JPS6366268B2 - - Google Patents
Info
- Publication number
- JPS6366268B2 JPS6366268B2 JP3687083A JP3687083A JPS6366268B2 JP S6366268 B2 JPS6366268 B2 JP S6366268B2 JP 3687083 A JP3687083 A JP 3687083A JP 3687083 A JP3687083 A JP 3687083A JP S6366268 B2 JPS6366268 B2 JP S6366268B2
- Authority
- JP
- Japan
- Prior art keywords
- nozzle
- liquid
- protrusion
- atomizer
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000007788 liquid Substances 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 2
- 238000000889 atomisation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000009688 liquid atomisation Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
- B05B17/0638—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers spray being produced by discharging the liquid or other fluent material through a plate comprising a plurality of orifices
- B05B17/0646—Vibrating plates, i.e. plates being directly subjected to the vibrations, e.g. having a piezoelectric transducer attached thereto
Landscapes
- Special Spraying Apparatus (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、灯油・水・記録液等を、電気的振動
子を用いて霧化する液体の霧化器に関する。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a liquid atomizer that atomizes kerosene, water, recording liquid, etc. using an electric vibrator.
従来例の構成とその問題点
従来から液体の霧化装置には種々のものが提案
されており、圧電素子等の電気的振動子を用いた
ものも多く見うけられる。Conventional Structures and Their Problems Various types of liquid atomization devices have been proposed in the past, and many of them use electrical vibrators such as piezoelectric elements.
例えば、近年インクジエツト記録装置に実用化
されている超音波霧化粒子列を噴射するもので、
液室の一端に圧電振動子を設け、他端にオリフイ
スを設けた構成で、圧電振動子の振動による液室
内の圧力変化を液体を介してオリフイスに伝え、
その結果オリフイスより霧化粒子をかなりの飛散
速度をもつて噴射することができる霧化装置があ
る。 For example, inkjet recording devices that eject ultrasonic atomized particle arrays have been put into practical use in inkjet recording devices in recent years.
A piezoelectric vibrator is installed at one end of the liquid chamber and an orifice is installed at the other end.The pressure change inside the liquid chamber due to the vibration of the piezoelectric vibrator is transmitted to the orifice through the liquid.
As a result, there is an atomizer that can spray atomized particles from an orifice at a considerable scattering speed.
この霧化装置はインクジエツトに利用されてい
る事実からも明らかなように、構成が簡単で動作
も安定という長所を有しているが、振動子の振動
による液室内の圧力変化を液体を介してオリフイ
スに伝達する構成であるため、溶存空気を多量に
含む一般的な液体を使用した場合には、液室内に
キヤビテーシヨン気泡が発生し、この気泡のため
に安定した霧化動作を維持できないという欠点を
有していた。そこで、電気的振動子の振動振幅を
ノズル板に直接伝達する霧化装置を考えたが、こ
の構成で前記電気的振動子やノズル板が外部に表
われているため、他の物体と接触し損傷を受ける
ことがあつた。 As is clear from the fact that this atomization device is used in inkjet, it has the advantage of being simple in structure and stable in operation. Due to the structure in which the information is transmitted to the orifice, cavitation bubbles are generated in the liquid chamber when using a general liquid containing a large amount of dissolved air, and stable atomization cannot be maintained due to these bubbles. It had Therefore, we considered an atomizer that directly transmits the vibration amplitude of an electric vibrator to a nozzle plate, but with this configuration, the electric vibrator and nozzle plate are exposed to the outside, so they do not come into contact with other objects. There were cases of damage.
発明の目的
本発明は、このような従来の欠点を除去するも
ので、ノズルや電気的振動子を保護し、霧化器の
ノズル振動を適正なものに維持する霧化器の提供
を目的とする。Purpose of the Invention The present invention aims to eliminate such conventional drawbacks, and to provide an atomizer that protects the nozzle and electric vibrator and maintains the nozzle vibration of the atomizer at an appropriate level. do.
