JPS641587B2 - - Google Patents
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- JPS641587B2 JPS641587B2 JP55040990A JP4099080A JPS641587B2 JP S641587 B2 JPS641587 B2 JP S641587B2 JP 55040990 A JP55040990 A JP 55040990A JP 4099080 A JP4099080 A JP 4099080A JP S641587 B2 JPS641587 B2 JP S641587B2
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Description
本発明は繊維結合剤に関する。更に詳しくはエ
チレン性不飽和モノカルボン酸(以下、エチレン
性不飽和カルボン酸という)またはエチレン性不
飽和多価カルボン酸を樹脂分100部に対して0.1〜
3.0部を共重合したエチレン含有量が8〜30重量
%、酢酸ビニル含有量が92〜70重量%のエチレン
−酢酸ビニル共重合水性分散液(A)にアジリジン基
を分子中に2個以上有する化合物の水性分散液(B)
を添加してなり、該共重合体水性分散液(A)中のカ
ルボン酸の量に対する、アジリジン基を分子中に
2個以上有する化合物の水性分散液(B)中のアジリ
ジン基の量の比が、
アジリジン基/カルボン酸=0.3モル〜10モル/
1モル
であることを特徴とする繊維結合剤に関する。
従来、水性の繊維結合剤としては、SBR、
NBRラテツクス、アクリルエマルジヨン、塩化
ビニル系エマルジヨン、酢酸ビニル系エマルジヨ
ンが使用されているが、広汎の繊維素材に適用で
き且つ、接着性、耐水性および耐油性がともにす
ぐれた結合剤は殆んどない。本発明は天然繊維、
セルロース系の半合成繊維、ポリエステル、ナイ
ロン、アクリル等の合成繊維にも接着し易い接着
剤を開発するためエチレン−酢酸ビニル共重合水
性分散液に着目し、耐水性、耐油性の性能向上を
試みた結果、従来のエチレン−酢酸ビニル水性分
散液にくらべて大巾に改良された繊維結合剤を見
出した。
すなわち、本発明はエチレン−酢酸ビニル共重
合体にカルボキシル基を導入し、カルボキシル基
と反応し易いアジリジン基を2個以上有する水性
分散液を架橋剤として使用する事によつてポツト
ライフが長く、架橋効果がきわめて大きく、耐水
性、耐油性が大巾に向上した繊維結合剤となるこ
とを見出した。
エチレン・酢酸ビニル共重合水性分散液に活性
水素を導入して、2官能基で架橋する方法として
はカルボキシル基とジエポキシ基、水酸基やアミ
ド基とイソシアネートの組み合せは知られている
が、ポツトライフが短かく、問題点が多い。ポツ
トライフが長く、実用可能なものとして特開昭53
−33251に見られるような活性水素を含む官能基
を有するエチレン−酢酸ビニル共重合水性分散液
およびブロツクイソシアネート解離を促進する触
媒併用系も考えられるが、これらの方法によりポ
ツトライフは長くなるがイソシアネートに解離し
て反応するような系では十分な耐水性および耐油
性が得られない。すなわちカルボン酸基を導入し
たエチレン−酢酸ビニル共重合水性分散液を作り
脂肪族アルコール、芳香族アルコール、オキシム
等によりブロツク化したイソシアネートおよび解
離かつ反応触媒を併用することにより耐水性、耐
油性は向上はするが、本発明のエチレン性不飽和
モノカルボン酸またはエチレン性不飽和多価カル
ボン酸をエチレン含有量が8〜30重量%、酢酸ビ
ニル含有量が92〜70重量%のエチレン・酢酸ビニ
ル共重合体100重量部に対して0.1〜3.0重量部共
重合せしめた共重合体の水性分散液(A)に、アジリ
ジン基を分子中に2個以上有する化合物の水性分
散液(B)を添加してなり、該共重合体水性分散液(A)
中のカルボン酸の量に対するアジリジン基を分子
中に2個以上有する化合物の水性分散液(B)中のア
ジリジン基の量の比が、
アジリジン基/カルボン酸=0.3モル〜10モル/
1モル
であることを特徴とする繊維結合剤で繊維を結合
した場合は、遥かにすぐれた性能を示す。またカ
ルボキシル基以外の活性水素を官能基として含有
するエチレン−酢酸ビニル共重合水性分散液とア
ジリジン基との組成物ではその効果が小さい。こ
れは単にアジリジン基とカルボン酸基との反応性
のみによるものではないと推定されるがその機構
は明らかではない。本発明においてエチレン−酢
酸ビニル共重合水性分散体に水性分散体の硬化剤
を混ぜる事がポツトライフが長く、安定でかつ硬
化効率が高い理由であり、且つカルボキシル基を
含有するエチレン・酢酸ビニル共重合体水性分散
体とアジリジン基を含有する水性分散体の相乗効
果が耐水性、耐油性を大巾に向上している要因で
あると考えられる。
本発明で用いられるエチレン−酢酸ビニル共重
合水性分散液(A)としてはエチレン性不飽和カルボ
ン酸またはエチレン性不飽和多価カルボン酸を樹
脂分100部に対して0.1〜3.0部導入したものであ
るが、前記共重合体のエチレン含有量が8〜30重
量%、酢酸ビニル含有量が92〜70重量%になるよ
うエチレン加圧下で乳化共重合したものが用いら
れる。エチレン含有量が8重量%より少なくなる
と脂肪が硬すぎて柔軟性が失なわれるほか、耐水
性が大巾に低下し本願の目的とする耐水性向上が
達成されない。一方30重量%以上になると反応圧
が高く、製造原価が高くなる欠点の他、樹脂が柔
らかく強度が小さく接着性が低下する。エチレン
−酢酸ビニル共重合体に共重合するエチレン性不
飽和カルボン酸としてはアクリル酸、メタアクリ
ル酸、クロトン酸等、エチレン性不飽和多価カル
ボン酸としてはマレイン酸、フマル酸、イタコン
酸等が含まれる。これらカルボン酸化合物はカル
ボン酸またはカルボン酸塩として重合されるがい
ずれの状態でも有効である。
エチレン−酢酸ビニル共重合体水性分散液を製
造するにあたつて用いられる保護コロイドまたは
界面活性剤は特に限定はしないが、耐油性をあげ
るには保護コロイドが望ましく、ポリビニルアル
コール、ポリビニルアルコール誘導体、ポリアク
リルアミド、ポリアクリル酸、ヒドロキシエチル
セルローズ等の併用が望ましい。
カルボン酸量は樹脂分100重量部に対して0.1〜
3.0重量部に限定される。カルボン酸量が0.1重量
%以下となれば耐水性、耐油性が低くなり、3.0
重量%以上になると重合速度が著しく低下するた
め触媒量の増加により分散液中の電解質が増加す
ると共に、粒子径も大きくなり放置安定性が低下
する。またかゝる粒子径が大きい分散液とアジリ
ジン基を含有する分散液(B)と混合して使用した場
合は熱処理をしても充分な耐水性向上効果が得ら
れない。又放置安定性の低下により実際の工程で
使用することが困難となる。
該共重合体水性分散液は上記のごとく、酢酸ビ
ニル、エチレン、エチレン性不飽和カルボン酸ま
たはエチレン性不飽和多価カルボン酸を主成分と
する共重合体水性分散液であるが、接着性を失わ
ない範囲で更に酢酸ビニルと共重合し易い他の単
量体と共重合体させる事もできる。そのような単
量体としては例えばギ酸ビニル、プロピオン酸ビ
ニル、酪酸ビニル、平均炭素数10の飽和分岐状脂
肪酸ビニル(商品名;Veova10、シエル化学製)
等の酢酸ビニル以外の脂肪酸ビニルエステル、塩
化ビニル、塩化ビニルリデン等のハロゲン化オレ
フイン、アクリル酸メチル、アクリル酸エチル、
アクリル酸ブチル、アクリル酸2−エチルヘキシ
ル、アクリル酸グリシジル、アクリル酸ヒドロキ
シエチル等のアクリル酸エステル、メタアクリル
酸メチル、メタアクリル酸ブチル、メタアクリル
酸2−エチルヘキシル、メタアクリル酸グリシジ
ル、ジメタアクリル酸エチレングリコール等のメ
タアクリル酸エステル、アリルアルコール、アリ
ルグリシルエーテル、フタル酸ジアリル等のアリ
ル化合物、その他、アクリルアミド、N−メチロ
ールアクリルアミド、トリアリルシアヌーレー
ト、スルホン酸ビニル等が使用しうる。
本発明に用いられる水性分散液(B)としては1分
子中に2個以上のアジリジン基を有するポリアジ
リジン化合物が用いられる。例えばポリイソシア
ネートのエチレンイミン付加体、すなわちアジリ
ジンのポリカルバミン酸アミドで、より詳しくは
トリレンジイソシアネート、キシリレンジイソシ
アネート、ナフタレンジイソシアネート、ヘキサ
メチレンジイソシアネート、メチレンビス(4−
フエニルイソシアネート)、イソホロンジイソシ
アネートのエチレンイミン付加体等である。その
他にアジリジンのチオカルバミン酸アミド、アジ
リジンの燐酸アミド、アジリジンのシアヌル酸の
アミド等も使用しうる。上記化合物の水性分散液
は、溶媒、水、乳化剤を添加し、乳化する従来公
知の方法で調製される。
本発明の架橋反応系は先に述べたように水性分
散体中のアジリジン基とエチレン−酢酸ビニル共
重合体水性分散液中のカルボキシル酸が容易にミ
クロ的に混合分散しそのまま造膜結合するにあた
つて架橋効果が高くなるのであり、アジリジン基
を含む硬化剤水性分散液は少量添加するだけで顕
著な架橋効果を発現し、耐水、耐油性を向上する
のも本発明の効果の一つである。アジリジン基含
有化合物を溶剤に溶解して添加する場合は大きな
