JPH0140945B2 - - Google Patents
Info
- Publication number
- JPH0140945B2 JPH0140945B2 JP12361281A JP12361281A JPH0140945B2 JP H0140945 B2 JPH0140945 B2 JP H0140945B2 JP 12361281 A JP12361281 A JP 12361281A JP 12361281 A JP12361281 A JP 12361281A JP H0140945 B2 JPH0140945 B2 JP H0140945B2
- Authority
- JP
- Japan
- Prior art keywords
- classification
- classifier
- powder
- fineness
- measuring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000843 powder Substances 0.000 claims description 35
- 239000002245 particle Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 239000008187 granular material Substances 0.000 description 9
- 239000006185 dispersion Substances 0.000 description 6
- 238000005070 sampling Methods 0.000 description 4
- 239000004568 cement Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 239000011362 coarse particle Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B7/00—Selective separation of solid materials carried by, or dispersed in, gas currents
- B07B7/08—Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force
- B07B7/083—Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force generated by rotating vanes, discs, drums, or brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
- B01D45/14—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
- B07B4/025—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall the material being slingered or fled out horizontally before falling, e.g. by dispersing elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
- B07B9/02—Combinations of similar or different apparatus for separating solids from solids using gas currents
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/02—Investigating particle size or size distribution
- G01N15/0272—Investigating particle size or size distribution with screening; with classification by filtering
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combined Means For Separation Of Solids (AREA)
Description
本発明は粉末度を、精度よくかつ迅速に簡便に
測定し、オンラインシステムに組み込んでも使用
できる粉末度測定方法に関するものである。
従来分級機を用いて、その分級機投入量と分級
後収量(例えば戻り粉収量)の重量比をもとにし
て粉末度を求める場合、分級機の性能上の限界も
あつて、50%分離粒子径(以下分級点と称す)は
15μm以上であり、そのため重量比と粉末度との
相関度が低くその改善が望まれていた。
本発明者らは、種々研究した結果、2〜14μ
m、特に5〜10μmの範囲内の任意の分級点で分
級することにより、上記重量比と粉末度との相関
度が非常に高いとの知見を得て本発明を完成する
に至つた。
すなわち、本発明の要旨は、風力分級機を用い
て、その分級機投入量と分級後収量との重量比に
より粉体の粉末度を測定するに当り、分級点が2
〜14μmの範囲内に存在する条件で分級すること
を特徴とする粉体の粉末度測定方法にある。
本発明に使用する風力分級機としては渦流式分
級機がよく、特に強制渦流式分級機があげられる
が分級点が2〜14μmの範囲に入るものであれば
どれでも使用できる。
上記渦流式分級機において、分級点が2〜14μ
mの範囲に入るようにするには、風力分級機の分
級ローターの回転数、風量等を調整すればよい。
分級点を2〜14μmに限る理由は、この範囲を
はずれた場合、重量比と粉末度との相関度が悪く
なるからである。
この発明でいう粉末度とは、比表面積であり、
また分級後収量とは分級後の粗粉量、あるいは微
粉量である。
粉末度として比表面曹を使い、工程管理を行う
場合は予め2〜14μmの範囲内の任意の点を分級
点とし、粉末度の異なる複数個の粉体サンプルを
使つて、その比表面積と分級前後の重量比との関
係式を求めておけば、この風力分級機を用いて、
分級前後の重量比を測定することにより、容易に
それに対応する比表面積を求めることができる。
セメントの粉末度を測定する場合について、第
1図と第2図を参照して説明する。
