JPS6218142B2 - - Google Patents
Info
- Publication number
- JPS6218142B2 JPS6218142B2 JP59271386A JP27138684A JPS6218142B2 JP S6218142 B2 JPS6218142 B2 JP S6218142B2 JP 59271386 A JP59271386 A JP 59271386A JP 27138684 A JP27138684 A JP 27138684A JP S6218142 B2 JPS6218142 B2 JP S6218142B2
- Authority
- JP
- Japan
- Prior art keywords
- bag
- mold
- glue
- template
- inner bag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000003292 glue Substances 0.000 claims description 60
- 238000003780 insertion Methods 0.000 claims description 15
- 230000037431 insertion Effects 0.000 claims description 15
- 241000209094 Oryza Species 0.000 claims description 12
- 235000007164 Oryza sativa Nutrition 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 235000009566 rice Nutrition 0.000 claims description 12
- 229920003002 synthetic resin Polymers 0.000 claims description 10
- 239000000057 synthetic resin Substances 0.000 claims description 10
- 210000005069 ears Anatomy 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 3
- 238000009415 formwork Methods 0.000 description 46
- 238000004806 packaging method and process Methods 0.000 description 24
- 239000012530 fluid Substances 0.000 description 8
- 238000003860 storage Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 241001474374 Blennius Species 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Landscapes
- Cereal-Derived Products (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、のり巻握飯製造用包袋、すなわち合
成樹脂製の内袋と外袋との間にのりが内袋の外周
面に巻付いた状態で封入されていて食べる時に内
外袋を開口して内袋に飯(寿司飯を含む)を盛り
込んだ後外袋の切除部から内袋を引き抜いてのり
を飯に自動的に巻いてのり巻握飯を造るようにし
た包袋の製造方法及び装置に関するものである。Detailed Description of the Invention (Industrial Field of Application) The present invention relates to a wrapping bag for producing rice balls wrapped in seaweed, that is, an inner bag made of synthetic resin and an outer bag, in which glue is wrapped around the outer circumferential surface of the inner bag. When eating, the inner and outer bags are opened, rice (including sushi rice) is placed in the inner bag, the inner bag is pulled out from the cut out part of the outer bag, and the rice is automatically wrapped in nori. The present invention relates to a method and apparatus for manufacturing a wrapping bag for making rice balls.
(従来技術及びその問題点)
従来、上記のようなのり巻製造用包袋を製造す
る場合、内袋の外周面にのりを手で巻付け、この
のりの巻付いた内袋を同じく手でもつて外袋に挿
入し、更に外袋内周面の開口縁部を内袋外周面の
開口縁部に糊付けするというように、すべて手作
業によつて行われていた。このため包袋を大量に
生産する場合には多大な労力を有する問題があつ
た。(Prior art and its problems) Conventionally, when producing a wrapping bag for producing glue rolls as described above, glue was wrapped around the outer circumferential surface of the inner bag by hand, and the inner bag wrapped with this glue was also held by hand. This was all done manually by inserting it into the outer bag and then gluing the opening edge on the inner circumferential surface of the outer bag to the opening edge on the outer circumferential surface of the inner bag. For this reason, there was a problem in that it required a great deal of labor when producing the packaging in large quantities.
(問題点を解決するための技術的手段)
本発明は上記の問題点に鑑みて包袋の製造が機
械的に簡単に行えて大量生産に好適な方法及び装
置を提供することを目的としている。(Technical Means for Solving the Problems) In view of the above-mentioned problems, the present invention aims to provide a method and apparatus that can mechanically and easily manufacture packaging bags and are suitable for mass production. .
したがつて本発明方法の技術的手段は、順次送
られてくる第1型枠1内に投入された合成樹脂製
の内袋2に型板3を挿入し、この型板3を持ち上
げて内袋2と第1型枠1との間隙4にのり5を挿
入した後、型板3を第1型枠1内に落とし込んで
のり5の両耳片5a,5aを立上がらせ、これら
両耳片5a,5bを対向方向に折りたたむことに
よつて内袋2外周面にのり5を巻装し、次いで型
板3をのり5が巻装された内袋2とともに第1型
枠1から取り出して、順次送られてくる第2型枠
6内に投入された合成樹脂製の外袋7に挿入し、
この第2型枠6内における内袋2と外袋7との重
なり合つた開口縁部2a,7a相互を熱溶着し、
しかる後型板3を内外袋2,7とこれらの間に封
入されたのり5とからなる包装15とともに第2
型枠6から取り出すことを特徴とし、更に本発明
装置の技術的手段は、合成樹脂製の内袋2及び外
袋7ならびに型板3が収容されるように形成され
た第1型枠1及び第2型枠6と、第1型枠1及び
第2型枠6をそれぞれ多数個ずつ装着してこれら
をそれぞれ搬送する第2搬送コンベヤ9及び第2
搬送コンベヤ10と、第1型枠1内に投入された
内袋2に順次型板を挿入する第1の型枠挿入機構
11と、第1型枠1内の型板3を上昇させて第1
型枠1と内袋2の間に形成した間隙4にのり5を
挿入し且つ型板3を下降させて第1型枠1から立
上がつたのり5の両耳片5a,5aを対向方向に
折たたむことにより内袋外周面にのり5を巻装す
るのり巻装機構12と、第2型枠6内に投入され
た外袋7に、第1型枠1内の型板3をのり5が巻
装された内袋2とともに挿入する第2の型板挿入
機構13と、第2型枠6内における内袋2と外袋
7の重なり合つた開口縁部2a,7a相互熱溶着
するシール機構14と、第1型枠6内から内外袋
2,7とこれらの間に挿入されたのり5とからな
る包袋15を型板3とともに取出す包装取出し機
構16と、を具備してなることを特徴としてい
る。 Therefore, the technical means of the method of the present invention is to insert a template 3 into an inner bag 2 made of synthetic resin that is placed in a first mold 1 that is successively fed, lift this template 3, and insert the template 3 into the inner bag. After inserting the glue 5 into the gap 4 between the bag 2 and the first formwork 1, the template 3 is dropped into the first formwork 1, and both ears pieces 5a of the glue 5 are raised up. By folding the pieces 5a and 5b in opposite directions, the glue 5 is wrapped around the outer peripheral surface of the inner bag 2, and then the template 3 is taken out from the first mold frame 1 together with the inner bag 2 wrapped with the glue 5. , inserted into the synthetic resin outer bag 7 placed in the second mold 6 that is sent sequentially,
The overlapping opening edges 2a and 7a of the inner bag 2 and outer bag 7 in the second formwork 6 are thermally welded to each other,
After that, the template 3 is placed in a second container together with a package 15 consisting of inner and outer bags 2, 7 and glue 5 sealed between them.
Further, the technical means of the device of the present invention is that the first mold frame 1 and the mold plate 3 are formed to accommodate the inner bag 2 and the outer bag 7 and the mold plate 3 made of synthetic resin. A second conveyor 9 and a second conveyor 9 each carry a large number of the second formwork 6, the first formwork 1, and the second formwork 6, respectively.
A conveyor 10, a first form insertion mechanism 11 that sequentially inserts templates into the inner bags 2 put into the first form 1, and a first form insertion mechanism 11 that raises the templates 3 in the first form 1 to 1
The glue 5 is inserted into the gap 4 formed between the mold 1 and the inner bag 2, and the mold plate 3 is lowered so that both ears 5a, 5a of the glue 5 that rises from the first mold 1 are placed in opposite directions. A glue winding mechanism 12 wraps glue 5 on the outer circumferential surface of the inner bag by folding the inner bag, and a glue wrapping mechanism 12 wraps the template 3 in the first mold frame 1 onto the outer bag 7 placed in the second mold frame 6. The second template insertion mechanism 13 is inserted together with the inner bag 2 wrapped with the inner bag 2 and the overlapping opening edges 2a and 7a of the inner bag 2 and the outer bag 7 in the second mold frame 6 are heat-welded to each other. It is equipped with a sealing mechanism 14 and a packaging removal mechanism 16 that takes out a wrapping bag 15 consisting of inner and outer bags 2, 7 and glue 5 inserted between them from inside the first mold 6 together with a template 3. It is characterized by
(実施例)
以下本発明の実施例を図面に基づいて詳述す
る。(Example) Examples of the present invention will be described in detail below based on the drawings.
