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JPS6359743B2 - - Google Patents
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JPS6359743B2 - - Google Patents

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Publication number
JPS6359743B2
JPS6359743B2 JP58110960A JP11096083A JPS6359743B2 JP S6359743 B2 JPS6359743 B2 JP S6359743B2 JP 58110960 A JP58110960 A JP 58110960A JP 11096083 A JP11096083 A JP 11096083A JP S6359743 B2 JPS6359743 B2 JP S6359743B2
Authority
JP
Japan
Prior art keywords
resin
water
type
exchange
exchange resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP58110960A
Other languages
Japanese (ja)
Other versions
JPS605231A (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP58110960A priority Critical patent/JPS605231A/en
Publication of JPS605231A publication Critical patent/JPS605231A/en
Publication of JPS6359743B2 publication Critical patent/JPS6359743B2/ja
Granted legal-status Critical Current

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  • Treatment Of Water By Ion Exchange (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は強塩基性アニオン交換樹脂(以下、
「交換樹脂」と略す)の安定化法に関し、更に詳
しくは、主として医薬用純水装置に使用される交
換樹脂の安定化法に関する。 近年イオン交換樹脂は水需要の増加に伴い工業
用水、家庭用水などの水の軟化、精製に広く利用
されており、とりわけ精製を目的として使用され
る純水装置用の交換樹脂には、安全性の見地から
当初より高純度の水を安定して供給する機能が強
く望まれている。 一般に交換樹脂はその化学的特性に起因する交
換基の分解及び第4級アンモニウム塩の弱塩基化
などの自然劣化の現象が知られている。すなわ
ち、I型樹脂及び型樹脂と呼ばれる交換樹脂
は、それぞれ次式に示すごとく変化して自然劣化
を起こす。 I型樹脂 (1) 交換基の分解 (2) 弱塩基化 型樹脂 (1) 交換基の分解 (2) 弱塩基化 (Rは高分子基体である有機基) この自然劣化に際しては不純物としてこれらの
化合物の他に、アセトアルデヒド、ジオキサン、
エチルアルコールなどの生成も知られている。こ
れらの不純物が交換樹脂を実機に装着して使用し
た場合に、その処理水に混入したり、また、併行
する弱塩基化に伴う交換樹脂の機能低下の原因と
なり、特に通水時の初期溶出時においてこの現象
は顕著なものとなる。 従来、交換樹脂の有するこのような欠点の対応
策として、採水前に予め洗浄用純水を大量に確保
して交換樹脂を実機に充填後、通水洗浄を長時間
に亘り実施する方法しかなかつた。また、この自
然劣化の現象はI型樹脂よりもむしろ型樹脂に
おいて著しく、このため型樹脂の変わりにI型
樹脂を利用する傾向を招いていたが、交換樹脂と
しての機能はI型樹脂に較べ型樹脂が格段に優
れており、また、廃棄した型樹脂用の既存設備
をI型樹脂用に変更して使用することは設計基準
等に照らして極めて困難なものであつた。このた
め産業界においては処理水に不純物が混入せず、
かつ、交換機能を維持することのできる方法の出
現が望まれていた。 本発明の目的は上記した問題点を解消すること
にあり、更に詳しくは、再生型にした交換樹脂を
使用前に予め人為的に適度に劣化せしめることに
より不純物の発生を防止し、かつ、交換機能の低
下を防止することに優れた交換樹脂の安定化法を
提供することになる。 本発明者は初期劣化の少ない交換樹脂、すなわ
ち安定性に優れた交換樹脂に関し鋭意研究を重ね
た結果、再生した交換樹脂に適度な加熱処理を施
すことが通水初期の自然劣化の抑制に極めて有効
的であるという知見を得、本発明を完成するに到
つた。 すなわち、本発明の交換樹脂の安定化法は、交
換樹脂を再生型とし、ついで水の存在下に加熱処
理することを特徴とするものである。 本発明において使用する交換樹脂は、通常に使
用されているものであれば格別限定されない。す
なわち、一般式:
The present invention uses a strongly basic anion exchange resin (hereinafter referred to as
The present invention relates to a method for stabilizing exchange resins (abbreviated as "exchange resins"), and more specifically, relates to methods for stabilizing exchange resins mainly used in pharmaceutical water purifiers. In recent years, with the increase in water demand, ion exchange resins have been widely used for softening and purifying industrial water, domestic water, etc. In particular, exchange resins for water purification equipment used for purification purposes have safety concerns. From this point of view, the ability to stably supply high-purity water has been strongly desired from the beginning. Generally, exchange