第1図において、サンプル用輸送機1として
は、スクリユーコンベア、ベルトコンベア、ある
いはエアースライド等を用いることができ、その
末端は戻し経路3に接続されており、末端の手前
にサンプリングゲート2を設ける。
分級フイーダ4は、粉粒体の受槽4′および受
槽から粉粒体を排出するためのスクリユーフイー
ダ4を備え、さらに受槽および排出スクリユーフ
イーダ全体の重量を測定し得る重量計5が設けら
れている。
分級機6は特開昭53〜76466に開示されている
ものが好ましくその構造は第2図の通りである。
この構造をもつ分級機は、分級点を14μm以下に
設定するには好都合である。
7は粗粉用ホツパーであり、分級機6より排出
された粗粉を受けるためのものである。このホツ
パー7には重量計8が設けられている。9は、排
出経路である。
10は微粉捕集装置例えばバクフイルターであ
り、11はその排出経路、12は風量コントロー
ルバルブ、13は送風機である。
14は各重量計5,8に連結された演算器で、
これによつて粉末度を演算する。
第2図は、上記分級機6の詳細図であつて、1
5はケーシング、16は粉体投入口、17は分散
羽根、18は分散円板、19は粗粉取出し口、2
0は外方分級羽根、21は内方分級羽根、22は
補助羽根、23は分級ロータ、24はバランスロ
ータ、25は空気導入口、26は微粉取出口、2
7は渦流ケーシング、28は分級室、29は回転
軸である。
この分級機を参照しながら、分級機構を説明す
ると次のとおりである。
(1) 空気の流れについて;
第2図に示すように、空気入口25より吸込ま
れた空気は、補助羽根22により円周方向の速度
成分が与えられ、旋回した状態で分級室28に入
る。分級ロータ23およびバランスロータ24は
回転軸29に固定され駆動モーターにより駆動さ
れている。したがつて、空気は分級室28では補
助羽根22によりほゞ完全に分級ロータと同一周
速を持つことになる。バランスロータ24の役割
は分級室の円周面での均一化した半径方向の流れ
を得るとともに、分級機の圧損をここで軽減する
ことにある。
バランスロータ24を出た空気は渦巻ケーシン
グ27により分級機出口に導かれ、途中、サイク
ロン、バグフイルタ等を介してブロアに連結され
ている。この時の空気の流れは図中に矢印で示さ
れている。
(2) 粉粒体の流れについて;
粉体投入口16に適当な供給手段で投入された
粉粒体原料は、空気流に乗つた状態で分散羽根1
7を通過する間に円周面でほぼ均一に分割され、
粉粒体の一次分散が行なわれる。分散羽根17か
らほゞ接線方向に射出された粉粒体は分散円板1
8上で二次分散され、完全な分散状態で分級室2
8に供給される。ここで粉粒体の各粒子は回転流
による遠心力と半径方向流れによる抗力を受け
る。これらの粒子のうち遠心力>抗力の関係が成
立つ粗い粒子は分級ロータの外に送られ粗粉取出
し口19よりロータリバルブ等を用いてエアシー
ルした状態で取出される。
一方、遠心力<抗力の関係が成立つ細かい粒子
は空気流に乗すた状態でバランスロータ24、渦
巻ケーシング27を介して装置外部に運ばれ、サ
イクロン、バグフイルタ等の捕集装置により採取
される。
この分級機の場合、分級点の調整は分級ロータ
23及びバランスロータ24の回転数あるいは分
級室28の通過風量を変更することにより行なわ
れる。
このような測定装置を用いて、粉粒体の粉末度
の測定は、次のように行なわれる。
製品となるべき粉粒体を製造工過より連続的に
サンプリングし、サンプル用輸送機1により約
500Kg/Hの能力で搬送する。さらに供給フイー
ダ4へのサンプルの供給はサンプル用輸送機1に
設けられたゲート2の開放により行う。この場合
のサンプリング量は約30Kgで開放時間は3〜4分
を要するが、それ以外の時にはゲート2は閉ざさ
れて、サンプルは戻し経路3に入り製品に合流す
る。
供給フイーダ4においてサンプリング後および
サンプリング前に重量を測定し、その差し引きで
サンプルの正味の重量を算出する。このサンプル
をフイーダ4″により徐々に分級機6に供給し、
上述したように分級を行う。この際の分級点は5
〜10μmとし、得られた粗粉は粗粉用ホツパ7に
入れ、ここで分級の前後の重量を測定し、その差
し引きにより正味の重量を出し、演算器によつて
粉末度を算出する。測定後の粗粉は排出経路9に
送る。一方分級後の微粉は微粉捕集装置10によ
り捕集し、排出経路11へ送る。
演算器14において粉末度は次式によつて得ら
れる。
y=aX+b
y:比表面積(ブレーン値)cm2/g
X:収率%{(W3−W4)/(W1−W2)}×100
W1:分級開始前のフイーダ重量
W2:分級終了後の 〃
W3:分級終了後の粗粉用ホツパー重量
W4:分級開始前の 〃
a,b:係数
上記分級機において、分級点を1.0〜19.0μmに
変えたときの分級機投入量に対する分級後粗粉量
の重量比%と比表面積(ブレーン値)との関係を
第3図と下表に示す。
The present invention relates to a method for measuring fineness that can be easily and accurately measured, and that can be incorporated into an online system. When using a conventional classifier to determine the fineness based on the weight ratio of the input amount to the classifier and the yield after classification (for example, return powder yield), due to the performance limitations of the classifier, 50% separation is required. The particle size (hereinafter referred to as classification point) is
The particle size is 15 μm or more, and therefore, the correlation between weight ratio and fineness is low, and improvement of this has been desired. As a result of various studies, the present inventors found that 2 to 14μ
