JPS6033892B2 - Zinc alloy for hot-dip plating - Google Patents
Zinc alloy for hot-dip platingInfo
- Publication number
- JPS6033892B2 JPS6033892B2 JP57102891A JP10289182A JPS6033892B2 JP S6033892 B2 JPS6033892 B2 JP S6033892B2 JP 57102891 A JP57102891 A JP 57102891A JP 10289182 A JP10289182 A JP 10289182A JP S6033892 B2 JPS6033892 B2 JP S6033892B2
- Authority
- JP
- Japan
- Prior art keywords
- hot
- alloy
- plating
- dip plating
- zinc alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000007747 plating Methods 0.000 title claims description 26
- 229910001297 Zn alloy Inorganic materials 0.000 title description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 15
- 239000000956 alloy Substances 0.000 claims description 15
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 3
- 229910018125 Al-Si Inorganic materials 0.000 claims 1
- 229910018520 Al—Si Inorganic materials 0.000 claims 1
- 238000005260 corrosion Methods 0.000 description 16
- 230000007797 corrosion Effects 0.000 description 16
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 241000238631 Hexapoda Species 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229910014299 N-Si Inorganic materials 0.000 description 2
- 229910000676 Si alloy Inorganic materials 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 239000005695 Ammonium acetate Substances 0.000 description 1
- 201000001880 Sexual dysfunction Diseases 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229940043376 ammonium acetate Drugs 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Description
【発明の詳細な説明】
本発明は、溶融メッキ用亜鉛合金に係り、さらに詳しく
は、耐蝕性および密着性に優れたZn−山一Si系よう
ゆうメッキ合金に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a zinc alloy for hot-dip plating, and more particularly to a Zn-Yamaichi Si-based hot-dip plating alloy that has excellent corrosion resistance and adhesion.
近年、鉄鋼材料に亜鉛メッキを施した亜鉛メッキ製品の
用途は、増々拡大しており、それと共に、より高度の耐
蝕性およし、び密着性を有するメッキ用合金が要求され
てきている。In recent years, the use of galvanized products made by galvanizing steel materials has been expanding rapidly, and along with this, there has been a demand for plating alloys with higher corrosion resistance and adhesion.
特に、構造用鋼材の板厚削減による軽量化は、メッキ用
合金に耐蝕性により達成されるため、一層改善された耐
蝕性を有するメッキ用合金が要望されている。亜鉛メッ
キ製品の耐蝕触性を向上させる方法として、一般に亜鉛
の付着量を増加させる方法、および耐蝕性に有効とされ
ているAI、Pb、Sn、Ti、Si等の元素を、メッ
キ用亜鉛合金に添加する方法が提案されている。しかし
ながら、溶融メッキ法の場合、メッキ浴中の合金組成の
安定性に問題があり、耐蝕性およ、び密着性がばらつく
欠点を有している。これらの欠点を改良するものとして
、N:55wt%、Si31.5wt%残Znから成る
Zn−N−Si系溶融メッキ合金が採用されている。し
かしながら、談合金は、メッキ俗温度が高く、また酸化
性雰囲気ではメッキ作業が行えないため、作業性および
設備的な面に欠陥を有している。メッキ辛谷温度を低下
させる方法として、N分を1肌t%以下に減少させた合
金が提案されている。たとえば、N:5〜20wt%、
Si:5wt%以下、残Znからなる溶融メッキ合金が
特開昭50−104731号公報に、また、N:2〜2
0Wt%、Si:0.001〜0.5wt%、Sn:0
.01〜0.1M%、残Znからなるようゆうメッキ用
合金が特開昭54−23033号公報に、記載されてい
る。しかしながら、前者においては、得られるメッキ被
膜の耐蝕性が不充分であり、また後者においては、極め
て耐員虫性に優れたメッキ被膜がられるものの、折り曲
げ等の加工により剥離し、密着性および加工性に問題が
ある。本発明は、作業性、耐蝕性および密着性に優れた
、Zn−AI−Si系熔融メッキ用合金を提供すること
を、その目的とする。In particular, since weight reduction by reducing the plate thickness of structural steel materials is achieved by the corrosion resistance of the plating alloy, there is a demand for a plating alloy with further improved corrosion resistance. As a method to improve the corrosion resistance of galvanized products, there is a general method of increasing the amount of zinc deposited, and adding elements such as AI, Pb, Sn, Ti, and Si, which are said to be effective in corrosion resistance, to zinc alloys for plating. A method has been proposed in which it is added to However, in the case of hot-dip plating, there is a problem with the stability of the alloy composition in the plating bath, and the drawback is that corrosion resistance and adhesion vary. In order to improve these drawbacks, a Zn--N--Si hot-dip plating alloy consisting of 55 wt% N, 31.5 wt% Si, and the remainder of Zn has been adopted. However, the metal alloy has a high plating temperature and cannot be plated in an oxidizing atmosphere, so it has drawbacks in terms of workability and equipment. As a method of lowering the plating temperature, an alloy in which the N content is reduced to 1 t% or less has been proposed. For example, N: 5 to 20 wt%,
A hot-dip plating alloy consisting of Si: 5 wt% or less and the remainder Zn is disclosed in JP-A-50-104731, and N: 2 to 2.
