JP7839663B2 - Building panels, building fixtures equipped with these building panels, and methods for manufacturing building panels - Google Patents
Building panels, building fixtures equipped with these building panels, and methods for manufacturing building panelsInfo
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- JP7839663B2 JP7839663B2 JP2022037888A JP2022037888A JP7839663B2 JP 7839663 B2 JP7839663 B2 JP 7839663B2 JP 2022037888 A JP2022037888 A JP 2022037888A JP 2022037888 A JP2022037888 A JP 2022037888A JP 7839663 B2 JP7839663 B2 JP 7839663B2
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Description
本発明は、建具(戸、扉、窓、障子等を含む)や、パーティション、シャッターカーテン等として用いられる建築用パネル、及びこの建築用パネルを具備した建具装置、並びに建築用パネルの製造方法に関するものである。 This invention relates to building panels used as building components (including doors, windows, shoji screens, etc.), partitions, shutter curtains, etc., building component devices equipped with these building panels, and a method for manufacturing building panels.
従来、この種の発明には、例えば特許文献1に記載されるように、戸厚方向に間隔を置いた表板と裏板の間に、上下方向へわたる横断面溝形鋼状の力骨を幅方向に間隔を置いて複数設けて、撓み等を生じないように補強された金属製扉がある。 Conventionally, this type of invention includes, for example, a metal door described in Patent Document 1, which is reinforced to prevent bending or other deformation by providing multiple reinforcing ribs, which are in the shape of channel-shaped steel in the cross-section and extend vertically, at intervals in the width direction, between the front and back panels, which are spaced apart in the thickness direction of the door.
ところで、上記従来技術によれば、屋外側又は屋内側に騒音発生源がある場合、力骨が音を振動として伝達するサウンドブリッジとして機能し、前記騒音発生源の音が、表板から裏板へ、あるいは裏板から表板へ伝達されてしまうおそれがある。 However, according to the above-mentioned conventional technology, if there is a noise source on the outdoor or indoor side, the reinforcing bone functions as a sound bridge that transmits sound as vibration, and there is a risk that the sound from the noise source will be transmitted from the top plate to the back plate, or from the back plate to the top plate.
このような課題に鑑みて、本発明は、以下の構成を具備するものである。
パネル厚方向に間隔を置いた表板及び裏板と、前記表板の内面に接した表側中骨と、前記裏板の内面に接した裏側中骨とを備え、前記表側中骨と前記裏側中骨は、当該表側中骨と当該裏側中骨の間に接触する部分がないようにパネル厚方向に離れて設けられ、前記表側中骨は、前記表板の内面に接する接片部と、当該接片部の幅方向の一端側からパネル厚方向内側へ突出する補強片と、当該接片部の幅方向の他端側からパネル厚方向へ突出する補強片とを有し、前記裏側中骨は、前記裏板の内面に接する接片部と、当該接片部の幅方向の一端側からパネル厚方向へ突出する補強片とを有し、前記裏側中骨に設けられた前記補強片は、前記表側中骨に設けられた二つの前記補強片の間に位置することを特徴とする建築用パネル。
In view of these challenges, the present invention has the following configuration.
A building panel comprising a front panel and a back panel spaced apart in the panel thickness direction, a front-side central rib in contact with the inner surface of the front panel, and a back-side central rib in contact with the inner surface of the back panel, wherein the front-side central rib and the back-side central rib are spaced apart in the panel thickness direction so that there are no contact portions between them , the front-side central rib has a contact piece in contact with the inner surface of the front panel, a reinforcing piece protruding inward in the panel thickness direction from one end of the contact piece in the width direction, and a reinforcing piece protruding in the panel thickness direction from the other end of the contact piece in the width direction, the back-side central rib has a contact piece in contact with the inner surface of the back panel, and a reinforcing piece protruding in the panel thickness direction from one end of the contact piece in the width direction, and the reinforcing piece provided on the back-side central rib is located between the two reinforcing pieces provided on the front-side central rib .
本発明は、以上説明したように構成されているので、遮音性能を向上することができる。 As described above, the present invention is configured to improve sound insulation performance.
本実施の形態では、以下の特徴を開示している。
第一の特徴は、パネル厚方向に間隔を置いた表板及び裏板と、前記表板の内面に接した表側中骨と、前記裏板の内面に接した裏側中骨とを備え、前記表側中骨と前記裏側中骨は、パネル厚方向に離れて設けられ、パネル厚方向の内側へ突出する補強片を有し、建築用パネルを構成した(図1~図4参照)。
This embodiment discloses the following features:
The first feature is that it comprises a front panel and a back panel spaced apart in the panel thickness direction, a front-side central rib in contact with the inner surface of the front panel, and a back-side central rib in contact with the inner surface of the back panel. The front-side central rib and the back-side central rib are spaced apart in the panel thickness direction and have reinforcing pieces that protrude inward in the panel thickness direction, thus forming an architectural panel (see Figures 1 to 4).
第二の特徴として、前記表板及び前記表側中骨を含む表側部材の固有振動数と、前記裏板及び前記裏側中骨を含む裏側部材の固有振動数とが異なる。 The second characteristic is that the natural frequencies of the front panel, including the front panel's central rib, and the natural frequencies of the back panel, including the back panel's central rib, are different.
第三の特徴として、前記表側中骨の前記補強片と、前記裏側中骨の前記補強片とは、パネル面方向の位置が異なる(図2~図4参照)。 A third characteristic is that the reinforcing pieces of the front-side ribs and the reinforcing pieces of the back-side ribs are positioned differently in the panel surface direction (see Figures 2 to 4).
第四の特徴として、前記表側中骨と前記裏側中骨は、前記補強片の数が異なる(図2~図4参照)。 A fourth characteristic is that the number of reinforcing pieces differs between the front and back side of the central rib (see Figures 2 to 4).
