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JPS645927B2 - - Google Patents
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JPS645927B2 - - Google Patents

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Publication number
JPS645927B2
JPS645927B2 JP58053738A JP5373883A JPS645927B2 JP S645927 B2 JPS645927 B2 JP S645927B2 JP 58053738 A JP58053738 A JP 58053738A JP 5373883 A JP5373883 A JP 5373883A JP S645927 B2 JPS645927 B2 JP S645927B2
Authority
JP
Japan
Prior art keywords
membrane
resistance
formula
fluorine
membranes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP58053738A
Other languages
Japanese (ja)
Other versions
JPS59179104A (en
Inventor
Takeyuki Kawaguchi
Shigeyoshi Hara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Ltd
Original Assignee
Teijin Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teijin Ltd filed Critical Teijin Ltd
Priority to JP58053738A priority Critical patent/JPS59179104A/en
Publication of JPS59179104A publication Critical patent/JPS59179104A/en
Publication of JPS645927B2 publication Critical patent/JPS645927B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • B01D69/125In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

技術分野 本発明は複合半透膜に関するものであり、更に
詳しくは優れた半透膜性能を具備し、かつ耐薬品
性、耐汚染性、耐熱性及び耐酸化性にすぐれた複
合半透膜に関するものである。 背景技術 近年、分離用に膜が使用される例は極めて多
く、種々の提案もなされている。その中でも逆浸
透膜は海水淡水化、食品工業に於る有価物の濃
縮、工場廃水処理等に利用されてきたが、その使
用環境に応じて耐薬品性、耐酸化性、耐熱性及び
耐汚染性の面からさらに高性能な半透膜の出現が
望まれていた。 逆浸透膜としては酢酸セルロース系非対称膜が
まず開発され、膜分離技術の実用化への道がひら
かれたが、この膜の持つ耐薬品性、耐熱性、耐圧
密性及び耐微生物分解性の低さを解決する目的で
合成ポリマーから成る膜が検討され始めた。その
様な膜素材としてはポリアミド、ポリイミド、ポ
リベンツイミダゾロンから成る非対称膜や、ポリ
アミンを微多孔膜上にて酸クロ等で架橋して成る
複合膜、及びフルフリルアルコールを酸触媒で重
縮合して成る複合膜が知られている。 これらの合成膜のうち非対称膜は一般に耐圧密
性や耐熱性が充分でなく、一方、複合膜はこれら
の性能ではすぐれているが一般に耐酸化性が充分
でなかつた。 発明の開示 かかる状況に鑑みて本発明者は上記の性能を全
面的に満足しかつ分離性能のすぐれた半透膜を得
るべく鋭意検討の結果、特定の含フツ素芳香族ヒ
ドロキシ化合物が酸触媒の存在下で重縮合反応
し、従来の上述の欠点を有さない皮膜を形成する
ことを見い出し本発明を完成するに到つた。すな
わち、本発明は微多孔膜上にて、次式で表わされ
る化合物 〔但し式中、mは2又は3、Arは炭素数6〜
15の芳香族炭化水素残基を表わす。〕 を酸性触媒及び必要に応じて共重縮合性化合物の
共存下で加熱、重縮合して成る複合半透膜であ
る。 本発明に用いられる上記含フツ素芳香族化合物
としては次の物が例示される。
Technical Field The present invention relates to a composite semipermeable membrane, and more particularly to a composite semipermeable membrane that has excellent semipermeable membrane performance and has excellent chemical resistance, stain resistance, heat resistance, and oxidation resistance. It is something. BACKGROUND ART In recent years, membranes have been used in many cases for separation, and various proposals have been made. Among them, reverse osmosis membranes have been used for seawater desalination, concentration of valuables in the food industry, factory wastewater treatment, etc., but depending on the usage environment, they have different properties such as chemical resistance, oxidation resistance, heat resistance, and pollution resistance. The emergence of a semipermeable membrane with even higher performance has been desired from the viewpoint of performance. Cellulose acetate-based asymmetric membranes were first developed as reverse osmosis membranes, paving the way for the practical application of membrane separation technology, but this membrane's chemical resistance, heat resistance, compaction resistance, and microbial decomposition resistance were In order to solve this problem, membranes made of synthetic polymers have begun to be considered. Such membrane materials include asymmetric membranes made of polyamide, polyimide, and polybenzimidazolone, composite membranes made by crosslinking polyamine with acid chloride on a microporous membrane, and polycondensation membranes made by polycondensing furfuryl alcohol with an acid catalyst. Composite membranes made of Among these synthetic membranes, asymmetric membranes generally do not have sufficient compaction resistance or heat resistance, while composite membranes are excellent in these properties but generally do not have sufficient oxidation resistance. DISCLOSURE OF THE INVENTION In view of the above circumstances, the present inventor conducted intensive studies to obtain a semipermeable membrane that completely satisfies the above performance and has excellent separation performance. The present inventors have discovered that a polycondensation reaction can occur in the presence of a polycondensate to form a film that does not have the above-mentioned drawbacks of the conventional film, and has completed the present invention. That is, the present invention provides a compound represented by the following formula on a microporous membrane. [However, in the formula, m is 2 or 3, and Ar has 6 to 6 carbon atoms.
Represents 15 aromatic hydrocarbon residues. ] is a composite semipermeable membrane obtained by heating and polycondensing the following in the presence of an acidic catalyst and, if necessary, a copolycondensable compound. Examples of the fluorine-containing aromatic compound used in the present invention include the following.

