upper, lower, left, and right bone portions surround the penetration portion A. The upper, lower, left, and right bone portions may be a pre-connected, integrated member, or may be separate, individual members.
第二中骨140も、上述した第二中骨40等と同様に、上下左右の骨部により貫通部Aを囲むように構成される。上下左右の前記骨部は、予め連結された一体状の部材であってもよいし、それぞれ分離した別体の部材であってもよい。
この第二中骨140は、第一中骨130よりも貫通部A側に位置する。
Similar to the second midrib 40 described above, the second midrib 140 is configured so that the upper, lower, left, and right bone portions surround the penetration portion A. The upper, lower, left, and right bone portions may be an integrated member that is connected in advance, or may be separate, individual members.
The second intermediate bone 140 is located closer to the penetrating portion A than the first intermediate bone 130 .
第一中骨130及び第二中骨140の前記各骨部は、硬質金属材料から貫通部A内縁に沿う長尺状に形成される。
第一中骨130の前記各骨部は、外板21の内面に固定された基片131と、基片131からパネル厚方向の内側へ突出する補強片132とを一体に有する(図7参照)。
同様に、第二中骨140の前記各骨部は、外板22の内面に固定された基片141と、基片141からパネル厚方向の内側へ突出する補強片142とを一体に有する。
The first and second intermediate bones 130, 140 are each formed from a hard metal material in an elongated shape along the inner edge of the through-hole A.
Each of the rib portions of the first center rib 130 integrally includes a base piece 131 fixed to the inner surface of the outer panel 21 and a reinforcing piece 132 protruding inward in the panel thickness direction from the base piece 131 (see FIG. 7).
Similarly, each of the rib portions of the second center rib 140 integrally includes a base piece 141 fixed to the inner surface of the outer panel 22 and a reinforcing piece 142 protruding inward from the base piece 141 in the panel thickness direction.
各基片131,141は、外板21(又は22)の内面に沿う平板状に形成され、溶接等の固定手段によって、外板21(又は22)の内面に不動に止着される。 Each base piece 131, 141 is formed in a flat plate shape that fits along the inner surface of the outer plate 21 (or 22) and is fixedly attached to the inner surface of the outer plate 21 (or 22) by a fixing means such as welding.
第一中骨130の補強片132は、基片131からパネル厚方向の内側へ突出し、その突端側を、対向する外板22の内面近くでパネル面方向へ曲げている。この曲げ部分は、第二中骨140及び外板22から離れている。 The reinforcing piece 132 of the first rib 130 protrudes inward in the panel thickness direction from the base piece 131, and its tip is bent toward the panel surface near the inner surface of the opposing outer panel 22. This bent portion is spaced apart from the second rib 140 and the outer panel 22.
第二中骨140の補強片142は、第一中骨130の補強片132に対し、パネル面方向の隙間S2とパネル厚方向の隙間S1を置いて設けられる。
この補強片142は、基片141からパネル厚方向の内側へ突出し、その突端側を、対向する外板21の内面近くでパネル面方向へ曲げている。この曲げ部分は、第一中骨130及び外板21から離れている。
The reinforcing piece 142 of the second rib 140 is provided with a gap S2 in the panel surface direction and a gap S1 in the panel thickness direction relative to the reinforcing piece 132 of the first rib 130.
This reinforcing piece 142 protrudes inward in the panel thickness direction from the base piece 141, and its tip side is bent toward the panel surface near the inner surface of the opposing outer plate 21. This bent portion is spaced apart from the first center rib 130 and the outer plate 21.
部分接続部160は、図示例によれば、ネジ又はボルト等の螺合部材であり、外板22に対し外側から挿通され、第一中骨130と第二中骨140の双方に螺合し固定されている。 In the illustrated example, the partial connection portion 160 is a threaded member such as a screw or bolt that is inserted through the outer panel 22 from the outside and is threadedly fastened to both the first rib 130 and the second rib 140.
透光性板材150は、内部に空間S(中空層)を有する一体状の複合ガラスである。この透光性板材150は、一方の外板21の開口部21aよりも若干大きい正面視矩形枠状に形成される。 The translucent plate 150 is a single piece of composite glass with an internal space S (hollow layer). This translucent plate 150 is formed into a rectangular frame shape when viewed from the front, slightly larger than the opening 21a of one of the outer panels 21.