第1図は本発明に係る装置の全体図、第2図イ
〜ワは包装の製造工程及びその使用方法を示して
いる。 FIG. 1 is an overall view of the apparatus according to the present invention, and FIGS. 2A to 2A show the packaging manufacturing process and its usage.
先ず第1図に示すように第1搬送コンベヤ9と
第2搬送コンベヤ10とは互いに平行に配置され
ていると共に、第2搬送コンベヤ10はその始端
部が第1搬送コンベヤ9の中間部に、また終端部
が第1搬送コンベヤ9の終端部に位置するように
して設置されている。これら第1及び第2搬送コ
ンベヤ9,10はそれぞれエンドレスチエーンコ
ンベヤからなるもので、第1搬送コンベヤ9には
多数個の第1型枠1…が所定間隔で装着され、ま
た第2搬送コンベヤ10には多数個の第2型枠6
…が第1型枠1…とそれぞれ対応する位置関係で
装着されている。尚、これらの搬送コンベヤ9,
10は同一駆動源によつて駆動されると共に、第
1型枠1及び第2型枠6をそれぞれ間欠的に且つ
互いに同期させて搬送するように構成されてい
る。各第1型枠1は第2図イに示すように、平面
視が略野球ベース形の収容部17を形成すべく底
壁部1a上面の後部左右両側に平行側壁部1b,
1bを、前部中央寄りに斜交側壁部1c,1cを
それぞれ突設し、また平行側壁部1b,1bは斜
交側壁部1c,1cよりも一段高く形成さてい
て、それらの前端には後方へ向かつて末狭まり状
となるようなテーパ面1d,1dが形成され、更
に底壁部1aには貫通穴1e,1eが設けてあ
る。第2型枠6は第2図ヌで明らかなように第1
型枠1とほとんど同じ構造であつて、第1型枠1
の収容部17よりわずかに大きい収容部18を形
成すべく底壁部6a上面に平行側壁部6b,6b
及び斜交側壁部6c,6cが突設され、また底壁
部6cには横長の貫通穴6eが設けられている。
第1型枠1は、搬送方向を横切るような軸部(図
示省略)を介して第1搬送コンベヤ9の2条のエ
ンドレスチエーン(図示省略)に回転自在に取付
けられていると共に、該型枠1の下部に軸着され
たガイドローラ19を介して装置機枠20に対し
固定的に設置してあるガイドレール21,22
(第3図参照)に摺動案内されるようになつてい
る。第2型枠6もまた上述した第1型枠1の場合
と同じ要領で第2搬送コンベヤ10に装備されて
いる。 First, as shown in FIG. 1, the first conveyor 9 and the second conveyor 10 are arranged parallel to each other, and the starting end of the second conveyor 10 is located in the middle of the first conveyor 9. Further, it is installed so that its terminal end is located at the terminal end of the first conveyor 9. These first and second conveyors 9 and 10 each consist of an endless chain conveyor, and the first conveyor 9 is equipped with a large number of first formworks 1 at predetermined intervals, and the second conveyor 10 A large number of second formworks 6
... are installed in positional relationships corresponding to the first formworks 1, respectively. In addition, these conveyors 9,
10 are driven by the same drive source, and are configured to convey the first formwork 1 and the second formwork 6 intermittently and in synchronization with each other. As shown in FIG. 2A, each first formwork 1 includes parallel side wall portions 1b on both left and right sides of the rear portion of the top surface of the bottom wall portion 1a to form a housing portion 17 that is approximately baseball-base shaped in plan view.
1b, with diagonal side wall portions 1c, 1c protruding from the center of the front part, and the parallel side wall portions 1b, 1b are formed one step higher than the diagonal side wall portions 1c, 1c. Tapered surfaces 1d, 1d are formed such that they become narrower toward the rear, and through holes 1e, 1e are further provided in the bottom wall portion 1a. As is clear from Fig. 2, the second formwork 6 is the same as the first formwork 6.
The first formwork 1 has almost the same structure as the formwork 1.
Parallel side walls 6b, 6b are provided on the top surface of the bottom wall 6a to form a housing portion 18 that is slightly larger than the housing portion 17.
and oblique side wall portions 6c, 6c are provided protrudingly, and a horizontally elongated through hole 6e is provided in the bottom wall portion 6c.
The first formwork 1 is rotatably attached to two endless chains (not shown) of the first conveyor 9 via a shaft (not shown) that crosses the conveyance direction, and the formwork Guide rails 21 and 22 are fixedly installed on the device frame 20 via guide rollers 19 that are pivotally attached to the lower part of the guide rails 21 and 22.
(See Figure 3). The second formwork 6 is also installed on the second conveyor 10 in the same manner as the first formwork 1 described above.
第1搬送コンベヤ9の始端部側に内袋投入機構
23が設置されている。この内袋投入機構23は
第3図に示すように、第1搬送コンベヤ9の上方
に該コンベヤを横切つて水平に架設された1対の
ガイドフレーム24,24に摺動ブロツク25を
摺動可能に保持させ、この摺動ブロツク25に流
体圧シリンダ26を立設してそのピストンロツド
に真空吸着ユニツト27を連結すると共に、この
摺動ブロツク25を、両端において休息するクラ
ンク機構28を介して駆動軸29に連動連結し、
一方第1搬送コンベヤ9の側方に、上下両端が開
放した内袋収納ケース30を設けると共に、この
ケース30の底部に昇降駆動手段31に連結され
た底部32を配備してなるもので、その操作にあ
たつてはクランク機構28により所定ストローク
往復動する摺動ブロツク25が第3図に示すよう
なストロークの一端において休息している間に、
シリンダ26により真空吸着ユニツト27が下降
してその吸着パツド27aが収納ケース30内に
収納してある最上部の内袋2を吸着しこの状態で
ユニツト27の上昇復帰に伴い内袋2が引き上げ
られ、そしてその内袋2は摺動ブロツク25の往
動により第1型枠1の直上位置(ストロークの他
端)まで移送され、そこで摺動ブロツク25が休
息している間にシリンダ26による真空吸着ユニ
ツト27の下降により内袋2は、待機中の第1型
枠1の収容部17内に受容された後、吸着の解除
により吸着パツド27aから離脱し、かくして第
2図イのように収容部17に投入されるに至る。
内袋2の投入後真空吸着ユニツト27は元の位置
に戻ることになる。尚、収納ケース30から吸着
パツド27aにより最上部の内袋2が取り出され
てそのレベルが下がるとその分だけ昇降駆動手段
31により底板32が上昇して、最上部の内袋2
が常に一定のレベルを維持するようにしてある。 An inner bag insertion mechanism 23 is installed on the starting end side of the first conveyor 9. As shown in FIG. 3, this inner bag loading mechanism 23 slides a sliding block 25 on a pair of guide frames 24, 24 installed horizontally above the first conveyor 9 and across the conveyor. A fluid pressure cylinder 26 is erected on this sliding block 25, and a vacuum suction unit 27 is connected to the piston rod thereof, and this sliding block 25 is driven via a crank mechanism 28 resting at both ends. Interlockingly connected to the shaft 29,
On the other hand, an inner bag storage case 30 with both upper and lower ends open is provided on the side of the first conveyor 9, and a bottom part 32 connected to an elevating drive means 31 is provided at the bottom of the case 30. In operation, while the sliding block 25, which is reciprocated through a predetermined stroke by the crank mechanism 28, is at rest at one end of the stroke as shown in FIG.
