JPS644614B2 - - Google Patents
Info
- Publication number
- JPS644614B2 JPS644614B2 JP13732081A JP13732081A JPS644614B2 JP S644614 B2 JPS644614 B2 JP S644614B2 JP 13732081 A JP13732081 A JP 13732081A JP 13732081 A JP13732081 A JP 13732081A JP S644614 B2 JPS644614 B2 JP S644614B2
- Authority
- JP
- Japan
- Prior art keywords
- molten steel
- tip
- sublance
- optical fiber
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
- G01N21/66—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light electrically excited, e.g. electroluminescence
- G01N21/67—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light electrically excited, e.g. electroluminescence using electric arcs or discharges
Landscapes
- Health & Medical Sciences (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating, Analyzing Materials By Fluorescence Or Luminescence (AREA)
Description
【発明の詳細な説明】
本発明は銑鉄又は鋼等の精煉及び鋳造工程等に
おいて、溶鉄又は溶鋼等の表面と電極棒との間で
放電を行なわせて発光を励起させ、これを光フア
イバーで分光分析器に伝送して自動的に溶鉄又は
溶鋼等の分析を行なうようになした分析法に関す
るものである。DETAILED DESCRIPTION OF THE INVENTION The present invention involves excitation of light emission by causing a discharge between the surface of molten iron or molten steel and an electrode rod in the refining and casting process of pig iron or steel, etc. The present invention relates to an analysis method in which molten iron, molten steel, etc. are automatically analyzed by transmitting the information to a spectrometer.
一般に、銑鉄又は鋼の精錬及び鋳造工程等にあ
つては、溶鉄又は溶鋼成分情報に基くコントロー
ルを適宜行なつて精錬的中率の向上、歩留の向
上、全製鋼時間の短縮等を図るようにしている。
従来のこの種溶鉄又は溶鋼成分情報をキヤツチす
る手段としては、たとえば転炉吹錬においては、
カーボンデイタミネータ法とサンプリング・分析
法がある。カーボンデイタミネータ法は、溶鋼を
小容器にサンプリングし、溶鋼の凝固温度を熱電
対を用いて測定し、予め作製されたカーボン含有
量と凝固温度との対比表からカーボン含量を推定
するものである。ところが、この場合には元素と
してカーボンのみしか得られず、また熱電対の測
温誤差がカーボンの測定誤差の影響を及ぼす欠点
があり、更にはサンプリング後から凝固完了まで
約十数秒間要する欠点があつた。尚、サンプリン
グ後から凝固完了までの時間は、長くなる程溶鋼
温度の低下を来たし、能率の低下となるものであ
る。一方、サンプリング・分析法は、たとえばサ
ブランスの先端に装着したプローブ(通常は耐熱
紙管内に納められた小容器)で溶鋼をサンプリン
グし、これをエアシユート等で分析室に送り、該
分析室で既に凝固体となつたサンプル(溶鋼試
料)を切断してその切断面を研磨し、研磨面に対
する高エネルギー照射時の発光を分光分析器で分
析するものである。この場合には、ほとんどの元
素を精度良く分析できるという利点はあるもの
の、サンプリング後から分析完了まで数分要する
欠点があり、また予備処理としての切断、研磨作
業に要する手間とこれに従事する作業員を要して
いた。しかも上記作業に要する切断機や研磨機等
の設備並びにサンプルを分析室に搬送するための
エアシユート等の設備を要し、全体としての設備
も大型化する等の欠点があつた。 In general, in the refining and casting process of pig iron or steel, it is recommended to perform controls based on molten iron or molten steel composition information as appropriate in order to improve the refining accuracy, improve the yield, and shorten the total steelmaking time. I have to.
Conventional means of capturing this type of molten iron or molten steel composition information include, for example, in converter blowing.
There are carbon determinator method and sampling/analysis method. In the carbon determinator method, molten steel is sampled in a small container, the solidification temperature of the molten steel is measured using a thermocouple, and the carbon content is estimated from a comparison table prepared in advance between carbon content and solidification temperature. be. However, in this case, only carbon is obtained as an element, and there is a drawback that the temperature measurement error of the thermocouple affects the carbon measurement error, and furthermore, it takes about 10 seconds from sampling to completion of solidification. It was hot. Incidentally, the longer the time from sampling to the completion of solidification, the lower the temperature of the molten steel will be, resulting in a lower efficiency. On the other hand, in the sampling/analysis method, for example, molten steel is sampled with a probe attached to the tip of a sublance (usually a small container housed in a heat-resistant paper tube), and the sample is sent to an analysis room using an air chute, etc. A solidified sample (molten steel sample) is cut, the cut surface is polished, and the light emitted when the polished surface is irradiated with high energy is analyzed using a spectrometer. In this case, although it has the advantage of being able to analyze most elements with high precision, it has the disadvantage of requiring several minutes from sampling to completion of analysis, and the labor and labor involved in cutting and polishing as preliminary processing. It required staff. Moreover, it requires equipment such as a cutting machine and polishing machine required for the above-mentioned work, as well as equipment such as an air chute for transporting the sample to the analysis room, resulting in disadvantages such as an increase in the size of the equipment as a whole.
