JPS6139415B2 - - Google Patents
Info
- Publication number
- JPS6139415B2 JPS6139415B2 JP673079A JP673079A JPS6139415B2 JP S6139415 B2 JPS6139415 B2 JP S6139415B2 JP 673079 A JP673079 A JP 673079A JP 673079 A JP673079 A JP 673079A JP S6139415 B2 JPS6139415 B2 JP S6139415B2
- Authority
- JP
- Japan
- Prior art keywords
- yarn
- false
- fused
- twist
- false twisting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 claims description 14
- 229920002994 synthetic fiber Polymers 0.000 claims description 4
- 239000012209 synthetic fiber Substances 0.000 claims description 4
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 239000004744 fabric Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Description
本発明は通常の熱可塑性合成繊維のマルチフイ
ラメント糸条から強固なシヤリ感と柔軟な風合を
兼ねそなえ、更に表面構造の変化に富んだ製品を
得るに適したフアンシーヤーンの製造方法に関す
る。
従来より外観的に変化のある編織物を得るため
に、糸の長手方向において捲緒水準の異る特殊捲
縮糸を仮撚加工法によつて製造する手段として、
仮撚ヒーター導入前の糸条に水、高温液体、或は
熱硬化性樹脂等を断続的に附着させながら仮撚加
工を行う方法、断続加熱装置を糸条と同一表面速
度で回転させて糸条を断続的に熱固定する方法、
糸速に変化を与えながら仮撚加工を行う方法など
幾多の方法ならびに関連装置が提案されている。
これら従来糸はいずれも非嵩高部が生の原糸に近
い形状を呈しているためか合成繊維特有のヌメリ
感があり、風合面での改質、改良が望まれてい
る。
本発明はかゝる要望に鑑み完成されたものであ
り、次の如き構成を有する。即ち本発明は熱可塑
性合成繊維マルチフイラメント糸を、該糸条の軟
化点以上、融点以下の温度下において、仮撚加撚
域における糸条供給率(R1−R2/R2×100、ここ
にR1は供給ローラの周面速度、R2は引出しロー
ラの周面速度)を少なくとも5%以上にして第1
仮撚加工を行い、糸条の長手方向に融着部と非融
着部とを交互に形成し、次いで前記非融着部が融
化しない温度で第2仮撚加工をして、該非融着部
の捲縮を大ならしめることを特徴とするものであ
る。
ここで本発明の最も重要な点は糸条供給率を5
%以上にして第1仮撚加工によつて、図面に示す
ように融着部1と非融着部2を糸条の長手方向に
沿つて交互に形成することであるが、この場合第
1仮撚の加撚域における糸条供給率が小さい場合
は一部のフイラメントが連続的に融着した形態を
呈し、この糸条供給率が5%を下廻る場合は目的
の糸条を得ることができない。一方この糸条供給
率を大きくするためには仮撚数は通常の仮撚数よ
り低く設定することが重要であり、仮撚数が高い
場合は加工時糸切れが生じ加工性が低下する。ま
た第1仮撚における仮撚数が低い程、非融着部2
の嵩高と融着部1の非嵩高の形態差が大きく、よ
りフアンシー効果が発揮され、かゝる観点からも
第1仮撚における仮撚数は通常の仮撚数より低く
するのが望ましい。我々の試験結果によれば1m
当り撚数T=29000〜32000/〓(D:デニー
ル)で表
わされる通常の仮撚数の60〜90%の仮撚数で行う
と最も良い結果が得られる。
次に第2仮撚加工を行つて非融着部2の捲縮を
大ならしめるのであるが、この場合仮撚の加撚方
向はどちらでも良いが、第1仮撚後の糸条には、
融着部1は仮撚と同方向の撚が固着されており、
非融着部2および非融着部2と融着部1との間の
弱融着部3には仮撚と逆方向の撚が残存している
ために、第1仮撚と同方向の第2仮撚を行うと該
第2仮撚と同方向の撚が固着されている融着部1
はフイラメントがほぐされることなく更に第2仮
撚の加撚により締めつけられ、逆に第2仮撚と異
方向の撚が残存している弱融着部3及び非融着部
2はフイラメントがほぐされより嵩高となる。こ
のためよりフアンシー効果の優れた糸条が得られ
る。また第1仮撚と異方向の第2仮撚を行う場合
は、フアンシー効果は若干低減されるが低トルク
で編成性の極めて優れた糸条となり、シングルジ
ヤージイにおいても斜向性の極めて少ない製品を
得ることができる。
以上説明した本発明方法によつて製造されるフ
アンシーヤーンは、融着仮撚によつて撚が強固に
固着されて見掛の繊度が細く見える強固な融着部
と捲縮性の高い非融着部を糸条の長手方向に沿つ
て交互に有するため、変化に富んだ表面構造の編
織物を得ることができ、強固なシヤリ感と柔軟な
風合を兼ねそなえた従来にない風合が得られる。
また従来の仮撚融着糸で欠点とされていた粗硬性
(がりつき風合)がなく上品な風合、外観を呈す
る。また第1仮撚後の糸条の強度が大きく加工性
に優れている等の効果がある。
次に本発明の実施例について詳細に説明するが
本発明はこれに限定されるものでない。
実施例 1
100D/24Fポリエステルフイラメント糸を用い
て下記第1表に示す条件で第1仮撚加工および第
2仮撚加工を行い、図面に示した如き形態のフア
ンシーヤーンを得た。この糸条を編織物にし、染
色仕上を行つたところ編織物の表面が凹凸とな
り、強固なシヤリ感と柔軟な風合がミツクスされ
てヌメリ感がなくさわやかな感触を有する製品が
得られた。
The present invention relates to a method for producing fancy yarn, which is suitable for obtaining products from multifilament yarns of ordinary thermoplastic synthetic fibers, which have both a strong silky feel and a soft texture, and also have a richly varied surface structure. In order to obtain knitted fabrics that have a different appearance compared to conventional ones, as a means of producing special crimped yarns with different winding levels in the longitudinal direction of the yarn by a false twisting process,
A method of false-twisting the yarn by intermittently applying water, high-temperature liquid, or thermosetting resin to the yarn before introducing the false-twisting heater, and rotating the intermittent heating device at the same surface speed as the yarn. a method of intermittent heat setting of the strip;
Many methods and related devices have been proposed, including a method of performing false twisting while varying the yarn speed.
