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JPS6144546B2 - - Google Patents
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JPS6144546B2 - - Google Patents

Info

Publication number
JPS6144546B2
JPS6144546B2 JP18776583A JP18776583A JPS6144546B2 JP S6144546 B2 JPS6144546 B2 JP S6144546B2 JP 18776583 A JP18776583 A JP 18776583A JP 18776583 A JP18776583 A JP 18776583A JP S6144546 B2 JPS6144546 B2 JP S6144546B2
Authority
JP
Japan
Prior art keywords
painting
hot
baking
dip galvanized
induction heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP18776583A
Other languages
Japanese (ja)
Other versions
JPS6078673A (en
Inventor
Fuminaru Hamada
Kyoshi Kurii
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Heavy Industries Ltd
Original Assignee
Sumitomo Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Heavy Industries Ltd filed Critical Sumitomo Heavy Industries Ltd
Priority to JP18776583A priority Critical patent/JPS6078673A/en
Publication of JPS6078673A publication Critical patent/JPS6078673A/en
Publication of JPS6144546B2 publication Critical patent/JPS6144546B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating With Molten Metal (AREA)

Description

【発明の詳細な説明】 本発明は、溶融メツキ鋼板の塗装ラインにおけ
る塗装焼付方法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a coating baking method in a coating line for hot-dip galvanized steel sheets.

冷間圧延鋼板あるいは各種メツキ鋼板などは、
さらに外観の美化、電気絶縁性および耐食性の向
上を図るために表面塗装を行うことがある。この
場合、鋼板に酸洗、脱脂、りん酸塩処理などの前
処理を行つた後、ポリエステル樹脂、アクリル樹
脂、ビニル樹脂等の塗料を塗布して加熱、乾燥な
どのいわゆる焼付けを行うのが普通である。従来
はこの焼付け処理に熱風式乾燥炉が使われてい
た。しかしこのような熱風炉では空気に当る塗膜
表面が一番高温になるため、表層の固形化が先に
進み、あとから中部の溶剤が表面へ噴き出てきて
塗面がぶつぶつになる現象が生じる。また熱風炉
では、膜厚値の変更やライン速度の変更など焼付
条件の変更があつた場合、これに対する乾燥条件
(熱風の温度、風量など)変更の応答が遅く、焼
付条件変更時には焼付不良が生じることがある。
また被塗装材が溶融亜鉛メツキ鋼板の場合は、鋼
板の酸洗工程でサブスケール層から出てきた水素
がメツキ層に含有されており、塗装後あまり急速
に加熱するとこの水素ガスが塗膜を破つて表面に
出てきて塗面の状態を悪くするので、この種のメ
ツキ鋼板に対しては急速加熱することができず、
生産性が悪かつた。
Cold rolled steel plates or various plated steel plates, etc.
Furthermore, surface painting may be applied to improve the appearance, electrical insulation, and corrosion resistance. In this case, the steel plate is usually subjected to pretreatment such as pickling, degreasing, and phosphate treatment, and then is coated with a paint such as polyester resin, acrylic resin, vinyl resin, etc., and then subjected to so-called baking, such as heating and drying. It is. Traditionally, a hot air drying oven was used for this baking process. However, in such a hot air oven, the surface of the paint film that is exposed to the air is at the highest temperature, so the surface layer solidifies first, and later the solvent in the middle spews out to the surface, causing the paint surface to become bumpy. arise. In addition, in hot air ovens, when there are changes in baking conditions such as changes in film thickness or line speed, the response to changes in drying conditions (hot air temperature, air volume, etc.) is slow, and baking defects may occur when baking conditions are changed. This may occur.
In addition, when the material to be painted is a hot-dip galvanized steel sheet, the plating layer contains hydrogen that comes out of the subscale layer during the pickling process of the steel sheet, and if it is heated too quickly after painting, this hydrogen gas will damage the paint film. Rapid heating cannot be applied to this type of plated steel plate, as it will break and come out to the surface, worsening the condition of the painted surface.
Productivity was poor.

本発明はこのような不具合をなくし、滑らかで
美麗な塗面が得られしかも塗装条件(膜厚、ライ
ン速度など)の変更に対して乾速条件を迅速に応
答させ得る塗装焼付方法を提供することを目的と
する。
The present invention eliminates such problems and provides a paint baking method that allows a smooth and beautiful painted surface to be obtained and allows the drying speed conditions to quickly respond to changes in coating conditions (film thickness, line speed, etc.). The purpose is to

本発明の他の目的は、溶融亜鉛メツキ鋼板の塗
装工程で急速な加熱、焼付けを行つても塗面状態
を不良にすることがない塗装焼付方法を提供する
ことにある。
Another object of the present invention is to provide a paint baking method that does not cause the painted surface to deteriorate even when rapid heating and baking are performed during the painting process of hot-dip galvanized steel sheets.

本発明に係る焼付方法は、鋼板の塗装ラインで
塗装前後の位置にそれぞれ誘導加熱炉を設置し、
塗装前の誘導加熱炉で予熱して鋼板に含有されて
いる水素ガスを放出させ、塗装後の誘導加熱炉で
乾燥処理するようにしたものである。
The baking method according to the present invention involves installing induction heating furnaces at positions before and after painting in a steel plate painting line,
The steel sheet is preheated in an induction heating furnace before painting to release the hydrogen gas contained in the steel sheet, and then dried in an induction heating furnace after painting.

次に本発明を溶融亜鉛メツキ鋼板に適用した場
合についてより具体的に説明する。
Next, a case in which the present invention is applied to a hot-dip galvanized steel sheet will be described in more detail.

