JP7825501B2 - Pipe fittings - Google Patents
Pipe fittingsInfo
- Publication number
- JP7825501B2 JP7825501B2 JP2022072092A JP2022072092A JP7825501B2 JP 7825501 B2 JP7825501 B2 JP 7825501B2 JP 2022072092 A JP2022072092 A JP 2022072092A JP 2022072092 A JP2022072092 A JP 2022072092A JP 7825501 B2 JP7825501 B2 JP 7825501B2
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- JP
- Japan
- Prior art keywords
- thread
- male
- female
- threads
- protrusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/04—Screw-threaded joints; Forms of screw-threads for such joints with additional sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/06—Screw-threaded joints; Forms of screw-threads for such joints characterised by the shape of the screw-thread
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L19/00—Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on, or into, one of the joint parts
- F16L19/02—Pipe ends provided with collars or flanges, integral with the pipe or not, pressed together by a screwed member
- F16L19/025—Pipe ends provided with collars or flanges, integral with the pipe or not, pressed together by a screwed member the pipe ends having integral collars or flanges
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/16—Screw-threaded joints
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
- Quick-Acting Or Multi-Walled Pipe Joints (AREA)
Description
本発明は管継手に関し、特に多条ねじを備えたものに関する。 The present invention relates to pipe fittings, particularly those with multiple start threads.
「多条ねじ」とは、螺旋状に連なるねじ山の数、すなわち条数が2以上のねじをいう。多条ねじは、ねじ山を1条しか含まないねじ、すなわち1条ねじと比べ、軸方向におけるねじ山の間隔(ピッチ)が等しければ、ねじが1回転する間に軸方向へ進む距離(リード)が長い。したがって、多条ねじは1条ねじよりも容易に、締結開始位置から締結完了位置への移動に必要な回転数を抑えることができる。ここで、「締結開始位置」とは、雄ねじのねじ山が雌ねじのねじ溝へ進入し始めるとき、すなわち両ねじが噛み合い始めるときの両ねじの相対位置をいう。一方、「締結完了位置」とは、両ねじが噛み合わされている状態において雄ねじのねじ山が雌ねじのねじ溝の内側に存在する範囲の軸方向の長さ、すなわち両ねじのはめあい長さが必要な値に達したときの両ねじの相対位置をいう。なお、両ねじが同軸に配置されている状態におけるそれらの相対位置は一般に、一方に対する他方の周方向の角度と軸方向の距離(両ねじが噛み合わされている場合は、その距離が負値で表されてもよい。)との組み合わせで特定される。 A "multiple-start thread" refers to a thread with two or more spirally connected threads. Compared to a single-start thread, a multiple-start thread has a longer axial distance (lead) traveled per rotation, assuming the same axial spacing (pitch) between the threads. Therefore, a multiple-start thread can more easily reduce the number of rotations required to move from the make-up start position to the make-up completion position than a single-start thread. Here, the "make-up start position" refers to the relative position of the two threads when the male thread begins to enter the female thread groove, i.e., when the two threads begin to mesh. Meanwhile, the "make-up completion position" refers to the axial length of the range within the female thread groove when the two threads are meshed, i.e., the relative position of the two threads when the required engagement length is reached. When both threads are coaxially arranged, their relative positions are generally determined by a combination of the circumferential angle of one thread relative to the other and the axial distance (if the two threads are interlocked, this distance may be expressed as a negative value).
この利点から多条ねじは、締結に必要な作業時間を短縮させる目的で多用される(たとえば特許文献1参照)。特に多条ねじが管継手に利用される場合、その管継手で配管同士を接続する作業が迅速化される。したがって、多条ねじを備えた管継手は、たとえば、半導体、医療品、薬品、または食品等の製造に利用される配管設備、特にその中で、配管が頻回に着脱される部位において有用である。配管の着脱に必要な時間の短縮は、洗浄等のメンテナンスを行う作業者の負担の軽減に効果的だからである。多条ねじを備えた管継手はまた、自動車に搭載される、ガソリン、冷却水、または排ガス等を流す配管設備にも有用である。これらの配管設備に対しては、自動車の安全性を確保する目的で、特に高い信頼性が要求される。配管設備の組み立ての作業性を高く維持したままでこの要求を満たすには、管継手に多条ねじを利用することにより、配管の確実な接続を手早く実現させることが効果的である。 Due to these advantages, multiple-start threads are often used to shorten the work time required for fastening (see, for example, Patent Document 1). In particular, when multiple-start threads are used in pipe fittings, the work of connecting pipes using the fittings is expedited. Therefore, pipe fittings with multiple-start threads are useful, for example, in piping equipment used in the manufacture of semiconductors, medical products, pharmaceuticals, or food, particularly in areas where pipes are frequently connected and disconnected. This is because reducing the time required to connect and disconnect pipes effectively reduces the burden on workers performing maintenance such as cleaning. Pipe fittings with multiple-start threads are also useful in piping equipment installed in automobiles that carries gasoline, coolant, exhaust gas, etc. Such piping equipment requires particularly high reliability to ensure the safety of automobiles. To meet this demand while maintaining high workability in assembling piping equipment, using multiple-start threads in pipe fittings is effective in quickly and reliably connecting pipes.
多条ねじでは一般に、雄ねじのねじ山が雌ねじのねじ溝のいずれへも進入可能である。したがって、締結開始位置は条数と同じ数だけ存在する。締結開始位置が異なれば、そこから到達可能な締結完了位置も異なるので、締結完了位置の数も条数に等しい。しかし、締結完了位置が複数存在することは多条ねじの用途によっては好ましくない。たとえば特許文献1に開示された多条ねじは、締結すべき2本の鋼管の各開口端に設けられている。これらの開口端には更に、ねじが締結完了位置に到達すると互いの位置を一致させるマークの対も付されている。鋼管の締結作業では、これらのマークが互いの位置を一致させたことにより、ねじが締結完了位置へ到達したことが確認される。この場合、いずれの締結完了位置への到達についても同様な確認を可能にするには、締結完了位置ごとに異なるマークの対を両鋼管に付す必要がある。しかし、そのようなマーキングは煩雑である。その他に、いずれも回転非対称な形状である2つの部品の締結に多条ねじが利用される場合、特定の締結完了位置でしか両部品の形状が合わないことがある。 In a multiple-start thread, the male thread's threads can generally enter any of the female thread's grooves. Therefore, there are as many fastening start positions as there are threads. Different fastening start positions result in different fastening completion positions, so the number of fastening completion positions is equal to the number of threads. However, having multiple fastening completion positions is not desirable depending on the application of the multiple-start thread. For example, the multiple-start thread disclosed in Patent Document 1 is provided at each open end of two steel pipes to be fastened. These open ends are also provided with a pair of marks that align the threads when they reach the fastening completion position. During the steel pipe fastening operation, aligning these marks confirms that the threads have reached the fastening completion position. In this case, to enable similar confirmation of the arrival of each fastening completion position, a different pair of marks must be provided on both steel pipes for each fastening completion position. However, such marking is cumbersome. Furthermore, when a multiple-start thread is used to fasten two parts that are both rotationally asymmetric, the shapes of the two parts may only align at a specific fastening completion position.
これらの用途では、複数の締結完了位置の中から特定のもの(以下、「正しい締結完了位置」と呼ぶ。)を予め選択し、それら以外(以下、「誤った締結完了位置」と呼ぶ。)にねじが到達する可能性を抑える工夫が望ましい。たとえば特許文献1に開示された工夫では、締結対象の2本の鋼管に、それらのねじが正しい締結完了位置に到達したときに位置を一致させるマークの対に加え、それらのねじが正しい締結開始位置で噛み合わされるときに位置を一致させるマークの対も付される。「正しい締結開始位置」とは、複数の締結開始位置のうち、そこからであればねじが正しい締結完了位置に到達可能であるものをいう。したがって、鋼管の締結作業では、ねじが締結開始位置で噛み合わされる時点ですでに、その後にねじが到達するはずの締結完了位置の正誤が判別可能である。 For these applications, it is desirable to pre-select a specific one from multiple make-up completion positions (hereinafter referred to as the "correct make-up completion position") and reduce the possibility of the screw reaching a position other than that (hereinafter referred to as the "incorrect make-up completion position"). For example, in the technique disclosed in Patent Document 1, in addition to a pair of marks that align the positions of the screws when they reach the correct make-up completion position, the two steel pipes to be made-up are also marked with a pair of marks that align the positions of the screws when they are engaged at the correct make-up start position. The "correct make-up start position" refers to the one of multiple make-up start positions from which the screw can reach the correct make-up completion position. Therefore, in the make-up operation of steel pipes, it is already possible to determine whether the make-up completion position that the screw will subsequently reach is correct when the screw is engaged at the make-up start position.
しかし、特許文献1に開示された多条ねじを、正しい締結開始位置以外の締結開始位置(以下、「誤った締結開始位置」と呼ぶ。)で噛み合わせることも、誤った締結開始位置から誤った締結完了位置へ移動させることも、物理的には可能である。したがって、マークの対が位置を一致させていないことを作業者が誤って見落とし、ねじを誤った締結開始位置で噛み合わせ、更に誤った締結完了位置まで移動させてしまう可能性がある。その結果、締結の作業性が損なわれかねないので、特許文献1に開示された工夫では不十分な場合もありうる。 However, it is physically possible to engage the multiple-start thread disclosed in Patent Document 1 at a make-up start position other than the correct make-up start position (hereinafter referred to as the "incorrect make-up start position"), or to move it from the incorrect make-up start position to an incorrect make-up completion position. Therefore, there is a possibility that an operator may accidentally overlook the misalignment of the mark pairs, engage the screw at the incorrect make-up start position, and then move it to the incorrect make-up completion position. This could result in impaired make-up workability, and the device disclosed in Patent Document 1 may not be sufficient in some cases.
本発明の目的は上記の課題を解決することであり、特に、多条ねじが誤った締結完了位置に到達することを更に確実に防ぐことにより、配管の接続の作業性が更に高い管継手を提供することにある。 The object of the present invention is to solve the above problems, and in particular to provide a pipe fitting that improves the workability of connecting pipes by more reliably preventing multiple-start threads from reaching an incorrect tightening completion position.
本発明の1つの観点による管継手は雄部品と雌部品とを備えている。雄部品は筒状であり、軸方向の一端部には第1配管との接続部を含み、他端部には多条の雄ねじを含む。雌部品は筒状であり、軸方向の一端部には雄部品の雄ねじに噛み合い可能な多条の雌ねじを含み、他端部には第2配管との接続部を含む。雄ねじと雌ねじとのうち、一方は座面の周方向の一部に突起を含み、他方は座面の周方向の一部に座面除去部を含む。突起は軸方向へ延びている。座面除去部は、周方向に連続した領域が除去された跡である。突起と座面除去部とは次のように構成されている。雄ねじと雌ねじとが互いへ向かって同軸に近づけられる際、両ねじ間の周方向の角度が誤った締結開始位置での値である場合には、両ねじが誤った締結完了位置に到達する前に突起が他方のねじの座面と衝突する。一方、両ねじ間の周方向の角度が正しい締結開始位置での値である場合には、両ねじが正しい締結完了位置に到達する前に突起が座面除去部に進入し、他方のねじの座面との衝突を避ける。 A pipe fitting according to one aspect of the present invention comprises a male part and a female part. The male part is cylindrical and includes a connection portion for connecting to a first pipe at one axial end and a multiple-start male thread at the other end. The female part is cylindrical and includes a multiple-start female thread at one axial end that can mesh with the male thread of the male part and a connection portion for connecting to a second pipe at the other end. One of the male and female threads includes a protrusion on a circumferential portion of the bearing surface, and the other includes a bearing surface removal portion on a circumferential portion of the bearing surface. The protrusion extends in the axial direction. The bearing surface removal portion is a mark left by removing a continuous area in the circumferential direction. The protrusion and bearing surface removal portion are configured as follows: When the male and female threads are brought coaxially toward each other, if the circumferential angle between the two threads is the value at the incorrect make-up start position, the protrusion will collide with the bearing surface of the other thread before the two threads reach the incorrect make-up completion position. On the other hand, if the circumferential angle between the two threads is the value at the correct tightening start position, the protrusion will enter the bearing surface removal section before the two threads reach the correct tightening completion position, avoiding collision with the bearing surface of the other thread.
この管継手は、次の条件(A)、(B)、(C)、(D)をすべて満たしてもよい。(A)雄ねじと雌ねじとが正しい締結開始位置から正しい締結完了位置までの移動に必要とする回転角(以下、「はめあい角」と呼ぶ。)が180°以下である。(B)突起の長さは、雄ねじと雌ねじとが正しい締結開始位置で噛み合わされたときの両ねじの座面間の距離以上である。(C)座面除去部の周方向の幅は雄ねじと雌ねじとのはめあい角以上であり、かつ、360°を両ねじの条数で割った値以下である。(D)雄ねじと雌ねじとが正しい締結開始位置から正しい締結完了位置へ移動するのに伴って突起が両ねじの周方向において移動する範囲が、両ねじの周方向における座面除去部の範囲に含まれる。 This pipe fitting may satisfy all of the following conditions (A), (B), (C), and (D): (A) The rotation angle (hereinafter referred to as the "interference angle") required for the male and female threads to move from the correct fastening start position to the correct fastening completion position is 180° or less. (B) The length of the protrusion is equal to or greater than the distance between the bearing surfaces of the male and female threads when they are engaged at the correct fastening start position. (C) The circumferential width of the bearing surface removal portion is equal to or greater than the interference angle between the male and female threads, and is equal to or less than 360° divided by the number of threads on both threads. (D) The range over which the protrusion moves circumferentially of both threads as the male and female threads move from the correct fastening start position to the correct fastening completion position is included in the range of the bearing surface removal portion circumferentially of both threads.