第五の特徴として、前記表側中骨の前記補強片と、前記裏側中骨の前記補強片とは、パネル厚方向内側へ突出する突片部の突端側に、パネル面方向へ曲げられた曲片部を有し、前記表側中骨の前記曲片部と、前記裏側中骨の前記曲片部とは、その曲げ方向の長さが異なる(図2~図4参照)。 A fifth feature is that the reinforcing pieces of the front and back side ribs each have a curved portion bent toward the panel surface direction at the tip of the protruding portion that extends inward in the panel thickness direction, and the length of the curved portion of the front and back side ribs differs in the direction of their bending (see Figures 2 to 4).
第六の特徴として、前記表側中骨と前記裏側中骨は、肉厚が異なることを特徴とする請求項1~5何れか1項記載の建築用パネル(図3及び図4参照)。 The sixth feature is that the front and back ribs have different thicknesses, as described in any one of claims 1 to 5 (see Figures 3 and 4).
第七の特徴として、前記表側中骨と前記裏側中骨は、パネル厚方向において非対称形状である(図2~図4参照)。 The seventh characteristic is that the front and back side ribs are asymmetrical in the panel thickness direction (see Figures 2 to 4).
第八の特徴として、前記表板及び前記表側中骨を含む表側部材の質量と、前記裏板及び前記裏側中骨を含む裏側部材の質量とが異なる。 The eighth characteristic is that the mass of the front side member, including the front plate and the front side central rib, is different from the mass of the back side member, including the back plate and the back side central rib.
第九の特徴として、前記表側中骨が前記表板に接する部分の面積と、前記裏側中骨が前記裏板に接する部分の面積とが異なる(図3及び図4参照)。 The ninth characteristic is that the area of the front-side rib that contacts the top plate is different from the area of the back-side rib that contacts the back plate (see Figures 3 and 4).
第十の特徴として、前記表板の周縁側の内面と、前記裏板の周縁側の内面との間に、これら双方の内面に接する力骨を備え、前記力骨は、前記表板の内面に接する部分の面積と、前記裏板の内面に接する部分の面積とが異なる(図3及び図4参照)。 The tenth feature is that a reinforcing rib is provided between the inner surface of the peripheral edge of the top plate and the inner surface of the peripheral edge of the back plate, and the area of the reinforcing rib in contact with the inner surface of the top plate is different from the area of the reinforcing rib in contact with the inner surface of the back plate (see Figures 3 and 4).
第十一の特徴として、前記表側中骨と前記裏側中骨のうち、少なくともその一方の中骨と、該中骨に対しパネル厚方向に対向する部分との間に、弾性体を設けた(図4(c)参照)。 As an eleventh feature, an elastic body is provided between at least one of the front and back side ribs and the portion facing the rib in the panel thickness direction (see Figure 4(c)).
第十二の特徴は、上記建築用パネルを具備して、建具装置を構成した(図1及び図2参照)。 The twelfth feature is that the building panel described above is incorporated to form a joinery device (see Figures 1 and 2).
第十三の特徴は、上記建築用パネルの製造方法であって、前記表側中骨を前記表板に接合する工程と、前記裏側中骨を前記裏板に接合する工程とのうち、少なくとも一方の工程を含む。 The thirteenth feature is a method for manufacturing the above-mentioned building panel, comprising at least one of the following steps: joining the front-side ribs to the front panel, and joining the back-side ribs to the back panel.
第十四の特徴は、枠状骨材の枠内側に前記表側中骨及び前記裏側中骨を接合して一体状の骨材ユニットを構成し、前記表板と前記骨材ユニットと前記裏板とを、重ね合わせ接合する工程を含む。 The fourteenth feature includes a step of joining the front and back central ribs to the inside of the frame-shaped structural member to form an integrated structural member unit, and then overlapping and joining the front plate, the structural member unit, and the back plate.
第十五の特徴として、前記接合には、溶接による接合を含む。 The fifteenth characteristic is that the aforementioned joint includes a joint made by welding.
第十六の特徴として、前記接合には、接着材を介在した接着を含む。 The sixteenth characteristic is that the aforementioned joining includes bonding with an adhesive interposed therebetween.
<具体的実施態様>
次に、上記特徴を有する具体的な実施態様について、図面に基づいて詳細に説明する。
本明細書中、パネル厚方向とは、当該建築用パネル(扉体)の厚みの方向を意味する。また、パネル面方向とは、当該建築用パネルの表面又は裏面が延設される方向を意味する。このパネル面方向には、パネル幅方向やパネル上下方向等を含む。
また、本明細書中では、便宜上、屋外側と表側、屋内側を裏側と表現しているが、表裏の関係は逆にすることが可能である。
<Specific measures>
Next, a specific embodiment having the above-described features will be explained in detail with reference to the drawings.
In this specification, the panel thickness direction refers to the direction of the thickness of the building panel (door body). The panel surface direction refers to the direction in which the front or back surface of the building panel extends. This panel surface direction includes the panel width direction and the panel up-down direction, etc.
Furthermore, for convenience, in this specification, the outdoor side is referred to as the front side and the indoor side as the back side, but the relationship between the front and back can be reversed.
図1及び図2は本発明に係る建築用パネルの一例を具備した建具装置を示す。
この建具装置1は、矩形枠状の枠体10と、この枠体内の開口部を開閉する扉体20(建築用パネル)と、扉体20を戸尻側で開閉回動させるヒンジ30とを備える。
Figures 1 and 2 show a building fixture device equipped with an example of a building panel according to the present invention.
This joinery device 1 comprises a rectangular frame 10, a door body 20 (architectural panel) that opens and closes an opening within the frame, and a hinge 30 that rotates the door body 20 to open and close at the door end.
