Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP7799307B2 - Dispersant, coating liquid composition and thermal recording material - Google Patents
[go: Go Back, main page]

JP7799307B2 - Dispersant, coating liquid composition and thermal recording material - Google Patents

Dispersant, coating liquid composition and thermal recording material

Info

Publication number
JP7799307B2
JP7799307B2 JP2021195591A JP2021195591A JP7799307B2 JP 7799307 B2 JP7799307 B2 JP 7799307B2 JP 2021195591 A JP2021195591 A JP 2021195591A JP 2021195591 A JP2021195591 A JP 2021195591A JP 7799307 B2 JP7799307 B2 JP 7799307B2
Authority
JP
Japan
Prior art keywords
dispersant
copolymer
coating liquid
meth
liquid composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2021195591A
Other languages
Japanese (ja)
Other versions
JP2023081679A (en
Inventor
和弘 日高
公晴 寒風
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chemipaz
Original Assignee
Chemipaz
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chemipaz filed Critical Chemipaz
Priority to JP2021195591A priority Critical patent/JP7799307B2/en
Priority to CN202211149064.9A priority patent/CN116200962A/en
Publication of JP2023081679A publication Critical patent/JP2023081679A/en
Application granted granted Critical
Publication of JP7799307B2 publication Critical patent/JP7799307B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/46Non-macromolecular organic compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/58Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/64Inorganic compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/28Colorants ; Pigments or opacifying agents

Landscapes

  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Heat Sensitive Colour Forming Recording (AREA)

Description

本発明は、感熱発色成分の分散剤、分散剤と感熱発色成分とを含む感熱記録層形成用の塗工液組成物、及び支持体上に塗工液で形成された感熱記録層を有する感熱記録体に関する。 The present invention relates to a dispersant for a thermosensitive color-forming component, a coating liquid composition for forming a thermosensitive recording layer containing the dispersant and the thermosensitive color-forming component, and a thermosensitive recording medium having a thermosensitive recording layer formed from the coating liquid on a support.

従来、情報記録媒体のひとつとして感熱記録体が使用されている。感熱記録体は、紙やフィルムなどシート状の支持体を含み、その一方面に感熱記録層を有している。感熱記録層は、ロイコ染料、顕色剤、増感剤等の感熱発色成分をそれらの分散液とした後、分散液を支持体上に塗布乾燥して形成される。 Traditionally, thermosensitive recording media have been used as one type of information recording medium. Thermosensitive recording media include a sheet-like support such as paper or film, with a thermosensitive recording layer on one side. The thermosensitive recording layer is formed by dispersing thermosensitive color-forming components such as leuco dyes, color developers, and sensitizers, and then coating and drying the dispersion on the support.

感熱発色成分の分散液を得るために、保護層や感熱層のバインダーとしても用いられているポリビニルアルコールに代表される水溶性樹脂が分散剤として広く用いられているが、ポリビニルアルコールなどの水溶性樹脂は分散剤としての能力が十分とは言えず、感熱発色剤成分の分散性や、分散に要する時間がかかりすぎるといった課題があった。 To obtain a dispersion of thermosensitive color-forming components, water-soluble resins such as polyvinyl alcohol, which are also used as binders in protective layers and thermosensitive layers, are widely used as dispersants. However, water-soluble resins such as polyvinyl alcohol do not have sufficient dispersant capabilities, and there are issues with the dispersibility of thermosensitive color-forming components and the time required for dispersion.

例えば、特許文献1には、耐薬品性、耐油性、記録感度、地肌白色度等が良好で、さらに優れた耐水性、耐水可塑剤性等を有する感熱記録体およびその製造方法を提供することを課題とする発明が記載されており、実施例において、結着剤およびロイコ染料や顕色剤の分散剤として機能するスチレン-アクリル酸-アクリルアミド共重合体アンモニウム塩水溶液を用いる旨、記載されている。 For example, Patent Document 1 describes an invention that aims to provide a thermal recording medium that has good chemical resistance, oil resistance, recording sensitivity, background whiteness, and other properties, as well as excellent water resistance and water-resistant plasticizer resistance, and a method for producing the same. In the examples, it describes the use of an aqueous solution of styrene-acrylic acid-acrylamide copolymer ammonium salt, which functions as a binder and a dispersant for leuco dyes and color developers.

また、特許文献2には、耐水性、耐酒性、耐食酢性に優れた感熱記録体を提供することを課題とする発明が記載されており、分散剤として、スチレンマレイン酸共重合アンモニウム塩が記載されている。 Furthermore, Patent Document 2 describes an invention aimed at providing a thermal recording medium with excellent water resistance, alcohol resistance, and corrosion resistance, and describes a styrene-maleic acid copolymerized ammonium salt as a dispersant.

更に、特許文献3には、分散工程において体積平均粒子径を0.3μm以下まで微粒子化しても分散液の著しい粘度上昇や液の経時安定性が低下することのないロイコ染料分散液を用いることにより、地肌の白色度が高い感熱記録材料を提供することを目的として、質量平均重合度が100~400であり、変性度0.2~1.0モル%のカルボン酸変性ポリビニルアルコールをロイコ染料の分散剤として用いる発明が記載されている。 Furthermore, Patent Document 3 describes an invention that uses a leuco dye dispersion that does not significantly increase the viscosity of the dispersion or decrease the stability over time, even when the volume average particle size is reduced to 0.3 μm or less during the dispersion process, and aims to provide a thermal recording material with a high level of background whiteness. This invention uses a carboxylic acid-modified polyvinyl alcohol with a mass-average degree of polymerization of 100 to 400 and a modification degree of 0.2 to 1.0 mol % as a dispersant for the leuco dye.

しかしながら、特許文献3のカルボン酸変性ポリビニルアルコールについては、ロイコ染料の分散剤としての市販グレードが存在しないことからも、他に課題を有することが考えられるほか、特許文献1、2に記載された分散剤は、いずれも各々前記した課題の解決を目的とするものであって、依然として、ロイコ染料等の感熱発色成分を含有する分散液を所望の粒子径まで細かく分散することに時間がかかるという課題を有していた。 However, the carboxylic acid-modified polyvinyl alcohol described in Patent Document 3 is thought to have other issues, as there are no commercially available grades suitable for use as a dispersant for leuco dyes. In addition, while the dispersants described in Patent Documents 1 and 2 each aim to solve the above-mentioned issues, they still have the issue that it takes a long time to finely disperse a dispersion containing a thermosensitive color-forming component such as a leuco dye to the desired particle size.

特開平5-301461号公報Japanese Patent Application Publication No. 5-301461 特開2004-181781号公報Japanese Patent Application Laid-Open No. 2004-181781 特開2008-254436号公報Japanese Patent Application Laid-Open No. 2008-254436

本発明は、ロイコ染料、顕色剤、増感剤等の感熱発色成分を従来に比べ、より短時間で所望の粒子径まで細かく分散可能な分散剤、感熱発色成分と分散剤とを含む感熱記録層形成用の塗工液組成物、及び支持体上に前記塗工液で形成された感熱記録層を有する感熱記録体を提供することを目的とする。 The present invention aims to provide a dispersant that can finely disperse thermosensitive color-forming components such as leuco dyes, color developers, and sensitizers to the desired particle size in a shorter time than conventional methods; a coating liquid composition for forming a thermosensitive recording layer that contains the thermosensitive color-forming components and the dispersant; and a thermosensitive recording medium having a thermosensitive recording layer formed from the coating liquid on a support.

本発明者らは、ロイコ染料、顕色剤、増感剤等の感熱発色成分の分散剤として、特定の共重合体のアルカリ中和塩を含む分散剤を用いることで、従来に比べてより短時間で所望の粒子径の分散液が得られることを見出した。 The inventors have discovered that by using a dispersant containing an alkali neutralized salt of a specific copolymer as a dispersant for heat-sensitive color-forming components such as leuco dyes, color developers, and sensitizers, it is possible to obtain a dispersion with the desired particle size in a shorter time than conventional methods.