剪断力をかけた機械的撹拌を行なえば、比較的ミ
クロに混合可能であるが組成物に泡立を生じるた
め実用的でなく、また該化合物をそのまま添加す
る場合も均一にミクロ混合することは難しい。本
発明の組成物による架橋反応の温度は比較的低
く、さらにブロツク化イソシアネート化合物の架
橋反応と比較してブロツク化剤が解離し残留する
事が少なく、したがつて組成物物性への悪影響や
衛生上の問題を生じるおそれがない。
エチレン−酢酸ビニル共重合体水性分散液(A)と
アジリジン基を分子中に2個以上有する化合物の
水性分散液(B)との比はエチレン−酢酸ビニル共重
合体水性分散液中のカルボン酸とアジリジン基の
数に対応になるがカルボン酸1モルに対してアジ
リジン基0.3〜10モルであることが必要である。
0.3モル以下では架橋効果が小さく、また10モ
ル以上加えても架橋効果が向上しない。
該組成物には更に増粘剤、可塑剤、消泡剤等も
添加できる。
本発明は繊維結合剤であるが、繊維結合剤とは
繊維間を接着するバインダーまたは繊維と他の素
材を接着するバインダーを云う。前者では不織布
バインダー、フロツク加工用バインダー、パルプ
ボードバインダー、カーペツト用バインダー、繊
維製品の帖合せバインダー等を云い、後者では織
物とフオームとの帖合せ、織物と塩ビシートまた
はフイルムとの帖合せ、織物とレザーの帖合せ等
を云う。
本発明の架橋性組成物を用いる方法としては、
エチレン性不飽和モノカルボン酸またはエチレン
性不飽和多価カルボン酸をエチレン含有量が8〜
30重量%、酢酸ビニル含有量が92〜70重量%のエ
チレン・酢酸ビニル共重合体100重量部に対して
0.1〜3.0重量部共重合せしめた共重合体の水性分
散液(A)に、アジリジン基を分子中に2個以上有す
る化合物の水性分散液(B)を添加してなり、該共重
合体水性分散液(A)中のカルボン酸の量に対する、
アジリジン基を分子中に2個以上有する化合物の
水性分散液(B)中のアジリジン基の量の比が、
アジリジン基/カルボン酸=0.3モル〜10モル/
1モル
である組成物を調製し、これを適当な粘度に調製
したのち基材に含浸あるいは塗工を行ない100〜
190℃で熱処理する方法が一般的である。この場
合熱処理温度が100℃以下では架橋反応速度が遅
く処理時間が長くなり、また190℃以上の高温で
は基材の劣化が著しいため好ましくない。
以下実施例を上げて本発明を説明するが、これ
らの実施例は本発明を何等限定するものではな
い。以下特にことわりがない限り部及び%は重量
基準である。
実施例 1
平均重合度500、ケン化度88モル%のポリビニ
ルアルコール4部を保護コロイドとして酢酸ビニ
ル80.5部、エチレン19部、アクリル酸0.5部を過
硫酸アンモニウムを触媒として重合し粘度80cp
(B型粘度計60rpm、以下同じ)、固形分濃度49.0
%、PH7.0の水性分散体(A)を得た。該分散液100部
に対して約0.5μの粒子径に分散しているメチレン
ビス(4−フエニルイソシアネート)(MDI)と
エチレンイミンとの反応生成物であるアジリジン
のカルバミン酸アミドの水性分散液(B)(固形分25
%)を3部添加し混合した。(カルボン酸1モル
に対するアジリジン基のモル数は1.36モルであ
る。)
上記組成物に水を加えて固形分3%の含浸液に
し、下記の方法でポリエステルウエブの結合剤と
して使用した。すなわち、ポリエステルウエブ
(1.4デニール、51mmステープル、目付量16.5g/
m2)を15×18cm(縦×横)に切断して6枚重ねた
ものをナイロン紗でサンドウイツチ状にはさみ、
先の3%の含浸液に含浸後取出して硝子板上にの
せ、ゴム製ローラー(1Kg重)で上下左右に静か
に回転させ芯搾りの後、さらにマングルを用いて
含浸量が20%(固形分)/繊維重量になるように
調節して搾液する。ついでナイロン紗を取はず
し、試料を60℃で30分間乾燥する。試験片は横方
向2.5cm巾に切断後150℃、3分間熱処理前後の常
態(20℃、65%PH)および耐水強伸度を測定し
た。また常態強伸度は横方向の強伸度をオートグ
ラフ(試巾25mm、試長100mm、引張速度300mm/
分)で、耐水強伸度は20℃の水に30分間浸漬後測
定した。耐パークレン強伸度は熱処理後のウエブ
を20℃のパークロロエチレンに60分間浸漬後上記
に準じて測定した。測定結果を表1に示す。
実施例 2
平均重合度500、ケン化度88モル%のポリビニ
ルアルコール2部およびノニルフエニルエーテル
(エチレンオキシドの平均重合度20)2部を保護
コロイド及び界面活性剤として使用し酢酸ビニル
81.5部、エチレン18部、アクリル酸0.5部を過酸
化水素−酒石酸触媒で重合して粘度83cp、固形
分49.7%、PH7.0の水性分散体(A)を得た。該分散
液100部に対して約0.5μの粒子径に分散している
MDIとエチレンイミンとの反応生成物であるア
ジリジンのカルバミン酸アミドの水性分散体(B)
(固形分25%)を3部添加し混合した。(カルボン
酸1モルに対するアジリジン基のモル数は1.34モ
ルである。)
上記組成物に水を加えて固形分3%の含浸液に
し、実施例1と同様に処理して不織布の強度を測
定した。結果は表1の中に示す。
実施例 3
平均重合度500、ケン化度88モル%のポリビニ
ルアルコール2部およびノニルフエニルエーテル
(エチレンオキシドの平均重合度20)2部を保護
コロイド及び界面活性剤として使用し酢酸ビニル
80.8、エチレン18.5部、イタコン酸0.7部を過酸化
水素−酒石酸触媒で重合し粘度140cp
(BL.60rpm)、固形分49.8%、PH7.0の水性分散体
(A)を得た。該分散液100部に対して約0.5μの粒子
径に分散しているMDIとエチレンイミンとの反
応生成物であるアジリジンのカルバミン酸アミド
の水性分散体(B)(固形分25%)を3部添加し混合
した。(カルボン酸1モルに対するアジリジン基
のモル数は0.86モルである。)
この組成物を固形分3%にうすめて、含浸液と
し実施例2と同様にポリエステル不織布の性能を
測定した。結果は表1に示す。
実施例 4
実施例2においてアジリジンのカルバミン酸ア
ミド水性分散体を5部添加し、不織布結合剤とし
て使用して同様に物性を測定した結果を表1に示
した。(カルボン酸1モルに対するアジリジン基
のモル数は2.23モルである。)
実施例2よりはやゝ性能が向上している。アジ
リジンの増加による架橋度向上のためと考えられ
る。
実施例 5
ノニルフエニルエーテル(エチレンオキシドの
平均重合度20)5部を界面活性剤として加え、酢
酸ビニル81部、エチレン18.5部、無水マレイン酸
0.5部を過硫酸アンモニウム−ロンガリツトを開
始剤として重合し粘度120cp、固形分52.0%、PH
7.0の水性分散体(A)を得た。該分散液100部に対し
て粒子径約0.5μに分散しているMDIとエチレンイ
ミンとの反応生成物であるアジリジンのカルバミ
ン酸アミド水性分散体(B)(固形分25%)を5部添
加し混合して含浸液を作つた。(カルボン酸1モ
ルに対するアジリジン基のモル数は1.47モルであ
る。)
該含浸液を用い実施例1と同様に処理してウエ
ブ強度を測定した。結果を表1に示す。
実施例 6
実施例2で(A)液の組成を酢酸ビニル88部、エチ
レン11.5部、アクリル酸0.5部にしたもので、(A)
液の酢酸ビニル比率が増加した場合である。(カ
ルボン酸1モルに対するアジリジン基のモル数は
1.34モルである。)その結果を表1に示す。
実施例 7
実施例2の(A)液の組成を酢酸ビニル71部、エチ
レン28.5部、アクリル酸0.5部にしたもので、(A)
液の酢酸ビニル比率が減少した場合である。(カ
ルボン酸1モルに対するアジリジン基のモル数は
1.34モルである。)その結果を表1に示す。
実施例 8
実施例2の(B)液をメチレンビス(4−フエニル
イソシアネート)(MDI)とエチレンイミンの反
応生成物に代えて、p−キシリレンジイソシアネ
ートとエチレンイミンの反応生成物であるアジリ
ジンのカルバミン酸アミドの水性分散体(B)を使つ
て含浸液としたものである。(カルボン酸1モル
に対するアジリジン基のモル数1.65モルである。)
その結果を表1に示す。
比較例 1
実施例1においてA液のみをポリエステル不織
布の結合剤として使用した。
比較例 2
実施例1のA液とオキシムブロツクメチレンビ
ス(4−フエニルイソシアネート)(NCO含量
3.82%、固形分30%)をB液とし、A液100部に
対し、B液3部を混合しエステル不織布の結合剤
として使用した。該フエニルイソシアネートはア
ジリジン基は含まないが、窒素原子を含み且つ架
橋性を有する化合物である。
比較例 3
平均重合度500、ケン化度88モル%のポリビニ
ルアコール4部を保護コロイドとして酢酸ビニル
81部、エチレン19部を過硫酸アンモニウムを触媒
として重合し粘度120cp、固形分濃度50.5%、PH
7.0の水性分散体(A)を得た。該分散100部に対して
実施例1のB液3部を添加混合し、エステル不織
布の結合剤として使用した。
上記の比較例1〜3は実施例1の効果を示すた
めで、比較例1は実施例1において(A)液のみを使
用し、(B)液を欠く場合であり、比較例2は(B)液と
してアジリジン基を欠く場合であり、比較例3は
(A)液の組成でカルボキシル基を欠く場合である。