The vacuum suction unit 27 is lowered by the cylinder 26, and its suction pad 27a suctions the uppermost inner bag 2 stored in the storage case 30. In this state, the inner bag 2 is pulled up as the unit 27 returns to the upward position. Then, the inner bag 2 is transferred to a position directly above the first formwork 1 (the other end of the stroke) by the forward movement of the sliding block 25, and while the sliding block 25 is at rest there, it is vacuum suctioned by the cylinder 26. As the unit 27 descends, the inner bag 2 is received in the accommodating part 17 of the first formwork 1 which is on standby, and then detached from the suction pad 27a by releasing the suction, and thus returns to the accommodating part as shown in FIG. 2A. It was introduced on 17th.
After inserting the inner bag 2, the vacuum suction unit 27 returns to its original position. Incidentally, when the uppermost inner bag 2 is taken out from the storage case 30 by the suction pad 27a and its level is lowered, the bottom plate 32 is raised by the lifting drive means 31 by that amount, and the uppermost inner bag 2 is taken out from the storage case 30 by the suction pad 27a.
is always maintained at a certain level.
第1の型板挿入機構11は第1搬送コンベヤ9
上の第1型枠1内に投入された内袋2に型板3を
挿入するものである。この型板3の内袋2への挿
入動作は第2図ロ及びハに示す。尚、型板3は第
1図、第2図で明らかなように、プラスチツク板
で野球ベース形に形成されていて、その三角形の
部分が内袋2に嵌挿されるようになつており、ま
た上辺側中央部にピン孔3aが設けてある。さ
て、この第1の型板挿入機構11は第4図及び第
5図に詳しく示すように、多数の型板3…を積み
重ねて上下方向摺動可能な状態に収納するストツ
カー33と、このストツカー33の後方において
ストツカー33内における最下部の型板3を1枚
ずつ前方へ押し出して第1型枠1上の開口された
内袋2に挿入するプツシヤー34と、第1型枠1
内に投入された内袋2を開口する内袋開口装置3
5とから構成されている。ストツカー33は、後
部ガイド竪枠36,36と横断面略ハの字状の前
部ガイド竪枠37,37と底枠38とで形成され
る空間部に多数の型板3…を収納保持すると共
に、前部ガイド竪枠37,37の下端面と底枠3
8上面との間に形成されている型板3の1枚分の
厚みより若干大きい間隙部39によつて最下部の
型板3を前方へ排出させ得るようにしてなる。ま
た、プツシヤー34は左右1対の水平なガイドレ
ール40,40にガイドローラ41…を介して前
後方向移動可能な1対のアングル形プツシヤー本
体42,42を含み、このプツシヤー本体42,
42の上面の位置レベルは第4図に示すように最
下部の型板3の厚みの中間位置にあり、またプツ
シヤー本体42,42の後端部はクランク機構4
3を介して駆動軸43に連動連結されており、し
たがつて駆動軸44が回転するとクランク機構4
3のアーム43a及びリンク43b,43cによ
りプツシヤー本体42,42がガイドレール4
0,40に沿つて往復動して往動時にその先端で
最下部の型板3を前方へ押し出すようになつてい
る。更に、内袋開口装置35は第1搬送コンベヤ
9上の第1型枠1を挟んでその上下にそれぞれ左
右1対ずつ配備された真空吸着ユニツト45,4
5及び46,46を含み、各上部のユニツト45
は支持フレーム47に設置された流体圧シリンダ
48のピストンロツドに連結され、各下部のユニ
ツト46はガイドレール21の下部に取付けられ
た流体圧シリンダ49のピストンロツドに連結さ
れ、しかして袋開口にあたり各下部のユニツト4
6はその吸着パツド46aが第1型枠1の貫通穴
1eに突入して内袋2の下面に当接する位置まで
シリンダ49により引き上げられて内袋2の下面
を吸着した状態で保持され、一方各上部のユニツ
ト45は同様にシリンダ48により下降されて吸
着パツド45aが内袋2上面を吸着した後シリン
ダ48にて引き上げられ、それによつて内袋2が
第4図の仮想線で示される状態に開口され、この
開口時にプツシヤー34により型板3が押し出さ
れてこの内袋2に挿入されるようになつている。
尚、型板挿入操作にあたつて、何らかのミスによ
り第1型枠1に内袋2が投入されていない場合に
は、その第1型枠1上における内袋2の不存在を
適当な検知手段で検知し、その検知信号でソレノ
イド50が作動してストツパ爪51がリンク43
bのピン52に掛止し、それによりプツシヤー3
4の作動を一時中断させるようにしている。 The first template insertion mechanism 11 is connected to the first conveyor 9
The template 3 is inserted into the inner bag 2 placed in the upper first mold 1. The operation of inserting the template 3 into the inner bag 2 is shown in FIGS. 2B and 2C. As is clear from FIGS. 1 and 2, the template 3 is made of plastic and is shaped like a baseball base, and its triangular part is fitted into the inner bag 2. A pin hole 3a is provided at the center of the upper side. As shown in detail in FIGS. 4 and 5, the first template insertion mechanism 11 includes a stocker 33 that stacks a large number of templates 3 and stores them in a vertically slidable state, At the rear of the stocker 33, there is a pusher 34 that pushes out the lowest templates 3 in the stocker 33 forward one by one and inserts them into the opened inner bag 2 on the first mold 1;
Inner bag opening device 3 that opens the inner bag 2 inserted into the inner bag
It consists of 5. The stocker 33 stores and holds a large number of templates 3 in a space formed by rear guide vertical frames 36, 36, front guide vertical frames 37, 37 having a substantially V-shaped cross section, and a bottom frame 38. At the same time, the lower end surfaces of the front guide vertical frames 37, 37 and the bottom frame 3
A gap 39 slightly larger than the thickness of one template 3 formed between the upper surface of the template 3 and the upper surface of the template 3 allows the lowermost template 3 to be discharged forward. Further, the pusher 34 includes a pair of angled pusher bodies 42, 42 that are movable in the front and rear directions via a pair of left and right horizontal guide rails 40, 40 and guide rollers 41.
As shown in FIG. 4, the position level of the upper surface of the pusher body 42 is at the middle of the thickness of the lowermost template 3, and the rear end portions of the pusher bodies 42, 42 are connected to the crank mechanism 4.
3 to the drive shaft 43, so when the drive shaft 44 rotates, the crank mechanism 4
The pusher bodies 42, 42 are connected to the guide rail 4 by the arms 43a and links 43b, 43c of 3.
It reciprocates along lines 0 and 40, and when it moves forward, its tip pushes the lowermost template 3 forward. Further, the inner bag opening device 35 includes a pair of vacuum suction units 45, 4 disposed on the upper and lower sides of the first formwork 1 on the first conveyor 9, one on the left and one on the left.
5 and 46, 46, each upper unit 45
is connected to the piston rod of a hydraulic cylinder 48 installed on the support frame 47, and each lower unit 46 is connected to the piston rod of a hydraulic cylinder 49 installed on the lower part of the guide rail 21, so that each lower unit unit 4
6 is pulled up by the cylinder 49 to the position where the suction pad 46a enters the through hole 1e of the first formwork 1 and comes into contact with the lower surface of the inner bag 2, and is held in a state where the lower surface of the inner bag 2 is suctioned. Each upper unit 45 is similarly lowered by the cylinder 48, and after the suction pad 45a attracts the upper surface of the inner bag 2, it is pulled up by the cylinder 48, so that the inner bag 2 is in the state shown by the imaginary line in FIG. When opened, the template 3 is pushed out by a pusher 34 and inserted into the inner bag 2.