本発明は、従来行なわれている分析法の上記欠
点に鑑み、それらの欠点を解決課題として創作さ
れたものである。そして本発明の要旨とするとこ
ろは、転炉、取鍋その他の精煉用容器内でサブラ
ンスを用いて行なう溶融鉄・鋼等の分析法であつ
て、先端部に溶鋼表面感知用小電極及び発光用電
極を設け且つガス噴射口及び光フアイバー端を臨
ませたサブランスを前記精煉用容器内へ挿入降下
させ、前記ガス噴射口から不活性ガスを噴射する
ことにより前記サブランス直下のスラグを排除し
て溶鋼表面を露出させ、前記溶鋼表面感知用小電
極の先端が溶鋼表面に達した時点で前記発光用電
極に高電圧を印加することにより溶鋼表面との間
にスパーク放電発光を励起させ、前記励起された
発光を前記光フアイバー端に受光せしめて該受光
を分光分析器へ伝送するところにある。 The present invention was created in view of the above-mentioned drawbacks of conventional analytical methods and to solve these problems. The gist of the present invention is a method for analyzing molten iron, steel, etc. using a sublance in a converter, ladle, or other refining vessel. A sub-lance provided with an electrode and with a gas injection port and an optical fiber end facing is inserted and lowered into the refining container, and inert gas is injected from the gas injection port to eliminate slag directly under the sub-lance. The molten steel surface is exposed, and when the tip of the molten steel surface sensing small electrode reaches the molten steel surface, a high voltage is applied to the light emitting electrode to excite spark discharge light emission between the molten steel surface and the excitation. The emitted light is received by the end of the optical fiber, and the received light is transmitted to a spectroscopic analyzer.
上記要旨に係る本発明によれば、転炉その他の
精煉用容器内での精煉過程中に、試料を採取処理
する等の操作を行なうことなしに溶鋼等の分析が
可能となるので、分析時間の短縮と分析作業の自
動化を図ることができ、よつて精煉操業における
完全自動制御の実現に寄与し得るものである。 According to the present invention according to the above-mentioned summary, it is possible to analyze molten steel, etc. without performing operations such as collecting a sample during the refining process in a converter or other refining vessel, so the analysis time is reduced. It is possible to shorten the processing time and automate the analysis work, thereby contributing to the realization of fully automatic control in refining operations.
以下に本発明の方法を図面に示す実施例に基づ
いて説明すると次の通りである。 The method of the present invention will be explained below based on the embodiments shown in the drawings.
第1図は本発明の方法を転炉吹練作業に適用し
た場合の全体を示すシステム図である。同図にお
いて、1は転炉、2は分析管としてのサブランス
である。該サブランス2の先端面(図面では下端
面)中央部には、第2図に示すように銀又はタン
グステン等よりなる発光用の電極棒3が螺合され
ている。電極棒3の先端は、円錐状をなし、サブ
ランス2の先端面より下方に突出している。また
サブランス2の先端面には、電極棒3の周囲にガ
ス体の噴射口4が複数個開口されている。該噴射
口4は連通路5並びにこれに連続するホース6を
介してガスの供給源(図示せず)に連通してい
る。7はサブランス2の先端側外周面に嵌合固着
されてなる治具であつて、その取換えは自在であ
る。治具7は、例えば耐熱紙を所定の肉厚に巻装
してなる管状のものであり、その管壁内に光フア
イバー8と溶鋼表面感知用の小電極棒9が埋設さ
れている。光フアイバー8の先端は、前記発光用
電極棒3の先端側に対向するように、治具7の内
壁面に露出し、また後端はコネクタ10を介して
分析室の分光分析器11に連続する光フアイバー
12に連結されている。小電極棒9は、治具7の
先端面より下方に突出し、前記発光用の電極棒3
よりも、所定長さだけ下方に長く設定されてい
る。該小電極棒9並びに発光用の電極棒3は、電
源回路13に接続されている。14は、サブラン
ス昇降用のモータを制御する回路、15は分光分
析器11のデータを表示する表示器、16は上記
分光分析器11で得られたデータを基準にして転
炉吹練作業全体の工程管理を行なうコンピユータ