表1の結果より、実施例1とこれらの比較例の間
には熱処理により効果及び熱処理の耐水性及び耐
パークレン性に明らかな格差が認められる。
比較例 4
実施例2のA液のみをポリエステル不織布の結
合剤として使用した。
比較例 5
実施例2のA液とオキシムブロツクメチレンビ
ス(4−フエニルイソシアネート)(NCO含量
3.82%、固形分30%)をB液とし、A液100部に
対し3部を混合しエステル不織布の結合剤として
使用した。
上記の比較例4及び5は実施例2の効果を示す
ためで、比較例4は実施例2において(A)液のみを
使用し、(B)液を欠く場合であり、比較例5は(B)液
においてアジリジン基を欠く場合である。表1よ
り、実施例2はこれらの比較例4、5に比して熱
処理効果及び処理後の耐水性及び耐パークレン性
が著しく向上していることが認められる。
比較例 6
実施例5の(A)液の組成物を酢酸ビニル82部、エ
チレン18部を過硫酸アンモニウム−ロンガリツト
の開始剤で重合して得た粘度65cp、固形分50.0%
の水性分散体に代えて、あとは実施例5と同じ(B)
液をまぜエステル不織布の結合剤として使用し
た。
これは実施例5の(A)液がカルボン酸を含まない
場合であるが、表1より熱処理効果及び処理後の
耐水性及び耐パークレン性の差違が認められる。
比較例 7
ヒドロキシエチルセルローズ2部及びノニルフ
エニルエーテル(エチレンオキサイドの重合物、
平均重合度20)4部を保護コロイド及び界面活性
剤として加え、酢酸ビニル84.5部、エチレン12
部、アクリル酸3.5部を過硫酸アンモニウムを触
媒として共重合し、粘度26cp、固形分濃度36%
の水性分散液(A)を得た。該分散液100部に対して
平均粒子径0.5μの3−メチレンビス(4−フエニ
ルイソシアネート)(MDI)とエチレンイミンの
反応生成物であるアジリジンのカルバミン酸アミ
ドの水性分散液(B)(固形分25%)を5部添加、混
合した。(カルボン酸1モルに対するアジリジン
基のモル数は0.45モルである。)
これに水を加えて固形分3%の分散液を調整し
た後実施例1と同様に不織布の強度を測定した。
分散液(A)の不飽和カルボン酸量を限定値以上と
したものであるが、実施例6の結果と比較して明
らかな如く、架橋度が高くなると考えられるにも
拘らず、熱処理効果及び処理後の耐水性、耐パー
クレン性がかえつて大巾に低下することが認めら
れる。
比較例 8
平均重合度500、ケン化度88モル%のポリビニ
ルアルコール6部と平均重合度1700、ケン化度88
モル%のポリビニルアルコール2部を混合して保
護コロイドとし、酢酸ビニル99部、アクリル酸1
部を共重合して粘度1850c.p、固形分46%の水性
分散液(A)を得た。該分散液100部に実施例1の分
散液(B)3部を添加、混合し、水を加えて固形分4
%の分散液を調整した後、実施例1と同様に処理
して不織布を調整した。(カルボン酸1モルに対
するアジリジン基のモル数は0.75モルである。)
分散液(A)がエチレンを含まず酢酸ビニルのみと
した場合であるがポリエステル繊維との接着性、
造膜性が著しく低く、不織布としての性能が甚だ
しく劣るため強度測定はしなかつた。
FIELD OF THE INVENTION This invention relates to fiber binders. More specifically, the amount of ethylenically unsaturated monocarboxylic acid (hereinafter referred to as ethylenically unsaturated carboxylic acid) or ethylenically unsaturated polycarboxylic acid is 0.1 to 0.1 to 100 parts of resin.
An aqueous ethylene-vinyl acetate copolymer dispersion (A) with an ethylene content of 8 to 30% by weight and a vinyl acetate content of 92 to 70% by weight, which is obtained by copolymerizing 3.0 parts, has two or more aziridine groups in the molecule. Aqueous dispersion of compound (B)
The ratio of the amount of aziridine groups in the aqueous dispersion (B) of a compound having two or more aziridine groups in the molecule to the amount of carboxylic acid in the aqueous copolymer dispersion (A). However, aziridine group/carboxylic acid = 0.3 mol to 10 mol/
It relates to a fiber binder characterized in that it is 1 mol. Traditionally, water-based fiber binders include SBR,
NBR latex, acrylic emulsion, vinyl chloride emulsion, and vinyl acetate emulsion are used, but most binders are applicable to a wide range of textile materials and have excellent adhesive properties, water resistance, and oil resistance. do not have. The present invention provides natural fibers,
In order to develop an adhesive that easily adheres to cellulose-based semi-synthetic fibers, polyester, nylon, acrylic, and other synthetic fibers, we focused on an aqueous ethylene-vinyl acetate copolymer dispersion and attempted to improve its water resistance and oil resistance. As a result, we have discovered a fiber binder that is significantly improved compared to conventional ethylene-vinyl acetate aqueous dispersions. That is, the present invention introduces a carboxyl group into an ethylene-vinyl acetate copolymer and uses as a crosslinking agent an aqueous dispersion having two or more aziridine groups that easily react with the carboxyl group, thereby achieving a long pot life and crosslinking. It has been found that the effect is extremely large, resulting in a fiber binder with greatly improved water resistance and oil resistance. Combinations of carboxyl groups and diepoxy groups, hydroxyl groups or amide groups and isocyanates are known as methods for crosslinking with bifunctional groups by introducing active hydrogen into an aqueous ethylene/vinyl acetate copolymer dispersion, but the pot life is short. Therefore, there are many problems. JP-A-53, which has a long pot life and is considered to be practical.