枠体10は、上下に間隔を置いた水平状の横枠部材11,12と、左右に間隔を置いた垂直状の縦枠部材13,14とを具備して矩形枠状に構成され、建物等の躯体開口部に固定される。
横枠部材11,12及び縦枠部材13,14は、それぞれ、硬質金属材料から長尺直線状に形成される。これらは、溶接等によって一体化されている。
The frame 10 is configured in a rectangular shape, comprising horizontal frame members 11 and 12 spaced apart vertically, and vertical frame members 13 and 14 spaced apart horizontally, and is fixed to an opening in the structure of a building or the like.
The horizontal frame members 11 and 12 and the vertical frame members 13 and 14 are each formed from a hard metal material in a long, straight shape. They are integrated together by welding or the like.
扉体20は、本発明に係る建築用パネルの一例を構成している。
この扉体20は、パネル厚方向(図示例によれば、扉厚方向)に間隔を置いた表板21及び裏板22と、これら表板21及び裏板22の周縁側の両内面間に位置する上下左右の力骨23,24,25,26と、表板21の内面に沿って固定された表側中骨27と、裏板22の内面に沿って固定される裏側中骨28と、表板21と裏板22の間の空間に充填された芯材29とを具備する。
The door body 20 constitutes an example of a building panel according to the present invention.
The door body 20 comprises a front panel 21 and a back panel 22 spaced apart in the panel thickness direction (in the illustrated example, the door thickness direction), upper and lower left and right reinforcing ribs 23, 24, 25, 26 located between the inner surfaces of the peripheral edges of the front panel 21 and the back panel 22, a front side central rib 27 fixed along the inner surface of the front panel 21, a back side central rib 28 fixed along the inner surface of the back panel 22, and a core material 29 filled in the space between the front panel 21 and the back panel 22.
表板21と裏板22は、それぞれ、硬質金属材料から正面視略矩形板状に形成される。
図示例の表板21は、その上端部及び左右端部に、裏板22へ向かって折り曲げられた折片部21aを有する(図2参照)。
同様にして、裏板22も、その上端部及び左右端部に、表板21へ向かって折り曲げられた折片部22aを有する。
The front plate 21 and the back plate 22 are each formed from a hard metal material in a roughly rectangular shape when viewed from the front.
The front plate 21 in the illustrated example has folded portions 21a at its upper end and left and right ends that are bent toward the back plate 22 (see Figure 2).
Similarly, the back plate 22 also has folded portions 22a at its upper end and left and right ends that are bent toward the front plate 21.
上下の力骨23,24は、それぞれ、硬質金属材料から長尺な溝形鋼状に形成される。これら力骨23,24は、それぞれ、表板21と裏板22の間の上端側と下端側に位置する。そして、これら力骨23,24は、何れも、表板21と裏板22の双方の内面に接して固定される。 The upper and lower reinforcing ribs 23 and 24 are each formed from a hard metal material into long, channel-shaped steel sections. These reinforcing ribs 23 and 24 are located at the upper and lower ends, respectively, between the front plate 21 and the back plate 22. Both reinforcing ribs 23 and 24 are fixed in contact with the inner surfaces of both the front plate 21 and the back plate 22.
左右の力骨25,26は、それぞれ、硬質金属材料から長尺状に形成され、何れも、表板21と裏板22の双方の内面に接して固定される。
これら力骨25,26は、表板21の内面に接する部分の面積と、裏板22の内面に接する部分の面積とが異なる。
The left and right reinforcing bones 25 and 26 are each formed in an elongated shape from a hard metal material and are both fixed in contact with the inner surfaces of both the front plate 21 and the back plate 22.
The area of these reinforcing bones 25 and 26 that contacts the inner surface of the top plate 21 is different from the area of the part that contacts the inner surface of the back plate 22.
詳細に説明すれば、戸先側の力骨25は、上下方向へわたる長尺板状の戸先側片部25aと、この戸先側片部25aにおけるパネル厚方向の一方側で戸尻方向へ曲げられた曲片部25bと、同戸先側片部25aにおけるパネル厚方向の他方側で戸尻方向へ曲げられた曲片部25cとを有する横断面略凹状に形成される(図2~図4参照)。
そして、一方の曲片部25bは、他方の曲片部25cよりもパネル厚方向の寸法が大きい。このため、曲片部25bが表板21内面に接する面積は、曲片部25cが裏板22内面に接する面積よりも大きい。
More specifically, the reinforcing rib 25 on the door edge side is formed with a substantially concave cross-section, having a long, plate-shaped door edge side portion 25a extending in the vertical direction, a curved portion 25b bent toward the door edge direction on one side of the door edge side portion 25a in the panel thickness direction, and a curved portion 25c bent toward the door edge direction on the other side of the door edge side portion 25a in the panel thickness direction (see Figures 2 to 4).
Furthermore, one curved portion 25b has a larger dimension in the panel thickness direction than the other curved portion 25c. Therefore, the area in contact between the curved portion 25b and the inner surface of the front panel 21 is larger than the area in contact between the curved portion 25c and the inner surface of the back panel 22.
戸尻側の力骨26は、戸先側の力骨25に対し左右対称の横断面形状に形成され、戸尻側片部26aと、一方の曲片部26bと、他方の曲片部26cとを有する。
そして、一方の曲片部26bは、他方の曲片部26cよりもパネル厚方向の寸法が大きく、表板21内面に接する面積が、他方の曲片部26cが裏板22内面に接する面積よりも大きい。
The reinforcing bone 26 on the door-end side is formed in a cross-sectional shape symmetrical to the reinforcing bone 25 on the door-front side, and has a door-end side piece 26a, one curved piece 26b, and the other curved piece 26c.
