JPS6411262B2 - - Google Patents

Description

[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to dough sheet processing in which wire rods such as noodle strings cut out from dough sheets such as noodle strips and pie dough are layered in a mesh pattern. It is about the method.

[Conventional technology]

Conventionally, noodle strips, pie dough, etc. have been layered in sheet form. but,
If you stack the sheets in their original state, the sheets will inevitably stick together and there will be fewer voids in the fabric, so
In the case of pie dough, etc., it becomes sticky and it is not possible to obtain a product with a sufficiently crispy texture.

[Purpose of the invention]

Therefore, an object of the present invention is to provide a dough sheet processing method that allows pie dough with a rich variety of textures never seen before, high-quality and durable noodle sheets, etc. to be obtained by cutting dough sheets into linear shapes and stacking them. There are some that do.

[Structure and operation of the invention]

The present invention involves transporting every other wire rod cut out from a dough sheet to the left and right, folding them back and guiding them back and forth on the same main belt conveyor, and directing the tips of the wire rods in a direction perpendicular to the conveyor. This is a dough sheet processing method characterized in that the dough sheet is fed onto the conveyor while being oscillated. Figure 1 shows the dough sheet 1 being cut by cutting blade rolls 2 and 3.
This shows how the cut wire rods 4 and 5 are cut out into wire rods 4 and 5.The cut wire rods 4 and 5 are distributed to the left and right every other time while remaining attached to the grooves of the cutting blade rolls 2 and 3 without going downwards. . Conventionally, the wire rods 4 and 5 coming out from between the cutting blade rolls 2 and 3 are immediately peeled off from the cutting blade rolls 2 and 3 by scrapers 17 and 18 before being separated into left and right sides, and are forcibly directed downward. (Figure 1A). In the present invention, the film is not peeled off immediately as in the conventional case, but after some time has elapsed. That is, the scrapers 17 and 18 are positioned outside of the conventional scrapers (FIG. 1B). By doing so, the wire 4,
The blades 5 are separated every other time while adhering to the cutting blade rolls 2 and 3, advance a little, and are then peeled off by scrapers 17 and 18, and are lowered onto a conveyor moving in the opposite direction.

Embodiment 1 FIG. 2 shows the most basic embodiment of the present invention. Reference numerals 6 and 7 are auxiliary belt conveyors that convey the cut wire rods 4 and 5 in opposite directions (outward), respectively. The folding rods 8 and 9 are arranged at their tips. The folding bars 8 and 9 are arranged diagonally with respect to the cutting blade rolls 2 and 3, and the folding bars 8 and 9 are parallel to each other. Reference numerals 10 and 11 indicate auxiliary belt conveyors that extend above the main belt conveyor 12 and are inclined further downward from below the folding bars 8 and 9. The main belt conveyor 12 passes under the cutting rolls 2,3. The return bars 8 and 9 are arranged opposite to each other across the main belt conveyor 12, and
parallel to. Reference numerals 13 and 14 indicate long U-shaped swinging tools, into which wire rods 4 and 5 are inserted, respectively, and swing motion (reciprocating motion) in a direction perpendicular to the main belt conveyor 12. Any means can be used to swing the swinging tools 13 and 14.

In the above configuration, when the dough sheet 1 is fed between the cutting blade rolls 2 and 3, the dough sheet 1 is cut in the longitudinal direction to generate a large number of wire rods 4 and 5. At that time, the wire rods 4 and 5 are tied to the cutting blade rolls 2 and 3 every other time and are distributed to the left and right, the wire rod 4 rides on the auxiliary belt conveyor 6, and the wire rod 5 rides on the auxiliary belt conveyor 7, respectively. transported in the opposite direction. and,
It turns back at the turning bars 8 and 9, rides on the auxiliary belt conveyors 10 and 11, and heads inward, that is, onto the main belt conveyor 12. The wire rods 4 and 5 that have reached the upper part of the main belt conveyor 12 are inserted into swinging tools 13 and 14, respectively, and are thereby swung in a direction perpendicular to the main belt conveyor 12. As the wire rods 4 and 5 fall onto the main belt conveyor 12 moving in the direction of the arrow as described above, they are folded diagonally into two layers as shown in FIG. Main belt conveyor 12
By adjusting the advancing speed of the wire rods and the rocking speeds of the rocking tools 13 and 14, the wire rods 4 and 5 are neatly folded diagonally without any gaps. Then, the wire rod 5 folded into two stages is conveyed under the swinging tool 13,
The wire rod 4 will be folded into two layers on top of it, resulting in four layers stacked in the end. The tissue sheet thus produced may be further rolled. In addition, dusting powder, anointing with oil, etc. may be performed at appropriate locations as necessary.

Embodiment 2 This is a combination of two devices of Embodiment 1, and there are cases where the two devices are simply arranged side by side on a belt conveyor, and cases where the two devices are intersected as shown in FIG. 4. The former is used when wire rods produced from dough sheets of the same quality are polymerized in eight layers, or when wire rods produced from dough sheets of different types are laminated in two layers. Moreover, the latter is mainly used when different wire materials are alternately laminated.

According to these methods, it is possible to manufacture a wide variety of products, such as combining wire rods made from pie dough and wire rods made from a sheet obtained by adding a thickener such as wheat flour to potatoes. becomes possible.

Example 3 Tissue sheet 15 manufactured according to the above example
The tissue sheet 15 has a regular dough sheet 1 on one or both sides.
6 and rolled to integrate (Fig. 5).

〔Effect of the invention〕

The present invention is as described above, and can easily produce a sheet having a mesh structure. Since this sheet is made from wire, its surface area has been expanded, allowing it to pass through heat and absorb flavors very well.
When made into pie dough, etc., a pleasant crispy texture can be obtained. Furthermore, by combining different types of sheets, it is possible to produce foods with a wide variety of foods that have never existed before. Moreover, it has many effects such as being able to obtain high-quality dough sheets.

[Brief explanation of the drawing]

FIG. 1 is a diagram showing the movement of the cut wire rod, FIG. 2 is a plan view showing an embodiment of the method according to the present invention,
Figure 3 is a diagram showing the state of the folded wire rod, Figure 4
The figure shows another embodiment, and FIG. 5 shows still another embodiment. Explanation of symbols, 1... Dough sheet, 2, 3... Cutting blade roll, 4, 5... Wire rod, 6, 7... Auxiliary belt conveyor, 8, 9... Folding rod, 10, 11...
... Auxiliary belt conveyor, 12 ... Main belt conveyor, 13, 14 ... Rocking tool, 15 ... Tissue sheet, 16 ... Dough sheet, 17, 18 ... Scraper.

Claims (1)

[Claims] 1. Transfer the wire rods cut out from the dough sheet to the left and right every other wire, fold them back and guide them back and forth on the same main belt conveyor, and swing the tips of the wire rods in a direction perpendicular to the conveyor. A dough sheet processing method characterized by feeding the dough sheet onto the conveyor.