すなわち本発明は、
<1>ロイコ染料(A)、顕色剤(B)、増感剤(C)の群から選ばれる少なくとも1種の感熱発色成分の分散剤であって、該分散剤が、以下の条件を満足する共重合体(D)のアルカリ中和塩を含むことを特徴とする分散剤、
(1)(メタ)アクリル酸と(メタ)アクリル酸エステル類とからなるモノマーの共重合体(D-1)
及び/又は
(メタ)アクリル酸と(メタ)アクリル酸エステル類とスチレン類とからなるモノマーの共重合体(D-2)
である
(2)酸価が40~400mgKOH/gである
(3)重量平均分子量が3,000~30,000である
<2>アルカリが、アンモニア、水酸化ナトリウム、ジメチルエタノールアミンの群から選ばれる少なくとも1種であることを特徴とする、前記<1>に記載の分散剤、
<3>ロイコ染料(A)、顕色剤(B)、増感剤(C)の群から選ばれる少なくとも1種の感熱発色成分と、前記<1>または<2>に記載の分散剤とを含むことを特徴とする感熱記録層形成用の塗工液組成物、
<4>支持体上に、前記<3>に記載の塗工液組成物で形成された感熱記録層を有する感熱記録体、
である。
That is, the present invention provides:
<1> A dispersant for at least one thermosensitive color-forming component selected from the group consisting of a leuco dye (A), a color developer (B), and a sensitizer (C), characterized in that the dispersant contains an alkali neutralized salt of a copolymer (D) that satisfies the following conditions:
(1) Copolymer of a monomer consisting of (meth)acrylic acid and a (meth)acrylic acid ester (D-1)
and/or a copolymer (D-2) of a monomer consisting of (meth)acrylic acid, a (meth)acrylic acid ester, and a styrene.
(2) an acid value of 40 to 400 mgKOH/g; (3) a weight average molecular weight of 3,000 to 30,000. <2> The dispersant according to <1>, wherein the alkali is at least one selected from the group consisting of ammonia, sodium hydroxide, and dimethylethanolamine.
<3> A coating liquid composition for forming a thermosensitive recording layer, comprising at least one thermosensitive color-developing component selected from the group consisting of a leuco dye (A), a color developer (B), and a sensitizer (C), and the dispersant described in <1> or <2>.
<4> A thermosensitive recording medium having a thermosensitive recording layer formed on a support using the coating liquid composition according to <3>.
is.

本発明によれば、従来に比べ、より短時間で所望の粒子径の分散液を得ることができる。 According to the present invention, a dispersion liquid with the desired particle size can be obtained in a shorter time than conventional methods.

以下、本発明の実施の形態について詳細に説明する。なお、以下の記載は本発明の実施形態の一例であり、本記載に限定されるものではない。 The following describes in detail an embodiment of the present invention. Note that the following description is an example of an embodiment of the present invention and is not intended to limit the scope of the present invention.

本発明の分散剤は、感熱発色成分の分散剤であり、後述する条件を満足する共重合体(D)のアルカリ中和塩を含む。 The dispersant of the present invention is a dispersant for a thermosensitive color-forming component and contains an alkali neutralized salt of copolymer (D) that satisfies the conditions described below.

<感熱発色成分>
感熱記録体の感熱記録層に含まれる感熱発色成分は、主としてロイコ染料(A)、顕色剤(B)であり、感熱記録層の発色感度を高めるために、必要に応じて増感剤(C)を用いることがある。本発明の分散剤は、これら(A)~(C)感熱発色成分の少なくとも1種類を分散した分散液を得るために用いるものである。
<Thermal color-developing component>
The thermosensitive color-forming components contained in the thermosensitive recording layer of the thermosensitive recording medium are mainly a leuco dye (A) and a color developer (B), and a sensitizer (C) may be used as needed to enhance the color-forming sensitivity of the thermosensitive recording layer. The dispersant of the present invention is used to obtain a dispersion liquid in which at least one of these thermosensitive color-forming components (A) to (C) is dispersed.

<ロイコ染料>
ロイコ染料(A)は特に限定されず、任意に単独又は2種以上を組み合わせて用いることができる。ロイコ染料(A)の例としては、例えば、3,3-ビス(p-ジメチルアミノフェニル)-6-ジメチルアミノフタリドなどのトリフェニルメタン類;3-(N-エチル-N -イソペンチル)アミノ-6-メチル-7-アニリノフルオラン、3-ジエチルアミノ-6-メチル-7-アニリノフルオラン、3-ジ(n-ブチル)アミノ-6-メチル-7-アニリノフルオランなどのフルオラン類;3,6,6'-トリス(ジメチルアミノ)スピロ〔フルオレン-9,3'-フタリド〕、3,6,6'-トリス(ジエチルアミノ)スピロ〔フルオレン-9,3'-フタリド〕などのフルオレン類を挙げることができる。
<Leuco dye>
The leuco dye (A) is not particularly limited and may be used alone or in combination of two or more. Examples of the leuco dye (A) include triphenylmethanes such as 3,3-bis(p-dimethylaminophenyl)-6-dimethylaminophthalide; fluorans such as 3-(N-ethyl-N-isopentyl)amino-6-methyl-7-anilinofluoran, 3-diethylamino-6-methyl-7-anilinofluoran, and 3-di(n-butyl)amino-6-methyl-7-anilinofluoran; and fluorenes such as 3,6,6'-tris(dimethylamino)spiro[fluorene-9,3'-phthalide] and 3,6,6'-tris(diethylamino)spiro[fluorene-9,3'-phthalide].

<顕色剤>
顕色剤(B)は、ロイコ染料を発色させることのできる電子受容性化合物であればよく、任意に単独又は2種以上を組み合わせて用いることができる。顕色剤(B)の例としては、例えば、安息香酸などの有機酸;サリチル酸亜鉛などの有機酸の金属塩;4,4'-スルホニルビスフェノールなどのフェノール類;4,4’チオビス(6-ターシャルブチル-2-メチルフェノール)などのチオフェノール類;N,N’-ジフェニルチオ尿素などのチオ尿素誘導体;3,3’-ジアリル-4,4’-ジヒドロキシジフェニルスルホンなどのジフェニルスルホン類などを挙げることができる。
<Developer>
The developer (B) may be any electron-accepting compound capable of causing the leuco dye to develop color, and may be used alone or in combination of two or more. Examples of the developer (B) include organic acids such as benzoic acid, metal salts of organic acids such as zinc salicylate, phenols such as 4,4'-sulfonylbisphenol, thiophenols such as 4,4'-thiobis(6-tert-butyl-2-methylphenol), thiourea derivatives such as N,N'-diphenylthiourea, and diphenylsulfones such as 3,3'-diallyl-4,4'-dihydroxydiphenylsulfone.

<増感剤>
増感剤(C)は、感熱記録層の発色感度を高められるものであればよく、任意に単独又は2種以上を組み合わせて用いることができる。増感剤(C)の例としては、例えば、1,2-ビス(3,4-ジメチルフェニル)エタン、1,2-ジフェノキシエタン、1,2-ビス(3-メチルフェノキシ)エタン、p-ベンジルビフェニル、m-ターフェニル、フタル酸ジメチル、テレフタル酸ベンジル、2-ナフトールベンジルエーテル、p-ベンジルオキシ安息香酸ベンジル、1-ヒドロキシ-2-ナフトン酸フェニルエステル、シュウ酸ジ(p-メチルベンジル)などを挙げることができる。
<Sensitizer>
The sensitizer (C) may be any one that can increase the color-developing sensitivity of the thermosensitive recording layer, and may be used alone or in combination of two or more. Examples of the sensitizer (C) include 1,2-bis(3,4-dimethylphenyl)ethane, 1,2-diphenoxyethane, 1,2-bis(3-methylphenoxy)ethane, p-benzylbiphenyl, m-terphenyl, dimethyl phthalate, benzyl terephthalate, 2-naphthol benzyl ether, benzyl p-benzyloxybenzoate, 1-hydroxy-2-naphthonic acid phenyl ester, and di(p-methylbenzyl)oxalate.

<分散剤>
本発明の分散剤は、以下の条件を満足する共重合体(D)のアルカリ中和塩を含んでいればよい。
(1)(メタ)アクリル酸と(メタ)アクリル酸エステル類とからなるモノマーの共重合体(D-1)
及び/又は
(メタ)アクリル酸と(メタ)アクリル酸エステル類とスチレン類とからなるモノマーの共重合体(D-2)
である
(2)酸価が40~400mgKOH/gである
(3)重量平均分子量が3,000~30,000である
<Dispersant>
The dispersant of the present invention may contain an alkali neutralized salt of copolymer (D) that satisfies the following conditions:
(1) Copolymer of a monomer consisting of (meth)acrylic acid and a (meth)acrylic acid ester (D-1)
and/or a copolymer (D-2) of a monomer consisting of (meth)acrylic acid, a (meth)acrylic acid ester, and a styrene.
(2) The acid value is 40 to 400 mgKOH/g. (3) The weight average molecular weight is 3,000 to 30,000.