【式】【formula】

【式】 (X=O,SO2,−CH2−,[Formula] (X=O, SO 2 , −CH 2 −,

【式】)【formula】)

【式】【formula】

【式】【formula】

【式】 これらは一般的には次式のフリーデルクラフツ
反応により得られる、それ自体公知の化合物であ
る。 〔Ar及びmは上記定義と同じ〕 これらの含フツ素化合物を加熱することにより
重縮合反応を行うに際して用いられる酸触媒とし
ては硫酸、リン酸、塩酸、硝酸等の無機酸が用い
られるが中でも硫酸が最み好ましい。酸触媒は上
記含フツ素化合物に対して5〜200重量%、好ま
しくは10〜100重量%添加される。 上記、含フツ素化合物は他の重縮合性単量体と
共重縮合することも可能である。その様な共重縮
合成分としてはアルデヒド類、ポリオール類等が
挙げられ具体的には次の如きものが例示される。 (1) アルデヒド類:グリオキザール、グルタルア
ルデヒド、ベンヅアルデヒド、フルフラール等 (2) ポリオール類:グリセリン、エチレングリコ
ール、ジエチレングリコール、イノシトール、
ソルビトール等 これらは上記含フツ素化合物に対して、10〜
200重量部、好ましくは20〜100重量部共重合する
のが好ましい。上記共重合を実施するに際して、
上記含フツ素化合物は溶液状態で微多孔膜に塗布
される。その様な溶媒としては低級アルコール、
ケトン、エステル、エーテル、N−メチルピロリ
ドン等が使用できるが中でも低級アルコールが特
に好ましい。上記、含フツ素化合物の溶液濃度と
しては0.5〜10重量%、好ましくは1〜7重量%
である。この溶液を塗布する微多孔膜としては
100℃以上の耐熱性を有し、表面孔径100〜2000
Å、好ましくは200〜1000Å、水透過係数1〜100
×10-3、好ましくは5〜50×10-3g/cm2・sec・
atmの条件を満す限り、有機ポリマーでも無機ポ
リマーであつても特に構わないが、好ましくは非
対称構造のものがよい。該多孔膜はその裏側を織
布、又は不織布で補強することも可能である。そ
の様な多孔膜素材としてはポリスルホン、ポリエ
ーテルスルホン、塩素化ポリ塩ビ、再生セルロー
ス、ポリテトラフルオロエチレン、ポリフツ化ビ
ニリデン、ポリアミド等が挙げられる。これらの
内で特に好適なものはポリスルホン及びポリエー
テルスルホンである。 上記多孔膜に前述の含フツ素化合物溶液及び酸
触媒を塗布又は含浸させたのち、必要に応じてド
レインし、しかる後、加熱処理することにより重
縮合反応せしめることができる。該加熱条件とし
ては100〜200℃、好ましくは130〜180℃にて10〜
60分、好ましくは20〜40分間熱処理するのが望ま
しい。この加熱処理は段階的に行うのが好まし
く、例えば100〜130℃にて10分間引き続き140〜
180℃にて10〜30分間行うのが好ましい。この加
熱処理により、前記含フツ素化合物の脱水重縮合
反応が進行して半透膜を与える。かくして得られ
る半透膜は耐薬品性、耐熱性、耐酸化性及び耐汚
染性のすぐれた水処理用分離膜としてのみなら
ず、ガス分離膜、有機液体混合物分離膜としても
有用なものである。 以下、実施例をあげ本発明をさらに詳しく説明
する。 実施例 1 ポリスルホン微多孔膜(表面孔径200〜1500Å、
水透過係数3×10-2g/cm2・sec・atm、裏側を
ポリエチレンテレフタレート不織布で補強したも
の)をエタノールと水の1:1(容積比)混合液
中に10分間浸漬して該微多孔膜中の水分を溶媒置
換した。 しかる後、次式で表わされる含フツ素化合物3
(メタ置換体:パラ置換体=95:5モル比)を
30gのエタノールに溶解したのち水70g及び硫酸
2gを添加して充分溶解せしめた。 該溶液中に上記ポリスルホン微多孔膜を10分間
浸漬したのち、該膜表面をポリエチレン製シート
で覆い、その上からロールプレスを行なつて過剰
に膜表面に付着していた溶液を除去した。 しかるのち、該膜を100℃にて10分間、さらに
150℃にて30分間熱処理を行なうことにより複合
膜をえた。このものを0.5%シヨ糖を原液とし、
42.5Kg/cm2、25℃にて逆浸透試験を行なつた処、
排除率98%、透水量49.2/m2・hrという半透性
を示した。 該複合膜をPH5.5の次の亜塩素酸水溶液100ppm
中に3日間浸漬したが全く性能変化は認められな
かつた。 実施例 2〜4 実施例1に於て用いた含フツ素化合物に対して
等モルの下記共重縮合用化合物を添加し、同様に
して複合膜を得た。それらの膜性能を実施例1と
同様に評価した。その結果を表1に示す。
[Formula] These are compounds known per se, generally obtained by the Friedel-Crafts reaction of the following formula. [Ar and m are the same as defined above] Inorganic acids such as sulfuric acid, phosphoric acid, hydrochloric acid, and nitric acid are used as acid catalysts used when performing polycondensation reactions by heating these fluorine-containing compounds. Sulfuric acid is most preferred. The acid catalyst is added in an amount of 5 to 200% by weight, preferably 10 to 100% by weight, based on the fluorine-containing compound. The above-mentioned fluorine-containing compound can also be copolycondensed with other polycondensable monomers. Examples of such copolycondensation components include aldehydes and polyols, and specific examples include the following. (1) Aldehydes: glyoxal, glutaraldehyde, benzaldehyde, furfural, etc. (2) Polyols: glycerin, ethylene glycol, diethylene glycol, inositol,
Sorbitol etc. These are 10 to 10% of the above fluorine-containing compounds.
It is preferable to copolymerize 200 parts by weight, preferably 20 to 100 parts by weight. When carrying out the above copolymerization,
The above-mentioned fluorine-containing compound is applied to the microporous membrane in a solution state. Such solvents include lower alcohols,
Ketones, esters, ethers, N-methylpyrrolidone, etc. can be used, but lower alcohols are particularly preferred. The solution concentration of the above fluorine-containing compound is 0.5 to 10% by weight, preferably 1 to 7% by weight.
It is. As a microporous membrane for applying this solution,