Furthermore, one curved portion 26b has a larger dimension in the panel thickness direction than the other curved portion 26c, and the area in contact with the inner surface of the front panel 21 is larger than the area in contact with the inner surface of the back panel 22 of the other curved portion 26c.
表側中骨27と裏側中骨28は、これらの間に空間を置くようにしてパネル厚方向に離隔して、一対に設けられる。表側中骨27と裏側中骨28の間に接触する部分はない。
これら表側中骨27及び裏側中骨28は、図3に示すように、戸先部と戸尻部の間の空間を分割するようにして、パネル幅方向に間隔を置いて複数組(図示例によれば二組)設けられる。
The front-side central support 27 and the back-side central support 28 are provided as a pair, spaced apart in the panel thickness direction with a gap between them. There is no contact between the front-side central support 27 and the back-side central support 28.
As shown in Figure 3, these front-side central ribs 27 and back-side central ribs 28 are provided in multiple sets (two sets in the illustrated example) spaced apart in the panel width direction, dividing the space between the door leading edge and the door trailing edge.
各組の表側中骨27と裏側中骨28は、形状、肉厚及び質量等が異なる。
また、各組の表側中骨27と裏側中骨28は、パネル面方向(図示例によれば、扉幅方向)の異なる位置で、パネル厚方向の内側へ突出する補強片を有する(図3参照)。表側中骨27の補強片の数と、裏側中骨28の補強片の数は異なる。
The front and back central bones 27 and 28 of each pair differ in shape, thickness, and mass.
Furthermore, the front and back central ribs 27 and 28 of each set have reinforcing pieces that protrude inward in the panel thickness direction at different positions in the panel surface direction (door width direction in the illustrated example) (see Figure 3). The number of reinforcing pieces on the front central rib 27 is different from the number of reinforcing pieces on the back central rib 28.
詳細に説明すれば、表側中骨27は、表板21の内面に平坦状に接する接片部27aと、この接片部27aの幅方向の一端側からパネル厚方向内側へ延設された補強片27bと、同接片部27aの幅方向の他端側からパネル厚方向へ延設された補強片27cとを有し、接片部27aを表板21内面に接着又は溶接して上下方向へわたる長尺状に連続している。この表側中骨27の厚みt1は、本実施態様によれば、約1.6mmである。 To explain in detail, the front-side central rib 27 has a contact piece 27a that contacts the inner surface of the front panel 21 in a flat manner, a reinforcing piece 27b extending inward in the panel thickness direction from one end of the contact piece 27a in the width direction, and a reinforcing piece 27c extending in the panel thickness direction from the other end of the contact piece 27a in the width direction. The contact piece 27a is bonded or welded to the inner surface of the front panel 21, creating a long, continuous structure extending vertically. According to this embodiment, the thickness t1 of the front-side central rib 27 is approximately 1.6 mm.
一方の補強片27bは、パネル厚さ方向内側へ突出する突片部27b1と、この突片部27b1の突端側でパネル面に沿うパネル幅方向内側へ曲げられた曲片部27b2とを有する。
他方の補強片27cは、突片部27b1よりも突出量が大きい平板状に形成される。
二つの補強片27b,27cは、何れも、他の裏側の部材(裏板22及び裏側中骨28)には接しない。
One of the reinforcing pieces 27b has a protruding piece 27b1 that projects inward in the panel thickness direction, and a curved piece 27b2 that is bent inward in the panel width direction along the panel surface at the end of the protruding piece 27b1.
The other reinforcing piece 27c is formed in a flat plate shape with a greater protrusion than the protruding piece 27b1.
Neither of the two reinforcing pieces 27b and 27c are in contact with the other back-side members (back plate 22 and back-side central rib 28).
また、裏側中骨28は、裏板22の内面に平坦状に接する接片部28aと、この接片部28aの幅方向の一端側からパネル厚方向へ突出する補強片28bとを有し、接片部28aを裏板22内面に接着又は溶接して上下方向へわたる長尺状に連続している。
接片部28aが裏板22内面に接する面積は、接片部27aが表板21内面に接する面積よりも大きい。
Furthermore, the back support frame 28 has a contact piece 28a that contacts the inner surface of the backing plate 22 in a flat manner, and a reinforcing piece 28b that protrudes in the panel thickness direction from one end of the contact piece 28a in the width direction, and the contact piece 28a is bonded or welded to the inner surface of the backing plate 22 to form a long, continuous piece extending in the vertical direction.
The area in contact with the inner surface of the back plate 22 by the contact piece 28a is larger than the area in contact with the inner surface of the front plate 21 by the contact piece 27a.
この裏側中骨28の厚みt2は、表側中骨27の厚みよりも大きく、本実施態様によれば、約2.3mmである。裏側中骨28の質量は、表側中骨27の質量よりも大きい。 The thickness t2 of the posterior core 28 is greater than the thickness of the posterior core 27, and according to this embodiment, it is approximately 2.3 mm. The mass of the posterior core 28 is greater than the mass of the posterior core 27.
補強片28bは、パネル厚さ方向内側へ突出する突片部28b1と、この突片部28b1の突端側でパネル面に沿うパネル幅方向へ曲げられた曲片部28b2とを有する。この補強片28bは、表板21側の部材(表板21及び表側中骨27)に接しないようにして、表側中骨27の二つの補強片27b,27cの間に位置する。このような補強片の配置によれば、補強片同士が干渉するのを防ぐとともに、各補強片のパネル厚方向の突出量を大きく確保することができ、ひいては、表板21,裏板22の撓み抑制効果を向上することができる。 The reinforcing piece 28b has a protruding portion 28b1 that projects inward in the panel thickness direction, and a curved portion 28b2 that is bent in the panel width direction along the panel surface at the end of the protruding portion 28b1. This reinforcing piece 28b is positioned between the two reinforcing pieces 27b and 27c of the front side core 27, so as not to contact the members on the front panel 21 side (front panel 21 and front side core 27). This arrangement of reinforcing pieces prevents interference between the pieces and allows for a large amount of protrusion in the panel thickness direction of each reinforcing piece, thereby improving the deflection suppression effect of the front panel 21 and back panel 22.