-33251, an aqueous ethylene-vinyl acetate copolymer dispersion with a functional group containing active hydrogen, and a combined system with a catalyst that promotes the dissociation of blocked isocyanates are also considered, but these methods extend the pot life, but do not reduce the isocyanate. Systems that dissociate and react cannot provide sufficient water and oil resistance. That is, water resistance and oil resistance are improved by making an aqueous dispersion of ethylene-vinyl acetate copolymer into which a carboxylic acid group has been introduced and using in combination an isocyanate blocked with an aliphatic alcohol, an aromatic alcohol, an oxime, etc., and a dissociation and reaction catalyst. However, the ethylenically unsaturated monocarboxylic acid or ethylenically unsaturated polycarboxylic acid of the present invention may be used with ethylene/vinyl acetate having an ethylene content of 8 to 30% by weight and a vinyl acetate content of 92 to 70% by weight. An aqueous dispersion (B) of a compound having two or more aziridine groups in the molecule is added to an aqueous dispersion (A) of a copolymer copolymerized in an amount of 0.1 to 3.0 parts by weight based on 100 parts by weight of the polymer. The copolymer aqueous dispersion (A)
The ratio of the amount of aziridine groups in the aqueous dispersion (B) of the compound having two or more aziridine groups in the molecule to the amount of carboxylic acid in the molecule is aziridine group/carboxylic acid = 0.3 mol to 10 mol/
Much better performance is shown when the fibers are bonded with a fiber binder characterized by 1 molar. Further, the effect is small in a composition of an aziridine group and an aqueous ethylene-vinyl acetate copolymer dispersion containing an active hydrogen other than a carboxyl group as a functional group. It is presumed that this is not simply due to the reactivity between the aziridine group and the carboxylic acid group, but the mechanism is not clear. In the present invention, the reason for the long pot life, stability, and high curing efficiency is that the ethylene-vinyl acetate copolymer aqueous dispersion is mixed with a curing agent for the aqueous dispersion. It is believed that the synergistic effect of the combined aqueous dispersion and the aqueous dispersion containing an aziridine group is the reason for the significant improvement in water resistance and oil resistance. The ethylene-vinyl acetate copolymer aqueous dispersion (A) used in the present invention contains 0.1 to 3.0 parts of ethylenically unsaturated carboxylic acid or ethylenically unsaturated polycarboxylic acid per 100 parts of resin. However, the copolymer is emulsion copolymerized under pressure with ethylene so that the ethylene content is 8 to 30% by weight and the vinyl acetate content is 92 to 70% by weight. If the ethylene content is less than 8% by weight, the fat will be too hard and will lose its flexibility, and the water resistance will drop significantly, making it impossible to achieve the improvement in water resistance that is the objective of the present application. On the other hand, if it exceeds 30% by weight, the reaction pressure will be high and the manufacturing cost will be high, as well as the resin will be soft and its strength will be low and adhesiveness will decrease. Ethylenically unsaturated carboxylic acids to be copolymerized into the ethylene-vinyl acetate copolymer include acrylic acid, methacrylic acid, crotonic acid, etc., and ethylenically unsaturated polycarboxylic acids include maleic acid, fumaric acid, itaconic acid, etc. included. These carboxylic acid compounds are polymerized as carboxylic acids or carboxylic acid salts, but are effective in either state. The protective colloid or surfactant used in producing the ethylene-vinyl acetate copolymer aqueous dispersion is not particularly limited, but a protective colloid is preferable to improve oil resistance, and polyvinyl alcohol, polyvinyl alcohol derivatives, polyvinyl alcohol derivatives, etc. It is desirable to use polyacrylamide, polyacrylic acid, hydroxyethyl cellulose, etc. in combination. The amount of carboxylic acid is 0.1 to 100 parts by weight of resin.