この透光性板材150は、第一のガラス板151と、この第一のガラス板151に対し空間Sを置いて略平行に設けられた第二のガラス板152と、第二のガラス板152に対し重ね合わせられた第三のガラス板153と、第一のガラス板151と第二のガラス板152の間に空間Sを確保して、これら第一のガラス板151と第二のガラス板152を端部側で接続する接続部154とを一体に具備する。 This translucent plate 150 integrally comprises a first glass plate 151, a second glass plate 152 arranged approximately parallel to the first glass plate 151 with a space S therebetween, a third glass plate 153 superimposed on the second glass plate 152, and a connecting portion 154 that secures a space S between the first glass plate 151 and the second glass plate 152 and connects the first glass plate 151 and the second glass plate 152 at their ends.
第一のガラス板151は、比較的厚肉の矩形板状に形成される。
また、二枚の第二のガラス板152および第三のガラス板153は、それぞれが第一のガラス板151よりも薄肉な矩形板状に形成される。
The first glass plate 151 is formed in the shape of a relatively thick rectangular plate.
The two second glass plates 152 and the third glass plate 153 are each formed into a rectangular plate shape that is thinner than the first glass plate 151 .
上記構成の透光性板材150の装着手順を説明すれば、透光性板材150は、図示の内部側(外板22側)から貫通部Aに挿入され、パネル厚方向の中央寄りにて、第二中骨140の下側骨部上に、複数の台座56を介して載置される。 To explain the procedure for installing the translucent plate 150 configured as described above, the translucent plate 150 is inserted into the through-hole A from the inside (the outer panel 22 side) as shown in the figure, and is placed on the lower rib portion of the second center rib 140, near the center in the panel thickness direction, via multiple pedestals 56.
次に、外板22の表面には、開口部22aの内縁を覆うように、枠状の押縁62が重ね合わせられ止着される。 Next, a frame-shaped batten 62 is superimposed and fastened to the surface of the outer panel 22 so as to cover the inner edge of the opening 22a.
そして、外板21の内面と透光性板材150との間には、パックアップ材55が押し込まれ、さらに、第二気密材54が充填される。
同様に、外板22の押縁62の内面と、透光性板材150との間には、パックアップ材55が押し込まれ、第二気密材54が充填される。
A back-up material 55 is pressed between the inner surface of the outer plate 21 and the light-transmitting plate 150, and further, a second airtight material 54 is filled in.
Similarly, a back-up material 55 is pressed between the inner surface of the ridge 62 of the outer panel 22 and the translucent plate 150, and a second airtight material 54 is filled in between.
よって、上記構成の窓付建築用パネル20Bを備えた建具装置によれば、第一中骨130と第二中骨140の間の隙間S1,S2や、透光性板材150の支持構造等により、外板21側の振動や音が外板22側に伝達するのを防ぐことができる。 Therefore, with a fitting device equipped with the window-equipped architectural panel 20B configured as described above, the gaps S1, S2 between the first rib 130 and the second rib 140, and the support structure of the translucent plate 150, etc., can prevent vibrations and sound from the outer panel 21 from being transmitted to the outer panel 22.
特に本実施態様の好ましい一例では、第一中骨130と第二中骨140を部分接続部160によって部分的に接続しているため、両外板21,22間の剛性が高く、制振性も優れている。 In a particularly preferred example of this embodiment, the first rib 130 and the second rib 140 are partially connected by the partial connection portion 160, resulting in high rigidity between the two outer panels 21, 22 and excellent vibration damping.
また、透光性板材150の振動を抑制した支持構造を、作業性よく短時間に制作することがきる。 In addition, a support structure that suppresses vibration of the translucent plate material 150 can be produced with ease and in a short amount of time.
<第三の実施態様>
図8に示す窓付建築用パネル20Cは、パネル厚方向に間隔を置いた二枚の外板221,222と、二枚の外板221,222を貫通する貫通部Aと、貫通部Aを囲んで一方の外板221の内面に固定された第一中骨230と、貫通部Aを囲んで他方の外板222の内面に固定された第二中骨240と、貫通部Aを塞ぐ透光性板材250と、透光性板材250の端部側を厚さ方向の両側から挟む受部Bおよび押縁260とを備え、第一中骨230と第二中骨240の間にパネル厚方向の隙間s1を確保している。
<Third embodiment>
The window-equipped architectural panel 20C shown in Figure 8 comprises two outer panels 221, 222 spaced apart in the panel thickness direction, a through-hole A that penetrates the two outer panels 221, 222, a first middle rib 230 that surrounds the through-hole A and is fixed to the inner surface of one of the outer panels 221, a second middle rib 240 that surrounds the through-hole A and is fixed to the inner surface of the other outer panel 222, a translucent plate 250 that closes the through-hole A, and a receiving portion B and a push edge 260 that sandwich the end side of the translucent plate 250 from both sides in the thickness direction, ensuring a gap s1 in the panel thickness direction between the first middle rib 230 and the second middle rib 240.
