JPS5930066B2 - Fermented food forming equipment - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention is a method of sandwiching various kinds of processed foods such as hanpen, fish cakes, chikuwa, or hamburgers with different food materials such as burdock root, squid, meat, or sausage inside. The present invention relates to a food molding device that can automatically mold food into a predetermined shape in a packed state.

When molding a lentil food with different food materials sandwiched inside, conventionally, separately prepared renshi foods were stacked on top and bottom of the food material by hand, or
The above-mentioned food material was inserted between two pieces of brick-molded food, upper and lower, which had been formed into a predetermined shape using a molding machine, and was then pressed by hand from above and below. It is very unsanitary because it requires hands, and it also has the disadvantage of being uneconomical and high cost because it requires a lot of manpower.Furthermore, there are problems such as defective or uneven products. .

In view of the above-mentioned points, the present invention provides molding of a lentil food with different food materials sandwiched inside,
We would like to provide a food molding device devised so that it can be formed automatically using one conveyor with a mold on the conveyance surface and two filling machines placed on the conveyance path of the conveyor. Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Among the accompanying drawings, FIG. 1 is a perspective view showing an example of a lentil food product molded according to the present invention, FIGS. 2 to 5 show the first embodiment of the present invention, and FIGS. FIG. 7 similarly shows the second embodiment of the present invention, and the specific structure thereof will be explained below in the order of the first embodiment and the second embodiment.

Embodiment 1 In FIGS. 2 to 5, 1 is an endless belt type conveyor, and on the conveyance surface of this conveyor 1, a plurality of molds 2 are arranged at equal intervals. It is recessed.

Reference numeral 3 denotes a molding core material fitted into each of the molds 2 so as to be vertically movable, and a control plate 4 is fixed to the bottom surface of the molding core material 3.

2A is a flange provided at the lower end opening of the mold 2;
, 5 indicates a guide shaft vertically disposed on the flange portion 2a.

The lower end sides of both guide shafts 5, 5 are inserted into guide holes (not shown) drilled at both ends of the control plate 40, and a stopper 5 is inserted at the lower end.
a and 5a are installations, respectively.

6 is a bolt screwed onto the bottom surface of the molded core material 3, and s6a indicates its head.

In addition, in Fig. 2, 7... is the conveyor 1 mentioned above.
This is a guide roller that prevents loosening.

Next, 8 and 9 are first and second filling machines installed at both ends of the conveyor 1 at an appropriate interval, and the conveyor 1 is structured to pass through the insides of both filling machines 8 and 9. .

Further, 10 is a drive wheel for the conveyor 1 attached to the first filling machine 8, and 11 is a drive wheel for the conveyor 1 also attached to the support plate 11' of the second filling machine 9.

As shown in FIG. 2, the endless belt type conveyor 1 has both ends spanned between the drive wheels 10 and 11. filling machine 8,
They are driven and rotated by motors 12 and 13 of 9, respectively, and the conveyor 1 can be conveyed in the right direction in FIG.

8a and 9a are hoppers provided in the first and second filling machines 8 and 9 for feeding materials; 8b, 8b' and 9b, 9
b' indicates a pair of push rolls installed inside both filling machines 8 and 9.

These folding rolls are also rotated by the motors 12 and 13, and the raw food material fed into the hoppers 8a and 9a is transferred to the molds 2 recessed in the conveying surface of the conveyor 1.
...can be filled inside.

In addition, in Fig. 2, Fig. 3, and Fig. 5, the reference numeral 1 is
4 generally indicates the first and second filling machines 8.
9, each internal conveyor has a suppression device installed at its outlet.
This device 14 includes a cover cylinder 14a having a substantially cylindrical structure, and an upper part of the cover cylinder 14a that connects the motors 12 and 13.
A disk 14b rotated by a disk 14b, a rod 14c eccentrically pivoted to one side of the disk 14b, and a piston-structure presser 14d attached to the lower end of the rod 14c. 11th 2nd
In the filling machines 8 and 9, the push roll 8b.

8b' and 9tz9b' allow the brick food materials A and B filled in the mold 2 to be properly pushed into the mold 2 and molded.

Reference numeral 15 denotes a guide member extending along the lower conveying force of the conveyor 1, and both ends of this guide member 15 are installed over the eleventh and second filling machines 8 and 9.

The head 6a of the bolt 6 hinged to the bottom surface of the molded core material 3 is in contact with the upper surface of the guide material 15 configured in this way.
The depth of the mold 2 is always maintained at a constant depth.

Further, the guide material 15 is bent downward one layer 15a as shown in FIG. The support was lowered by one level and the depth of the mold 2 was changed to 1 compared to that of the first filling machine 8.
It has a structure that can be made deeper.

Since the first embodiment of the present invention has the above-described configuration, when the conveyor 1 is conveyed and rotated and the first and second filling machines 8 and 9 are operated, the first filling machine 80 portion forms the conveyor 1. The mold 2 is filled with the fermented food material A.

Further, at an intermediate point between the first and second filling machines 8 and 9, a foreign food material C is placed on top of the bricked food material A by hand or an automatic device (not shown) as shown in FIGS. 2 and 4. ).

Next, the depth of the mold 2 is reduced by 1 by lowering the molding core 3.
After deepening, the second filling machine 90 fills the brick food material B onto the brick food material A and the food material C, as shown in FIGS. 2 and 5. A sandwich-type lentil food paste as shown in the figure is formed.