Limited to 3.0 parts by weight. If the amount of carboxylic acid is less than 0.1% by weight, the water resistance and oil resistance will be low;
If it exceeds % by weight, the polymerization rate will drop significantly, and as the amount of catalyst increases, the amount of electrolyte in the dispersion will increase, and the particle size will also increase, resulting in a decrease in storage stability. Furthermore, when such a dispersion having a large particle size is used in combination with a dispersion containing an aziridine group (B), a sufficient effect of improving water resistance cannot be obtained even if heat treatment is performed. In addition, it becomes difficult to use in actual processes due to a decrease in storage stability. As mentioned above, the copolymer aqueous dispersion is a copolymer aqueous dispersion containing vinyl acetate, ethylene, ethylenically unsaturated carboxylic acid, or ethylenically unsaturated polycarboxylic acid as the main components, but the adhesive property is It is also possible to copolymerize with other monomers that are easily copolymerized with vinyl acetate, as long as they are not lost. Examples of such monomers include vinyl formate, vinyl propionate, vinyl butyrate, and vinyl saturated branched fatty acids having an average carbon number of 10 (trade name: Veova10, manufactured by Ciel Chemical).
fatty acid vinyl esters other than vinyl acetate, vinyl chloride, halogenated olefins such as vinyllidene chloride, methyl acrylate, ethyl acrylate,
Acrylic acid esters such as butyl acrylate, 2-ethylhexyl acrylate, glycidyl acrylate, hydroxyethyl acrylate, methyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, glycidyl methacrylate, ethylene glycol dimethacrylate Allyl compounds such as methacrylic esters such as allyl alcohol, allyl glycyl ether, and diallyl phthalate, as well as acrylamide, N-methylolacrylamide, triallyl cyanurate, and vinyl sulfonate can be used. As the aqueous dispersion (B) used in the present invention, a polyaziridine compound having two or more aziridine groups in one molecule is used. For example, ethyleneimine adducts of polyisocyanates, i.e. polycarbamic acid amides of aziridine, more specifically tolylene diisocyanate, xylylene diisocyanate, naphthalene diisocyanate, hexamethylene diisocyanate, methylene bis(4-
phenyl isocyanate), ethyleneimine adducts of isophorone diisocyanate, etc. In addition, aziridine thiocarbamic acid amide, aziridine phosphoric acid amide, aziridine cyanuric acid amide, etc. can also be used. The aqueous dispersion of the above compound is prepared by a conventionally known method of adding a solvent, water, and an emulsifier to emulsify. As mentioned above, in the crosslinking reaction system of the present invention, the aziridine group in the aqueous dispersion and the carboxylic acid in the aqueous ethylene-vinyl acetate copolymer dispersion are easily mixed and dispersed microscopically to form a film-forming bond. The crosslinking effect increases when the product is heated, and one of the effects of the present invention is that the aqueous curing agent dispersion containing an aziridine group exhibits a remarkable crosslinking effect just by adding a small amount, and improves water resistance and oil resistance. It is. When adding an aziridine group-containing compound dissolved in a solvent, it is possible to mix it relatively microscopically by mechanically stirring it with a large shear force, but it is not practical because it causes foaming in the composition. Even when the compound is added as it is, it is difficult to uniformly micro-mix it. The temperature of the crosslinking reaction using the composition of the present invention is relatively low, and moreover, compared to the crosslinking reaction of blocked isocyanate compounds, the blocking agent is less likely to dissociate and remain, thereby reducing adverse effects on the physical properties of the composition and hygiene. There is no risk of the above problem occurring. The ratio of the ethylene-vinyl acetate copolymer aqueous dispersion (A) to the aqueous dispersion of a compound having two or more aziridine groups in the molecule (B) is the carboxylic acid in the ethylene-vinyl acetate copolymer aqueous dispersion. This corresponds to the number of aziridine groups, but it is necessary that the amount of aziridine groups is 0.3 to 10 moles per 1 mole of carboxylic acid. If it is less than 0.3 moles, the crosslinking effect will be small, and if it is added more than 10 moles, the crosslinking effect will not improve. Thickeners, plasticizers, antifoaming agents, etc. can also be added to the composition. The present invention relates to a fiber binder, and the fiber binder refers to a binder that binds between fibers or a binder that binds fibers and other materials. The former refers to nonwoven fabric binders, binders for flock processing, pulp board binders, carpet binders, binding binders for textile products, etc.; the latter refers to binding of textiles and foam, binding of textiles and PVC sheets or films, and textiles. This refers to the combination of leather, etc. As a method of using the crosslinkable composition of the present invention,
Ethylenically unsaturated monocarboxylic acid or ethylenically unsaturated polycarboxylic acid with an ethylene content of 8 to
30% by weight, based on 100 parts by weight of ethylene-vinyl acetate copolymer with a vinyl acetate content of 92-70% by weight
An aqueous dispersion (B) of a compound having two or more aziridine groups in the molecule is added to an aqueous dispersion (A) of a copolymer copolymerized in an amount of 0.1 to 3.0 parts by weight. With respect to the amount of carboxylic acid in the dispersion (A),
The ratio of the amount of aziridine groups in the aqueous dispersion (B) of the compound having two or more aziridine groups in the molecule is aziridine group/carboxylic acid = 0.3 mol to 10 mol/
A composition of 1 mol is prepared, adjusted to an appropriate viscosity, and then impregnated or coated on a substrate to give a composition of 100 to
A common method is heat treatment at 190°C. In this case, if the heat treatment temperature is 100°C or lower, the crosslinking reaction rate is slow and the treatment time becomes long, and if the heat treatment temperature is 190°C or higher, the base material deteriorates significantly, which is not preferable. The present invention will be explained below with reference to Examples, but these Examples are not intended to limit the present invention in any way. Parts and percentages hereinafter are based on weight unless otherwise specified. Example 1 Using 4 parts of polyvinyl alcohol with an average degree of polymerization of 500 and a degree of saponification of 88 mol% as a protective colloid, 80.5 parts of vinyl acetate, 19 parts of ethylene, and 0.5 parts of acrylic acid were polymerized using ammonium persulfate as a catalyst to obtain a viscosity of 80 cp.