一方の外板221は、中央側に貫通部Aを形成する正面視矩形状の開口部221aを有する。この開口部221aの内縁は、パネル内側へ縦断面コ字状に曲げられており(図8参照)、そのパネル内側の面を、透光性板材250を受けるための受部Bにしている。 One of the outer panels 221 has a rectangular opening 221a in front view, which forms a through-hole A in the center. The inner edge of this opening 221a is bent inward into a U-shape in vertical cross section (see Figure 8), and the inner surface of the panel serves as a receiving portion B for receiving the translucent plate 250.
他方の外板222は、中央側に貫通部Aとなる開口部222aを有する。この開口部222aの内縁は、パネル内側へ縦断面L字状に曲げられており(図8参照)、その曲げられた面に、押縁260を着脱可能に止着している。 The other outer panel 222 has an opening 222a in the center that serves as the penetration A. The inner edge of this opening 222a is bent toward the inside of the panel into an L-shaped cross section (see Figure 8), and a ledge 260 is removably attached to the bent surface.
第一中骨230は、上述した第一中骨30等と同様に、貫通部Aを矩形枠状に囲む上下左右の骨部により構成される。上下左右の前記骨部は、予め連結された一体状の部材であってもよいし、それぞれ分離した別体の部材であってもよい。 The first rib 230, like the first rib 30 described above, is composed of upper, lower, left, and right bone sections that surround the penetration section A in a rectangular frame shape. The upper, lower, left, and right bone sections may be pre-connected as an integrated member, or may be separate, individual members.
第二中骨240も、上述した第二中骨40等と同様に、貫通部Aを矩形枠状に囲む上下左右の骨部により構成される。上下左右の前記骨部は、予め連結された一体状の部材であってもよいし、それぞれ分離した別体の部材であってもよい。
この第二中骨240は、隙間s1を置いて第一中骨230から離れており、他方の外板221の内面にも接しない。
Similar to the second midrib 40 described above, the second midrib 240 is also composed of upper, lower, left, and right bone parts that surround the penetration part A in a rectangular frame shape. The upper, lower, left, and right bone parts may be an integrated member that is connected in advance, or may be separate, individual parts.
This second rib 240 is separated from the first rib 230 by a gap s1 and does not contact the inner surface of the other outer plate 221.
第一中骨230及び第二中骨240の前記各骨部は、硬質金属材料から形成され、パネル面方向へ延設された長尺状の部材である。
第一中骨230の前記各骨部は、外板221の内面に固定された基片231と、基片231からパネル厚方向の内側へ突出して突端側がパネル面方向へ曲げられた補強片232とを一体に有する(図8参照)。
The bone portions of the first rib 230 and the second rib 240 are made of a hard metal material and are elongated members extending in the panel surface direction.
Each of the bone portions of the first middle rib 230 integrally comprises a base piece 231 fixed to the inner surface of the outer panel 221 and a reinforcing piece 232 that protrudes inward from the base piece 231 in the panel thickness direction and has its tip bent toward the panel surface (see Figure 8).
また、第二中骨240の前記各骨部は、外板222の内面に固定された基片241と、基片241の貫通部A側と反貫通部A側で曲げられた補強片242,243とを一体に有し、縦断面コ字状に形成される(図8参照)。 In addition, each of the bone portions of the second center rib 240 integrally comprises a base piece 241 fixed to the inner surface of the outer plate 222 and reinforcing pieces 242, 243 bent on the penetration portion A side and the opposite side of the penetration portion A side of the base piece 241, and is formed into a U-shaped vertical cross section (see Figure 8).
透光性板材250は、矩形状の二枚のガラス板を重ね合わせて一体化した複合ガラスである。
この透光性板材250は、パネル厚方向において、受部Bと押縁260の間に位置し、第一中骨230を構成する下側の骨部230bの上面に台座56を介して載置される。
The light-transmitting plate 250 is a composite glass formed by stacking two rectangular glass plates together.
This translucent plate 250 is located between the receiving portion B and the edge 260 in the panel thickness direction, and is placed on the upper surface of the lower rib portion 230 b that constitutes the first middle rib 230 via the base 56 .
