JPS6017571B2 - Blending equipment for high viscosity substances - Google Patents
Blending equipment for high viscosity substancesInfo
- Publication number
- JPS6017571B2 JPS6017571B2 JP57059317A JP5931782A JPS6017571B2 JP S6017571 B2 JPS6017571 B2 JP S6017571B2 JP 57059317 A JP57059317 A JP 57059317A JP 5931782 A JP5931782 A JP 5931782A JP S6017571 B2 JPS6017571 B2 JP S6017571B2
- Authority
- JP
- Japan
- Prior art keywords
- high viscosity
- rotor
- blender
- viscosity substances
- teeth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/57—Mixing high-viscosity liquids with solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Beans For Foods Or Fodder (AREA)
- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Description
【発明の詳細な説明】
本発明は液体及び固体を伴う高粘度物質を操和せしめる
高粘度物質用ブレンド装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a blending device for high viscosity materials that manipulates high viscosity materials with liquids and solids.
本発明の目的は、大豆を原料として製造された粉状の植
物性蛋白に加水し、鉄槌物性蛋白の完全水和品を得る為
に減圧下で、低温かつ急速に盤和し縛る高粘度物質用ブ
レンド袋贋を提供するにある。The purpose of the present invention is to create a highly viscous material that is rapidly dispersed and bound at low temperature under reduced pressure in order to obtain a fully hydrated product of physical protein by adding water to powdered vegetable protein produced using soybeans as a raw material. We offer blended bags for counterfeiting.
従釆、水産糠製品、叢肉加工業者等は糠製品を加工する
工程で大豆粉末をそのまま使用する粉末添加法を採用し
ている。Confectioners, seafood bran products, and meat processing companies use a powder addition method that uses soybean powder as is in the process of processing bran products.
その加工用機械としては各種の機械が使用されており、
その中でも主に「サイレントカッター」が使用されてい
る。Various machines are used for processing,
Among them, the "silent cutter" is mainly used.
この調整法に於いては、粉末大豆に水を加え５分間、豚
朗旨を加え３分間シーズニング処理で１分間カッターを
２０００〜４００比ｐｍの回転数で処理している。In this preparation method, water is added to powdered soybeans for 5 minutes, pork radish is added and seasoned for 3 minutes, and the cutter is rotated for 1 minute at a rotation speed of 2000 to 400 pm.
しかしながらこの方法によると、最終段階で氷を利用し
てもェマルジョンカードの仕上り温度が１５℃以上とな
ってしまう。However, according to this method, even if ice is used in the final stage, the finished temperature of the emulsion card will be 15° C. or higher.
蛋白質は一般生菌の繁殖に機適のものであり、前記した
温度の上昇は菌の増殖に比例するものであり、ェマルジ
ョンカードの仕上り温度が１ぴ０以上になることは好ま
しくない問題であった。Protein is suitable for the propagation of general viable bacteria, and the rise in temperature described above is proportional to the proliferation of bacteria, so it is an undesirable problem that the finishing temperature of the emulsion card is 100% or higher. there were.