The brick material molded in the mold 2 as described above is cut out by the core material 3, which descends toward the entrance of the mold 2 under its own weight by reversing the conveyor 10, and is further molded with piano wire, etc. (not shown). As shown in Figure 2, the second
It is dropped into a water tank or oil tank 16 adjacent to the filling machine 9.

Embodiment 2 The second embodiment of the present invention shown in FIGS. 6 and 7 differs in structure from the first embodiment in that a conveyor 17 having a turntable structure is used as the conveyor. .

That is, the conveyor 17 of the second embodiment includes a disk 21 fixed to the upper end of a rotating shaft 20 of a motor 19 installed in a body 18 as shown in the figure, and a turntable that is entirely circular in the radial direction of the circumferential surface of this disk 210. Approximately fan-shaped movable plates 22 and fixed plates 23 are attached alternately to form a
It is composed of..., each movable plate 22...
. . . are all configured to be able to rotate downward by hinges 24 .

Moreover, each of these rotating plates 22... has the first
Molding molds 2 having exactly the same structure as the molding molds described in the embodiment are recessed, and a molding core material 3 is similarly fitted into the inside of each molding mold 2.

Incidentally, as described above, the mold 2 of the second embodiment is completely the same as the mold 2 of the first embodiment, so the same members are given the same reference numerals and detailed explanation thereof will be omitted.

Reference numeral 25 denotes a large wheel-shaped guide rod supported on the upper surface of the fuselage 18 by support rods 25a.
are the movable plate 22... and the fixed plate 23...
The movable plate 22 is in contact with the bottom surface of the movable plate 22 to prevent it from rotating downward.

Furthermore, on the conveyance path of the conveyor 17 constructed in the turntable structure as described above, the same first and second filling machines 8 and 9 as in the first embodiment are arranged with an appropriate spacing between them. The structure is such that the molds 2 provided on each of the movable plates 22 can be filled with the brick food materials A and B.

Incidentally, since the first and second filling machines 8 and 9 also have completely the same structure as that of the first embodiment, they will be given the same reference numerals as those of the first embodiment and detailed explanation will be omitted.

Next, reference numeral 26 denotes a large ring-shaped guide member supported on the machine body 18 side by a support rod 27 along the transport rotation direction of the conveyor 17.
The bolt head 6a of the molded core material 3 fitted inside contacts,
The depth of the mold 2 is always maintained at a constant depth.

Further, the guide material 26 extends downwardly at the intermediate point between the first and second filling machines 8 and 9, similar to the guide material 15 of the first embodiment.
Therefore, in the second filling machine 90 part, the support of the molding core material 3 is lowered by one stage, so that the depth of the mold 2 can be made one stage deeper than in the first filling machine 8. are doing.

Reference numeral 28 denotes a water tank containing a liquid 29 such as water or oil, and this water tank 28 is arranged between the second filling machine 9 and the first filling machine 8 and below the rotation range of the conveyor 17.

25' and 26' are cut portions of the guide rod 25 and guide material 26, and at the cut portion 25', the bottom support is lost and each movable plate 22... rotates downward. The distal end side including the mold 2 is immersed in the liquid 29 in the water tank 28 as shown in FIG.

Since the second embodiment of the present invention has the configuration as described above,
While conveying and rotating the conveyor 17 in the direction of the arrow in FIG.
, the second filling machines 8 and 9 are filled with the refined food materials A and B, and the foreign food material C is filled at the midpoint between the two filling machines 8 and 9.
When the placing operation is carried out, as in the first embodiment, as shown in FIG. 1 and FIG. A food paste can be obtained, and when the mold 2 is immersed in the liquid 29, the paste is self-released from the inside of the mold 2 by the buoyant force as shown in FIG.

In addition, in this example, since the mold release of the lentil food paste is carried out by buoyancy, the renshi food paste is particularly suitable for use in water-floating, e.g.
・Materials such as pen are used.

Since the fried food molding machine according to the present invention is as described above, it can automatically mold all the sandwich-structured fried foods that have been manually molded up to now. It can be produced in a labor-saving manner, reducing costs. It is also hygienic because it is an automatic molding method, and it is suitable for mass production of products with uniform shapes without any product failure. Since the entire device can be configured with one conveyor and two filling machines, it has the advantage of being extremely easy to manufacture and assemble, and is convenient for use in forming various wire foods.

[Brief explanation of the drawing]

The drawings show embodiments of the present invention, and FIG. 1 is a perspective view showing an example of a paste food molded according to the present invention, FIG. 2 is a front sectional view showing the overall structure of the first embodiment, and FIG. 4 and 5 are cross-sectional views showing the form of filling and molding of material according to the first embodiment in the order of steps, and FIG. 6 is a plan view of the second embodiment.
FIG. 7 is a sectional view taken along line XX in FIG. 6. 1.17... Conveyor, 2... Molding die, 3... Molding core material, 8... First filling machine, 8b, 8b'... ... Push roll, 9...
...Second filling machine, 9b, 9b'... Push roll, 15.26... Guide material.

Claims (1)

[Claims] 1. A plurality of forming molds into which formed core materials are vertically movably fitted are recessed into the conveyor surface of the conveyor at equal intervals, and first and second filling machines are installed at appropriate intervals on the conveyance path of the conveyor. A push roll is installed inside each of these filling machines to fill the molds with the J food material. A brick characterized in that a guide member is provided along the core material so as to be in contact with and support the bottom part of the core material, and to be able to guide and move the molded core material slightly downward between the first and second filling machines. Food forming equipment.