Heat resistant over 100℃, surface pore diameter 100~2000
Å, preferably 200-1000Å, water permeability coefficient 1-100
×10 -3 , preferably 5 to 50 × 10 -3 g/cm 2・sec・
As long as it satisfies the ATM conditions, it does not matter whether it is an organic polymer or an inorganic polymer, but those with an asymmetric structure are preferable. The back side of the porous membrane can also be reinforced with a woven or nonwoven fabric. Examples of such porous membrane materials include polysulfone, polyethersulfone, chlorinated polyvinyl chloride, regenerated cellulose, polytetrafluoroethylene, polyvinylidene fluoride, and polyamide. Among these, particularly preferred are polysulfone and polyethersulfone. After coating or impregnating the above-mentioned fluorine-containing compound solution and acid catalyst on the above-mentioned porous membrane, it can be drained if necessary and then heat-treated to cause a polycondensation reaction. The heating conditions are 100 to 200°C, preferably 130 to 180°C, and 10 to 200°C.
It is desirable to heat treat for 60 minutes, preferably 20-40 minutes. This heat treatment is preferably carried out in stages, for example at 100-130°C for 10 minutes and then at 140-130°C.
Preferably, the heating is carried out at 180°C for 10 to 30 minutes. By this heat treatment, the dehydration polycondensation reaction of the fluorine-containing compound proceeds to provide a semipermeable membrane. The semipermeable membrane thus obtained is useful not only as a water treatment separation membrane with excellent chemical resistance, heat resistance, oxidation resistance, and pollution resistance, but also as a gas separation membrane and an organic liquid mixture separation membrane. . Hereinafter, the present invention will be explained in more detail with reference to Examples. Example 1 Polysulfone microporous membrane (surface pore diameter 200-1500 Å,
A material with a water permeability coefficient of 3×10 -2 g/cm 2・sec・atm, reinforced with polyethylene terephthalate nonwoven fabric on the back side) was immersed in a 1:1 (volume ratio) mixture of ethanol and water for 10 minutes. The water in the porous membrane was replaced with a solvent. After that, fluorine-containing compound 3 represented by the following formula
g (meta-substituted product: para-substituted product = 95:5 molar ratio)
After dissolving in 30 g of ethanol, 70 g of water and 2 g of sulfuric acid were added to ensure sufficient dissolution. After the polysulfone microporous membrane was immersed in the solution for 10 minutes, the surface of the membrane was covered with a polyethylene sheet, and a roll press was applied over the membrane to remove excess solution adhering to the membrane surface. After that, the membrane was heated at 100℃ for 10 minutes, and
A composite membrane was obtained by heat treatment at 150°C for 30 minutes. Use this as a stock solution of 0.5% sucrose,
42.5Kg/cm 2 , reverse osmosis test was conducted at 25℃.
It exhibited semi-permeability with an exclusion rate of 98% and water permeability of 49.2/m 2 hr. The composite membrane was treated with the following 100ppm chlorous acid aqueous solution with pH 5.5.
Although it was immersed in the liquid for 3 days, no change in performance was observed. Examples 2 to 4 Equimolar amounts of the following copolycondensation compounds were added to the fluorine-containing compound used in Example 1, and composite membranes were obtained in the same manner. Their membrane performance was evaluated in the same manner as in Example 1. The results are shown in Table 1.