The present invention was completed based on the finding that the correlation between the weight ratio and the fineness is very high by classifying the particles at an arbitrary classification point within the range of 5 to 10 μm. That is, the gist of the present invention is that when measuring the fineness of powder by the weight ratio of the amount input to the classifier and the yield after classification using a wind classifier, the classification point is 2.
A method for measuring the fineness of powder, which is characterized by classifying under conditions that exist within the range of ~14 μm. The wind classifier used in the present invention is preferably a vortex classifier, particularly a forced vortex classifier, but any classifier with a classification point within the range of 2 to 14 μm can be used. In the above eddy current classifier, the classification point is 2 to 14 μ
In order to fall within the range of m, the number of revolutions, air volume, etc. of the classification rotor of the wind classifier may be adjusted. The reason why the classification point is limited to 2 to 14 μm is that outside this range, the correlation between the weight ratio and the fineness deteriorates. The fineness in this invention is the specific surface area,
Moreover, the yield after classification is the amount of coarse powder or the amount of fine powder after classification. When performing process control using specific surface area as the fineness, set any point within the range of 2 to 14 μm as the classification point in advance, and use multiple powder samples with different fineness to determine the specific surface area and classification. If you find the relational expression between the front and rear weight ratios, you can use this wind classifier to
By measuring the weight ratio before and after classification, the corresponding specific surface area can be easily determined. The case of measuring the fineness of cement will be explained with reference to FIGS. 1 and 2. In FIG. 1, a screw conveyor, a belt conveyor, an air slide, etc. can be used as the sample transport device 1, and the end thereof is connected to the return path 3, and a sampling gate 2 is installed in front of the end. establish. The classification feeder 4 includes a receiving tank 4' for powder and granular material and a screw feeder 4 for discharging the powder and granular material from the receiving tank, and further includes a weighing scale 5 capable of measuring the entire weight of the receiving tank and the discharge screw feeder. It is provided. The classifier 6 is preferably one disclosed in Japanese Patent Application Laid-open No. 53-76466, and its structure is as shown in FIG.