発明の構成
この目的を達成するために本発明は、液体を充
填する加圧室を備えたボデイーと、前記加圧室に
液体を供給するための供給部と、前記加圧室から
の気体を排出するための排気部と、前記加圧室に
臨むように設けたノズルを有するノズル部と、前
記ノズル部を付勢して前記ノズルを加振する電気
的振動子と、前記ノズルからの液体吐出側で前記
ボデイーに隣接する突起部とから構成されてい
る。Structure of the Invention In order to achieve this object, the present invention includes a body equipped with a pressurized chamber filled with a liquid, a supply section for supplying the liquid to the pressurized chamber, and a gas supply section for supplying the liquid to the pressurized chamber. an exhaust section for discharging; a nozzle section having a nozzle facing the pressurizing chamber; an electric vibrator that energizes the nozzle section to vibrate the nozzle; and a liquid emitted from the nozzle. and a protrusion adjacent to the body on the discharge side.
そこで、他の物体が霧化器に接触しても前記突
起部でさえぎられて、直接に、電気的振動子やノ
ズル板に当たることがない。 Therefore, even if other objects come into contact with the atomizer, they are blocked by the protrusion and do not directly hit the electric vibrator or the nozzle plate.
実施例の説明
第1図は本発明の霧化器の断面図で、液体を充
填する加圧室1を備えたボデイー2は、ビス3で
取付板4に固定されている。液体は供給パイプ5
を介して前記加圧室1に入り、霧化動作中は、気
体排出用のパイプ6の途中まで満たされる。7は
加圧室1の一面に臨んで配されたノズル部で、外
周はボデイー2に接合されている。ノズル部7の
中央には、液滴吐出用の微細な孔を有する球面状
の突起8が形成されている。さらにノズル部7に
は、円環状の電気的振動子、ここでは圧電素子9
が装着されている。この圧電素子9は厚さ方向に
分極された圧電セラミツクで、ノズルとの接合面
及び反対側の面には電極を有している。10は、
圧電素子9へ駆動信号を伝達するリード線で、一
方は圧電素子9の片方の電極面へ半田接着され、
他方はボデイー2へビス11で接続されている。
駆動信号により圧電素子9の機械的振動が励起さ
れると、ノズル部7も付勢されて振動するので、
結果として加圧室1内の液体が霧化粒子12とな
つて吐出される。Aは、液滴12の吐出側で、1
3はボデイー2の外周に隣接した円環状の突起部
である。前記突起部は電気的振動子9、及び、ノ
ズル8を保護する目的で形成されている。DESCRIPTION OF THE EMBODIMENTS FIG. 1 is a sectional view of the atomizer of the present invention, in which a body 2 equipped with a pressurized chamber 1 filled with liquid is fixed to a mounting plate 4 with screws 3. Liquid is supplied through pipe 5
During the atomization operation, the gas discharge pipe 6 is filled up to the middle. Reference numeral 7 denotes a nozzle portion facing one side of the pressurizing chamber 1, and its outer periphery is joined to the body 2. A spherical protrusion 8 having a fine hole for ejecting droplets is formed in the center of the nozzle portion 7 . Further, the nozzle portion 7 includes an annular electric vibrator, here a piezoelectric element 9.
is installed. This piezoelectric element 9 is a piezoelectric ceramic polarized in the thickness direction, and has electrodes on the surface to be joined to the nozzle and on the opposite surface. 10 is
A lead wire that transmits a drive signal to the piezoelectric element 9, one of which is soldered to one electrode surface of the piezoelectric element 9.
The other end is connected to the body 2 with a screw 11.
When the mechanical vibration of the piezoelectric element 9 is excited by the drive signal, the nozzle part 7 is also urged and vibrates.
As a result, the liquid in the pressurized chamber 1 becomes atomized particles 12 and is discharged. A is the discharge side of the droplet 12, and 1
3 is an annular protrusion adjacent to the outer periphery of the body 2; The protrusion is formed for the purpose of protecting the electric vibrator 9 and the nozzle 8.