本発明による上記の管継手では、雄部品と雌部品との締結作業において雄ねじと雌ねじとが互いへ向かって同軸に近づけられる際、両ねじ間の周方向の角度が誤った締結開始位置での値である場合には、両ねじが誤った締結完了位置に到達する前に突起が他方のねじの座面と衝突する。これにより、両ねじの相互の更なる接近が妨げられるので、両ねじを誤った締結完了位置に到達させることは物理的に不可能である。一方、両ねじ間の周方向の角度が正しい締結開始位置での値である場合には、両ねじが正しい締結完了位置に到達する前に突起が座面除去部に進入し、他方のねじの座面との衝突を避ける。その後は突起が座面除去部の中を移動するので、両ねじが正しい締結完了位置に到達可能である。こうして、両ねじが誤った締結完了位置に到達することが更に確実に防止されるので、この管継手は配管の接続の作業性が更に高い。 In the above-described pipe fitting according to the present invention, when the male and female threads are brought coaxially toward each other during the tightening operation between the male and female parts, if the circumferential angle between the two threads is the value at the incorrect tightening start position, the protrusion will collide with the bearing surface of the other thread before the two threads reach the incorrect tightening completion position. This prevents the two threads from approaching each other further, making it physically impossible for the two threads to reach the incorrect tightening completion position. On the other hand, if the circumferential angle between the two threads is the value at the correct tightening start position, the protrusion will enter the bearing surface removal portion before the two threads reach the correct tightening completion position, avoiding collision with the bearing surface of the other thread. The protrusion then moves through the bearing surface removal portion, allowing the two threads to reach the correct tightening completion position. This more reliably prevents the two threads from reaching the incorrect tightening completion position, thereby improving the ease of connecting piping with this pipe fitting.
この管継手が上記の条件(A)-(D)をすべて満たす場合、雄ねじと雌ねじとを誤った締結開始位置で噛み合わせることすら、物理的に不可能である。実際、両ねじが噛み合わされる際、両ねじ間の周方向の角度が正しい締結開始位置での値である場合には、突起が座面除去部に進入して他方のねじの座面との衝突を避けるので、両ねじが正しい締結開始位置に到達する。その後は突起が座面除去部の中を移動するので、両ねじが正しい締結完了位置に到達する。一方、両ねじ間の周方向の角度が誤った締結開始位置での値である場合には、両ねじが誤った締結開始位置に到達する前に、またはその到達と同時に、突起が他方のねじの座面と衝突する。これにより、両ねじを誤った締結開始位置で噛み合わせることが物理的に不可能である。したがって、当然、両ねじが誤った締結完了位置に到達することも物理的に不可能であるので、この管継手は配管の接続の作業性が更に高い。 When this pipe fitting satisfies all of the above conditions (A)-(D), it is physically impossible for the male and female threads to mesh at an incorrect fastening start position. In fact, when the two threads are meshed, if the circumferential angle between the two threads is the value for the correct fastening start position, the protrusion enters the seating surface removal section and avoids collision with the seating surface of the other thread, so that the two threads reach the correct fastening start position. The protrusion then moves through the seating surface removal section, so that the two threads reach the correct fastening completion position. On the other hand, if the circumferential angle between the two threads is the value for the incorrect fastening start position, the protrusion will collide with the seating surface of the other thread before or simultaneously with the two threads reaching the incorrect fastening start position. This makes it physically impossible for the two threads to mesh at an incorrect fastening start position. Naturally, it is also physically impossible for the two threads to reach the incorrect fastening completion position, making this pipe fitting even easier to connect piping.
雄部品と雌部品とのそれぞれは、周方向の一部から外周方向へ延びる突出部を含んでもよい。両部品の突出部は、雄ねじと雌ねじとが正しい締結完了位置に到達すると両ねじの周方向における位置を一致させるように構成されている。突出部により、両部品はいずれの形状も回転非対称である。したがって、作業者は、両部品の突出部が周方向の位置を一致させたことを見ることにより、両ねじが正しい締結完了位置に到達したことを目で確認できる。したがって、本発明による管継手は配管の接続の作業性が更に高い。 Each of the male and female parts may include a protrusion extending from a portion of its circumferential direction toward the outer periphery. The protrusions on both parts are configured to align the circumferential positions of the male and female threads when they reach the correct fastening position. Due to the protrusions, the shapes of both parts are rotationally asymmetric. Therefore, by seeing that the protrusions on both parts have aligned circumferential positions, the worker can visually confirm that the two threads have reached the correct fastening position. Therefore, the pipe fitting of the present invention further improves the workability of connecting piping.
雄部品と雌部品との突出部は、各部品の軸方向から見える輪郭が等しくてもよい。作業者は、両部品の突出部の輪郭が完全に重なって見えることから、両ねじが正しい締結完了位置に到達したことを一目で確認できる。したがって、本発明による管継手は配管の接続の作業性が更に高い。 The protruding portions of the male and female parts may have the same outline when viewed from the axial direction of each part. Because the outlines of the protruding portions of both parts appear to overlap perfectly, the worker can confirm at a glance that both threads have reached the correct tightening position. Therefore, the pipe fitting of the present invention further improves the workability of connecting piping.
雄部品と雌部品との突出部は、雄ねじと雌ねじとが正しい締結完了位置に到達するとスナップフィット方式で互いに引っ掛かるように構成されていてもよい。これにより、突出部が互いに引っ掛かるときには音または振動の少なくともいずれかが生じる。作業者はその音を聞き、またはその振動を感じることにより、両ねじが正しい締結完了位置へ到達したことを耳または手でも確認できる。したがって、本発明による管継手は配管の接続の作業性が更に高い。 The protrusions of the male and female parts may be configured to engage with each other in a snap-fit manner when the male and female threads reach the correct fastening position. This generates at least one of sound and vibration when the protrusions engage with each other. By hearing the sound or feeling the vibration, the worker can confirm by ear or hand that the two threads have reached the correct fastening position. Therefore, the pipe fitting of the present invention further improves the workability of connecting piping.
雄部品と雌部品との突出部は、雄ねじと雌ねじとが正しい締結完了位置に到達すると互いに引っ掛かり、両ねじの逆転、すなわち緩む方向への回転を妨げるように構成されていてもよい。これにより、外部からの振動衝撃または形状の経年変化に起因する両ねじの緩みが防止される。 The protrusions on the male and female parts may be configured to engage with each other when the male and female threads reach the correct tightening position, preventing the two threads from rotating in the reverse direction, i.e., in the loosening direction. This prevents the two threads from loosening due to external vibrations or shocks or changes in shape over time.
図1は、本発明の実施形態による管継手100の外観を示す斜視図であり、図2は、管継手100の分解図であり、図3は、図1が示す直線III-IIIに沿った断面図である。管継手100は、好ましくは自動車内において、第1ホース510を第2ホース520へ接続するのに利用される(図3参照)。第1ホース510と第2ホース520とは高密度ポリエチレン(HDPE)等の樹脂から成り、好ましくは電気自動車(EV)のバッテリーパックの冷却ラインに含まれ、冷却水(LLC)を通す配管として利用される。 Figure 1 is a perspective view showing the appearance of a pipe fitting 100 according to an embodiment of the present invention, Figure 2 is an exploded view of the pipe fitting 100, and Figure 3 is a cross-sectional view taken along line III-III in Figure 1. The pipe fitting 100 is preferably used to connect a first hose 510 to a second hose 520 inside an automobile (see Figure 3). The first hose 510 and the second hose 520 are made of a resin such as high-density polyethylene (HDPE), and are preferably included in the cooling line of a battery pack in an electric vehicle (EV), and are used as piping for carrying coolant (LLC).
管継手100は雄部品200と雌部品300との組み合わせである。両部品200、300はいずれも、ポリアミド(PA)またはガラス繊維強化ポリアミド(PA-GF)等の樹脂から成る円筒部品であり、それぞれの中心軸201、301に対して垂直な断面では内周面が円形であり(図2参照。)、内径が等しい(図3参照)。図3が示すように、雄部品200は第1ホース510に接続され、雌部品300は第2ホース520に接続される。さらに、両部品200、300が互いに同軸に締結されると、それらの内部空間を通して第1ホース510の内部空間が第2ホース520の内部空間に連通する。すなわち両部品200、300の内部空間が、2本のホース510、520の間を繋ぐLLCの流路として機能する。
[雄部品の構造]
The pipe fitting 100 is a combination of a male part 200 and a female part 300. Both parts 200, 300 are cylindrical parts made of resin such as polyamide (PA) or glass fiber reinforced polyamide (PA-GF). In a cross section perpendicular to their respective central axes 201, 301, their inner circumferential surfaces are circular (see FIG. 2) and their inner diameters are equal (see FIG. 3). As shown in FIG. 3, the male part 200 is connected to a first hose 510, and the female part 300 is connected to a second hose 520. Furthermore, when the two parts 200, 300 are coaxially fastened to each other, the internal space of the first hose 510 communicates with the internal space of the second hose 520 through their internal spaces. In other words, the internal spaces of the two parts 200, 300 function as a flow path for the LLC connecting the two hoses 510, 520.
[Structure of male part]
雄部品200の軸方向の一端部210(図2、図3では左端部。以下、「第1端部」という。)は第1ホース510との接続部であり、第1ホース510の中に同軸に配置される(図3参照)。第1端部210の外径は第1ホース510の内径よりも大きいので、第1端部210が第1ホース510の中へ圧入されると、第1ホース510の開口端が押し広げられる。これに伴うその開口端の復元力が第1端部210を内周方向へ締め付けるので、第1ホース510が第1端部210に固定され、第1ホース510の内周面と第1端部210の外周面との間がシールされる。 One axial end 210 of the male component 200 (the left end in Figures 2 and 3; hereafter referred to as the "first end") is the connection point with the first hose 510 and is arranged coaxially within the first hose 510 (see Figure 3). Because the outer diameter of the first end 210 is larger than the inner diameter of the first hose 510, when the first end 210 is press-fitted into the first hose 510, the open end of the first hose 510 is pushed open. The resulting restoring force of the open end tightens the first end 210 inward, securing the first hose 510 to the first end 210 and creating a seal between the inner surface of the first hose 510 and the outer surface of the first end 210.
雄部品200の軸方向の他端部220(図2、図3では右端部。以下、「第2端部」という。)は雌部品300との接続部であり、開口部221、環状溝230、フランジ240、および、雄ねじ250を含む。開口部221は、雄部品200の内部空間の出入口を仕切る円筒状の壁である。環状溝230は、開口部221を同軸に囲む円環形状の溝であり、好ましくは雄部品200の軸方向において第1端部210と第2端部220との間の境界付近まで延びている(図3参照)。その軸方向における環状溝230の深さは開口部221の壁厚よりも十分に大きい。フランジ240は、第2端部220の外周部のうち周方向の一部(図2、図3では上部)のみを囲む円弧形状の部分であり、雄部品200の軸方向では第1端部210に隣接する。雄ねじ250は第2端部220の外周部のうち、雄部品200の軸方向においてフランジ240に隣接する領域(図2、図3ではフランジ240の右側の領域)に設けられ、環状溝230を同軸に囲む。
[雌部品の構造]
The other axial end 220 of the male part 200 (the right end in FIGS. 2 and 3 ; hereinafter referred to as the "second end") is the connection portion with the female part 300 and includes an opening 221, an annular groove 230, a flange 240, and a male thread 250. The opening 221 is a cylindrical wall that separates the entrance and exit of the internal space of the male part 200. The annular groove 230 is a ring-shaped groove that coaxially surrounds the opening 221 and preferably extends to near the boundary between the first end 210 and the second end 220 in the axial direction of the male part 200 (see FIG. 3). The depth of the annular groove 230 in the axial direction is sufficiently greater than the wall thickness of the opening 221. The flange 240 is an arc-shaped portion that surrounds only a portion of the outer periphery of the second end 220 in the circumferential direction (the upper portion in FIGS. 2 and 3 ) and is adjacent to the first end 210 in the axial direction of the male part 200. The male thread 250 is provided on the outer periphery of the second end 220 in a region adjacent to the flange 240 in the axial direction of the male part 200 (the region to the right of the flange 240 in Figures 2 and 3), and coaxially surrounds the annular groove 230.
[Structure of female part]
雌部品300の軸方向の一端部310(図2、図3では左端部。以下、「第1端部」という。)は雄部品200との接続部であり、開口部311、環状突起330、フランジ340、および、雌ねじ350を含む。開口部311は、雌部品300の内部空間の出入口を仕切る円筒状の壁であり、雄部品200の開口部221と内径が等しい。環状突起330は開口部311の周囲から同軸に(図2、図3では左方へ)突出しており、自身の軸方向に対して垂直な断面が円環状である。さらに、環状突起330は雄部品200の環状溝230へ圧入可能であるように、内径と外径とが設計されている(詳細については後述参照)。フランジ340は、環状突起330を同軸に囲む円環部材であり、雌部品300の軸方向における一端部(図2、図3では右端部)が開口部311に同軸に接続され、その軸方向における反対側の端面341(図2、図3では左端面)が環状突起330の先端331(図2、図3では左端)を越えて張り出ている。雌ねじ350はフランジ340の内周面に設けられ、環状突起330を同軸に囲む。 One axial end 310 of the female part 300 (the left end in Figures 2 and 3; hereafter referred to as the "first end") is the connection point with the male part 200 and includes an opening 311, an annular protrusion 330, a flange 340, and an internal thread 350. The opening 311 is a cylindrical wall that separates the entrance and exit to the internal space of the female part 300, and has the same inner diameter as the opening 221 of the male part 200. The annular protrusion 330 protrudes coaxially from the periphery of the opening 311 (to the left in Figures 2 and 3), and its cross section perpendicular to its axial direction is annular. Furthermore, the inner and outer diameters of the annular protrusion 330 are designed so that it can be press-fit into the annular groove 230 of the male part 200 (see below for details). The flange 340 is a circular member that coaxially surrounds the annular protrusion 330, with one end in the axial direction of the female part 300 (the right end in Figures 2 and 3) coaxially connected to the opening 311, and the opposite end face 341 in the axial direction (the left end face in Figures 2 and 3) extending beyond the tip 331 (the left end in Figures 2 and 3) of the annular protrusion 330. The female thread 350 is provided on the inner surface of the flange 340 and coaxially surrounds the annular protrusion 330.
