JPS6057488B2 - How to charge steel into a side-charge heating furnace - Google Patents
How to charge steel into a side-charge heating furnaceInfo
- Publication number
- JPS6057488B2 JPS6057488B2 JP16194881A JP16194881A JPS6057488B2 JP S6057488 B2 JPS6057488 B2 JP S6057488B2 JP 16194881 A JP16194881 A JP 16194881A JP 16194881 A JP16194881 A JP 16194881A JP S6057488 B2 JPS6057488 B2 JP S6057488B2
- Authority
- JP
- Japan
- Prior art keywords
- steel material
- steel
- hearth
- center
- charge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Furnace Charging Or Discharging (AREA)
Description
【発明の詳細な説明】
この発明はサイドチャージ式加熱炉への鋼材装入方法
、特に鋼材の炉内における装入位置を自動的に制御する
方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for charging steel materials into a side-charge type heating furnace, and more particularly to a method for automatically controlling the charging position of steel materials in the furnace.
ビルツト、ブルーム、スラグなどの鋼材を所要の温度
に加熱する炉の形式の一つとしてサイドチャージ式があ
る。One type of furnace that heats steel materials such as birtz, bloom, and slag to the required temperature is the side-charge type.
この形式の炉では、鋼材は炉外から炉内に至る装入ライ
ンに沿つて鋼材の長手方向にローラーテーブルなどによ
り移送される。そして、鋼材は炉の一端(入側)の側面
より炉内に装入される。装入された鋼材は装入ラインに
対し て直角に延びる固定および可動炉床によつて炉の
他端(出側)まで移送され、移送中に所要の温度に加熱
される。 鋼材を炉内に装入する際、鋼材の先端が炉壁
に突き当つたり、鋼材が可動炉床に大きく偏つて載らな
いようにするために、鋼材を所定の位置に正しく装入し
なければならない。In this type of furnace, the steel is transported in the longitudinal direction along a charging line from outside the furnace to inside the furnace using a roller table or the like. Then, the steel material is charged into the furnace from the side of one end (inlet side) of the furnace. The charged steel is transferred to the other end (output side) of the furnace by fixed and movable hearths extending perpendicular to the charging line, and heated to the required temperature during transfer. When charging steel materials into a furnace, the steel materials must be correctly charged in the designated position to prevent the tip of the steel materials from hitting the furnace wall or from being placed too unevenly on the movable hearth. Must be.
従来では、炉内の装入ライン上にストッパーを設け、こ
れに装入鋼材の先端を突き当てて鋼材を所定の位置に停
止させていた。 上記のような従来のストッパー方式で
は、鋼材の長さが大きく変る(例えば2.9〜9m)場
合、ストッパーの位置が固定されているので、鋼材は長
さによつては炉床に対し大きく偏つた位置に停止される
。Conventionally, a stopper was provided on the charging line in the furnace, and the tip of the charged steel material was abutted against this stopper to stop the steel material at a predetermined position. With the conventional stopper method as described above, when the length of the steel material varies greatly (for example, 2.9 to 9 m), the position of the stopper is fixed, so the steel material may vary greatly relative to the hearth depending on its length. It is stopped in a lopsided position.
また、鋼材が短尺の場合、鋼材を2列装入、すなわち装
入ライン上て先行する鋼材にすぐ続けて後行の鋼材を炉
内に装入し、2本の鋼材を並べて加熱することが望まれ
る。しかし、上記ストッパー方式ではストッパーが1個
でしかも位置・が固定されているので、このような鋼材
の2列装入は不可能である。さらに、ストッパー方式で
は鋼材がストッパに突き当るので、ストッパーが故障し
易いという問題もある。 このようなストッパー方式に
代えて、作業者が装入鋼材の位置を監視し、鋼材の停止
位置を直接操作する方式が考えられる。In addition, when the steel materials are short, it is possible to charge the steel materials in two rows, that is, to charge the preceding steel materials into the furnace immediately after the preceding steel materials on the charging line, and to heat the two steel materials side by side. desired. However, in the above-mentioned stopper system, since there is only one stopper and its position is fixed, it is impossible to charge steel materials in two rows. Furthermore, in the stopper method, since the steel material hits the stopper, there is also the problem that the stopper is likely to fail. Instead of such a stopper method, a method may be considered in which an operator monitors the position of the charged steel material and directly controls the stopping position of the steel material.