本発明の分散剤は、上記した(1)~(3)の条件全てを満足した共重合体(D)のアルカリ中和塩を含むことで、従来の分散剤に比べて短時間での所定の粒子径までの分散を達成できる。 The dispersant of the present invention contains an alkali neutralized salt of copolymer (D) that satisfies all of the above conditions (1) to (3), and can therefore achieve dispersion to a specified particle size in a shorter time than conventional dispersants.

本発明の共重合体(D)において用いる(メタ)アクリル酸とは、アクリル酸及び/又はメタクリル酸をいう。 The (meth)acrylic acid used in copolymer (D) of the present invention refers to acrylic acid and/or methacrylic acid.

本発明の共重合体(D)において用いる(メタ)アクリル酸エステル類は、(メタ)アクリル酸エステルであればよく、具体的には、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸シクロヘキシルなどの直鎖、分岐又は環状アルキルのエステル;(メタ)アクリル酸ベンジルなどのアリールエステル;(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸グリシジルなどの官能基含有エステル、(メタ)アクリル酸2-メトキシエチルなどのグリコール構造を有するエステルなどが挙げられ、これらを単独又は2種以上組み合わせて用いることができる。好ましくは、直鎖、分岐又は環状アルキルのエステルであり、より好ましくは、アルキルの炭素数が2~18の直鎖、分岐又は環状アルキルのエステルであり、更に好ましくは、アルキルの炭素数が2~8の直鎖、分岐又は環状アルキルのエステルであり、特に好ましくは、アルキルの炭素数が2~8の直鎖又は分岐アルキルのエステルである。中でも、(メタ)アクリル酸メチル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸i-ブチル、(メタ)アクリル酸2-エチルヘキシルが好ましい。 The (meth)acrylic acid esters used in copolymer (D) of the present invention may be any (meth)acrylic acid ester. Specific examples include linear, branched, or cyclic alkyl esters such as methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and cyclohexyl (meth)acrylate; aryl esters such as benzyl (meth)acrylate; functional group-containing esters such as 2-hydroxyethyl (meth)acrylate and glycidyl (meth)acrylate; and esters having a glycol structure such as 2-methoxyethyl (meth)acrylate. These may be used alone or in combination of two or more. Esters of linear, branched, or cyclic alkyls are preferred, more preferably esters of linear, branched, or cyclic alkyls having 2 to 18 carbon atoms in the alkyl group, even more preferably esters of linear, branched, or cyclic alkyls having 2 to 8 carbon atoms in the alkyl group, and particularly preferably esters of linear or branched alkyls having 2 to 8 carbon atoms in the alkyl group. Of these, methyl (meth)acrylate, n-butyl (meth)acrylate, i-butyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate are preferred.

また、本発明の共重合体(D)において任意で用いるスチレン類とは、付加重合成性を持つ芳香族化合物を指し、具体的には、スチレン;4-メチルスチレン、p-ヒドロキシメチルスチレン、ジビニルベンゼンなどのスチレン誘導体;αメチルスチレンなどが挙げられ、これらを単独又は2種以上を組み合わせて用いることができ、スチレンが好ましい。 The styrenes optionally used in copolymer (D) of the present invention refer to aromatic compounds capable of undergoing addition polymerization. Specific examples include styrene; styrene derivatives such as 4-methylstyrene, p-hydroxymethylstyrene, and divinylbenzene; and α-methylstyrene. These can be used alone or in combination of two or more types, with styrene being preferred.

共重合体(D)は、特に限定なく、公知の製造方法により得ることができる。通常は、アルコールなどのモノマーやその重合物を溶解し得る溶媒中で溶液重合して得るか、乳化剤等でモノマーを水中乳化した状態でモノマーを乳化重合して得る。溶液重合の場合、共重合体(D)をアルカリ中和塩とする工程の前後で、必要があれば溶液重合時に用いた溶媒を留去してもよい。 Copolymer (D) can be obtained by any known production method without any particular limitations. It is usually obtained by solution polymerization in a solvent such as alcohol that can dissolve the monomers and their polymers, or by emulsion polymerization of the monomers in a state where the monomers are emulsified in water using an emulsifier or the like. In the case of solution polymerization, the solvent used during solution polymerization may be distilled off, if necessary, before or after the step of converting copolymer (D) into an alkali neutral salt.

共重合体(D)は、少なくとも(メタ)アクリル酸と(メタ)アクリル酸エステル類とからなるモノマーの共重合体(D-1)であるか、または(メタ)アクリル酸と(メタ)アクリル酸エステル類とスチレン類とからなるモノマーの共重合体(D-2)でなければならないが、共重合体(D-1)と共重合体(D-2)の混合物であってもよい。 Copolymer (D) must be a copolymer (D-1) of monomers consisting of at least (meth)acrylic acid and (meth)acrylic acid esters, or a copolymer (D-2) of monomers consisting of (meth)acrylic acid, (meth)acrylic acid esters, and styrenes, but may also be a mixture of copolymer (D-1) and copolymer (D-2).

共重合体(D)の酸価は、感熱発色成分の分散性の観点から、40~400mgKOH/gである必要がある。酸価が40mgKOH/g未満、あるいは酸価が400mgKOH/gを超えるいずれの場合も感熱発色成分の分散能力が不十分となる。50~350mgKOH/gであることが好ましく、60~320mgKOH/gであることがより好ましい。なお、本発明において酸価は、JIS K0070-19K0070-1992の中和滴定法に基づいて測定した値をいう。 The acid value of copolymer (D) must be 40 to 400 mgKOH/g from the perspective of dispersibility of the thermosensitive color-forming component. If the acid value is less than 40 mgKOH/g or more than 400 mgKOH/g, the ability to disperse the thermosensitive color-forming component will be insufficient. It is preferably 50 to 350 mgKOH/g, and more preferably 60 to 320 mgKOH/g. In this invention, the acid value refers to the value measured based on the neutralization titration method of JIS K0070-19K0070-1992.

共重合体(D)の重量平均分子量は、3,000~30,000である必要がある。重量平均分子量が3,000未満であると、分散能力に欠けたり分散後の塗工液組成物の安定性に劣ったりする。また、重量平均分子量が30,000を超えると、アルカリ中和して水性溶液とする際の工程におけるハンドリングや、塗工液組成物調製時のハンドリング、あるいは感熱記録層を形成する際の塗工適性や塗工量の調整に不便を伴う。4,000~28,000であることが好ましく、6,000~25,000であることがより好ましい。なお、本発明において重量平均分子量は、以下の条件によりGPC法にてポリスチレン換算で測定したものである。
装置:HLC-8320GPC(東ソー株式会社製)
カラム:東ソー株式会社製 TSK-gel SUPER MULTIPORE HZ-HとSUPER MULTIPORE HZ-Mを連結して使用
溶離液:テトラヒドロフラン、0.35mL/分
標準:TSKgel標準ポリスチレン(東ソー株式会社製)
The weight-average molecular weight of copolymer (D) must be 3,000 to 30,000. If the weight-average molecular weight is less than 3,000, the dispersion ability may be insufficient and the stability of the coating liquid composition after dispersion may be poor. Furthermore, if the weight-average molecular weight exceeds 30,000, it may be inconvenient to handle it in the process of neutralizing it with alkali to form an aqueous solution, to handle it during the preparation of the coating liquid composition, or to adjust the coating suitability and coating amount when forming a thermosensitive recording layer. It is preferably 4,000 to 28,000, and more preferably 6,000 to 25,000. In the present invention, the weight-average molecular weight is measured in terms of polystyrene using the GPC method under the following conditions:
Apparatus: HLC-8320GPC (manufactured by Tosoh Corporation)
Column: TSK-gel SUPER MULTIPORE HZ-H and SUPER MULTIPORE HZ-M, manufactured by Tosoh Corporation, used in combination. Eluent: tetrahydrofuran, 0.35 mL/min. Standard: TSKgel standard polystyrene (manufactured by Tosoh Corporation).