押縁260は、パネル幅方向へわたる長尺状の部材であり、硬質金属材料から形成される。この押縁260は、外板222の開口部222aにおける上側の内縁と下側の内縁に、それぞれ着脱可能に固定されている。
図8中、符号72は、押縁260を前記内縁に止着固定する止着具(例えば、ネジやボルト、リベット等)である。
The flanges 260 are elongated members extending across the width of the panel and made of a hard metal material. The flanges 260 are detachably fixed to the upper and lower inner edges of the opening 222 a of the outer panel 222.
In FIG. 8, reference numeral 72 denotes a fastener (for example, a screw, a bolt, a rivet, or the like) that fastens and fixes the ledge 260 to the inner edge.
受部Bと透光性板材250の間、透光性板材250と押縁260の間には、それぞれ、パックアップ材55が詰め込まれ、第二気密材54が充填される。 Back-up material 55 is packed between the receiving portion B and the translucent plate 250, and between the translucent plate 250 and the ledge 260, and second airtight material 54 is filled in.
図8中、符号233は、第一中骨230を構成する下側の骨部230bを補強する補強材である。また、同図中、符号23,24は、外板221と外板222を、上端側と下端側で接合する力骨である。
また、同図中、符号27は、外板221と外板222の間に設けられて、外板21,22のばたつきを抑制したり、断熱性を向上したりする芯材である。
In Fig. 8, reference numeral 233 denotes a reinforcing member that reinforces the lower rib portion 230b that constitutes the first central rib 230. Also in the same figure, reference numerals 23 and 24 denote strength ribs that join the outer plates 221 and 222 at their upper and lower ends.
Also, in the figure, reference numeral 27 denotes a core material that is provided between the outer plates 221 and 222 to suppress flapping of the outer plates 21 and 22 and improve heat insulation.
よって、上記構成の窓付建築用パネル20Cによれば、第一中骨230と第二中骨240の間の隙間S1や、透光性板材250の支持構造等により、外板221側の振動や音が外板222側に伝達するのを防ぐことができる。
また、遮音性の良好な透光性板材250の支持構造を、作業性よく短時間に制作することがきる。
Therefore, with the window-equipped architectural panel 20C having the above-described configuration, the gap S1 between the first rib 230 and the second rib 240, the support structure of the translucent plate material 250, etc., can prevent vibrations and sounds from the outer panel 221 side from being transmitted to the outer panel 222 side.
Furthermore, a support structure for the light-transmitting plate 250 with good sound insulation properties can be produced with good workability in a short time.
<第四の実施態様>
図9に示す窓付建築用パネル20Dは、パネル厚方向に間隔を置いた二枚の外板321,322と、二枚の外板321,322を貫通する貫通部Aと、貫通部Aを囲んで一方の外板321の内面に固定された第一中骨330と、貫通部Aを囲んで他方の外板322の内面に固定された第二中骨340と、貫通部Aを塞ぐ複数の透光性板材351,352と、透光性板材351,352の端部側を厚さ方向に挟む受部Bおよび押縁361,362とを備え、第一中骨330と第二中骨340の間にパネル厚方向の隙間s1を確保している。
<Fourth embodiment>
The window-equipped architectural panel 20D shown in Figure 9 comprises two outer panels 321, 322 spaced apart in the panel thickness direction, a through-hole A that penetrates the two outer panels 321, 322, a first middle rib 330 that surrounds the through-hole A and is fixed to the inner surface of one of the outer panels 321, a second middle rib 340 that surrounds the through-hole A and is fixed to the inner surface of the other outer panel 322, a plurality of translucent plates 351, 352 that cover the through-hole A, and receiving portions B and push edges 361, 362 that sandwich the end sides of the translucent plates 351, 352 in the thickness direction, thereby ensuring a gap s1 in the panel thickness direction between the first middle rib 330 and the second middle rib 340.
一方の外板321は、中央側に貫通部Aとなる正面視矩形状の開口部321aを有する。
外板321内面において、開口部321a内縁に沿う部分は、透光性板材351を受けるための受部Bとして機能する。
One of the outer plates 321 has an opening 321a, which serves as a penetration portion A, at the center and is rectangular in front view.
The inner surface of the outer plate 321 , along the inner edge of the opening 321 a , functions as a receiving portion B for receiving the light-transmitting plate 351 .