である。 FIG. 1 is a system diagram showing the entire system when the method of the present invention is applied to converter blowing work. In the figure, 1 is a converter, and 2 is a sub-lance as an analysis tube. As shown in FIG. 2, a light-emitting electrode rod 3 made of silver, tungsten, or the like is screwed into the center of the tip end surface (lower end surface in the drawing) of the sublance 2. As shown in FIG. The tip of the electrode rod 3 has a conical shape and projects downward from the tip surface of the sub-lance 2. Further, a plurality of gas injection ports 4 are opened around the electrode rod 3 on the tip surface of the sub-lance 2 . The injection port 4 communicates with a gas supply source (not shown) via a communication path 5 and a hose 6 continuous thereto. Reference numeral 7 denotes a jig that is fitted and fixed to the outer circumferential surface of the distal end of the sub-lance 2, and can be replaced at will. The jig 7 has a tubular shape, for example, made by wrapping heat-resistant paper to a predetermined thickness, and an optical fiber 8 and a small electrode rod 9 for sensing the surface of the molten steel are embedded in the tube wall. The tip of the optical fiber 8 is exposed on the inner wall surface of the jig 7 so as to face the tip side of the light emitting electrode rod 3, and the rear end is connected to the spectroscopic analyzer 11 in the analysis room via the connector 10. The optical fiber 12 is connected to the The small electrode rod 9 protrudes downward from the distal end surface of the jig 7, and is connected to the light emitting electrode rod 3.
It is set downward by a predetermined length. The small electrode rod 9 and the light emitting electrode rod 3 are connected to a power supply circuit 13. 14 is a circuit that controls the motor for lifting and lowering the sublance; 15 is a display that displays data from the spectroscopic analyzer 11; and 16 is a circuit that controls the entire converter blowing operation based on the data obtained by the spectroscopic analyzer 11. This is a computer that performs process control.
次に以上のように構成した実施例に基づいて第
1図乃至第4図を参照して本発明の分析法を説明
する。 Next, the analysis method of the present invention will be explained based on the embodiment configured as described above and with reference to FIGS. 1 to 4.
転炉1内において、メインランス(図示せず)
によつて所定の純酸素吹込作業が完了すると、工
程管理を行なうコンピユータ16は、サブランス
昇降用のモータを制御する回路14に信号を送
り、サブランス2を降下させる。サブランス2に
あつては、その先端面に開設されてなる噴射口4
よりガス供給源からのガス体(この場合はアルゴ
ンガスを使用している)を噴射しているので、サ
ブランス2がスラグ17に近づくにつれ、第3図
に示すように上記噴射ガスがスラグ17の吹き飛
ばし始める。そして、治具7の先端部がスラグ1
7と干渉しないだけのスペースをスラグ17に穿
ち、溶鋼18の表面18aを露出させる。サブラ
ンス2の降下が更に進行し、小電極棒9の先端が
溶鋼表面18aに達すると、該小電極棒9が電気
的に短絡し、小電極棒9から溶鋼18及び転炉1
のアース棒19を通つて大地へ流れる回路が形成
される。電源回路13は、上記短絡を感知してサ
ブランス昇降用モータの制御回路14に信号を出
力して、サブランス2の下降動作を上昇動作に切
換え、これと同時に発光用電極棒3に高圧を印加
する。これにより、発光用電極棒3の先端と溶鋼
表面18aとの間にスパーク放電が行なわれ、溶
鋼18において発光が励起される。光フアイバー
8は、その時の発光を受光し、光フアイバー12
を介して分析室の分光分析器11に伝送する。分
光分析器11は上記発光のスペクトルより元素の
種類及び量並びに温度等を検知し、これを表示器
15に表示させると共に、吹錬作業の全工程管理
を行なうコンピユータ16に送つて、予じめ設定
された目標値との比較を行ない、目標値に到達し
ておれば吹錬作業の完了となし、また目標値以下
であれば目標値までの残りの吹錬作業を指示す
る。 Inside the converter 1, a main lance (not shown)
When the predetermined pure oxygen blowing work is completed, the computer 16 that performs process control sends a signal to the circuit 14 that controls the sublance lifting motor to lower the sublance 2. In the case of the sublance 2, the injection port 4 is opened on the tip surface of the sublance 2.