【表】【table】

Claims (1)

【特許請求の範囲】 1 微多孔膜上にて、次式で表わされる化合物 〔但し式中、mは2又は3、Arは炭素数6〜
15の芳香族炭化水素残基を表わす。〕 を酸性触媒、及び必要に応じて共重縮合性化合物
の共存下で加熱重縮合して成る複合半透膜。
[Claims] 1. A compound represented by the following formula on a microporous membrane [However, in the formula, m is 2 or 3, and Ar has 6 to 6 carbon atoms.
Represents 15 aromatic hydrocarbon residues. ] A composite semipermeable membrane obtained by heating and polycondensing the following in the presence of an acidic catalyst and, if necessary, a copolycondensable compound.
JP58053738A 1983-03-31 1983-03-31 Novel composite semipermeable membrane Granted JPS59179104A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58053738A JPS59179104A (en) 1983-03-31 1983-03-31 Novel composite semipermeable membrane

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58053738A JPS59179104A (en) 1983-03-31 1983-03-31 Novel composite semipermeable membrane

Publications (2)

Publication Number Publication Date
JPS59179104A JPS59179104A (en) 1984-10-11
JPS645927B2 true JPS645927B2 (en) 1989-02-01

Family

ID=12951160

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58053738A Granted JPS59179104A (en) 1983-03-31 1983-03-31 Novel composite semipermeable membrane

Country Status (1)

Country Link
JP (1) JPS59179104A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8181795B2 (en) * 2009-07-06 2012-05-22 Sekisui Chemical Co., Ltd. Polymer membrane for water treatment

Also Published As

Publication number Publication date
JPS59179104A (en) 1984-10-11

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