他方の外板322は、中央側に貫通部Aとなる開口部222aを有する。この開口部222aの内縁は、パネル内側へ縦断面L字状に曲げられており(図9参照)、その曲げられた面に、押縁362を着脱可能に止着している。 The other outer panel 322 has an opening 222a in the center that serves as the penetration A. The inner edge of this opening 222a is bent toward the inside of the panel into an L-shaped cross section (see Figure 9), and a ledge 362 is removably attached to the bent surface.
第一中骨330は、上述した第一中骨30等と同様に、貫通部Aを囲む上下左右の骨部により構成される。これら上下左右の前記骨部は、予め連結された一体状の部材であってもよいし、それぞれ分離した別体の部材であってもよい。 The first rib 330, like the first rib 30 described above, is composed of upper, lower, left, and right bone sections that surround the penetration section A. These upper, lower, left, and right bone sections may be pre-connected as an integrated member, or may be separate, individual members.
第二中骨340も、上述した第二中骨40等と同様に、貫通部Aを囲む上下左右の骨部により構成される。これら上下左右の前記骨部は、予め連結された一体状の部材であってもよいし、それぞれ分離した別体の部材であってもよい。
この第二中骨340は、隙間s1を置いて第一中骨330から離れており、外板321にも接しない。
Similar to the second midrib 40 described above, the second midrib 340 is also composed of upper, lower, left, and right bone portions surrounding the penetration portion A. These upper, lower, left, and right bone portions may be an integrated member that is connected in advance, or may be separate, individual members.
This second rib 340 is separated from the first rib 330 by a gap s1 and does not contact the outer plate 321.
第一中骨330及び第二中骨340の前記各骨部は、硬質金属材料からパネル面方向へわたる長尺状に形成される。 The first and second ribs 330, 340 are made of hard metal and are elongated in the direction of the panel surface.
第一中骨330の骨部は、四角筒状の部材である(図9参照)。図示例の第一中骨330は、縦断面コ字状の部材を二つ組み合わせてなるが、一体の部材から構成することも可能である。
第一中骨330は、溶接等の固定手段によって固定さている。
この第一中骨330において、パネル内側へ突出する部分は、補強片として機能し、さらに、後述する押縁361が止着される被止着部としても機能する。
The bone portion of the first intermediate rib 330 is a rectangular cylindrical member (see FIG. 9). The illustrated first intermediate rib 330 is made up of two combined members each having a U-shaped cross section, but it can also be made up of a single member.
The first intermediate rib 330 is fixed by a fixing means such as welding.
The portion of this first rib 330 that protrudes toward the inside of the panel functions as a reinforcing piece, and also functions as a fastening portion to which a push edge 361 (described later) is fastened.
また、第二中骨340の骨部は、縦断面コ字状に形成され、外板322に対し、溶接等の固定手段によって固定されている。
この第二中骨340において、パネル内側へ突出する部分は、補強片として機能し、さらに、押縁362が止着される被止着部としても機能する。
The bone portion of the second intermediate rib 340 is formed in a U-shaped cross section and is fixed to the outer plate 322 by a fixing means such as welding.
The portion of this second rib 340 that protrudes toward the inside of the panel functions as a reinforcing piece and also functions as a fastening portion to which the pressing edge 362 is fastened.
押縁361,362は、上述した押縁260と同様に、硬質金属材料からパネル幅方向へわたる長尺状により形成される。
一方の押縁361は、第一中骨330を構成する上下の骨材に対し、それぞれ止着具72によって着脱可能に固定されている。
他方の押縁362は、第二中骨340を構成する上下の骨材に対し、それぞれ止着具72によって着脱可能に固定さている。
The ridges 361 and 362 are formed of a hard metal material in a long shape extending in the width direction of the panel, similar to the ridge 260 described above.
One of the flanges 361 is removably fixed to the upper and lower frames that make up the first middle rib 330 by fasteners 72, respectively.
The other push edge 362 is removably fixed to the upper and lower frames that make up the second backbone 340 by fasteners 72, respectively.
透光性板材351は、一枚の矩形状のガラス板である。
この透光性板材351の端部側は、外板321内面の受部Bと、押縁361の間に位置する。
The light-transmitting plate 351 is a rectangular glass plate.
The end side of this light-transmitting plate 351 is located between the receiving portion B on the inner surface of the outer plate 321 and the ledge 361 .
受部Bと透光性板材351の間には、第一気密材53が挟み込まれ、さらに、その外側に、隙間が生じないように第二気密材54が塗布される。
そして、透光性板材351と押縁361の間には、パックアップ材55が挟み込まれ、その外側に、隙間が生じないように第二気密材54が塗布される。
A first airtight material 53 is sandwiched between the receiving portion B and the light-transmitting plate 351, and a second airtight material 54 is applied to the outside of the first airtight material 53 so as to prevent any gaps from forming.
