JPS5923697B2 - Injection molding equipment with magnetic field - Google Patents
Injection molding equipment with magnetic fieldInfo
- Publication number
- JPS5923697B2 JPS5923697B2 JP55183060A JP18306080A JPS5923697B2 JP S5923697 B2 JPS5923697 B2 JP S5923697B2 JP 55183060 A JP55183060 A JP 55183060A JP 18306080 A JP18306080 A JP 18306080A JP S5923697 B2 JPS5923697 B2 JP S5923697B2
- Authority
- JP
- Japan
- Prior art keywords
- magnetic field
- mold
- field coil
- injection molding
- injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0013—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor using fillers dispersed in the moulding material, e.g. metal particles
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Description
【発明の詳細な説明】
本発明はプラスチックマグネットを成形するための磁場
コイルを有する射出成形装置に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an injection molding apparatus having a magnetic field coil for molding plastic magnets.
プラスチックマグネットを射出成形によつて形成する場
合には、たとえば、金型のギヤビアー内に磁性材料(バ
リウムフェライト等)の粉末を混入した合成樹脂材料を
射出するとともに、これを金型の外側部に固定された磁
場コイルの磁界によつて異方化成形するものがあるが、
この場合、成形品を充分に異方化させるには強力な磁場
を形成することができる大型の磁場コイルを必要とする
とともに、この磁場コイルで金型の外周部に磁界を発生
させる必要がある。しかし、磁場コイルを固定設置した
ものによると、成形品を取出す金型の型開きなどの場合
には磁場コイルが邪魔になる。そこで、成形品の取出し
を容易にするために型開きのストロークを長くすること
が考えられるが、これによると金型の機械への着脱作業
はやはり困難であり、また、金型に成形品などが残つて
いる場合にはこれを確認することが困難であるなどの問
題を有している。本発明は以上の問題に鑑みなされたも
ので、射出成形用金型の外周を囲繞した磁場コイルを型
開閉方向に移動可能に設け、型閉時には金型の外周を囲
繞するとともに型開時にはこれを邪魔にならない位置に
移動させることによつて成形品の取出操作などを容易に
行うことができる磁場を有する射出成形装置を提供する
ものである。When forming plastic magnets by injection molding, for example, a synthetic resin material mixed with powder of a magnetic material (barium ferrite, etc.) is injected into the gear via of a mold, and this is then applied to the outside of the mold. There are some that perform anisotropic shaping using the magnetic field of a fixed magnetic field coil.
In this case, in order to make the molded product sufficiently anisotropic, it is necessary to use a large magnetic field coil that can generate a strong magnetic field, and it is also necessary to use this magnetic field coil to generate a magnetic field around the outer periphery of the mold. . However, if the magnetic field coil is fixedly installed, the magnetic field coil becomes an obstacle when opening a mold to take out a molded product. Therefore, it may be possible to lengthen the mold opening stroke to make it easier to take out the molded product, but this would still make it difficult to attach and remove the mold from the machine. There are problems in that it is difficult to confirm if there are any remaining. The present invention has been made in view of the above problems, and is provided with a magnetic field coil that surrounds the outer periphery of an injection mold and is movable in the mold opening/closing direction. An object of the present invention is to provide an injection molding apparatus having a magnetic field that allows easy removal of a molded product by moving the molded product to a position where it does not get in the way.
つぎに、本発明の実施例の構成を添附図面について説明
する。Next, the configuration of an embodiment of the present invention will be explained with reference to the accompanying drawings.
支台1上に支持された固定ダイプレート2とテールスト
ック3間に4本のタイバー4が架設され、下側の一対の
ダイパー4の一端は固定ダイプレート2から外方に延長
され、この延長端部が上記支台1上に突設した突体5に
固定されている。Four tie bars 4 are installed between a fixed die plate 2 and a tail stock 3 supported on an abutment 1, and one end of the lower pair of diepers 4 is extended outward from the fixed die plate 2. The end portion is fixed to a projecting body 5 projecting from the support base 1.