In addition, when inserting the template, if the inner bag 2 is not inserted into the first formwork 1 due to some mistake, the absence of the inner bag 2 on the first formwork 1 can be detected appropriately. The solenoid 50 is actuated by the detection signal, and the stopper pawl 51 is activated by the link 43.
b is hooked onto the pin 52 of the pusher 3.
4 is temporarily suspended.
上記のようにして第1型枠1上の内袋2に型板
3が挿入された後、のり巻装機構12によりのり
5が内袋2の外周面に巻装されるわけであるが、
こののり巻装機構12は第6図及び第7図に示す
ように、搬送されてくる第1型枠1に順次のり5
を1枚ずつ供給するのり供給装置53と、第1型
枠1上の型板3を内袋2とともに昇降させる昇降
装置54と、供給されたのり5を内袋2上に折た
たむ折たたみ装置55とからなる。のり供給装置
53は例えば第6図に例示するように、一定の角
度範囲を正逆回転するロータ56に真空吸着ユニ
ツト57を突設し、このユニツト57の先端に設
けた吸着パツド57aによつて、底面が下り傾斜
状を呈するように設置されたのりストツカー58
に整列収容されているのり5…をその最先部から
1枚ずつ吸着して取り出して、第1型枠1の側方
に架設された水平支持枠59,59上に載置し、
ここに載置されたのり5を、支持枠59,59間
に配置されて流体圧シリンダ60で一定ストロー
ク往復駆動されるプツシユヘツド61によつて第
1型枠1上に押出供給するようにしてなるもので
ある。この場合プツシユヘツド61で第1型枠1
上に押出されたのり5は第2図ニに示すように、
平行側壁部1b,1b前端のテーパ面1d,1d
により位置規制されて斜交側壁部1c,1c上面
に支持される。昇降装置54は真空吸着ユニツト
62を含み、このユニツト62は、機枠20の上
部に設置された流体圧シリンダ63のピストンロ
ツドに連結されていて、上記のり5の供給に先立
つて、シリンダ63の作動により下降して吸着パ
ツド62aで型板3を吸着保持した後所定位置ま
で上昇して第1型枠1の斜交側壁部1c,1c上
面と内袋2下面との間にのり挿入用の間隙4を形
成せしめ、その後のり5がこの間隙4に挿入され
終わると、シリンダ63により下降して型板3を
内袋2とともに第1型枠1の収容部17内に落し
込み、それによりのり5を挟圧して第2図ホのよ
うにその両耳片5a,5aを第1型枠1からほぼ
垂直に立起せしめ、その後型板3の吸着保持を解
除して定位置に上昇復帰する。そして、折たたみ
装置55は上記のようにして立起されたのり5の
耳片5a,5aを対向方向に折たたむものであつ
て、型枠搬送方向の手前側に設けられた回動アー
ム64とその先方側に設けられた固定バー65と
を含み、回動アーム64は第7図に示すように駆
動軸66により回動されてその下端部で一方の耳
片5aを押し倒して内袋2の上面に重合し、また
固定バー65は同じく第7図に示すように、支持
枠67に固定されていて第1型枠1の移動に伴い
他方の耳片5aを挟み込んで既に折たたまれた上
記一方の耳片5a上に重合させるようになつてい
る。このように第1型枠1が上記折たたみ装置5
5を通過し終わることによつて、この型枠1上の
のり5は第2図ヘに示すように型板3が挿入され
た内袋2の外周面に巻付けられた状態となる。 After the template 3 is inserted into the inner bag 2 on the first mold 1 as described above, the glue 5 is wrapped around the outer peripheral surface of the inner bag 2 by the glue wrapping mechanism 12.
As shown in FIGS. 6 and 7, this glue winding mechanism 12 sequentially applies glue 5 to
a glue supplying device 53 that supplies glue one by one, a lifting device 54 that raises and lowers the template 3 on the first mold 1 together with the inner bag 2, and a folding device that folds the supplied glue 5 onto the inner bag 2. It consists of 55. For example, as illustrated in FIG. 6, the glue supply device 53 has a vacuum suction unit 57 protruding from a rotor 56 that rotates forward and backward within a certain angular range, and a suction pad 57a provided at the tip of this unit 57. , a glue stocker 58 installed so that the bottom surface slopes downward.
The glues 5... which are arranged and housed in are suctioned and taken out one by one from the foremost part, and placed on the horizontal support frames 59, 59 installed on the sides of the first formwork 1,
The glue 5 placed here is extruded and supplied onto the first formwork 1 by a push head 61 which is disposed between support frames 59 and 59 and is reciprocated with a constant stroke by a fluid pressure cylinder 60. It is something. In this case, the push head 61 is used for the first formwork 1.
The glue 5 extruded upward is as shown in Fig. 2D,
Parallel side wall portions 1b, 1b front end tapered surfaces 1d, 1d
The position is regulated by the diagonal side wall portions 1c and supported on the upper surface of the 1c. The lifting device 54 includes a vacuum suction unit 62, which is connected to a piston rod of a fluid pressure cylinder 63 installed at the upper part of the machine frame 20, and which operates the cylinder 63 prior to supplying the glue 5. The mold plate 3 is sucked and held by the suction pad 62a, and then raised to a predetermined position to create a gap for inserting glue between the upper surface of the diagonal side walls 1c, 1c of the first mold frame 1 and the lower surface of the inner bag 2. 4 is formed, and after the glue 5 has been inserted into the gap 4, the cylinder 63 lowers the mold plate 3 together with the inner bag 2 into the housing part 17 of the first mold 1, and thereby the glue 5 is inserted into the gap 4. is pressed to make both the ear pieces 5a, 5a stand up almost vertically from the first mold frame 1 as shown in FIG. The folding device 55 folds the ears 5a, 5a of the glue 5 erected as described above in opposite directions. As shown in FIG. 7, the rotating arm 64 is rotated by a drive shaft 66 and pushes down one of the ear pieces 5a with its lower end to open the inner bag 2. Also, as shown in FIG. 7, the fixing bar 65 is fixed to the support frame 67, and as the first formwork 1 moves, it pinches the other ear piece 5a and folds. It is designed to be superposed on one of the above-mentioned ear pieces 5a. In this way, the first formwork 1 is folded into the folding device 5.
5, the glue 5 on the formwork 1 is wrapped around the outer peripheral surface of the inner bag 2 into which the template 3 has been inserted, as shown in FIG.
第2搬送コンベア10の始端部側には、のり5
を巻装した内袋2に被せる外袋7を、第2型枠6
内に投入するための外袋投入機構68が設置され
ているが、この外袋投入機構68は前記内袋投入
機構23と同様な構造であるためその説明は省略
する。 On the starting end side of the second conveyor 10, there is glue 5.
The outer bag 7 to cover the inner bag 2 wrapped with
An outer bag input mechanism 68 is provided for inputting the inner bag, but since this outer bag input mechanism 68 has a similar structure to the inner bag input mechanism 23, its explanation will be omitted.