ところで、加圧室1へ供給される液体は、霧化
器設置構成で前記気体排出用のパイプ6途中まで
充填してもよいが、別手段として、霧化器の設置
構成では加圧室1及び排気パイプ6中は空で、液
滴吐出シーケンスに入る前に、例えば排気パイプ
6を通じて負圧を加え、液体を加圧室1に充填す
ると共に排気パイプ6の途中まで引き上げてもよ
い。後者の方法によれば、ノズル孔部で液体中の
不純物等が固化し、液滴を噴出できないという不
具合が生じない。 Incidentally, the liquid supplied to the pressurizing chamber 1 may be filled halfway up the gas discharge pipe 6 in the atomizer installation configuration, but as an alternative, the liquid supplied to the pressurizing chamber 1 may be filled in the atomizer installation configuration. The inside of the exhaust pipe 6 is empty, and before entering the droplet discharge sequence, for example, negative pressure may be applied through the exhaust pipe 6 to fill the pressurized chamber 1 with liquid and to draw the liquid to the middle of the exhaust pipe 6. According to the latter method, impurities in the liquid solidify in the nozzle hole and the problem that droplets cannot be ejected does not occur.
さらに、霧化器の組み立て工程において、ボデ
イーへノズル板を接合するとき、突起部によつて
外周の位置決めを容易、かつ、精度よくすること
ができる。 Furthermore, in the process of assembling the atomizer, when joining the nozzle plate to the body, the protrusions allow easy and accurate positioning of the outer periphery.
ところで、霧化器の噴霧動作を起動・停止する
通常の制御方法を行う時、振動エネルギーがノズ
ル板の十分な振幅動作を発生させるまでの起動時
の過渡期間、あるいは、停止信号を出してからノ
ズル板の振幅が完全に止まるまでの過渡期間で
は、ノズル孔からの液だれ現象が発生し、単なる
円環状の突起部構成では第2図に示すように、1
4の液溜りが突起部内に生ずる。これは、霧化器
にとつて通常の負荷状態ではなく、前記の液溜り
が成長すると、電気的振動子9にとつて新たな負
荷となつて振動モードに変化が生じる。さらに、
停止期間中に、不純物等が前記液溜り14に混入
して固化した場合には、次の動作期間にあつては
大きな負荷となる。 By the way, when using the normal control method to start and stop the spray operation of an atomizer, there is a transition period at startup until vibration energy generates a sufficient amplitude operation of the nozzle plate, or after a stop signal is issued. During the transient period until the amplitude of the nozzle plate completely stops, a phenomenon of liquid dripping from the nozzle hole occurs, and with a simple annular protrusion configuration, as shown in Fig. 2,
A puddle of 4 occurs inside the protrusion. This is not a normal load condition for an atomizer, and the growth of said liquid pool results in a new load for the electric vibrator 9 and a change in the vibration mode. moreover,
If impurities or the like get mixed into the liquid reservoir 14 and solidify during the stop period, it will cause a large load during the next operation period.
第3図は本発明の一実施例であり、前図と同一
番号のものは、同じ機能を有する構成要素であ
る。突起部15は、内周に傾斜面を有すると共
に、その傾斜面は、ノズル板7から離れたところ
程、内周径が大きくなつているテーパである。こ
のテーパ状の傾斜面15により、液だれ16はノ
ズル板表面に溜らず、傾斜に沿つて流れ落ちるの
で振動への影響を無くすことができる。 FIG. 3 shows one embodiment of the present invention, and the same numbers as in the previous figure are components having the same function. The protruding portion 15 has an inclined surface on its inner periphery, and the inclined surface is tapered such that the inner circumferential diameter increases as the distance from the nozzle plate 7 increases. Due to this tapered inclined surface 15, the drip 16 does not accumulate on the nozzle plate surface, but flows down along the inclination, so that the influence on vibration can be eliminated.
第4図は本発明の別の実施例であり、突起部1
3には断面で曲面状の傾斜面17が形成されてい
る。この曲面により、液体が一層流れ落ち易くな
つている。 FIG. 4 shows another embodiment of the present invention, in which the protrusion 1
3 is formed with an inclined surface 17 having a curved cross section. This curved surface makes it easier for liquid to flow down.