All of these conventional yarns have a slimy feel characteristic of synthetic fibers, perhaps because the non-bulky portions have a shape similar to that of raw yarn, and there is a desire for modification and improvement in terms of texture. The present invention was completed in view of such a demand, and has the following configuration. That is, the present invention provides a thermoplastic synthetic fiber multifilament yarn at a temperature higher than the softening point and lower than the melting point of the yarn, at a yarn supply rate (R 1 −R 2 /R 2 ×100, Here, R1 is the circumferential speed of the supply roller, R2 is the circumferential speed of the pull-out roller) at least 5% and the first
False twisting is performed to alternately form fused parts and non-fused parts in the longitudinal direction of the yarn, and then a second false twisting process is performed at a temperature at which the non-fused parts do not melt. It is characterized by a large amount of crimp in the part. The most important point of the present invention is to increase the yarn supply rate to 5
% or more, by the first false twisting process, as shown in the drawing, the fused parts 1 and the non-fused parts 2 are formed alternately along the longitudinal direction of the yarn. If the yarn supply rate in the twisting region of false twisting is small, some filaments will appear to be continuously fused, and if this yarn supply rate is less than 5%, the desired yarn cannot be obtained. I can't. On the other hand, in order to increase this yarn supply rate, it is important to set the number of false twists lower than the normal number of false twists; if the number of false twists is high, yarn breakage occurs during processing, resulting in reduced workability. In addition, the lower the number of false twists in the first false twist, the more
The difference in form between the bulkiness of the fused portion 1 and the non-bulkyness of the fused portion 1 is large, and the fancy effect is further exhibited, and from this point of view, it is desirable that the number of false twists in the first false twist is lower than the normal number of false twists. According to our test results 1m
The best results are obtained when the number of false twists per twist is 60 to 90% of the normal number of false twists expressed as T = 29,000 to 32,000/〓 (D: denier). Next, a second false twisting process is performed to increase the crimp of the non-fused portion 2. In this case, the direction of false twisting may be in either direction, but the yarn after the first false twisting is ,
In the fused part 1, the twist in the same direction as the false twist is fixed,
Since the twist in the opposite direction to the false twist remains in the unfused part 2 and the weakly fused part 3 between the unfused part 2 and the fused part 1, the twist in the same direction as the first false twist remains. When the second false twist is performed, the twist in the same direction as the second false twist is fixed in the fused part 1
The filament is further tightened by the second false twist without being loosened, and conversely, the filament is loosened in the weakly fused portion 3 and the non-fused portion 2 where the twist in the direction opposite to the second false twist remains. It will be bulkier than that. For this reason, a yarn with a more excellent fancy effect can be obtained. In addition, when performing a second false twist in a direction different from the first false twist, the fancy effect is slightly reduced, but the result is a yarn with low torque and extremely excellent knitting properties. You can get less product. The fancy yarn produced by the method of the present invention as described above has a strong fused part where the twists are firmly fixed by the fused false twisting and the apparent fineness appears thin, and a nonwoven fabric with high crimpability. Because the fused portions are alternated along the longitudinal direction of the yarn, it is possible to obtain a knitted fabric with a varied surface structure, creating an unprecedented texture that combines a strong and flexible feel. is obtained.