上記外袋投入機構68により第2搬送コンベア
10上の第2型枠6内に投入された外袋7に、第
2の型板挿入機構13によつて、第1搬送コンベ
ア9上における第1型枠1内の型板3が、外周面
にのり5が巻装された内袋2とともに挿入され
る。この第2の型板挿入機構13は第8図に示す
ように、第2型枠6内の外袋7を開口する外袋開
口装置69と、第1型枠1上の型板3を内袋2及
びそれに巻かれたのり5とともに所定高さまで浮
上せしめる浮上装置70と、第1型枠1上で浮上
された型板3を第2型枠6側へ押出するプツシヤ
ー71とからなる。外袋開口装置69は前記内袋
開口装置35と同じ構造であつて、第2搬送コン
ベア10上の第2型枠6を挟んでその上下にそれ
ぞれ左右一対ずつ配備された真空吸着ユニツト7
2,72及び73,73を含み、各上部のユニツ
ト72は流体圧シリンダ74のピストンロツドに
連結され、各下部のユニツト73は流体圧シリン
ダ75のピストンロツドに連結されてなり、その
開口操作についても内袋開口装置35の場合と全
く同様である。浮上装置70はガイドレール21
の下部に支持枠76を介して取設された前後に一
対ずつの流体圧シリンダ77,77,78,78
を含み、前部のシリンダ77はそのピストンロツ
ド上端に取付けた押上げヘツド79が第1型枠1
の外側から型板3を支持し、後部のシリンダ78
はその押上げヘツド80が第1型枠1の貫通穴1
eより型板3を支持するようにしてある。また、
プツシヤー71は水平に横架された一対のガイド
レール81,81に案内されて型枠搬送方向と直
交方向に水平移動するプツシヤー本体82を含
み、このプツシヤー本体82はクランク機構83
を介して駆動軸84に連動連結されている。した
がつてこの駆動軸84の回転によりプツシヤー本
体82が所定ストロークを往復駆動され、このプ
ツシヤー本体82の往動により第1型枠1上で浮
上された型板3がのり5を巻装した内袋2ととも
に第2型枠6上の開口された外袋7に挿入され
る。このときの動作を第2図ト及びチに示してい
る。 The outer bag 7 thrown into the second mold frame 6 on the second conveyor 10 by the outer bag insertion mechanism 68 is inserted into the first mold on the first conveyor 9 by the second template inserting mechanism 13. A template 3 in a mold 1 is inserted together with an inner bag 2 whose outer peripheral surface is wrapped with glue 5. As shown in FIG. 8, this second template insertion mechanism 13 includes an outer bag opening device 69 that opens the outer bag 7 in the second mold frame 6, and an outer bag opening device 69 that opens the outer bag 7 in the second mold frame 6, and an outer bag opening device 69 that opens the outer bag 7 in the second mold frame 6, and It consists of a flotation device 70 that levitates the bag 2 and the glue 5 wound thereon to a predetermined height, and a pusher 71 that pushes the template 3 floated on the first mold frame 1 toward the second mold frame 6 side. The outer bag opening device 69 has the same structure as the inner bag opening device 35, and includes a pair of vacuum suction units 7 disposed on the left and right sides of the second form 6 on the second conveyor 10, respectively.
2, 72 and 73, 73, each upper unit 72 is connected to a piston rod of a fluid pressure cylinder 74, and each lower unit 73 is connected to a piston rod of a fluid pressure cylinder 75. This is exactly the same as the bag opening device 35. The floating device 70 is a guide rail 21
A pair of front and rear fluid pressure cylinders 77, 77, 78, 78 are installed at the lower part of the body via a support frame 76.
The front cylinder 77 has a push-up head 79 attached to the upper end of the piston rod that is connected to the first formwork 1.
The template 3 is supported from the outside of the cylinder 78 at the rear.
The push-up head 80 is connected to the through hole 1 of the first formwork 1.
It is designed to support the template 3 from e. Also,
The pusher 71 includes a pusher main body 82 that moves horizontally in a direction perpendicular to the formwork conveyance direction while being guided by a pair of horizontally suspended guide rails 81, 81.
It is interlocked and connected to the drive shaft 84 via. Therefore, the pusher body 82 is reciprocated by a predetermined stroke due to the rotation of the drive shaft 84, and the mold plate 3 floated above the first formwork 1 is moved inside the inner part wrapped with the glue 5 by the forward movement of the pusher body 82. It is inserted together with the bag 2 into the opened outer bag 7 on the second formwork 6. The operation at this time is shown in FIGS.
上記第2の型板挿入機構13により第2型枠6
上の外袋7に挿入された内袋2は外袋7とともに
シール機構14によつて開口縁部2a,7aがシ
ールされ、そのシール部を図中Sで示す。このシ
ール機構14は第9図に示すように、それぞれ先
端部にヒータ85a,85bが突設された上下一
対のシールヘツド86a,86bを、第2搬送コ
ンベヤ10上の第2型枠6を挟んで上下に対向配
置するとともに、これらシールヘツド86a,8
6bを支持フレーム87にそれぞれ上下方向摺動
可能に支持された上下一対の取付台88a,88
bの保持枠89a,89bにそれぞれコイルばね
90a,90bを介して保持せしめ、更に取付台
88a,88bを支持フレーム87の上部及び下
部に設置された流体圧シリンダ91a,91bの
ピストンロツドに連結してなるもので、ヒータ8
5a,85bは厚みが比較的薄く且つその幅が閉
じた外袋7の開口辺部の幅にほぼ相当するような
帯板状に形成されており、しかしてその操作にあ
たつてはシリンダ91a,91bの作動により取
付台88a,88bが対向方向に移動して、上部
シールヘツド86aのヒーター85aが第2型枠
6上における内外袋2,7の重なり合つた上側開
口縁部を弾接すると同時に下部シールヘツド86
bのヒータ85bが下側開口縁部を弾接し、それ
により第2図リに示すように内外袋2,7の開口
縁部2a,7aをほぼ全周に亘り熱溶着するよう
になつている。このシール機構14による内外袋
2,7開口縁部相互の熱溶着によつて、内外袋
2,7とこれらの間に封入されたのり5とからな
るのり巻握飯製造用包袋15が形成されることに
なる。 The second mold frame 6 is inserted by the second mold plate insertion mechanism 13.
The opening edges 2a and 7a of the inner bag 2 inserted into the upper outer bag 7 are sealed together with the outer bag 7 by the sealing mechanism 14, and the sealed portion is indicated by S in the figure. As shown in FIG. 9, this sealing mechanism 14 has a pair of upper and lower sealing heads 86a and 86b, each having a heater 85a and 85b protruding from their tips, sandwiching the second formwork 6 on the second conveyor 10. These seal heads 86a, 8 are disposed vertically and facing each other.
6b is supported by a support frame 87 so as to be able to slide in the vertical direction, respectively.
It is held by the holding frames 89a and 89b of b via coil springs 90a and 90b, respectively, and the mounting bases 88a and 88b are connected to the piston rods of fluid pressure cylinders 91a and 91b installed at the upper and lower parts of the support frame 87. So, heater 8
5a and 85b are formed in the shape of a band plate having a relatively thin thickness and a width approximately corresponding to the width of the opening side of the closed outer bag 7. Therefore, in operation, the cylinder 91a , 91b move in opposite directions, and at the same time the heater 85a of the upper seal head 86a comes into elastic contact with the overlapping upper opening edges of the inner and outer bags 2 and 7 on the second formwork 6. Lower seal head 86
The heater 85b of b comes into elastic contact with the lower opening edge, thereby thermally welding the opening edges 2a, 7a of the inner and outer bags 2, 7 over almost the entire circumference, as shown in FIG. . By thermally welding the opening edges of the inner and outer bags 2 and 7 to each other by this sealing mechanism 14, a rice-rolled rice ball manufacturing bag 15 consisting of the inner and outer bags 2 and 7 and the glue 5 sealed between them is formed. That will happen.