表側中骨27の曲片部27b2と、裏側中骨28の曲片部28b2とは、その曲げ方向(パネル幅方向)の長さが異なり、図示例によれば、曲片部27b2の長さが曲片部28b2の長さよりも小さい。 The curved portion 27b2 of the front-side central rib 27 and the curved portion 28b2 of the back-side central rib 28 have different lengths in the bending direction (panel width direction). In the illustrated example, the length of the curved portion 27b2 is smaller than the length of the curved portion 28b2.
芯材29は、グラスウールや発泡樹脂、あるいは段ボール等の紙により構成される。この芯材29は、戸先側の力骨25と表側中骨27の間、両側の表側中骨27,27の間、戸尻側の力骨26と表側中骨27の間等に充填されている。この芯材29は、遮音性や断熱性の向上、振動抑制、強度アップ等の目的で設けられるが、省くことも可能である。 The core material 29 is made of glass wool, foamed resin, or paper such as corrugated cardboard. This core material 29 is filled between the reinforcing rib 25 on the door edge and the front-side intermediate rib 27, between the front-side intermediate ribs 27 on both sides, and between the reinforcing rib 26 on the door edge and the front-side intermediate rib 27, etc. This core material 29 is provided for purposes such as improving sound insulation and heat insulation, suppressing vibration, and increasing strength, but it can also be omitted.
上記構成の扉体20は、表板21と裏板22が、パネル厚方向において対称な略同形状且つ同厚であり、表側中骨27と裏側中骨28が、パネル厚方向において非対称形状であって且つ厚みが異なる。
このため、扉体20は、表板21及び表側中骨27等の表側部材の質量と、裏板22及び裏側中骨28等の裏側部材の質量とが異なる。図示例によれば、表側部材(表板21及び表側中骨27)の質量が、裏側部材(裏板22及び裏側中骨28)の質量よりも小さい。
In the above configuration, the door body 20 has a front panel 21 and a back panel 22 that are symmetrical and substantially the same shape and thickness in the panel thickness direction, while the front side central frame 27 and the back side central frame 28 are asymmetrical in the panel thickness direction and have different thicknesses.
Therefore, the door body 20 has different masses for its front components, such as the front panel 21 and front central frame 27, and for its back components, such as the back panel 22 and back central frame 28. In the illustrated example, the mass of the front components (front panel 21 and front central frame 27) is smaller than the mass of the back components (back panel 22 and back central frame 28).
そして、扉体20は、前述した質量の違いや、表側中骨の形状の違い、補強片の数の違い、厚みの違い等、表側と裏側の構成の違いにより、前記表側部材の固有振動数と、前記裏側部材の固有振動数とが異なる。
図示例によれば、前記表側部材の固有振動数は、前記裏側部材の固有振動数よりも大きい。
Furthermore, due to differences in the configuration of the front and back sides of the door body 20, such as the aforementioned differences in mass, the shape of the front central frame, the number of reinforcing pieces, and the thickness, the natural frequencies of the front member and the back member are different.
According to the illustrated example, the natural frequency of the front-side member is greater than the natural frequency of the back-side member.
ヒンジ30は、一片部31と他片部32とを軸部33を中心に自在に回転するように支持してなり、蝶番等と呼称される場合もある。図示例のヒンジ30は、周知構造の旗蝶番である。
このヒンジ30は、扉体20と縦枠部材14の間に軸部33を配置するようにして、一片部31を扉体20に止着し、他片部32を縦枠部材14に止着している(図2参照)。
このヒンジ30の他例としては、平蝶番やピポットヒンジ、二軸蝶番等とすることも可能である。
The hinge 30 supports one piece 31 and the other piece 32 so that they can rotate freely around the shaft 33, and is sometimes referred to as a hinge or the like. The hinge 30 in the illustrated example is a well-known flag hinge.
The hinge 30 is configured such that the shaft portion 33 is positioned between the door body 20 and the vertical frame member 14, with one piece 31 fastened to the door body 20 and the other piece 32 fastened to the vertical frame member 14 (see Figure 2).
Other examples of this hinge 30 include flat hinges, pivot hinges, and double-axis hinges.
なお、図中、符号41は扉体20を開閉操作するためのドアノブ、符号42は全閉状態の扉体20を施錠したり開錠したりするためのサムターン、符号43はドアノブ41やサムターン42の操作によりラッチボルトやデッドボルトを出没させる鍵機構である。 In the diagram, reference numeral 41 denotes a doorknob for opening and closing the door 20, reference numeral 42 denotes a thumbturn for locking and unlocking the door 20 when it is fully closed, and reference numeral 43 denotes a locking mechanism that extends and retracts the latch bolt and deadbolt by operating the doorknob 41 and thumbturn 42.
上記構成の扉体20(建築用パネル)及び建具装置1について、その特徴的な作用効果を詳細に説明する。
扉体20では、表側中骨27と裏側中骨28をパネル厚方向に離して設けたため、これら表側中骨27及び裏側中骨28が媒質となって振動や音が伝達するのを防ぐことができる。
しかも、表側中骨27と裏側中骨28の形状、質量、厚み等の違いにより、表板21及び表側中骨27を含む表側部材の固有振動数と、裏板22及び裏側中骨28を含む裏側部材の固有振動数とが異なるため、表側部材と裏側部材の共振によってパネル厚方向へ伝達する振動及び音が増大するようなことを防ぐことができる。
また、表板21と裏板22に対する力骨25,26、表側中骨27及び裏側中骨28の接触面積の設定や、独自の補強片形状等によって、表板21及び裏板22が横断面弓形に撓むのを抑制するとともに、前記撓みを伴う振動や、表板21と裏板22の共振等を効果的に防ぐことができる。
The characteristic functions and effects of the door body 20 (architectural panel) and the joinery device 1 with the above configuration will be explained in detail.