(B type viscometer 60 rpm, same below), solid content concentration 49.0
%, pH 7.0 aqueous dispersion (A) was obtained. An aqueous dispersion ( B) (solid content 25
%) were added and mixed. (The number of moles of aziridine group per mole of carboxylic acid is 1.36 moles.) Water was added to the above composition to make an impregnating liquid with a solid content of 3%, which was used as a binder for a polyester web in the following manner. In other words, polyester web (1.4 denier, 51mm staple, basis weight 16.5g/
m2 ) cut into 15 x 18 cm (length x width), stacked 6 pieces and sandwiched them together with nylon gauze in a sandwich shape.
After impregnating with the above 3% impregnating solution, take it out and place it on a glass plate, gently rotate it up and down and left and right with a rubber roller (1 kg weight) to squeeze out the core, and then use a mangle to reduce the impregnated amount to 20% (solid). (min)/fiber weight and squeeze the liquid. Then, remove the nylon gauze and dry the sample at 60°C for 30 minutes. The test pieces were cut into 2.5 cm widths in the transverse direction, and the normal state (20°C, 65% PH) and water resistance strength and elongation were measured before and after heat treatment at 150°C for 3 minutes. In addition, the normal strength and elongation is determined by autographing the strength and elongation in the lateral direction (trial width 25 mm, trial length 100 mm, tensile speed 300 mm/
Water resistance and elongation were measured after immersion in water at 20°C for 30 minutes. Perchloren resistance strength and elongation were measured in the same manner as above after immersing the heat-treated web in perchlorethylene at 20°C for 60 minutes. The measurement results are shown in Table 1. Example 2 2 parts of polyvinyl alcohol with an average degree of polymerization of 500 and a degree of saponification of 88 mol% and 2 parts of nonyl phenyl ether (average degree of polymerization of ethylene oxide 20) were used as a protective colloid and a surfactant to produce vinyl acetate.
81.5 parts of ethylene, 18 parts of ethylene, and 0.5 parts of acrylic acid were polymerized using a hydrogen peroxide-tartaric acid catalyst to obtain an aqueous dispersion (A) with a viscosity of 83 cp, a solid content of 49.7%, and a pH of 7.0. Dispersed to a particle size of approximately 0.5μ per 100 parts of the dispersion.
Aqueous dispersion of carbamate amide of aziridine, the reaction product of MDI and ethyleneimine (B)
(solid content 25%) was added and mixed. (The number of moles of aziridine group per mole of carboxylic acid is 1.34 moles.) Water was added to the above composition to make an impregnation solution with a solid content of 3%, and the same treatment as in Example 1 was performed to measure the strength of the nonwoven fabric. . The results are shown in Table 1. Example 3 2 parts of polyvinyl alcohol with an average degree of polymerization of 500 and a saponification degree of 88 mol% and 2 parts of nonyl phenyl ether (average degree of polymerization of ethylene oxide 20) were used as a protective colloid and a surfactant to produce vinyl acetate.
80.8, 18.5 parts of ethylene, and 0.7 parts of itaconic acid are polymerized with a hydrogen peroxide-tartaric acid catalyst to produce a viscosity of 140 cp.
(BL.60rpm), solids content 49.8%, PH7.0 aqueous dispersion
I got (A). 3 parts of an aqueous dispersion (B) of carbamate amide of aziridine (solid content 25%), which is a reaction product of MDI and ethyleneimine, dispersed to a particle size of about 0.5 μ per 100 parts of the dispersion. part was added and mixed. (The number of moles of aziridine groups per mole of carboxylic acid is 0.86 moles.) This composition was diluted to a solid content of 3% and used as an impregnating solution to measure the performance of a polyester nonwoven fabric in the same manner as in Example 2. The results are shown in Table 1. Example 4 Table 1 shows the results of measuring the physical properties in the same manner as in Example 2 by adding 5 parts of the aqueous dispersion of aziridine carbamate amide and using it as a nonwoven fabric binder. (The number of moles of aziridine group per mole of carboxylic acid is 2.23 moles.) The performance is slightly improved compared to Example 2. This is thought to be due to an increase in the degree of crosslinking due to an increase in aziridine. Example 5 5 parts of nonyl phenyl ether (average degree of polymerization of ethylene oxide 20) was added as a surfactant, and 81 parts of vinyl acetate, 18.5 parts of ethylene, and maleic anhydride were added.
Polymerize 0.5 part of ammonium persulfate using Rongarit as an initiator to obtain a viscosity of 120 cp, solid content of 52.0%, and pH
An aqueous dispersion (A) of 7.0 was obtained. To 100 parts of the dispersion, 5 parts of an aqueous dispersion of aziridine carbamate amide (B) (solid content 25%), which is a reaction product of MDI and ethyleneimine dispersed to a particle size of about 0.5 μ, is added. and mixed to make an impregnating solution. (The number of moles of aziridine group per mole of carboxylic acid is 1.47 moles.) Using the impregnating solution, the web was treated in the same manner as in Example 1 and the strength of the web was measured. The results are shown in Table 1. Example 6 The composition of liquid (A) in Example 2 was changed to 88 parts of vinyl acetate, 11.5 parts of ethylene, and 0.5 parts of acrylic acid.
This is the case when the vinyl acetate ratio of the liquid increases. (The number of moles of aziridine group per mole of carboxylic acid is
It is 1.34 mol. ) The results are shown in Table 1. Example 7 The composition of solution (A) in Example 2 was changed to 71 parts of vinyl acetate, 28.5 parts of ethylene, and 0.5 parts of acrylic acid.
This is the case when the vinyl acetate ratio of the liquid decreases. (The number of moles of aziridine group per mole of carboxylic acid is
It is 1.34 mol. ) The results are shown in Table 1. Example 8 Solution (B) in Example 2 was replaced with a reaction product of methylene bis(4-phenyl isocyanate) (MDI) and ethyleneimine, and aziridine, a reaction product of p-xylylene diisocyanate and ethyleneimine, was used. An impregnating liquid was prepared using an aqueous dispersion (B) of carbamic acid amide. (The number of moles of aziridine group per mole of carboxylic acid is 1.65 moles.)
The results are shown in Table 1. Comparative Example 1 In Example 1, only liquid A was used as a binder for the polyester nonwoven fabric. Comparative Example 2 Solution A of Example 1 and oxime blocked methylene bis(4-phenyl isocyanate) (NCO content
3.82% (solid content: 30%) was used as a B liquid, and 3 parts of B liquid were mixed with 100 parts of A liquid and used as a binder for an ester nonwoven fabric. The phenyl isocyanate does not contain an aziridine group, but is a compound that contains a nitrogen atom and has crosslinking properties. Comparative Example 3 Vinyl acetate was prepared using 4 parts of polyvinyl alcohol with an average degree of polymerization of 500 and a degree of saponification of 88 mol% as a protective colloid.