又、次の工程で冷凍品を解凍した魚肉及び蓄肉と調合す
るが、カードの温度が高温であるとそのまま使用するこ
とができない欠点があった。本発明は、前記した従来の
欠陥を解消すべくなしたものであり、その要旨は、原料
定量供艶給装置を付設する原料麹梓槽の底部にプレンダ
−装置を設け、該ブレンダー菱贋と真空ポンプが付設さ
れた製品受入槽間には、両者に連続する製品移送パィプ
を配置せしめ、ブレンダー内を５０〜５０仇舷Ｈｇの真
空度となるよう構成した高粘度物質用ブレンド装置にお
いて、前記プレンダー装置は、複数の同鮫の固定歯を楯
設せるケーシングテスターと該固定歯に鉄通される複数
の回転歯を棺設せるローターとを同軸線に設けかつロー
タ−の回転軸にィンベラを設け構成して成ることを特徴
とする高粘度物質用ブレンド装置である。以下、図面に
示す実施例に基づき本発明の構成と効果を説明する。In addition, in the next step, the frozen product is mixed with thawed fish and meat, but if the temperature of the curd is too high, it cannot be used as is. The present invention has been made to eliminate the above-mentioned conventional defects, and the gist thereof is to provide a blender device at the bottom of a raw material malt azusa tank to which a raw material quantitative supply polishing device is attached, and to prevent the blender from being counterfeited. In the blending device for high viscosity substances, a continuous product transfer pipe is arranged between the product receiving tanks equipped with vacuum pumps, and the blender is configured to have a vacuum degree of 50 to 50 m Hg. The Plender device has a casing tester on which a plurality of fixed teeth of the same shark are mounted as a shield, and a rotor on which a plurality of rotating teeth are mounted on which the fixed teeth are mounted on a coaxial line. This is a blending device for high viscosity substances characterized by the following features: Hereinafter, the structure and effects of the present invention will be explained based on embodiments shown in the drawings.
図面において第１図は装置全体の正面図、第２図は第１
図の側面図であり、これにより装置全体の配置が明確に
示されている。In the drawings, Figure 1 is a front view of the entire device, and Figure 2 is a front view of the entire device.
2 is a side view of the figure, which clearly shows the overall arrangement of the device; FIG.
架台Ａに回転自在に取り付けられた原料蝿梓槽１へ原料
を供給する定量供給装置３が付設されている。A fixed quantity supply device 3 is attached for supplying raw material to a raw material fly Azusa tank 1 rotatably attached to the pedestal A.
原料糟梓槽１の上部には蝿梓用モーター２が設置され、
側面には擬伴槽回動用モーター４が設置されている。A motor 2 for fly bean paste is installed on the upper part of the raw bean paste tank 1,
A motor 4 for rotating the artificial tank is installed on the side.
原料燈梓槽１の底部にはブレンダー入口１７があり、そ
れにブレンダー５が連結されており、前記ブレンダ−５
より移送パイプ７が製品受入槽１０へ連結されている。There is a blender inlet 17 at the bottom of the raw material tank 1, to which a blender 5 is connected.
A transfer pipe 7 is connected to a product receiving tank 10.
製品受入槽１０には吸引ホース１３、ダビツト８に固定
された真空槽９、吸引パイプ１１を介して真空ポンプ用
モーター１２が駆動される真空ポンプ６が付設されてい
る。ブレンダー５の内部機構は第３図に、ケーシングス
テーター１４は第４図及び第５図に、ロータ−１５は第
６図及び第７図に各々示されている。The product receiving tank 10 is equipped with a suction hose 13, a vacuum tank 9 fixed to a davit 8, and a vacuum pump 6 driven by a vacuum pump motor 12 via a suction pipe 11. The internal mechanism of the blender 5 is shown in FIG. 3, the casing stator 14 is shown in FIGS. 4 and 5, and the rotor 15 is shown in FIGS. 6 and 7, respectively.
ケーシングステーター１４には、同軸状に複数段の固定
歯１４１が楯設され、該固定歯１４１に対して交互に欧
挿される回転歯１５１がローター１５に檀穀されている
。ロータ−１５は回転軸２１に固定され、回転軸２１に
は第３図のようにィンベラ１６が固定されている。A plurality of stages of fixed teeth 141 are coaxially arranged on the casing stator 14 , and rotary teeth 151 are mounted on the rotor 15 and are alternately inserted into the fixed teeth 141 . The rotor 15 is fixed to a rotating shaft 21, and an inflator 16 is fixed to the rotating shaft 21 as shown in FIG.
回転軸２１の下端部にはプーリ−２０が固定され、ベル
トを介してモーター（図示せず）によって高速回転され
る。A pulley 20 is fixed to the lower end of the rotating shaft 21 and rotated at high speed by a motor (not shown) via a belt.