In the door body 20, the front-side central frame 27 and the back-side central frame 28 are provided separated in the panel thickness direction, so that these front-side central frame 27 and back-side central frame 28 act as a medium to prevent the transmission of vibrations and sound.
Furthermore, due to differences in shape, mass, and thickness between the front and back central ribs 27 and 28, the natural frequencies of the front members, including the front plate 21 and front central ribs 27, and the natural frequencies of the back members, including the back plate 22 and back central ribs 28, are different. This prevents vibrations and sounds transmitted in the panel thickness direction from increasing due to resonance between the front and back members.
Furthermore, by setting the contact area of the reinforcing ribs 25, 26, the front side central rib 27, and the back side central rib 28 with respect to the top plate 21 and back plate 22, and by using a unique reinforcing piece shape, it is possible to suppress the bending of the top plate 21 and back plate 22 in a bow shape in cross-section, and to effectively prevent vibrations accompanied by the aforementioned bending, as well as resonance between the top plate 21 and back plate 22.
<比較実験例>
次に、上記構成の扉体20を具備した建具装置1と、従来の扉体を具備した建具装置について、同条件で音響透過損失を測定した結果を説明する。この実験では、扉体を境にした一方側に音源、他方側にマイクを配置している。
<Example of comparative experiment>
Next, we will explain the results of measuring the sound transmission loss under the same conditions for a building fixture 1 equipped with the door body 20 described above and a building fixture equipped with a conventional door body. In this experiment, a sound source was placed on one side of the door body and a microphone on the other side.
図5は、上記構成の扉体20を具備した建具装置1について、1/3オクターブ周波数毎の音響透過損失を示すグラフ及び表である。
図6は、従来の扉体120を具備した建具装置について、1/3オクターブ周波数毎の音響透過損失を示すグラフ及び表であり、上側の図は当該扉体の横断面図である。扉体120は、上記扉体20について、力骨25,26を横断面コ字状の力骨125に置換し、一対の表側中骨27,裏側中骨28を力骨125と同形状の中骨127に置換したものであり、これら力骨及び中骨はいずれも表板と裏板を連結している。なお、表板21と裏板22の間の空間には、上述した芯材29が設けられるが、図示を省略している。
Figure 5 is a graph and table showing the sound transmission loss for each 1/3 octave frequency for a building fixture 1 equipped with the door body 20 with the above configuration.
Figure 6 shows a graph and table illustrating the sound transmission loss for each 1/3 octave frequency of a conventional door frame 120, with the upper figure being a cross-sectional view of the door frame. The door frame 120 is modified from the door frame 20 by replacing the reinforcing ribs 25 and 26 with reinforcing ribs 125 that have a U-shaped cross-section, and replacing a pair of front-side central ribs 27 and back-side central ribs 28 with central ribs 127 that have the same shape as the reinforcing ribs 125. Both these reinforcing ribs and central ribs connect the front and back panels. The space between the front panel 21 and the back panel 22 is provided with the aforementioned core material 29, but it is not shown in the figure.
この比較実験の結果より、扉体20を具備した建具装置1は、従来の扉体120を具備した建具装置に対し、全ての周波数において、音響透過損失が大きかった。すなわち、扉体20を具備した建具装置1は、従来の扉体120を具備した建具装置よりも、遮音性が高いといえる。 The results of this comparative experiment showed that the door system 1 equipped with the door body 20 had greater sound transmission loss at all frequencies compared to the conventional door system 120. In other words, the door system 1 equipped with the door body 20 has higher sound insulation than the conventional door system 120.
<変形例>
上記実施態様の表側中骨27及び裏側中骨28(図4(a))は、その形状を適宜に変更することが可能である。
例えば、図4(b)に示す扉体20’は、上記扉体20について、表側中骨27を表側中骨27’に置換したものである。表側中骨27’は、表板21の内面に平坦状に接する接片部27a’と、この接片部27a’の幅方向の両端からそれぞれパネル厚方向内側へ突出する補強片27b’,27c’とを一体に有する横断面逆ハット状に形成され、板厚が裏側中骨28よりも小さい。
各補強片27b’,27c’は、突端側がパネル幅方向の外側へ曲がった逆L字状に形成される。一方の補強片27b’と他方の補強片27c’は、パネル厚方向の突出量が異なる。
図4(b)に示す扉体20’によれば、上記扉体20と略同様の作用効果を得ることができる。
<Different example>
The front and back central bones 27 and 28 (Figure 4(a)) of the above embodiment can be modified in shape as appropriate.
For example, the door body 20' shown in Figure 4(b) is the same as the above door body 20, but with the front side central rib 27 replaced by the front side central rib 27'. The front side central rib 27' is formed in an inverted hat shape in cross-section, integrally having a contact piece 27a' that contacts the inner surface of the front plate 21 in a flat manner, and reinforcing pieces 27b' and 27c' that protrude inward in the panel thickness direction from both ends of the contact piece 27a' in the width direction, respectively, and its plate thickness is smaller than that of the back side central rib 28.
Each reinforcing piece 27b', 27c' is formed in an inverted L-shape with its tip curving outward in the panel width direction. One reinforcing piece 27b' and the other reinforcing piece 27c' have different amounts of protrusion in the panel thickness direction.
According to the door body 20' shown in Figure 4(b), substantially the same effects and advantages as those of the door body 20 can be obtained.