0wt%, Si: 0.001-0.5wt%, Sn: 0
.. JP-A-54-23033 discloses an alloy for plating consisting of 0.01 to 0.1 M% and the remainder Zn. However, in the former case, the corrosion resistance of the plated film obtained is insufficient, and in the latter case, although the plated film has excellent insect resistance, it peels off during processing such as bending, and the adhesion and processing I have a sexual problem. An object of the present invention is to provide a Zn-AI-Si alloy for hot-dip plating that has excellent workability, corrosion resistance, and adhesion.
本発明者等は「前記した目的を達成すべ〈鋭意研究した
結果、川とSjとの比率が一定の範囲に或る時、Sjの
耐蝕性元素としての効果を引出し得ること、および、M
gの添加により、さらにその効果が倍加することを見い
だし、本発明を完成した。The present inventors have stated that ``In order to achieve the above-mentioned purpose, as a result of intensive research, it was found that when the ratio of Sj to Sj is within a certain range, it is possible to bring out the effect of Sj as a corrosion-resistant element;
It was discovered that the effect was further doubled by adding g, and the present invention was completed.
本発明は、Zn−N−Si系溶融メッキ合金において、
重量%で表す山とSiとの組成が、関係式‘1}N=3
.5十Six(2〜10)・・・…{1}(ただし、N
<8.00.1<Si<1.25である。The present invention provides a Zn-N-Si hot-dip plating alloy,
The composition of the peak and Si expressed in weight% is expressed by the relational expression '1}N=3
.. 50 Six (2 to 10)...{1} (However, N
<8.00.1<Si<1.25.
)で表わされる関係を有し、Mg:0.01wt%以上
0.05wt%未満および不可避的不純物を含有するこ
とを特徴とする溶融メッキ用亜鉛合金である。), and is characterized by containing Mg: 0.01 wt% or more and less than 0.05 wt% and unavoidable impurities.
本発明において、Zn−AI−Si系合金のMとSiと
の関係が、前記関係式{1)の範囲にある時、第1図に
示す如く、優れた耐員虫性を示す。関係式{1ーのSi
にかける( )内の値が2未満では、得られたメッキ被
膜の耐貧虫性が漸減する傾向を示し、10を越えると、
急激に酸化性が増大するので好ましくない。ただし、A
Iが‐8.帆t%を越えると、メッキ格の粘性が増加し
凝固温度範囲が大きくなるため、長時間の保持により熱
分離を生じ易く好ましくない。好ましくは、5wt%以
下である。また、Siの添加量が1.25wt%を越え
ると、メッキ格温度が高くなり好ましくない。さらに、
Mgの添加は、Zn−AI合金に不可避的不純物として
含有されるPb、Cd、Sn等に起因す粒間腐蝕を防止
する効果があり、それらの含有量により異なるが、少な
くとも0.01wt%を必要とし、0.05wt%であ
れば充分である。本発明の溶融メッキ合金を用いたメッ
キ被膜は、実施例および第1図に示す如く、塩水燈霧試
験による腐蝕減量が0.15夕/力hr以下と、極めて
優れた耐蝕性を示すばかりでなく、密着性にも優れてい
る。In the present invention, when the relationship between M and Si of the Zn-AI-Si alloy falls within the range of the above relational expression {1), it exhibits excellent insect resistance as shown in FIG. Relational expression {1-Si
When the value in parentheses is less than 2, the insect resistance of the resulting plating film tends to gradually decrease, and when it exceeds 10,
This is not preferable because the oxidizing property increases rapidly. However, A
I is -8. If it exceeds t%, the viscosity of the plating increases and the solidification temperature range increases, which is undesirable because thermal separation tends to occur due to long-term holding. Preferably, it is 5 wt% or less. Furthermore, if the amount of Si added exceeds 1.25 wt%, the plating temperature will increase, which is not preferable. moreover,
Addition of Mg has the effect of preventing intergranular corrosion caused by Pb, Cd, Sn, etc. contained as unavoidable impurities in Zn-AI alloy, and although it varies depending on their content, at least 0.01 wt% is added. 0.05 wt% is sufficient. As shown in the examples and FIG. 1, the plating film using the hot-dip plating alloy of the present invention exhibits extremely excellent corrosion resistance, with a corrosion loss of 0.15 nights/force hr or less in the salt water fog test. It also has excellent adhesion.