<共重合体(D)のアルカリ中和塩の調製>
本発明の共重合体(D)のアルカリ中和塩は、共重合体(D)の酸価に対し、50~110%当量のアルカリを用いて水性溶液とすることで得られる。ここで、水性溶液とは、水で均一に希釈することが可能な溶液である。通常は水溶液であるが、水と相溶性のあるアルコール等、均一な水性溶液となるものであれば、水以外の溶媒を含んでいても良い。分散剤に含まれる共重合体(D)のアルカリ中和塩の濃度は、感熱記録層形成用の塗工液組成物の最適な濃度や粘度を勘案して適宜調整できるが、好ましくは20~40質量%である。
<Preparation of Alkali Neutralized Salt of Copolymer (D)>
The alkali neutralized salt of copolymer (D) of the present invention can be obtained by preparing an aqueous solution using an alkali in an amount equivalent to 50 to 110% of the acid value of copolymer (D). Here, the aqueous solution refers to a solution that can be uniformly diluted with water. While the solution is typically an aqueous solution, it may contain a solvent other than water, such as a water-compatible alcohol, as long as it forms a uniform aqueous solution. The concentration of the alkali neutralized salt of copolymer (D) contained in the dispersant can be adjusted appropriately taking into account the optimal concentration and viscosity of the coating liquid composition for forming a thermosensitive recording layer, but is preferably 20 to 40% by mass.

共重合体(D)のアルカリ中和塩を得るのに用いるアルカリとしては、例えば、アンモニア;水酸化ナトリウム、水酸化カリウム等のアルカリ金属の水酸化物;ジメチルエタノールアミン、トリエタノールアミン、モルホリン等の有機アミンなどが挙げられるが、アンモニア、水酸化ナトリウム、ジメチルエタノールアミンの群から選ばれる少なくとも1種であることが好ましい。この中でも、感熱発色成分の分散性の観点からジメチルエタノールアミンがより好ましい。 The alkali used to obtain the alkali neutralized salt of copolymer (D) includes, for example, ammonia; alkali metal hydroxides such as sodium hydroxide and potassium hydroxide; and organic amines such as dimethylethanolamine, triethanolamine, and morpholine. However, at least one selected from the group consisting of ammonia, sodium hydroxide, and dimethylethanolamine is preferred. Among these, dimethylethanolamine is more preferred from the viewpoint of dispersibility of the thermosensitive color-developing component.

<感熱記録層形成用の塗工液組成物及びその調製>
本発明の感熱記録層形成用の塗工液組成物(以下、単に塗工組成物と称することがある)は、ロイコ染料(A)、顕色剤(B)、増感剤(C)の群から選ばれる少なくとも1種の感熱発色成分と、分散剤とを含むが、その他成分として、感熱記録層の形成させるために慣用の種々のバインダー成分を適宜混合して用いても良い。その具体例としては、ポリビニルアルコール、澱粉又はその誘導体、ヒドロキシメチルセルロース、ヒドロキシエチルセルロース、カルボキシメチルセルロース、メチルセルロース、エチルセルロース等のセルロース誘導体、ポリアクリル酸ソーダ、ポリビニルピロリドン、アクリルアミド/アクリル酸エステル共重合体、アクリルアミド/アクリル酸エステル/メタクリル酸三元共重合体、スチレン/無水マレイン酸共重合体アルカリ塩、イソブチレン/無水マレイン酸共重合体アルカリ塩、ポリアクリルアミド、アルギン酸ソーダ、ゼラチン、カゼイン等の水溶性高分子の他に;ポリ酢酸ビニル、ポリウレタン、ポリアクリル酸、ポリアクリル酸エステル、塩化ビニル/酢酸ビニル共重合体、ポリブチルメタクリレート、エチレン/酢酸ビニル共重合体等のエマルジョン;スチレン/ブタジエン共重合体、スチレン/ブタジエン/アクリル系共重合体等のラテックス、などが挙げられる。その他の成分として、たとえば、シリカ、タルク、炭酸カルシウム、ポリスチレンなどの無機または有機の充填剤や、脂肪酸金属塩、ワックス類などの滑剤、あるいは紫外線吸収剤、保存安定剤、着色剤、消泡剤などを必要に応じて含有していてもよい。塗工組成物は、感熱発色成分と分散剤とを混合、分散することで得ることができる。複数の感熱発色成分を含む塗工液組成物とする場合は、その分散方法は特に限定されず、それぞれ個別に分散してから混合しても良いし、あるいは全ての感熱発色成分を纏めて分散しても良い。分散装置としては、例えばビーズミル、ボールミル、アトライター、サンドミル、高圧ジェットミルなどを用いることができる。ビーズ(メディアともいう)を用いた分散方式が好ましく、直径が0.5mm以下のジルコニアビーズを用いるか、又は、直径が0.5mm~1.0mmのジルコニアビーズを用いて粗粉砕し、次いで直径が0.5mm以下のジルコニアビーズを用いて分散することにより微粒子化が達成される。
<Coating liquid composition for forming a thermosensitive recording layer and its preparation>
The coating liquid composition for forming a thermosensitive recording layer of the present invention (hereinafter, sometimes simply referred to as the coating composition) contains at least one thermosensitive color-forming component selected from the group consisting of a leuco dye (A), a color developer (B), and a sensitizer (C), and a dispersant. As other components, various conventional binder components for forming a thermosensitive recording layer may be appropriately mixed and used. Specific examples include water-soluble polymers such as polyvinyl alcohol, starch or its derivatives, cellulose derivatives such as hydroxymethyl cellulose, hydroxyethyl cellulose, carboxymethyl cellulose, methyl cellulose, and ethyl cellulose, sodium polyacrylate, polyvinylpyrrolidone, acrylamide/acrylic acid ester copolymers, acrylamide/acrylic acid ester/methacrylic acid terpolymers, alkali salts of styrene/maleic anhydride copolymers, alkali salts of isobutylene/maleic anhydride copolymers, polyacrylamide, sodium alginate, gelatin, and casein, as well as emulsions such as polyvinyl acetate, polyurethane, polyacrylic acid, polyacrylic acid esters, vinyl chloride/vinyl acetate copolymers, polybutyl methacrylate, and ethylene/vinyl acetate copolymers, and latexes such as styrene/butadiene copolymers and styrene/butadiene/acrylic copolymers. Other components may include, as needed, inorganic or organic fillers such as silica, talc, calcium carbonate, and polystyrene; lubricants such as fatty acid metal salts and waxes; ultraviolet absorbers, storage stabilizers, colorants, and antifoaming agents. The coating composition can be obtained by mixing and dispersing a thermosensitive color-forming component and a dispersant. When preparing a coating composition containing multiple thermosensitive color-forming components, the dispersion method is not particularly limited; each component may be dispersed individually and then mixed, or all thermosensitive color-forming components may be dispersed together. Examples of dispersing devices that can be used include a bead mill, a ball mill, an attritor, a sand mill, and a high-pressure jet mill. A dispersion method using beads (also referred to as media) is preferred, and microparticulation can be achieved by using zirconia beads with a diameter of 0.5 mm or less, or by coarsely pulverizing the material using zirconia beads with a diameter of 0.5 mm to 1.0 mm, followed by dispersing the material using zirconia beads with a diameter of 0.5 mm or less.

塗工液組成物の粒子径は、動的光散乱法/レーザードップラー法による粒度分布測定装置(日機装株式会社製:マイクロトラック UPAEX150)により測定される90%累積粒子径(以下、単に粒子径D90と称する)を言う。前記粒子径D90は、2.0μm以下であることが好ましい。また、前記塗工液組成物の粘度は、塗工適性やハンドリングの観点から25℃でのB型粘度計での測定値が、10~800mPa・sであることが好ましい。なお、本発明の実施例においては分散時間の短縮を簡便的に評価するため、250ccポリ瓶に、0.3mmジルコニアビーズ25部、分散剤(共重合体(D)として6部)、感熱発色成分30部、イオン交換水50部、及びSurfynol104E(日信化学工業社製)0.1部を測り取りペイントシェーカー(株式会社東洋精機製作所製)にて振とうして得た一定時間分散毎の塗工液組成物の粒子径D90を分散状態の評価指標とした。 The particle size of the coating composition refers to the 90% cumulative particle size (hereinafter simply referred to as particle size D90) measured using a particle size distribution analyzer (Microtrac UPAEX150, manufactured by Nikkiso Co., Ltd.) using dynamic light scattering/laser Doppler methods. The particle size D90 is preferably 2.0 μm or less. Furthermore, from the standpoint of coatability and handling, the viscosity of the coating composition is preferably 10 to 800 mPa·s as measured with a Brookfield viscometer at 25°C. In the examples of the present invention, in order to simply evaluate the reduction in dispersion time, 25 parts of 0.3 mm zirconia beads, dispersant (6 parts as copolymer (D)), 30 parts of heat-sensitive color-developing component, 50 parts of ion-exchanged water, and 0.1 part of Surfynol 104E (manufactured by Nissin Chemical Industry Co., Ltd.) were weighed into a 250 cc plastic bottle, and the bottle was shaken in a paint shaker (manufactured by Toyo Seiki Seisakusho Co., Ltd.) to obtain a coating liquid composition having a particle diameter D90 measured at regular intervals of dispersion. This was used as an index for evaluating the dispersion state.