ケ−シングステータ−１４の外周には冷却水入口１８よ
り冷却水が送り込まれ冷却水出口１９へ排出されるよう
に冷却水路２３が形成されている。A cooling water channel 23 is formed on the outer periphery of the casing stator 14 so that cooling water is fed into the cooling water inlet 18 and discharged to the cooling water outlet 19.
一定量の水と一定比率の粉状の植物性蛋白とが原料櫨梓
糟１で蝿拝されながらブレンダー入口１７へ圧送され、
更に回転するィンベラ１６によってプレンダー室２２へ
圧送されると、原料は高速で回転するロータ−１５の回
転歯１６１と固定歯１４１との間でカットされ瞬時に５
００メッシュまでの超微粒子となり水と一体化した完全
な水和物となる。水和の程度に応じてロータ‐１５の回
転数は２０００〜１０００比ｐｍに調整可能とし、又、
ステーター及びローターの歯数、間隙、段数も原料の水
和の程度によって設計数値が決められる。A certain amount of water and a certain ratio of powdered vegetable protein are fed under pressure to the blender inlet 17 while passing through the raw material ash 1.
When the raw material is further fed under pressure to the blender chamber 22 by the rotating impeller 16, the raw material is cut between the rotary teeth 161 and the fixed teeth 141 of the rotor 15 rotating at high speed, and instantly
It becomes ultrafine particles up to 0.00 mesh and becomes a complete hydrate that is integrated with water. The rotation speed of the rotor 15 can be adjusted from 2000 to 1000 specific pm depending on the degree of hydration, and
The design values for the number of teeth, gaps, and stages of the stator and rotor are determined depending on the degree of hydration of the raw material.
製品受入槽１０１こ連結される真空ポンプ６の駆動によ
って製品受入槽１０内、移送パイプ７内、及びブレンド
室２２内は５０〜５０仇舷Ｈｇの真空度に保たれる。By driving the vacuum pump 6 connected to the product receiving tank 101, the inside of the product receiving tank 10, the transfer pipe 7, and the blending chamber 22 are maintained at a vacuum level of 50 to 50 m Hg.
この結果、原料縄梓糟１からブレンダー５への原料の圧
送が補助され、ブレンド室２２から製品受入槽への製品
の移送が迅速に行われるばかりでなく、ブレンド室２２
内が５０〜５００側Ｈｇの真空度に保たれているので潜
熱を利用してブレンド室２２内の空気移動による発熱が
防止される結果となり、水和品の仕上り温度を１０℃以
下におさえることができる。As a result, the pressure feeding of the raw material from the raw material rope cassette 1 to the blender 5 is assisted, and not only the product is quickly transferred from the blending chamber 22 to the product receiving tank, but also the blending chamber 22
Since the interior is maintained at a vacuum level of 50 to 500 Hg, latent heat is used to prevent heat generation due to air movement within the blending chamber 22, and the finished temperature of the hydrated product can be kept below 10°C. I can do it.
