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JPS6352117B2 - - Google Patents
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JPS6352117B2 - - Google Patents

Info

Publication number
JPS6352117B2
JPS6352117B2 JP28062786A JP28062786A JPS6352117B2 JP S6352117 B2 JPS6352117 B2 JP S6352117B2 JP 28062786 A JP28062786 A JP 28062786A JP 28062786 A JP28062786 A JP 28062786A JP S6352117 B2 JPS6352117 B2 JP S6352117B2
Authority
JP
Japan
Prior art keywords
iron
liquid
reaction
treatment
solid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP28062786A
Other languages
Japanese (ja)
Other versions
JPS63137181A (en
Inventor
Yorio Nakaji
Shoichi Ishihara
Masakatsu Saigo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP28062786A priority Critical patent/JPS63137181A/en
Publication of JPS63137181A publication Critical patent/JPS63137181A/en
Publication of JPS6352117B2 publication Critical patent/JPS6352117B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/46Regeneration of etching compositions

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • ing And Chemical Polishing (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

[産業上の利用分野] 本発明は、重金属を含有する塩化第二鉄液を効
率よく再生することができる鉄液再生方法に関す
る。 [従来の技術とその問題点] 塩化第二鉄液は、鋼、銅、ステンレス鋼、ニツ
ケル合金等からなる金属板を腐食加工するための
エツチング液として賞用されている。このエツチ
ング液は、繰り返し使用することによつて溶解し
た重金属(ニツケル、クロム、銅、マンガン、鉄
等)が液内に蓄積され、かつ三価の鉄イオンが二
価に還元されて塩化第一鉄液になり、その結果エ
ツチング能力が低下し、廃液として廃棄されねば
ならず、公害上問題となる。そのためこのような
エツチング廃液を再生して、再使用することが望
まれていた。 このような鉄液再生方法として、従来、使用済
の鉄液に加熱処理、反応処理、払出し処理、固液
分離処理及び塩素ガス(Cl2)注入処理を順次施
す所謂一段処理法が行われている。しかしなが
ら、一段処理法によるものでは、Ni含有使用済
鉄液の場合、処理後にNi分は1000〜500ppm残留
する。これは反応の進行と共にFe(OH)2などの
沈殿物が大量に発生してNi除去の妨げになつて
いるためと考えられる。かかるNi含有の用済鉄
液は、集積回路用リードフレーム等をエツチング
する工場で多量に発生しているが、Ni分の除去
が難しいため中和処理して使用している。このよ
うな中和処理によるものでは公害上の問題がある
と共に、処理コストが高い問題がある。更に、
Niの他にCr、Cu等の高価な金属が投棄される問
題かがある。また、近年所謂シヤドウマスクも
Ni分の入つたアンバー材が多く使用されており、
この分野でもNi含有使用済鉄液が増加し、効率
の良い鉄液再生方法の開発が切望されている。 本発明は、かかる点に鑑みてなされたものであ
り、Niを始めとするる重金属を含んだ使用済の
鉄液を効率良く、しかも安価に再生することがで
きる鉄液再生方法を提供するものである。 [問題点を解決するための手段] 本発明は、鉄と鉄以外の重金属を一種以上含ん
だ強酸性塩化第二鉄液に第1回目の加熱を施し、
これと塊状の金属鉄とを撹拌・混合して反応させ
た後、これに固液分離処理を施し、次に、第2回
目の加熱を施した後塊状の金属鉄と撹拌・混合し
て反応させ、これに固液分離処理を施し、然る
後、塩素ガスを注入することを特徴とする鉄液再
生方法である。 [作用] 本発明に係る鉄液再生方法によれば、第1回目
の加熱後の反応時間を短くして途中でスラツチ分
を濾過により取除き、次いで、残つた液に第2回
目の加熱及び反応を施す。然る後、反応後の液を
払出し、固液分離した後これに塩素を注入する。
この結果、Fe(OH)2等の沈澱物の発生を抑制し
て重金属の除去を極めて円滑に行うことができ
る。 [実施例] 以下、本発明の実施例について詳細に説明す
る。先ず、鉄と鉄以外の重金属を一種以上含んだ
強酸性の塩化第二鉄液からなる所定の廃液に第1
回目の加熱及び以下の処理を施す。加熱温度は、
60〜120℃の範囲が好ましく、より好ましくは90
〜100℃の範囲である。その理由は、60℃以下で
は反応が遅すぎ、120℃以上では反応が爆発的に
進行し制御が困難になるからである。次いで、加
熱後の廃液を所定の反応容器に入れ、塊状の金属
鉄と共に撹拌、混合し、重金属の除去反応を起こ
させる。廃液は、塊状の金属鉄との反応熱により
一定の適性温度に保たれるようになる。この反応
によりNi等の重金属が廃液から除去される。次
に反応後の廃液を濾過しスラツヂ分を除去し、固
液の分離を行う。このようにして一段処理を行つ
た濾液に次の二段処理を施す。なお、一段処理に
おける反応時間は短い方が好ましいが例えば60分
位に設定する。 次に二段処理を以下のように施す。すなわち、
固液分離して得た濾液に第1回目と同様の温度で
加熱を施した後、これを所定の反応器に入れ、塊
状の金属鉄と共に撹拌・混合し、重金属の除去反
応を起こさせる。反応後の廃液を濾過して固液分
離し、その濾液に所定量の塩素(Cl2)を注入す
る。このようにして鉄液の再生を行なう。なお、
第2回目の反応時間は例えば30分に設定する。 このようにして鉄液を再生するので重金属の除
去状態は、例えばNiについて調べると第1図に
特性線で示す一段処理の曲線に沿つて減少す
る。従来方法のように一段処理だけに頼つている
とこの特性線に沿つてNiが減少し、PHが3を
越えるあたりからFe(OH)2の大量発生に伴つて、
Niの減少率が急激に低下する。しかし、本発明
の実施例では、反応後約60分のところで二段処理
を行うので、Niの減少は第2図の特性線に従
つて進行する。すなわち、一段処理の際には60分
の反応で約5000ppmまで減少し、二段処理ではこ
の5000ppmから50ppm以下まで減少する。なお、
一段処理を約く120分行ないNi分を1000ppm程度
まで減少させてから二段処理を行うと、第3図の
特性線に沿つてNi分が1000ppmから50ppm以
下まで減少する。しかし、この場合には一段処理
の時間が前述のもの(約60分)よりも長いため、
Fe(OH)2の発生量が多く、Ni以外の重金属の減
少を考慮した場合は一概に好ましいとは言い難
い。因みに、Ni等の他の重金属の減少は、一段
処理の反応時間を約60分とし、二段処理の反応時
間を約30分とすると下記表の通りであることが実
験的に確認されている。
[Industrial Field of Application] The present invention relates to a method for regenerating iron liquid that can efficiently regenerate ferric chloride liquid containing heavy metals. [Prior art and its problems] Ferric chloride solution is used as an etching solution for corroding metal plates made of steel, copper, stainless steel, nickel alloy, etc. When this etching solution is used repeatedly, dissolved heavy metals (nickel, chromium, copper, manganese, iron, etc.) accumulate in the solution, and trivalent iron ions are reduced to divalent ones, resulting in divalent chloride. The resulting liquid becomes an iron solution, which reduces the etching ability and must be disposed of as waste, which poses a pollution problem. Therefore, it has been desired to regenerate and reuse such etching waste liquid. Conventionally, as a method for regenerating iron liquid, a so-called one-stage treatment method has been used, in which used iron liquid is sequentially subjected to heat treatment, reaction treatment, discharge treatment, solid-liquid separation treatment, and chlorine gas (Cl 2 ) injection treatment. There is. However, in the case of the one-stage treatment method, in the case of Ni-containing spent iron solution, 1000 to 500 ppm of Ni remains after treatment. This is thought to be because a large amount of precipitates such as Fe(OH) 2 are generated as the reaction progresses, which obstructs Ni removal. A large amount of such Ni-containing spent iron solution is generated in factories that etch lead frames for integrated circuits, etc., but since it is difficult to remove the Ni content, it is used after being neutralized. Such neutralization treatment poses problems in terms of pollution and high processing costs. Furthermore,