第5図は本発明の別の実施例で、18はボデイ
ー2の外周に隣接した突起部であるが、第1図の
ように円環状にはなつておらず、19のような切
れ込みを有している。切れ込みは液だれがその間
を通つて落ち易くするためのものである。 FIG. 5 shows another embodiment of the present invention, in which 18 is a protrusion adjacent to the outer periphery of the body 2, but it is not annular as in FIG. 1, but has a cut like 19. are doing. The cutouts are to allow drips to easily fall through them.
発明の効果
本発明の霧化器によれば、霧化器が他物体と衝
突したときにも、ノズル部や電気的振動子が直接
衝突面に接することがなく突起部で機械的に保護
することができる。Effects of the Invention According to the atomizer of the present invention, even when the atomizer collides with another object, the nozzle part and the electric vibrator do not come into direct contact with the collision surface and are mechanically protected by the protrusion part. be able to.
第1図は本発明の霧化器の断面図、第2図は霧
化器の突起部に溜つた液だれのようすを示す図、
第3図は本発明の一実施例を示す図、第4図は本
発明の別の実施例を示す図、第5図a,bは本発
明の別の実施例を示す平面図、側面図である。
1……加圧室、2……ボデイー、5……供給
部、6……排気部、7……ノズル部、9……圧電
素子、13……突起部、15……テーパ状の傾斜
面。
Fig. 1 is a cross-sectional view of the atomizer of the present invention, Fig. 2 is a diagram showing drips accumulated on the protrusion of the atomizer,
Fig. 3 is a diagram showing one embodiment of the present invention, Fig. 4 is a diagram showing another embodiment of the invention, and Figs. 5 a and b are a plan view and a side view showing another embodiment of the invention. It is. DESCRIPTION OF SYMBOLS 1... Pressure chamber, 2... Body, 5... Supply section, 6... Exhaust section, 7... Nozzle section, 9... Piezoelectric element, 13... Projection, 15... Tapered inclined surface .
Claims (1)
前記加圧室に液体を供給するための供給部と、前
記加圧室からの気体を排出するための排気部と、
前記加圧室に臨むように設けたノズルを有するノ
ズル部と、前記ノズル部を付勢して前記ノズルを
加振する電気的振動子と、前記ノズルからの液体
吐出側で前記ボデイーに隣接する突起部とから構
成された霧化器。 2 前記突起部は、前記ボデイーの外周に沿つて
配された特許請求の範囲第1項記載の霧化器。 3 前記突起部は、内周に傾斜面を有する特許請
求の範囲第2項記載の霧化器。 4 前記突起部の傾斜面を、ノズル部から離れた
ところ程、内周径を大きくしたテーパ状にした特
許請求の範囲第3項記載の霧化器。[Claims] 1. A body equipped with a pressurized chamber filled with liquid;
a supply section for supplying liquid to the pressurization chamber; an exhaust section for discharging gas from the pressurization chamber;
a nozzle section having a nozzle provided facing the pressurizing chamber; an electric vibrator that energizes the nozzle section to vibrate the nozzle; and a nozzle section adjacent to the body on the liquid discharge side from the nozzle. An atomizer consisting of a protrusion. 2. The atomizer according to claim 1, wherein the protrusion is arranged along the outer periphery of the body. 3. The atomizer according to claim 2, wherein the protrusion has an inclined surface on its inner periphery. 4. The atomizer according to claim 3, wherein the inclined surface of the protrusion is tapered so that the inner circumferential diameter increases as the distance from the nozzle increases.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58036870A JPS59162974A (en) | 1983-03-07 | 1983-03-07 | Atomizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58036870A JPS59162974A (en) | 1983-03-07 | 1983-03-07 | Atomizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59162974A JPS59162974A (en) | 1984-09-13 |
| JPS6366268B2 true JPS6366268B2 (en) | 1988-12-20 |
Family
ID=12481814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58036870A Granted JPS59162974A (en) | 1983-03-07 | 1983-03-07 | Atomizer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59162974A (en) |
-
1983
- 1983-03-07 JP JP58036870A patent/JPS59162974A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59162974A (en) | 1984-09-13 |
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