本発明装置は以上説明した様な構成であるので植物性蛋
白の完全水和品が８０〜５００柳Ｈｇの真空度のもとに
仕上り温度ｌｏｏ○以下で作ることができ、しかも製品
に空気の巻込みが少なく良質の製品が得られ、同時に生
菌の増殖を防止できる効果と、ローターの回転数を上げ
ることができ、かつ製品の移送性が向上され、冷却工程
を省き連続作業が可能となるなどの効果がある。Since the apparatus of the present invention has the configuration as explained above, it is possible to produce a fully hydrated product of vegetable protein under a vacuum of 80 to 500 Yanagi Hg and at a finishing temperature of less than loo○, and moreover, the product is free of air. It is possible to obtain a high-quality product with less entrainment, and at the same time, it is effective in preventing the growth of living bacteria. It is also possible to increase the rotation speed of the rotor, improve the transferability of the product, and eliminate the cooling process, allowing continuous work. It has the effect of becoming
図面は本発明の実施例を示し、第１図は装置全体の正面
図、第２図は第１図の側面図、第３図はブレンダーの部
分断面図、第４図はケーシングステーターの部分断面図
、第５図はケーシングステー夕−の部分平面図、第６図
はローターの部分断面図、第７図はロ−夕−の部分平面
図である。
１・・・・・・原料蝿粋槽、２・・・・・・礎梓用モー
ター、３・・・・・・定量供給装置、４…・・・縄梓槽
回動用モーター、５・・・・・・プレンダー、６・・・
・・・真空ポンプ、７・・・・・・移送パイプ、８・・
・・・・ダビット、９・・・・・・真空槽、１０・・・
・・・製品受入槽、１１・・・・・・吸引パイプ、’２
・・・・・・真空ポンプ用モーター、１３…・・・吸引
ホース、１４……ケーシングステーター、１４１……固
定歯、１５…・・・ローター、１５１・・・・・・回転
歯、１６……イソベラ、１７……ブレンダー入口、Ｉ８
・・・・・・冷却水入口、１９・…・・冷却水出口、２
０・・・・・・プーリー、２１・・・・・・回転軸、２
２・…・・ブレンド室、２３・・・・・・冷却水路、Ａ
・・・・・・架台。
第１図第２図
第３図
第４図
第５図
第６図
第７図The drawings show an embodiment of the present invention, in which Fig. 1 is a front view of the entire device, Fig. 2 is a side view of Fig. 1, Fig. 3 is a partial sectional view of the blender, and Fig. 4 is a partial sectional view of the casing stator. 5 is a partial plan view of the casing stator, FIG. 6 is a partial sectional view of the rotor, and FIG. 7 is a partial plan view of the rotor. 1... Raw material fly tank, 2... Motor for base bean, 3... Constant supply device, 4... Motor for rotation of rope bean tank, 5... ...Plender, 6...
...Vacuum pump, 7...Transfer pipe, 8...
...Davit, 9...Vacuum chamber, 10...
...Product receiving tank, 11...Suction pipe, '2
... Vacuum pump motor, 13 ... Suction hose, 14 ... Casing stator, 141 ... Fixed teeth, 15 ... Rotor, 151 ... Rotating teeth, 16 ... ...Isobera, 17...Blender inlet, I8
...Cooling water inlet, 19...Cooling water outlet, 2
0... Pulley, 21... Rotating shaft, 2
2...Blending chamber, 23...Cooling waterway, A
...... trestle. Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7
Claims (1)
レンダー装置を設け、該ブレンダー装置と真空ポンプが
付設された製品受入槽間には、両者に連結する製品移送
パイプを配置せしめ、ブレンダー内を５０〜５００ｍｍ
Ｈｇの真空度となるよう構成した高粘度物質用ブレンド
装置において、前記ブレンダー装置は、複数の同軸の固
定歯を植設せるケーシングテスターと該固定歯に嵌挿さ
れる複数の回転歯を植設せるローターと同軸線に設け、
かつローターの回転軸にインペラを設け構成して成るこ
とを特徴とする高粘度物質用ブレンド装置。 ２ ケーシングステーター及びローターのそれぞれの歯
数、ケーシングステーターとローターとの間隙を水和の
程度に応じて変更し、段数を１〜数段に変更、更に回転
数を２０００〜１００００ｒｐｍに変更することができ
るように構成した特許請求の範囲第１項記載の高粘度物
質用ブレンド装置。[Claims] 1. A blender device is provided at the bottom of a raw material stirring tank equipped with a raw material quantitative supply device, and a product transfer pipe is connected between the blender device and a product receiving tank equipped with a vacuum pump. Place it inside the blender 50-500mm
In a blending device for high viscosity substances configured to provide a vacuum degree of Hg, the blender device has a casing tester in which a plurality of coaxial fixed teeth are implanted, and a plurality of rotating teeth that are fitted into the fixed teeth. Installed coaxially with the rotor,