また、上記タイバー4には前記固定ダイプレート2に向
つて進退する移動ダイプレート6が摺動自在に架設され
、前記固定ダイプレート2と移動ダイプレート6にはそ
れぞれ金型としての固定金型□と移動金型8が相対して
突設されている。また、この固定金型Tと移動金型8の
型閉時にその外周を囲繞する位置に環状に形成された磁
場コイル9を配設し、この磁場コイル9は、上記支台1
上に案内・ 台10を介して軸方向にすなわち移動金型
8の開閉方向に摺動自在に支持されているとともに一端
に一対のピストンロッド11が連結され、このピストン
ロツド11は支台1上に固定されたコイル移動用のシリ
ンダ12のピストン13に連結されている。さらに、支
台1に取付けられた型締シリンダ14のピストン15に
連結したピストンロッド16の先端にトグルリンク17
が連結され、このトグルリンク17の一端は前記テール
ストツク3から出した腕片18に軸着されているととも
に、他端は連結杆19を介して前記移動ダイプレート6
から突設した腕片20に軸着されている。また、前記コ
イル移動用のシリンダ12には電磁弁21を介して流体
送側と流体戻側に切換えられる流体通路22,23が連
通され、それぞれの流体通路22,23の途中から分岐
した分岐路24,25が途中にシーケンスバルブ262
7を介してそ′れぞれ型締シリンダ14に連通されてい
る。Furthermore, a movable die plate 6 that moves forward and backward toward the fixed die plate 2 is slidably installed on the tie bar 4, and the fixed die plate 2 and the movable die plate 6 each have fixed molds □ as molds. and a movable mold 8 are provided protrudingly facing each other. Further, a magnetic field coil 9 formed in an annular shape is disposed at a position surrounding the outer periphery of the fixed mold T and the movable mold 8 when the molds are closed, and this magnetic field coil 9 is connected to the support base 1.
It is supported so as to be slidable in the axial direction, that is, in the opening/closing direction of the movable mold 8 via a guide/base 10 on the top, and a pair of piston rods 11 are connected to one end. It is connected to a piston 13 of a fixed cylinder 12 for moving the coil. Furthermore, a toggle link 17 is attached to the tip of the piston rod 16 connected to the piston 15 of the mold clamping cylinder 14 attached to the support base 1.
One end of this toggle link 17 is pivoted to an arm piece 18 extending from the tail stock 3, and the other end is connected to the movable die plate 6 via a connecting rod 19.
It is pivoted to an arm piece 20 that protrudes from. Furthermore, fluid passages 22 and 23 that are switched between a fluid sending side and a fluid returning side are communicated with the cylinder 12 for moving the coil via a solenoid valve 21, and branch passages branch from the middle of each fluid passage 22 and 23. 24 and 25 are sequence valves 262 in the middle
The mold clamping cylinder 14 is connected to the mold clamping cylinder 14 via the cylinder 7.
なお、図面中28は安全ドア、29はドアガイドである
。また、30は射出ユニツトで、支台1上に支持され、
ホツパ一31、加熱筒32、射出ノズル33、スクリユ
一回転用オイルモータ34、射出用シリンダ35、油圧
バルブ36により構成されている。つぎに、上記構成の
作用を説明する。型開時には第3図において電磁弁21
のA位置が流体通路22,23と連通し、ポンプPから
流体がコイル移動用のシリンダ12のI室に送られ、ピ
ストン13を実線指矢の方向に移動させ、ピストンロツ
ド11に連結した磁場コイル9を金型7,8の型締時の
位置より後退させる。In addition, in the drawing, 28 is a safety door, and 29 is a door guide. Further, 30 is an injection unit supported on the base 1,
It is composed of a hopper 31, a heating cylinder 32, an injection nozzle 33, an oil motor 34 for one revolution of the screw, an injection cylinder 35, and a hydraulic valve 36. Next, the operation of the above configuration will be explained. When the mold is opened, the solenoid valve 21 is activated in Fig. 3.
The A position communicates with the fluid passages 22 and 23, and fluid is sent from the pump P to the I chamber of the cylinder 12 for moving the coil, moving the piston 13 in the direction of the solid line arrow, and moving the magnetic field coil connected to the piston rod 11. 9 is moved back from the position of the molds 7 and 8 when the molds are clamped.