<感熱記録体及びその作製>
本発明の感熱記録体は、支持体上に前記塗工液組成物で形成された感熱記録層を有する。支持体としては、感熱記録体の支持体として通常使用されているものであれば特に限定されず、紙、合成紙、ラミネート紙等が挙げられる。
<Thermal Recording Material and Its Preparation>
The thermosensitive recording medium of the present invention has a thermosensitive recording layer formed from the coating liquid composition on a support. The support is not particularly limited as long as it is one that is commonly used as a support for thermosensitive recording mediums, and examples thereof include paper, synthetic paper, and laminated paper.

支持体上への感熱記録層の形成は、支持体上に塗工液組成物を塗布して乾燥させればよい。塗布方法としては、特に制限はなく、目的に応じて適宜選択することができ、例えばブレード塗布法、エアナイフ塗布法、グラビア塗布法、ロールコーティング塗布法、スプレー塗布法、ディップ塗布法、バー塗布法、エクストルージョン塗布法などが挙げられる。 A thermosensitive recording layer can be formed on a support by applying a coating liquid composition to the support and drying it. There are no particular restrictions on the coating method, and it can be selected appropriately depending on the purpose. Examples include blade coating, air knife coating, gravure coating, roll coating, spray coating, dip coating, bar coating, and extrusion coating.

<感熱発色層以外の層>
本発明の感熱記録体は、少なくとも支持体上に前記感熱記録層を有していれば良いが、感熱記録層を保護する保護層や支持体と感熱記録層との間に中間層を有していても良い。保護層や中間層は、バインダー、及び無機又は有機の充填剤を含有し、更に必要に応じてその他の成分を含有する。
<Layers other than the thermosensitive coloring layer>
The thermosensitive recording medium of the present invention may have at least the thermosensitive recording layer on a support, but may also have a protective layer for protecting the thermosensitive recording layer or an intermediate layer between the support and the thermosensitive recording layer. The protective layer or intermediate layer contains a binder and an inorganic or organic filler, and may further contain other components as necessary.

保護層や中間層に用いる前記バインダーとしては、特に制限はなく、目的に応じて公知のバインダーを適宜選択することができる。例えば、ポリビニルアルコール、セルロース誘導体、澱粉又はその誘導体、カルボキシル基変性ポリビニルアルコール、ポリアクリル酸又はその誘導体が挙げられる。 The binder used in the protective layer or intermediate layer is not particularly limited, and any known binder can be appropriately selected depending on the purpose. Examples include polyvinyl alcohol, cellulose derivatives, starch or its derivatives, carboxyl-modified polyvinyl alcohol, and polyacrylic acid or its derivatives.

保護層や中間層に用いる無機又は有機の充填剤としては、前述した感熱記録層の場合と同様なものが適用可能であるが、水酸化アルミニウムやシリカなどが特に有用である。無機又は有機の充填剤の量は、保護層全体の30質量%~80質量%が好ましく、40質量%~70質量%がより好ましい。 前記保護層の付着量は3.0g/m以下であり、これより多いと保護層の下側の感熱記録層への熱の移動に支障をきたすことがある。 The inorganic or organic fillers used in the protective layer or intermediate layer can be the same as those used in the thermosensitive recording layer, but aluminum hydroxide and silica are particularly useful. The amount of inorganic or organic filler is preferably 30% to 80% by mass of the entire protective layer, and more preferably 40% to 70% by mass. The coating weight of the protective layer is 3.0 g/ m2 or less; if it is more than this, it may hinder the transfer of heat to the thermosensitive recording layer below the protective layer.

支持体上への保護層や中間層の形成は、感熱記録層の形成と同様にして行う。 The protective layer and intermediate layer are formed on the support in the same manner as the thermal recording layer.

本発明の感熱記録体は、形状に特に制限はなく、目的に応じて適宜選択することができ、ラベル状、シート状、ロール状、などが好適に挙げられる。用途としては、レジのレシートなどのほか、裏面に接着剤層と剥離台紙を順次積層して感圧型感熱記録ラベルとして用いたり、裏面に常温(10℃~30℃)では粘着性を有しないが加熱時に粘着力を発現する熱活性型粘着層を設けて剥離台紙を必要としない熱活性型感熱記録ラベルとして用いたりすることができる。 Thermal recording media of the present invention are not particularly limited in shape and can be appropriately selected depending on the purpose, with suitable forms including labels, sheets, and rolls. Applications include cash register receipts, and can also be used as pressure-sensitive thermal recording labels by laminating an adhesive layer and a release liner on the back side, or as heat-activated thermal recording labels that do not require a release liner by providing a heat-activated adhesive layer on the back side that has no adhesive properties at room temperature (10°C to 30°C) but develops adhesive strength when heated.

以下、実施例及び比較例を示して本発明を更に詳細に説明するが、本発明は、これらの実施例により限定されるものではない。なお、「部」及び「%」のうち、単位の記載が無いものは全て「質量部」及び「質量%」である。 The present invention will be explained in more detail below with reference to examples and comparative examples, but the present invention is not limited to these examples. Note that "parts" and "%" without a unit indicated are all "parts by mass" and "% by mass."

(製造例1)
<共重合体(D)の製造>
撹拌機、冷却器、温度計、窒素導入管及び滴下ロートを備えた4つ口セパラブルフラスコに、溶媒としてプロピレングリコールモノメチルエーテルアセテート1,000部を仕込み、窒素雰囲気下、撹拌しながら内温143℃まで昇温した。滴下ロートには、モノマーとしてアクリル酸50部、メタクリル酸40部、メタクリル酸メチル710部、アクリル酸ブチル200部、重合開始剤としてジ-tert-ブチルペルオキシド25部を均一に混合したモノマー混合物を仕込み、内温143℃のフラスコ内に3時間かけて滴下した。滴下終了後、内温140℃で2時間保温した後、内温190℃まで昇温してフラスコ内の溶媒及び未反応物を留去した。留去後、フラスコから取り出して冷却し、固形の共重合体(D-1-1)を得た。共重合体(D-1-1)の重量平均分子量(Mw)は10,000、酸価は60mgKOH/gであった。
<分散剤1の調製>
撹拌機、冷却器、温度計を備えた4つ口フラスコに、イオン交換水671部を仕込み、攪拌しながら粉末とした共重合体(D-1-1)300部を仕込んだ。その後、アルカリとして、ジメチルエタノールアミン29部(共重合体(D-1-1)の酸価当量)を加えて内温80℃まで昇温した。その後、内温80℃で2時間保温して共重合体(D-1-1)を溶解し、共重合体(D-1-1)を30質量%含有する分散剤1を調製した。
(Production Example 1)
<Production of Copolymer (D)>
A four-neck separable flask equipped with a stirrer, a condenser, a thermometer, a nitrogen inlet tube, and a dropping funnel was charged with 1,000 parts of propylene glycol monomethyl ether acetate as a solvent, and the temperature was raised to 143 ° C. under a nitrogen atmosphere while stirring. The dropping funnel was charged with a monomer mixture obtained by uniformly mixing 50 parts of acrylic acid, 40 parts of methacrylic acid, 710 parts of methyl methacrylate, 200 parts of butyl acrylate, and 25 parts of di-tert-butyl peroxide as a polymerization initiator, and the mixture was added dropwise over 3 hours to a flask with an internal temperature of 143 ° C. After completion of the dropwise addition, the internal temperature was maintained at 140 ° C. for 2 hours, and then the temperature was raised to 190 ° C. to distill off the solvent and unreacted materials in the flask. After distillation, the mixture was removed from the flask and cooled to obtain a solid copolymer (D-1-1). The copolymer (D-1-1) had a weight average molecular weight (Mw) of 10,000 and an acid value of 60 mgKOH/g.
<Preparation of Dispersant 1>
A four-neck flask equipped with a stirrer, a condenser, and a thermometer was charged with 671 parts of ion-exchanged water, and 300 parts of powdered copolymer (D-1-1) was added while stirring. Then, 29 parts of dimethylethanolamine (acid value equivalent of copolymer (D-1-1)) was added as an alkali, and the internal temperature was raised to 80 ° C. Then, the internal temperature was kept at 80 ° C. for 2 hours to dissolve the copolymer (D-1-1), and a dispersant 1 containing 30% by mass of copolymer (D-1-1) was prepared.