しかし、この方式も作業者を要するので、省力化の点で
好ましくない上、炉内への鋼材装入の為、直接鋼材を見
ながらの操作ができなく、炉内監視のNv等による操作
となる為操作に非常に熟練を要す。この発明はサイドチ
ャージ式加熱炉への鋼材装入における上記のような問題
を解決するためになされたもので、鋼材をその長さにか
かわらず炉内の所定の位置に自動的に装入でき、2列装
入が可能な、サイドチャージ方式加熱炉への鋼材装入方
法を提供しようとするものてある。However, this method also requires a worker, which is not preferable from the point of view of labor saving, and since the steel material is charged into the furnace, it is not possible to operate it while directly looking at the steel material, and it is difficult to operate it by monitoring the inside of the furnace such as Nv. It requires great skill to operate. This invention was made in order to solve the above-mentioned problems in charging steel materials into a side-charge type heating furnace.It is possible to automatically charge steel materials into a predetermined position in the furnace regardless of their length. , which attempts to provide a method for charging steel into a side-charge heating furnace that allows double-row charging.
この発明の鋼材装入方法では、炉の入側において鋼材を
移送しながら鋼材の長さを測定する。In the steel material charging method of the present invention, the length of the steel material is measured while transferring the steel material at the entrance side of the furnace.
この測定値に基づいて鋼材の長さの2分の1の点(鋼材
の中心)が中央固定炉床または、その両隣りに配列され
た可動炉床の幅の中心の位置(炉床の中心)に達するま
での鋼材の移送距離を演算する。また、移送されている
鋼材の移送距離を測定する。そして、上記移送距離の演
算値および測定値に基づいて鋼材の中心が大体において
炉床の中心に一致するように鋼材の移送を制御する。上
記のようにこの発明の鋼材装入方法では、測定した長さ
に基づいて鋼材のの所要の移送距離を演算し、さらに鋼
材の移送距離を測定して鋼材の接入停止位置を決めるよ
うにしているので、鋼材の長さが大きく変動しても鋼材
を炉内の正しい位置に装入することができる。Based on this measurement, the point half the length of the steel material (the center of the steel material) is located at the center of the width of the central fixed hearth or the movable hearths arranged on both sides of the central fixed hearth (the center of the hearth). ) is calculated. Additionally, the distance of the steel material being transported is measured. Then, based on the calculated and measured values of the transfer distance, the transfer of the steel material is controlled so that the center of the steel material approximately coincides with the center of the hearth. As described above, in the steel material charging method of the present invention, the required transfer distance of the steel material is calculated based on the measured length, and the transfer distance of the steel material is further measured to determine the insertion stop position of the steel material. Therefore, even if the length of the steel varies greatly, the steel can be charged at the correct position in the furnace.
また、鋼材の中心が炉床の中心に位置するよう.に装入
されるので、鋼材は炉床に対して偏ることなく一様に載
置され、さらに2列装入が可能である。Also, make sure that the center of the steel is located at the center of the hearth. Since the steel is charged evenly against the hearth, it is possible to charge the steel in two rows.
例えば、1列の固定炉床の両側にそれぞれ可動炉床が配
置されたサイドチャージ方式加熱炉において、1本の長
尺鋼材を装入する場合、鋼材の6中心がほぼ固定炉床の
中心に位置するように装入される。長尺鋼材の両端はそ
れぞれ可動炉床により支持される。2本の短尺鋼材を装
入する場合、各鋼材の中心点がそれぞれ可動炉床の中心
にほぼ位置するように装入される。For example, when charging one long steel material in a side-charge heating furnace in which movable hearths are arranged on both sides of a row of fixed hearths, the six centers of the steel material are approximately at the center of the fixed hearth. It is loaded so that it is positioned. Both ends of the long steel material are each supported by a movable hearth. When charging two short steel materials, they are charged so that the center point of each steel material is approximately located at the center of the movable hearth.
この発明では、装入鋼材の位置決めにストッパーを用い
ないので、前述のストッパーの破損を生じることはない
。また、鋼材の装入を全く自動的に行うことができるの
で、省力化を図ることができる。以下、この発明の実施
例について説明する。In this invention, since a stopper is not used for positioning the charged steel material, the above-mentioned breakage of the stopper does not occur. Further, since the steel material can be charged completely automatically, it is possible to save labor. Examples of the present invention will be described below.