雌部品300の軸方向の他端部320(図2、図3では右端部。以下、「第2端部」という。)は第2ホース520との接続部であり、第2ホース520の中に同軸に配置される(図3参照)。第2端部320の外径は第2ホース520の内径よりも大きいので、第2端部320が第2ホース520の中へ圧入されると、第2ホース520の開口端が押し広げられる。これに伴うその開口端の復元力が第2端部320を内周方向へ締め付けるので、第2ホース520が第2端部320に固定され、第2ホース520の内周面と第2端部320の外周面との間がシールされる。
[雄ねじと雌ねじ]
The other axial end 320 of the female component 300 (the right end in FIGS. 2 and 3; hereinafter referred to as the "second end") is the connection part with the second hose 520 and is disposed coaxially within the second hose 520 (see FIG. 3). Because the outer diameter of the second end 320 is larger than the inner diameter of the second hose 520, when the second end 320 is press-fitted into the second hose 520, the open end of the second hose 520 is forced open. The resulting restoring force of the open end tightens the second end 320 in the inward circumferential direction, so that the second hose 520 is fixed to the second end 320 and a seal is formed between the inner circumferential surface of the second hose 520 and the outer circumferential surface of the second end 320.
[Male and female threads]
雄ねじ250は多条ねじ、たとえば2条の右ねじであり、第1ねじ山251と第2ねじ山252とを含む(図2、図3参照)。これらのねじ山251、252は、断面がたとえば台形状であり、雄部品200の中心軸201のまわりで、同じ形状、同じサイズの右巻きの螺旋を描いており、各螺旋の両端部を除き、形状とサイズとが等しい。それらの螺旋の先端、すなわち第1ねじ山251の先端253と第2ねじ山252の先端254とは、雄ねじ250の周方向における位置が互いに、360°を雄ねじ250の条数“2”で割った値、すなわち180°異なる。 The male thread 250 is a multiple-start thread, for example a double-start right-hand thread, and includes a first thread 251 and a second thread 252 (see Figures 2 and 3). These threads 251, 252 have, for example, a trapezoidal cross section, and form right-handed spirals of the same shape and size around the central axis 201 of the male part 200, with the same shape and size except for the ends of each spiral. The tips of these spirals, i.e., tip 253 of first thread 251 and tip 254 of second thread 252, differ from each other in their circumferential positions around the male thread 250 by 360° divided by the number of threads "2" on the male thread 250, or 180°.
雌ねじ350は、雄ねじ250に噛み合い可能な多条ねじ、たとえば2条の右ねじであり、第1ねじ溝351と第2ねじ溝352とを含む(図2、図3参照)。これらのねじ溝351、352は、断面がたとえば台形状であり、雌部品300の中心軸301のまわりで、同じ形状、同じサイズの右巻きの螺旋を描いており、各螺旋の両端部を除き、形状とサイズとが等しい。それらの螺旋の先端、すなわち第1ねじ溝351の先端353と第2ねじ溝352の先端(図示せず。)とは、雌ねじ350の周方向における位置が互いに、360°を雌ねじ350の条数“2”で割った値、すなわち180°異なる。 The female thread 350 is a multiple-start thread, such as a double-start right-hand thread, that can mesh with the male thread 250, and includes a first thread groove 351 and a second thread groove 352 (see Figures 2 and 3). These thread grooves 351, 352 have, for example, a trapezoidal cross section, and describe right-handed spirals of the same shape and size around the central axis 301 of the female part 300, with the shape and size being equal except for the ends of each spiral. The ends of these spirals, i.e., the end 353 of the first thread groove 351 and the end of the second thread groove 352 (not shown), differ from each other in their circumferential positions around the female thread 350 by 360° divided by the number of threads on the female thread 350, i.e., 180°.
雄ねじ250と雌ねじ350とはいずれも右ねじであるので、互いに同軸に噛み合わされた際、それぞれの中心軸201、301に沿って相手のねじへ向かう方向に対して時計回りが正転方向、すなわちねじが締まる方向であり、反時計回りが逆転方向、すなわちねじが緩む方向である。図2では、雄ねじ250については、その中心軸201に沿った右方に対し、時計回りMCLが正転方向であり、反時計回りMCCが逆転方向である。雌ねじ350については、その中心軸301に沿った左方に対し、時計回りFCLが正転方向であり、反時計回りFCCが逆転方向である。 Since both the male thread 250 and the female thread 350 are right-handed threads, when they are coaxially meshed with each other, clockwise rotation relative to the direction toward the other thread along their respective central axes 201, 301 is the forward direction, i.e., the direction in which the thread tightens, and counterclockwise rotation is the reverse direction, i.e., the direction in which the thread loosens. In Figure 2, for the male thread 250, clockwise MCL is the forward direction relative to the right along its central axis 201, and counterclockwise MCC is the reverse direction. For the female thread 350, clockwise FCL is the forward direction relative to the left along its central axis 301, and counterclockwise FCC is the reverse direction.
雄ねじ250と雌ねじ350とはいずれも条数が“2”であるので、締結開始位置が2つ存在する。一方(以下、「正しい締結開始位置」と呼ぶ。)は、第1ねじ山251の先端253が第1ねじ溝351の先端353へ進入し始め、第2ねじ山252の先端254が第2ねじ溝352の先端354へ進入し始めるときの両ねじ250、350の相対位置である。他方(以下、「誤った締結開始位置」と呼ぶ。)は、第1ねじ山251の先端253が第2ねじ溝352の先端354へ進入し始め、第2ねじ山252の先端254が第1ねじ溝351の先端353へ進入し始めるときの両ねじ250、350の相対位置である。 Since both the male thread 250 and the female thread 350 have two threads, there are two possible fastening start positions. One (hereinafter referred to as the "correct fastening start position") is the relative position of the two threads 250, 350 when the tip 253 of the first thread 251 begins to enter the tip 353 of the first thread groove 351, and the tip 254 of the second thread 252 begins to enter the tip 354 of the second thread groove 352. The other (hereinafter referred to as the "incorrect fastening start position") is the relative position of the two threads 250, 350 when the tip 253 of the first thread 251 begins to enter the tip 354 of the second thread groove 352, and the tip 254 of the second thread 252 begins to enter the tip 353 of the first thread groove 351.
締結開始位置と同様に締結完了位置も2つ存在する。以下、正しい締結開始位置から到達可能な締結完了位置を「正しい締結完了位置」と呼び、誤った締結開始位置から到達可能な締結完了位置を「誤った締結完了位置」と呼ぶ。締結完了位置では雄ねじ250と雌ねじ350とのはめあい長さが目標値に達する。この目標値は、雄部品200と雌部品300との間の締結が外力に十分に耐え、かつ、雄部品200の環状溝230へ雌部品300の環状突起330が必要な深さまで圧入されるように設計される(詳細については後述参照)。さらに、両ねじ250、350が締結開始位置から締結完了位置までの移動に必要とする回転角、すなわち、はめあい角が、好ましくは180°以下、更に好ましくは90°であるように、両ねじ250、350のリードが設計される。
[フランジ]
Like the make-up start position, there are also two make-up completion positions. Hereinafter, the make-up completion position that can be reached from the correct make-up start position will be referred to as the "correct make-up completion position," and the make-up completion position that can be reached from the incorrect make-up start position will be referred to as the "incorrect make-up completion position." At the make-up completion position, the engagement length between the male thread 250 and the female thread 350 reaches a target value. This target value is designed so that the connection between the male part 200 and the female part 300 can sufficiently withstand external forces and the annular protrusion 330 of the female part 300 is press-fitted to the required depth into the annular groove 230 of the male part 200 (see below for details). Furthermore, the leads of the two threads 250, 350 are designed so that the rotation angle required for the two threads 250, 350 to move from the make-up start position to the make-up completion position, i.e., the engagement angle, is preferably 180° or less, more preferably 90°.
[Flange]
図4-図6は、同軸に配置された雄部品200と雌部品300とを雄部品200の第1端部210の側から見たときの両部品200、300の外観を示す平面図(a)と側面図(b)である。特に図4は、雄ねじ250と雌ねじ350との間の周方向の角度が正しい締結開始位置での値であるときの外観を示す。図5は、両ねじ250、350が正しい締結完了位置に到達したときの外観を示す。図6は、両ねじ250、350間の周方向の角度が誤った締結開始位置での値であるときの外観を示す。
-ねじの座面、座面除去部、突起-
4 to 6 are a plan view (a) and a side view (b) showing the appearance of the coaxially arranged male part 200 and female part 300 when viewed from the first end 210 side of the male part 200. In particular, FIG. 4 shows the appearance when the circumferential angle between the male thread 250 and the female thread 350 is the value at the correct fastening start position. FIG. 5 shows the appearance when both threads 250, 350 have reached the correct fastening completion position. FIG. 6 shows the appearance when the circumferential angle between both threads 250, 350 is the value at the incorrect fastening start position.
-Screw bearing surface, bearing surface removal part, protrusion-
図2、図4-図6が示すように、雄部品200のフランジ240は円弧形状であり、雄ねじ250よりも外径が大きい。一方、雄部品200の第2端部220のうちフランジ240に囲まれていない部分242の外径RRはフランジ240の外径RFよりも小さく、好ましくは雄ねじ250の外径と等しい。これにより、雄部品200の軸方向におけるフランジ240の端面のうち雄ねじ250に近い方241は、外縁の一部に切り欠き242を含む円環面である(図2参照)。雄部品200の周方向に沿った切り欠き242の幅WRは、中心軸201まわりの回転角に換算されると、好ましくは、雄ねじ250と雌ねじ350とのはめあい角=90°以上であり、かつ、360°を両ねじ250、350の条数“2”で割った値=180°以下である:90°≦WR≦180°。更に好ましくは、幅WRは120°である:WR=120°。 2 and 4-6, the flange 240 of the male part 200 is arc-shaped and has a larger outer diameter than the male thread 250. Meanwhile, the outer diameter RR of the portion 242 of the second end 220 of the male part 200 not surrounded by the flange 240 is smaller than the outer diameter RF of the flange 240 and preferably equal to the outer diameter of the male thread 250. As a result, the end face 241 of the flange 240 in the axial direction of the male part 200, closer to the male thread 250, is a circular surface including a notch 242 on a portion of its outer edge (see FIG. 2). The width WR of the notch 242 along the circumferential direction of the male part 200, when converted to a rotation angle around the central axis 201, preferably satisfies the following: the fit angle between the male thread 250 and the female thread 350 is 90° or greater, and the value obtained by dividing 360° by the number of threads "2" on both threads 250, 350 is 180° or less: 90°≦WR≦180°. More preferably, the width WR is 120°: WR=120°.
図2、図4-図6が示すように、雌部品300のフランジ340は円環形状であり、その端面341は全周にわたって切れ目のない円環面である。好ましくは図4-図6の(a)が示すように、フランジ340の外径RFは雄部品200のフランジ240の外径RFと等しい。端面341の周方向の一部(図1-図6では下部)からは突起342が雌部品300の軸方向(図1-図3、図4-図6の(b)では左方、図4-図6の(a)では手前)へ突出している。図4-図6では突起342がハッチで強調されている。図4の(a)が示すように、突起342の断面は、たとえば端面341と同心の円弧形状であり、その内径RPが雄部品200のフランジ240のうち、切り欠き242によって狭められた部分の外径RR以上であり、残りの部分の外径RF以下である:RR≦RP≦RF。突起342の外径は、好ましくは雌部品300のフランジ340の外径RFと等しい。雌部品300の周方向における突起342の幅WPは、中心軸301まわりの回転角に換算されると、好ましくは30°よりもやや小さい:WP≒30°。さらに、突起342の幅WPと切り欠き242の幅WRとの間の差WR-WPは、好ましくは雄ねじ250と雌ねじ350とのはめあい角=90°以上である:WR-WP≧90°。 As shown in Figures 2 and 4-6, the flange 340 of the female part 300 is annular, and its end face 341 is a continuous annular surface around the entire circumference. Preferably, as shown in Figures 4-6(a), the outer diameter RF of the flange 340 is equal to the outer diameter RF of the flange 240 of the male part 200. A protrusion 342 protrudes from a circumferential portion of the end face 341 (the lower part in Figures 1-6) in the axial direction of the female part 300 (to the left in Figures 1-3 and 4-6(b), and forward in Figures 4-6(a)). The protrusion 342 is highlighted by hatching in Figures 4-6. As shown in FIG. 4(a), the cross section of the protrusion 342 is, for example, an arc shape concentric with the end face 341, and its inner diameter RP is equal to or greater than the outer diameter RR of the portion of the flange 240 of the male part 200 narrowed by the notch 242 and equal to or less than the outer diameter RF of the remaining portion: RR≦RP≦RF. The outer diameter of the protrusion 342 is preferably equal to the outer diameter RF of the flange 340 of the female part 300. The width WP of the protrusion 342 in the circumferential direction of the female part 300, when converted to a rotation angle about the central axis 301, is preferably slightly less than 30°: WP ≈ 30°. Furthermore, the difference WR - WP between the width WP of the protrusion 342 and the width WR of the notch 242 is preferably such that the fit angle between the male thread 250 and the female thread 350 is equal to or greater than 90°: WR - WP ≧ 90°.