resins are known to undergo natural deterioration phenomena such as decomposition of exchange groups and weak basicization of quaternary ammonium salts due to their chemical properties. That is, the exchange resins called I-type resin and type resin change as shown in the following formulas and undergo natural deterioration. Type I resin (1) Decomposition of exchange group (2) Weak basicization Type resin (1) Decomposition of exchange group (2) Weak basicization (R is an organic group that is a polymer base) In addition to these compounds, acetaldehyde, dioxane,
It is also known that ethyl alcohol is produced. When these impurities are installed in an actual machine and used, these impurities may get mixed into the treated water, or cause a decline in the functionality of the exchange resin due to concurrent weak basification, especially during initial elution during water flow. This phenomenon becomes noticeable at times. Conventionally, the only way to deal with these drawbacks of replacement resin is to secure a large amount of pure water for cleaning before water sampling, fill the actual machine with the replacement resin, and then perform water flow cleaning for a long period of time. Nakatsuta. Furthermore, this phenomenon of natural deterioration is more pronounced in type resin than in type I resin, leading to a tendency to use type I resin instead of type resin, but its function as a replacement resin is better than type I resin. The type resin is extremely superior, and it is extremely difficult to convert existing discarded mold resin equipment to use type I resin in light of design standards and the like. For this reason, in the industry, there are no impurities mixed into the treated water, and
In addition, there has been a desire for a method that can maintain the exchange function. The purpose of the present invention is to solve the above-mentioned problems.More specifically, the purpose of the present invention is to prevent the generation of impurities by artificially degrading recycled replacement resin to an appropriate degree before use, and to prevent the generation of impurities. This provides a method for stabilizing exchange resins that is excellent in preventing functional deterioration. As a result of intensive research into replacement resins with low initial deterioration, that is, replacement resins with excellent stability, the inventor found that applying an appropriate heat treatment to the recycled replacement resin is extremely effective in suppressing natural deterioration during the initial period of water flow. Having obtained the knowledge that the method is effective, the present invention has been completed. That is, the method for stabilizing an exchange resin of the present invention is characterized in that the exchange resin is made into a regenerated type and then heat-treated in the presence of water. The exchange resin used in the present invention is not particularly limited as long as it is commonly used. That is, the general formula:

【式】(式中、 Rは有機基を、Xはアニオン基を表わす)で示さ
れるいわゆるI型樹脂及び一般式:
[Formula] (wherein R represents an organic group and X represents an anionic group) So-called type I resin and general formula:

【式】 (式中、 R、Xは前記した基と同様である)で示される
いわゆる型樹脂が好ましく、更に好ましくは後
者である型樹脂である。ここで好ましい具体例
を挙げれば、Rがスチレンとジビニルベンゼン
(D.V.B)との共重合体に基づく高分子基体であ
り、Xが塩素原子である。 本発明において交換樹脂を再生型にするとは、
一般的に市販されている交換樹脂は化学的に安定
な上記した一般式中のX=Clの型であり、使用に
際してこの型の樹脂を水酸化ナトリウム水溶液で
処理する等の常用の方法で前記した一般式中のX
=OHの型に交換することを意味する。 本発明において加熱処理は不純物を溶出せしめ
るために水の存在下に行なう必要があり、その際
の処理形式は通常に行なわれるものであれば格別
限定されない。この加熱処理の条件は、温度が85
〜100℃の範囲が好ましく、更に好ましくは90〜
95℃であり、その所要時間が2〜10時間の範囲が
好ましく、更に好ましくは3〜8時間である。こ
の温度が85℃未満の場合には樹脂を適度に劣化さ
せるために長時間を要し、100℃を超える場合に
は常圧では突沸が起きるので好ましくない。ま
た、時間が2時間未満の場合には劣化の進行が少
なく安定化が不充分であり、10時間を超える場合
には人為的な劣化が進みすぎイオン交換能力を必
要以上に減少させてしまうので好ましくない。 以下において、本発明の実施例を掲げ、更に詳
細に説明する。 実施例 電熱器、容量1のビーカー、容量0.5のト
ールビーカ及び水300g/を用いて加熱処理の
準備をし、このトールビーカに予め100g/
(2.5N)水酸化ナトリウム(NaOH)360mlを薬
注して得られた型樹脂(三菱化成工業(株)製
SA20AP)120mlを水200mlと共に90℃で8時間の
加熱処理を施した。ついで、加熱処理後の樹脂
100mlをガラスカラムに充填して再度2.5N
NaOH360mlを薬注し、蒸留水で押し出して洗浄
し、そのまま一晩放置した後、蒸留水で約1時間
洗浄し(空間速度(SV):約20時間-1)、この際
に洗浄廃水サンプリングを行なつた。さらに、こ
の洗浄後の樹脂100mlとカチオン交換樹脂(三菱
化成工業(株)製SK−1B:再生・洗浄済)50mlとを
混合し、この混合物に原水(市水を亜硫酸ナトリ
ウム2.5ppmを用いて残留塩素の還元処理をした
水)を3時間通水して処理し(SV:約13時間
-1)、この際に処理水サンプリングを行なつた。 比較例 加熱処理を施していないSA20APを使用したこ
とを除き、他は実施例と同様にして比較例とし
た。 評価基準としてネスラー法(日本薬局方第9改
訂版:精製水アンモニウム試験法)を採用した。
すなわち、サンプル処理水(サンプル:ネスラー
試薬=50ml:0.5ml)の目視観察と吸光度測定
(波長:410nm、厚さ:20mmセル)によつて溶出
物の検出有無を判定した。 次に、洗浄時の溶出判定試験結果(第1表)、
通水時の溶出判定試験結果(第2表)及び樹脂分
析結果(第3表)を示す。
A so-called mold resin represented by the formula: (wherein R and X are the same as the groups described above) is preferred, and the latter type resin is more preferred. Here, a preferred specific example is that R is a polymer base based on a copolymer of styrene and divinylbenzene (DVB), and X is a chlorine atom. In the present invention, making the exchange resin a recycled type means
Generally, commercially available exchange resins are of the chemically stable type where X=Cl in the above general formula, and when used, resins of this type are treated with a sodium hydroxide aqueous solution or other conventional methods. X in the general formula
= means to exchange to OH type. In the present invention, the heat treatment must be carried out in the presence of water in order to elute impurities, and the type of treatment at that time is not particularly limited as long as it is commonly carried out. The conditions for this heat treatment are that the temperature is 85
The range is preferably 100°C, more preferably 90°C
The temperature is 95°C, and the required time is preferably in the range of 2 to 10 hours, more preferably 3 to 8 hours. If this temperature is less than 85°C, it will take a long time to degrade the resin appropriately, and if it exceeds 100°C, bumping will occur at normal pressure, which is not preferable. In addition, if the time is less than 2 hours, the progress of deterioration is slow and stabilization is insufficient, and if it exceeds 10 hours, artificial deterioration will progress too much and the ion exchange capacity will be reduced more than necessary. Undesirable. EXAMPLES Below, examples of the present invention will be given and explained in more detail. Example: Prepare for heat treatment using an electric heater, a beaker with a capacity of 1, a tall beaker with a capacity of 0.5, and 300 g of water.
Mold resin obtained by pouring 360ml of (2.5N) sodium hydroxide (NaOH) (manufactured by Mitsubishi Chemical Industries, Ltd.)
SA20AP) 120ml was heat-treated at 90°C for 8 hours with 200ml of water. Then, the resin after heat treatment
Fill 100ml into a glass column and add 2.5N again.
Pour 360 ml of NaOH, extrude with distilled water, wash, leave it as it is overnight, wash with distilled water for about 1 hour (space velocity (SV): about 20 hours -1 ), and sample the washing wastewater at this time. I did it. Furthermore, 100 ml of this washed resin and 50 ml of cation exchange resin (SK-1B manufactured by Mitsubishi Chemical Industries, Ltd.: recycled and washed) were mixed, and this mixture was mixed with raw water (city water with 2.5 ppm of sodium sulfite). Water that has been treated to reduce residual chlorine) is passed for 3 hours to be treated (SV: approximately 13 hours).
-1 ) At this time, treated water sampling was conducted. Comparative Example A comparative example was prepared in the same manner as in the example except that SA20AP without heat treatment was used. The Nessler method (Japanese Pharmacopoeia, 9th revised edition: Purified water ammonium test method) was adopted as the evaluation standard.
That is, the presence or absence of detection of eluates was determined by visual observation and absorbance measurement (wavelength: 410 nm, thickness: 20 mm cell) of sample treated water (sample: Nessler reagent = 50 ml: 0.5 ml). Next, the results of the elution determination test during washing (Table 1),
The elution determination test results during water flow (Table 2) and resin analysis results (Table 3) are shown.