In addition, it does not have the roughness (sticky texture) that was a drawback of conventional false-twisted fused yarns, and has an elegant texture and appearance. Further, the yarn after the first false twisting has a large strength and has excellent workability. Next, examples of the present invention will be described in detail, but the present invention is not limited thereto. Example 1 A 100D/24F polyester filament yarn was subjected to a first false twisting process and a second false twisting process under the conditions shown in Table 1 below to obtain a fancy yarn having the form shown in the drawings. When this yarn was made into a knitted fabric and dyed and finished, the surface of the knitted fabric became uneven, and a product was obtained that had a combination of a strong smooth feel and a soft texture, and had a refreshing feel without a slimy feel.
【表】
実施例 2
70D/24Fナイロンフイラメント糸を使用して
第2表に示す条件で第1仮撚加工および第2仮撚
加工を行い、得られた糸条を編織物にして染色仕
上を行つた結果シヤリ感と柔軟性を兼ねそなえ更
に変化に富んだ表面構造を有し、通常のナイロン
加工糸では得られない張り、腰の優れた製品が得
られた。[Table] Example 2 Using 70D/24F nylon filament yarn, the first false twisting process and the second false twisting process were performed under the conditions shown in Table 2, and the resulting yarn was made into a knitted fabric with a dyed finish. As a result, we were able to obtain a product that has both a smooth feel and flexibility, has a highly varied surface structure, and has excellent tension and stiffness that cannot be obtained with ordinary processed nylon yarn.
図面は本発明による実施例を示すフアンシーヤ
ーンの側面図である。
1……融着部、2……非融着部、3……弱融着
部。
The drawing is a side view of a fancy yarn showing an embodiment according to the present invention. 1... fused part, 2... non-fused part, 3... weakly fused part.
Claims (1)
条の軟化点以上、融点以下の温度下において、仮
撚加撚域における糸条供給率(R1−R2/R2×
100、ここにR1は供給ローラの周面速度、R2は引
出ローラの周面速度)を少なくとも5%以上にし
て第1仮撚加工を行い、糸条の長手方向に融着部
と非融着部とを交互に形成し、次いで前記非融着
部が融化しない温度で第2仮撚加工をして、該非
融着部の捲縮を大ならしめることを特徴とするフ
アンシーヤーンの製造方法。1. A thermoplastic synthetic fiber filament yarn is heated at a temperature higher than the softening point and lower than the melting point of the yarn, and the yarn supply rate (R 1 −R 2 /R 2 ×
100, where R1 is the circumferential speed of the supply roller and R2 is the circumferential speed of the pull-out roller. Fancy yarns are formed alternately with fused portions, and then subjected to a second false twisting process at a temperature at which the non-fused portions do not melt, thereby increasing the crimp of the non-fused portions. Production method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP673079A JPS5598925A (en) | 1979-01-23 | 1979-01-23 | Production of fancy yarn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP673079A JPS5598925A (en) | 1979-01-23 | 1979-01-23 | Production of fancy yarn |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5598925A JPS5598925A (en) | 1980-07-28 |
| JPS6139415B2 true JPS6139415B2 (en) | 1986-09-03 |
Family
ID=11646347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP673079A Granted JPS5598925A (en) | 1979-01-23 | 1979-01-23 | Production of fancy yarn |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5598925A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58144137A (en) * | 1982-02-15 | 1983-08-27 | ユニチカ株式会社 | Production of hard twisted yarn-like special bulky processed yarn |
| JPS61194236A (en) * | 1985-02-20 | 1986-08-28 | 東レ株式会社 | Processed yarn having fine crimps and its production |
| JPS61194206A (en) * | 1985-02-22 | 1986-08-28 | Toray Ind Inc | Fiber having dent on surface and production thereof |
-
1979
- 1979-01-23 JP JP673079A patent/JPS5598925A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5598925A (en) | 1980-07-28 |
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