図2、図4-図6の(b)が示すように、雄部品200のフランジ240の端面241と雌部品300のフランジ340の端面341とはいずれも軸方向に対して垂直である。両端面241、341は、図5の(b)が示すように雄ねじ250と雌ねじ350とが正しい締結完了位置に到達すると互いに接触し、両ねじ250、350の軸力で押し合う。この意味で、以下、各端面241、341を各ねじ250、350の「座面」と呼ぶ。さらに、雄部品200のフランジ240の切り欠き242は、雄ねじ250の座面241の周方向の一部が除去された跡であるので、以下では、切り欠き242を「座面除去部」と呼ぶ。 As shown in Figures 2 and 4-6(b), the end face 241 of the flange 240 of the male part 200 and the end face 341 of the flange 340 of the female part 300 are both perpendicular to the axial direction. As shown in Figure 5(b), when the male thread 250 and the female thread 350 reach the correct fastening completion position, the end faces 241, 341 come into contact with each other and are pressed against each other by the axial force of the two threads 250, 350. In this sense, each end face 241, 341 will be referred to as the "bearing surface" of each thread 250, 350 hereinafter. Furthermore, the notch 242 in the flange 240 of the male part 200 is a mark left by removing a portion of the circumferential bearing surface 241 of the male thread 250, and therefore the notch 242 will be referred to as the "bearing surface removal portion" hereinafter.
図2、図4の(b)が示すように、雌ねじ350の第1ねじ溝351の先端353と第2ねじ溝352の先端354とはいずれも、雌ねじ350の座面341よりも軸方向の奥側(図2、図4の(b)では右側)に位置する。したがって、図4の(b)が2点鎖線で示すように、両ねじ250、350が正しい締結開始位置で噛み合わされたときの座面241、341間の距離LSは、雄ねじ250の長さLMよりも短い:LS<LM。好ましくは、この距離LS以上であるように、雌ねじ350の軸方向における突起342の長さLPは設計される:LP≧LS。
-突出部-
As shown in Figures 2 and 4(b), the tip 353 of the first thread groove 351 of the female thread 350 and the tip 354 of the second thread groove 352 are both located axially further back (to the right in Figures 2 and 4(b)) than the bearing surface 341 of the female thread 350. Therefore, as shown by the two-dot chain line in Figure 4(b), the distance LS between the bearing surfaces 241, 341 when the two threads 250, 350 are engaged in the correct fastening start position is shorter than the length LM of the male thread 250: LS < LM. Preferably, the length LP of the protrusion 342 in the axial direction of the female thread 350 is designed to be equal to or greater than this distance LS: LP ≥ LS.
-Protruding part-
図1-図6が示すように、雄部品200のフランジ240の周方向の一部からは突出部243が雄部品200の外周方向(図1-図3、図5では上方、図4の(a)では左方、図6の(a)では右方)へ延びている。これにより、好ましくは図1、図2、図4-図6の(a)が示すように、雄部品200は回転非対称な形状であり、特にその軸方向から見える輪郭が涙滴形状である。好ましくは図2、図4-図6の(a)が示すように、雄部品200の外周方向における突出部243の先端244(図2、図5の(a)では上端、図4の(a)では左端、図6の(a)では右端)が雄部品200の周方向におけるフランジ240の中央に位置する。すなわち、その周方向における突出部243の先端244の位置が座面除去部242の周方向の各端とは120°異なる。さらに、その位置は、好ましくは図2、図6の(b)が示すように、第1ねじ山251の先端253の位置と等しい。 As shown in Figures 1 to 6, a protrusion 243 extends from a portion of the circumference of the flange 240 of the male part 200 in the outer circumferential direction of the male part 200 (upward in Figures 1 to 3 and 5, leftward in Figure 4(a), and rightward in Figure 6(a)). As a result, preferably as shown in Figures 1, 2, and 4-6(a), the male part 200 has a rotationally asymmetric shape, and in particular, its outline as viewed from the axial direction is teardrop-shaped. Preferably, as shown in Figures 2, 4-6(a), the tip 244 of the protrusion 243 in the outer circumferential direction of the male part 200 (upper end in Figures 2 and 5(a), left end in Figure 4(a), and right end in Figure 6(a)) is located in the center of the flange 240 in the circumferential direction of the male part 200. That is, the position of the tip 244 of the protrusion 243 in the circumferential direction differs by 120° from each end of the seat surface removal portion 242 in the circumferential direction. Furthermore, this position is preferably the same as the position of the tip 253 of the first thread 251, as shown in Figures 2 and 6(b).
図2、図6の(b)が示すように、雄部品200の突出部243の先端244(図2では上端)から雄ねじ250の正転方向MCLへ(図2では右方に対して時計回りに、図6の(b)では下方へ)段部248が広がっている。段部248は、雄ねじ250の座面241と同じ側(図2、図6の(b)では右側)に位置する突出部243の端面から隆起した部分である。雄部品200の軸方向(図2、図6の(b)では右方)における段部248の先端面249(図2、図6の(b)では右端面)はその軸方向に対して垂直であり、その軸方向において雄ねじ250の座面241と同じ場所、または、それよりも外側(図2、図6の(b)では右側)に位置する。 As shown in Figures 2 and 6(b), a step 248 extends from the tip 244 (top end in Figure 2) of the protrusion 243 of the male part 200 in the forward rotation direction MCL of the male thread 250 (clockwise to the right in Figure 2, downward in Figure 6(b)). The step 248 is a raised portion from the end face of the protrusion 243 located on the same side as the bearing surface 241 of the male thread 250 (right side in Figures 2 and 6(b)). The tip face 249 (right end face in Figures 2 and 6(b)) of the step 248 in the axial direction of the male part 200 (right side in Figures 2 and 6(b)) is perpendicular to that axial direction and is located at the same location as the bearing surface 241 of the male thread 250 or further outward (right side in Figures 2 and 6(b)).
図1-図6が示すように、雌部品300のフランジ340の周方向の一部(図1-図6では上部)からは突出部343が雌部品300の外周方向(図1-図6では上方)へ延びている。これにより、好ましくは図1、図2、図4-図6の(a)が示すように、雌部品300は回転非対称な形状であり、特にその軸方向から見える輪郭が涙滴形状である。更に好ましくは図5の(a)が示すように、雄部品200の突出部243と雌部品300の突出部343とは各部品200、300の軸方向から見える輪郭が等しい。好ましくは図2が示すように、雌部品300の外周方向における突出部343の先端344(図2では上端)は、第1ねじ溝351の先端353からは雌ねじ350の逆転方向FCCへ(図2では左方に対して反時計回りに)雄ねじ250と雌ねじ350とのはめあい角=90°回転した場所に位置し、突起342からは雌ねじ350の正転方向FCLへ(図2では左方に対して時計回りに)120°回転した場所に位置する。 As shown in Figures 1-6, a protrusion 343 extends from a portion of the circumference of the flange 340 of the female part 300 (the upper part in Figures 1-6) toward the outer periphery of the female part 300 (upward in Figures 1-6). As a result, preferably, as shown in Figures 1, 2, and 4-6(a), the female part 300 has a rotationally asymmetric shape, and in particular, its outline as viewed in the axial direction is teardrop-shaped. More preferably, as shown in Figure 5(a), the protrusion 243 of the male part 200 and the protrusion 343 of the female part 300 have the same outline as viewed in the axial direction of each part 200, 300. Preferably, as shown in Figure 2, the tip 344 (upper end in Figure 2) of the protrusion 343 on the outer periphery of the female part 300 is located at a position rotated 90° from the tip 353 of the first thread groove 351 in the reverse direction FCC of the female thread 350 (counterclockwise relative to the left in Figure 2) by the engagement angle between the male thread 250 and the female thread 350, and at a position rotated 120° from the protrusion 342 in the forward direction FCL of the female thread 350 (clockwise relative to the left in Figure 2).
図1-図3、図4-図6の(b)が示すように、雌部品300の突出部343は薄板部345と厚板部346とを含む。薄板部345と厚板部346とはいずれの板面も雌部品300の軸方向(図1-図3、図4-図6の(b)では左右方向)に対して垂直であり、互いに隙間GPを隔てて対向している。雌部品300の軸方向において薄板部345は厚板部346よりも薄い。薄板部345の板面のうち、厚板部346から遠い方347(図2、図3、図4-図6の(b)では左側の板面)は、雌部品300の軸方向において雌ねじ350の座面341と同じ場所に位置する。 As shown in Figures 1-3 and 4-6(b), the protrusion 343 of the female part 300 includes a thin plate portion 345 and a thick plate portion 346. The plate surfaces of both the thin plate portion 345 and the thick plate portion 346 are perpendicular to the axial direction of the female part 300 (the left-right direction in Figures 1-3 and 4-6(b)), and they face each other with a gap GP between them. In the axial direction of the female part 300, the thin plate portion 345 is thinner than the thick plate portion 346. Of the plate surfaces of the thin plate portion 345, the side 347 farthest from the thick plate portion 346 (the left plate surface in Figures 2, 3, 4-6(b)) is located in the same location as the bearing surface 341 of the female thread 350 in the axial direction of the female part 300.
図2-図4、図6が示すように、雌部品300の突出部343の先端344(図2-図4、図6では上端)から雌ねじ350の正転方向FCLへ(図2では左方に対して時計回りに、図4の(a)、図6の(a)では左方へ)段部348が広がっている。段部348は、薄板部345の板面347(図2、図3、図4の(b)、図6の(b)では左側の板面)から隆起した部分である。雌部品300の径方向における段部348の範囲(図2-図4参照。)は、雄部品200の径方向における段部248の範囲(図2、図5の(b)参照。)と少なくとも一部が重なる。好ましくは、雌部品300の軸方向における段部348の先端面349(図2、図3、図4の(b)、図6の(b)では左端面)が雌部品300の軸方向と周方向との両方に対して傾斜しており、突出部343の先端344(図2-図4、図6では上端)から雌ねじ350の正転方向FCLへ(図2では左方に対して時計回りに、図4の(a)、図6の(a)では左方へ)離れた部分ほど薄板部345の板面347に近い。
[管継手を用いたホースの接続作業]
As shown in Figures 2 to 4 and 6, a step 348 extends from a tip 344 (the upper end in Figures 2 to 4 and 6) of the protrusion 343 of the female part 300 in the forward rotation direction FCL of the female thread 350 (clockwise relative to the left in Figure 2, and leftward in Figures 4(a) and 6(a)). The step 348 is a portion that protrudes from a plate surface 347 of the thin plate portion 345 (the plate surface on the left side in Figures 2, 3, 4(b) and 6(b)). The range of the step 348 in the radial direction of the female part 300 (see Figures 2 to 4) at least partially overlaps with the range of the step 248 in the radial direction of the male part 200 (see Figures 2 and 5(b)). Preferably, a tip end surface 349 (the left end surface in Figures 2, 3, 4(b) and 6(b)) of the step portion 348 in the axial direction of the female part 300 is inclined with respect to both the axial direction and the circumferential direction of the female part 300, and the further away from the tip end 344 (the upper end in Figures 2 to 4 and 6) of the protrusion 343 in the forward rotation direction FCL of the female thread 350 (clockwise with respect to the left in Figure 2, and leftward in Figures 4(a) and 6(a)), the closer to the plate surface 347 of the thin plate portion 345 it is.
[Connecting hoses using pipe joints]
管継手100を用いて第1ホース510に第2ホース520を接続する作業は、好ましくは以下の手順で行われる。まず、第1ホース510の開口端の中へ雄部品200の第1端部210が圧入され、第2ホース520の開口端の中へ雌部品300の第2端部320が圧入される。すなわち各部品200、300がホース510、520に接続される。次に、雄部品200の第2端部220と雌部品300の第1端部310とが同軸に突き合わされ、雄ねじ250と雌ねじ350との締結開始位置が探られる。
-ねじが正しい締結開始位置に近い場合-
The operation of connecting the second hose 520 to the first hose 510 using the pipe coupling 100 is preferably performed in the following procedure: First, the first end 210 of the male part 200 is press-fitted into the open end of the first hose 510, and the second end 320 of the female part 300 is press-fitted into the open end of the second hose 520. In other words, the parts 200, 300 are connected to the hoses 510, 520. Next, the second end 220 of the male part 200 and the first end 310 of the female part 300 are coaxially butted together, and the position at which the male thread 250 and the female thread 350 begin to fasten is found.
- When the screw is close to the correct tightening start position -
図4が示す雄部品200と雌部品300との配置では、雄ねじ250と雌ねじ350との間の周方向の角度が正しい締結開始位置での値である。すなわち、両ねじ250、350の周方向において第1ねじ山251の先端253が第1ねじ溝351の先端353と同じ場所に位置し、第2ねじ山252の先端254が第2ねじ溝352の先端354と同じ場所に位置する。このとき、その周方向では雄部品200の座面除去部242の範囲内、特にその周方向の一端部245(図4では下端部)の範囲内に雌部品300の突起342が位置する。突起342の内径RPは座面除去部242の外径RR以上である(RP≧RR)ので、両ねじ250、350が互いに近づけられると、突起342が座面除去部242の一端部245に進入し、雄部品200のフランジ240との衝突を避ける。したがって、両ねじ250、350が正しい締結開始位置に到達する。すなわち、第1ねじ山251の先端253が第1ねじ溝351の先端353に到達し、第2ねじ山252の先端254が第2ねじ溝352の先端354に到達する。 In the arrangement of the male part 200 and female part 300 shown in Figure 4, the circumferential angle between the male thread 250 and the female thread 350 is the value at the correct fastening start position. That is, in the circumferential direction of both threads 250, 350, the tip 253 of the first thread 251 is located in the same location as the tip 353 of the first thread groove 351, and the tip 254 of the second thread 252 is located in the same location as the tip 354 of the second thread groove 352. At this time, in the circumferential direction, the protrusion 342 of the female part 300 is located within the range of the seat surface removal portion 242 of the male part 200, particularly within the range of one circumferential end 245 (the lower end in Figure 4) of that portion. Because the inner diameter RP of the protrusion 342 is equal to or greater than the outer diameter RR of the seating surface removal portion 242 (RP≧RR), when the two screws 250, 350 are brought closer together, the protrusion 342 enters one end 245 of the seating surface removal portion 242, avoiding collision with the flange 240 of the male component 200. Therefore, the two screws 250, 350 reach the correct fastening start position. That is, the tip 253 of the first thread 251 reaches the tip 353 of the first thread groove 351, and the tip 254 of the second thread 252 reaches the tip 354 of the second thread groove 352.