Polymerize 81 parts and 19 parts of ethylene using ammonium persulfate as a catalyst, resulting in a viscosity of 120 cp, solid content concentration of 50.5%, and pH
An aqueous dispersion (A) of 7.0 was obtained. 3 parts of liquid B of Example 1 was added and mixed to 100 parts of the dispersion, and the mixture was used as a binder for an ester nonwoven fabric. The above Comparative Examples 1 to 3 are to show the effect of Example 1. Comparative Example 1 is the case where only the (A) liquid is used in Example 1 and the (B) liquid is omitted, and the Comparative Example 2 is ( B) This is a case where the liquid lacks an aziridine group, and Comparative Example 3 is
(A) This is the case where the liquid composition lacks carboxyl groups.
From the results in Table 1, there is a clear difference between Example 1 and these comparative examples in the effectiveness of heat treatment and in the water resistance and per-cleaning resistance of heat treatment. Comparative Example 4 Only Solution A of Example 2 was used as a binder for a polyester nonwoven fabric. Comparative Example 5 Solution A of Example 2 and oxime blocked methylene bis(4-phenyl isocyanate) (NCO content
3.82%, solid content 30%) was used as liquid B, and 3 parts were mixed with 100 parts of liquid A and used as a binder for ester nonwoven fabric. The above Comparative Examples 4 and 5 are to show the effect of Example 2. Comparative Example 4 is the case where only the (A) liquid is used in Example 2 and the (B) liquid is omitted, and the Comparative Example 5 is ( B) This is the case when the liquid lacks an aziridine group. From Table 1, it is recognized that Example 2 has significantly improved heat treatment effects and post-treatment water resistance and per-cleaning resistance compared to Comparative Examples 4 and 5. Comparative Example 6 The composition of solution (A) of Example 5 was polymerized with 82 parts of vinyl acetate and 18 parts of ethylene using an ammonium persulfate-Rongalite initiator, with a viscosity of 65 cp and a solid content of 50.0%.
In place of the aqueous dispersion of (B), the rest was the same as in Example 5.
The liquid was used as a binder for mixed ester nonwoven fabrics. This is the case where the solution (A) of Example 5 does not contain carboxylic acid, but Table 1 shows that there are differences in the heat treatment effect and the water resistance and perchloride resistance after treatment. Comparative Example 7 2 parts of hydroxyethyl cellulose and nonyl phenyl ether (polymer of ethylene oxide,
Average degree of polymerization 20) 4 parts were added as a protective colloid and surfactant, 84.5 parts of vinyl acetate, 12 parts of ethylene.
1 part, 3.5 parts of acrylic acid are copolymerized using ammonium persulfate as a catalyst, resulting in a viscosity of 26 cp and a solid content concentration of 36%.
An aqueous dispersion (A) was obtained. An aqueous dispersion (B) of carbamic acid amide of aziridine, which is a reaction product of 3-methylenebis(4-phenyl isocyanate) (MDI) with an average particle size of 0.5μ and ethyleneimine, is added to 100 parts of the dispersion (solid). 25%) was added and mixed. (The number of moles of aziridine groups per mole of carboxylic acid is 0.45 moles.) Water was added to this to prepare a dispersion liquid with a solid content of 3%, and the strength of the nonwoven fabric was measured in the same manner as in Example 1. Although the amount of unsaturated carboxylic acid in dispersion liquid (A) was set to be above the limit value, as is clear from the results of Example 6, although the degree of crosslinking is considered to be high, the heat treatment effect and It is observed that the water resistance and perchloride resistance after treatment are rather significantly reduced. Comparative Example 8 6 parts of polyvinyl alcohol with an average degree of polymerization of 500 and a saponification degree of 88 mol% and an average degree of polymerization of 1700 and a saponification degree of 88
A protective colloid was prepared by mixing 2 parts of polyvinyl alcohol (mol%), 99 parts of vinyl acetate, and 1 part of acrylic acid.
An aqueous dispersion (A) having a viscosity of 1850 c.p and a solid content of 46% was obtained by copolymerizing a portion of the dispersion. 3 parts of the dispersion (B) of Example 1 were added to 100 parts of the dispersion, mixed, and water was added to reduce the solid content to 4.
% dispersion was prepared, and then processed in the same manner as in Example 1 to prepare a nonwoven fabric. (The number of moles of aziridine group per mole of carboxylic acid is 0.75 moles.) When the dispersion (A) does not contain ethylene and only contains vinyl acetate, the adhesion to polyester fibers,
The strength was not measured because the film-forming property was extremely low and the performance as a nonwoven fabric was extremely poor.
【表】【table】
【表】
比較例 9
実施例1においてアジリジンのカルバミン酸ア
ミドの水性分散液(B)(固形分濃度25%)3部添加
のところを0.4部に減じた以外は実施例1と同様
にポリエステルウエブを用いて不織布を得た。
(カルボン酸1モルに対するアジリジン基のモル
数は0.18モルである。)
該不織布の強度物性を表−2に示す。アジリジ
ン基がカルボン酸1モルに対して0.3モル以下で
は架橋効果が小さいことが分かる。
実施例 9
実施例2において150℃、3分間の熱処理条件
を変えて130℃、3分間の熱処理を行なう以外は
すべて実施例2と同様にして不織布の強度物性を
測定した。結果を表−2に示す。
比較例 10
実施例2に用いた水性分散体(A)100部に対して、
アジリジンのカルバミン酸アミドの水性分散体(B)
に代えてヘキサメトキシメチルメラミン樹脂[ア
メリカン・サイアミド社製“サイメル310”]を固
形分で5部および塩化アンモニウム10%水溶液を
2部添加した。
該組成物を用いて実施例2と同様にポリエステ
ルウエブを20%(固形分)/繊維重量になるよう
に含浸し、60℃、30分間乾燥した。試験片を切断
後、熱処理を150℃、3分間を130℃、3分間
の2水準の条件で実施し、不織布の強度物性を測
定した。結果を表−2に示す。
メラミン樹脂を架橋剤に用いた場合、熱処理温
度が低くなると、架橋効果がアジリジン系に比し
著しく低下することがわかる。[Table] Comparative Example 9 A polyester web was prepared in the same manner as in Example 1, except that the addition of 3 parts of an aqueous dispersion of aziridine carbamate amide (B) (solid content concentration 25%) in Example 1 was reduced to 0.4 parts. A nonwoven fabric was obtained using
(The number of moles of aziridine group per mole of carboxylic acid is 0.18 moles.) The strength and physical properties of the nonwoven fabric are shown in Table 2. It can be seen that when the aziridine group is 0.3 mole or less per mole of carboxylic acid, the crosslinking effect is small. Example 9 The strength and physical properties of the nonwoven fabric were measured in the same manner as in Example 2, except that the heat treatment conditions of 150° C. for 3 minutes in Example 2 were changed and the heat treatment was performed at 130° C. for 3 minutes. The results are shown in Table-2. Comparative Example 10 For 100 parts of the aqueous dispersion (A) used in Example 2,
Aqueous dispersion of aziridine carbamate amide (B)
Instead, 5 parts of solid content of hexamethoxymethylmelamine resin ("Cymel 310" manufactured by American Cyamide) and 2 parts of a 10% ammonium chloride aqueous solution were added. A polyester web was impregnated with this composition in the same manner as in Example 2 at a concentration of 20% (solid content)/fiber weight, and dried at 60°C for 30 minutes. After cutting the test piece, heat treatment was performed at two levels: 150°C for 3 minutes and 130°C for 3 minutes, and the strength and physical properties of the nonwoven fabric were measured. The results are shown in Table-2. It can be seen that when a melamine resin is used as a crosslinking agent, when the heat treatment temperature is lowered, the crosslinking effect is significantly lower than that of an aziridine resin.