A back-up material 55 is sandwiched between the light-transmitting plate 351 and the flange 361, and a second airtight material 54 is applied to the outside of the back-up material 55 so as to prevent any gaps from forming.
透光性板材352は、透光性板材351よりも厚い一枚の矩形状のガラス板であり、透光性板材351に対し空間Sを置いて略平行に設けられる。
この透光性板材352の端部側は、一方の押縁361と他方の押縁362の間に位置する。
The light-transmitting plate 352 is a rectangular glass plate that is thicker than the light-transmitting plate 351, and is disposed substantially parallel to the light-transmitting plate 351 with a space S therebetween.
The end side of this light-transmitting plate 352 is located between one ledge 361 and the other ledge 362 .
押縁361と透光性板材352の間には、第一気密材53が挟み込まれる。
また、透光性板材352と押縁362の間には、パックアップ材55が挟みこまれ、その外側に隙間が生じないように第二気密材54が塗布される。
The first airtight material 53 is sandwiched between the ledge 361 and the light-transmitting plate 352 .
A back-up material 55 is sandwiched between the light-transmitting plate 352 and the flange 362, and a second airtight material 54 is applied to the outside of the back-up material 55 so as to prevent any gaps from forming.
よって、図9に示す窓付建築用パネル20Dによれば、第一中骨330と第二中骨340の間の隙間S1や、透光性板材351,352の支持構造等により、外板321側の振動や音が外板322側に伝達するのを防ぐことができる。
また、遮音性の良好な透光性板材351,352の支持構造を、作業性よく短時間に制作することがきる。
Therefore, according to the window-equipped architectural panel 20D shown in Figure 9, the gap S1 between the first rib 330 and the second rib 340, and the support structure of the translucent plates 351, 352, etc., can prevent vibrations and sounds from the outer panel 321 from being transmitted to the outer panel 322.
Furthermore, the support structure for the light-transmitting plates 351 and 352 having good sound insulation properties can be produced with good workability in a short time.
<その他の変形例>
上記構成の窓付建築用パネル20A~20Dには、特に貫通部A及び透光性板材が外板21,22よりも比較的小さい場合等に、必要に応じて、貫通部Aから離れた位置に図10に示す補強構造が付加される。
この補強構造は、外板21の内面に沿う長尺状の第一中骨430と、外板22の内面に沿う長尺状の第二中骨440とを具備する。
<Other Modifications>
In the windowed architectural panels 20A to 20D having the above-described configuration, a reinforcing structure as shown in Figure 10 may be added at a position away from the through-hole A, if necessary, particularly when the through-hole A and the translucent plate material are relatively smaller than the outer panels 21, 22.
This reinforcing structure includes a long first rib 430 that runs along the inner surface of the outer panel 21 and a long second rib 440 that runs along the inner surface of the outer panel 22 .
第一中骨430は、外板21の内面に接する平板状の基片431と、基片431からパネル厚さ方向の内側へ突出するとともにその突端側が曲げられた断面L字状の補強片432とを有する一体状に構成される。この第一中骨430は、第二中骨440及び他方の外板22に接しない。 The first rib 430 is integrally formed and includes a flat base piece 431 that contacts the inner surface of the outer panel 21, and a reinforcing piece 432 that protrudes inward in the panel thickness direction from the base piece 431 and has an L-shaped cross section with its tip bent. This first rib 430 does not contact the second rib 440 or the other outer panel 22.
第二中骨440は、外板22の内面に接する平板状の基片441と、基片441の一端側からパネル厚さ方向の内側へ突出する第一補強片442と、基片441の他端側からパネル厚さ方向の内側へ突出するとともに突端側が曲げられた断面L字状の第二補強片443とを有する一体状に構成される。この第二中骨440は、第一中骨430と外板21の何れにも接しない。 The second rib 440 is integrally formed and includes a flat base piece 441 that contacts the inner surface of the outer panel 22, a first reinforcing piece 442 that protrudes inward in the panel thickness direction from one end of the base piece 441, and a second reinforcing piece 443 that protrudes inward in the panel thickness direction from the other end of the base piece 441 and has an L-shaped cross section with a bent tip. This second rib 440 does not contact either the first rib 430 or the outer panel 21.