図面は本発明を適用する場合の塗装ラインの概
略を示したものである。ロールコーター方式等の
塗装工程3の前段および後段にそれぞれ誘導加熱
炉による予備工程1および乾燥工程2が設けられ
る。予熱工程1のさらに前段には酸洗工程4およ
びメツキ工程5が配されている。鋼板の酸洗工程
4でサブスケール層に水素が吸蔵され、メツキ工
程5におけるメツキ皮膜成長過程でこの水素ガス
の放出が起る。サブスケール層から放出された水
素はメツキ層に巻き込まれた形でメツキ鋼板に含
有されている。ここでこの亜鉛メツキ鋼板を塗装
して急速加熱すると、一度に多量の水素ガスが発
生し、塗膜を破つて表面で出てくるため、塗面の
状態が不良となつてしまう。しかし本発明ではメ
ツキ工程後塗装工程3に入る前に誘導加熱炉によ
る予熱工程1でこの溶融亜鉛メツキ鋼板を加熱
し、メツキ工程で鋼板内部に含有された水素ガス
を放出させる。この後塗装工程3で塗装を行い、
塗装後のメツキ鋼板を再び誘導加熱炉による乾燥
工程2で加熱、乾燥し、焼付けを完了する。
The drawing schematically shows a painting line in which the present invention is applied. A preliminary process 1 and a drying process 2 using an induction heating furnace are provided before and after a coating process 3 using a roll coater method, respectively. Further before the preheating step 1, a pickling step 4 and a plating step 5 are arranged. Hydrogen is occluded in the subscale layer in the pickling process 4 of the steel plate, and this hydrogen gas is released during the plating film growth process in the plating process 5. Hydrogen released from the subscale layer is contained in the plated steel sheet in the form of being caught up in the plated layer. If this galvanized steel sheet is painted and heated rapidly, a large amount of hydrogen gas is generated at once, which ruptures the coating and comes out on the surface, resulting in poor coating conditions. However, in the present invention, after the plating step and before entering the painting step 3, the hot-dip galvanized steel sheet is heated in a preheating step 1 using an induction heating furnace, and the hydrogen gas contained inside the steel sheet is released in the plating step. After this, paint is applied in painting process 3,
The plated steel plate after painting is heated and dried again in the drying step 2 using an induction heating furnace to complete baking.

本発明では電磁誘導により鋼板を直接加熱する
ので塗膜は鋼板に接している面が最も高温にな
る。したがつて塗膜の固形化は塗膜表面でなく鋼
板面に近い方から進み、従来のように塗膜中部の
溶剤が固形化した塗膜表層に噴き出ることはなく
良好な塗膜表面が得られる。また誘導加熱炉の電
圧あるいは電流を制御することにより誘導熱エネ
ルギーをコントロールできるので、塗装条件に対
応した乾燥条件(鋼板温度)の変更が迅速に行い
得る。塗装後急速加熱しても塗装工程前に急速予
熱を行つて水素ガスを放出させているので塗面不
良を起すことがなく、この急速加熱により全体と
して炉長を短かくできる利点もある。
In the present invention, since the steel plate is directly heated by electromagnetic induction, the surface of the coating film that is in contact with the steel plate becomes the highest temperature. Therefore, the solidification of the paint film progresses from the side closer to the steel plate surface rather than the paint film surface, and the solvent in the middle of the paint film does not spray out to the solidified paint film surface layer as in the past, and a good paint film surface is maintained. can get. Furthermore, since the induction heat energy can be controlled by controlling the voltage or current of the induction heating furnace, the drying conditions (steel plate temperature) can be quickly changed in accordance with the coating conditions. Even if rapid heating is performed after painting, rapid preheating is performed before the painting process to release hydrogen gas, so no defects will occur on the painted surface, and this rapid heating also has the advantage of shortening the furnace length as a whole.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明を実施する場合の塗装ラインを概
略的に示した図である。 1……予熱工程、2……乾燥工程、3……塗装
工程、4……酸洗工程、5……メツキ工程。
The drawing is a diagram schematically showing a painting line for carrying out the present invention. 1... Preheating process, 2... Drying process, 3... Painting process, 4... Pickling process, 5... Plating process.

Claims (1)

【特許請求の範囲】[Claims] 1 溶融メツキ鋼板の塗装ラインで塗装前後の位
置にそれぞれ誘導加熱炉を設置し、塗装前の誘導
加熱炉で予熱して溶融メツキ鋼板に含まている水
素ガスを放出させ、塗装後の誘導加熱炉で乾燥処
理することを特徴とする溶融メツキ鋼板の塗装焼
付方法。
1 Induction heating furnaces are installed before and after painting in the painting line for hot-dip galvanized steel sheets, and the induction heating furnace before painting preheats to release the hydrogen gas contained in the hot-dip galvanized steel sheets. A method for painting and baking a hot-dip galvanized steel sheet, which is characterized by drying the plated steel plate.
JP18776583A 1983-10-07 1983-10-07 Painting and baking method of zinc hot dipping steel plate Granted JPS6078673A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18776583A JPS6078673A (en) 1983-10-07 1983-10-07 Painting and baking method of zinc hot dipping steel plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18776583A JPS6078673A (en) 1983-10-07 1983-10-07 Painting and baking method of zinc hot dipping steel plate

Publications (2)

Publication Number Publication Date
JPS6078673A JPS6078673A (en) 1985-05-04
JPS6144546B2 true JPS6144546B2 (en) 1986-10-03

Family

ID=16211812

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18776583A Granted JPS6078673A (en) 1983-10-07 1983-10-07 Painting and baking method of zinc hot dipping steel plate

Country Status (1)

Country Link
JP (1) JPS6078673A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0716650B2 (en) * 1986-02-28 1995-03-01 日本鋼管株式会社 Manufacturing method of coated steel sheet

Also Published As

Publication number Publication date
JPS6078673A (en) 1985-05-04

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