雄ねじ250と雌ねじ350とが正しい締結開始位置に到達した後、雄部品200が雄ねじ250の正転方向MCLへ(図4の(a)では時計回りに)回転させられ、または雌部品300が雌ねじ350の正転方向FCLへ(図4の(a)では反時計回りに)回転させられる。座面除去部242は一端部245から雌ねじ350の正転方向DCLへ(図4の(a)では反時計回りに)広がっているので、両ねじ250、350の正転に従って突起342が座面除去部242の中を移動する。したがって、第1ねじ山251が第1ねじ溝351へ進入し、第2ねじ山252が第2ねじ溝352へ進入する。すなわち両ねじ250、350が噛み合い始める。座面除去部242と突起342との間での幅の差WR-WPが両ねじ250、350のはめあい角=90°以上であるので、突起342は座面除去部242の反対側の端部246(図5では右端部)に到達するまで、雄部品200のフランジ240には妨げられることなく移動する。したがって、両ねじ250、350が正しい締結完了位置に到達し、雄部品200と雌部品300との締結が完了する。
-ねじが誤った締結開始位置に近い場合-
After the male thread 250 and the female thread 350 reach the correct fastening start position, the male part 200 is rotated in the forward rotation direction MCL of the male thread 250 (clockwise in FIG. 4A), or the female part 300 is rotated in the forward rotation direction FCL of the female thread 350 (counterclockwise in FIG. 4A). Because the bearing surface removed portion 242 extends from one end 245 in the forward rotation direction DCL of the female thread 350 (counterclockwise in FIG. 4A), the protrusion 342 moves in the bearing surface removed portion 242 as both threads 250, 350 rotate forward. Therefore, the first thread 251 enters the first thread groove 351, and the second thread 252 enters the second thread groove 352. That is, both threads 250, 350 begin to mesh with each other. Because the difference in width WR-WP between the seat surface removed portion 242 and the protrusion 342 is equal to or greater than the fit angle of both screws 250, 350 = 90°, the protrusion 342 moves without being obstructed by the flange 240 of the male component 200 until it reaches the end 246 (the right end in FIG. 5 ) on the opposite side of the seat surface removed portion 242. Therefore, both screws 250, 350 reach the correct fastening completion position, and fastening of the male component 200 and the female component 300 is completed.
- When the screw is close to the incorrect tightening start position -
図6が示す雄部品200と雌部品300との配置では、雄ねじ250と雌ねじ350との間の周方向の角度が誤った締結開始位置での値である。すなわち、両ねじ250、350の周方向において第1ねじ山251の先端253が第2ねじ溝352の先端354と同じ場所に位置し、第2ねじ山252の先端254が第1ねじ溝351の先端353と同じ場所に位置する。このとき、その周方向では、雄ねじ250の座面241の範囲内に雌部品300の突起342が位置する。一方、突起342の内径RPがフランジ240の外径RF以下であり(RP≦RF)、突起342の長さLPが、正しい締結開始位置で噛み合わされた両ねじ250、350の座面241、341間の距離LS以上である(LP≧LS)。したがって、両ねじ250、350が互いに近づけられると、ねじ山251、252の先端253、254がねじ溝351、352の先端353、354に到達する前に、またはその到達と同時に突起342が雄ねじ250の座面241と衝突する。こうして、両ねじ250、350の相互の更なる接近が妨げられるので、両ねじ250、350を誤った締結開始位置で噛み合わせること、すなわち第1ねじ山251の先端253を第2ねじ溝352の先端354に進入させ、第2ねじ山252の先端254を第1ねじ溝351の先端353に進入させることは物理的に不可能である。
[はめあい角が180°以下であることの意義]
6 shows the arrangement of the male part 200 and the female part 300, in which the circumferential angle between the male thread 250 and the female thread 350 is a value at an incorrect fastening start position. That is, in the circumferential direction of both threads 250, 350, the tip 253 of the first thread ridge 251 is located at the same location as the tip 354 of the second thread groove 352, and the tip 254 of the second thread 252 is located at the same location as the tip 353 of the first thread groove 351. At this time, in the circumferential direction, the protrusion 342 of the female part 300 is located within the range of the bearing surface 241 of the male thread 250. Meanwhile, the inner diameter RP of the protrusion 342 is equal to or smaller than the outer diameter RF of the flange 240 (RP≦RF), and the length LP of the protrusion 342 is equal to or larger than the distance LS between the bearing surfaces 241, 341 of both threads 250, 350 that are engaged at the correct fastening start position (LP≧LS). Therefore, when the two screws 250, 350 are brought closer to each other, the protrusion 342 collides with the bearing surface 241 of the male screw 250 before or at the same time that the tips 253, 254 of the threads 251, 252 reach the tips 353, 354 of the thread grooves 351, 352. In this way, the two screws 250, 350 are prevented from coming closer to each other, and it is therefore physically impossible to engage the two screws 250, 350 at an incorrect fastening start position, i.e., to have the tip 253 of the first thread 251 enter the tip 354 of the second thread groove 352 and the tip 254 of the second thread 252 enter the tip 353 of the first thread groove 351.
[The significance of the fit angle being 180° or less]
雄部品200では第1端部210と第2端部220とが一体化され、雌部品300では第1端部310と第2端部320とが一体化されているので、雄ねじ250と雌ねじ350とを噛み合わせるには、雄部品200の全体と雌部品300の全体とを相対的に回転させる必要がある。ホース510、520の接続作業では、両ねじ250、350を噛み合わせる前に、各部品200、300をホース510、520に接続する。したがって、両ねじ250、350を噛み合わせる段階では両部品200、300の相対回転に伴い、ホース510、520の少なくとも一方をねじらざるを得ない。それ故、そのときのねじれとは反対方向のねじれを、ホース510、520のいずれかに対して予め加えておくことが好ましい。これにより、両ねじ250、350を締結完了位置に到達させたときにはホース510、520のいずれにもねじれが残らないようにできる。両ねじ250、350のはめあい角が180°以下である場合、ホース510、520のいずれかに対して予め加えられるべき反対方向のねじれも180°以下である。したがって、この反対方向のねじれを加えるのに必要な雄部品200または雌部品300の回転を、作業者に片手で行わせることができる。
[環状溝への環状突起の圧入]
In the male part 200, the first end 210 and the second end 220 are integrated, and in the female part 300, the first end 310 and the second end 320 are integrated. Therefore, to engage the male thread 250 and the female thread 350, the entire male part 200 and the entire female part 300 must be rotated relative to each other. In the operation of connecting the hoses 510 and 520, the parts 200 and 300 are connected to the hoses 510 and 520 before engaging the threads 250 and 350. Therefore, when engaging the threads 250 and 350, the relative rotation of the parts 200 and 300 inevitably twists at least one of the hoses 510 and 520. Therefore, it is preferable to previously apply a twist in the opposite direction to the twist that will occur at that time to one of the hoses 510 and 520. This ensures that when both screws 250, 350 reach the complete fastening position, no twist remains in either hose 510, 520. When the fit angle of both screws 250, 350 is 180° or less, the twist in the opposite direction that must be applied in advance to either hose 510, 520 is also 180° or less. Therefore, the rotation of male part 200 or female part 300 required to apply this twist in the opposite direction can be performed by an operator with one hand.
[Press-fitting of annular protrusion into annular groove]
雌部品300の環状突起330は、壁厚が雄部品200の環状溝230の径方向の幅よりもわずかに大きい一方、内径が環状溝230の内周側の表面の直径と等しく、またはそれよりもわずかに小さく、外径が環状溝230の外周側の表面の直径と等しく、またはそれよりもわずかに大きい。したがって、雄ねじ250と雌ねじ350とが正しい締結開始位置から正しい締結完了位置へ移動する際、両ねじ250、350の軸力によって環状溝230へ環状突起330が圧入され、環状溝230の内周側の表面には環状突起330の内周面が密着し、環状溝230の外周側の表面には環状突起330の外周面が密着する(図3参照)。これらの密着領域、すなわちシール領域SRにより、雄部品200の開口部221と雌部品300の開口部311との隙間がシールされる。この隙間に対するシール性が十分に高いように、両部品200、300の軸方向におけるシール領域SRの広さ、すなわち環状突起330のうち環状溝230へ圧入されるべき部分の長さが設計される。さらに、その長さに基づいて両ねじ250、350のはめあい長さの目標値が設計され、締結完了位置が決定される。 The annular protrusion 330 of the female part 300 has a wall thickness slightly larger than the radial width of the annular groove 230 of the male part 200, an inner diameter equal to or slightly smaller than the diameter of the inner peripheral surface of the annular groove 230, and an outer diameter equal to or slightly larger than the diameter of the outer peripheral surface of the annular groove 230. Therefore, when the male thread 250 and the female thread 350 move from the correct fastening start position to the correct fastening completion position, the axial force of the two threads 250, 350 presses the annular protrusion 330 into the annular groove 230, causing the inner peripheral surface of the annular protrusion 330 to tightly contact the inner peripheral surface of the annular groove 230 and the outer peripheral surface of the annular protrusion 330 to tightly contact the outer peripheral surface of the annular groove 230 (see Figure 3). These tight contact areas, i.e., the seal area SR, seal the gap between the opening 221 of the male part 200 and the opening 311 of the female part 300. To ensure a sufficiently high seal for this gap, the width of the sealing region SR in the axial direction of both parts 200, 300, i.e., the length of the portion of the annular protrusion 330 that is to be press-fitted into the annular groove 230, is designed. Furthermore, the target value for the fit length of both screws 250, 350 is designed based on this length, and the complete fastening position is determined.
環状溝230への環状突起330の圧入には雄ねじ250と雌ねじ350との軸力が利用されるので、両ねじ250、350の締め付けトルクを素手で加えることが可能な程度に抑えるには、圧入に必要な力を抑える必要がある。そこで、圧入に伴う開口部221の壁の歪みが十分に小さいように、開口部221の壁厚、環状溝230の幅と深さ、および環状突起330の厚さと長さが設計される。具体的には、開口部221の壁厚に対して環状溝230の深さが十分に大きく、好ましくは3倍以上に設計され、圧入に伴う環状溝230の幅の増加量に対し、シール領域SRから環状溝230の底231までの軸方向の距離が十分に大きく、好ましくは10倍を超えるように設計される。
[突出部の役割]
Because the axial force of the male thread 250 and the female thread 350 is used to press-fit the annular protrusion 330 into the annular groove 230, the force required for press-fitting must be reduced to keep the tightening torque of the two threads 250, 350 to a level that can be applied by bare hands. Therefore, the wall thickness of the opening 221, the width and depth of the annular groove 230, and the thickness and length of the annular protrusion 330 are designed so that distortion of the wall of the opening 221 due to press-fitting is sufficiently small. Specifically, the depth of the annular groove 230 is designed to be sufficiently large relative to the wall thickness of the opening 221, preferably three times or more, and the axial distance from the seal region SR to the bottom 231 of the annular groove 230 is designed to be sufficiently large, preferably more than ten times, the increase in the width of the annular groove 230 due to press-fitting.
[Role of the protrusion]
好ましくは図3、図5が示すように、雄ねじ250と雌ねじ350とが正しい締結完了位置に到達すると両ねじ250、350の座面241、341が互いに接触するように、雄ねじ250の長さLMが設計される。しかし、実際には、座面241、341間の接触だけでは両ねじ250、350の正しい締結完了位置への到達が確認しにくい。その上、雄部品200と雌部品300とが互いに締結される度に、両ねじ250、350の最終的な相対位置と正しい締結完了位置との間のずれが大きくばらつきやすい。 As shown in Figures 3 and 5, the length LM of the male thread 250 is preferably designed so that the bearing surfaces 241, 341 of the male thread 250 and female thread 350 come into contact with each other when they reach the correct fastening position. However, in reality, it is difficult to confirm that the two threads 250, 350 have reached the correct fastening position just by the contact between the bearing surfaces 241, 341. Furthermore, each time the male part 200 and female part 300 are fastened together, there is likely to be a large deviation between the final relative positions of the two threads 250, 350 and the correct fastening position.
雄部品200の突出部243と雌部品300の突出部343とは、以下に説明されるように、雄ねじ250と雌ねじ350とが正しい締結完了位置に到達したことを作業者に容易に確認させることができる。これにより、管継手100はホース510、520の接続の作業性が高い。さらに、両ねじ250、350の最終的な相対位置と正しい締結完了位置との間のずれが確実に許容範囲内に抑えられる。したがって、両ねじ250、350のはめあい長さの不足に起因するシール領域SRの面積の不足も、両ねじ250、350の過剰な締め付けトルクに起因する両部品200、300の過大なクリープ変形も生じにくい。それらの結果、管継手100はその高いシール性に対する信頼性が高い。 As explained below, the protrusion 243 of the male part 200 and the protrusion 343 of the female part 300 allow the operator to easily confirm that the male thread 250 and the female thread 350 have reached the correct fastening position. This allows the pipe fitting 100 to easily connect the hoses 510, 520. Furthermore, the deviation between the final relative positions of the two threads 250, 350 and the correct fastening position is reliably kept within an acceptable range. Therefore, it is unlikely that the area of the seal region SR will be insufficient due to insufficient engagement length of the two threads 250, 350, or that excessive creep deformation of the two parts 200, 300 will occur due to excessive tightening torque of the two threads 250, 350. As a result, the pipe fitting 100 has high reliability due to its high sealing performance.