第一中骨430の基片431が外板21に接触する面積は、第二中骨440の基片441が他方の外板22に接触する面積よりも大きい。
第二中骨440は、第一中骨430よりも薄肉に形成される。
第一中骨430の補強片432は、第二中骨440の第一補強片442と第二補強片443の間に位置する。
第二中骨440の基片441と第一中骨430の補強片432の間には、隙間s1が確保される。
The area where the base piece 431 of the first middle rib 430 contacts the outer plate 21 is larger than the area where the base piece 441 of the second middle rib 440 contacts the other outer plate 22.
The second midrib 440 is formed to be thinner than the first midrib 430 .
The reinforcing piece 432 of the first rib 430 is located between the first reinforcing piece 442 and the second reinforcing piece 443 of the second rib 440 .
A gap s1 is secured between the base piece 441 of the second intermediate rib 440 and the reinforcing piece 432 of the first intermediate rib 430 .
よって、図10に示す補強構造によれ、外板21,22が厚さ方向へ振動するのを第一中骨430及び第二中骨440によって抑制できる上、外板21側から外板22側へ振動や音が伝達するのを、隙間s1によって阻むことができる。
さらに、第一中骨430と第二中骨440についての上述した面積や形状、肉厚等の違いにより、外板21側の部材と外板22側の部材との固有振動数を異ならせているため、共振による振動及び音の増大を防ぐことができる。
Therefore, with the reinforcing structure shown in Figure 10, the first center rib 430 and the second center rib 440 can suppress the vibration of the outer panels 21 and 22 in the thickness direction, and the gap s1 can prevent vibrations and sound from being transmitted from the outer panel 21 side to the outer panel 22 side.
Furthermore, due to the differences in area, shape, thickness, etc. between the first rib 430 and the second rib 440, the natural frequencies of the components on the outer panel 21 side and the components on the outer panel 22 side are made different, thereby preventing an increase in vibration and noise due to resonance.
なお、上述した実施態様によれば、上記透光性板材として、透明または半透明のガラス板を用いたが、上記透光性板材の他例としては、例えばポリカーボネート板やアクリル板等、ガラス板以外の透光性板材とすることも可能である。 In the above-described embodiment, a transparent or translucent glass plate is used as the translucent plate material, but other examples of the translucent plate material include polycarbonate plates and acrylic plates, and other translucent plate materials other than glass plates can also be used.
また、上記実態態様によれば、本発明に係る窓付建築用パネルを扉体(開戸)として構成したが、この窓付建築用パネルは、引戸、折戸、窓、障子等の建具や、パーティション、シャッターカーテン等に適用することが可能である。 In addition, according to the above-mentioned embodiment, the windowed architectural panel of the present invention is configured as a door (sliding door), but this windowed architectural panel can also be applied to fittings such as sliding doors, folding doors, windows, shoji screens, partitions, shutter curtains, etc.
また、本発明は上述した実施態様に限定されず、本発明の要旨を変更しない範囲で適宜変更可能である。 Furthermore, the present invention is not limited to the above-described embodiments, and modifications can be made as appropriate without departing from the spirit of the present invention.
1:建具装置
20A~20D:窓付建築用パネル
21,22,221,222,321,322:外板
30,130,230,330,430:第一中骨
40,140,240,340,440:第二中骨
51:第一の透光性板材
52:第二の透光性板材
150,250,351,352,:透光性板材
53:第一気密材
54:第二気密材
61,62,260,361,362:押縁
A:貫通部
B,C:受部
S:空間
s1,s2,s3:隙間
1: Door and window device 20A to 20D: Windowed architectural panel 21, 22, 221, 222, 321, 322: Outer panel 30, 130, 230, 330, 430: First central frame 40, 140, 240, 340, 440: Second central frame 51: First light-transmitting plate 52: Second light-transmitting plate 150, 250, 351, 352: Light-transmitting plate 53: First airtight material 54: Second airtight material 61, 62, 260, 361, 362: Edge A: Penetration part B, C: Receiving part S: Space s1, s2, s3: Gap
Claims (6)
前記二枚の外板を貫通する貫通部と、
前記貫通部を囲んで一方の前記外板の内面に固定された第一中骨と、
前記貫通部を囲んで他方の前記外板の内面に固定された第二中骨と、
前記貫通部を塞ぐ透光性板材と、
前記透光性板材の端部側を厚さ方向の両側から挟む受部および押縁とを備え、
前記第一中骨と前記第二中骨の間に、隙間が設けられ、
前記第一中骨と前記第二中骨は、それぞれ、パネル厚方向の内側へ突出する補強片を有し、前記第一中骨の補強片と前記第二中骨の補強片は、縦断面形状が異なり、
前記第一中骨の前記補強片と前記第二中骨の前記補強片とは、パネル面方向に隙間を置いて並設され、
前記第一中骨と前記第二中骨の前記各補強片は、パネル厚方向内側へ突出し、その突端を対向する前記外板の内面に近接していることを特徴とする窓付建築用パネル。 Two outer panels spaced apart in the panel thickness direction,