第1図は装入装置とサイドチャージ方式加熱炉を示す略
平面図である。受入床1の出側に装入装置2が配置され
ている。装入装置2はサイドチャージ方式加熱炉3の入
側内部まで延びる装入ラインlに沿つて配列されたロー
ラーテーブルT1〜T5より構成されている。加熱炉3
は装入ライン1に対して直角方向に延びる中央固定炉床
4およりびこれの両側にそれぞれ隣接して配置された可
動炉床5,6を備えている。また、可動炉床5,6の中
央固定炉床4に隣接しない側にはそれぞれ縁固定炉床7
,8が設けられている。鋼材Sは受入床1から装入装置
2を経て加熱炉3へ矢印A−Dで示すように移送される
。鋼材Sが長尺の場合には、受入床1よりローラーテー
ブルTl,T2に移され、炉内のローラーテーブルT4
,T5に移送される。鋼材Sが短尺の場合には受入床1
よりローラーテーブルT1またはT2に移され、炉内の
ロー“ラーテーブルT4またはT5に移送される。つぎ
に、鋼材を炉内の所定の位置に装入する方法について説
明する。I鋼材の長さの測定
長さは加熱炉3の直前のローラーテーブルT,の位置に
設けられた光電子スイッチPHl,PH2,PH3およ
びパルス発信器H℃1によつて測定される。FIG. 1 is a schematic plan view showing a charging device and a side charge type heating furnace. A charging device 2 is arranged on the outlet side of the receiving floor 1. The charging device 2 includes roller tables T1 to T5 arranged along a charging line 1 extending to the inside of the side charge heating furnace 3 on the entrance side. Heating furnace 3
has a central fixed hearth 4 extending perpendicularly to the charging line 1 and movable hearths 5, 6 arranged adjacently on each side thereof. Furthermore, edge fixed hearths 7 are provided on the sides of the movable hearths 5 and 6 that are not adjacent to the central fixed hearth 4.
, 8 are provided. The steel material S is transferred from the receiving floor 1 via the charging device 2 to the heating furnace 3 as shown by arrows AD. When the steel material S is long, it is transferred from the receiving floor 1 to roller tables Tl and T2, and then transferred to the roller table T4 in the furnace.
, T5. If the steel material S is short, receiving floor 1
The steel material is transferred to roller table T1 or T2, and then transferred to roller table T4 or T5 in the furnace.Next, a method for charging the steel material to a predetermined position in the furnace will be explained.I Length of steel material The measured length of is measured by means of optoelectronic switches PH1, PH2, PH3 and a pulse transmitter H°C1, which are located at the roller table T immediately before the heating furnace 3.
光電子スイッチPHl,PH2,PH3は、光電子スイ
ッチの位置を鋼材Sの先端が通過する瞬間にオンとなり
、後端が通過するとオフとなる。パルス発信器円℃1は
光電子スイッチPHl,PH2,PH3からの信号によ
り作動が制御され、作動中にカウントされたパルス数に
より鋼材Sの移送距離が求められる。(1)短尺の場合
第2図イに示すように鋼材Sの先端aが光電子スイッチ
PH2の位置に来たとき(このとき光電子スイッチPH
lはすでにオンになつている)、光電子スイッチPH2
はオンとなり、パルス発信器P■1のパルスのカウント
が、すなわち測長が開始される。The photoelectronic switches PHl, PH2, and PH3 are turned on at the moment the leading end of the steel material S passes through the position of the photoelectronic switch, and turned off when the rear end thereof passes. The operation of the pulse transmitter circle C1 is controlled by signals from optoelectronic switches PHl, PH2, and PH3, and the transfer distance of the steel material S is determined from the number of pulses counted during operation. (1) In the case of a short length As shown in Figure 2 A, when the tip a of the steel material S comes to the position of the photoelectronic switch PH2 (at this time, the photoelectronic switch PH
l is already on), optoelectronic switch PH2
is turned on, and counting of pulses from the pulse generator P11, that is, length measurement is started.