雄部品200では、その周方向において突出部243が第1ねじ山251の先端253と同じ場所に位置する。雌部品300では、突出部343が第1ねじ溝351の先端353から雌ねじ350の逆転方向FCCへ、雄ねじ250と雌ねじ350とのはめあい角=90°回転した場所に位置する(図2参照)。両ねじ250、350が正しい締結開始位置にあるときには第1ねじ山251の先端253が第1ねじ溝351の先端353に位置するので、雄部品200の突出部243が雌部品300の突出部343から雌ねじ350の正転方向FCLへ90°回転した場所に位置する(図4の(a)参照)。したがって、両ねじ250、350が正しい締結完了位置に到達すると初めて両部品200、300の突出部243、343が先端244、344の周方向の位置を一致させ、軸方向からはそれらの輪郭が完全に重なって見える(図5の(a)参照)。それ故、作業者は、両ねじ250、350が正しい締結完了位置に到達したことを一目で確認できる。さらに、突出部243、343の先端244、344間の位置ずれ、および突出部243、343間の輪郭のずれはわずかでも目立つので、それらのずれを視認できない程度に小さく抑えることが容易である。その結果、両ねじ250、350の最終的な相対位置と正しい締結完了位置との間のずれが確実に許容範囲内に抑えられる。 In the male part 200, the protrusion 243 is located in the same circumferential position as the tip 253 of the first thread 251. In the female part 300, the protrusion 343 is located at a position rotated 90° from the tip 353 of the first thread groove 351 in the reverse direction FCC of the female thread 350, where the engagement angle between the male thread 250 and the female thread 350 is equal to 90° (see Figure 2). When both threads 250, 350 are in the correct fastening start position, the tip 253 of the first thread 251 is located at the tip 353 of the first thread groove 351, so the protrusion 243 of the male part 200 is located at a position rotated 90° from the protrusion 343 of the female part 300 in the forward direction FCL of the female thread 350 (see Figure 4(a)). Therefore, only when both screws 250, 350 reach the correct fastening completion position does the circumferential position of the protrusions 243, 343 of both parts 200, 300 align with the tip ends 244, 344, and their outlines appear to completely overlap from the axial direction (see Figure 5(a)). This allows the operator to confirm at a glance that both screws 250, 350 have reached the correct fastening completion position. Furthermore, because even slight misalignment between the tip ends 244, 344 of the protrusions 243, 343 and the outlines of the protrusions 243, 343 are noticeable, it is easy to minimize these misalignments to an unnoticeable level. As a result, the misalignment between the final relative positions of both screws 250, 350 and the correct fastening completion position is reliably kept within the tolerance range.
雄部品200の突出部243では、その軸方向において段部248の先端面249が雄ねじ250の座面241と同じ場所、またはそれよりも外側(図2では右側)に位置し、雌部品300の突出部343では、その軸方向において段部348の先端面349が雌ねじ350の座面341よりも外側(図2では左側)に位置する。したがって、両ねじ250、350が正しい締結完了位置に到達すると段部248、348が、以下に説明されるように、スナップフィット方式で互いに引っ掛かる。 In the protrusion 243 of the male part 200, the tip surface 249 of the step 248 is located in the same axial position as the seat surface 241 of the male thread 250 or further outward (to the right in Figure 2), while in the protrusion 343 of the female part 300, the tip surface 349 of the step 348 is located further outward (to the left in Figure 2) than the seat surface 341 of the female thread 350. Therefore, when the two threads 250, 350 reach the correct tightening completion position, the step portions 248, 348 engage with each other in a snap-fit manner, as described below.
両ねじ250、350が正しい締結完了位置に到達する直前、雄部品200の段部248の先端面249が雌部品300の段部348の先端面349と衝突する。雌部品300の先端面349はその傾斜により、雄部品200の先端面249から軸方向の圧力を受ける。これにより、雌部品300の薄板部345が厚板部346へ向かってしなる。その結果、両ねじ250、350の正転が更に進むと、段部248、348が互いを乗り越え、両ねじ250、350が正しい締結完了位置に到達する。それと同時に、薄板部345のしなりが元へ戻るので、雄部品200の突出部243の表面に雌部品300の先端面349が打ち付けられる。そのときの音が薄板部345と厚板部346との隙間GPで反響する。この反響音を聞くことによって作業者は、両ねじ250、350が正しい締結完了位置に到達したことを耳でも確認できる。作業者は更に、雌部品300の傾斜面349が打ち付けられることで生じる振動を感じることにより、両ねじ250、350が正しい締結完了位置へ到達したことを手でも確認できる。 Just before the two screws 250, 350 reach the correct fastening position, the tip surface 249 of the step 248 of the male part 200 collides with the tip surface 349 of the step 348 of the female part 300. Due to its inclination, the tip surface 349 of the female part 300 receives axial pressure from the tip surface 249 of the male part 200. This causes the thin plate portion 345 of the female part 300 to bend toward the thick plate portion 346. As a result, as the two screws 250, 350 continue to rotate forward, the step portions 248, 348 overcome each other, and the two screws 250, 350 reach the correct fastening position. At the same time, the thin plate portion 345 returns to its original bending state, causing the tip surface 349 of the female part 300 to strike the surface of the protrusion 243 of the male part 200. The sound produced at this time reverberates in the gap GP between the thin plate portion 345 and the thick plate portion 346. By hearing this reverberation, the worker can confirm by ear that both screws 250, 350 have reached the correct fastening completion position. Furthermore, by feeling the vibration caused by the inclined surface 349 of the female part 300 striking, the worker can also confirm by hand that both screws 250, 350 have reached the correct fastening completion position.
上記の役割に加え、突出部243、343は雄部品200と雌部品300とを素手で回転させやすくする。これにより、管継手100を用いたホース510、520の接続は作業性が高い。実際、作業者は両部品200、300を相対的に回転させる際、突出部243、343に指を掛けることができるので、両部品200、300に対して周方向の力を加えやすい。また、突出部243、343は同じ部品200、300の他の部分よりもその部品200、300の中心軸201、301からの距離が遠いので、周方向に同じ大きさの力を受けても、それに伴って各部品200、300にはより大きいトルクを作用させる。したがって、作業者は周方向の力を各突出部243、343に対して加えることにより、各部品200、300に十分に大きなトルクを容易に作用させることができる。 In addition to the above functions, the protrusions 243, 343 make it easier to rotate the male part 200 and the female part 300 with bare hands. This makes it easier to connect the hoses 510, 520 using the pipe fitting 100. In fact, when rotating the two parts 200, 300 relative to each other, the worker can hook their fingers on the protrusions 243, 343, making it easier to apply circumferential force to the two parts 200, 300. Furthermore, because the protrusions 243, 343 are farther from the central axes 201, 301 of the same parts 200, 300 than other parts of the same parts 200, 300, even when the same amount of circumferential force is applied, a larger torque is applied to each part 200, 300. Therefore, by applying a circumferential force to each protrusion 243, 343, the worker can easily apply a sufficiently large torque to each part 200, 300.
さらに、突出部243、343は、正しい締結完了位置に到達した後の雄ねじ250と雌ねじ350との緩みを防ぐ。これにより、管継手100は外部からの振動衝撃または形状の経年変化に対する信頼性が高い。実際、上記のとおり、両ねじ250、350が正しい締結完了位置に到達すると、両部品200、300の段部248、348が互いに引っ掛かる。その後、外部からの振動衝撃等によって両ねじ250、350が、逆転を促すトルクを受けたとしても、段部248、348が互いに周方向の側面を接触させて両ねじ250、350の逆転を妨げる。こうして、突出部243、343は両ねじ250、350の緩みを防ぐことができる。特に段部248、348は突出部243、343の先端244、344(図2、図3では上端)に隣接するので、同じ部品200、300の他の部分よりもその部品200、300の中心軸201、301からの距離が遠い。したがって、両ねじ250、350の逆転を促すトルクが大きくても、それに伴って段部248、348が押し合う力は十分に弱いので、段部248、348の相互の引っ掛かりによる両ねじ250、350の緩み止めの効果は十分に高い。
[実施形態の利点]
Furthermore, the protrusions 243, 343 prevent the male thread 250 and the female thread 350 from loosening after they reach the correct fastening position. This makes the pipe fitting 100 highly reliable against external vibration shocks or changes in shape over time. In fact, as described above, when the two threads 250, 350 reach the correct fastening position, the steps 248, 348 of the two parts 200, 300 engage with each other. Even if the two threads 250, 350 are subsequently subjected to torque that encourages reverse rotation due to external vibration shocks or the like, the steps 248, 348 will contact each other's circumferential side surfaces, preventing the two threads 250, 350 from reversing. In this way, the protrusions 243, 343 can prevent the two threads 250, 350 from loosening. In particular, because the step portions 248, 348 are adjacent to the tips 244, 344 (upper ends in Figures 2 and 3) of the protrusions 243, 343, they are farther from the central axes 201, 301 of the same parts 200, 300 than other parts of the same parts 200, 300. Therefore, even if the torque that encourages the screws 250, 350 to rotate in the reverse direction is large, the force that presses the step portions 248, 348 against each other is sufficiently weak, and the effect of preventing the screws 250, 350 from loosening due to the mutual engagement of the step portions 248, 348 is sufficiently high.
Advantages of the embodiment
管継手100は、次の条件(A)、(B)、(C)、(D)をすべて満たす。(A)雄ねじ250と雌ねじ350とのはめあい角=90°が180°以下である。(B)雌部品300の突起342の長さLPは、両ねじ250、350が正しい締結開始位置で噛み合わされたときの両ねじ250、350の座面241、341間の距離LS以上である:LP≧LS。(C)座面除去部242の周方向の幅WRは両ねじ250、350のはめあい角=90°以上であり、かつ、360°を両ねじの条数“2”で割った値=180°以下である:90°≦WR≦180°。(D)両ねじ250、350が正しい締結開始位置から正しい締結完了位置へ移動するのに伴って突起342が両ねじ250、350の周方向において移動する範囲が、両ねじ250、350の周方向における座面除去部242の範囲に含まれる。 The pipe fitting 100 satisfies all of the following conditions (A), (B), (C), and (D). (A) The fit angle between the male thread 250 and the female thread 350 = 90° is less than or equal to 180°. (B) The length LP of the protrusion 342 of the female part 300 is greater than or equal to the distance LS between the bearing surfaces 241, 341 of the two threads when they are engaged in the correct fastening start position: LP≧LS. (C) The circumferential width WR of the bearing surface removal portion 242 is greater than or equal to the fit angle between the two threads = 90°, and is less than or equal to 180° when 360° is divided by the number of threads on both threads (2): 90°≦WR≦180°. (D) The range over which the protrusion 342 moves in the circumferential direction of the screws 250, 350 as the screws 250, 350 move from the correct fastening start position to the correct fastening completion position is included in the range of the bearing surface removal portion 242 in the circumferential direction of the screws 250, 350.
管継手100が上記の条件(A)-(D)をすべて満たすので、雄ねじ250と雌ねじ350とを誤った締結開始位置で噛み合わせることすら、物理的に不可能である。実際、両ねじ250、350が噛み合わされる際、両ねじ250、350間の周方向の角度が正しい締結開始位置での値である場合には、突起342が座面除去部242に進入して雄ねじ250の座面241との衝突を避けるので、両ねじ250、350が正しい締結開始位置に到達する(図4参照)。その後は突起342が座面除去部242の中を雄部品200のフランジ240には妨げられることなく移動する(図4参照。)ので、両ねじ250、350が正しい締結完了位置に到達する(図5参照)。一方、両ねじ250、350間の周方向の角度が誤った締結開始位置での値である場合には、両ねじ250、350が誤った締結開始位置に到達する前に、またはその到達と同時に、突起342が雄ねじ250の座面241と衝突する(図6参照)。したがって、両ねじ250、350を誤った締結開始位置で噛み合わせることが物理的に不可能である。それ故、当然、両ねじ250、350が誤った締結完了位置に到達することも物理的に不可能である。こうして、その到達が確実に防止されるので、管継手100はホース510、520の接続の作業性が高い。
[変形例]
Because the pipe fitting 100 satisfies all of the above conditions (A)-(D), it is physically impossible for the male thread 250 and the female thread 350 to mesh together at an incorrect make-up start position. In fact, when the two threads 250, 350 mesh together, if the circumferential angle between the two threads 250, 350 is the value at the correct make-up start position, the protrusion 342 enters the bearing surface removed portion 242 to avoid collision with the bearing surface 241 of the male thread 250, and the two threads 250, 350 reach the correct make-up start position (see FIG. 4). Thereafter, the protrusion 342 moves through the bearing surface removed portion 242 without being obstructed by the flange 240 of the male part 200 (see FIG. 4), and the two threads 250, 350 reach the correct make-up completion position (see FIG. 5). On the other hand, if the circumferential angle between the two threads 250, 350 is a value at the incorrect fastening start position, the protrusion 342 will collide with the bearing surface 241 of the male thread 250 before the two threads 250, 350 reach the incorrect fastening start position, or simultaneously with their arrival (see FIG. 6 ). Therefore, it is physically impossible for the two threads 250, 350 to mesh at the incorrect fastening start position. Naturally, therefore, it is also physically impossible for the two threads 250, 350 to reach the incorrect fastening completion position. In this way, this arrival is reliably prevented, and therefore the pipe fitting 100 provides high workability when connecting the hoses 510, 520.
[Modification]
(1)管継手100の樹脂材料は、PA、PA-GFには限られない。その他に、低密度ポリエチレン、ポリプロピレン、ポリカーボネート、ポリアミド、ポリアセタール、ポリエーテルエテルケトン、ポリフェニレンサルファイド、ポリイミド等、種々の樹脂が使用可能である。これらは、管継手100の使用分野または用途、ホース510、520の材質等に応じて適宜に選択されればよい。 (1) The resin material of the pipe fitting 100 is not limited to PA or PA-GF. Various other resins can be used, including low-density polyethylene, polypropylene, polycarbonate, polyamide, polyacetal, polyether ether ketone, polyphenylene sulfide, and polyimide. These may be selected appropriately depending on the field or application of the pipe fitting 100, the material of the hoses 510 and 520, etc.