【表】
実施例 10
ノニルフエニルエーテル(エチレンオキシドの
平均重合度10)硫酸ナトリウム4部を界面活性剤
として加え、酢酸ビニル79部、エチレン20部、ア
クリル酸1部を過硫酸アンモニウム−ロンガリツ
トを開始剤に用いて重合し、粘度260cp、固形分
53.0%、PH6.0の水性分散体(A)を得た。該分散液
100部に対して実施例1で用いたアジリジンのカ
ルバミン酸アミド水性分散体(B)を1.6部添加混合
し含浸液を作つた。(カルボン酸1モルに対する
アジリジン基のモル数は0.34モルである。)
該含浸液を用いて実施例1と同様に処理してウ
エブ強度を測定した。結果を表−3に示す。
比較例 11
実施例4においてアジリンジンのカルバミン酸
アミドの水性分散液(B)5部添加のところを24部に
増量した以外は実施例4と同様に処理して不織布
を得た。(カルボン酸1モルに対するアジリジン
基のモル数は10.7モル)
強度物性は表−3に示すが、不織布表層にアジ
リジン化合物の粉末と思われる白粉が付着してお
り、見栄えの劣るものであつた。以上のようにア
ジリジン化合物をカルボン酸1モルに対して10モ
ル以上添加しても強度物性的にも0.3〜10モルの
添加量と比べてそれ以上の向上は見られず、かえ
つて造膜性のないアジリジン化合物が他の物性
(見掛け、風合等)を損なうことが分る。[Table] Example 10 Nonyl phenyl ether (average degree of polymerization of ethylene oxide 10) 4 parts of sodium sulfate was added as a surfactant, 79 parts of vinyl acetate, 20 parts of ethylene, 1 part of acrylic acid and ammonium persulfate-Rongalit was used as an initiator. Polymerized with viscosity 260 cp, solid content
An aqueous dispersion (A) of 53.0% and pH 6.0 was obtained. The dispersion liquid
An impregnating solution was prepared by adding and mixing 1.6 parts of the aziridine carbamate amide aqueous dispersion (B) used in Example 1 to 100 parts. (The number of moles of aziridine group per mole of carboxylic acid is 0.34 moles.) Using the impregnating solution, the web was treated in the same manner as in Example 1 and the strength of the web was measured. The results are shown in Table-3. Comparative Example 11 A nonwoven fabric was obtained in the same manner as in Example 4, except that the amount of the aqueous dispersion (B) of aziringine carbamate amide was increased to 24 parts instead of 5 parts in Example 4. (The number of moles of aziridine group per mole of carboxylic acid is 10.7 moles.) The strength properties are shown in Table 3. White powder, which was thought to be powder of an aziridine compound, was adhered to the surface layer of the nonwoven fabric, and the appearance was poor. As mentioned above, even if 10 moles or more of the aziridine compound is added to 1 mole of carboxylic acid, no further improvement in physical strength is observed compared to the addition amount of 0.3 to 10 moles, and on the contrary, the film forming property is It can be seen that the aziridine compound without the aziridine impairs other physical properties (appearance, texture, etc.).
Claims (1)
レン性不飽和多価カルボン酸をエチレン含有量が
8〜30重量%、酢酸ビニル含有量が92〜70重量%
のエチレン・酢酸ビニル共重合体100重量部に対
して0.1〜3.0重量部共重合せしめた共重合体の水
性分散液(A)に、アジリジン基を分子中に2個以上
有する化合物の水性分散液(B)を添加してなり、該
共重合体水性分散液(A)中のカルボン酸の量に対す
る、アジリジン基を分子中に2個以上有する化合
物の水性分散液(B)中のアジリジン基の量の比が、 アジリジン基/カルボン酸=0.3モル〜10モル/
1モル であることを特徴とする繊維結合剤。[Scope of Claims] 1 Ethylenically unsaturated monocarboxylic acid or ethylenically unsaturated polycarboxylic acid with an ethylene content of 8 to 30% by weight and a vinyl acetate content of 92 to 70% by weight
An aqueous dispersion of a compound having two or more aziridine groups in the molecule in an aqueous dispersion (A) of a copolymer copolymerized with 0.1 to 3.0 parts by weight based on 100 parts by weight of ethylene/vinyl acetate copolymer. (B), and the amount of aziridine groups in the aqueous dispersion (B) of a compound having two or more aziridine groups in the molecule relative to the amount of carboxylic acid in the aqueous copolymer dispersion (A). The amount ratio is aziridine group/carboxylic acid = 0.3 mol to 10 mol/
A fiber binder characterized in that the amount is 1 mol.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4099080A JPS56140152A (en) | 1980-03-28 | 1980-03-28 | Fiber bider |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4099080A JPS56140152A (en) | 1980-03-28 | 1980-03-28 | Fiber bider |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56140152A JPS56140152A (en) | 1981-11-02 |
| JPS641587B2 true JPS641587B2 (en) | 1989-01-12 |
Family
ID=12595856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4099080A Granted JPS56140152A (en) | 1980-03-28 | 1980-03-28 | Fiber bider |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS56140152A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4449978A (en) * | 1981-08-31 | 1984-05-22 | Air Products And Chemicals, Inc. | Nonwoven products having low residual free formaldehyde content |
| US4859527A (en) * | 1986-05-29 | 1989-08-22 | Air Products And Chemicals, Inc. | Cellulosic nonwoven products of enhanced water and/or solvent resistance by pretreatment of the cellulosic fibers |
| JP2969253B2 (en) * | 1995-04-04 | 1999-11-02 | 三洋化成工業株式会社 | Binder composition for fabric or cushion body |
| US6359076B1 (en) | 1998-12-09 | 2002-03-19 | National Starch And Chemical Investment Holding Corporation | Crosslinkable carpet-back coating with hydroxy-functionalized vinyl acetate emulsion polymers |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1026034A (en) * | 1972-03-15 | 1978-02-07 | E.I. Du Pont De Nemours And Company | Crosslinkable adhesive composition |
-
1980
- 1980-03-28 JP JP4099080A patent/JPS56140152A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56140152A (en) | 1981-11-02 |
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