さらに他例としては、表側中骨27と裏側中骨28のうち、少なくともその一方の中骨と、該中骨に対しパネル厚方向に対向する部分との間に、弾性体を設けてもよい。
例えば、図4(c)に示す扉体20”は、上記扉体20の構造において、表側中骨27の補強片27bと該補強片27bに対向する接片部28aとの間、及び裏側中骨28の補強片28bと該補強片28bに対向する接片部27aとの間に、それぞれ、弾性体51,52を挟んだものである。
弾性体51,52は、合成ゴムや、エラストマー樹脂、弾性を有する発泡樹脂等から構成され、上下方向に連続的または部分的に設けられる。
この扉体20”によれば、表板21と裏板22が厚さ方向へ振動するのを、弾性体51,52により抑制することができる。
As another example, an elastic body may be provided between at least one of the front-side ribs 27 and the back-side ribs 28 and the portion of the rib facing the panel thickness direction.
For example, the door body 20'' shown in Figure 4(c) has elastic bodies 51 and 52 sandwiched between the reinforcing piece 27b of the front side central frame 27 and the contact piece 28a facing the reinforcing piece 27b, and between the reinforcing piece 28b of the back side central frame 28 and the contact piece 27a facing the reinforcing piece 28b, respectively.
The elastic bodies 51 and 52 are made of synthetic rubber, elastomer resin, elastic foamed resin, etc., and are provided continuously or partially in the vertical direction.
With this door body 20", the vibration of the front plate 21 and back plate 22 in the thickness direction can be suppressed by the elastic bodies 51 and 52.
また、上記実施態様によれば、表側中骨27の補強片27b,27cに対し、裏側中骨28の補強片28bをパネル幅方向へずらして配置することで、各補強片の突出量を大きく確保したが、他例としては、表側中骨の補強片と裏側中骨の補強片とを、パネル幅方向の同位置に配置し、対向する補強片の間に隙間を形成するようにしてもよい。 Furthermore, in the above embodiment, the reinforcing piece 28b of the back-side core frame 28 is positioned offset in the panel width direction relative to the reinforcing pieces 27b and 27c of the front-side core frame 27, thereby ensuring a large protrusion of each reinforcing piece. Alternatively, the reinforcing pieces of the front-side core frame and the back-side core frame may be positioned at the same location in the panel width direction, creating a gap between the opposing reinforcing pieces.
また、上記実施態様によれば、本発明に係る建築用パネルを扉体20として構成したが、この建築用パネルは、引戸、折戸、窓、障子等の建具や、パーティション、シャッターカーテン等に適用することが可能である。 Furthermore, while the building panel according to the above embodiment was configured as a door body 20, this building panel can be applied to building fixtures such as sliding doors, folding doors, windows, shoji screens, partitions, shutter curtains, and the like.
<建築用パネルの製造方法>
次に、上記構成の建築用パネル(扉体20)について、その製造方法上の特徴を詳細に説明する。
<Manufacturing method for building panels>
Next, the manufacturing characteristics of the building panel (door body 20) with the above configuration will be described in detail.
この製造方法の一例では、表側中骨27を表板21の内面に接合する工程と、表側中骨27に対し裏側中骨28を近接し離隔するように配置し、この裏側中骨28を裏板22に接合する工程とを含む。
これらの工程において、前記接合は、溶接とすればよいが、接着材(両面テープや接着剤を含む)を介在した接着とすることも可能である。
一方、上下左右の力骨23,24,25,26は、中央側を開口した矩形枠状に組み合わせられ溶接されることで、一体状の枠状骨材A1として構成される。
そして、表側中骨27を接合した表板21と、枠状骨材A1と、裏側中骨28を接合した裏板22とは、接着材を介在して重ね合わせられ、厚さ方向の両側から加圧されることで、一体化される。
One example of this manufacturing method includes the steps of joining the front central rib 27 to the inner surface of the front plate 21, and arranging the back central rib 28 so as to be close to and separated from the front central rib 27, and joining the back central rib 28 to the back plate 22.
In these processes, the joining can be done by welding, but it is also possible to use adhesive bonding (including double-sided tape and adhesives) as an intermediary.
On the other hand, the upper, lower, left, and right reinforcing bones 23, 24, 25, and 26 are combined and welded together in a rectangular frame shape with an opening on the central side, thereby forming a single integrated frame-shaped structural member A1.
Then, the front plate 21 to which the front central ribs 27 are joined, and the back plate 22 to which the frame-shaped structural member A1 and the back central ribs 28 are joined are superimposed with adhesive in between, and are integrated by being pressed from both sides in the thickness direction.
また、前記製造方法の他例としては、上下左右の力骨23,24,25,26について中央側を開口した矩形枠状に組み合わせ溶接等により接合して、一体矩形枠状の枠状骨材A1を構成し、さらに、この枠状骨材A1の枠内側に表側中骨27及び裏側中骨28を接合することで一体状の骨材ユニットAを構成する。
そして、これらの工程の後、表板21と、骨材ユニットAと、裏板22とを、接着材を介在して重ね合わせ、これらをパネル厚方向の両側から加圧して接合する。
Another example of the above manufacturing method is to join the upper, lower, left, and right reinforcing bones 23, 24, 25, and 26 together in a rectangular frame shape with an opening in the center, by welding or the like, to form an integrated rectangular frame-shaped structural member A1. Furthermore, by joining the front-side central bones 27 and the back-side central bones 28 to the inside of this frame-shaped structural member A1, an integrated structural member unit A is formed.
After these steps, the front panel 21, the structural unit A, and the back panel 22 are overlapped with adhesive in between, and then pressed together from both sides in the panel thickness direction.