In addition to Ni, there is also the problem of expensive metals such as Cr and Cu being dumped. In recent years, so-called shadow masks have also been introduced.
Amber wood containing Ni is often used,
In this field as well, the amount of used iron solution containing Ni is increasing, and there is a strong need for the development of an efficient iron solution recycling method. The present invention has been made in view of these points, and provides an iron liquid regeneration method that can efficiently and inexpensively regenerate used iron liquid containing heavy metals such as Ni. It is. [Means for Solving the Problems] The present invention involves heating a strongly acidic ferric chloride solution containing iron and one or more types of heavy metals other than iron for the first time,
After stirring and mixing this with lumpy metallic iron to cause a reaction, this is subjected to solid-liquid separation treatment, and then heated a second time and then stirred and mixed with lumpy metallic iron to react. This iron liquid regeneration method is characterized by subjecting the iron liquid to solid-liquid separation treatment, and then injecting chlorine gas. [Function] According to the method for regenerating iron liquid according to the present invention, the reaction time after the first heating is shortened, the sludge is removed by filtration, and then the remaining liquid is subjected to the second heating and Perform the reaction. After that, the liquid after the reaction is discharged, and after solid-liquid separation, chlorine is injected into it.
As a result, the generation of precipitates such as Fe(OH) 2 can be suppressed and heavy metals can be removed extremely smoothly. [Examples] Examples of the present invention will be described in detail below. First, a predetermined waste solution consisting of a strongly acidic ferric chloride solution containing iron and one or more heavy metals other than iron is
Heat for the second time and perform the following treatment. The heating temperature is
The range is preferably 60 to 120°C, more preferably 90°C.
~100℃ range. The reason is that below 60°C the reaction is too slow, and above 120°C the reaction proceeds explosively and becomes difficult to control. Next, the heated waste liquid is put into a predetermined reaction container, and stirred and mixed together with lumpy metal iron to cause a heavy metal removal reaction. The waste liquid is kept at a constant appropriate temperature due to the heat of reaction with the lumpy metal iron. This reaction removes heavy metals such as Ni from the waste liquid. Next, the waste liquid after the reaction is filtered to remove sludge and separate solid and liquid. The filtrate thus subjected to the first stage treatment is subjected to the following two stage treatment. In addition, the reaction time in the one-stage treatment is preferably set to be about 60 minutes, although it is preferable that the reaction time be short. Next, a two-stage process is performed as follows. That is,
After heating the filtrate obtained by solid-liquid separation at the same temperature as the first time, it is placed in a predetermined reactor and stirred and mixed with lumpy metallic iron to cause a heavy metal removal reaction. The waste liquid after the reaction is filtered to separate solid and liquid, and a predetermined amount of chlorine (Cl 2 ) is injected into the filtrate. In this way, the iron solution is regenerated. In addition,
The second reaction time is set to, for example, 30 minutes. Since the iron solution is regenerated in this way, the state of removal of heavy metals, for example, when examining Ni, decreases along the curve of the one-stage treatment shown by the characteristic line in FIG. If the conventional method relies on only one-stage treatment, Ni will decrease along this characteristic line, and from around the point where the pH exceeds 3, a large amount of Fe(OH) 2 will be generated.
The rate of decrease in Ni decreases rapidly. However, in the example of the present invention, the two-stage treatment is performed approximately 60 minutes after the reaction, so that the reduction of Ni progresses according to the characteristic line in FIG. 2. That is, in the case of one-stage treatment, it decreases to about 5000 ppm in 60 minutes of reaction, and in two-stage treatment, it decreases from this 5000 ppm to 50 ppm or less. In addition,
When the first stage treatment is performed for about 120 minutes to reduce the Ni content to about 1000 ppm and then the second stage treatment is performed, the Ni content decreases from 1000 ppm to 50 ppm or less along the characteristic line in FIG. However, in this case, the time for one-stage processing is longer than the above (approximately 60 minutes), so
The amount of Fe(OH) 2 generated is large, and when considering the reduction of heavy metals other than Ni, it is difficult to say that it is absolutely preferable. Incidentally, it has been experimentally confirmed that the reduction of other heavy metals such as Ni is as shown in the table below when the reaction time for the one-stage treatment is approximately 60 minutes and the reaction time for the two-stage treatment is approximately 30 minutes. .