A classifier with this structure is convenient for setting the classification point to 14 μm or less. 7 is a hopper for coarse powder, which is for receiving the coarse powder discharged from the classifier 6. This hopper 7 is provided with a weight scale 8. 9 is a discharge route. Reference numeral 10 indicates a fine powder collecting device such as a vacuum filter, 11 indicates a discharge path thereof, 12 indicates an air volume control valve, and 13 indicates a blower. 14 is a computing unit connected to each weighing scale 5, 8;
Based on this, the fineness is calculated. FIG. 2 is a detailed diagram of the classifier 6, with 1
5 is a casing, 16 is a powder inlet, 17 is a dispersion blade, 18 is a dispersion disk, 19 is a coarse powder outlet, 2
0 is an outer classification blade, 21 is an inner classification blade, 22 is an auxiliary blade, 23 is a classification rotor, 24 is a balance rotor, 25 is an air inlet, 26 is a fine powder outlet, 2
7 is a vortex casing, 28 is a classification chamber, and 29 is a rotating shaft. The classification mechanism will be explained below with reference to this classifier. (1) Regarding air flow: As shown in FIG. 2, the air sucked in from the air inlet 25 is given a velocity component in the circumferential direction by the auxiliary vanes 22, and enters the classification chamber 28 in a swirling state. The classification rotor 23 and the balance rotor 24 are fixed to a rotating shaft 29 and driven by a drive motor. Therefore, the air in the classification chamber 28 has almost the same peripheral speed as the classification rotor due to the auxiliary blades 22. The role of the balance rotor 24 is to obtain a uniform radial flow on the circumferential surface of the classification chamber and to reduce the pressure loss of the classifier here. The air exiting the balance rotor 24 is guided to the classifier outlet by the swirl casing 27, and is connected to a blower via a cyclone, bag filter, etc. on the way. The air flow at this time is indicated by arrows in the figure. (2) Regarding the flow of powder and granules; Powder and granule raw materials fed into the powder inlet 16 by an appropriate feeding means are carried by the dispersion blade 1 while being carried by the air flow.
7, it is divided almost uniformly on the circumferential surface,
Primary dispersion of the granular material is performed. The powder and granules ejected from the dispersion blade 17 in a substantially tangential direction reach the dispersion disk 1
8, and then transferred to classification chamber 2 in a completely dispersed state.
8. Here, each particle of the granular material is subjected to a centrifugal force due to the rotational flow and a drag force due to the radial flow. Among these particles, coarse particles for which the relationship of centrifugal force>drag force is satisfied are sent to the outside of the classification rotor and taken out from the coarse powder outlet 19 in an air-sealed state using a rotary valve or the like. On the other hand, fine particles for which the relationship of centrifugal force < drag is carried by the airflow to the outside of the device via the balance rotor 24 and the spiral casing 27, and are collected by a collection device such as a cyclone or bag filter. . In the case of this classifier, the classification point is adjusted by changing the rotational speed of the classification rotor 23 and balance rotor 24 or the amount of air passing through the classification chamber 28. Using such a measuring device, the fineness of a powder or granule is measured as follows. The powder and granules that are to become products are continuously sampled during the manufacturing process, and approximately
Conveys with a capacity of 500Kg/H. Further, the sample is supplied to the supply feeder 4 by opening the gate 2 provided on the sample transporter 1. In this case, the sampling amount is approximately 30 kg and the opening time requires 3 to 4 minutes, but at other times the gate 2 is closed and the sample enters the return path 3 and joins the product. The weight is measured at the supply feeder 4 after and before sampling, and the net weight of the sample is calculated by subtracting the weight. This sample is gradually fed to the classifier 6 by the feeder 4'',
Classification is performed as described above. The classification point in this case is 5
The coarse powder obtained is placed in a coarse powder hopper 7, where the weight before and after classification is measured, the net weight is obtained by subtraction, and the fineness is calculated by a calculator. The coarse powder after the measurement is sent to the discharge route 9. On the other hand, the fine powder after classification is collected by a fine powder collection device 10 and sent to a discharge path 11. In the computing unit 14, the fineness is obtained by the following equation. y =aX+ b y : Specific surface area (Blane value) cm 2 / g : After classification 〃 W 3 : Weight of coarse powder hopper after classification W 4 : Before starting classification 〃 a, b: Coefficients The above classifier when the classification point is changed from 1.0 to 19.0μm The relationship between the weight ratio of the amount of coarse powder after classification to the input amount and the specific surface area (Blaine value) is shown in FIG. 3 and the table below.