同時にコイル移動用のシリンダ12のI室の圧力の上昇
により分岐路24のシーケンスバルブ26が導通し、型
締シリンダ14のI室に流体が入りピストン15が実線
指矢の方向に進出し、トグルリンク17を介して移動ダ
イプレート6が移動金型8を伴つて後退して型開きされ
る。したがつて、磁場コイル9の後退勤作と型開動作が
同調して行われる。なお、この際、シリンダ12,14
のそれぞれの室の流体はそれぞれ流体通路23および分
岐?5の逆止弁を通つてタンクTに戻される。つぎに、
型閉時には第3図において電磁弁21のB位置を流体通
路22,23と連通させる。At the same time, the increase in pressure in the I chamber of the cylinder 12 for coil movement causes the sequence valve 26 of the branch passage 24 to conduct, fluid enters the I chamber of the mold clamping cylinder 14, and the piston 15 advances in the direction of the solid line arrow, causing the toggle to move. The movable die plate 6 is moved backward together with the movable die 8 via the link 17, and the die is opened. Therefore, the retraction operation of the magnetic field coil 9 and the mold opening operation are performed in synchronization. In addition, at this time, the cylinders 12 and 14
The fluid in each chamber is divided into a fluid passage 23 and a branch ? It is returned to tank T through check valve 5. next,
When the mold is closed, the B position of the solenoid valve 21 in FIG. 3 is communicated with the fluid passages 22 and 23.
この場合はコイル移動用のシリンダ12の室に流体が圧
入され、ピストンロツド11を点線指矢の方向に進出さ
せ、磁場コイル9を金型7,8の型締位置に進出させる
。同時にシリンダ12の室の圧力の土昇により分岐路2
5のシーケンスバルブ27が導通し、流体を型締シリン
ダ14の室に流入させ、シリンダ12,14のI室の流
体は流体通路22および分岐路24の逆止弁を通つてタ
ンクTに戻される。また、ピストン15は点線指矢の方
向に後退し、これに連結したトグルリンク17を介して
移動ダイプレート6および移動金型8が進出して型締め
がなされる。つぎに、射出ユニツト30の加熱筒32が
進出して金型7,8で囲まれたキヤビテイ中にバリウム
フエライト等の磁性材料の粉末を配合した合成樹脂材料
を射出する。金型7,8の外周は磁場コイル9で囲繞さ
れて磁界が発生しているから金型7,8内の磁性材料の
粉末は磁界方向に配列され異方化される。なお、以上の
実施例では金型7,8の開閉と磁場コイル9の進退勤作
を同調させて行つたが、磁場コイル9の進退は金型7,
8の開閉とは別に手動で行つてもよい。本発明によれば
、開閉自在の射出成形用金型を設けるとともに、この金
型の外周を囲繞する磁界発生用の磁場コイルを金型の開
閉方向に金型とは独立して移動自在に設けたから、金型
の型締時にはこの周囲を磁場コイルで囲繞することによ
り、金型のキヤビテイ内に射出された磁性材料の粉末を
配合した成形品に磁界を作用させ磁性材料を充分に異方
化させることができ、また、金型の型開時には磁場コイ
ルを成形品の取出動作の邪魔にならない位置に容易に移
動させることができるとともに成形品を容易に金型から
取出すことができ、かつまた金型内の残留物の点検、確
認等も容易に行うことができ、さらに、磁場コイルは、
金型とは別体でかつ金型に対して移動自在に設けたので
、金型を交換しても磁場コイルを交換する必要がないの
で経済的であり、しかも磁場コイルは金型から直接熱的
影響を受けることがなく、恒久的に使用することができ
、したがつて、取扱いが容易で、精度のよい成形品を成
形することができる射出成形装置を提供することができ
る。In this case, fluid is pressurized into the chamber of the cylinder 12 for moving the coil, and the piston rod 11 is advanced in the direction of the dotted arrow, thereby advancing the magnetic field coil 9 to the mold clamping position of the molds 7 and 8. At the same time, the pressure in the chamber of the cylinder 12 rises, causing the branch passage 2 to
The sequence valve 27 of No. 5 is turned on, allowing the fluid to flow into the chamber of the mold clamping cylinder 14, and the fluid in the I chamber of the cylinders 12 and 14 is returned to the tank T through the check valve of the fluid passage 22 and the branch passage 24. . Further, the piston 15 retreats in the direction of the dotted line arrow, and the movable die plate 6 and the movable mold 8 advance through the toggle link 17 connected thereto, and the molds are clamped. Next, the heating cylinder 32 of the injection unit 30 advances and injects a synthetic resin material mixed with powder of a magnetic material such as barium ferrite into the cavity surrounded by the molds 7 and 8. Since the outer peripheries of the molds 7 and 8 are surrounded by a magnetic field coil 9 and a magnetic field is generated, the powder of the magnetic material in the molds 7 and 8 is arranged in the direction of the magnetic field and is anisotropic. In the above embodiment, the opening and closing of the molds 7 and 8 and the movement of the magnetic field coil 9 were performed in synchronization, but the movement of the magnetic field coil 9 was performed in synchronization with the movement of the molds 7 and 8.