【表】 このように実施例によるものではNi等の重金
属を効率良く減少させ、しかも中和処理等を何ら
施さないので処理コストを安価なものとすること
ができる。 [発明の効果] 以上説明した如く、本発明に係る鉄液再生方法
によれば、Niを始めとする重金属(鉄を除く)
を含んだ使用済の鉄液を効率良く、しかも安価に
再生することができるのであり、従来の一段処理
に比較して処理時間が短かくてすみ、かつ得られ
た再生鉄液は、重金属の濃度が新生液と同等程度
の低さであり、資源節約と有用な重金属が回収で
きるなど本発明は極めて優れている。
[Table] As described above, in the example, heavy metals such as Ni can be efficiently reduced, and since no neutralization treatment or the like is performed, the processing cost can be reduced. [Effects of the Invention] As explained above, according to the iron liquid regeneration method according to the present invention, heavy metals including Ni (excluding iron)
It is possible to efficiently and inexpensively regenerate used iron liquid containing The present invention is extremely superior in that the concentration is as low as that of fresh liquid, resource saving and useful heavy metals can be recovered.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図乃至第3図は、Ni濃度及び鉄液のPHと
時間の関係を示す特性図である。
FIGS. 1 to 3 are characteristic diagrams showing the relationship between the Ni concentration and the pH of the iron solution and time.