上述のようにして第2搬送コンベヤ10上の第
2型枠6内にて形成された包袋15はこの第2搬
送コンベヤ10の搬出側端部近傍に設けた包袋取
出し機構16による型板3とともに取り出されて
排出される。この包袋取出し機構16は、第10
図〜第12図に示すように、下端部が基台92上
に枢着されていて流体圧シリンダ93によりその
枢着部を中心としてコンベア10搬出端部の取上
げ位置及びそれより外方に隔たつた放出位置間の
所要角度範囲を往復揺動する揺動アーム94の上
端部に、水平支軸95を枢着し、この水平支軸9
5には、その吸着パツド96aが常時下向きに開
口して、上記取上げ位置で第2型枠6上における
包袋15に挿入さている型板3を吸着して取上げ
且つ上記放出位置で吸着を解除して型板3を包袋
15とともに放出する真空吸着ユニツト96を装
備し、また先端部が上記放出位置の直下で型板3
のピン孔3aに臨むように上向きに突出してい
て、この放出位置で包袋15とともに放出される
型板3をそのピン孔3aを介して順次挿通して収
集する型板収集バー97を設け、更にこの型板収
集バー97の先端部近傍に、該バー97に順次挿
通されてくる型板3から包袋15を分離させる包
袋分離装置98を設けてなるものである。 The packaging bag 15 formed in the second mold frame 6 on the second conveyor 10 as described above is formed into a template by the packaging take-out mechanism 16 provided near the discharge side end of the second conveyor 10. It is taken out and discharged together with 3. This bag removal mechanism 16 is the tenth
As shown in FIGS. 12 to 12, the lower end portion is pivotally mounted on a base 92, and a hydraulic cylinder 93 is used to move the conveyor 10 to the pick-up position of the discharge end of the conveyor 10 and to the outside from the pivot point. A horizontal support shaft 95 is pivotally attached to the upper end of a swing arm 94 that swings back and forth within a required angular range between discharge positions.
5, the suction pad 96a is always opened downward to suction and pick up the mold plate 3 inserted into the wrapping bag 15 on the second mold frame 6 at the pick-up position, and release the suction at the release position. It is equipped with a vacuum suction unit 96 that releases the template 3 together with the wrapping bag 15, and the tip of the template 3 is directly below the release position.
A template collection bar 97 is provided, which projects upward so as to face the pin hole 3a of the machine, and which sequentially inserts and collects the templates 3 released together with the wrapping bag 15 at this release position through the pin hole 3a, Further, near the tip of the template collecting bar 97, a packaging separation device 98 is provided to separate the packaging bags 15 from the templates 3 that are successively passed through the bar 97.
上記包袋取出し機構16につき更に詳しく説明
すると、真空吸着ユニツト96は水平支軸95に
固定された水平取付台99の左右両側に2個ずつ
配備され、水平支軸95は揺動アーム94の上端
に固定された軸受100により回転自在に支承さ
れているとともに、取付台99を常時水平に保持
するために正逆モータ101及びチエーン・スプ
ロケツト機構102により、揺動アーム94の揺
動角度に対応してその揺動方向と反対方向へ回転
駆動されるようになつている。そして第10図で
明らかなように、包袋取上げ位置(図の左側)と
包袋放出位置(図の右側)との間に中間載置台1
03が設けられていて、揺動アーム94が同図に
関し左傾姿勢にあるとき水平取付台99上の左側
の吸着パツド96a,96aが第2型枠6の直上
に位置して型板3を吸着保持し且つ右側の吸着パ
ツド96a,96aは中間載置台103の直上に
位置し、また斯る揺動アーム94の左傾状態から
流体圧シリンダ93の往動によりこの揺動アーム
94が同図に実線で示される右傾姿勢になるまで
揺動すると左側の吸着パツド96a,96aで吸
着保持されて移送された型板3及び包袋15が中
間載置台103上に載置されここで吸着解除され
て一時放置される一方、右側の吸着パツド96
a,96aは包袋放出位置へ移動することにな
り、次に、この揺動アーム94がシリンダ93の
復動により左方揺動して再び左傾姿勢になつたと
き左側の吸着パツド96a,96aが後続の第2
型枠6上の型板3に吸着保持するとともに右側の
吸着パツド96a,96aが中間載置台103上
に放置されている型板3を吸着保持し、そして揺
動アーム94がシリンダ93の往動により右方へ
揺動して再び右傾姿勢になつたとき左側の吸着パ
ツド96a,96aが吸着を解除して中間載置台
103上に型板3及び包袋15を放置するととも
に右側の吸着パツド96a,96aが包袋放出位
置で吸着を解除して型板3を包袋15とともに放
出するようになつている。そして、包袋放出位置
においては型板3が包袋15とともに放出される
と型板3のピン孔3aが第1図及び第12図で示
されるように型板収集バー97の先端部に係入
し、それによつて型板3は包袋15を伴つてピン
孔3aを中心に下向きに回転しながら型板受入れ
収集バー97の傾斜部97aに沿つてスライド下
降してゆくわけであるが、このバー97に係入し
た初期の段階で包袋分離装置98によつて包袋1
5が第2図ルのように掻き落とされ、型板3のみ
引き続きバー97の傾斜部97aに沿つてスライ
ド下降し、その第1図のようにバー97の水平部
97bにおいて吊下げられて整列した状態に収集
される。上記バー97は支持フレーム107に複
数の取付片108を介して取付けられている。上
記包袋分離装置98は第12図に例示するよう
に、原動機(図示省略)により駆動されるロータ
104の外周に掻き落とし羽根105を突設し、
ロータ104の回転により掻き落とし羽根105
を旋回させてこの羽根105の先端部で型板収集
バー97に沿つて型板3とともに下降してくる包
袋15を掻き落とすようにしたものである。こう
して掻き落とされた包袋15は下方の包袋排出コ
ンベア106のベルト106a上で受けられて順
次所定の場所へ排出される。第12図中109は
包袋搬出コンベア106のベルト106a上に落
下して該コンベア106で排出される包袋15を
1個ずつ検知して数量を計測するカウンターであ
る。 To explain the bag removal mechanism 16 in more detail, two vacuum suction units 96 are disposed on both left and right sides of a horizontal mounting base 99 fixed to a horizontal support shaft 95, and the horizontal support shaft 95 is connected to the upper end of the swing arm 94. It is rotatably supported by a bearing 100 fixed to the mount 99, and in order to keep the mount 99 horizontal at all times, a forward/reverse motor 101 and a chain/sprocket mechanism 102 are used to correspond to the swing angle of the swing arm 94. It is adapted to be rotated in a direction opposite to the swinging direction. As is clear from Fig. 10, an intermediate mounting table 1 is placed between the bag pick-up position (left side of the figure) and the bag release position (right side of the figure).
03 is provided, and when the swinging arm 94 is tilted to the left in the figure, the left suction pads 96a, 96a on the horizontal mounting base 99 are positioned directly above the second formwork 6, and the template 3 is suctioned. The suction pads 96a, 96a on the right side are located directly above the intermediate mounting table 103, and the forward movement of the fluid pressure cylinder 93 from the leftward tilted state of the swing arm 94 causes the swing arm 94 to move as shown in the solid line in the figure. When the template 3 and the packaging bag 15 are swung to the right as shown by , the template 3 and the wrapping bag 15, which have been suction-held and transferred by the suction pads 96a and 96a on the left side, are placed on the intermediate mounting table 103, where they are released from suction for a time. While it is left unattended, the suction pad 96 on the right side
a, 96a will move to the bag release position, and then, when this swinging arm 94 swings to the left due to the return movement of the cylinder 93 and assumes the left-leaning position again, the left suction pads 96a, 96a will move to the bag release position. is the second subsequent
The mold plate 3 on the formwork 6 is held by suction, and the right suction pads 96a, 96a suction and hold the mold plate 3 left on the intermediate mounting table 103, and the swing arm 94 moves the cylinder 93 forward. When it swings to the right and assumes the right-leaning position again, the left suction pads 96a, 96a release the suction and leave the template 3 and packaging bag 15 on the intermediate mounting table 103, while the right suction pad 96a , 96a release the suction at the wrapping bag release position and release the template 3 together with the wrapping bag 15. At the packaging release position, when the template 3 is released together with the packaging 15, the pin hole 3a of the template 3 engages with the tip of the template collection bar 97, as shown in FIGS. 1 and 12. As a result, the template 3, together with the wrapping bag 15, slides down along the inclined portion 97a of the template receiving and collecting bar 97 while rotating downward around the pin hole 3a. At the initial stage when the bar 97 is engaged, the packaging separation device 98 separates the packaging from the packaging 1.