(2)管継手100では、雄部品200が環状溝230を含み、その中へ雌部品300の環状突起330が圧入される。逆に、雌部品300が環状溝を含み、その中へ雄部品200の環状突起が圧入されてもよい。 (2) In the pipe fitting 100, the male part 200 includes an annular groove 230 into which the annular protrusion 330 of the female part 300 is press-fit. Conversely, the female part 300 may include an annular groove into which the annular protrusion of the male part 200 is press-fit.
(3)雄部品200では、その周方向において座面除去部242が第1ねじ山251の先端253から120°離れている。雌部品300では、突起342が第1ねじ溝351の先端353から雌ねじ350の逆転方向FCCへ、雄ねじ250と雌ねじ350とのはめあい角=90°に120°を加えた角度=210°離れている。しかし、これらの配置に本発明は限定されない。両ねじ250、350が締結完了位置に到達するまでに座面除去部242に突起342が進入するか否かは、両ねじ250、350が噛み合わされた際の座面除去部242と突起342との相対位置で決まり、座面除去部242と第1ねじ山251の先端253との相対位置にも、突起342と第1ねじ溝351の先端353との相対位置にも、直接には依存しないからである。 (3) In the male part 200, the seat surface removal portion 242 is 120° away from the tip 253 of the first thread 251 in the circumferential direction. In the female part 300, the protrusion 342 is 210° away from the tip 353 of the first thread groove 351 in the reverse direction FCC of the female thread 350, which is the angle of engagement between the male thread 250 and the female thread 350 = 90° + 120°. However, the present invention is not limited to these arrangements. Whether or not the protrusion 342 enters the bearing surface removal portion 242 before the two screws 250, 350 reach the fastening completion position is determined by the relative positions of the bearing surface removal portion 242 and the protrusion 342 when the two screws 250, 350 are engaged, and is not directly dependent on the relative positions of the bearing surface removal portion 242 and the tip 253 of the first thread 251, or the relative positions of the protrusion 342 and the tip 353 of the first thread groove 351.
(4)雄ねじ250のねじ山251、252と雌ねじ350のねじ溝351、352とはいずれも断面が台形状であるが、三角形、矩形、鋸歯形等の他の多角形状であっても、頂上または谷底が丸みを帯びた形状であってもよい。また、両ねじ250、350の条数は“2”であるが、“3”またはそれ以上であってもよい。締結開始位置は条数と同数、すなわち3以上存在するので、正しい締結開始位置が2以上選択されてもよい。これに合わせて雄部品200の座面除去部242が正しい締結開始位置と同数まで追加され、各幅WRの上限が各ねじ250、350の周方向におけるねじ山、ねじ溝の先端の間隔、すなわち360°/条数(≧3)まで狭められればよい。これにより、両ねじ250、350が噛み合わされる際に突起342を、両ねじ250、350間の周方向の角度が正しい締結開始位置での値である場合には座面除去部242に進入させ、誤った締結開始位置での値である場合には座面241と衝突させることができる。なお、隣接する2つ以上の座面除去部242が1つに統合されてもよい。 (4) The threads 251, 252 of the male thread 250 and the grooves 351, 352 of the female thread 350 both have trapezoidal cross sections, but may have other polygonal shapes such as triangles, rectangles, or sawtooth shapes, or may have rounded peaks or valleys. Furthermore, while the number of threads on both threads 250, 350 is two, they may have three or more. Since there are three or more fastening start positions, the same number as the number of threads, two or more correct fastening start positions may be selected. Accordingly, the number of seating surface removal portions 242 on the male part 200 may be increased to the same number as the correct fastening start positions, and the upper limit of each width WR may be narrowed to the distance between the tips of the threads and grooves in the circumferential direction of each thread 250, 350, i.e., 360°/number of threads (≧3). This allows the protrusion 342 to enter the bearing surface removal portion 242 when the circumferential angle between the two screws 250, 350 is the value at the correct fastening start position when the two screws 250, 350 are engaged, and to collide with the bearing surface 241 when the value is the incorrect value at the fastening start position. Note that two or more adjacent bearing surface removal portions 242 may be combined into one.
(5)管継手100では、雄部品200が座面除去部242を含み、雌部品300が突起342を含む。逆に、雌部品300が座面除去部を含み、雄部品200が突起を含んでもよい。突起342の断面は円弧形状であるが、多角形、円形等、他の形状であってもよい。座面除去部242は雄ねじ250の座面241の外縁の切り欠きである。しかし、座面除去部は、周方向に連続した領域が座面から除去された跡であればよい。たとえば、雄ねじの座面が全周にわたって切れ目のない円環面であり、その中に、周方向へ延びる溝または凹みが形成され、座面除去部として利用されてもよい。この場合、座面除去部の径方向の広がりと軸方向の深さとが、内側に突起を収容可能な程度に設計されればよい。 (5) In the pipe fitting 100, the male part 200 includes the seating surface removal portion 242, and the female part 300 includes the protrusion 342. Conversely, the female part 300 may include the seating surface removal portion and the male part 200 may include the protrusion. The cross section of the protrusion 342 is arc-shaped, but it may also be other shapes, such as polygonal or circular. The seating surface removal portion 242 is a notch in the outer edge of the seating surface 241 of the male thread 250. However, the seating surface removal portion may be a mark left by removing a continuous area in the circumferential direction from the seating surface. For example, the seating surface of the male thread may be a continuous annular surface around the entire circumference, with a groove or recess formed therein extending circumferentially and used as the seating surface removal portion. In this case, the radial extent and axial depth of the seating surface removal portion need only be designed to be sufficient to accommodate the protrusion inside.
(6)管継手100が上記の条件(A)-(D)をすべて満たすので、雄ねじ250と雌ねじ350とを誤った締結開始位置で噛み合わせることが物理的に不可能である。しかし、条件(A)-(D)をすべて満たすことは本発明にとって必須ではない。いずれかが緩和されれば、両ねじ250、350を正誤いずれの締結開始位置でも噛み合わせることが物理的に可能になりうる。しかし、本発明にとっては、両ねじ250、350を誤った締結完了位置に到達させることが、物理的に不可能でありさえすればよい。具体的には、雄部品200と雌部品300との締結作業において両ねじ250、350が互いに同軸に近づけられる際、両ねじ250、350間の周方向の角度が誤った締結開始位置での値である場合には、両ねじ250、350が誤った締結完了位置に到達する前に突起342が雄ねじ250の座面241と衝突すればよい。一方、両ねじ250、350間の周方向の角度が正しい締結開始位置での値である場合には、両ねじ250、350が正しい締結完了位置に到達する前に突起342が座面除去部242に進入し、雄ねじ250の座面241との衝突を避ければよい。 (6) Because the pipe fitting 100 satisfies all of the above conditions (A)-(D), it is physically impossible for the male thread 250 and the female thread 350 to mesh at an incorrect fastening start position. However, satisfying all of conditions (A)-(D) is not essential for the present invention. If any of the conditions is relaxed, it may be physically possible for the two threads 250, 350 to mesh at either the correct or incorrect fastening start position. However, for the present invention, it is sufficient that it is physically impossible for the two threads 250, 350 to reach an incorrect fastening completion position. Specifically, when the two threads 250, 350 are brought coaxially closer to each other during the fastening operation of the male part 200 and the female part 300, if the circumferential angle between the two threads 250, 350 is the value at the incorrect fastening start position, the protrusion 342 should collide with the bearing surface 241 of the male thread 250 before the two threads 250, 350 reach the incorrect fastening completion position. On the other hand, if the circumferential angle between the two screws 250, 350 is the value at the correct fastening start position, the protrusion 342 will enter the bearing surface removal portion 242 before the two screws 250, 350 reach the correct fastening completion position, thereby avoiding collision with the bearing surface 241 of the male screw 250.
たとえば、雌部品300の突起342の長さLPが条件(B)の規定する下限LSを下回ってもよい(LP<LS)。この場合、雄ねじ250と雌ねじ350とを誤った締結開始位置で噛み合わせることが物理的に可能である。しかし、座面241の周方向の幅が両ねじ250、350のはめあい角よりも十分に広いので、両ねじ250、350が誤った締結開始位置から正転しても、それらが誤った締結完了位置に到達する前に突起342が雄ねじ250の座面241と衝突する。したがって、両ねじ250、350を誤った締結完了位置に到達させることは物理的に不可能である。 For example, the length LP of the protrusion 342 of the female part 300 may be below the lower limit LS specified in condition (B) (LP < LS). In this case, it is physically possible for the male thread 250 and the female thread 350 to mesh at an incorrect make-up start position. However, because the circumferential width of the bearing surface 241 is sufficiently wider than the fit angle of the two threads 250, 350, even if the two threads 250, 350 rotate forward from the incorrect make-up start position, the protrusion 342 will collide with the bearing surface 241 of the male thread 250 before they reach the incorrect make-up completion position. Therefore, it is physically impossible for the two threads 250, 350 to reach the incorrect make-up completion position.
条件(C)が緩和され、雄部品200の座面除去部242の周方向の幅WRが雄ねじ250と雌ねじ350とのはめあい角未満であってもよい。この場合、座面除去部242と雌部品300の突起342とが、条件(B)、(D)に代えて、次の条件(E)、(F)を満たせばよい。(E)突起342の長さLPは、両ねじ250、350が正しい締結開始位置から所定の角度DFだけ正転した際の両ねじ250、350の座面241、341間の距離以下である。(F)両ねじ250、350が同軸に配置された際、それらの間の周方向の角度が正しい締結開始位置での値である場合、突起342が座面除去部242から雄ねじ250の逆転方向MCCへ角度DFだけ離れている。 Condition (C) may be relaxed, and the circumferential width WR of the bearing surface removed portion 242 of the male part 200 may be less than the fit angle between the male thread 250 and the female thread 350. In this case, the bearing surface removed portion 242 and the protrusion 342 of the female part 300 may satisfy the following conditions (E) and (F) instead of conditions (B) and (D). (E) The length LP of the protrusion 342 is less than the distance between the bearing surfaces 241, 341 of the two screws 250, 350 when the two screws 250, 350 are rotated forward by a predetermined angle DF from the correct fastening start position. (F) When the two screws 250, 350 are arranged coaxially, if the circumferential angle between them is the value at the correct fastening start position, the protrusion 342 is separated from the bearing surface removed portion 242 by the angle DF in the reverse direction MCC of the male thread 250.
条件(E)の規定する上限は条件(B)の規定する下限LSよりも短い。したがって、条件(E)が満たされる場合、条件(F)の規定する状態では突起342が雄ねじ250の座面241にまで届かない。それ故、両ねじ250、350を正しい締結開始位置で噛み合わせることができる。さらに、条件(F)が満たされる場合、両ねじ250、350が正しい締結開始位置から少なくとも角度DFだけ正転すると、突起342が座面除去部242に進入する。その後は突起342が座面除去部242の中を移動するので、突起342が雄部品200のフランジ240と衝突する前に、両ねじ250、350が正しい締結完了位置に到達する。 The upper limit LS defined by condition (E) is shorter than the lower limit LS defined by condition (B). Therefore, when condition (E) is met, the protrusion 342 does not reach the seating surface 241 of the male thread 250 in the state defined by condition (F). Therefore, the two threads 250, 350 can be engaged at the correct fastening start position. Furthermore, when condition (F) is met, when the two threads 250, 350 are rotated forward by at least angle DF from the correct fastening start position, the protrusion 342 enters the seating surface removal portion 242. Thereafter, the protrusion 342 moves within the seating surface removal portion 242, and the two threads 250, 350 reach the correct fastening completion position before the protrusion 342 collides with the flange 240 of the male part 200.
条件(E)が満たされる場合、両ねじ250、350を誤った締結開始位置で噛み合わせることも物理的には可能である。しかし、条件(F)が更に満たされる場合、両ねじ250、350が誤った締結開始位置で噛み合わされた際に、突起342が座面除去部242から雄ねじ250の逆転方向MCCへ、角度DFと360°/条数との和に等しい角度だけ離れている。この角度よりも両ねじ250、350のはめあい角が狭ければ、両ねじ250、350が誤った締結開始位置から正転しても、それらが誤った締結完了位置に到達する前に突起342が雄ねじ250の座面241と衝突する。したがって、両ねじ250、350を誤った締結完了位置に到達させることは物理的に不可能である。 If condition (E) is met, it is physically possible for the two screws 250, 350 to mesh at an incorrect make-up start position. However, if condition (F) is also met, when the two screws 250, 350 are meshed at an incorrect make-up start position, the protrusion 342 is spaced from the bearing surface removal portion 242 in the reverse direction MCC of the male thread 250 by an angle equal to the sum of angle DF and 360°/number of threads. If the engagement angle of the two screws 250, 350 is narrower than this angle, even if the two screws 250, 350 rotate forward from the incorrect make-up start position, the protrusion 342 will collide with the bearing surface 241 of the male thread 250 before they reach the incorrect make-up completion position. Therefore, it is physically impossible for the two screws 250, 350 to reach the incorrect make-up completion position.