Claims (1)

【特許請求の範囲】[Claims] 1 鉄と鉄以外の重金属を一種以上含んだ強酸性
塩化第二鉄液に第1回目の加熱を施し、これと塊
状の金属鉄とを撹拌・混合して反応させた後、こ
れに固液分離処理を施し、次に、第2回目の加熱
を施した後塊状の金属鉄と撹拌・混合して反応さ
せ、これに固液分離処理を施し、然る後、塩素ガ
スを注入することを特徴とする鉄液再生方法。
1. A strongly acidic ferric chloride solution containing iron and at least one type of heavy metal other than iron is heated for the first time, and after stirring and mixing this with lumpy metallic iron, it is reacted with a solid-liquid. Separation treatment is applied, and then, after a second heating, stirring and mixing with lump metal iron causes a reaction, solid-liquid separation treatment is applied to this, and after that, chlorine gas is injected. Characteristic iron liquid regeneration method.
JP28062786A 1986-11-27 1986-11-27 Method for regenerating iron liquid Granted JPS63137181A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28062786A JPS63137181A (en) 1986-11-27 1986-11-27 Method for regenerating iron liquid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28062786A JPS63137181A (en) 1986-11-27 1986-11-27 Method for regenerating iron liquid

Publications (2)

Publication Number Publication Date
JPS63137181A JPS63137181A (en) 1988-06-09
JPS6352117B2 true JPS6352117B2 (en) 1988-10-18

Family

ID=17627686

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28062786A Granted JPS63137181A (en) 1986-11-27 1986-11-27 Method for regenerating iron liquid

Country Status (1)

Country Link
JP (1) JPS63137181A (en)

Also Published As

Publication number Publication date
JPS63137181A (en) 1988-06-09

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