A blending device for high viscosity substances, characterized in that the impeller is provided on the rotating shaft of the rotor. 2. The number of teeth of the casing stator and rotor, the gap between the casing stator and rotor can be changed according to the degree of hydration, the number of stages can be changed from one to several stages, and the rotation speed can be changed from 2000 to 10000 rpm. A blending device for high viscosity substances according to claim 1, which is configured to allow the blending of high viscosity substances.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57059317A JPS6017571B2 (en) | 1982-04-09 | 1982-04-09 | Blending equipment for high viscosity substances |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57059317A JPS6017571B2 (en) | 1982-04-09 | 1982-04-09 | Blending equipment for high viscosity substances |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58177128A JPS58177128A (en) | 1983-10-17 |
| JPS6017571B2 true JPS6017571B2 (en) | 1985-05-04 |
Family
ID=13109857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57059317A Expired JPS6017571B2 (en) | 1982-04-09 | 1982-04-09 | Blending equipment for high viscosity substances |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6017571B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE392251T1 (en) | 2004-12-23 | 2008-05-15 | Kinematica Ag | DEVICE FOR DISPERSING A SOLID, LIQUID OR GASEOUS SUBSTANCE IN A LIQUID |
| DE202005018432U1 (en) * | 2005-11-23 | 2006-08-24 | Frymakoruma Ag | Homogenizer for viscous fluids has a central feed to two rotating concentric toothed profile rings and with flow guides to increase fluid pressure and prevent cavitation |
| US9358509B2 (en) * | 2010-08-19 | 2016-06-07 | Meiji Co., Ltd. | Particle size breakup apparatus having a rotor and a stator |
| GB2536502A (en) * | 2015-03-20 | 2016-09-21 | Silverson Machines Ltd | Apparatus and method for high-shear mixing |
-
1982
- 1982-04-09 JP JP57059317A patent/JPS6017571B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58177128A (en) | 1983-10-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102217666B (en) | Device and method for producing and filling fine sausage meat, in particular an emulsion | |
| CN1007126B (en) | A machine for mixing solid particles with a fluid mixture | |
| JPH07327547A (en) | Method for supplying oxygen-mixed water and apparatus therefor | |
| CA1267873A (en) | Wet grinding machine | |
| WO2001014049A1 (en) | Rotor disperser and use thereof for manufacturing foodstuffs from vegetal materials | |
| JPS6017571B2 (en) | Blending equipment for high viscosity substances | |
| CN206701113U (en) | A kind of packaging film processing blender of blanking efficiency high | |
| CN108496589B (en) | Smashing processing device for fine forage of livestock | |
| JP2991669B2 (en) | Method for producing powdered food material and mixer and ball mill for the same | |
| CN218945166U (en) | Fodder mixing machine with crushing function | |
| CN214665584U (en) | Powder flavouring mixes drying device | |
| US2389816A (en) | Nut grinding machine | |
| CN213825250U (en) | Bean product circulating fine grinding device | |
| JP2883602B1 (en) | Powdered hijiki and its manufacturing method | |
| KR100749275B1 (en) | Fish farming device | |
| CN219186688U (en) | Simple feed mixing device | |
| CN223027182U (en) | Minced fillet gel mixing device for production of cod intestines | |
| CN217939883U (en) | Feed mixing device for feed processing | |
| CN215996294U (en) | Seasoning agitated vessel to kernel production usefulness | |
| CN221333858U (en) | A bulking machine feeding device for producing popped cat food | |
| CN218741673U (en) | Mixed type feed additive production is with smashing mixing arrangement | |
| CN214903497U (en) | A rubbing crusher for fish shrimp seasoning | |
| GB780661A (en) | Improvements in comminuting, mixing and like machines | |
| JPH0789838B2 (en) | Frozen meat continuous crushing device | |
| CN213369862U (en) | Feed production cooling device |