(製造例2~14、16)
<共重合体(D)の製造>
溶媒の種類及び仕込み量、モノマーの種類及び仕込み量、重合開始剤の仕込み量を表1のように変えたほかは、製造例1と同様にして固体の共重合体(D-1-2)、(D-2-1)~(D-2-12)、(RD-2)を得た。各共重合体の重量平均分子量(Mw)、酸価を表2に示す。
<分散剤2~14、16の調製>
水の仕込み量、アルカリの種類及び仕込み量(全て各共重合体(D)の酸価当量)を表3のように変えたほかは、製造例1と同様にして共重合体(D-1-2)、(D-2-2)~(D-2-12)、(RD-2)を30質量%含有する分散剤2~14、16を調製した。なお、アンモニア水は28%アンモニア水を用いた。
(Production Examples 2 to 14, 16)
<Production of Copolymer (D)>
Solid copolymers (D-1-2), (D-2-1) to (D-2-12), and (RD-2) were obtained in the same manner as in Production Example 1, except that the type and amount of solvent, the type and amount of monomer, and the amount of polymerization initiator were changed as shown in Table 1. The weight average molecular weight (Mw) and acid value of each copolymer are shown in Table 2.
<Preparation of Dispersants 2 to 14 and 16>
Dispersants 2 to 14 and 16 containing 30 mass% of copolymers (D-1-2), (D-2-2) to (D-2-12) and (RD-2) were prepared in the same manner as in Production Example 1, except that the amount of water charged and the type and amount of alkali charged (all acid value equivalents of each copolymer (D)) were changed as shown in Table 3. 28% aqueous ammonia was used.

(製造例15)
<アクリルアミドを含有するモノマー共重合体(RD-1)の製造及び分散剤15の調製>
攪拌機、冷却器、温度計、窒素導入管を備えた4つ口フラスコにイソプロピルアルコール429部、アクリル酸300部、メタアクリル酸30部、スチレン470部、アクリル酸ブチル100部、アクリルアミド100部、ノルマルドデシルメルカプタン15部、アゾイソブイロニトリル20部を仕込み、窒素雰囲気下、撹拌しながら30分間かけて内温85℃まで昇温した。85℃で1時間保持した後、アゾイソブチロニトリルを1部添加した。さらに1時間保持した後、28%アンモニア水274部、イオン交換水2160部を仕込み、10分撹拌した。次いで内温を95℃まで昇温し常圧蒸留し、イソプロピルアルコールを除去することで、スチレンアクリル酸アクリルアミド共重合体(RD-1)を30質量%含有する分散剤15を得た。共重合体(RD-1)の重量平均分子量(Mw)は15,000、酸価は250mgKOH/gであった。
(Production Example 15)
<Production of Acrylamide-Containing Monomer Copolymer (RD-1) and Preparation of Dispersant 15>
A four-neck flask equipped with a stirrer, a cooler, a thermometer, and a nitrogen inlet tube was charged with 429 parts of isopropyl alcohol, 300 parts of acrylic acid, 30 parts of methacrylic acid, 470 parts of styrene, 100 parts of butyl acrylate, 100 parts of acrylamide, 15 parts of normal dodecyl mercaptan, and 20 parts of azoisobutyronitrile, and the mixture was heated to an internal temperature of 85 ° C. over 30 minutes while stirring under a nitrogen atmosphere. After holding at 85 ° C. for 1 hour, 1 part of azoisobutyronitrile was added. After holding for a further 1 hour, 274 parts of 28% aqueous ammonia and 2160 parts of ion-exchanged water were charged and stirred for 10 minutes. The internal temperature was then raised to 95 ° C. and distilled under atmospheric pressure to remove the isopropyl alcohol, and a dispersant 15 containing 30% by weight of styrene acrylic acid acrylamide copolymer (RD-1) was obtained. The copolymer (RD-1) had a weight average molecular weight (Mw) of 15,000 and an acid value of 250 mgKOH/g.

(製造例17)
<アニオン性ポリビニルアルコール(RD-3)分散剤の調製>
撹拌機、冷却器、温度計を備えた4つ口フラスコに、イオン交換水800部を仕込み、攪拌しながら染料・顕色剤の分散用ポリビニルアルコールとして一般的なスルホン酸基を有するアニオン性ポリビニルアルコール(ゴーセネックスL3266 株式会社三菱ケミカルホールディングス製)200部を仕込んだ。その後、内温80℃まで昇温し、2時間保温して、アニオン性ポリビニルアルコール(RD-3)を20質量%含有する分散剤17を得た。
(Production Example 17)
<Preparation of Anionic Polyvinyl Alcohol (RD-3) Dispersant>
A four-neck flask equipped with a stirrer, a condenser, and a thermometer was charged with 800 parts of ion-exchanged water, and while stirring, 200 parts of anionic polyvinyl alcohol having sulfonic acid groups (Gohsenex L3266, manufactured by Mitsubishi Chemical Holdings Corporation), which is a common polyvinyl alcohol for dispersing dyes and color developers, was then charged. The internal temperature was then raised to 80°C and maintained at that temperature for 2 hours to obtain Dispersant 17 containing 20% by mass of anionic polyvinyl alcohol (RD-3).

表1、表2の略号の説明
PGM-Ac:プロピレングリコールモノメチルエーテルアセテート(還流温度:143~146℃)
Xy:キシレン(還流温度:138~141℃)
AA:アクリル酸
MAA:メタクリル酸
St:スチレン
MMA:メタクリル酸メチル
BA:アクリル酸ブチル
AAm:アクリルアミド
MAn:無水マレイン酸
MA-nBu:マレイン酸モノn-ブチルエステル(無水マレイン酸とn-ブタノールのハーフエステル)
DTBP:ジ-tert-ブチルペルオキシド
Explanation of abbreviations in Tables 1 and 2: PGM-Ac: propylene glycol monomethyl ether acetate (reflux temperature: 143 to 146°C)
Xy: xylene (reflux temperature: 138 to 141°C)
AA: Acrylic acid MAA: Methacrylic acid St: Styrene MMA: Methyl methacrylate BA: Butyl acrylate AAm: Acrylamide MAn: Maleic anhydride MA-nBu: Maleic acid mono-n-butyl ester (half ester of maleic anhydride and n-butanol)
DTBP: di-tert-butyl peroxide

表3の略号の説明
DMEA:ジメチルエタノールアミン
NaOH:水酸化ナトリウム
KOH:水酸化カリウム
TEA:トリエタノールアミン
Explanation of abbreviations in Table 3 DMEA: dimethylethanolamine NaOH: sodium hydroxide KOH: potassium hydroxide TEA: triethanolamine