条件(A)が緩和され、雄ねじ250と雌ねじ350とのはめあい角が180°、更に360°=1回転を超えてもよい。この場合、突起342が条件(B)の規定する下限LSよりも十分に短ければ、両ねじ250、350を正しい締結開始位置で噛み合わせることができる。また、条件(C)を満たすことはできないので、座面除去部242の幅WRは360°/条数以下、たとえば360°/2=180°以下に設計されればよい。さらに、突起342と座面除去部242とは次のように設計されればよい。両ねじ250、350が正しい締結開始位置から正転して、正しい締結完了位置までの残りの回転角を座面除去部242の幅WRまで減少させると、突起342が座面除去部242に進入する。その後は突起342が座面除去部242の中を移動するので、両ねじ250、350を正しい締結完了位置に到達させることができる。 Condition (A) may be relaxed, and the engagement angle between the male thread 250 and the female thread 350 may exceed 180°, or even 360° (1 rotation). In this case, if the protrusion 342 is sufficiently shorter than the lower limit LS specified by condition (B), the two threads 250, 350 can be engaged at the correct fastening start position. Furthermore, since condition (C) cannot be satisfied, the width WR of the bearing surface removal portion 242 may be designed to be equal to or less than 360°/number of threads, for example, 360°/2 = 180°. Furthermore, the protrusion 342 and the bearing surface removal portion 242 may be designed as follows: When the two threads 250, 350 rotate forward from the correct fastening start position and the remaining rotation angle to the correct fastening completion position is reduced to the width WR of the bearing surface removal portion 242, the protrusion 342 will enter the bearing surface removal portion 242. The protrusion 342 then moves within the seat removal portion 242, allowing both screws 250, 350 to reach the correct tightening completion position.
一方、突起342の長さLPが下限LSを下回るので、両ねじ250、350を誤った締結開始位置で噛み合わせることも物理的には可能である。しかし、両ねじ250、350が誤った締結開始位置から正転して、誤った締結完了位置までの残りの回転角を座面除去部242の幅WRまで減少させると、突起342が雄ねじ250の座面241と衝突する。したがって、両ねじ250、350を誤った締結完了位置に到達させることは物理的に不可能である。 On the other hand, because the length LP of the protrusion 342 is below the lower limit LS, it is physically possible for the two screws 250, 350 to mesh at an incorrect make-up start position. However, if the two screws 250, 350 rotate forward from the incorrect make-up start position and the remaining rotation angle to the incorrect make-up completion position is reduced to the width WR of the bearing surface removal portion 242, the protrusion 342 will collide with the bearing surface 241 of the male screw 250. Therefore, it is physically impossible for the two screws 250, 350 to reach an incorrect make-up completion position.
(7)管継手100では、雄部品200の突出部243が雌部品300の突出部343の薄板部345を押し退けることにより、段部248、348が互いに乗り越えて引っ掛かる。段部248、348の他にも、スナップフィット方式で互いに引っ掛かる構造は多様に変形可能である。たとえば、突出部243、343の一方に爪部が設けられ、他方に爪受け部が設けられていてもよい。爪部は突出部243、343の一方から軸方向へ突出しており、外周方向へしなることができる。雄ねじ250と雌ねじ350とが正しい締結完了位置に到達する際、爪部がしなってその先端を爪受け部に引っ掛ける。作業者は、爪部が爪受け部に引っ掛かっている状態を目で確認し、爪部の先端が爪受け部を叩く音または振動を耳または手で確認することにより、両ねじ250、350が正しい締結完了位置に到達したことを容易に確認できる。さらに、爪部と爪受け部との相互の引っ掛かりにより、両ねじ250、350の逆転が妨げられる。これにより、外部からの振動衝撃または形状の経年変化に起因する両ねじ250、350の緩みが防止される。 (7) In the pipe fitting 100, the protruding portion 243 of the male part 200 pushes aside the thin plate portion 345 of the protruding portion 343 of the female part 300, causing the steps 248, 348 to climb over each other and engage. In addition to the steps 248, 348, various other snap-fit structures are possible. For example, a claw portion may be provided on one of the protruding portions 243, 343, and a claw receiving portion may be provided on the other. The claw portion protrudes axially from one of the protruding portions 243, 343 and can bend outward. When the male thread 250 and female thread 350 reach the correct tightening completion position, the claw portion bends and its tip engages with the claw receiving portion. The operator can easily confirm that the screws 250, 350 have reached the correct tightening completion position by visually confirming that the claws are caught in the claw receivers and by listening or manually listening for the sound or vibration of the tips of the claws striking the claw receivers. Furthermore, the mutual engagement between the claws and the claw receivers prevents the screws 250, 350 from rotating backward. This prevents the screws 250, 350 from loosening due to external vibrations or shocks or changes in shape over time.
(8)管継手100では、雄部品200と雌部品300とが突出部243、343の存在によって回転非対称な形状である。これにより、両部品200、300の締結作業では雄ねじ250と雌ねじ350とが締結完了位置に到達したことが容易に確認可能であり、両ねじ250、350の最終的な相対位置と締結完了位置との間のずれが確実に許容範囲内に抑えられる。しかし、その反面、両ねじ250、350が多条ねじであるので、複数の締結完了位置の中から少なくとも1つを、突出部243、343の周方向の位置が一致する正しいものとして選択する必要がある。これが、両ねじ250、350の締結完了位置に正誤がある理由である。しかし、この理由は本発明にとって必須の前提ではない。いかなる理由であっても、多条ねじの複数の締結完了位置のうち特定のもの以外が不要である場合には、本発明が有効である。 (8) In the pipe fitting 100, the male part 200 and the female part 300 have rotationally asymmetric shapes due to the presence of the protrusions 243, 343. This makes it easy to confirm that the male thread 250 and the female thread 350 have reached the completed fastening position during the fastening operation of the two parts 200, 300, and ensures that the deviation between the final relative positions of the two threads 250, 350 and the completed fastening position is within an acceptable range. However, because the two threads 250, 350 are multiple-start threads, it is necessary to select at least one of the multiple completed fastening positions as the correct one, as it matches the circumferential positions of the protrusions 243, 343. This is why the completed fastening positions of the two threads 250, 350 can be correct or incorrect. However, this reason is not a necessary premise for the present invention. For whatever reason, the present invention is effective when only certain of the multiple completed fastening positions of a multiple-start thread are necessary.
100 管継手
200 雄部品
201 雄部品の中心軸
210 雄部品の第1端部
220 雄部品の第2端部
221 雄部品の開口部
230 環状溝
231 環状溝の底
240 雄部品のフランジ
241 雄ねじの座面
242 雄部品の座面除去部
243 雄部品の突出部
244 雄部品の突出部の先端
245 雄部品の座面除去部の一端部
246 雄部品の座面除去部の反対側の端部
248 雄部品の段部
249 雄部品の段部の先端面
250 雄ねじ
251、252 雄ねじのねじ山
253、254 雄ねじのねじ山の先端
300 雌部品
301 雌部品の中心軸
310 雌部品の第1端部
311 雌部品の開口部
320 雌部品の第2端部
330 環状突起
331 環状突起の先端
340 雌部品のフランジ
341 雌ねじの座面
342 雌部品の突起
343 雌部品の突出部
344 雌部品の突出部の先端
345 薄板部
346 厚板部
347 薄板部の外側の板面
348 雌部品の段部
349 雌部品の段部の先端面
350 雌ねじ
351、352 雌ねじのねじ溝
353 雌ねじのねじ溝の先端
510 第1ホース
520 第2ホース
100 Pipe fitting 200 Male part 201 Central axis of male part 210 First end of male part 220 Second end of male part 221 Opening of male part 230 Annular groove 231 Bottom of annular groove 240 Flange of male part 241 Bearing surface of male thread 242 Removal portion of male part 243 Protrusion of male part 244 Tip of protrusion of male part 245 One end of removal portion of male part 246 Opposite end of removal portion of male part 248 Step of male part 249 Tip surface of step of male part 250 Male thread 251, 252 Thread of male thread 253, 254 Tip of thread of male thread 300 Female part 301 Central axis of female part 310 First end of female part 311 Opening of female part 320 Second end of female part 330 Annular protrusion 331 Tip of annular protrusion 340 Flange of female part 341 Bearing surface of female thread 342 Protrusion of female part 343 Protruding portion of female part 344 Tip of protruding portion of female part 345 Thin plate portion 346 Thick plate portion 347 Outer plate surface of thin plate portion 348 Step portion of female part 349 Tip surface of step portion of female part 350 Female thread 351, 352 Thread groove of female thread 353 Tip of thread groove of female thread 510 First hose 520 Second hose
Claims (6)
筒状であり、軸方向の一端部には前記雄ねじに噛み合い可能な多条の雌ねじを含み、他端部には第2配管との接続部を含む雌部品と
を備えた管継手であって、
前記雄ねじと前記雌ねじとのうち、
一方は座面の周方向の一部に、軸方向へ延びる突起を含み、
他方は座面の周方向の一部に、周方向に連続した領域が除去された跡である座面除去部を含み、
前記雄部品と前記雌部品との締結作業において前記雄ねじと前記雌ねじとが互いへ向かって同軸に近づけられる際、
両ねじ間の周方向の角度が誤った締結開始位置での値である場合には、両ねじが誤った締結完了位置に到達する前に前記突起が前記他方のねじの座面と衝突し、
両ねじ間の周方向の角度が正しい締結開始位置での値である場合には、両ねじが正しい締結完了位置に到達する前に前記突起が前記座面除去部に進入し、前記他方のねじの座面との衝突を避ける
ように、前記突起と前記座面除去部とが構成されている
ことを特徴とする管継手。 a male part having a cylindrical shape, one axial end of which includes a connection portion for connecting to the first pipe, and the other axial end of which includes a multi-start male thread;
a female part having a cylindrical shape, one axial end of which includes a multiple-start female thread that can mesh with the male thread, and the other axial end of which includes a connection portion with a second pipe,
Of the male thread and the female thread,
One of the bearings includes a protrusion extending in the axial direction on a part of the circumferential direction of the bearing surface,
The other includes a bearing surface removal portion, which is a trace of a circumferentially continuous area removed in a circumferential part of the bearing surface,
When the male thread and the female thread are brought closer to each other coaxially during the fastening operation of the male part and the female part,
If the circumferential angle between the two threads is a value at an incorrect make-up start position, the protrusion collides with the bearing surface of the other thread before the two threads reach an incorrect make-up completion position,
a pipe fitting characterized in that the protrusion and the seating surface removal portion are configured so that, when the circumferential angle between both threads is the value at the correct make-up start position, the protrusion enters the seating surface removal portion before the both threads reach the correct make-up completion position, thereby avoiding collision with the seating surface of the other thread.
前記突起の長さは、前記雄ねじと前記雌ねじとが正しい締結開始位置で噛み合わされたときの両ねじの座面間の距離以上であり、
前記座面除去部の周方向の幅は前記はめあい角以上であり、かつ、360°を両ねじの条数で割った値以下であり、
前記雄ねじと前記雌ねじとが正しい締結開始位置から正しい締結完了位置へ移動するのに伴って前記突起が両ねじの周方向において移動する範囲が、両ねじの周方向における前記座面除去部の範囲に含まれる、
請求項1に記載の管継手。 a fit angle, which is a rotation angle required for the male screw and the female screw to move from a correct fastening start position to a correct fastening completion position, is 180° or less;
the length of the protrusion is equal to or greater than the distance between the bearing surfaces of the male thread and the female thread when they are engaged at a correct fastening start position,
The width of the seat surface removal portion in the circumferential direction is equal to or greater than the fit angle and is equal to or less than the value obtained by dividing 360° by the number of threads of both threads,
a range in which the protrusion moves in the circumferential direction of both threads as the male thread and the female thread move from a correct make-up start position to a correct make-up completion position is included in the range of the bearing surface removed portion in the circumferential direction of both threads;
2. The pipe fitting according to claim 1.
前記雄部品と前記雌部品との突出部は、前記雄ねじと前記雌ねじとが正しい締結完了位置に到達すると前記雄部品と前記雌部品との周方向における位置を一致させるように構成されている、
請求項1に記載の管継手。 Each of the male part and the female part includes a protrusion extending from a part in the circumferential direction toward the outer periphery,
The protrusions of the male part and the female part are configured to align the male part and the female part in the circumferential direction when the male thread and the female thread reach a correct fastening completion position.
2. The pipe fitting according to claim 1.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022072092A JP7825501B2 (en) | 2022-04-26 | 2022-04-26 | Pipe fittings |
| PCT/JP2023/001864 WO2023210077A1 (en) | 2022-04-26 | 2023-01-23 | Pipe joint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022072092A JP7825501B2 (en) | 2022-04-26 | 2022-04-26 | Pipe fittings |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2023161640A JP2023161640A (en) | 2023-11-08 |
| JP7825501B2 true JP7825501B2 (en) | 2026-03-06 |
Family
ID=88518294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2022072092A Active JP7825501B2 (en) | 2022-04-26 | 2022-04-26 | Pipe fittings |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP7825501B2 (en) |
| WO (1) | WO2023210077A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4475623A (en) | 1982-09-20 | 1984-10-09 | Apx Group, Inc. | Universal muffler assembly |
| KR101978729B1 (en) | 2019-03-28 | 2019-05-15 | 이영신 | Functional piping structure for plant facilities with temperature control means |
| JP2020020476A (en) | 2018-07-20 | 2020-02-06 | Jfeスチール株式会社 | Multi-start threaded joint |
| JP2021162062A (en) | 2020-03-31 | 2021-10-11 | 日本ピラー工業株式会社 | Joint for automobile |
| WO2021255494A1 (en) | 2020-06-15 | 2021-12-23 | Epiroc Canada Inc. | Wireline drill rod |
-
2022
- 2022-04-26 JP JP2022072092A patent/JP7825501B2/en active Active
-
2023
- 2023-01-23 WO PCT/JP2023/001864 patent/WO2023210077A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4475623A (en) | 1982-09-20 | 1984-10-09 | Apx Group, Inc. | Universal muffler assembly |
| JP2020020476A (en) | 2018-07-20 | 2020-02-06 | Jfeスチール株式会社 | Multi-start threaded joint |
| KR101978729B1 (en) | 2019-03-28 | 2019-05-15 | 이영신 | Functional piping structure for plant facilities with temperature control means |
| JP2021162062A (en) | 2020-03-31 | 2021-10-11 | 日本ピラー工業株式会社 | Joint for automobile |
| WO2021255494A1 (en) | 2020-06-15 | 2021-12-23 | Epiroc Canada Inc. | Wireline drill rod |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2023161640A (en) | 2023-11-08 |
| WO2023210077A1 (en) | 2023-11-02 |
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