5 is scraped off as shown in FIG. collected in a state. The bar 97 is attached to the support frame 107 via a plurality of attachment pieces 108. As illustrated in FIG. 12, the bag separation device 98 has scraping blades 105 protruding from the outer periphery of a rotor 104 driven by a prime mover (not shown).
The scraping blade 105 is scraped off by the rotation of the rotor 104.
The blade 105 is rotated so that the tip of the blade 105 scrapes off the wrapping bag 15 that is descending together with the template 3 along the template collection bar 97. The packets 15 thus scraped off are received on the belt 106a of the lower package discharge conveyor 106 and sequentially discharged to predetermined locations. Reference numeral 109 in FIG. 12 is a counter that detects and counts the number of packaging bags 15 dropped onto the belt 106a of the packaging conveyor 106 and discharged by the conveyor 106 one by one.
尚、上記包袋搬送コンベア106はベルト10
6aを一時的に高速駆動させる可変速駆動部を備
えていてカウンター109により包袋15が一定
個数(例えば50個)計数されたときその信号でそ
の時点から一定時間それまでの速度よりも高速で
ベルト106aを走行させ、それにより包袋15
をその50個単位ごとに間隔を広く開けて搬送させ
るようにし、それによつて搬出される包袋15の
個数を簡単に確認できるようにしている。 Note that the wrapping conveyor 106 is a belt 10.
It is equipped with a variable speed drive unit that temporarily drives the bag 6a at high speed, and when the counter 109 counts a certain number of packets 15 (for example, 50 pieces), the signal is used to drive the bag 6a at a higher speed than the previous speed for a certain period of time. The belt 106a is run, thereby wrapping the bag 15.
The bags 15 are conveyed in units of 50 at wide intervals, so that the number of bags 15 to be carried out can be easily checked.
以上説明したような包袋製造装置によつて製造
される包袋15の製造工程は第2図イ〜ルに順次
示される通りである。またこの包袋15の使用方
法は同図オ及びワに示されるように、この包袋1
5における内外袋2,7をそのシール部Sの下辺
に沿つてはさみ等で切断して開口し、この開口部
から飯(寿司飯、五目飯当を含む)Rを内袋2内
に盛り込み、そして例えば左手で外袋7を持ち、
右手でこの外袋7の先端部に予め刻設してあるミ
シン目等の切取線Tよりこの先端部7aを切除し
た後、この切除部から突出した内袋2の先端部を
軽く引き抜く。そうすればのり5が飯Rに自動的
に巻かれて握りたてののり巻握飯が出来上がる。 The manufacturing process of the packaging bag 15 manufactured by the packaging manufacturing apparatus as described above is as sequentially shown in FIGS. In addition, the method of using this wrapping bag 15 is as shown in O and W in the same figure.
The inner and outer bags 2 and 7 in step 5 are opened by cutting them with scissors or the like along the lower side of the sealed portion S, and the rice (including sushi rice and gomoku meshito) R is loaded into the inner bag 2 through this opening, and For example, hold the outer bag 7 with your left hand,
After cutting off the tip 7a of the outer bag 7 along a perforation line T cut out in advance on the tip of the outer bag 7 with the right hand, lightly pull out the tip of the inner bag 2 protruding from the cutout. Then, the seaweed 5 will be automatically wrapped around the rice R, creating a freshly made norimaki rice ball.
(本発明の効果)
本発明方法によれば、先ず順次送られてくる第
1型枠内袋に投入された合成樹脂製の内袋に型板
を挿入し、この型板を持ち上げて内袋と第1型枠
との間隙にのりを挿入した後、型板を第1型枠内
袋に落し込んでのり両耳片を立上がらせ、これら
両耳片を対向方向に折たたむことによつて内袋外
周面にのりを巻袋するので、型板と第1型枠の使
用によつて内袋へののりの巻付けが簡単にしかも
確実且つ迅速に行え、次に型板をのりが巻装され
た内袋とともに第1型枠から取り出して、順次送
られてくる第2型枠内袋に投入された合成樹脂製
の外袋に挿入し、この第2型枠内袋における内袋
と外袋との重なり合つた開口縁部相互を熱溶着
し、しかる後型板を内外板とこれらの間に封入さ
れたのりとからなる包袋とともに第2型枠から取
り出すので、上記型板及び第1型枠と更に第2型
枠との使用によつて内袋の外袋への挿入が簡単且
つ確実に行え、したがつて従来の作業に比べると
包袋の製造作業能率が飛躍的に向上できる。(Effects of the present invention) According to the method of the present invention, first, a template is inserted into an inner bag made of synthetic resin that is placed in the inner bag of the first mold frame that is sent sequentially, and this template is lifted to form the inner bag. After inserting glue into the gap between the mold and the first mold, drop the template into the bag inside the first mold, raise both ears of glue, and fold these ears in opposite directions. Since the glue is wrapped around the outer circumferential surface of the inner bag using the template and the first formwork, the glue can be wrapped around the inner bag easily, reliably and quickly. The wrapped inner bag is taken out from the first mold and inserted into the synthetic resin outer bag that has been placed in the second mold inner bag that is sent sequentially, and the inner bag in the second mold inner bag is removed. The overlapped opening edges of the outer bag and the outer bag are heat welded, and then the template is removed from the second mold together with the envelope consisting of the inner and outer panels and the glue sealed between them. By using the first formwork and the second formwork, the inner bag can be inserted into the outer bag easily and reliably, and the efficiency of manufacturing the packaging bag is dramatically improved compared to conventional work. can be improved.
また、本発明装置は、合成樹脂製の内袋及び外
袋ならびに型板が収容されるように形成された第
1型枠及び第2型枠と、第1型枠及び第2型枠を
それぞれ多数個ずつ装着してこれらをそれぞれ搬
送する第1搬送コンベア及び第2搬送コンベア
と、第1型枠内に投入された内袋に順次型板を挿
入する第1の型板挿入機構と、第1型枠内の型板
を上昇させて第1型枠と内袋の間に形成した間隙
にのりを挿入し且つ型板を下降させて第1型枠か
ら立ち上がつたのりの両耳片を対向方向に折りた
たむことにより内袋外周面にのりを巻装するのり
巻装機構と、第2型枠内に投入された外袋に、第
1型枠内の型板をのりが巻装された内袋とともに
挿入する第2の型板挿入機構と、第2型枠内にお
ける外袋と内袋の重なり合つた開口縁部相互を熱
溶着するシール機構と、第2型枠内から内外袋と
これらの間に封入されたのりとからなる包袋を型
板とともに取出す包袋取出し機構と、を具備して
なるので、各製造工程を全て機械的に連続して自
動的に行え、したがつて入力を大幅に削減できて
包袋の大量生産に最適となる。 The apparatus of the present invention also includes a first mold frame and a second mold frame formed to accommodate the inner bag and outer bag made of synthetic resin and the mold plate, and the first mold frame and the second mold frame, respectively. A first conveyor and a second conveyor that load and convey a large number of templates, respectively; a first template insertion mechanism that sequentially inserts templates into inner bags placed in the first mold; Raise the template in the first mold and insert the glue into the gap formed between the first mold and the inner bag, and then lower the template to make both ears of the glue rise from the first mold. a glue wrapping mechanism that wraps glue around the outer circumferential surface of the inner bag by folding the inner bag in opposite directions; a second template insertion mechanism that is inserted together with the inner bag; a sealing mechanism that heat-welds the overlapping opening edges of the outer bag and the inner bag in the second mold frame; and a bag removal mechanism that takes out the bag consisting of the glue sealed between them together with the template. It is ideal for mass production of packaging bags as it can significantly reduce input.