<分散剤のロイコ染料分散性評価>
(実施例1)
250ccポリ瓶に、0.3mmジルコニアビーズ25部、分散剤として製造例1記載の分散剤1を16部(共重合体(D-1-1)として4.8部)、ロイコ染料(3-ジ-ブチルアミノ-6-メチル-7-アニリノフルオラン(ODB-2))30部、イオン交換水54部、及びSurfynol104E(日信化学工業社製)0.1部を測り取りペイントシェーカーにて120分間振とう後、イオン交換水70部を添加して均一になるように混合した。その後、ジルコニアビーズを除去し、塗工液組成物L1を得た。なお、振とう開始から60分、90分経過後に塗工液組成物を25部ずつ採取し、120分振とう後の塗工液組成物とともに、その塗工液組成物の粒子径(D90)を、動的光散乱法/レーザードップラー法による粒度分布測定装置(日機装株式会社製:マイクロトラック UPAEX150)を用いて測定した。測定結果を表4に示す。D90の値が2.0μm以下になる時間が早いほど、分散性に優れている。
<Evaluation of leuco dye dispersibility in dispersants>
Example 1
25 parts of 0.3 mm zirconia beads, 16 parts of Dispersant 1 described in Production Example 1 as a dispersant (4.8 parts as Copolymer (D-1-1)), 30 parts of leuco dye (3-di-butylamino-6-methyl-7-anilinofluoran (ODB-2)), 54 parts of ion-exchanged water, and 0.1 parts of Surfynol 104E (manufactured by Nissin Chemical Industry Co., Ltd.) were weighed into a 250 cc plastic bottle and shaken for 120 minutes with a paint shaker, after which 70 parts of ion-exchanged water was added and mixed to become uniform. Thereafter, the zirconia beads were removed, and coating liquid composition L1 was obtained. 25 parts of the coating composition were sampled 60 minutes and 90 minutes after the start of shaking, and the particle size (D90) of the coating composition, along with that of the coating composition after 120 minutes of shaking, was measured using a particle size distribution measuring device (Microtrac UPAEX150, manufactured by Nikkiso Co., Ltd.) using a dynamic light scattering/laser Doppler method. The measurement results are shown in Table 4. The faster the D90 value reaches 2.0 μm or less, the better the dispersibility.

(実施例2~14、比較例1~2)
分散剤の種類を表4のように変えたほかは、実施例1と同様にして塗工液組成物L2~L16を得た。塗工液組成物L2~L16の各時間における粒子径は実施例1と同様に測定した。測定結果を表4に示す。
(Examples 2 to 14, Comparative Examples 1 and 2)
Coating liquid compositions L2 to L16 were obtained in the same manner as in Example 1, except that the type of dispersant was changed as shown in Table 4. The particle diameters of coating liquid compositions L2 to L16 at each time were measured in the same manner as in Example 1. The measurement results are shown in Table 4.

(比較例3)
250ccポリ瓶に、0.3mmジルコニアビーズ25部、分散剤として製造例17記載の分散剤17を24部(共重合体(RD-3)として4.8部)、ロイコ染料(3-ジ-ブチルアミノ-6-メチル-7-アニリノフルオラン(ODB-2))30部、イオン交換水46部、及びSurfynol104E(日信化学工業社製)0.1部を測り取りペイントシェーカーにて120分間振とう後、イオン交換水70部を添加して均一になるように混合した。その後、ジルコニアビーズを除去し、塗工液組成物L17を得た。塗工液組成物L17の各時間における粒子径は実施例1と同様に測定した。測定結果を表4に示す。
(Comparative Example 3)
25 parts of 0.3 mm zirconia beads, 24 parts of Dispersant 17 described in Production Example 17 as a dispersant (4.8 parts as Copolymer (RD-3)), 30 parts of leuco dye (3-di-butylamino-6-methyl-7-anilinofluoran (ODB-2)), 46 parts of ion-exchanged water, and 0.1 parts of Surfynol 104E (manufactured by Nissin Chemical Industry Co., Ltd.) were weighed into a 250 cc plastic bottle and shaken for 120 minutes using a paint shaker. 70 parts of ion-exchanged water was then added and mixed to a uniform consistency. The zirconia beads were then removed to obtain Coating Liquid Composition L17. The particle diameter of Coating Liquid Composition L17 at each time point was measured in the same manner as in Example 1. The measurement results are shown in Table 4.

表4より、実施例1~14の塗工液組成物L1~L14の粒子径は、D90の値が90分間振とう時点でいずれも2.0μm未満となっていることから、用いた分散剤はロイコ染料の分散性に優れていることが分かる。一方、比較例1~3の塗工液組成物L15~L17の粒子径は、D90の値が90分間振とうしても2.0μm以上であり、実施例に比べていずれも分散性に劣ることが分かる。 Table 4 shows that the particle diameters of coating liquid compositions L1 to L14 in Examples 1 to 14 all had D90 values of less than 2.0 μm after 90 minutes of shaking, indicating that the dispersants used had excellent leuco dye dispersibility. On the other hand, the particle diameters of coating liquid compositions L15 to L17 in Comparative Examples 1 to 3 all had D90 values of 2.0 μm or greater even after 90 minutes of shaking, indicating that they all had inferior dispersibility compared to the Examples.

<分散剤の顕色剤分散性評価>
(実施例15)
実施例1のロイコ染料を顕色剤(4,4’-スルホニルビスフェノール)に置き換え塗工液組成物M1を得た。塗工液組成物M1の各時間における粒子径は実施例1と同様に測定した。測定結果を表5に示す。
<Evaluation of developer dispersibility of dispersant>
Example 15
Coating liquid composition M1 was obtained by replacing the leuco dye in Example 1 with a developer (4,4'-sulfonylbisphenol). The particle diameters of coating liquid composition M1 at each time were measured in the same manner as in Example 1. The measurement results are shown in Table 5.

(実施例16~28、比較例4~5)
分散剤の種類を表5のように変えたほかは、実施例15と同様にして塗工液組成物M2~M16を得た。塗工液組成物M2~M16の各時間における粒子径は実施例1と同様に測定した。測定結果を表5に示す。
(Examples 16 to 28, Comparative Examples 4 and 5)
Coating liquid compositions M2 to M16 were obtained in the same manner as in Example 15, except that the type of dispersant was changed as shown in Table 5. The particle diameters of coating liquid compositions M2 to M16 at each time were measured in the same manner as in Example 1. The measurement results are shown in Table 5.

(比較例6)
比較例3のロイコ染料を顕色剤(4,4’-スルホニルビスフェノール)に置き換え塗工液組成物M17を得た。塗工液組成物M17の各時間における粒子径は実施例1と同様に測定した。測定結果を表5に示す。
(Comparative Example 6)
Coating liquid composition M17 was obtained by replacing the leuco dye of Comparative Example 3 with a developer (4,4'-sulfonylbisphenol). The particle diameters of coating liquid composition M17 at each time were measured in the same manner as in Example 1. The measurement results are shown in Table 5.

表5より、実施例15~28の塗工液組成物M1~M14の粒子径は、D90の値が90分間振とう時点でいずれも2.0μm未満となっていることから、用いた分散剤はロイコ染料の分散性に優れていることが分かる。一方、比較例4~6の塗工液組成物M15~M17の粒子径は、D90の値が90分間振とうしても2.0μm以上であり、実施例に比べていずれも分散性に劣ることが分かる。 Table 5 shows that the particle diameters of coating liquid compositions M1 to M14 in Examples 15 to 28 all had D90 values of less than 2.0 μm after 90 minutes of shaking, indicating that the dispersants used had excellent leuco dye dispersibility. On the other hand, the particle diameters of coating liquid compositions M15 to M17 in Comparative Examples 4 to 6 all had D90 values of 2.0 μm or greater even after 90 minutes of shaking, indicating that all of them had inferior dispersibility compared to the Examples.

<分散剤の発色剤分散性評価>
(実施例29)
実施例1のロイコ染料を発色剤(1,2-ジフェノキシエタン)に置き換え塗工液組成物N1を得た。塗工液組成物N1の各時間における粒子径は実施例1と同様に測定した。測定結果を表6に示す。
<Evaluation of Color Former Dispersibility in Dispersants>
(Example 29)
Coating liquid composition N1 was obtained by replacing the leuco dye in Example 1 with a color former (1,2-diphenoxyethane). The particle diameters of coating liquid composition N1 at each time point were measured in the same manner as in Example 1. The measurement results are shown in Table 6.

(実施例30~42、比較例7~8)
分散剤の種類を表6のように変えたほかは、実施例29と同様にして塗工液組成物N2~N16を得た。塗工液組成物N2~N16の各時間における粒子径は実施例1と同様に測定した。測定結果を表6に示す。
(Examples 30 to 42, Comparative Examples 7 and 8)
Coating liquid compositions N2 to N16 were obtained in the same manner as in Example 29, except that the type of dispersant was changed as shown in Table 6. The particle diameters of coating liquid compositions N2 to N16 at each time were measured in the same manner as in Example 1. The measurement results are shown in Table 6.