【表】【table】
【表】
この結果より分級点を2〜14μm、特に5〜
10μmの範囲内で選べば粉末度との相関関係が高
いことがわかる。
本発明によれば、粉体の粉末度を精度よく、か
つ迅速に簡便に測定することができるので、セメ
ント等の粉体を扱う工業においては、その製造工
程中の粉末度を管理する場合に好適に応用するこ
とができる。[Table] From this result, the classification point is 2 to 14μm, especially 5 to 14μm.
It can be seen that if it is selected within the range of 10 μm, there is a high correlation with the fineness. According to the present invention, the fineness of powder can be measured accurately, quickly, and easily. Therefore, in industries that handle powder such as cement, it is possible to measure the fineness of powder during the manufacturing process. It can be suitably applied.
第1図は本発明方法を実施するための測定装置
の概略図、第2図は本発明方法において使用する
分級機の縦断面図であり、片面を省略して示す
図、第3図は上記分級機において、分級点を変化
させたときの分級機投入量に対する分級後粗粉量
の重量比(%)と比表面積(ブレーン値)との関
係を示す図表である。
1……サンプル用輸送機、2……サンプリング
ゲート、4……分級フイーダ、5,8……重量
計、6……分級機、7……粗粉用ホツパー。
Fig. 1 is a schematic diagram of a measuring device for carrying out the method of the present invention, Fig. 2 is a longitudinal sectional view of a classifier used in the method of the present invention, with one side omitted, and Fig. 3 is the above-mentioned 2 is a chart showing the relationship between the weight ratio (%) of the amount of coarse powder after classification to the amount input to the classifier and the specific surface area (Blaine value) when the classification point is changed in the classifier. 1... Sample transporter, 2... Sampling gate, 4... Classification feeder, 5, 8... Weight scale, 6... Classifier, 7... Hopper for coarse powder.
Claims (1)
後収量との重量比により粉体の粉末度を測定する
にあたり、50%分離粒子径が2〜14μmの範囲内
に存在する条件で分級することを特徴とする粉体
の粉末度測定方法。1. When measuring the fineness of powder using a wind classifier based on the weight ratio between the amount input into the classifier and the yield after classification, classify under the conditions that the 50% separated particle size is within the range of 2 to 14 μm. A method for measuring the fineness of powder, which is characterized by:
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12361281A JPS5826245A (en) | 1981-08-07 | 1981-08-07 | Measuring method for degree of fineness |
| GB08222583A GB2103373B (en) | 1981-08-07 | 1982-08-05 | Method of measuring fineness of powder |
| DE19823229789 DE3229789C2 (en) | 1981-08-07 | 1982-08-06 | Method for determining the specific surface area of a sample of powdery material using an air classifier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12361281A JPS5826245A (en) | 1981-08-07 | 1981-08-07 | Measuring method for degree of fineness |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5826245A JPS5826245A (en) | 1983-02-16 |
| JPH0140945B2 true JPH0140945B2 (en) | 1989-09-01 |
Family
ID=14864903
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12361281A Granted JPS5826245A (en) | 1981-08-07 | 1981-08-07 | Measuring method for degree of fineness |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JPS5826245A (en) |
| DE (1) | DE3229789C2 (en) |
| GB (1) | GB2103373B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2138574B (en) * | 1983-04-11 | 1986-08-06 | Bestobell | Slurry particle size analysis |
| CN104907252B (en) * | 2015-06-10 | 2017-01-11 | 洛阳矿山机械工程设计研究院有限责任公司 | Replacement method for rotor blades of powder concentrator |
| JP7358765B2 (en) * | 2019-04-04 | 2023-10-11 | 株式会社サタケ | Flour milling equipment monitoring system |
-
1981
- 1981-08-07 JP JP12361281A patent/JPS5826245A/en active Granted
-
1982
- 1982-08-05 GB GB08222583A patent/GB2103373B/en not_active Expired
- 1982-08-06 DE DE19823229789 patent/DE3229789C2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| DE3229789C2 (en) | 1987-05-07 |
| DE3229789A1 (en) | 1983-02-24 |
| JPS5826245A (en) | 1983-02-16 |
| GB2103373A (en) | 1983-02-16 |
| GB2103373B (en) | 1985-05-09 |
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