【表】【table】

【表】【table】

【表】 以上において詳述したように、本発明に係る交
換樹脂は不純物の初期溶出が極度に抑制され、か
つ、交換樹脂も維持されているため、安定性が従
来品に比べ格段に優れており、その工業的価値は
大である。
[Table] As detailed above, the exchange resin according to the present invention has much better stability than conventional products because the initial elution of impurities is extremely suppressed and the exchange resin is maintained. Therefore, its industrial value is great.

Claims (1)

【特許請求の範囲】 1 強塩基性アニオン交換樹脂を再生型とし、つ
いで水の存在下に加熱処理することを特徴とする
強塩基性アニオン交換樹脂の安定化法。 2 強塩基性アニオン交換樹脂が、 一般式: (式中、Xはアニオン基を表わす) で示される交換基を有するものであることを特徴
とする特許請求の範囲第1項記載の強塩基性アニ
オン交換樹脂の安定化法。
[Scope of Claims] 1. A method for stabilizing a strongly basic anion exchange resin, which comprises making the strongly basic anion exchange resin into a regenerated type and then heat-treating it in the presence of water. 2 Strongly basic anion exchange resin has the general formula: (wherein, X represents an anion group) A method for stabilizing a strongly basic anion exchange resin according to claim 1, wherein the resin has an exchange group represented by the following formula.
JP58110960A 1983-06-22 1983-06-22 Stabilization of strong basic anion exchange resin Granted JPS605231A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58110960A JPS605231A (en) 1983-06-22 1983-06-22 Stabilization of strong basic anion exchange resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58110960A JPS605231A (en) 1983-06-22 1983-06-22 Stabilization of strong basic anion exchange resin

Publications (2)

Publication Number Publication Date
JPS605231A JPS605231A (en) 1985-01-11
JPS6359743B2 true JPS6359743B2 (en) 1988-11-21

Family

ID=14548874

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58110960A Granted JPS605231A (en) 1983-06-22 1983-06-22 Stabilization of strong basic anion exchange resin

Country Status (1)

Country Link
JP (1) JPS605231A (en)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4722106U (en) * 1971-04-03 1972-11-13
US4025467A (en) * 1975-06-13 1977-05-24 Rohm And Haas Company Strong anion exchange resins free of active chloride and method of preparation
JPS5413471A (en) * 1977-07-04 1979-01-31 Japan Organo Co Ltd Regenerating method for ion exchange resin in mixed-bed desalting apparatus

Also Published As

Publication number Publication date
JPS605231A (en) 1985-01-11

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