前記製造方法の一例及び他例によれば、表側中骨27と裏側中骨28を離隔した固定状態に保持しながら、表板21と枠状骨材A1の間、枠状骨材A1と裏板22の間を、それぞれ十分に圧接して、これらを一体化することができる。 According to the above example and other examples of the manufacturing method, while holding the front and back central ribs 27 and 28 in a fixed, separated state, the front plate 21 and the frame-shaped structural member A1, and the frame-shaped structural member A1 and the back plate 22 can be sufficiently pressed together to integrate them.
なお、特に好ましい態様として、前記接着に用いる接着材を熱硬化性接着剤とし、前記加圧の際に加熱も行えば、前記接着材の熱硬化により、各部材間をより強固に接着することができる。 Furthermore, in a particularly preferred embodiment, if the adhesive used for bonding is a thermosetting adhesive and heating is also performed during the pressurization process, the thermal curing of the adhesive will result in a stronger bond between the components.
<変形例>
上記製造方法では、表側中骨27と裏側中骨28をそれぞれ表板21と裏板22に接合する態様や、表側中骨27と裏側中骨28の両方を枠状骨材A1に接合する態様等を説明したが、他例としては、表側中骨27と裏側中骨28のうちの一方を表板21又は裏板22に接合し、他方を枠状骨材A1に接合することも可能である。
<Different example>
In the above manufacturing method, we have described configurations in which the front-side core 27 and the back-side core 28 are joined to the front plate 21 and the back plate 22, respectively, and configurations in which both the front-side core 27 and the back-side core 28 are joined to the frame-shaped aggregate A1. However, as another example, it is also possible to join one of the front-side core 27 and the back-side core 28 to the front plate 21 or the back plate 22, and the other to the frame-shaped aggregate A1.
上記実施態様において、複数の接合箇所は、全て溶接とした態様や、全て接着とした態様、一部を溶接とし他の一部を接着とした態様等、適宜な接合手段を用いることが可能である。 In the above embodiment, the multiple joints can be joined using various appropriate joining methods, such as all being welded, all being bonded, or some being welded and others bonded.
また、上記実施態様によれば、複数の部材間を溶接又は接着により接合するようにしたが、他例としては、複数の部材間のうち、その一部又は全部を、ねじ止めや、リベット止め、嵌合等によって接合することも可能である。 Furthermore, while the above embodiment involves joining multiple members by welding or adhesive, other examples include joining some or all of the multiple members by screwing, riveting, fitting, etc.
また、本発明は上述した実施態様に限定されず、本発明の要旨を変更しない範囲で適宜変更可能である。 Furthermore, the present invention is not limited to the embodiments described above, and can be modified as appropriate without altering the essence of the invention.
1:建具装置
10:枠体
20,20’,20”:扉体(建築用パネル)
21:表板
22:裏板
25,26:力骨
27,27’:表側中骨
27b,27c:補強片
27b1:突片部
27b2:曲片部
28:裏側中骨
28b:補強片
28b1:突片部
28b2:曲片部
51,52:弾性体
A:骨材ユニット
A1:枠状骨材
1: Door/window device 10: Frame 20, 20', 20'': Door body (architectural panel)
21: Front plate 22: Back plate 25, 26: Reinforcement ribs 27, 27': Front side core ribs 27b, 27c: Reinforcement pieces 27b1: Projection piece 27b2: Curved piece 28: Back side core ribs 28b: Reinforcement piece 28b1: Projection piece 28b2: Curved piece 51, 52: Elastic body A: Aggregate unit A1: Frame-shaped aggregate
Claims (14)
前記表板の内面に接した表側中骨と、
前記裏板の内面に接した裏側中骨とを備え、
前記表側中骨と前記裏側中骨は、当該表側中骨と当該裏側中骨の間に接触する部分がないようにパネル厚方向に離れて設けられ、
前記表側中骨は、前記表板の内面に接する接片部と、当該接片部の幅方向の一端側からパネル厚方向内側へ突出する補強片と、当該接片部の幅方向の他端側からパネル厚方向へ突出する補強片とを有し、
前記裏側中骨は、前記裏板の内面に接する接片部と、当該接片部の幅方向の一端側からパネル厚方向へ突出する補強片とを有し、
前記裏側中骨に設けられた前記補強片は、前記表側中骨に設けられた二つの前記補強片の間に位置することを特徴とする建築用パネル。 Front and back panels spaced apart in the panel thickness direction,
The front side central rib in contact with the inner surface of the aforementioned front plate,
It comprises a back side rib that is in contact with the inner surface of the back plate,
The front and back side ribs are provided spaced apart in the panel thickness direction so that there is no contact between them .
The front side central rib has a contact piece that contacts the inner surface of the front panel, a reinforcing piece that protrudes inward in the panel thickness direction from one end of the contact piece in the width direction, and a reinforcing piece that protrudes in the panel thickness direction from the other end of the contact piece in the width direction.
The aforementioned back support has a contact piece that contacts the inner surface of the backing plate, and a reinforcing piece that protrudes in the panel thickness direction from one end of the contact piece in the width direction.
A building panel characterized in that the reinforcing piece provided on the back side of the central rib is located between the two reinforcing pieces provided on the front side of the central rib .
前記表側中骨の前記曲片部と、前記裏側中骨の前記曲片部とは、その曲げ方向の長さが異なることを特徴とする請求項1又は2記載の建築用パネル。 The reinforcing piece of the front side central rib and the reinforcing piece of the back side central rib each have a curved piece that is bent toward the panel surface direction at the tip end of the protruding piece that projects inward in the panel thickness direction.
The building panel according to claim 1 or 2 , characterized in that the curved portion of the front-side central rib and the curved portion of the back-side central rib have different lengths in the bending direction.
The method for manufacturing an architectural panel according to any one of claims 11 to 13 , characterized in that the joining includes bonding with an adhesive interposed therebetween.
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