第1図は本発明の一実施例を示すのり巻握飯製
造用包袋の製造装置の全体平面図、第2図イ〜ル
は上記包袋の製造工程を示す説明斜視図、第2図
オ及びワは製造された包袋の使用方法を示す説明
斜視図、第3図は第1図の―線拡大詳細断面
図、第4図は第1図の―線拡大詳細断面、第
5図は第4図の―線断面図、第6図は第1図
の―線拡大詳細断面図、第7図は第1図の
―線拡大詳細断面図、第8図は第1図の―
線拡大詳細断面図、第9図は第1図の―線拡
大詳細断面図、第10図は包袋取出し機構の一部
断面正面図、第11図は第1図のXI―XI線拡大詳
細断面図、第12図は第1図のXII―XII線一部欠截
拡大詳細断面図である。
1…第1型枠、2…内袋、3…型板、4…間
隙、5…のり、5a,5a…耳片、6…第2型
枠、7…外袋、9…第1搬送コンベア、10…第
2搬送コンベア、11…第1の型板挿入機構、1
2…のり巻装機構、13…第2の型板挿入機構、
14…シール機構、15…包袋、16…包袋取出
し機構。
FIG. 1 is an overall plan view of a manufacturing device for a rice-wrapped rice-grilled bag according to an embodiment of the present invention, FIG. 3 and 3 are explanatory perspective views showing how to use the manufactured packaging bag, FIG. 3 is an enlarged detailed sectional view taken along the line ``-'' in FIG. 1, FIG. 4 is an enlarged detailed sectional view taken along the ``-'' line in FIG. 4 is a sectional view taken along the line, FIG. 6 is an enlarged detailed sectional view taken along the line 1 of FIG. 1, FIG. 7 is an enlarged detailed sectional view taken along the line 1 of FIG.
9 is an enlarged detailed sectional view taken along the line - in Fig. 1, Fig. 10 is a partially sectional front view of the bag removal mechanism, and Fig. 11 is an enlarged detail taken along the line XI--XI in Fig. 1. The cross-sectional view, FIG. 12, is a partially cutaway enlarged detailed cross-sectional view taken along the line XII--XII in FIG. 1... First formwork, 2... Inner bag, 3... Template plate, 4... Gap, 5... Glue, 5a, 5a... Ledge piece, 6... Second formwork, 7... Outer bag, 9... First conveyor , 10...Second conveyor, 11...First template insertion mechanism, 1
2... Glue winding mechanism, 13... Second template insertion mechanism,
14... Seal mechanism, 15... Packaging bag, 16... Packaging removal mechanism.
Claims (1)
成樹脂製の内袋に型板を挿入し、この型板を持ち
上げて内袋と第1型枠との間隙にのりを挿入した
後、型板を第1型枠内に落とし込んでのりの両耳
片を立上がらせ、これら両耳片を対向方向に折た
たむことによつて内袋外周面にのりを巻装し、次
いで型板をのりが巻装された内袋とともに第1型
枠から取り出して、順次送られてくる第2型枠内
に投入された合成樹脂製の外袋に挿入し、この第
2型枠内における内袋と外袋との重なり合つた開
口縁部相互を熱溶着し、しかる後型板を内外袋と
これらの間に封入されたのりとからなる包袋とと
もに第2型枠から取り出すことを特徴とするのり
巻握飯製造用包袋の製造方法。 2 合成樹脂製の内袋及び外袋ならびに型板が収
容されるように形成された第1型枠及び第2型枠
と、第1型枠及び第2型枠をそれぞれ多数個ずつ
装着してこれらをそれぞれ搬送する第1搬送コン
ベヤ及び第2搬送コンベヤと、第1型枠内に投入
された内袋に順次型板を挿入する第1の型板挿入
機構と、第1型枠内の型板を上昇させて第1型枠
と内袋の間に形成した間隙にのりを挿入し且つ型
板を下降させて第1型枠から立上がつたのりの両
耳片を対向方向に折たたむことにより内袋外周面
にのりを巻装するのり巻装機構と、第2型枠内に
投入された外袋に、第1型枠内の型板をのり巻装
された内袋とともに挿入する第2の型板挿入機構
と、第2型枠内における外袋と内袋の重なり合つ
た開口縁部相互を熱溶着するシール機構と、第2
型枠内から内外袋とこれらの間に挿入されたのり
とからなる包袋を型板とともに取出す包袋取出し
機構と、を具備してなることを特徴とするのり巻
握飯製造用包袋の製造方法。[Claims] 1. A template is inserted into an inner bag made of synthetic resin that is placed in the first mold frame that is sent in sequence, and the template is lifted to close the gap between the inner bag and the first mold frame. After inserting the glue, drop the template into the first mold to make both ears of the glue stand up, and fold the ears in opposite directions to wrap the glue around the outer circumferential surface of the inner bag. Then, the template is taken out from the first mold together with the inner bag wrapped with glue, and inserted into the synthetic resin outer bag placed in the second mold, which is sent sequentially. The overlapping opening edges of the inner bag and outer bag in the second mold frame are heat welded, and then the template is placed in the second mold together with the wrapping bag consisting of the inner and outer bags and the glue sealed between them. A method for producing a wrapping bag for producing norimaki rice balls, characterized in that the wrapping bag is taken out from the bag. 2 A first mold frame and a second mold frame formed to accommodate an inner bag, an outer bag made of synthetic resin, and a mold plate, and a large number of each of the first mold frame and the second mold frame are installed. A first conveyor and a second conveyor convey these, a first template insertion mechanism that sequentially inserts the templates into the inner bags placed in the first mold, and a mold in the first mold. Raise the board and insert the glue into the gap formed between the first mold and the inner bag, then lower the mold and fold both ears of the glue that rises from the first mold in opposite directions. A glue-wrapping mechanism that wraps glue around the outer peripheral surface of the inner bag, and a template in the first mold frame are inserted into the outer bag placed in the second mold together with the inner bag wrapped with glue. a second template insertion mechanism; a sealing mechanism for thermally welding the overlapping opening edges of the outer bag and the inner bag in the second mold frame;
Manufacture of a wrapping bag for producing rice-wrapped rice balls, comprising: a wrapping mechanism for taking out a wrapping bag consisting of an inner and outer bag and glue inserted between them from within a mold together with a template. Method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59271386A JPS61149056A (en) | 1984-12-21 | 1984-12-21 | Method for producing package for preparation of laver-wrapped rice ball and apparatus thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59271386A JPS61149056A (en) | 1984-12-21 | 1984-12-21 | Method for producing package for preparation of laver-wrapped rice ball and apparatus thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61149056A JPS61149056A (en) | 1986-07-07 |
| JPS6218142B2 true JPS6218142B2 (en) | 1987-04-21 |
Family
ID=17499347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59271386A Granted JPS61149056A (en) | 1984-12-21 | 1984-12-21 | Method for producing package for preparation of laver-wrapped rice ball and apparatus thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61149056A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03126135U (en) * | 1990-03-31 | 1991-12-19 |
-
1984
- 1984-12-21 JP JP59271386A patent/JPS61149056A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03126135U (en) * | 1990-03-31 | 1991-12-19 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61149056A (en) | 1986-07-07 |
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