8 may be opened and closed manually. According to the present invention, an injection mold that can be opened and closed is provided, and a magnetic field coil for generating a magnetic field that surrounds the outer periphery of the mold is provided so as to be movable in the opening and closing direction of the mold independently of the mold. Therefore, when the mold is clamped, by surrounding it with a magnetic field coil, a magnetic field is applied to the molded product containing the magnetic material powder injected into the mold cavity, and the magnetic material is sufficiently anisotropic. In addition, when the mold is opened, the magnetic field coil can be easily moved to a position where it does not interfere with the ejecting operation of the molded product, and the molded product can be easily taken out from the mold. Inspection and confirmation of residue inside the mold can be easily performed, and the magnetic field coil
Since it is installed separately from the mold and is movable with respect to the mold, it is economical because there is no need to replace the magnetic field coil even if the mold is replaced.Moreover, the magnetic field coil receives heat directly from the mold. It is possible to provide an injection molding apparatus that can be used permanently without being affected by physical effects, is easy to handle, and can mold molded products with high precision.
第1図は本発明の実施の−例を示す射出成形装置の正面
図、第2図は同上A−A線断面図、第3図は口上作用説
明図である。
7,8・・・・・・金型、9・・・・・・磁場コイル、
33・・・・・・射出ノズル。FIG. 1 is a front view of an injection molding apparatus showing an embodiment of the present invention, FIG. 2 is a sectional view taken along line A--A of the same, and FIG. 3 is an explanatory view of the oral function. 7, 8... Mold, 9... Magnetic field coil,
33...Injection nozzle.
Claims (1)
の外周を囲繞するとともにこの金型の開閉方向に金型と
は独立して移動自在に設けられキャビティ内の磁性材料
を磁界方向に異方化する磁界発生用の磁場コイルと、上
記キャビティ内に磁性材料を配合した合成樹脂材料を射
出する射出ノズルとを具備したことを特徴とする磁場を
有する射出成形装置。 2 磁界発生用の磁場コイルは環状に形成されているこ
とを特徴とする特許請求の範囲第1項記載の磁場を有す
る射出成形装置。[Claims] 1. An injection mold that can be opened and closed, and an injection mold that surrounds the outer periphery of the mold and is movable in the direction of opening and closing of the mold, independently of the mold. An injection molding having a magnetic field, characterized in that it is equipped with a magnetic field coil for generating a magnetic field that anisotropizes a magnetic material in the direction of the magnetic field, and an injection nozzle that injects a synthetic resin material containing a magnetic material into the cavity. Device. 2. An injection molding apparatus having a magnetic field according to claim 1, wherein the magnetic field coil for generating a magnetic field is formed in an annular shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55183060A JPS5923697B2 (en) | 1980-12-23 | 1980-12-23 | Injection molding equipment with magnetic field |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55183060A JPS5923697B2 (en) | 1980-12-23 | 1980-12-23 | Injection molding equipment with magnetic field |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5695661A JPS5695661A (en) | 1981-08-03 |
| JPS5923697B2 true JPS5923697B2 (en) | 1984-06-04 |
Family
ID=16129033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP55183060A Expired JPS5923697B2 (en) | 1980-12-23 | 1980-12-23 | Injection molding equipment with magnetic field |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5923697B2 (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5121199A (en) * | 1974-08-16 | 1976-02-20 | Nippon Special Steel Co Ltd | IHOSEIJUSHIJISHAKUNO SEIZOHOHO |
-
1980
- 1980-12-23 JP JP55183060A patent/JPS5923697B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5695661A (en) | 1981-08-03 |
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