さらに、本発明の溶融メッキ合金を用いるメッキ作業は
、大気中において、480oo以下の低い温度で行うこ
とができる利点がある。本発明は、耐蝕性、密着性およ
び作業性に優れたZn−N−Si系溶融メッキ合金を提
供するものであり、その産業的意義は極めて大きい。以
下、本発明を実施例により、さりこ詳細に説明する。Furthermore, the plating operation using the hot-dip plating alloy of the present invention has the advantage that it can be performed in the atmosphere at a low temperature of 480 oo or less. The present invention provides a Zn-N-Si hot-dip plating alloy that has excellent corrosion resistance, adhesion, and workability, and has extremely great industrial significance. Hereinafter, the present invention will be explained in more detail with reference to Examples.
ただし、本発明の範囲は、下記実施例により限定される
ものではない。実施例
板厚:0.3肋の冷延鋼板を、6wt%苛性ソーダ水溶
液を用いて脱脂し、6wt%塩酸で酸洗した後水洗した
。However, the scope of the present invention is not limited by the following examples. Example A cold-rolled steel plate having a plate thickness of 0.3 ribs was degreased using a 6 wt % caustic soda aqueous solution, pickled with 6 wt % hydrochloric acid, and then washed with water.
ついで、1仇れ%のNH4CI−ZnC12水溶液〔N
H4CI/ZnC12=3/1(M)〕に該鋼板を浸糟
後電気炉内で乾燥した。該鋼板を、第1表中に示すAI
とSiの関係を有し、0.04wt%のMgを添加した
Zn合金の〆ッキ浴中に1硯砂間浸潰した後引き上げ、
メッキ鋼板を得た。Next, a 1% NH4CI-ZnC12 aqueous solution [N
H4CI/ZnC12=3/1 (M)], the steel plate was soaked and dried in an electric furnace. The steel plate has the AI shown in Table 1.
The Zn alloy having the relationship between
A plated steel plate was obtained.
得られたメッキ鋼板の塩水噴霧試験および繰り返し曲げ
試験を行った。The obtained plated steel sheet was subjected to a salt spray test and a repeated bending test.
結果を第1表中に示す。塩水頃霧試験は、JISZ−2
371に準拠し、72時間の塩水噂霧後、50こ0の温
度の5wt%酢酸アンモニウム水溶液に2の秒・間浸潰
した錆を除去し、重量差から腐食速度(夕/めhr)を
算出した。繰り返し曲げ試験は、90度折り曲げてメッ
キ被膜が剥離するまでの回数を求めた。比較例実施例と
同様に処理した鋼板を、第1表中に示す組成のZn合金
裕中に10秒間浸潰し引き上げ、メッキ鋼板を得た。The results are shown in Table 1. Salt water fog test is JISZ-2
371, after 72 hours of salt water mist, the rust immersed in a 5wt% ammonium acetate aqueous solution at a temperature of 50°C for 2 seconds was removed, and the corrosion rate (unit/hour) was determined from the weight difference. Calculated. In the repeated bending test, the number of times it was bent 90 degrees until the plating film peeled off was determined. Comparative Example A steel plate treated in the same manner as in Example was immersed in a Zn alloy solution having the composition shown in Table 1 for 10 seconds and then pulled up to obtain a plated steel plate.
実施例と同一の条件で、塩水贋霧試験および繰り返し曲
げ試験を行った結果を、第1表中に示す。第1表
表中、Xは、AIゴ3.5十Si××で表した時の値を
表す。Table 1 shows the results of a salt water mist test and a repeated bending test under the same conditions as in the examples. In Table 1, X represents the value when expressed as AI Go 3.50 Sixx.
第1図1とSiとの関係を、AI=3.5十Six×の
関係式で表わした時の、×と腐食速度(夕/めhr)と
の関係曲線図中、1は、Sj=0.25wt%、2は、
Si=0.5wt%、3は、Si=1.25wt%を表
わす。Fig. 1 When the relationship between 1 and Si is expressed by the relational expression AI = 3.5 x Six x, in the relationship curve between x and corrosion rate (unit/hour), 1 is Sj = 0.25wt%, 2 is
Si=0.5wt%, 3 represents Si=1.25wt%.
Claims (1)
%で表すAlとSiの組成が、関係式(1)Al=3.