そして、第2図口に示すように鋼材Sの後端bが光電子
スイッチPHlの位置を通過した瞬間、光電子スイッチ
PHlはオフとなり、パルスのカウントは停止して測長
が終了する。この期間、鋼材S(7)a<5cとの間の
長さX1、すなわち移送距離が測定される。したがつて
、鋼材の長さ11は次式で示される。ここで、レはフォ
トセンサーPHlとPH2との間隔である。Then, at the moment when the rear end b of the steel material S passes the position of the optoelectronic switch PHl, as shown in the opening of FIG. 2, the optoelectronic switch PHl is turned off, pulse counting is stopped, and the length measurement is completed. During this period, the length X1 between the steel material S(7)a<5c, that is, the transfer distance is measured. Therefore, the length 11 of the steel material is expressed by the following formula. Here, LE is the distance between the photosensors PHl and PH2.
(2)長尺の場合
測定原理は短尺の場合と全く同じであるが、第2図ハ,
二に示すように光電子スイッチPH2の代りにPH3を
用いる。(2) For long lengths, the measurement principle is exactly the same as for short lengths.
As shown in Figure 2, a photoelectronic switch PH3 is used instead of the photoelectronic switch PH2.
鋼材の長さ12は次式で示される。ここで、!は光電子
スイッチPH2とPH3との間隔であり、!は鋼材S(
7)a<5cとの間の長さである。The length 12 of the steel material is expressed by the following formula. here,! is the distance between optoelectronic switches PH2 and PH3, and ! is steel material S (
7) The length is between a<5c.
上記の測定方法では、光電子スイッチ間の距離Ll,L
2を正確に測定しておけば、パルス発信器H℃1により
測定する移送距離Xl,X2は短いので、高精度で鋼材
の長さ11,12を測定することができる。■ 移送距
離の演算
長尺鋼材の場合、鋼材の中心Csが中央固定炉床の中心
COにほぼ一致するように装入する。In the above measurement method, the distances Ll, L between the optoelectronic switches
If 2 is accurately measured, the lengths 11 and 12 of the steel material can be measured with high accuracy because the transfer distances X1 and X2 measured by the pulse transmitter H°C1 are short. ■ Calculation of transfer distance In the case of long steel materials, the steel materials are charged so that the center Cs of the steel material approximately coincides with the center CO of the central fixed hearth.
また、短尺鋼材の場合、鋼材の中心Csが可動炉床の中
心Cl,C2のいずれか1つにほぼ一致するように装入
する。このためには、鋼材の後端bが中央固定炉床の中
心COまたは可動炉床の中心Cl,C2から鋼材長さの
2分の1だけ入側に位置するようにすればよい。したが
つて、移送距離DTは光電子スイッチPH2またはPH
3の位置を基準として次の式で求められる。(1)短尺
の場合
(ローラーテーブルT,まで移送)
(ローラーテーブルT,まで移送)(2)長尺の場合
&′A 〜6i6W2啼ノ −61―ただ
し、L,,L4およびL5はそれぞれ光電子スイッチP
H3から可動炉床の中心C1、中央固定炉床の中心CO
および可動炉床の中心C2までの距離である。Further, in the case of short steel materials, the steel materials are charged so that the center Cs of the steel material approximately coincides with either one of the centers Cl and C2 of the movable hearth. For this purpose, the rear end b of the steel material may be located on the entry side by one half of the length of the steel material from the center CO of the central fixed hearth or the centers Cl, C2 of the movable hearth. Therefore, the transport distance DT is determined by the optoelectronic switch PH2 or PH
It is determined by the following formula using position 3 as a reference. (1) For short lengths (transferred to roller table T)
(Transfer to roller table T) (2) For long lengths
&'A ~6i6W2啼ノ -61-However, L, , L4 and L5 are each optoelectronic switch P
From H3 to center C1 of movable hearth, center CO of central fixed hearth
and the distance to the center C2 of the movable hearth.
DTの演算は制御装置9の演算部で行われる。The calculation of DT is performed in the calculation section of the control device 9.
■ 移送距離の測定移送距離は鋼材の移送中にローラー
テーブルT4の位置に設けられたパルス発信器PLG2
のパルスをカウントすることにより測定される。■ Measuring the transfer distance The transfer distance is determined by the pulse transmitter PLG2 installed at the position of the roller table T4 during the transfer of the steel material.