(比較例9)
比較例3のロイコ染料を発色剤(1,2-ジフェノキシエタン)に置き換え塗工液組成物N17を得た。塗工液組成物N17の各時間における粒子径は実施例1と同様に測定した。測定結果を表6に示す。
(Comparative Example 9)
Coating liquid composition N17 was obtained by replacing the leuco dye of Comparative Example 3 with a color former (1,2-diphenoxyethane). The particle diameters of coating liquid composition N17 at each time were measured in the same manner as in Example 1. The measurement results are shown in Table 6.

表6より、実施例29~42の塗工液組成物N1~N14の粒子径は、D90の値が90分間振とう時点でいずれも2.0μm未満となっていることから、用いた分散剤はロイコ染料の分散性に優れていることが分かる。一方、比較例7~9の塗工液組成物N15~N17の粒子径は、D90の値が90分間振とうしても2.0μm以上であり、実施例に比べていずれも分散性に劣ることが分かる。 Table 6 shows that the particle diameters of coating liquid compositions N1 to N14 of Examples 29 to 42 all had D90 values of less than 2.0 μm after 90 minutes of shaking, indicating that the dispersants used had excellent leuco dye dispersibility. On the other hand, the particle diameters of coating liquid compositions N15 to N17 of Comparative Examples 7 to 9 all had D90 values of 2.0 μm or greater even after 90 minutes of shaking, indicating that they all had inferior dispersibility compared to the Examples.

Claims (3)

ロイコ染料(A)、増感剤(C)の群から選ばれる少なくとも1種の感熱発色成分の分散剤であって、該分散剤が、以下の条件を全て満足する共重合体(D)のアルカリ中和塩を含み、前記アルカリがジメチルエタノールアミンであることを特徴とする分散剤。
(1)(メタ)アクリル酸と(メタ)アクリル酸エステル類とからなるモノマーの共重合体(D-1)
及び/又は
(メタ)アクリル酸と(メタ)アクリル酸エステル類とスチレン類とからなるモノマーの共重合体(D-2)
である
(2)酸価が40~400mgKOH/gである
(3)重量平均分子量が3,000~30,000である
A dispersant for at least one thermosensitive color-forming component selected from the group consisting of a leuco dye (A) and a sensitizer (C), characterized in that the dispersant contains an alkali neutralized salt of a copolymer (D) that satisfies all of the following conditions, and the alkali is dimethylethanolamine :
(1) Copolymer of a monomer consisting of (meth)acrylic acid and a (meth)acrylic acid ester (D-1)
and/or a copolymer (D-2) of a monomer consisting of (meth)acrylic acid, a (meth)acrylic acid ester, and a styrene.
(2) The acid value is 40 to 400 mgKOH/g. (3) The weight average molecular weight is 3,000 to 30,000.
ロイコ染料(A)、増感剤(C)の群から選ばれる少なくとも1種の感熱発色成分と、請求項に記載の分散剤とを含むことを特徴とする感熱記録層形成用の塗工液組成物。 A coating liquid composition for forming a thermosensitive recording layer, comprising at least one thermosensitive color-developing component selected from the group consisting of a leuco dye (A) and a sensitizer (C), and the dispersant according to claim 1 . 支持体上に、請求項に記載の塗工液組成物で形成された感熱記録層を有する感熱記録体。 A thermosensitive recording medium having a thermosensitive recording layer formed from the coating liquid composition according to claim 2 on a support.
JP2021195591A 2021-12-01 2021-12-01 Dispersant, coating liquid composition and thermal recording material Active JP7799307B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2021195591A JP7799307B2 (en) 2021-12-01 2021-12-01 Dispersant, coating liquid composition and thermal recording material
CN202211149064.9A CN116200962A (en) 2021-12-01 2022-09-21 Dispersing agent, coating liquid composition, and thermosensitive recording medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2021195591A JP7799307B2 (en) 2021-12-01 2021-12-01 Dispersant, coating liquid composition and thermal recording material

Publications (2)

Publication Number Publication Date
JP2023081679A JP2023081679A (en) 2023-06-13
JP7799307B2 true JP7799307B2 (en) 2026-01-15

Family

ID=86510110

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2021195591A Active JP7799307B2 (en) 2021-12-01 2021-12-01 Dispersant, coating liquid composition and thermal recording material

Country Status (2)

Country Link
JP (1) JP7799307B2 (en)
CN (1) CN116200962A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000052661A (en) 1998-08-07 2000-02-22 Oji Paper Co Ltd Reversible thermosensitive recording medium and manufacturing method thereof
JP2002067501A (en) 2000-08-24 2002-03-08 Oji Paper Co Ltd Thermal recording medium
JP2002113947A (en) 2000-10-06 2002-04-16 Oji Paper Co Ltd Thermal recording body
JP2020151932A (en) 2019-03-20 2020-09-24 株式会社リコー Thermal recording material, thermal recording method, thermal recording device, and thermal recording medium
JP2022146283A (en) 2021-03-22 2022-10-05 株式会社リコー Thermosensitive recording layer forming liquid, thermosensitive recording medium and method for manufacturing the same, and image recording method

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56148588A (en) * 1980-04-22 1981-11-18 Mitsubishi Paper Mills Ltd Heat-sensitive paper
JPH11115317A (en) * 1997-10-14 1999-04-27 Nippon Kayaku Co Ltd Color developing composition, its manufacture, and heat-sensitive recording material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000052661A (en) 1998-08-07 2000-02-22 Oji Paper Co Ltd Reversible thermosensitive recording medium and manufacturing method thereof
JP2002067501A (en) 2000-08-24 2002-03-08 Oji Paper Co Ltd Thermal recording medium
JP2002113947A (en) 2000-10-06 2002-04-16 Oji Paper Co Ltd Thermal recording body
JP2020151932A (en) 2019-03-20 2020-09-24 株式会社リコー Thermal recording material, thermal recording method, thermal recording device, and thermal recording medium
JP2022146283A (en) 2021-03-22 2022-10-05 株式会社リコー Thermosensitive recording layer forming liquid, thermosensitive recording medium and method for manufacturing the same, and image recording method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
Joncryl HPD 196 テクニカルデータシート,BASF Corporation,2019年09月,https://dispersions-resins-products.basf.us/files/technical-datasheets/Joncryl_HPD_196_September_2019_R4_PP.pdf

Also Published As

Publication number Publication date
JP2023081679A (en) 2023-06-13
CN116200962A (en) 2023-06-02

Similar Documents

Publication Publication Date Title
US12187061B2 (en) Thermosensitive recording medium and image forming method
WO2022196512A1 (en) Heat-sensitive recording material
JP6586915B2 (en) Thermal recording linerless label and method for producing the same
JP6649618B2 (en) Thermal recording linerless label and method for producing the same
JP6845479B2 (en) Thermal recording body with an intermediate layer containing hollow particles
JPWO2020175649A1 (en) Thermal recording linerless label
JP7392647B2 (en) Heat-sensitive recording material and hollow resin particles for heat-sensitive recording material used therein
JP7799307B2 (en) Dispersant, coating liquid composition and thermal recording material
EP0614767B1 (en) Aqueous resin dispersion liquid for heat-sensitive recording material and heat-sensitive recording material using the same
JP4986780B2 (en) Thermal recording material
CN112533967B (en) Oil-in-water droplet emulsion of active energy ray-curable resin composition and heat-sensitive recording material
JP2022065031A (en) Resin hollow particle for heat-sensitive recording material
JP4658356B2 (en) Thermosensitive aqueous dispersion composition
JP6892333B2 (en) Dispersion liquid and thermal recording material
JP4493833B2 (en) Dispersion binder for heat sensitive agent
JP6079555B2 (en) Thermal recording material
JP6716947B2 (en) Thermal recording linerless label
JP4715565B2 (en) Thermal recording material
JP5567933B2 (en) Resin for thermal paper protective layer and thermal recording material using the same
JPH06344665A (en) Thermal recording material
JP4368688B2 (en) Thermal recording material
JP2024120491A (en) Thermal recording medium, method for producing thermal recording medium, and image forming method
JP2003094806A (en) Thermal recording material
JPH0813574B2 (en) Thermal recording material
JPH06293184A (en) Heat sensitive recording material

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20241009

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20250409

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20250514

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20250616

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20250826

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20251016

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20251121

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20251209

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20251219

R150 Certificate of patent or registration of utility model

Ref document number: 7799307

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150