5+Si×(2〜10)……(1)(ただし、Al<8
.00.1<Si<1.25である。 )で表わされる関係を有し、Mg:0.01wt%以上
0.05wt%未満および不可避的不純物を含有するこ
とを特徴とする溶融メツキ用亜鉛合金。[Claims] 1. In a Zn-Al-Si hot-dip plating alloy, the composition of Al and Si expressed in weight percent satisfies the relational expression (1) Al=3.
5+Si×(2-10)...(1) (However, Al<8
.. 00.1<Si<1.25. ), and contains Mg: 0.01 wt% or more and less than 0.05 wt% and unavoidable impurities.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP1983/000190 WO1984000039A1 (en) | 1982-06-15 | 1982-06-14 | Molten zinc-plated alloy and plated steel strips and steel materials coated with said alloy |
| JP57102891A JPS6033892B2 (en) | 1982-06-15 | 1982-06-15 | Zinc alloy for hot-dip plating |
| AU16074/83A AU1607483A (en) | 1982-06-14 | 1983-06-14 | Molten zinc-plated alloy and plated steel strips and steel materials coated with said alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57102891A JPS6033892B2 (en) | 1982-06-15 | 1982-06-15 | Zinc alloy for hot-dip plating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58221250A JPS58221250A (en) | 1983-12-22 |
| JPS6033892B2 true JPS6033892B2 (en) | 1985-08-06 |
Family
ID=14339478
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57102891A Expired JPS6033892B2 (en) | 1982-06-14 | 1982-06-15 | Zinc alloy for hot-dip plating |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JPS6033892B2 (en) |
| AU (1) | AU1607483A (en) |
| WO (1) | WO1984000039A1 (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60125360A (en) * | 1983-12-12 | 1985-07-04 | Nippon Soda Co Ltd | Zinc alloy hot-dipped steel material and its production and flux composition |
| JPS60177158A (en) * | 1984-02-23 | 1985-09-11 | Nippon Mining Co Ltd | Zinc alloy for hot dip galvanizing |
| JPS6152337A (en) * | 1984-08-20 | 1986-03-15 | Nippon Mining Co Ltd | Zinc alloy for hot dip galvanizing |
| JPS6199664A (en) * | 1984-10-19 | 1986-05-17 | Kobe Steel Ltd | Hot dip zinc-aluminum alloy plating method |
| IT1195979B (en) * | 1986-07-14 | 1988-11-03 | Centro Speriment Metallurg | ZINC-ALUMINUM ALLOY FOR STEEL MANUFACTURED COATINGS |
| US4812371A (en) * | 1986-11-17 | 1989-03-14 | Nippon Steel Corporation | Zn-Al hot-dip galvanized steel sheet having improved resistance against secular peeling of coating |
| JPS63277733A (en) * | 1987-05-07 | 1988-11-15 | Nisso Kinzoku Kagaku Kk | Zinc alloy for two bath galvanizing |
| AU2007291957B2 (en) | 2006-08-30 | 2013-01-17 | Bluescope Steel Limited | Metal-coated steel strip |
| EP2614916A1 (en) * | 2008-04-21 | 2013-07-17 | Honda Motor Co., Ltd. | Method for joining metallic members and brazing filler metal |
| EP2456903B9 (en) * | 2009-07-20 | 2014-08-20 | Arcelormittal Bissen & Bettembourg | Method of metallic hot dip coating of a long steel product, and coated long product |
| CN103103537B (en) * | 2013-02-28 | 2014-12-17 | 青岛双瑞海洋环境工程股份有限公司 | Novel zinc alloy sacrificial anode in hot seawater environment |
| CN104060280B (en) * | 2014-07-02 | 2016-08-24 | 北京科技大学 | A kind of sacrificial aluminium alloy anode be applicable to abyssal environment with high current efficiency |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5835257B2 (en) * | 1977-07-22 | 1983-08-01 | 株式会社神戸製鋼所 | High corrosion resistance alloy plated steel products |
| JPS5693801A (en) * | 1979-12-27 | 1981-07-29 | Mitsui Mining & Smelting Co Ltd | Zinc alloy powder for mechanical plating |
| JPS56152955A (en) * | 1980-04-25 | 1981-11-26 | Nippon Steel Corp | Hot dipping composition for steel sheet coated with zinc alloy by hot dipping |
-
1982
- 1982-06-14 WO PCT/JP1983/000190 patent/WO1984000039A1/en not_active Ceased
- 1982-06-15 JP JP57102891A patent/JPS6033892B2/en not_active Expired
-
1983
- 1983-06-14 AU AU16074/83A patent/AU1607483A/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| WO1984000039A1 (en) | 1983-01-05 |
| JPS58221250A (en) | 1983-12-22 |
| AU1607483A (en) | 1984-01-16 |
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