JPS6043941B2 - Manufacturing method for embossed products - Google Patents

Description

[Detailed Description of the Invention] The present invention provides a method for using paste products mainly made of fish meat, such as kamaboko, for animals,
There are articles about how to make vehicles, flowers, etc. into shapes.

Traditionally, kamaboko etc. are made by plating a material mainly made of fish meat to the required thickness on a plate and steaming or grilling it.
Alternatively, a material in which materials of different colors are wrapped is manufactured as described above.

Therefore, by coloring, it is possible to manufacture products with beautiful colors, but the external shapes are fixed to some extent, such as circles, squares, and fan shapes, making it impossible to manufacture products with complex shapes. In view of this, the present invention aims to manufacture ground-breaking dough products in complex shapes such as animals, fish, vehicles, flowers, etc. that children like. Moreover, in a container with small holes for air venting in the deep parts and corners where it is difficult to vent air during vacuum packaging, an amount of paste-like material of a paste product mainly made of fish meat is placed in an amount equal to the content of the container. After supplying, when vacuum packaging the container, the air inside the container is removed and the paste material is filled so as to spread to every corner of the container, and the material surface at the opening at the top of the container is made flat. It is characterized in that it is formed by subjecting it to a required heat treatment.

The manufacturing method of the present invention will be explained below based on the illustrated embodiments.

First, a material mainly composed of fish meat, which is made by adding chemical seasonings and other substances to fish meat and kneading it into a paste, is supplied in an amount equal to the content of the container in a pre-shaped quadrangular container.

When a product is made by steaming a material mainly consisting of fish meat in a later process from this elephant-shaped container, the shape of the pastry product to be manufactured from a material that can withstand the steaming temperature and has shape-retaining properties, such as a hard synthetic resin film, such as an elephant shape. , animals such as dogs, vehicles such as trains, ships, and airplanes, flowers, houses, dolls, robots, etc. shall be shaped in advance to have external shapes that children will like. Soj
A paste-like material 2 is supplied into the container 1 of the lever, and small air vents are installed at the corners and the deepest part of the container to ensure that the material is filled to every corner of the container, which has a complicated uneven shape. Drill holes. The number of small holes varies depending on the size and shape of the container. Further, a flat flange is integrally formed on the outer periphery of the concave portion 1a of the container 1 to provide strength, if necessary.

After supplying a predetermined amount of material into the quadrangular container in this way,
Next, it is transported to an automatic vacuum packaging machine, where it is vacuum packed.

At the time of vacuum packaging, the required amount of material is simply supplied into the container, but the material is filled to every corner of the container and the upper opening surface of the container is made flat. This is done by feeding the container containing the material into the concave cavity of the lower film 3, which is formed in advance in a concave shape, in an automatic vacuum packaging machine by a conveyor or the like, or by an operator. The upper film 4 is supplied so as to be stacked on top, and vacuum packaging is performed in the vacuum chamber of the packaging machine by sealing the outer edges of both the upper and lower films. At this time, the air in the upper and lower films is exhausted by a vacuum pump. When the container is opened, the air in the deep layers and corners of the container, which are relatively difficult to discharge, can be easily removed through the small air vent holes, and the negative pressure causes the upper film and the lower film to come into close contact with each other. When this happens, the upper film presses against the upper opening of the container, and the required amount of material supplied to the container in the previous step is pushed into the container, resulting in a paste-like material. The container is filled to every nook and corner, and the top surface is flat. After vacuum packaging in this manner, it is fed to a steamer and the paste-like material is heat-treated to form a desired pastry product.

In the above embodiment, the paste material was supplied into a quadrangular material, which was sandwiched between upper and lower films, and the outer periphery of the material was sealed. After the container is inserted into a tube, the open end of the container is vacuum-sealed for packaging, and cellophane paper is sometimes placed on top of the material inside the container.

According to the present invention, a paste-like material is supplied into a container shaped into a desired rectangular shape, which is then vacuum-packed and then heat-processed, resulting in an epoch-making shape not seen before. We are able to provide a paste product that children especially enjoy, and because the container has small air vent holes that allow air to be removed completely, even containers with complex shapes can be completely vacuum packed, reducing storage time. This has the advantage that the container is completely filled with the paste-like material along with this complete air removal, resulting in a product with a beautiful external shape.

[Brief explanation of the drawing]

FIG. 1 is an external view showing an embodiment of a container used in the manufacturing method of the present invention, and FIG. 2 is an explanatory view showing the manufacturing process. 1...Container, 1a...Small hole, 2...
...Material, 3...Top film, 4...
・Lower film.

Claims (1)

[Claims] 1 Place an amount of fish meat equal to the content of the container in a container that is hollowed into the desired elephant shape and has small holes for air release in the deep parts and corners where it is difficult to remove air during vacuum packaging. After supplying the paste-like material for the main paste product, when vacuum packaging it, the air inside the container is removed and the paste-like material is filled into every corner of the container, and at the opening at the top of the container. A method for producing a shaped product, characterized by flattening the surface of the material and then subjecting it to the required heat treatment.