a penetration portion penetrating the two outer plates;
a first center rib fixed to the inner surface of one of the outer plates while surrounding the through-hole;
a second center rib fixed to the inner surface of the other outer plate surrounding the through-hole;
a light-transmitting plate material that closes the through-hole;
a receiving portion and a pressing edge that sandwich the end side of the light-transmitting plate from both sides in the thickness direction,
A gap is provided between the first rib and the second rib,
The first and second midribs each have a reinforcing piece that protrudes inward in the panel thickness direction, and the reinforcing piece of the first midrib and the reinforcing piece of the second midrib have different longitudinal cross-sectional shapes;
The reinforcing piece of the first rib and the reinforcing piece of the second rib are arranged side by side with a gap in the panel surface direction,
A window-equipped architectural panel characterized in that each of the reinforcing pieces of the first and second ribs protrudes inward in the panel thickness direction, with its tip being close to the inner surface of the opposing outer panel.
前記二枚の外板を貫通する貫通部と、
前記貫通部を囲んで一方の前記外板の内面に固定された第一中骨と、
前記貫通部を囲んで他方の前記外板の内面に固定された第二中骨と、
前記貫通部を塞ぐ透光性板材と、
前記透光性板材の端部側を厚さ方向の両側から挟む受部および押縁とを備え、
前記第一中骨と前記第二中骨の間に、隙間が設けられ、
前記第一中骨と前記第二中骨の間に前記隙間を確保した状態で、これら第一中骨と第二中骨を部分的に接続する部分接続部が設けられていることを特徴とする窓付建築用パネル。 Two outer panels spaced apart in the panel thickness direction,
a penetration portion penetrating the two outer plates;
a first center rib fixed to the inner surface of one of the outer plates while surrounding the through-hole;
a second center rib fixed to the inner surface of the other outer plate surrounding the through-hole;
a light-transmitting plate material that closes the through-hole;
a receiving portion and a pressing edge that sandwich the end side of the light-transmitting plate from both sides in the thickness direction,
A gap is provided between the first rib and the second rib,
A windowed architectural panel characterized in that a partial connection portion is provided that partially connects the first and second ribs while ensuring the gap between the first and second ribs.
前記二枚の外板を貫通する貫通部と、
前記貫通部を囲んで一方の前記外板の内面に固定された第一中骨と、
前記貫通部を囲んで他方の前記外板の内面に固定された第二中骨と、
前記貫通部を塞ぐ透光性板材と、
前記透光性板材の端部側を厚さ方向の両側から挟む受部および押縁とを備え、
前記第一中骨と前記第二中骨の間に、隙間が設けられ、
前記受部に、弾性材料からなる第一気密材を重ね合わせる第一の工程と、前記第一気密材に前記透光性板材を重ね合わせる第二の工程と、前記透光性板材に対し気密材充填代となる隙間を置いて前記押縁を設ける第三の工程と、前記気密材充填代に流動性の第二気密材を充填する第四の工程とを含むことを特徴とする窓付建築用パネルの製造方法。
Two outer panels spaced apart in the panel thickness direction,
a penetration portion penetrating the two outer plates;
a first center rib fixed to the inner surface of one of the outer plates while surrounding the through-hole;
a second center rib fixed to the inner surface of the other outer plate surrounding the through-hole;
a light-transmitting plate material that closes the through-hole;
a receiving portion and a pressing edge that sandwich the end side of the light-transmitting plate from both sides in the thickness direction,
A gap is provided between the first rib and the second rib,
A method for manufacturing a windowed architectural panel, comprising: a first step of overlapping a first airtight material made of an elastic material onto the receiving portion; a second step of overlapping the translucent plate material onto the first airtight material; a third step of providing the ridge by leaving a gap to the translucent plate material to serve as an airtight material filling space; and a fourth step of filling the airtight material filling space with a fluid second airtight material.
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| JP2001107662A (en) | 1999-10-06 | 2001-04-17 | Nippon Hoso Kyokai <Nhk> | Soundproof door device |
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