It is measured by counting the pulses of
例えば、短尺鋼材をローラーテーブルT4まで送り込む
場合、光電子スイッチPH2がオンからオフになつた瞬
間にパルスのカウントを開始する。長尺鋼材の場合も同
様である。また、短尺鋼材をローラーテーブルT5まで
送り込む場合、フォトセンサーPH3がオンからオフに
なつたときからパルスのカウントを開始する。パルス発
信器H℃2からのパルス信号は制御装置9の演算部に入
力され、ここでパルスをカウントすることにより移送距
離が演算される。For example, when feeding a short steel material to the roller table T4, pulse counting is started at the moment the optoelectronic switch PH2 is turned from on to off. The same applies to long steel materials. Further, when feeding a short steel material to the roller table T5, counting of pulses is started from the time when the photosensor PH3 changes from on to off. The pulse signal from the pulse transmitter H° C. 2 is input to the calculation section of the control device 9, where the transfer distance is calculated by counting the pulses.
■ 装入装置の制御
装入装置2は移送距離が目標値すなわち演算値DTとな
るように制御装置9により制御される。(2) Control of the charging device The charging device 2 is controlled by the control device 9 so that the transfer distance becomes the target value, that is, the calculated value DT.
移送距離の測定値が演算値に達する前に、制御装・置9
は装入装置2に減速指令を出し、鋼材Sを所定の位置に
緩やかに停止する。また、設備の能力向上のために、鋼
材の装入間隔ができるだけ短くなるように装入装置2の
作動が制御される。Before the measured value of the transfer distance reaches the calculated value, the control device/device 9
issues a deceleration command to the charging device 2, and gently stops the steel material S at a predetermined position. Further, in order to improve the capacity of the equipment, the operation of the charging device 2 is controlled so that the interval between charging steel materials is as short as possible.
) 第1図は装入装置とサイドチャージ方式加熱炉の略
平面図および第2図は鋼材長さの測定原理を説明する図
面である。
1・・・受入床、2・・・装入装置、3・・・加熱炉、
4,7,8・・・固定炉床、5,6・・・可動炉床、9
・・・制御7装置。) Fig. 1 is a schematic plan view of a charging device and a side charge type heating furnace, and Fig. 2 is a drawing explaining the principle of measuring the length of steel material. 1... Receiving floor, 2... Charging device, 3... Heating furnace,
4, 7, 8... Fixed hearth, 5, 6... Movable hearth, 9
...Control 7 device.
Claims (1)
動炉床を備えたサイドチャージ方式加熱炉に装入する際
に、加熱炉の入側において鋼材を移送しながら鋼材長さ
を測定し、長さの測定値に基づいて鋼材の長さの2分の
1の点(鋼材の中心)が前記中央固定炉床または可動炉
床の幅の中心の位置(炉床の中心)に至るまでの移送距
離を演算し、移送中の鋼材の移送距離を測定し、上記移
送距離の演算値および測定値に基づいて鋼材の中心が炉
床の中心にほぼ一致するように鋼材の移送を制御するこ
ととを特徴とするサイドチャージ方式加熱炉への鋼材装
入方法。1. When charging steel material into a side charge type heating furnace equipped with a central fixed hearth and movable hearths adjacent to this on both sides, measure the length of the steel material while transferring the steel material at the entrance side of the heating furnace, Based on the length measurement, the distance from the point half the length of the steel material (the center of the steel material) to the position of the center of the width of the central fixed hearth or movable hearth (the center of the hearth) Calculating the transfer distance, measuring the transfer distance of the steel material being transferred, and controlling the transfer of the steel material so that the center of the steel material approximately coincides with the center of the hearth based on the calculated value and measured value of the transfer distance. A method for charging steel into a side-charge heating furnace, characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16194881A JPS6057488B2 (en) | 1981-10-13 | 1981-10-13 | How to charge steel into a side-charge heating furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16194881A JPS6057488B2 (en) | 1981-10-13 | 1981-10-13 | How to charge steel into a side-charge heating furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5864312A JPS5864312A (en) | 1983-04-16 |
| JPS6057488B2 true JPS6057488B2 (en) | 1985-12-16 |
Family
ID=15745083
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16194881A Expired JPS6057488B2 (en) | 1981-10-13 | 1981-10-13 | How to charge steel into a side-charge heating furnace |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6057488B2 (en) |
-
1981
- 1981-10-13 JP JP16194881A patent/JPS6057488B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5864312A (en) | 1983-04-16 |
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