Since the gas from the gas supply source (in this case, argon gas is used) is injected, as the sub-lance 2 approaches the slag 17, the injected gas flows into the slag 17 as shown in FIG. Start blowing away. Then, the tip of the jig 7 is attached to the slug 1.
A space 17 that does not interfere with the molten steel 18 is bored in the slag 17 to expose the surface 18a of the molten steel 18. When the sub-lance 2 further descends and the tip of the small electrode rod 9 reaches the molten steel surface 18a, the small electrode rod 9 is electrically short-circuited, and the molten steel 18 and the converter 1 are discharged from the small electrode rod 9.
A circuit is formed through which the ground rod 19 flows to the ground. The power supply circuit 13 detects the short circuit and outputs a signal to the control circuit 14 of the sub-lance lifting motor to switch the lowering operation of the sub-lance 2 to the upward operation, and at the same time applies high voltage to the light-emitting electrode rod 3. . As a result, a spark discharge is generated between the tip of the light-emitting electrode rod 3 and the molten steel surface 18a, and the molten steel 18 is excited to emit light. The optical fiber 8 receives the emitted light at that time, and the optical fiber 12
is transmitted to the spectroscopic analyzer 11 in the analysis room. The spectrometer 11 detects the type, amount, temperature, etc. of the element from the spectrum of the emitted light, displays this on the display 15, and sends it to the computer 16 that manages the entire process of the blowing work. A comparison is made with the set target value, and if the target value is reached, the blowing work is determined to be complete, and if it is less than the target value, the remaining blowing work is instructed until the target value is reached.
尚、通常2000Åよりも小さい波長の光は、雰囲
気に酸素があるとこれに吸収されるという性質が
あるが、本発明の場合には、上記スパーク放電中
であつても、ガス体(この場合はアルゴンガス)
の噴射を連続して行つているので、サブランス2
の先端と溶鋼表面18aとの間の雰囲気を空気と
置換してアルゴンガスで充満させることができ、
従つて、波長λが2000Åよりも小さい、例えば
C、P、S等の元素の光を減衰させることなく、
アルゴンガスを介して光フアイバー8に伝達する
ことができる。これにより、C、Si、Mn、P、
S等の各元素の分析が容易に行なえるものであ
る。 Normally, light with a wavelength smaller than 2000 Å has the property of being absorbed by oxygen in the atmosphere, but in the case of the present invention, even during the above spark discharge, light with a wavelength smaller than 2000 Å is absorbed by the gas (in this case, is argon gas)
Since the injection is performed continuously, Sublance 2
The atmosphere between the tip of the molten steel surface 18a and the molten steel surface 18a can be replaced with air and filled with argon gas,
Therefore, without attenuating the light of elements such as C, P, and S whose wavelength λ is smaller than 2000 Å,
It can be transmitted to the optical fiber 8 via argon gas. As a result, C, Si, Mn, P,
Each element such as S can be analyzed easily.
実験によれば、サブランス2の降下開始から分
析結果を得るまでに費した時間はわずかに15秒で
あつた。この事からも本発明の方法がいかに優れ
ているか明らかである。 According to experiments, it took only 15 seconds from the start of Sublance 2's descent to the time it received the analysis results. It is clear from this fact how superior the method of the present invention is.
ところで、上記実施例は転炉吹錬の場合である
が、本発明の方法が上記具体的な設備に限定され
るものでなく、また取鍋精煉や鋳造工程時等の溶
鋼又は溶鉄等の分析にも適用可能であることは言
うまでもない。 By the way, although the above-mentioned example is a case of converter blowing, the method of the present invention is not limited to the above-mentioned specific equipment, and is also applicable to the analysis of molten steel or molten iron during ladle refining or casting processes. Needless to say, it is also applicable to
以上説明したように、本発明に係る鉄・鋼等の
分析法は、先端部に溶鋼表面感知用小電極及び発
光用電極を設け且つガス噴射口及び光フアイバー
端を臨ませたサブランスを、転炉、取鍋その他の
精煉用容器内へ挿入し、スラグを排除した露出溶
鋼表面との間で放電発光励起させ、該発光を光フ
アイバーで受光して分析室の分光分析器へ伝送す
るようにしたから、試料を採取し準備処理する措
置を構ずることなしに瞬時に分析が行なえ、分析
に要する時間の短縮が著しい。また従来のように
サンプルを切断したり、研磨する作業並びにその
人員が不要であり、そのうえ鋼等の精煉操業にお
ける完全自動制御化に寄与し得る。更にはサンプ
ルを分析室に搬送するためのエアーシユート等の
大掛りな装置が不要で、コスト的にも有利であ
る。 As explained above, the method for analyzing iron, steel, etc. according to the present invention uses a sublance that is equipped with a small electrode for sensing the surface of molten steel and a light emitting electrode at the tip, and faces a gas injection port and an end of an optical fiber. It is inserted into a furnace, ladle, or other refining container, and the exposed molten steel surface from which slag has been removed excites discharge light emission, and the light emission is received by an optical fiber and transmitted to a spectrometer in the analysis room. Therefore, analysis can be performed instantaneously without taking any steps to collect and prepare samples, and the time required for analysis is significantly shortened. In addition, there is no need for the work of cutting and polishing samples as in the past, as well as the need for personnel, and it can also contribute to fully automatic control in refining operations for steel, etc. Furthermore, there is no need for large-scale equipment such as an air chute for transporting the sample to the analysis laboratory, which is advantageous in terms of cost.
第1図は本発明の方法を転炉吹錬に適用した場
合を示す全体のシステム図、第2図はサブランス
先端の要部拡大縦断面図、第3図はサブランスの
降下途中を示すその先端の要部拡大縦断面図で、
第4図は発光を励起させた状態を示すサブランス
先端の要部拡大縦断面図である。
2……分析管体(サブランス)、3……電極棒、
8,12……光フアイバー、18a……溶鋼表
面。
Fig. 1 is an overall system diagram showing the case where the method of the present invention is applied to converter blowing, Fig. 2 is an enlarged vertical cross-sectional view of the main part of the tip of the sub-lance, and Fig. 3 is the tip of the sub-lance showing its way down. An enlarged longitudinal cross-sectional view of the main parts of
FIG. 4 is an enlarged longitudinal cross-sectional view of the main part of the tip of the sublance, showing a state in which light emission is excited. 2... Analysis tube body (sublance), 3... Electrode rod,
8, 12... Optical fiber, 18a... Molten steel surface.
Claims (1)
ンスを用いて行なう溶融鉄・鋼等の分析法であつ
て、先端部に溶鋼表面感知用小電極及び発光用電
極を設け且つガス噴射口及び光フアイバー端を臨
ませたサブランスを前記精煉用容器内へ挿入降下
させ、前記ガス噴射口から不活性ガスを噴射する
ことにより前記サブランス直下のスラグを排除し
て溶鋼表面を露出させ、前記溶鋼表面感知用小電
極の先端が溶鋼表面に達した時点で前記発光用電
極に高電圧を印加することにより溶鋼表面との間
にスパーク放電発光を励起させ、前記励起された
発光を前記光フアイバー端に受光せしめて該受光
を分光分析器へ伝送することを特徴とする鉄・鋼
等の分析法。1.A method for analyzing molten iron, steel, etc. using a sublance in a converter, ladle, or other refining vessel, which is equipped with a small electrode for sensing the molten steel surface and a light emitting electrode at the tip, and a gas injection port. A sublance with the end of the optical fiber facing is inserted and lowered into the refining vessel, and inert gas is injected from the gas injection port to remove the slag directly under the sublance and expose the surface of the molten steel. When the tip of the small surface sensing electrode reaches the molten steel surface, a high voltage is applied to the light emitting electrode to excite spark discharge light emission between the tip and the molten steel surface, and the excited light emission is transferred to the end of the optical fiber. A method for analyzing iron, steel, etc., characterized in that the received light is transmitted to a spectroscopic analyzer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13732081A JPS5838841A (en) | 1981-08-31 | 1981-08-31 | Analysis of iron, steel or the like |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13732081A JPS5838841A (en) | 1981-08-31 | 1981-08-31 | Analysis of iron, steel or the like |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5838841A JPS5838841A (en) | 1983-03-07 |
| JPS644614B2 true JPS644614B2 (en) | 1989-01-26 |
Family
ID=15195918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13732081A Granted JPS5838841A (en) | 1981-08-31 | 1981-08-31 | Analysis of iron, steel or the like |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5838841A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61234340A (en) * | 1985-04-10 | 1986-10-18 | Yuuwa Sangyo Kk | Non-contact measuring apparatus for density or the like of liquid and viscous body |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4931678A (en) * | 1972-07-27 | 1974-03-22 | ||
| GB1444255A (en) * | 1973-06-19 | 1976-07-28 | British Steel Corp | Apparatus for and methods of the electrical discharge analysis of metalarticles |
-
1981
- 1981-08-31 JP JP13732081A patent/JPS5838841A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5838841A (en) | 1983-03-07 |
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